Technical Field
[0001] The present invention relates to the domain of fireplaces operating with liquid or
gelled fuel, such as ethanol, and in particular ethanol fireplaces. The invention
relates to a burner, in particular for such fireplaces and to covers, walls or plates
and lids of burners.
Background Art and Problems Solved by the Invention
[0002] Fireplaces using a liquid or gelled fuel, such as ethanol fireplaces, have become
very popular in the recent years. Since many people live in an apartment or in a house
lacking a chimney pipe, setting up a classic chimney is not easy to accomplish. A
chimney using a liquid fuel provides the warm ambiance of a classical chimney without
requiring the installation of pipes. An ethanol fireplace, for example, can be attached
to a wall, can be placed on a table, in a frame, and can also be placed on the floor.
The combustions of ethanol is considered clean and more complete compared to the combustion
of wood or coal, which is why a pipe for evacuating gases and soot particles is not
required or only if relatively large amounts of ethanol are burned.
[0003] Besides the well appreciated aesthetic and decorative characteristics, the combustion
of ethanol releases a considerable amount of heat, rendering the ethanol fireplaces
suitable for heating. Contrary to classical fireplaces, ethanol fireplaces can be
realized in any size, and the combustion can be easily controlled by the opening through
which air is allowed to access the burner and by the opening through which the flames
created by the combustion escape the burner.
[0004] The central parts of a liquid or gelled fuel fireplace, such as the burner containing
the liquid fuel, the cover or lid of the burner thereof but also the support frame
of the fireplace, are generally made of metal, such as stainless steel, due to the
heat resistance of stainless steel and its aesthetic properties. Furthermore, stainless
steel is a material that is accepted by norms for use in the pharmaceutical and food
areas. Despite of the heat resistance of stainless steel, the latter expands, delates
and deforms under the effect of heat, and it is generally necessary to add reinforcing
structures. One problem is that a temperature gradient may occur within the material
of the burner, with higher temperatures at the open surface of fuel, where the combustion
takes place and flames are created, and lower temperatures at the bottom of the burner,
where the liquid fuel is at some distance from the place of combustion. This temperature
gradient may lead to important distortions, which need to be counteracted by reinforcing
structures. It is noted that the larger the ethanol fireplace, the more important
the problem of distortion becomes. According to the knowledge of the present inventors,
this problem is at the origin of the size limitation of ethanol chimneys. The burners
of ethanol chimneys currently available commercially do generally not exceed a length
of about 1 meter (1m). Longer burners need to be equipped with complex reinforcing
structures. It is an objective of the invention to avoid the problem of distortion
of the burner of a liquid or gelled fuel fireplace during operation and to be able
to provide larger burners for larger liquid or gelled fuel fireplaces than those that
are currently available.
[0005] It is an objective of the invention to provide burners that exhibit less thermal
expansion and/or dilation during operation. It is noted that the frames and supports
for burners need to provide for extra space in order to take thermal expansion into
account. It is an objective to provide burners that can be used in fireplaces with
narrower fabrication tolerances, for example burners that can be more precisely fit
in their support, such as in the overflow container. The latter has the purpose of
collecting the fuel in case of damage to the burner and is thus used for increasing
safety. Less thermal expansion of the burner means that the burner can be more fittingly
placed in the overflow container.
[0006] It is an objective of the invention to provide a burner that is resistant to temperature
shocks. In particular, it is an objective to provide a burner and/or fireplace that
can be operated outdoors, at extreme temperature conditions, such as at any temperature
in the range of -50 to 60°C, for example. When operated at cold temperatures, the
burner itself will be cold before operation and will be exposed to a heat shock upon
lightening. Preferably, the burner of the invention is capable of supporting such
conditions and being operational under such extreme conditions. It is also an objective
to provide a burner for a liquid or gelled fuel fireplace, wherein the burner is constructed
in such a manner that pre-heating of the liquid or gelled fuel is not required before
lightening the fireplace comprising the burner. For example, in the state of the art
devices, heating of the liquid fuel is sometimes required, for example in order to
have a clean combustion.
[0007] It is another objective of the invention to provide alternative materials for the
fabrication of a burner for a liquid fuel fireplace, in particular materials exhibiting
properties of resistance to heat and to temperature gradients.
[0008] The importance of the aesthetic and decorative aspects of a liquid fuel fireplace
have been mentioned above. It is another objective of the invention to provide additional,
unexpected and unprecedented aesthetic effects in the area of liquid or gelled fuel
fireplaces such as ethanol fireplaces.
[0009] It is also an objective of the invention to provide a liquid or gelled fuel fireplace
that operates in a natural manner, that is to say, that produces a nice flame even
in the absence of any pumps for providing air or for actively pushing the fuel out
of the burner. Such equipment is sometimes used in order to control the combustion,
such as the rate of combustion and the aspect of the flames that are created. It is
noted that such equipment often relies on electronics, which is sensitive to heat
and which may thus either be damaged during operation of the fireplace or may force
switch off the fireplace if a threshold temperature is reached. In this context, the
problem that the person skilled in the art encounters is the one of controlling the
combustion in such a manner so as to produce a flame as desired. This problem involves,
amongst other aspects, assuring an equilibrium between the air (in particular, the
oxygen thereof) that is capable of accessing the place of combustion in or on the
burner and the amount of fuel that is consumed. Many ethanol fireplaces suffer from
insufficient provision of air, such that the combustion is not complete, undesired
soot is generated, and bad odor along with it. The generation of soot particles frequently
leads to aching eyes with the persons in vicinity of the fireplace.
[0010] In view of the above, the present invention also addresses the problem of controlling
the combustion in such a manner so as to avoid the occurrence of undesired odor and
soot, and to improve the efficacy of combustion, preferably in the absence of actively
controlled air, oxygen or fuel transport, such as air or fuel pumping or pushing,
and the like.
[0011] Yet another problem is related to controlling and optimizing combustion in a liquid
fuel fireplace, namely the creating of flames having desired shapes and movement behavior.
It is generally preferred, again for esthetic reasons, to produce flames resembling
that of a classical wood-burning chimney. More specifically, it is desirable to provide
"dancing" flames, that is, relatively large flames that appear and disappear and/or
that displace along the burner. Flames having a constant and/or small size and being
at a fixed position on the burner are less appreciable. The latter flames are produced,
for example, by burners in which the fuel is pushed out through an opening in the
burner and combustion takes place above the opening instead of inside the burner.
Generally, the fuel is pushed out if the fuel in the container containing the fuel
is under pressure or if a pump is used to push out the fuel. The invention seeks to
provide a burner system which produces dancing flames as depicted above, preferably
in the absence of electronics prone to heat or any external energy requiring propelling
means for controlling amount of fuel and oxygen availability at the combustion site.
It is an objective of the invention to control combustion and/or the shape behavior
of the flames by the geometric design of the burner and other structural constituents
of the fireplace.
Summary of the Invention
[0012] Remarkably, the present inventors provide a burner comprising a container, which
comprises at least a part that is transparent and/or translucid. The burner and/or
the fireplace comprising the burner is preferably set up in such a manner that an
external observer can perceive the flame as it is generated inside the container during
the operation of a fireplace comprising the burner. In some embodiments, the invention
provides containers made from quartz and/or borosilicate for use as burners.
[0013] In an aspect, the present invention provides a burner operated by combustion of a
liquid or gelled fuel, the burner comprising a container comprising at least one part
comprising a transparent and/or translucid material.
[0014] In an aspect, the present invention provides a burner operated by combustion of a
liquid or gelled fuel, the burner comprising a container comprising and/or consisting
essentially of a material selected from quartz and glass resistant to temperatures
and/or temperature gradients within the glass in the range of -50-350°C or more, preferably
-30 to 300°C, most preferably - 20 to 300°C.
[0015] In an aspect, the present invention provides a burner operated by combustion of a
liquid or gelled fuel, the burner comprising a container comprising and/or consisting
essentially of a material selected from quartz and borosilicate.
[0016] In an aspect, the present invention provides a burner operated by combustion of a
liquid or gelled fuel, the burner comprising a container comprising and/or consisting
essentially of a material selected from quartz and glass comprising B
2O
3.
[0017] In an aspect, the present invention provides a burner operated by combustion of a
liquid or gelled fuel, the burner comprising a container comprising at least a side
wall or part thereof consisting essentially of a material selected from quartz and
glass comprising B
2O
3.
[0018] In an aspect, the present invention provides a lid, cover or wall of a burner operated
by combustion of a liquid or gelled fuel, wherein the lid, cover or wall comprises
an opening, through which a flame generated by combustion of the liquid or gelled
fuel can exit the burner and air from the environment can enter the inside of the
container, wherein said opening comprises one or several air access zones, where said
opening is enlarged.
[0019] In an aspect, the present invention provides a lid, cover or wall of a burner operated
by combustion of a liquid or gelled fuel, wherein the lid, cover or wall comprises
an opening, through which air from the environment can enter the inside of the container,
wherein said opening is defined by an edge comprising one or several curved and/or
rounded portions. Preferably, said opening is circular or elliptical, said edge preferably
defining a circle.
[0020] In an aspect, the invention provides the use of borosilicate and/or quartz in manufacturing
a burner, in particular for a liquid or gelled fuel fireplace, and to a method of
producing the burner by using such materials.
[0021] In an aspect, the invention provides a fireplace operated by combustion of a liquid
or gelled fuel, wherein the fireplace comprises the burner of the invention.
[0022] In an aspect, the invention provides a burner, which can be lighted and can operate
without the need of preheating the liquid or gelled fuel.
[0023] In an aspect, the invention provides a shutter or damper plate for covering partially
an opening of a burner, the damper plate comprising a recess comprising a curve and/or
a recess comprising an edge following the line of a curve.
[0024] Further aspects and preferred embodiments of the invention are defined herein below
and in the appended claims. Further features and advantages of the invention will
become apparent to the skilled person from the description of the preferred embodiments
given below.
Brief Description of the Drawings
[0025]
Figures 1 to 6 are perspective views of different embodiments of containers for providing burners
of the invention.
Figure 7 is a front elevational view to a burner of an embodiment of the invention during
operation.
Figure 8 is a side elevational view of the burner shown in Fig. 7.
Figure 9 is a perspective view of the burner shown in Figs 7 and 8.
Figure 10 perspective view of a burner according to another embodiment of the invention.
Figures 11 to 15 are top-down views of openings in a lid, wall or cover plate of a burner according
to different embodiments of the invention.
Figures 16A, 16B, 17, and 18 are top-down views of openings in a lid, top wall or cover plate of a burner according
to further embodiments of the invention.
Detailed Description of the Preferred Embodiments
[0026] The present invention relates to burners operated by combustion of a liquid or gelled
fuel. In an embodiment, the liquid or gelled fuel is selected from liquid or gelled
alcohol (e.g. methanol, ethanol, propanol), hydrocarbons, benzine, petroleum, and
oils. Preferably, said fuel is an alcohol, such as methanol, ethanol or propanol,
or an alcohol gel. Preferably, the liquid fuel is selected from fuels that are liquid
at ambient pressure (such as 1 bar) and room temperature (25°C), preferably liquid
in a temperature range of at least 0 to 30°C. For example, in case of a gelled fuel,
the fuel may comprise the liquid fuel and a gelling agent. In a preferred embodiment,
the fuel is ethanol.
[0027] The burner is preferably for a fireplace operated by combustion of a liquid or gelled
fuel, preferably an ethanol fireplace.
[0028] The burner of a fireplace burning a liquid or gelled fuel generally comprises a container
or chamber which contains and/or retains the fuel. The fuel is preferably burned inside
the container or chamber. A flame generated at or above the fee surface of the fuel
preferably exits the container through an opening provided on the container. The container
of the invention may be of any geometrical form.
[0029] Preferably, the liquid or gelled fuel in the container is present at ambient pressure.
Preferably, the fuel is not significantly present at above-ambient pressure in the
container. Indeed, the opening in the burner preferably allows for pressure equalization
between the inside of the burner and the environment. Accordingly, when the fireplace
is not operated and thus not producing a fire, at ambient pressure and with the opening
being open, the liquid or gelled fuel preferably substantially remains inside the
container, with the exception of evaporation taking place at the pressure and temperature
of the environment of the fireplace.
[0030] Figures 1 to
6 show various embodiments of containers
2.1-2.6 that may be used for the purpose of the present invention. It is noted that the container
is preferably tight and/or water proof towards the bottom part, where the liquid fuel
is stored, so as to safely retain the liquid fuel inside the container. Preferably,
the bottom plate
9.1 lacks any hole or opening, and the same preferably applies to the bottom half of
the later or side walls
9 of the container. For example, the containers shown in Figs 1 and 2 have a rectangular
general outline, the container
2.3 in Fig. 3 has a cylindrical outline, the container
2.4 in Fig. 5 has a V-shaped cross section, and the container
2.5 shown in Fig. 6 has an essentially tubular outline.
[0031] The invention also encompasses a substantially tubular container forming a closed
loop, for example an annular ring. The closed loop tube preferably comprises a longitudinal
slot forming an opening on top through which flames can exit the container. For example,
the invention encompasses a container comprising a ring formed by curving and closing
a tube as shown in Fig. 6.
[0032] The container
2.6 shown in Fig. 4 comprises the form a partial sphere, in particular a sphere of which
a portion on the top of the sphere is removed so as to form a border
6 defining a top opening
6. Substantially, the container
2.6 is or comprises a spherical cap. Furthermore, the container
2.6 comprises openings
11.1, which are provided in the side or lateral walls
9 of the spherical cap, preferably at a level above the center (above the equator)
of the sphere on which the spherical cap is based. Preferably, the openings
11.1 are circular, elliptical, or comprise at least a curved portion. The openings
11.1 operate as air access zones, which improve the access of air to the surface of the
liquid fuel in the container. The top border
6 forming the top opening of the container, comprises structures
15 that are outwardly bulged portions of the border
6. These structures have the form of a spout lip or pouring spout
15. The purpose of the spout lips is to improve the behaviour and shape of the flame
exiting the container
4. Preferably, the container
2.6 comprises a plurality of said air access zones
11.1 in the wall of the container and a plurality of outwardly bulged border portions
15. Preferably, the air access zones
11.1 are arranged at equal distances from each other. Preferably, the outwardly bulged
border portions
15 are arranged at equal distances from each other. Preferably, the outwardly bulged
border portions
15 and the air access zones
11.1 are offset, that is, they are preferably not aligned on a same meridian of the sphere.
Preferably, the distances between an air access zone
11.1 and the two neighbouring bulged border portions
15 are equal. With the air access zones
11.1 and the bulged border portions
15 being projected on the equator circle plane, the distance between the air access
zones
11.1 and the bulged border portions
15 are preferably equal, that is at equal angles when measured from the center of the
equator circle. It is noted that the container
2.6 shown in Fig. 4 is preferably operated without a top wall and/or top lid, such that
the top opening defined by the top border
6 corresponds preferably to the opening through which the flames exit the container
during operation.
[0033] Preferably, the container has at least one or more side walls
9 and, depending on the shape of the container, a bottom or base
9.1, which side walls and/or bottom are preferably arranged so as to form a container
suitable to retain the fuel in such a manner so as to allow the fuel to have a free
or open surface on the top of the fuel. The side walls may extend vertically from
the base
9.1 to the top of the container, or may be skewed, as shown in Fig. 5. In some embodiments,
the container
2.1-2.4, may be open toward the top, that is, having side walls
9 ending on the top and providing a top border
6 defining a general top opening. In the present specification, reference numeral
6 refers to both, the top border and the opening in the container defined by the border.
As will be described in more detail herein below, the top of the burner is preferably
covered at least partially by a cover, lid or top plate comprising a specifically
defined opening
8. Indeed, the present invention is not limited with respect to the particular form,
shape or outline of the container, and the invention may be put in practice with a
container having any desired form. This leaves the skilled person a vast number of
design options for putting into practice a particularly designed fireplace and/or
burner.
[0034] In an embodiment, the container
2.1-2.6 comprises at least one part comprising a transparent and/or translucid material.
In an embodiment, the container
2.1-2.6 comprises at least a wall or a window, for example a side wall comprising a part
that comprises a transparent and/or translucid material.
[0035] It is noted that the transparent and/or translucid material may be coloured or may
be devoid of any color. The addition of color to the materials disclosed below is
as such known to the skilled person and encompassed by the present invention. In an
embodiment, the color is added in such a manner that the material remains transparent
and/or translucid to at least some light of the spectrum of visible light.
[0036] In an embodiment, the transparent and/or translucid part of the container is provided
in such a manner so as to allow the perception, by an external observer, of a flame
4 created inside the container. In an embodiment, the container and or burner comprises
a transparent and/or translucid material provided so as to allow the perception, during
combustion of said liquid or gelled fuel
3 in the inside of the burner, of a flame
4 generated in the inside of the burner on or above the open surface
5 of the liquid fuel
3. This preferably also applies to the situation where the transparent material is coloured.
The flame
4 may thus preferably be seen by an observer while the flame is still inside the container
and may preferably be seen through a wall of or through a window in the container,
as illustrated, for example, in Figs. 7, 8 and 10, wherein the wall or window preferably
comprises or is made from the materials disclosed in the present specification.
[0037] In other embodiments, the invention encompasses containers comprising several materials,
such as parts made from quartz and/or borosilicate and other parts made from stainless
steel. The quartz and/or borosilicate may be provided to form a window or wall of
a container, for example.
[0038] It is noted that viewing the flame inside the burner provides a novel aesthetic effect
in that the flame is visible across the burner and as it forms and moves on the top
of the fuel. Furthermore, the size of the flame as seen by the observer is increased.
In burners that do not comprise any transparent material, the flame becomes visible
only as it exits the burner through a top opening. The present invention allows the
visualisation of the entire flame from the surface of the fuel including the part
that exits and emerges from the top of the burner.
[0039] In an embodiment, said container
2.1-2.5 comprises at least part of a wall, in particular a lateral or side wall
9 that is made entirely from said transparent and/or translucid material. In an embodiment,
an entire side wall
9, several or all side walls of the container
2.1-2.5 may be made from said transparent and/or translucid material.
[0040] In an embodiment, said container
2.1-2.5 consists and/or is made entirely of said transparent and/or translucid material.
Indeed, the containers shown in Figs. 1-5 are preferably made from quartz and/or borosilicate
glass.
[0041] The present inventors surprisingly found that certain transparent and/or translucid
materials, preferably the materials disclosed in the present specification, can be
used for producing containers of burners of liquid fuel fireplaces. The use of these
materials provides manifold advantages. For example, such materials are less prone
to deformation due to high temperature, temperature shocks and temperature gradients
occurring across the material. Therefore, such materials provide much more possibility
with respect of the design of burners and remove the requirement of reinforcing structures.
Thanks to the resistance to temperature shocks, the fireplaces can be provided next
to or in vicinity of swimming pools, since the burner of the invention supports temperature
shocks related to contact of the operating burner with splashing water, for example.
Prior art burners made from stainless steel are likely to burst under such conditions.
For example, the invention allows producing an effect of fire emerging from the water
("burning water"), if the burner is placed on a same level as the surface of the water
of the pool, or if the surface of the fuel in the burner is at the same level as the
surface of the water in the pool. The burner of the invention may also be placed to
be in contact with snow or ice.
[0042] Preferably, the burner and/or fireplace of the invention can be used indoors and
outdoors, or can be adapted to indoor and/or outdoor applications, as desired.
[0043] Without wishing to be bound by theory, the present inventors suppose that heat can
rapidly spread within the materials disclosed in the present specification, such that
temperature gradients may not exists for a long time within the material once the
fuel in the burner is lighted. This would also explain the surprising observation
that, with the burners and fireplaces of the invention, the fuel requires little or
no pre-heating when the fire is lighted. It is speculated that thanks to rapid spreading
of heat within the material of the container, temperature gradients within the liquid
or gelled fuel inside the container may be rapidly eliminated.
[0044] Another advantage of the materials disclosed in the present specification is that
they allow the creation of thinner walls of the recipients compared to burners made
from stainless steel with comparable size and nominal volume. Thanks to the thinner
walls, heat spreads more rapidly within the material and the advantages related to
the resistance to heat shocks is further increased, besides the fact that less material
is used.
[0045] Another important advantage of the use of such materials in burners is that new visual
effects can be created, since the materials allow the visualization of a flame already
inside the burner and not only when the flame exits the burner, as is the case in
prior art burners. A particular visual effect may be the shape of the flame on the
surface of the fuel. In some cases, the flame forms like a layer on the surface (not
shown), which layer is spaced apart from said surface so as to float on said surface.
[0046] In addition to aesthetic advantages, the present invention allows the creation of
larger burners, for example longer burners than those made from steel without the
need of reinforcing structures for compensating deformational forces. After a length
of about 1m, the forces and effects of deformation and bending during operation of
burners made from steel become uncontrollable, which is why larger burners made from
stainless steel need reinforcing structures.
[0047] The present invention allows producing burners without any particular limitation
with respect to the longitudinal extension. Accordingly, the invention encompasses
burners having a longitudinal extension of 1 meter (m) or more, 1.2 m or more, 1.3m
or more, 1.4m or more, 1.5 m or more, for example 2m or more. In an embodiment, a
burner having a longitudinal extension of 3 meters or more is provided. Of course,
smaller burners may be made, too. These lengths apply in particular also to the container
of the burner, which contains the fuel during the operation (that is during burning).
In particular, the above lengths apply to the extension of the continuous receptacle
for fuel contained in the container of the burner. In accordance with these embodiments,
the fuel is preferably not placed in a sequence of separate containers that are connected
in series to each other.
[0048] It is noted that thanks to the absence or very low thermal expansion of the materials
disclosed in the present specification, the present invention provides the possibility
of providing a line or arc comprising a plurality of burners one after the other,
in particular juxtaposed burners. This allows again the creation of novel aesthetic
effects. It is not necessary to provide for a gap between juxtaposed burners as would
be the case with burners made from stainless steel, which exhibit important thermal
expansion.
[0049] The transparent and/or translucid material is preferably selected from quartz and
glass that supports the temperature gradients and the high temperatures generally
occurring in liquid fuel fireplaces, such temperatures and temperature gradients may
be in the range from -50 to 350°C. For example, if the fireplace is used outdoors,
the temperature gradient that need to be supported may reach from -40° (or -25°C,
depending on the outside temperature) up to 300°C, preferably up to 350°C, which is
the heat generated by the combustion of the liquid fuel in the burner of the fireplace.
The present inventors observed, surprisingly, that there are translucid and/or transparent
materials, which resists such temperatures and temperature gradients, and that the
materials are preferably not broken due to such conditions and/or do not experience
a deformation and/or thermal expansion that would render the material unsuitable for
producing a liquid or gelled fuel fireplace.
[0050] In a preferred embodiment, the fuel container of the burner consists of a material
selected from quartz and borosilicate. In an embodiment, said transparent and/or translucid
material is selected from quartz and borosilicate. Quartz is preferably characterized
by its high content of SiO
2. Preferably, said quartz is composed by at least 90% or more of SiO
2, preferably at least 95%, more preferably at least 98%, even more preferably at least
99% and most preferably at least 99.2%, for example at least 99.5% of SiO
2.
[0051] For the purpose of the present specification, percentages are percent by weight.
[0052] In an embodiment, the said transparent and/or translucid material is selected from
quartz and from glass comprising more than 74% of SiO
2, preferably more than 78%, and even more preferably more than 80% of SiO
2.
[0053] In an embodiment, the said transparent and/or translucid material is selected from
quartz and from glass comprising trioxide of boron (B
2O
3), preferably comprising 1-50%, 3-30% B
2O
3, more preferably 4-25%, and even more preferably 5-20% B
2O
3.
[0054] The inventors observed that quartz and glass comprising B
2O
3 is suitable for producing burners for liquid or gelled fuel fireplaces. Without wishing
to be bound by theory, the inventors suppose that presence of B
2O
3 in glass and/or quartz renders the materials suitable for burners of liquid or gelled
fuel fireplaces. It is noted, in this context, that the protective glass used in ethanol
fireplaces for shielding an observer from the fire is generally not made from quartz
or borosilicate, but from other glass types.
[0055] In some embodiments, borosilicate glass preferably has additional components, in
particular metal oxides, which may be selected from one or more selected from the
group of sodium carbonate (Na
2CO
3), sodium oxide (Na
2O), aluminium oxide (Al
2O
3) and sodium oxide (K
2O). In an embodiment, said borosilicate glass comprises SiO
2, Na
2O, B
2O
3, and Al
2O
3.
[0056] In an embodiment, said borosilicate glass comprises:
50 % to 90 % silica (SiO2)
3 % to 30 % boron oxide (B2O3).
1 % to 20 % alkali metal oxides (sodium oxide Na2O, potassium okide K2O, ...)
1 % to 20 % aluminium oxide (Al2O3), and,
0 % to 10 % alkaline earth metal oxides (CaO, MgO, ...).
[0057] In an embodiment, said borosilicate glass comprises:
65 % to 85 % silica (SiO2)
5 % to 25 % boron oxide (B2O3).
2 % to 15 % alkali metal oxides (sodium oxide Na2O, potassium okide K2O, ...)
1 % to 12 % aluminium oxide (Al2O3), and,
0 % to 5 % alkaline earth metal oxides (CaO, MgO, ...).
[0058] In an embodiment, said borosilicate glass comprises:
70 % to 80 % silica (SiO2)
7 % to 15 % boron oxide (B2O3).
3 % to 8 % alkali metal oxides (sodium oxide Na2O, potassium okide K2O, ...)
1.5 % to 7 % aluminium oxide (Al2O3), and,
0 % to 5 % alkaline earth metal oxides (CaO, MgO, ...).
[0059] Preferably, the burner of the invention comprises, in a side wall or in the top side
or wall, an opening
8 through which flames
4 created during the combustion of the fuel can leave the burner.
Figures 7,
8,
9 and
10 illustrate exemplary burners in operation. The burners
1 shown in Figs 7-9 comprise the container
2.4 having a V-shaped cross-section shown in Fig. 5. Fig. 10 shows a burner comprising
the container
2.3 shown in Fig. 3.
[0060] The burner
1 in Figs 7-9 comprises a removable lid
7.1, which is placed onto the open end or opening
6 of the container
2.4. In this embodiment, the opening
8 specifically designed and provided for allowing the flame to exit the burner and
to allow air get into the container is provided in the lid. In contrast, the embodiment
shown in Fig. 6 lacks a removable lid, and the container
2.5 is built so as to be closed on the top besides the opening
8, which opening is thus directly provided in a wall of the container. The container
2.5 shown in Fig. 6 has a particular, tubular form, with the opening
8 being provided in the wall of the tube or hollow cylinder forming the container
2.5.
[0061] In other embodiments, a removable lid
7.1 comprising a flame-exit opening
8 may be absent. The opening
8 may, in accordance with an embodiment, be provided in a wall, such as a top wall,
side wall or top plate of the container. For example, the lid
7.1 may be rigidly fixed and/or undetachably fixed to the container. For example, in
an embodiment (not shown), a top plate comprising an opening
8 is welded to the container. In this case, a lid that can be removed by the user is
absent.
[0062] In an embodiment, the burner of the invention comprises a container, and optionally
a separate lid to be placed on the container, said lid preferably comprising an opening
8. Optionally, the burner comprises a damper or shutter. The lid may be a separate piece
or may be articulated on the container, so as to allow opening and closing of the
container with the lid remaining connected to the container. If a lid is absent, the
opening
8 is preferably directly provided in the walls of the container, for example the opening
defined by the border
6 of the side walls or on the top walls of the container, as illustrated in the embodiments
of Figs 4 and 6. A shutter, preferably in the form of a plate, is preferably provided
so as to allow closing the opening
8 and thus extinguishing the fire.
[0063] Accordingly, the burner may (and preferably indeed is) equipped with a lid, damper
or shutter, in particular provided for closing the opening
8 through which the fire exits the burner
1. The shutter may be articulated to the entire fireplace or may be provided as a separate
plate, for example, such that a user can move the plate and close opening
8 partially or totally, for diminishing or turning of the fire, respectively.
[0064] The present invention is not limited with respect to the materials from which the
lid, top wall or top plate is made. In some embodiments, the lid
7.1 is made from steel, preferably stainless steel, or from any other suitable metal
or alloys. In other embodiments, the lid
7.1 or top plate connected to the container may comprise or be made from a transparent
material as mentioned elsewhere in this specification, for example quartz and/or borosilicate.
[0065] It is noted that the figures do not show all structural parts of an ethanol fireplace,
as these parts may be provided in accordance with the prior art. The present invention
is by no means intended to be limited to any particular framework or support for the
burner and may indeed be put into practice in combination with any frame. In some
embodiments, the fireplace comprises a socket, a support construction on which an
overflow container (or retention tank) and the burner are supported, as well as additional
protection, for example a protective glass to be placed in front of the flame as it
exits the burner for shielding an observer from the flame. For example, in Figs 8
and 9, a support structure
16 is shown with dotted lines, for illustrating the presence of structural parts on
in which the burner is placed and supported. The present invention indeed provides
manifold design possibilities, given the surprising simplicity of the burner. Given
that any liquid or gelled fuel fireplace can be realized using the burner as disclosed
herein above, the invention leaves room for creation with respect to the design of
the fireplace, its support and/or frame.
[0066] Figures 7-10 illustrate an advantage of the burner of the invention, which is the
possibility of perceiving the presence of flames
4 in the inside of the container of the burner, before the flame
4 leaves the opening
8. For example, in Figs 7, 8 and 10, the containers
2.1 and
2.3 are made from quartz or borosilicate, which means that sidewalls of the containers
are transparent. In these figures, the liquid fuel
3 as well as the flames
4 emerging from the open surface
5 of the fuel inside the containers
2.1,
2.3 can be seen. Referring again to the other structural parts of the liquid- or gelled
fuel fireplace, in particular the frame and/or support construction, it is preferred
that such structural parts do not cover the entire view to at least a side wall or
part of the sidewall of the container, such that the view to at least part of the
inside of the container remains free at least from a particular position or viewing
angle of the observer. In an embodiment, such support parts, such as support structure
16 may also be made from transparent material, for example from any glass or quartz,
including the transparent materials mentioned elsewhere in this specification.
[0067] In a preferred embodiment, the burner of the invention and the fireplace comprising
the burner operate "naturally", which means that they do not contain any means for
actively propulsing or pumping fuel, oxygen or air so as to control the rate of combustion
and/or the size and intensity of the fire. Likewise, the burner and/or fireplace of
the invention preferably lacks an entity for heating the fuel, as is done in certain
prior art fireplaces. Preferably, the air and/or or oxygen required to conduct the
combustion gets into the burner by natural venting, natural pressure compensation
and/or diffusional forces. Preferably, the burner and/or elements thereof are designed
so as to allow natural operation lacking the need of actively pumping air and/or fuel,
and without need of heating the fuel. "Active pumping" means here pumping driven by
a motor, pump, actuator and the like. Such devices generally require separate energy
supply, in particular electricity, pneumatic or hydraulic energy or pressure, for
example. Preferably, the burner and/or fireplace is operational without any electrically
driven and/or electronic device. Preferably, the combustion and/or the flame aspect
and behaviour is controlled by the design of the burner, and in particular by parameters
such as the design of the one or more openings through which air accedes into the
burner and flames leave the burner so as to produce the desired aesthetic effects.
Other parameters, such as the inner geometry of the burner may also be selected so
as to have achieve a desired effect.
[0068] In order to have a fire with a desirable color, aspect, size and moving behaviour,
it is necessary to establish a balance between access of air and combustion rate.
This point is also relevant for assuring complete combustion. If combustion is not
complete, soot and bad odour are produced, besides the fact that the aspect of the
flames is less aesthetic. The inventors have observed that several ethanol fireplaces
that are commercially available produce such undesired odours and may also result
in itching eyes, probably due to particles of soot that are produced when combustion
in the fireplace is not complete.
[0069] In some aspects and embodiments, the invention provides burners having openings particularly
designed for obtaining optimal air diffusion into the burner compared to evacuation
of CO
2 and of the flames, so as to achieve a balanced flow of gases, a substantially complete
combustion and flames having advantageous aesthetic properties and moving behaviour.
Figures 11-18 illustrate exemplary and preferred opening geometries in the burner according to
embodiments of the invention. In these figures the openings
8.1-8.8 are shown from above. The details of the lid, plate or wall comprising the opening
are not shown. The openings
8.1-8.8 may, for example, be provided in a lid
7.1 or
7.2 as shown in Figs 7-10 or in a top wall formed in one piece with, attached to, for
example welded to the container of the burner. The invention also encompasses that
openings are provided in lateral walls of the container.
[0070] In an embodiment of the burner
1,
10 of the invention, said container
2.1-2.5 comprises a longitudinal opening
8, or wherein said burner comprises a cover, lid
7.1,
7.2, or wall comprising said longitudinal opening
8, through which a flame
4 generated by combustion of the liquid or gelled fuel
3 can exit the burner and air from the environment is allowed to enter the inside of
the container
2.1-2.5, wherein said cover, lid or wall
7.1,
7.2 further comprises one or several air access zones
11, where said opening
8 is enlarged, in particular where a spacial extension
22 of said opening is enlarged, and/or which are defined by an edge following a curved
line
28.
[0071] In an embodiment, the burner comprises air access openings
11 comprising or defined by curved and/or rounded down edges.
[0072] In an embodiment, said opening
8 is a continuous opening comprising said air access zones
11, which are distinguished from the remainder of the opening by the contour of the
opening at that zone.
[0073] In other embodiments, the opening
8 comprises separate openings of different contours, for example separated by a material
bridge provided by the top plate
13 or lid
7.1,
7.2 of the burner. Accordingly, air access openings
11 may be provided separately from openings consisting essentially of longitudinal portions
12 in said lid or top plate. For example, one or more separate air access openings of
substantially circular contour may be provided in proximity of one or both extremities
(or close to the center, in analogy of Figs 17 and 18) of a longitudinal opening having
the contour, for example, of a longitudinal portion
12 as described in this specification.
[0074] In some embodiments, such as illustrated in Fig. 4, the air access openings
11.1 are provided in the form of separate openings provided in wall, preferably a side
or top wall of the container. Such openings may be substantially circular or elliptical,
or at least comprising rounded or curved borders or edges. In the container
2.6 shown in Fig. 4, the flames created during operation of the burner will leave the
container through the overall opening
6 as defined by the upper border of the container. A specific opening is absent.
[0075] It is noted, in this regard, that the recipients
2.1 to
2.4 shown in Figs 1 to 3 and 5 can also be used as burners as shown in these figures,
without requiring any top plate or lid. The lids or top plates, such as shown in Figs
6 to 9, may be used for reasons of security and for reducing and/or controlling combustion.
This also applies to the particularly designed openings
8.
[0076] The opening
8 is preferably the opening provided for allowing the flames
4 of the fire to leave the burner during operation. Depending whether or not the burner
comprises a movable and/or detachable lid
7.1, the opening
8 is provided in the lid or in a upper or top wall of the burner, if the top wall is
formed in one piece with the burner, for example if all walls including the top wall
are welded together or formed in one piece with the container, as shown, for example,
in Fig. 6. Accordingly, the opening
8 may be part of the container, for example as shown in the container
2.5, where the opening
8 is provided in a tubular container wall. The burners based on containers
2.1-2.4 are conceived so as to contain a lid
7.1,
7.2, in which the opening
8 is provided. In other embodiments, containers
2.1-2.4 such as those shown in Figs 1-3, 5, comprise a top plate comprising an opening
8, the top plate being rigidly and/or undetachably fixed to the container. The opening
8 may be realized as a cut-out, for example by cutting out the corresponding form resulting
in an opening in the lid or container, as appropriate. Alternatively, the part of
the burner comprising the opening may be generated from the beginning so contain the
opening, for example by a molding or other form-shaping process in which the opening,
or a part thereof, is part of the mold.
[0077] The opening
8.1 in Fig. 11 is mirror symmetrical with respect to longitudinal axis
17 and with respect to transversal axis
18, the latter being perpendicular with respect to axis
17. In the present description, reference numeral
8 may be used to refer not only to the particular longitudinal openings as shown in
Figs 6-10, but also to refer to such longitudinal openings in a general manner, encompassing
the openings
8.1-8.8 shown in Figs 11 to 18.
[0078] In an embodiment, the opening
8 is provided so as to comprise different parts or zones
11,
12, characterized by different geometric contours and/or configurations. The different
geometric contours of the opening provide particular functions related to air inlet,
into the burner, and outlet of the flame and CO
2 (waste gases in general), so as to balance these parameters.
[0079] In an embodiment, the profile, shape or contour of the opening (as seen in figures
11-15) is such so as to provide different opening sizes, widths and/or lengths. The
opening contour is thus preferably not entirely homogenous or regular. One may say
that the opening
8 follows and/or comprises different geometrical contours.
[0080] The openings
8.1-8.5 shown in Figs 11-18 preferably comprise a longitudinal portion
12. In Figs. 11-17 the longitudinal portion
12 is a straight and regular portion, that extends along or in parallel to a straight
axis
17. In Fig. 18, the longitudinal portion
12.1 is bent, and extends along a curve, for example along an arc, such as the arc of
an ellipse or a circle. In an embodiment, the opening
8 comprises one or several longitudinal portions
12,
12.1 where said opening
8 has a substantially constant width
21, and one or more air access zones
11, wherein said opening bulges outwardly such that the width of the opening is locally
enlarged. In the embodiments shown in Figs. 11-15, the longitudinal portion
12 has the form of a rectangle, such that the opening extends along axis
17. In these embodiments, the edges
23,
24 defining the longitudinal portion of the opening
8 follow the outline of a rectangle and/or follow two parallel sides of a rectangle.
Accordingly, the "width"
21 is the distance of the opening along an axis parallel to axis
18. More generally, the width is the shortest possible distance between the opposed edges
23,
24 of the corresponding portion of the opening (here the longitudinal portion
12). Preferably, the term "width" is intended to mean the distance between first and
second edges
23,
24 of the opening. Preferably, the "width" is the "average width" of the corresponding
zone, in case the width is not constant over the entire zone.
[0081] In a preferred embodiment, the longitudinal portion is substantially regular, that
is, has a substantially constant width as it extends along straight axis
17 (Fig. 11) or along a curve, as seen in Fig 18. With respect to the longitudinal portion
12.1 extending along a curve, the width
21 of the opening at a particular position preferably corresponds to the distance of
the opening along an axis that is perpendicular to the line
27 that is the tangent with respect to the edge
23 of the longitudinal portion (Fig. 18). Preferably, the width
21 is substantially constant. "Substantially constant" means that the width
21 varies less than 10% of its length, preferably less than 5%, and most preferably
less than about 1%, less than 2% or less than 3% along the longitudinal extension
of the longitudinal portion
12. For illustration, the length
21 of the width of the longitudinal portion
12 in proximity of a first extremity
25 of the opening
8.1 varies less than 10%, preferably less than 3% (as indicated above) from the width
of the longitudinal portion
12 in proximity of a second extremity
26 of the opening
8.
[0082] In other embodiments, the edges
23,
24 of longitudinal portion of the opening
8 are not in parallel over the all or part of the extension of the longitudinal portion
12. In an embodiment, the edges
23,
24 may converge and/or diverge within at least a section of the longitudinal portion
12 of the opening. For example, the edges
23,
24 may converge towards the center of the opening
8 (for example toward axis
18 in Fig. 11) and diverge toward the extremities of the opening, such that the edges
are closest to each other at the center and most distant towards the extremities
25,
26. Furthermore, the edges
23,
24 may follow straight lines or may be curved.
[0083] Preferably, the opening
8 comprises one or more air access openings
11. The air access openings
11 preferably comprise a part or region where the width
22, that is the spacial extension of the opening
8, is enlarged.
[0084] Without wishing to be bound by theory, the inventors suppose that at the enlarged
zones
11, a larger amount of air is allowed to enter the burner compared to the longitudinal
zone
12, and that this locally limited enlargement of the opening
8 improves the quality of the combustion process. The term "air access opening" is
not intended to mean that air only accesses through this part of opening
8, nor that a larger quantity of air indeed enters through this zone of the opening.
Accordingly, the term "air access opening" as such is not intended to be limiting
and zone
11 could also be termed "increased opening zone" or "locally limited enlargement", and
the like.
[0085] Due to the longitudinal portion
12 of the opening
8, the opening
8 is preferably overall longitudinal and comprises thus first and second extremities
25,
26. In a preferred embodiment, as shown in particular in Figures 11-15, air access openings
11 are provided at the extremities or in proximity of the extremities
25,
26 of the opening
8. An air access zone
11 may be provided in proximity of one or both extremities of said longitudinal opening
8.
[0086] The present invention is preferably not limited with respect to the particular geometric
contour of the air access opening
11. In Figs. 11, 16A-18, substantially circular air access openings
11 are shown. In these preferred embodiments, the rim, border or edge
28 defining the contour of the opening
8 follows a curve or arc. The entire air access opening
11 may thus be a circle or ellipse overlapping with the longitudinal portion
12 of the opening, as indicated by the dotted line of the left side of Fig. 11, thereby
preferably forming a continuous opening
8 in which the longitudinal portion and the air access zone are merged. A curved, rounded
down contour at the air access opening is preferred. In some embodiments, the edge
28 defining the air access opening comprises curved or rounded portions (Figs 11, 13,
14). However, as illustrated in Figs 12 and 15, air access zones
11 having rectangular, triangular and/or trapezoidal contours are also encompassed by
the present invention. More generally, the invention is not intended to be limited
with respect to the geometric form outlined by the edge
28 so as to form an enlarged opening at the air access zones. In the case of openings
8 following a longitudinal axis
17, the width
22 of the air access opening preferably corresponds to the maximum extension of the
opening along an axis that is perpendicular to the longitudinal axis
17.
[0087] Figures 16A-17 and
18 illustrate further embodiments of openings
8 (
8.6-8.8) in accordance with the invention.
[0088] The opening
8.7 shown in Fig. 17 comprises a single air access opening
11 positioned centrally with respect to the longitudinal zone
12 of the opening. Accordingly, the invention is not limited with respect to the position
of the enlarged air access zones
11 at the extremities of the overall opening
8 as shown in Figs 11-15, for example. A single and/or central opening air access zone
11 may be used in embodiments where the lid, top or side wall or cover plate of the
burner comprises a plurality of openings
8.7, which may be distributed at different locations in the lid, wall or plate.
[0089] Accordingly, instead of a single opening as illustrated in the embodiments of Figures
6, and 7 to 10, the invention also encompasses burners comprising a plurality of separate
openings
8.
[0090] The opening
8 may comprise one, two or more air access zones. Figures 16A to 16C illustrate an
embodiment of an opening
8.6, which comprises four air access zones
11.1,
11.2,
11.3 and
11.4 distributed along a longitudinal zone
12. Two of these openings
11.1 and
11.4 are provided at the extremities
25 and
26, respectively, of the entire opening
8.6. The remaining two openings
11.2 and
11.3 are more centrally located along longitudinal axis
17, in particular on left and right sides of the central axis
18 and preferably at equal distance therefrom.
[0091] Generally, ethanol fireplaces are equipped with a shutter or closure actionable by
a user for extinguishing the fire at any moment. Figure 16B illustrates a shutter
in the form of a damper plate
29, suitable for covering the extremities of the opening
8.6 shown in Figure 16A. In particular, the shutter
29 comprises a recess or cut-out
31. The position of the recess
31 is preferably central with respect to axis
18. Instead of a recess, the shutter
29 may also comprise an opening, which can be placed on the opening
8 of the burner so as to diminish the size of the burner's opening
8.
[0092] The present invention is not limited with respect to the material from which the
damper plate is made. The damper plate may be made, for example, from stainless steel.
In other embodiments, the damper plate comprises or consists of a material disclosed
in the present specification, for example a material selected from quartz and borosilicate.
[0093] As shown in Fig. 16B, the plate
29 can be positioned in such a manner onto the opening
8.6 that the distal air access zones
11.1,
11.4 are covered and thus efficiently closed, as well as the part of the longitudinal
zone
12 that connects the distal zones
11.1,
11.4 to the more central air access zones
11.2 and
11.3. By closing part of the opening
8.6, the surface of the opening
8 is reduced and the damper plate is suitable to diminish the extent or size of the
fire produced by the fireplace. As the skilled person understands, the size of the
fire correlates to a large extent positively with the size of the opening through
which flames exit the burner and/or air enters the burner. The plate
29 may thus be used to adjust the fire to an appropriate fire intensity as desired by
the user. Thanks to the way the recess
31 is provided in damper plate
29, the advantages associated with the presence of one or more air access zones
11 are maintained, since the part of the opening
8.6 that remains open still comprises two air access zones
11.2,
11.3. In particular, the plate
29 only covers some but not all of the air access zones, namely the distal ones
11.1 and
11.4. Of course, one may envisage damper plates having any form, for covering, for example,
specifically the two air access zones on the left or on the right side
11.1/11.2 and
11.3/11.4, respectively as shown in Figs 16A. The advantage of the damper plate
29 comprising a recess
31 is that after placing the damper plate on the opening
8.6 (as shown in Figure 16B) the (reduced) fire remains positioned centrally with respect
to the longitudinal extension of the burner and thus with respect to the fireplace,
which is preferred for aesthetic reasons.
[0094] Figure 16C shows a further embodiment of a damper plate
29.1, in which the recess
32 forms an edge at least part of which follows a curved line, for example a section
of an ellipse or of a circle. Thanks to the curved edge
32, the opening that remains after the damper plate
29.1 has been placed on the original opening
8.6 is formed by edges or rims that are at least partially rounded down. Thanks to the
curved edges, the flames exiting the burner have improved aesthetic aspects, color
and moving behaviour.
[0095] Figure 18 shows an opening
8.8 comprising a curved longitudinal portion
12.1. In the embodiment shown, the air access zone
11 is also centrally positioned along the longitudinal extension of the opening
8.8, such that the longitudinal portion
12.1 is divided in two partial longitudinal sections positions laterally on left and right
sides, respectively, of the central air access zone
11. The opening
8.8 comprising curved portions is particularly suitable in the case of circular or non-longitudinal
burners. For example, if the burner comprises a circular (or, more generally, non-longitudinal)
top plate or wall, a plurality of openings
8.8 may be provided distributed around the center of the top plate, for example on concentric
circles around the center of the top plate. Non-longitudinal burners (for example
burners having square or nearly square cover plates) may be designed for being placed
on tables, in particular circular tables, in the center of a room, and the like. Overall
longitudinal burners may be designed, for example for being placed at or along a wall,
or if the fireplace is for outdoors, side-lining a square or a path.
[0096] While certain of the preferred embodiments of the present invention have been described
and specifically exemplified above, it is not intended that the invention be limited
to such embodiments. Various modifications may be made thereto without departing from
the scope and spirit of the present invention, as set forth in the following claims.
For example, with respect to the specific design of the openings, in particular of
longitudinal portions
12 and air access zone
11, the invention encompasses various combinations of different embodiments shown. For
example, a curved opening as shown in Fig. 18 may comprise air access opening provided
at the extremities as shown in Figs 11-15, and openings comprising a plurality of
air access zones, as shown in Figs 11-16B, may comprise air access openings having
different contours or having identical contours.