[Technical Field of the Invention]
[0001] The present invention is directed to a grain-oriented electrical steel sheet and
a method of manufacturing the same. More specifically, the present invention relates
to a grain-oriented electrical steel sheet containing B, Ba, and Y in a predetermined
amount to be segregated in grain boundaries, and a method for manufacturing the same.
[Background of the Invention]
[0002] The grain-oriented electrical steel sheet is a soft magnetic material having excellent
magnetic properties in the rolling direction, composed of grains having a crystal
orientation of {110}<001>, so-called Goss orientation.
[0003] In general, magnetic properties can be expressed by magnetic flux density and iron
loss, and high magnetic flux density can be obtained by precisely aligning the orientation
of the grains to the {110}<001> orientation. The electrical steel sheet having a high
magnetic flux density not only makes it possible to reduce the size of the iron core
material of the electric equipment, but also reduces the hysteresis loss, thereby
making it possible to miniaturize the electric equipment and increase the efficiency
at the same time. The iron loss is a power loss consumed as heat energy when an arbitrary
alternating magnetic field is applied to the steel sheet, and varies greatly depending
on the magnetic flux density and plate thickness of the steel sheet, the amount of
impurities in the steel sheet, the specific resistance and the size of the secondary
recrystallization grain. The higher the magnetic flux density and the specific resistance
and the lower the plate thickness and the amount of impurities in the steel sheet,
the lower the iron loss, thereby increasing the efficiency of the electrical equipment.
[0004] In order to cope with global warming by reducing CO
2 emission worldwide, there is a tendency toward energy saving and high-efficiency
commercialization. Further, as the demand for widening and spreading of highly efficient
electric devices using less electric energy is increased, the social demand for the
development of a grain-oriented electrical steel sheet having a low iron loss property
is increasing.
[0005] Generally, a grain-oriented electrical steel sheet having excellent magnetic properties
is required to strongly develop a Goss texture in a {110} <001> orientation in the
rolling direction of a steel sheet. In order to form such a texture, grains in the
Goss orientation should form an abnormal grain growth called the second recrystallization.
This abnormal grain growth occurs when normal grain growth inhibits the movement of
grain boundaries normally grown by precipitates, inclusions, or elements dissolved
or segregated in the grain boundaries, unlike ordinary grain growth. As described
in the above, precipitates and inclusions that inhibit grain growth are specifically
referred to as a grain growth inhibitor. Studies on the production of grain-oriented
electrical steel sheets by secondary recrystallization in the {110}<001> orientation
has been focused on securing good magnetic properties by using a grain growth inhibitor
to form secondary recrystallization with high degree of integration in the {110} <001>
orientation.
[0006] In the conventional grain-oriented electrical steel sheet technology, precipitates
such as AlN and MnS[Se] are mainly used as a grain growth inhibitor. For example,
decarburization is carried out after one time of the strong cold-rolling. And then
nitrogen is supplied to the inside of the steel sheet through a separate nitriding
process using ammonia gas to produce secondary recrystallization by the Al-based nitride
which exhibits a strong grain growth inhibiting effect.
[0007] WO 2016/098917 A1 relates to a grain-oriented electrical steel sheet comprising 0.005-0.5 wt% of Ba,
0.005-0.5 wt% of Y, or 0.005-0.5% of Ba and Y, an area of grains of the electrical
steel sheet having a grain size of 2 mm or less is 10 % or less with respect to 100
% of an area of total grains.
EP 1 889 927 B1 relates to oriented magnetic steel plate used in transformers or other stationary
induction apparatuses. In particular, it relates to an oriented magnetic steel plate
with improved edge peeling resistance and 3X frequency watt loss characteristic W17/150
by adding a compound including one or more elements of Ce, La, Pr, Nd, Sc, and Y into
an annealing separator having MgO as its main ingredient, and a method of production
of the same.
[0008] However, in the process of high temperature annealing, the instability of the precipitates
due to the denitrification or the re-nitrification based on the furnace atmosphere
and the necessity of the stress relief annealing for a long time for 30 hours or more
at a high temperature causes the complications and cost burden.
[0009] For this reason, recently, a method of manufacturing a grain-oriented electrical
steel sheet without using a precipitates such as AlN or MnS as a grain growth inhibitor
has been proposed. For example, there is a manufacturing method using grain boundary
segregation elements such as barium (Ba) and yttrium (Y).
[0010] Ba and Y are excellent in the effect of inhibiting the growth of grains enough to
form secondary recrystallization and are not affected by the atmosphere in the furnace
during the high-temperature annealing process. However, they have a disadvantage in
weakening the bonding strength of the grain boundaries. Therefore, there is a problem
in that a large number of grain boundary cracks occur in the cold-rolling process
in which the high pressure is required, so that the productivity decrease cannot be
avoided.
[Details of the Invention]
[Problems to be Solved]
[0011] In one embodiment of the present invention, a grain-oriented electrical steel sheet
and a method of manufacturing the same are provided.
[Means to solve the problems]
[0012] The invention is described in the claims.
[Effects of the Invention]
[0013] The grain-oriented electrical steel sheet according to an embodiment of the present
invention is excellent in magnetic properties by stably forming Goss grain.
[0014] In addition, since AlN and MnS are not used as a grain growth inhibitor, it is not
necessary to heat the slab at a high temperature of 1300°C or more.
[0015] In addition, due to the grain boundary strengthening effect, generation of grain
boundary cracks is reduced even under a strong cold-rolling. Thus, the productivity
is increased and manufacturing cost is reduced.
[Brief description of the figures]
[0016]
Fig. 1 is a photograph of a cold-rolled steel sheet in the process of manufacturing
the inventive material, which is a sample No. 2.
FIG. 2 is a photograph of a cold-rolled steel sheet in the process of manufacturing
the comparative material, which is a sample No. 1.
[Detailed Descriptions of the Invention]
[0017] The terms first, second, third, and the like are used to describe various portions,
components, regions, layers and/or sections, but are not limited thereto. These terms
are only used to distinguish one portion, component, region, layer or section from
another portion, component, region, layer or section. Thus, a first portion, component,
region, layer or section described below may be referred to as a second portion, component,
region, layer or section without departing from the scope of the present invention.
[0018] The terminology used herein is for the purpose of describing particular embodiments
only and is not intended to limit the invention. The singular forms as used herein
include plural forms as long as the phrases do not specifically state the opposite
meaning thereof. The "comprises" means that a particular characteristic, region, integer,
step, motion, element and/or component is specified and that does not exclude the
presence or addition of other characteristics, regions, integers, steps, motions,
elements, and/or components.
[0019] When referring to a part as being "on" or "above" another part, it may be positioned
directly on or above another part, or another part may be interposed therebetween.
In contrast, when referring to a part being "directly above" another part, no other
part is interposed therebetween.
[0020] Unless defined otherwise, all terms including technical and scientific terms used
herein have the same meaning as commonly understood by one of ordinary skill in the
art to which the present invention belongs. Terms defined in the commonly used dictionary
are further interpreted as having a meaning consistent with the relevant technical
literature and the present disclosure, and are not to be construed as ideal or very
formal meanings unless defined otherwise.
[0021] Unless otherwise stated, % means % by weight, and 1 ppm is 0.0001% by weight.
[0022] Hereinafter, embodiments of the present invention will be described in detail so
that a person of ordinary skill in the art could easily carry out the present invention.
The present invention may, however, be embodied in various forms and should not be
construed as limited to the embodiments set forth herein.
[0023] In the conventional grain-oriented electrical steel sheet technology, precipitates
such as AlN and MnS were used as the grain growth inhibitors. All the processes were
strictly controlling the distribution of the precipitates and the process conditions
were severely constrained by the conditions for removing precipitates remaining in
the secondary recrystallized steel sheet.
[0024] On the other hand, in one embodiment of the present invention, precipitates such
as AlN and MnS are not used as a grain growth inhibitor.
[0025] The present invention uses B and Ba or Y as a grain growth inhibitor, thus it is
possible to increase the grain fraction of Goss and obtain an electrical steel sheet
excellent in magnetic properties.
[0026] The grain-oriented electrical steel sheet of the present invention includes by weight,
Si: 1.0 to 7.0%, Mn: 0.01 to 0.5%, B: 0.001 to 0.1%, and Ba and Y individually or
in a total amount of 0.005 to 0.5%, and the remainder including Fe and other unavoidable
impurities.
[0027] Hereinafter, each component will be described in detail.
[0028] Barium (Ba) and yttrium (Y) act as a grain growth inhibitor, during secondary recrystallization
annealing, to suppress the growth of grains in a orientation other than the Goss grains,
thereby improving the magnetic properties of the electrical steel sheet. Ba and Y
may be added individually or in combination. Ba and Y are included individually or
in a total amount of 0.005 to 0.5% by weight. That is, when Ba or Y is added individually,
the content of Ba or Y is 0.005 wt% to 0.5 wt%, respectively. When Ba and Y are simultaneously
added, the sum of the contents (i.e., the total amount) of Ba and Y is 0.005 wt% to
0.5 wt%. If the amount of Ba or Y or the total amount thereof is too small, it is
difficult to exert a sufficient restraining force. If the amount of Ba or Y or the
total amount thereof is too large, the brittleness of the steel sheet increases and
cracks may occur during rolling.
[0029] Boron (B) is segregated at the grain boundaries to strengthen the grain boundary
bonding force, thereby reducing generation of cracks and rolling times during rolling.
In addition, it reacts with nitrogen in the steel to partially form BN precipitates.
BN is excellent in high temperature stability and can act as an auxiliary inhibitor
which suppresses grain growth together with Ba and Y described in the above. The content
of B is 0.001 to 0.1% by weight. If B is included too little, it may be insufficient
to alleviate the grain boundary brittleness due to Ba and Y. If B is included too
much, grain boundary segregation of Ba and Y is suppressed, and a large number of
inclusions are formed in the high-temperature annealing process, so that the magnetic
properties may be deteriorated.
[0030] B satisfies the following Formula 1 in relation to Ba and Y

(In the formula (1), [Ba], [Y] and [B] represent the contents (% by weight) of Ba,
Y and B, respectively.)
[0031] When the value of the Formula 1 is less than 0.5, grain boundary segregation of Ba
and Y is suppressed. Further, a large number of inclusions are formed in the high-temperature
annealing process, so that the magnetic properties may be deteriorated. When the value
of the Formula 1 is more than 3, it may be insufficient to alleviate the grain boundary
brittleness due to Ba and Y.
[0032] Silicon (Si) acts to lower the iron loss by increasing the specific resistance of
the material. If the Si content in the slab and the electrical steel sheet is less
than 1.0% by weight, the specific resistance may decrease and the iron loss property
may be deteriorated. On the contrary, when the Si content exceeds 7% by weight in
the grain-oriented electrical steel sheet, the Si content in the grain-oriented electrical
steel sheet can be 7% by weight or less since the processing is difficult in manufacturing
the transformer.
[0033] Carbon (C), as an austenite stabilizing element, is added to the slab in an amount
of 0.001 wt% or more to refine the coarse columnar structure that occurs during the
performance process and to suppress the slab center segregation of S. It is also possible
to accelerate work hardening of the steel sheet during cold-rolling, thereby promoting
generation of secondary recrystallization nuclei in the {110} <001> orientation in
the steel sheet. However, if the content exceeds 0.1%, it may cause edge-cracks in
hot-rolled steel. However, the decarburization annealing is performed during the production
of the electrical steel sheet, and the C content in the final electrical steel sheet
after decarburization annealing is 0.005 wt% or less. Preferably, it may be 0.003%
by weight or less.
[0034] In one embodiment of the present invention, the precipitates, such as AlN and MnS,
are not used as a grain growth inhibitor. Therefore, the elements which are essentially
used in normal grain-oriented electrical steel sheets, such as aluminum (Al), nitrogen
(N), sulfur (S), are regulated within the range of impurities. That is, when Al, N,
and S are inevitably further included, it further includes 0.005 wt% or less of Al,
0.0055 wt% or less of S, and 0.0055 wt% or less of N.
[0035] In one embodiment of the present invention, since AlN is not used as a grain growth
inhibitor, aluminum (Al) content can be positively suppressed.
[0036] Therefore, in one embodiment of the present invention, Al may not be added to the
grain-oriented electrical steel sheet or is controlled to 0.005 wt% or less. In addition,
in the slab, since Al can be removed during the manufacturing process, Al can be contained
in an amount of 0.01 wt% or less. Since nitrogen (N) forms precipitates such as AlN,
(Al,Mn)N, (Al, Si,Mn)N, Si
3N
4, and BN, in the embodiment of the present invention, N may not be added or is controlled
to 0.0055 wt% or less.
[0037] Preferably, it may be 0.0030% by weight or less. In one embodiment of the present
invention, the nitriding process can be omitted, so that the N content in the slab
and the N content in the final electrical steel sheet can be substantially the same.
The sulfur (S) is an element having a high dissolving temperature and a high segregation
during hot-rolling, and thus, in one embodiment of the present invention, it may not
be added or is controlled to 0.0055 wt% or less. Preferably, it may be 0.0035% by
weight or less.
[0038] In one embodiment of the present invention, since MnS is not used as a grain growth
inhibitor, manganese (Mn) may not be added. However, since Mn is a non-resistive element
and has an effect of improving magnetic properties, it may be further included as
an optional component in slabs and electrical steel sheets. When Mn is further included,
the content of Mn is 0.01 wt% or more. However, if it exceeds 0.5% by weight, phase
transformation may occur after the secondary recrystallization, and the magnetic property
may be deteriorated. In the embodiment of the present invention, when additional elements
are further included, it is understood that it is added replacing iron (Fe) which
is the remainder.
[0039] In addition, as other unavoidable impurities, components such as Ti, Mg, and Ca react
with oxygen in the steel to form oxides, which may interfere with the magnetic migration
of the final product as an inclusion and cause magnetic deterioration. Thus, it is
necessary to strongly suppress the unavoidable impurities. Therefore, when they are
inevitably contained, they are controlled to 0.005% by weight or less for each component.
[0040] The grain-oriented electrical steel sheet has 10 mm or more of an average particle
diameter of grains having 2 mm or more of the particle diameter. If the average particle
diameter of the grains having a particle diameter of 2 mm or more is less than 10
mm, the grains may not grow sufficiently and thus the magnetic properties may be deteriorated.
In one embodiment of the present invention, the particle diameter of grains means
the diameter length of the grains of the circular form.
[0041] The grain-oriented electrical steel sheet according to an embodiment of the present
invention is excellent in magnetic properties by stably forming Goss grain. Specifically,
the grain-oriented electrical steel sheet according to an embodiment of the present
invention may have a magnetic flux density B
8 of 1.88T or more measured at a magnetic field of 800 A/m.
[0042] The method for manufacturing a grain-oriented electrical steel sheet according to
the present invention includes a step of heating the slab containing, by weight, Si:
1.0 to 7.0%, B: 0.001 to 0.1%, and Ba and Y individually or in a total amount of 0.005
to 0.5%, and the remainder including Fe and other unavoidable impurities; a step of
hot-rolling the slab to produce a hot-rolled sheet; a step of cold-rolling the hot-rolled
sheet to produce a cold-rolled sheet; a step of the primary recrystallization annealing
the cold-rolled sheet; and a step of the second recrystallization annealing the cold-rolled
sheet after the primary recrystallization annealing is completed.
[0043] Hereinafter, a manufacturing method of the grain-oriented electrical steel sheet
will be described in detail for each step.
[0044] First, the slab is heated.
[0045] Since the composition of the slab has been described in detail with respect to the
composition of the electrical steel sheet, a duplicate explanation will be omitted.
[0046] The heating temperature of the slab is limited. If the slab is heated to a temperature
of 1280°C or less, it may prevent the columnar structure of the slab from becoming
coarse, thereby preventing cracks in the plate during the hot-rolling process. Thus,
the heating temperature of the slab may be between 1000°C and 1280°C. In particular,
in one embodiment of the present invention, since AlN and MnS are not used as a grain
growth inhibitor, it is not necessary to heat the slab at a high temperature of 1300°C
or more.
[0047] Next, the slab is hot-rolled to produce a hot-rolled sheet. The hot-rolling temperature
is not limited, and in one embodiment, hot-rolling may be terminated at 950°C or lower.
Thereafter, it is water-cooled and can be wound at 600°C or less.
[0048] Next, the hot-rolled sheet can be subject to a hot-rolled sheet annealing, if necessary.
In the case of annealing the hot-rolled sheet, the hot-rolled steel sheet can be heated
to a temperature of 900°C or more, cracked, and cooled to make the texture of the
hot-rolled steel sheet uniform.
[0049] Next, the hot-rolled sheet is cold-rolled to produce a cold-rolled sheet. The cold-rolling
can be carried out by a cold-rolling method using a reverse rolling mill or a tandem
rolling mill through one cold-rolling, a plurality of cold-rolling, a plurality of
cold-rolling including an intermediate annealing to produce a cold-rolled sheet having
a thickness of 0.1 mm to 0.5 mm. Further, warm-rolling in which the temperature of
the steel sheet is maintained at 100°C or higher during the cold-rolling can be performed.
[0050] In addition, the final reduction roll through cold-rolling can be 80% or more.
[0051] In the present invention, as described in the above, by containing a specific amount
of B in the slab component, the grain boundary is segregated to strengthen the grain
boundary's bonding force. As a result, cracking and rolling times can be reduced during
rolling and the final reduction roll can be increased.
[0052] Next, the cold-rolled sheet is subject to the primary recrystallization annealing.
The primary recrystallization occurs in which the core of the Goss grain nuclei is
generated in the primary recrystallization annealing step. The decarburization of
the cold-rolled sheet can be performed in the primary recrystallization annealing
step. It is annealed at a temperature of 800°C to 900°C for decarburization. Further,
the atmosphere is a mixed gas atmosphere of hydrogen and nitrogen. When the decarburization
is completed, the carbon content in the cold-rolled steel sheet may be 0.005 wt% or
less. In one embodiment of the present invention, since the AlN grain growth inhibitor
is not used, the nitriding process can be omitted.
[0053] Next, the cold-rolled sheet having undergone the primary recrystallization annealing
is subject to a secondary recrystallization annealing. At this time, after the annealing
separator is applied to the cold-rolled sheet having undergone the primary recrystallization
annealing, secondary recrystallization annealing can be performed. At this time, the
annealing separator is not particularly limited, and an annealing separator containing
MgO as a main component can be used.
[0054] The step of secondary recrystallization annealing includes a temperature elevating
step and a soaking step. The temperature elevating step is a step of raising the temperature
of the cold-rolled sheet, of which the primary recrystallization annealing is completed,
to the temperature of the soaking step. The temperature of the soaking step is 900°C
to 1250°C. If the temperature is less than 900°C, the Goss grains may not sufficiently
grow and the magnetic properties may be deteriorated. When the temperature exceeds
1250°C, the grains may grow so large that the characteristics of the electrical steel
sheet may be deteriorated. The temperature elevating step may be performed in a mixed
gas atmosphere of hydrogen and nitrogen, and the soaking step may be performed in
a hydrogen atmosphere.
[0055] In the method of manufacturing a grain-oriented electrical steel sheet according
to an embodiment of the present invention, since the AlN and MnS are not used as a
grain growth inhibitor, the stress relief annealing step can be omitted after the
secondary recrystallization annealing is completed. In the conventional method of
manufacturing a grain-oriented electrical steel sheet using MnS and AlN as a grain
growth inhibitor, high-temperature stress relief annealing to remove precipitates,
such as AlN and MnS, is required. However, in the method of manufacturing a grain-oriented
electrical steel sheet according to one embodiment of the present invention, the stress
relief annealing process may not be necessary.
[0056] Thereafter, an insulating film may be formed on the surface of the grain-oriented
electrical steel sheet or a magnetic domain refining treatment may be carried out,
if necessary. In one embodiment of the present invention, the alloy component of the
grain-oriented electrical steel sheet refers to a base steel sheet excluding a coating
layer such as an insulating film.
[0057] Hereinafter, the present invention will be described in more detail with reference
to examples. However, the embodiments are only for illustrating the present invention,
and the present invention is not limited thereto.
Example 1
[0058] A slab containing, by weight, Si: 3.2%, C: 0.05%, Mn: 0.06%, S: 0.0048%, N: 0.0032%,
and Al: 0.005%, and barium (Ba), yttrium (Y), and boron (B) as shown in Table 1 below,
and the remainder Fe and other inevitably incorporated impurities, was prepared.
[0059] The slab was heated at a temperature of 1150°C for 90 minutes, and hot-rolled to
obtain a hot-rolled sheet having a thickness of 2.6 mm. The hot-rolled sheet was heated
to a temperature of 1050°C or higher, held at 910°C for 90 seconds, cooled with water,
and pickled. And then, the sheet was cold-rolled to a thickness of 0.30 mm through
a total of seven passes using a reverse mill. The reduction roll per pass was the
same for each test condition. The cold-rolled steel sheet was heated in a furnace,
and then held in a mixed gas atmosphere of 50 vol% of hydrogen and 50 vol% of nitrogen
and annealing temperature of 850°C for 120 seconds to carry out the primary recrystallization
annealing along with the decarburization was performed until carbon content reaches
0.002 wt.%. Thereafter, MgO was applied and then wound into a coil, followed by the
secondary recrystallization annealing. The secondary recrystallization annealing was
carried out in a mixed gas atmosphere of 25 vol% of nitrogen and 75 vol% of hydrogen
to elevate the temperature to 1200°C. After reaching 1200°C, the sheet was held in
100 vol% of hydrogen gas atmosphere for 20 hours, followed by cooling in the furnace.
After the surface of the final steel sheet was cleaned, the magnetic flux density
was measured at a magnetic field strength of 800 A/m using a single sheet measurement
method.
[Table 1]
| Sample No. |
Ba Content (wt%) |
Y Content (wt%) |
B Content (wt%) |
([Ba]+[Y])/([B] *10) |
magnetic flux density (B8, Tesla) |
Note |
| 1 |
0.08 |
0 |
0.0015 |
5.3 |
rolling cracks |
Comparative material |
| 2 |
0.08 |
0 |
0.003 |
2.7 |
1.91 |
Inventive material |
| 3 |
0.2 |
0 |
0.012 |
1.7 |
1.90 |
Inventive material |
| 4 |
0.2 |
0 |
0.045 |
0.4 |
1.53 |
Comparative material |
| 5 |
0 |
0.12 |
0.0033 |
3.6 |
rolling cracks |
Comparative material |
| 6 |
0 |
0.11 |
0.0035 |
3.1 |
rolling cracks |
Comparative material |
| 7 |
0 |
0.25 |
0.043 |
0.6 |
1.90 |
Inventive material |
| 8 |
0.08 |
0.02 |
0.024 |
0.4 |
1.55 |
Comparative material |
| 9 |
0.13 |
0.05 |
0.005 |
3.6 |
rolling cracks |
Comparative material |
| 10 |
0.03 |
0.15 |
0.007 |
2.6 |
1.92 |
Inventive material |
| 11 |
0.03 |
0.15 |
0 |
- |
rolling cracks |
Comparative material |
[0060] As can be seen from Table 1, when the content of B was controlled within the range
of the present invention depending on the contents of Ba and Y, the inventive material
had no rolling cracks and excellent magnetic properties were obtained compared to
the comparative material.
[0061] In addition, in FIG. 1 and FIG. 2, the photograph of the cold-rolled steel sheet
in the manufacturing process of the inventive material of the Sample No. 2 and the
photograph of the cold-rolled steel sheet in the manufacturing process of the comparative
material of the Sample No. 1 were shown. It can be seen that the rolling cracks clearly
appear in the case of the comparative material.
Example 2
[0062] A slab containing, by weight, Si: 3.2%, C: 0.048%, Mn: 0.11%, S: 0.0051%, N: 0.0028%,
and Al: 0.008%, and barium (Ba), yttrium (Y), and boron (B) as shown in Table 2 below,
and the remainder Fe and other inevitably incorporated impurities, was prepared.
[0063] The slab was heated at a temperature of 1150°C for 90 minutes, and hot-rolled to
obtain a hot-rolled sheet having a thickness of 2.6 mm. The hot-rolled sheet was heated
to a temperature of 1050°C or higher, held at 910°C for 90 seconds, cooled with water,
and pickled. And then, the sheet was cold-rolled to a thickness of 0.30 mm through
a total of seven passes using a reverse mill. The reduction roll per pass was the
same for each test condition. The cold-rolled steel sheet was heated in a furnace,
and then held in a mixed gas atmosphere of 50 vol% of hydrogen and 50 vol% of nitrogen
and annealing temperature of 850°C for 120 seconds to carry out the primary recrystallization
annealing along with the decarburization was performed until carbon content reaches
0.003 wt.%. Thereafter, MgO was applied and then wound into a coil, followed by the
secondary recrystallization annealing. The secondary recrystallization annealing was
carried out in a mixed gas atmosphere of 25 vol% of nitrogen and 75 vol% of hydrogen
to elevate the temperature to 1200°C. After reaching 1200°C, the sheet was held in
100 vol% of hydrogen gas atmosphere for 20 hours, followed by cooling in the furnace.
After the surface of the final steel sheet was cleaned, the magnetic flux density
was measured at a magnetic field strength of 800 A/m using a single sheet measurement
method. In addition, the particle diameter of the grains was calculated as the average
value based on the area after removing the coating layer on the surface by immersing
into a hydrochloric acid heated to 60°C for 5 minutes.
[Table 2]
| Sample No. |
Ba Content (wt% ) |
Y Content (wt% ) |
B Content (wt%) |
([Ba] +[Y])/ ([B]* 10) |
average particle of grains having 2mm or more of particle diameter (mm) |
magnetic flux density (B8, Tesla) |
Note |
| 1 |
0.05 |
0.025 |
0.004 |
1.88 |
27 |
1.91 |
Inventive material |
| 2 |
0.03 |
0.08 |
0.0032 |
3.44 |
- |
rolling cracks |
Comparative material |
| 3 |
0.1 |
0.13 |
0.01 |
2.3 |
18 |
1.90 |
Inventive material |
| 4 |
0.04 |
0.043 |
0.01 |
0.83 |
22 |
1.90 |
Inventive material |
| 5 |
0.15 |
0.08 |
0.0035 |
6.57 |
- |
rolling cracks |
Comparative material |
[0064] Referring to Table 2, the average particle diameter of the grains having 2 mm or
more of particle diameter in the electrical steel sheet according to an embodiment
of the present invention was found to be 10 mm or more, and the magnetic properties
were excellent.
[0065] It will be understood by those of ordinary skill in the art that various changes
in form and details may be made herein without departing from the scope of the present
invention as defined by the following claims. It will be understood that the invention
may be practiced. It is therefore to be understood that the above-described embodiments
are illustrative in all aspects and not restrictive.
1. Kornorientiertes Elektrostahlblech, umfassend, bezogen auf das Gewicht: Si: 1,0 bis
7,0 %, B: 0,001 bis 0,1 %, und Ba und Y einzeln oder in einer Gesamtmenge von 0,005
bis 0,5 %, wobei der Rest Fe und andere unvermeidliche Verunreinigungen umfasst,
und optional umfassend: C: 0,005 % oder weniger, ausschließlich 0 %, Al: 0,005 % oder
weniger, ausschließlich 0 %, N: 0,0055 % oder weniger, ausschließlich 0 %, und S:
0,0055 % oder weniger, ausschließlich 0 %, und optional umfassend Mn: 0,01 % bis 0,5
%,
wobei es die folgende Formel 1 erfüllt und wobei der durchschnittliche Partikeldurchmesser
der Körner mit einem Partikeldurchmesser von 2 mm oder mehr 10 mm oder mehr beträgt,

wobei in der Formel (1) [Ba], [Y] und [B] jeweils für den Gehalt von Ba, Y und B
in Gew.-% stehen.
2. Kornorientiertes Elektrostahlblech nach Anspruch 1, umfassend B und Ba oder Y auf
in den Korngrenzen segregierte Weise.
3. Verfahren zur Herstellung eines kornorientierten Elektrostahlblechs, umfassend:
einen Schritt des Erhitzens der Bramme, die bezogen auf das Gewicht Folgendes umfasst
Si: 1,0 bis 7,0 %, B: 0,001 bis 0,1 %, und Ba und Y einzeln oder in einer Gesamtmenge
von 0,005 bis 0,5 %, wobei der Rest Fe und andere unvermeidliche Verunreinigungen
umfasst, und wobei sie optional Folgendes umfasst: C: 0,001 bis 0,1 %, Al: 0,01 %
oder weniger, ausschließlich 0 %, N: 0,0055 % oder weniger, ausschließlich 0 %, und
S: 0,0055 % oder weniger, ausschließlich 0 %, und wobei sie optional Mn: 0,01 bis
0,5 % umfasst und die folgende Formel 1 erfüllt;
einen Schritt des Warmwalzens der Bramme zum Erzeugen eines warmgewalzten Blechs;
einen Schritt des Kaltwalzens des warmgewalzten Blechs zum Erzeugen eines kaltgewalzten
Blechs;
einen Schritt des primären Rekristallisationsglühens des kaltgewalzten Blechs; und
einen Schritt des sekundären Rekristallisationsglühens des kaltgewalzten Blechs nach
Abschluss des primären Rekristallisationsglühens,
wobei die primäre Rekristallisation in einem Temperaturbereich von 800 °C bis 900°C
und in einer Mischgasatmosphäre aus Wasserstoff und Stickstoff durchgeführt wird,
und wobei der Schritt des sekundären Rekristallisationsglühens einen Temperaturerhöhungsschritt
und einen Temperaturhalteschritt umfasst und wobei die Temperatur des Temperaturhalteschritts
900 bis 1250 °C beträgt,
wobei beim Schritt der sekundären Rekristallisation der Temperaturerhöhungsschritt
in einer Mischgasatmosphäre aus Wasserstoff und Stickstoff durchgeführt wird und der
Temperaturhalteschritt in einer Wasserstoffatmosphäre durchgeführt wird,

wobei in der Formel (1) [Ba], [Y] und [B] jeweils für den Gehalt von Ba, Y und B in
Gew.-% stehen.
4. Verfahren zur Herstellung eines kornorientierten Elektrostahlblechs nach Anspruch
3,
wobei die Bramme beim Schritt des Erhitzens der Bramme auf 1000 bis 1280 °C erhitzt
wird.
5. Verfahren zur Herstellung eines kornorientierten Elektrostahlblechs nach Anspruch
3,
wobei beim Schritt des Kaltwalzens des warmgewalzten Blechs zur Erzeugung eines kaltgewalzten
Blechs die endgültige Reduktionswalzung 80 % oder mehr beträgt.
1. Tôle en acier magnétique à grains orientés comprenant, en poids, Si : 1,0 à 7,0 %,
B : 0,001 à 0,1 %, et Ba et Y individuellement ou dans une quantité totale de 0,005
à 0,5 %, et le reste comprenant Fe et d'autres impuretés inévitables, et comprenant
éventuellement C : 0,005 % ou moins à l'exclusion de 0 %, Al : 0,005 % ou moins à
l'exclusion de 0 %, N : 0,0055 % ou moins à l'exclusion de 0 %, et S : 0,0055 % ou
moins à l'exclusion de 0 %, et comprenant éventuellement Mn : 0,01 % à 0,5 %,
et satisfaisant la formule 1 suivante, et dans laquelle le diamètre moyen de particule
des grains ayant un diamètre de particule de 2 mm ou plus est de 10 mm ou plus,

dans la formule (1), [Ba], [Y], et [B] représentent les teneurs en % en poids, de
Ba, Y et B, respectivement.
2. Tôle en acier magnétique à grains orientés selon la revendication 1, comprenant B
et, Ba ou Y ségrégés dans les limites de grain.
3. Procédé de fabrication d'une tôle en acier magnétique à grains orientés comprenant
:
une étape de chauffage de la bande comprenant, en poids, Si : 1,0 à 7,0 %, B : 0,001
à 0,1 %, et Ba et Y individuellement ou dans une quantité totale de 0,005 à 0,5 %,
et le reste comprenant Fe et d'autres impuretés inévitables, et comprenant éventuellement
C : 0,001 à 0,1 %, Al : 0,01 % ou moins à l'exclusion de 0 %, N : 0,0055 % ou moins
à l'exclusion de 0 %, et S : 0,0055 % ou moins à l'exclusion de 0 %, et comprenant
éventuellement Mn : 0,01 % à 0,5 % et satisfaisant la formule 1 suivante ;
une étape de laminage à chaud de la bande pour produire une tôle laminée à chaud ;
une étape de laminage à froid de la tôle laminée à chaud pour produire une tôle laminée
à froid ;
une étape du recuit avec recristallisation primaire de la tôle laminée à froid ; et
une étape du second recuit avec recristallisation de la tôle laminée à froid après
l'achèvement du recuit avec recristallisation primaire,
dans lequel la recristallisation primaire est réalisée dans une plage de températures
de 800 °C à 900 °C et dans une atmosphère de gaz mixte d'hydrogène et d'azote, et
dans lequel la seconde étape de recuit avec recristallisation comprend une étape d'élévation
de température et une étape de maintien en température, et la température de l'étape
de maintien en température est de 900 à 1 250 °C,
dans lequel, dans la seconde étape de recristallisation, l'étape d'élévation de température
est réalisée dans une atmosphère de gaz mixte d'hydrogène et d'azote, et l'étape de
maintien en température est réalisée dans une atmosphère d'hydrogène,

dans la formule (1), [Ba], [Y], et [B] représentent les teneurs en % en poids, de
Ba, Y et B, respectivement.
4. Procédé de fabrication d'une tôle en acier magnétique à grains orientés selon la revendication
3,
dans lequel la bande est chauffée à 1 000 à 1 280 °C dans l'étape de chauffage de
la bande.
5. Procédé de fabrication d'une tôle en acier magnétique à grains orientés selon la revendication
3,
dans lequel le rouleau de réduction final est de 80 % ou plus dans l'étape de laminage
à froid de la tôle laminée à froid pour produire une tôle laminée à chaud.