TECHNICAL FIELD
[0001] The present invention relates to a construction method for constructing towers, columns,
and other vertical bearing devices. It is designed to facilitate refurbishing and
updating the bearing capacity of towers, columns, and posts, particularly of lattice
towers, columns, and posts.
[0002] It can be applied in the industry for building and installing communications equipment.
STATE OF THE ART
[0003] Over the years, high-rise infrastructures, such as towers, columns or posts (hereinafter
simply "tower"), for example telecommunications towers, have been a basic necessity
for raising system equipment up in height. The towers are designed under two possible
criteria. The first criterion includes calculating the loads and conditions at that
moment, and the second criterion includes oversizing the tower from the start.
[0004] In the first case, the initial cost is low, but the evolution of needs has meant
that it may be necessary to modify the capacity. In that case, it costs time and resources
to reinforce the tower, even more than the initial construction does. The tower may
even be rendered useless for an extended time, which may exceed two weeks, according
to tower dimensions. Furthermore, the operations for a new foundation work next to
the old foundation can cause damage to same or cause unwanted movements of the tower.
[0005] For example, for the purpose of increasing the bearing capacity in a lattice tower
the profiles are replaced or duplicated, resulting in a structure with a much larger
area for absorbing stress, and therefore having a higher bearing capacity. To that
end, the foundation must be enlarged, assuring that the behavior is consistent with
the behavior of the previous foundation. Then reinforcement profiles are adhered,
for example by means of riveting or screwing, to the already existing profiles. This
work is done by hand, by drilling or arranging coupling points in the profiles one
by one. Therefore, the work lasts for several weeks or months, during which time the
equipment can be shut down (due to problems relating to operator exposure to radiation,
for example).
[0006] In many cases there are situations in which the need for reinforcement means that
the tower is oversized after being reinforced. In other words, need for reinforcement
"compels" making an investment, but one, however, which allows a bearing capacity
that may never be needed.
[0007] In the second case, the design that is provided is far superior to current needs.
The fundamental problem lies in the need to make a high initial investment without
being able to know the future need. The tower may require being enlarged, may be sufficient
with the already installed capacity, or may increase the capacity without needing
to modify tower dimensions resulting from the breakthroughs made by technology. Therefore,
this second case may comprise a completely unnecessary expenditure of resources and
time.
[0008] The objective of the invention is to provide a tower construction method which allows
for versatility (flexibility) in adapting the tower to current needs, such that neither
huge investments nor service shutdowns are required.
BRIEF DESCRIPTION OF THE INVENTION
[0009] The invention consists of a construction method which facilitates modifying and refurbishing
towers, posts, and the like. The claims show the preferred embodiments which solve
the aforementioned problems.
[0010] The invention particularly relates to a construction method for constructing towers,
posts, columns, or the like based on the known method of preparing foundations, installing
pillars therein, and fixing a series of profiles to the pillars to define the tower.
The novel aspect is that these foundations are oversized and comprise respective additional
pillars which are arranged close to each pillar. These additional pillars are configured
for receiving adjacent reinforcement profiles fixed to the profiles which, however,
are not arranged until reinforcement of the structure is required. If desired, the
additional pillars can be replaced with embedded parts, with or without a cover, in
the foundations, which parts are indeed configured for fixing the additional pillars.
[0011] The profiles preferably comprise coupling points configured for fixing the adjacent
profiles.
[0012] The additional pillars or the embedded parts can be arranged on the outer side of
the tower, on the inner side, or on both.
[0013] Other variants will be described in other parts of the specification.
DESCRIPTION OF THE DRAWINGS
[0014] To better understand the invention, the following figures are included.
Figure 1: schematic depiction of a tower in its original state (A) and in it reinforced
state (B), according to the state of the art.
Figure 2: schematic depiction of a tower in its recently constructed original state
and prior to starting the reinforcement thereof in two embodiments.
EMBODIMENTS OF THE INVENTION
[0015] An embodiment of the invention is very briefly described below as an illustrative
and non-limiting example of said invention.
[0016] The construction method for constructing the tower, post, column, etc. begins as
it often does with the preparation of the foundations (1), which will have the pillars
(2) of the tower (3) embedded therein. The profiles (4) defining the tower (3) will
be arranged on these pillars, and the features of such profiles (4) will depend on
the type of tower, post, or column.
[0017] In the case of the drawing which corresponds to the most preferred example, the profiles
(4) are arranged in a vertical, transverse, and oblique manner to form the structure.
In one post, the (generally cylindrical) profile will only be vertical. Other tower,
post, or column designs are likewise possible.
[0018] The entire tower (3) is designed and constructed for a fixed bearing capacity which
will correspond to the original needs. If it were necessary, the upper part of the
tower (3) will have a wide safety margin in order to reduce high above-ground operations
during reinforcement. In that sense, for example, only the lower segment of the tower
(3) may be reinforced when the increase in capacity is lower. In contrast, the lower
part may have a smaller margin as it can be readily reinforced.
[0019] Once the tower (3) is constructed, the known method for reinforcing it comprises
enlarging the foundation, embedding additional pillars (2') therein, and coupling
to several or all of the profiles (4) an adjacent profile (4'), attached by a bar,
clamp, or other fixing device.
[0020] However, according to the invention, the method is performed in a first step in which
the foundations (1) are oversized and comprise from the start the additional pillars
(2') which, in this case, remain free and are not directly connected to any original
profile (4) of the tower (3). It is possible, though less advisable, to replace the
additional pillars (2') with an embedded part (5) where the additional pillars (2')
will later be fixed when the capacity of the tower (3) is going to be increased. This
embedded part (5) may have an inner thread, a space where there will be fixed by means
of resin, concrete, or another method the lower part of the corresponding additional
pillar (2') or another similar solution having the suitable strength. The embedded
part (5) may have a cover for preventing dirt from getting into it and affecting the
use thereof.
[0021] This first modification therefore provides an advantage, in that there is a lower
risk of the ground moving when enlarging the foundations (1). Moreover, if the additional
pillars (2') are arranged from the start, it is possible to arrange them in the most
effective position, without having to risk damaging the initial pillars (2) as they
are arranged close-by (which may involve drilling the initial foundations (1) in a
position close to the initial pillars (2)).
[0022] In a simple tower (3), such as a post, this solution allows obtaining a sufficient
advantage because the adjacent profiles (4') can be arranged in a sufficiently quick
manner. However, in more complex towers (3), such as in lattice towers, adjacent profiles
(4') must be placed parallel to all or part of the original profiles (4). Since the
number can be high, it would be appropriate to make this task easier.
[0023] Therefore, the profiles (4) arranged during the construction of the tower (3) will
have from the start coupling points (6) where the adjacent profiles could be fixed
in a quick manner. The exact position of the coupling points (6) will mainly depend
on the length of the profiles (4) and the maximum bearing capacity for which the tower
(3) is to be reinforced.
[0024] A first example of coupling points (6) will be by means of through boreholes for
fixing a bar. This bar can be placed at the time of the original construction (Figure
2B) or when the tower (3) is reinforced (Figure 2A), and it can be placed towards
the inside or towards the outside of the tower (3) or on both sides.
[0025] Each additional pillar (2') can, however, be connected from the start to a first
adjacent profile (4') in order to be correctly attached to the tower (3) and assure
that all the adjacent profiles (4') will later be perfectly aligned with the coupling
points (6).
[0026] Reinforcement of the tower (3) is thereby simplified by reducing the necessary operations
to the simple assembly of the adjacent profiles (4') at the coupling points (6).
1. A construction method for constructing towers, posts, columns, or the like, said method
comprising:
preparing foundations (1);
installing pillars (2) in the foundations (1);
fixing to the pillars (2) profiles (4) defining the tower (3);
characterized in that
the foundations (1) are oversized and comprise respective additional pillars (2')
located close to each pillar (2) and configured for receiving adjacent reinforcement
profiles (4') fixed to the profiles (4).
2. The method according to claim 1, the profiles (4) of which comprise coupling points
(6) configured for fixing the adjacent profiles (4').
3. The method according to claim 1, wherein the additional pillars (2') are replaced
with embedded parts (5) in the foundations (1) configured for fixing the additional
pillars (2').
4. The method according to claim 3, the embedded parts (5) of which have respective covers.
5. The method according to claim 1 or 4, having additional pillars (2') or embedded parts
(5) both on the outer side and on the inner side of the tower (3).
6. The method according to claim 2, the additional pillars (2') of which are fixed to
a first adjacent profile (4') attached to a profile (4) by its coupling points (6).