Technical Field
[0001] The present invention relates to a galvanized steel sheet and a method for manufacturing
the steel sheet. In particular, the present invention relates to a high-strength galvanized
steel sheet excellent in terms of punchability which can most suitably be used as
a material for structural members used for suspension members such as lower arms and
frames, skeleton members such as pillars and members, stiffening members of the skeleton
members, door impact beams, and seat members of automobiles, for structural members
used for, for example, vending machines, desks, home electrical appliances, office
automation devices, and building materials, and for other kinds of structural members
and to a method for manufacturing the steel sheet.
Background Art
[0002] Nowadays, in response to growing concerns about global environmental problems, there
is an increasing demand for decreasing the amount of a used steel sheet manufactured
with a large amount of CO
2 emission. Moreover, for example, there is an ever-increasing need for increasing
fuel efficiency and decreasing exhaust gas emissions by decreasing the weight of automobiles
in the automobile industry. Therefore, there is a trend toward decreasing the thickness
of a steel sheet by using a high-strength steel sheet. Although examples of high-strength
steel having high press formability include precipitation-strengthened steel, a problem
of cracking occurring in a punched end surface when punching work is performed becomes
noticeable due to an increase in the strength of a steel sheet, and such a tendency
becomes more noticeable in the case of a galvanized steel sheet.
[0003] As an example of a conventional galvanized steel sheet excellent in terms of press
formability, Patent Literature 1 discloses a steel sheet having a chemical composition
containing, by weight%, C: less than 0.10%, Ti: 0.03% to 0.10%, and Mo: 0.05% to 0.6%,
and a microstructure substantially consisting of a ferrite single phase matrix in
which fine precipitates having a grain diameter of less than 10 nm are dispersed and
in which Fe carbides having an average grain diameter of less than 1 µm are included
in an amount of 1% or less in terms of volume fraction and a method for manufacturing
the steel sheet. Moreover, Patent Literature 2 discloses a galvannealed hot-rolled
steel sheet excellent in terms of ductility and hole expansion formability having
a chemical composition containing, by mass%, C: 0.03% or more and 0.15% or less, Si:
0.5% or less, Mn: 1% or more and 4% or less, P: 0.05% or less, S: 0.01% or less, N:
0.01% or less, Al: 0.5% or less, and Ti: 0.11% or more and 0.50% or less and a microstructure
including one or both of martensite and austenite in a total amount of 1 volume% or
more and 8 volume% or less, and a balance of one or both of ferrite and bainite, in
which Ti-containing precipitates are included in an amount of 0.2 volume% or more
and a method for manufacturing the steel sheet. In addition, as an example of a steel
sheet whose properties are less likely to be deteriorated after cutting has been performed,
Patent Literature 3 discloses a steel sheet having a chemical composition containing,
by mass%, C: 0.05% to 0.20%, Si: 0.3% to 2.00%, Mn: 1.3% to 2.6%, P: 0.001% to 0.03%,
S: 0.0001% to 0.01%, Al: less than 0.10%, N: 0.0005% to 0.0100%, and O: 0.0005% to
0.007% and a microstructure including mainly ferrite and bainite, in which a Mn-segregation
degree in the thickness direction (= (peak Mn concentration in the central portion)/(average
Mn concentration)) is 1.20 or less and a method for manufacturing the steel sheet.
Moreover, Patent Literature 4 discloses a steel sheet excellent in terms of punchability
having a chemical composition containing, by mass%, C: 0.06% or more and 0.13% or
less, Si: 0.5% or less, Mn: less than 0.5%, P: 0.03% or less, S: 0.005% or less, Al:
0.1% or less, N: 0.01% or less, Ti: 0.14% or more and 0.25% or less, and V: 0.01%
or more and 0.5% or less and a microstructure including a ferrite phase in an amount
of 95% or more in terms of area ratio, in which the average crystal grain diameter
of the ferrite phase is 10 µm or less and in which the average grain diameter of carbides
in the crystal grains of the ferrite phase is less than 10 nm and a method for manufacturing
the steel sheet.
Citation List
Patent Literature
[0004]
PTL 1: Japanese Unexamined Patent Application Publication No. 2002-322539
PTL 2: Japanese Unexamined Patent Application Publication No. 2013-216936
PTL 3: Japanese Unexamined Patent Application Publication No. 2009-263685
PTL 4: Japanese Unexamined Patent Application Publication No. 2013-124395
Summary of Invention
Technical Problem
[0005] However, in the case of the techniques described in Patent Literature 1 and Patent
Literature 2, there is a problem of insufficient punchability. In addition, in the
case of the technique described in Patent Literature 3, there is a problem in that
it is not possible to improve punchability in the case where strength is largely increased
through precipitation strengthening. Moreover, in the case of the technique described
in Patent Literature 4, there is a problem of a deterioration in punchability in the
case where a clearance is large when punching is performed.
[0006] The present invention has been completed in view of the situation described above,
and an object of the present invention is to provide a galvanized steel sheet more
highly excellent in terms of punchability and a method for manufacturing the steel
sheet.
Solution to Problem
[0007] The present invention has been completed as a result of diligent investigations conducted
to solve the problems described above and has the following constituent features.
- [1] A galvanized steel sheet having a chemical composition containing, by mass%, C:
0.08% to 0.20%, Si: 0.5% or less, Mn: 0.8% to 1.8%, P: 0.10% or less, S: 0.030% or
less, Al: 0.10% or less, N: 0.010% or less, one, two, or all of Ti: 0.01% to 0.3%,
Nb: 0.01% to 0.1%, and V: 0.01% to 1.0%, in which C* derived by using equation (1)
below is 0.07 or more, and a balance of Fe and inevitable impurities, and a microstructure
including a ferrite phase and a tempered bainite phase in a total amount of 95% or
more in terms of area ratio, in which an average grain diameter of the microstructure
is 5.0 µm or less, in which an amount of Fe precipitated is 0.10 mass% or more, in
which an amount of Ti, Nb, and V precipitated in a form of precipitates having a grain
diameter of less than 20 nm is 0.025 mass% or more in terms of precipitate C equivalent
derived by using formula (2) below, and in which half or more of precipitates having
a grain diameter of less than 20 nm are formed at random.

Here, the atomic symbols in equation (1) respectively denote the contents (mass%)
of the corresponding elements.

Here, [Ti], [Nb], and [V] in equation (2) respectively denote the amounts (mass%)
of Ti, Nb, and V precipitated in the form of precipitates having a grain diameter
of less than 20 nm.
- [2] The galvanized steel sheet according to item [1], in which the chemical composition
further contains, by mass%, one, two, or all of Mo: 0.005% to 0.50%, Ta: 0.005% to
0.50%, and W: 0.005% to 0.50%.
- [3] The galvanized steel sheet according to item [1] or [2], in which the chemical
composition further contains, by mass%, one, two, or all of Cr: 0.01% to 1.0%, Ni:
0.01% to 1.0%, and Cu: 0.01% to 1.0%.
- [4] The galvanized steel sheet according to any one of items [1] to [3], in which
the chemical composition further contains, by mass%, one or both of Ca: 0.0005% to
0.01% and REM: 0.0005% to 0.01%.
- [5] The galvanized steel sheet according to any one of items [1] to [4], in which
the chemical composition further contains, by mass%, Sb: 0.005% to 0.050%.
- [6] The galvanized steel sheet according to any one of items [1] to [5], in which
the chemical composition further contains, by mass%, B: 0.0005% to 0.0030%.
- [7] A method for manufacturing a galvanized steel sheet, the method including casting
steel having the chemical composition according to any one of items [1] to [6] to
obtain a slab, performing rough rolling on the slab which is in a cast state or has
been subjected to cooling followed by reheating to a temperature of 1200°C or higher,
performing finish rolling on the rough-rolled slab with a finishing delivery temperature
of 850°C or higher so that a cumulative strain, which is a sum of accumulated strains
R1 through Rm of finish rolling utilizing m stands, is 0.7 or more, where rn is defined as a rolling reduction ratio of the n-th stand, where Tn (°C) is defined as a temperature at an entry side of the n-th stand, and where Rn is defined as an accumulated strain in the n-th stand and calculated by using the
equation Rn = rn(1 - exp{-11000(1 + C*)/(Tn + 273) + 8.5}), cooling the finish-rolled steel sheet at an average cooling rate
of 30°C/s or more in a temperature range from the finishing delivery temperature to
a temperature of 650°C, coiling the cooled steel sheet at a coiling temperature of
350°C or higher and 600°C or lower, and pickling the coiled steel sheet, annealing
the pickled steel sheet at a soaking temperature of 650°C to 770°C for a soaking time
of 10 seconds to 300 seconds, and dipping the annealed steel sheet in a galvanizing
bath having a temperature of 420°C to 500°C to galvanize the annealed steel sheet,
and cooling the galvanized steel sheet at an average cooling rate of 10°C/s or less
in a temperature range of 400°C to 200°C.
Here, in the case where a value of the expression exp{-11000(1 + C*)/(Tn + 273) + 8.5} in the equation above for calculating the accumulated strain Rn is more than 1, the expression is assigned a value of 1.
- [8] The method for manufacturing a galvanized steel sheet according to item [7], the
method further including reheating the steel sheet, after the dipping in the galvanizing
bath having a temperature of 420°C to 500°C to galvanize the steel sheet, to a temperature
of 460°C to 600°C, holding the reheated steel sheet for 1 second or more, and cooling
the held steel sheet at an average cooling rate of 10°C/s or less in a temperature
range of 400°C to 200°C.
- [9] The method for manufacturing a galvanized steel sheet according to item [7] or
[8], the method further including performing work on the steel sheet, after the cooling
at an average cooling rate of 10°C/s or less in a temperature range of 400°C to 200°C,
with a thickness reduction ratio of 0.1% to 3.0%.
[0008] Although the mechanism by which punchability is improved in the present invention
is not necessarily clear, it is considered as follows. That is, as a result of utilizing
cementite, which is a carbide of Fe, and precipitates (fine precipitates) having a
grain diameter of less than 20 nm which are formed at random, since the cementite
becomes a starting point at which void is formed when punching is performed, and since
the fine precipitates, which do not show a particular distribution, promote the growth
of a crack in the punching direction and decrease the crystal grain diameter of the
microstructure, it is possible to prevent a crack from growing in a particular direction,
which results in a smooth punched end surface being obtained.
[0009] Incidentally, steel sheets for which the present invention is intended are a galvanized
steel sheet and a galvannealed steel sheet, and steel sheets which are obtained by
forming coating films on such steel sheets by performing, for example, a chemical
conversion treatment. Advantageous Effects of Invention
[0010] The galvanized steel sheet according to the present invention is excellent in terms
of punchability.
[0011] The galvanized steel sheet according to the present invention has excellent punchability,
even in the case where a clearance is large when punching is performed.
[0012] According to the present invention, it is possible to obtain a galvanized steel sheet
having high strength and excellent punchability as a result of forming a prescribed
microstructure, in which precipitates having a grain diameter of less than 20 nm are
formed at random and cementite are formed, by performing hot rolling on a steel slab
having controlled contents of C, Si, Mn, P, S, Al, N, Ti, Nb, and V with a rolling
reduction ratio, a rolling temperature, a cooling rate after rolling has been performed,
and a coiling temperature being controlled, and by performing annealing, a galvanizing
treatment, and cooling with a soaking temperature, a soaking time, and a cooling rate
being controlled, which produces an industrially effective result.
Brief Description of Drawings
[0013]
Fig. 1 is a diagram illustrating the relationship between the amount of Fe precipitated
and punchability.
Fig. 2 is a diagram illustrating the relationship between a precipitate C equivalent
and punchability.
Fig. 3 is a diagram illustrating the relationship between a random precipitate proportion
and punchability.
Fig. 4 is a diagram illustrating the relationship between the average grain diameter
of a microstructure and punchability.
Description of Embodiments
[0014] Hereafter, the present invention will be specifically described.
[0015] First, the chemical composition of the galvanized steel sheet according to the present
invention will be described. Hereinafter, "%" used when describing the content of
constituents means "mass%", unless otherwise noted.
[Chemical composition]
C: 0.08% to 0.20%
[0016] C contributes to increasing strength by forming fine carbides with Ti, Nb, and V
and contributes to improving punchability by forming cementite with Fe. To realize
such effects, it is necessary that the C content be 0.08% or more. On the other hand,
a large amount of C promotes martensite transformation and inhibits the formation
of fine carbides with Ti, Nb, and V. In addition, an excessively large amount of C
deteriorates weldability and significantly deteriorates toughness and formability.
Therefore, it is necessary that the C content be 0.20% or less. It is preferable that
the C content be 0.15% or less or more preferably 0.12% or less.
Si: 0.5% or less
[0017] Si causes bare spots by forming oxides on the surface of a steel sheet. Moreover,
since Si causes fine precipitates (Ti-, Nb-, or V-based carbides) having a grain diameter
of less than 20 nm to be formed in arrays by promoting ferrite transformation, such
precipitates are inhibited from being formed at random, and there is an increase in
the crystal grain diameter of a microstructure. Therefore, it is necessary that the
Si content be 0.5% or less. It is preferable that the Si content be 0.2% or less,
more preferably 0.1% or less, or even more preferably 0.05% or less. Although there
is no particular limitation on the lower limit of the Si content, there is no problem,
even in the case where Si is contained in an amount of 0.005% as an inevitable impurity.
Mn: 0.8% to 1.8%
[0018] Mn decreases crystal grain diameter by delaying ferrite transformation and contributes
to increasing strength through solid solution strengthening. To realize such effects,
it is necessary that the Mn content be 0.8% or more. It is preferable that the Mn
content be 1.0% or more. On the other hand, a large amount of Mn causes cracking to
occur in a slab and promotes martensite transformation. Therefore, it is necessary
that the Mn content be 1.8% or less. It is preferable that the Mn content be 1.5%
or less.
P: 0.10% or less
[0019] P deteriorates weldability and deteriorates ductility, bendability, and toughness
as a result of being segregated at grain boundaries. Moreover, in the case where the
P content is large, since P causes fine precipitates to be formed in arrays by promoting
ferrite transformation, the fine precipitates are inhibited from being formed at random,
and there is an increase in crystal grain diameter. Therefore, it is necessary that
the P content be 0.10% or less. It is preferable that the P content be 0.05% or less,
more preferably 0.03% or less, or even more preferably 0.01% or less. Although there
is no particular limitation on the lower limit of the P content, there is no problem,
even in the case where P is contained in an amount of 0.005% as an inevitable impurity.
S: 0.030% or less
[0020] S deteriorates weldability and significantly deteriorates surface quality by causing
hot cracking as a result of significantly deteriorating hot ductility. Moreover, S
hardly contributes to strengthening and functions as an impurity element which deteriorates
ductility, bendability, and stretch flange formability by forming sulfides having
a large grain diameter. Since such problems become marked in the case where the S
content is more than 0.030%, it is preferable that the S content be as small as possible.
Therefore, it is necessary that the S content be 0.030% or less. It is preferable
that the S content be 0.010% or less, more preferably 0.003% or less, or even more
preferably 0.001% or less. Although there is no particular limitation on the lower
limit of the S content, there is no problem, even in the case where S is contained
in an amount of 0.0001% as an inevitable impurity.
Al: 0.10% or less
[0021] In the case where the Al content is large, since Al causes fine precipitates to be
formed in arrays by promoting ferrite transformation, the fine precipitates are inhibited
from being formed at random, and there is an increase in crystal grain diameter. Moreover,
Al causes bare spots by forming oxides on the surface of a steel sheet. Therefore,
it is necessary that the Al content be 0.10% or less. It is preferable that the Al
content be 0.06% or less. Although there is no particular limitation on the lower
limit of the Al content, there is no problem, even in the case where Al is contained
in an amount of 0.01% for aluminum killed steel.
N: 0.010% or less
[0022] Since N forms, with Ti, Nb, and V, nitrides having a large grain diameter at a high
temperature and contributes less to strengthening, N decreases the effect of increasing
strength due to the addition of Ti, Nb, and V and deteriorates toughness. Moreover,
in the case where the N content is large, since N causes cracking to occur in a slab
during hot rolling, there is a risk of surface defects occurring. Therefore, it is
necessary that the N content be 0.010% or less. It is preferable that the N content
be 0.005% or less, more preferably 0.003% or less, or even more preferably 0.002%
or less. Although there is no particular limitation on the lower limit of the N content,
there is no problem, even in the case where N is contained in an amount of 0.0005%
as an inevitable impurity.
[0023] One, two, or all of Ti: 0.01% to 0.3%, Nb: 0.01% to 0.1%, and V: 0.01% to 1.0% with
the relationship C* = (Ti/48 + Nb/93 + V/51) × 12 ≥ 0.07 being satisfied
[0024] Ti, Nb, and V contribute to increasing strength by forming fine carbides with C.
To realize such an effect, it is necessary that at least one of Ti, Nb, and V be added
in an amount of 0.01% or more and that the contents of Ti, Nb, and V be controlled
so that C*, which is derived by using equation (1) below, is 0.07 or more. On the
other hand, in the case where the contents of Ti, Nb and V are large, that is, the
Ti content is more than 0.3%, the Nb content is more than 0.1%, or the V content is
more than 1.0%, while there is almost no increase in the effect of increasing strength,
there is a deterioration in toughness due to a large amount of fine precipitates being
formed. Therefore, it is necessary that the upper limits of the contents of Ti, Nb,
and V be respectively 0.3%, 0.1%, and 1.0%.

Here, the atomic symbols in equation (1) respectively denote the contents (mass%)
of the corresponding elements, and the symbol of an element which is not added is
assigned a value of 0.
[0025] The remainder is Fe and inevitable impurities. In the present invention, the following
elements may be added to improve strength and punchability.
One, two, or all of Mo: 0.005% to 0.50%, Ta: 0.005% to 0.50%, and W: 0.005% to 0.50%
[0026] Mo, Ta, and W contribute to increasing strength by forming fine precipitates with
C. To realize such an effect, in the case where at least one of Mo, Ta, and W is added,
it is preferable that at least one of Mo, Ta, and W be added in an amount of 0.005%
or more. On the other hand, in the case where Mo, Ta, or W is added in a large amount,
while there is almost no increase in the effect of increasing strength, there is a
deterioration in toughness due to a large amount of fine precipitates being formed.
Therefore, in the case where at least one of Mo, Ta, and W is added, it is preferable
that the content of each of Mo, Ta, and W be 0.50% or less.
One, two, or all of Cr: 0.01% to 1.0%, Ni: 0.01% to 1.0%, and Cu: 0.01% to 1.0%
[0027] Cr, Ni, and Cu contribute to increasing strength and improving punchability by decreasing
the grain diameter of a microstructure and by functioning as solid solution-strengthening
elements. To realize such effects, in the case where at least one of Cr, Ni, and Cu
is added, it is preferable that at least one of Cr, Ni, and Cu be added in an amount
of 0.01% or more. On the other hand, in the case where Cr, Ni, or Cu is added in a
large amount, while such effects become saturated, there is a deterioration in coatability.
Therefore, in the case where at least one of Cr, Ni, and Cu is added, it is preferable
that the content of each of Cr, Ni, and Cu be 1.0% or less.
One or both of Ca: 0.0005% to 0.01% and REM: 0.0005% to 0.01%
[0028] Ca and REM can improve ductility and toughness by controlling the shape of sulfides.
To realize such effects, in the case where at least one of Ca and REM is added, it
is preferable that at least one of Ca and REM be added in an amount of 0.0005% or
more. On the other hand, in the case where Ca or REM is added in a large amount, there
is a risk of a deterioration in ductility. Therefore, in the case where at least one
of Ca and REM is added, it is preferable that the content of each of Ca and REM be
0.01% or less.
Sb: 0.005% to 0.050%
[0029] Since Sb is segregated on the surface of a slab when hot rolling is performed, Sb
can inhibit the formation of coarse nitrides by preventing the nitridation of a slab.
To realize such an effect, in the case where Sb is added, it is preferable that the
Sb content be 0.005% or more. On the other hand, in the case where a large amount
of Sb is added, such an effect becomes saturated, and there is a deterioration in
workability. Therefore, in the case where Sb is added, it is preferable that the Sb
content be 0.050% or less.
B: 0.0005% to 0.0030%
[0030] B can contribute to improving punchability by decreasing the grain diameter of a
microstructure. To realize such an effect, in the case where B is added, it is preferable
that the B content be 0.0005% or more or more preferably 0.0010% or more. On the other
hand, since there is a risk in that a large amount of B increases rolling load when
hot rolling is performed, in the case where B is added, it is preferable that the
B content be 0.0030% or less or more preferably 0.0020% or less.
[0031] In addition, there is no influence on the properties of a steel sheet, even in the
case where impurities such as Sn, Mg, Co, As, Pb, Zn, and O are contained in a total
amount of 0.5% or less.
[0032] Hereafter, the microstructure of the galvanized steel sheet according to the present
invention will be described.
Ferrite phase and tempered bainite phase in a total amount of 95% or more in terms
of area ratio
[0033] Since a ferrite phase and a tempered bainite phase are excellent in terms of ductility,
it is necessary that the total amount of a ferrite phase and a tempered bainite phase
be 95% or more in terms of area ratio. It is preferable that the total amount of a
ferrite phase and a tempered bainite phase be 98% or more or more preferably 100%
in terms of area ratio.
Average grain diameter of microstructure: 5.0 µm or less
[0034] In the case where the average grain diameter of a microstructure is large, there
is a deterioration in punchability. Therefore, it is necessary that the average grain
diameter of a microstructure (average crystal grain diameter of the whole microstructure)
be 5.0 µm or less. It is preferable that the average grain diameter of a microstructure
be 3.0 µm or less.
Amount of Fe precipitated: 0.10 mass% or more
[0035] Cementite contributes to improving punchability by functioning as a starting point
at which a void is formed when punching is performed. To realize such an effect, it
is necessary that the amount of Fe which is precipitated in the form of cementite
(the amount of Fe precipitated) be 0.10 mass% or more. It is preferable that the amount
of Fe precipitated be 0.20 mass% or more. On the other hand, although there is no
particular limitation on the upper limit of the amount of Fe precipitated, a large
amount of cementite deteriorates some kinds of formability, such as hole expansion
formability, and toughness. Therefore, it is preferable that the amount of Fe precipitated
be 0.60 mass% or less or more preferably 0.40 mass% or less.
Precipitate C equivalent of Ti, Nb, and V precipitated in the form of precipitates
having a grain diameter of less than 20 nm: 0.025 mass% or more
[0036] Precipitates having a grain diameter of less than 20 nm contribute to strengthening.
To realize such an effect, it is necessary that the amount of Ti, Nb, and V precipitated
in the form of precipitates having a grain diameter of less than 20 nm be 0.025 mass%
or more in terms of precipitate C equivalent derived by using formula (2) below. It
is preferable that the precipitate C equivalent be 0.035 mass% or more. On the other
hand, although there is no particular limitation on the upper limit of the precipitate
C equivalent, there is a deterioration in toughness in the case where the amount of
precipitates having a grain diameter of less than 20 nm is large. Therefore, it is
preferable that the precipitate C equivalent be 0.10 mass% or less, more preferably
0.08 mass% or less, or even more preferably 0.05 mass% or less.

Here, [Ti], [Nb], and [V] in equation (2) respectively denote the amounts (mass%)
of Ti, Nb, and V precipitated in the form of precipitates having a grain diameter
of less than 20 nm.
Half or more of precipitates having a grain diameter of less than 20 nm: formed at
random
[0037] In the case where precipitates having a grain diameter of less than 20 nm show a
particular distribution, that is, in the case where such precipitates are formed in
arrays in a direction, since a crack grows in the particular direction of the distribution
when punching is performed, a large crack occurs in the punched end surface. Since
such end-surface cracking becomes marked in the case where more than half of the precipitates
having a grain diameter of less than 20 nm show a particular distribution, it is necessary
that half or more of the precipitates having a grain diameter of less than 20 nm be
formed at random.
[0038] Here, in the present invention, the area ratios of a ferrite phase and a tempered
bainite phase, the average grain diameter of a microstructure, the amount of Fe precipitated,
the precipitate C equivalent of Ti, Nb, and V precipitated in the form of precipitates
having a grain diameter of less than 20 nm, the proportion of precipitates formed
at random in the group of precipitates having a grain diameter of less than 20 nm,
and mechanical properties such as tensile strength (TS) are determined by using the
methods described in EXAMPLES.
[0039] Although there is no particular limitation on the TS of the galvanized steel sheet
according to the present invention, it is preferable that the TS be 980 MPa or more.
Also, although there is no particular limitation on the thickness of the steel sheet,
it is preferable that the thickness be 4.0 mm or less, more preferably 3.0 mm or less,
even more preferably 2.0 mm or less, or even much more preferably 1.5 mm or less.
The lower limit of the thickness should be about 1.0 mm, which is the lower limit
of the thickness of a steel sheet manufacturable by performing hot rolling.
[0040] Hereafter, the conditions for manufacturing the galvanized steel sheet according
to the present invention will be described. Here, in the description below, the term
"temperature" refers to the surface temperature of, for example, a steel sheet.
[0041] In the present invention, steel (slab) into which steel having the chemical composition
described above is cast is used as a starting material.
[0042] There is no particular limitation on the method for manufacturing the starting material,
and examples of the method include one in which molten steel having the chemical composition
described above is prepared by using a commonly used method such as one which utilizes
a converter and in which the molten steel is cast into steel (slab) by using, for
example, a continuous casting method.
Slab: in the cast state or subjected to cooling followed by reheating to a temperature
of 1200°C or higher
[0043] To finely precipitate Ti, Nb, and V, it is necessary that precipitates formed in
a slab be dissolved before rolling is started. For this purpose, it is necessary that
a slab (having a high temperature) in the cast state be transported to the entry side
of a hot rolling mill to start rough rolling or that a slab which has been cooled
so as to become a warm piece or a cold piece, in which Ti, Nb, and V are precipitated,
be reheated to a temperature of 1200°C or higher before rough rolling is started.
Although there is no particular limitation on the holding time at a temperature of
1200°C or higher, it is preferable that the holding time be 10 minutes or more or
more preferably 30 minutes or more. In addition, it is preferable that the reheating
temperature be 1220°C or higher or more preferably 1250°C or higher.
Cumulative strain in finish rolling stands: 0.7 or more
[0044] After rough rolling has been performed, finish rolling is performed in finish rolling
stands. At this time, by controlling the cumulative strain in the finish rolling stands,
it is possible to decrease the crystal grain diameter of a microstructure. For this
purpose, it is necessary that a cumulative strain R
t, which is the sum of accumulated strains (R
t = R
1 + R
2 + ··· + R
m) of finish rolling utilizing m stands, be 0.7 or more, where r
n is defined as a rolling reduction ratio of the n-th stand, where T
n (°C) is defined as a temperature at the entry side of the n-th stand, and where R
n is defined as the accumulated strain in the n-th stand and calculated by using the
equation R
n = r
n(1 - exp{-11000(1 + C*)/(T
n + 273) + 8.5}). It is preferable that the cumulative strain R
t be 1.0 or more or more preferably 1.5 or more. Although there is no particular limitation
on the upper limit of the cumulative strain R
t, it is sufficient that the upper limit be about 2.0.
[0045] The rolling reduction ratio r
n of the n-th stand is defined by the equation r
n = -ln(t
n/t
n-1), where t
n-1 is defined as a thickness at the entry side of the n-th stand, and where t
n is defined as a thickness at the exit side of the n-th stand. In addition, in the
case where the value of the expression exp{-11000(1 + C*)/(T
n + 273) + 8.5} in the equation above for calculating the accumulated strain R
n is more than 1, the expression is assigned a value of 1.
Finishing delivery temperature: 850°C or higher
[0046] In the case where the finishing delivery temperature is low, the coarse carbides
of Ti, Nb, and V are precipitated due to strain-induced precipitation. Therefore,
it is necessary that the finishing delivery temperature be 850°C or higher. It is
preferable that the finishing delivery temperature be 880°C or higher. Although there
is no particular limitation on the upper limit of the finishing delivery temperature,
it is sufficient that the upper limit be about 950°C.
Average cooling rate in temperature range from finishing delivery temperature to a
temperature of 650°C: 30°C/s or more
[0047] After finish rolling has been performed, in the case where the average cooling rate
in a temperature range from the finishing delivery temperature to a temperature of
650°C is low, since ferrite transformation occurs at a high temperature, there is
an increase in the average grain diameter of a microstructure, and the coarse carbides
of Ti, Nb, and V are precipitated. In addition, phase-interface precipitation occurs
in such a manner that the carbides of Ti, Nb, and V are precipitated at the interface
between austenite and ferrite when transformation occurs, that is, the precipitates
show a particular distribution, which results in a deterioration in punchability.
Therefore, it is necessary that the average cooling rate in a temperature range from
the finishing delivery temperature to a temperature of 650°C be 30°C/s or more. It
is preferable that the average cooling rate be 50°C/s or more preferably 80°C/s or
more or more. Although there is no particular limitation on the upper limit of the
average cooling rate, it is sufficient that the upper limit be about 200°C/s from
the view point of temperature control.
Coiling temperature: 350°C or higher and 600°C or lower
[0048] In the case where the coiling temperature is high, since ferrite transformation is
promoted, phase-interface precipitation occurs in such a manner that the carbides
of Ti, Nb, and V are precipitated at the interface between austenite and ferrite when
transformation occurs, that is, the precipitates show a particular distribution, which
results in a deterioration in punchability. Therefore, it is necessary that the coiling
temperature be 600°C or lower. It is preferable that the coiling temperature be 550°C
or lower. On the other hand, in the case where the coiling temperature is low, since
bainite transformation is inhibited, martensite transformation is promoted. Therefore,
it is necessary that the coiling temperature be 350°C or higher. It is preferable
that the coiling temperature be 400°C or higher.
[0049] Subsequently, the hot-rolled coil after coiling has been performed is subjected to
pickling followed by annealing.
Soaking temperature: in a temperature range of 650°C to 770°C
[0050] The carbides of Ti, Nb, and V are not precipitated in the case where the soaking
temperature is low when annealing is performed, and it is possible to precipitate
the carbides of Ti, Nb, and V finely and at random by controlling the soaking temperature
to be high. For this purpose, it is necessary that the soaking temperature be 650°C
or higher. It is preferable that the soaking temperature be 700°C or higher or more
preferably 730°C or higher. On the other hand, in the case where the soaking temperature
is excessively high, coarsening of the carbides of Ti, Nb, and V occurs. In addition,
since austenite transformation occurs when soaking is performed, bainite transformation
and martensite transformation progress when cooling is performed after soaking has
been performed. Therefore, it is necessary that the soaking temperature be 770°C or
lower.
Soaking time (retention time in a soaking temperature range): 10 seconds to 300 seconds
[0051] In the case where the soaking time is short when soaking is performed, the carbides
of Ti, Nb, and V are not precipitated in a sufficient amount. Therefore, it is necessary
that the soaking time be 10 seconds or more. It is preferable that the soaking time
be 30 seconds or more. On the other hand, in the case where the soaking time is long,
coarsening of the carbides of Ti, Nb, and V occurs, and there is an increase in crystal
grain diameter. Therefore, it is necessary that the soaking time be 300 seconds or
less. It is preferable that the soaking time be 150 seconds or less.
[0052] After annealing has been performed, the annealed steel sheet is dipped in a galvanizing
bath having a temperature of 420°C to 500°C to galvanize the annealed steel sheet
and cooled thereafter.
Cooling at an average cooling rate of 10°C/s or less in a temperature range of 400°C
to 200°C
[0053] In the case where the cooling rate is high after dipping in the galvanizing bath
has been performed, since cementite is inhibited from being precipitated, there is
a deterioration in punchability. Therefore, it is necessary that cooling be performed
at a cooling rate of 10°C/s or less in a temperature range of 400°C to 200°C, in which
fine cementite is precipitated.
[0054] Here, after dipping in the galvanizing bath has been performed, the galvanized steel
sheet may be reheated to a temperature of 460°C to 600°C and held 1 second or more
to obtain a galvannealed steel sheet. It is preferable the holding time be 1 second
to 10 seconds.
[0055] Moreover, after a coating treatment has been performed as described above, light
work may be performed on the coated steel sheet to improve punchability as a result
of increasing the number of movable dislocations. Examples of such light work include
one which is performed with a thickness reduction ratio of 0.1% or more. It is preferable
that the thickness reduction ratio be 0.3% or more. On the other hand, in the case
where the thickness reduction ratio is large, since dislocations are less likely to
move due to interaction between the dislocations, there is a deterioration in punchability.
Therefore, in the case where such light work is performed, it is preferable that the
thickness reduction ratio be 3.0% or less, more preferably 2.0% or less, or even more
preferably 1.0% or less. Here, when such light work is performed, rolling may be performed
by using rolling rolls, or a steel sheet may be subjected to tensile work by applying
tension to the steel sheet. Moreover, a combination of rolling and tensile work may
be performed.
EXAMPLES
[0056] The examples of the present invention will be described.
[0057] Steels having the chemical compositions given in Table 1 were made into slabs by
using a continuous casting method. The slabs were reheated to a temperature of 1250°C,
subjected to rough rolling, and subjected to finish rolling (utilizing 7 stands) followed
by cooling and coiling under the conditions given in Table 2 to obtain hot-rolled
coils. The hot-rolled coils were subjected to pickling followed by annealing and then
dipped in a galvanizing bath having a temperature of 470°C for a coating treatment
to obtain galvanized steel sheets, that is, sample Nos. 1 through 30. Moreover, after
the coating treatment had been performed, some of the samples were subjected to a
reheating treatment under the conditions given in Table 2 and subjected to work with
the thickness reduction ratios given in Table 2. Here, in Table 2, "-" in the column
"Reheating Temperature", "Holding Time", or "Thickness Reduction Ratio" indicates
that the treatment corresponding to the column was not performed.
[Table 1]
| Sample No. |
Chemical Composition (mass%) |
C* |
| C |
Si |
Mn |
P |
S |
Al |
N |
Ti |
Nb |
V |
Other |
| 1 |
0.13 |
0.01 |
1.0 |
0.02 |
0.02 |
0.04 |
0.003 |
|
|
0.45 |
Cr=0.2, Ni=0.3, Cu=0.3 |
0.106 |
| 2 |
0.20 |
0.5 |
1.5 |
0.02 |
0.007 |
0.10 |
0.005 |
|
|
1.0 |
|
0.235 |
| 3 |
0.07 |
0.01 |
1.5 |
0.01 |
0.002 |
0.04 |
0.004 |
0.11 |
|
0.25 |
|
0.086 |
| 4 |
0.08 |
0.01 |
1.1 |
0.10 |
0.01 |
0.05 |
0.006 |
0.21 |
0.05 |
0.10 |
B=0.0015 |
0.082 |
| 5 |
0.08 |
0.01 |
1.2 |
0.03 |
0.002 |
0.05 |
0.002 |
0.30 |
|
|
|
0.075 |
| 6 |
0.18 |
0.02 |
1.7 |
0.05 |
0.003 |
0.04 |
0.005 |
|
|
0.65 |
|
0.153 |
| 7 |
0.16 |
0.02 |
1.4 |
0.02 |
0.01 |
0.06 |
0.004 |
0.04 |
|
0.43 |
|
0.111 |
| 8 |
0.17 |
0.02 |
1.1 |
0.03 |
0.03 |
0.04 |
0.005 |
|
|
0.73 |
Mo=0.02, Ta=0.02, W=0.03, Cr=0.05, Ni=0.05, Cu=0.10, Ca=0.003, REM=0.001, Sb=0.010,
B=0.0010 |
0.172 |
| 9 |
0.15 |
0.1 |
0.9 |
0.03 |
0.005 |
0.05 |
0.006 |
0.05 |
|
0.42 |
Mo=0.05, Cr=0.15, Ca=0.005 |
0.111 |
| 10 |
0.11 |
0.01 |
1.1 |
0.01 |
0.001 |
0.06 |
0.003 |
0.10 |
|
0.30 |
|
0.096 |
| 11 |
0.12 |
0.01 |
1.2 |
0.01 |
0.001 |
0.06 |
0.005 |
|
0.10 |
0.33 |
Mo=0.2, Ni=0.3, Cr=0.3 |
0.091 |
| 12 |
0.11 |
0.01 |
1.1 |
0.01 |
0.001 |
0.05 |
0.004 |
0.05 |
|
0.35 |
|
0.095 |
| 13 |
0.15 |
0.01 |
1.3 |
0.05 |
0.002 |
0.07 |
0.007 |
0.15 |
|
0.33 |
Sb=0.010 |
0.115 |
| 14 |
0.12 |
0.3 |
1.3 |
0.03 |
0.01 |
0.02 |
0.004 |
0.05 |
0.03 |
0.34 |
Mo=0.10 |
0.096 |
| 15 |
0.12 |
0.05 |
1.4 |
0.02 |
0.001 |
0.02 |
0.005 |
0.15 |
|
0.25 |
W=0.01, Ni=0.11, Ca=0.004, Sb=0.015 |
0.096 |
| 16 |
0.15 |
0.03 |
1.9 |
0.02 |
0.001 |
0.09 |
0.008 |
0.11 |
|
0.42 |
|
0.126 |
| 17 |
0.12 |
0.1 |
1.6 |
0.06 |
0.03 |
0.03 |
0.005 |
0.05 |
0.05 |
0.35 |
Cr=0.1, Ni=0.2 |
0.101 |
| 18 |
0.16 |
0.02 |
0.8 |
0.01 |
0.005 |
0.04 |
0.007 |
|
0.01 |
0.63 |
Cr=0.3 |
0.150 |
| 19 |
0.20 |
0.02 |
1.2 |
0.01 |
0.003 |
0.08 |
0.008 |
0.01 |
0.05 |
0.65 |
Mo=0.15, Cr=0.2 |
0.162 |
| 20 |
0.09 |
0.6 |
1.3 |
0.05 |
0.003 |
0.03 |
0.006 |
0.11 |
|
0.22 |
|
0.079 |
| 21 |
0.11 |
0.3 |
0.7 |
0.01 |
0.002 |
0.06 |
0.002 |
|
|
0.41 |
Cr=0.2 |
0.096 |
| 22 |
0.09 |
0.01 |
1.2 |
0.10 |
0.01 |
0.05 |
0.006 |
0.25 |
0.10 |
|
Ca=0.003 |
0.075 |
| 23 |
0.15 |
0.02 |
1.5 |
0.01 |
0.002 |
0.05 |
0.010 |
|
0.10 |
0.33 |
|
0.091 |
| 24 |
0.11 |
0.2 |
1.2 |
0.02 |
0.001 |
0.06 |
0.006 |
|
|
0.35 |
|
0.082 |
| 25 |
0.18 |
0.08 |
1.8 |
0.02 |
0.03 |
0.06 |
0.005 |
0.05 |
|
0.56 |
|
0.144 |
| 26 |
0.11 |
0.01 |
1.2 |
0.01 |
0.002 |
0.03 |
0.004 |
0.12 |
|
0.13 |
|
0.061 |
| 27 |
0.09 |
0.06 |
1.5 |
0.03 |
0.005 |
0.03 |
0.004 |
0.30 |
0.05 |
0.01 |
Mo=0.05, Ta=0.06, W=0.03 |
0.084 |
| 28 |
0.14 |
0.4 |
1.3 |
0.04 |
0.001 |
0.08 |
0.003 |
0.04 |
|
0.45 |
Sb=0.013 |
0.116 |
| 29 |
0.15 |
0.03 |
1.5 |
0.01 |
0.002 |
0.07 |
0.006 |
0.08 |
|
0.47 |
|
0.131 |
| 30 |
0.09 |
0.02 |
1.8 |
0.08 |
0.04 |
0.05 |
0.007 |
0.13 |
|
0.15 |
|
0.068 |
| Underlined portions indicate items out of the range of the present invention. |

[0058] Test pieces were taken from the samples described above to perform precipitate measurement,
microstructure observation, a tensile test, and a punching test. The methods for performing
the tests were as follows.
(Amount of Fe precipitated)
[0059] The amount of Fe precipitated was determined by grinding a test piece to 1/4 of the
thickness to obtain an electrolysis test piece, by setting the electrolysis test piece
at the anode, by performing constant-current electrolysis in 10% AA-based electrolytic
solution (10 volume% acetylacetone-1 mass% tetramethylammonium chloride-methanol electrolytic
solution) to dissolve a certain amount of the test piece and to obtain extraction
residue, by filtering the extraction residue through a filter having a filter pore
size of 0.2 µm to collect Fe-based precipitates, by dissolving the collected Fe-based
precipitates in mixed acid to determine the amount of Fe through ICP emission spectrometry,
and by deriving the amount of Fe in Fe-based precipitates (the amount of Fe precipitated)
from the determined amount of Fe. Here, since Fe-based precipitates cohere to each
other, it is possible to collect Fe-based precipitates having a grain diameter of
less than 0.2 µm by using a filter having a filter pore size of 0.2 µm.
(Precipitate C equivalent of Ti, Nb, and V precipitated in the form of precipitates
having a grain diameter of less than 20 nm)
[0060] The precipitate C equivalent of Ti, Nb, and V precipitated in the form of precipitates
having a grain diameter of less than 20 nm was determined, as described in Japanese
Patent No.
4737278, by grinding a test piece to 1/4 of the thickness to obtain an electrolysis test
piece, by setting the electrolysis test piece at the anode, by performing constant-current
electrolysis in 10% AA-based electrolytic solution to dissolve a certain amount of
the test piece, by then performing ultrasonic peeling on the electrolysis test piece
in a fluid dispersion to obtain a fluid dispersion containing precipitates adhered
to the surface of the test piece, by filtering the obtained fluid dispersion through
a filter having a filter pore size of 20 nm to obtain a filtrate, and by determining
the amounts of Ti, Nb, and V in the obtained filtrate through ICP emission spectrometry.
Here, since all the precipitates of Ti, Nb, and V adhered to the surface of the electrolysis
test piece, all the precipitates of Ti, Nb, and V are dispersed in the fluid dispersion
described above. In addition, under the assumption that all the precipitates of Ti,
Nb, and V are carbides, the value calculated by using the formula ([Ti]/48 + [Nb]/93
+ [V]/51) × 12, where [Ti], [Nb], and [V] are respectively defined as the amounts
(mass%) of Ti, Nb, and V precipitated in the form of precipitates having a grain diameter
of less than 20 nm, was defined as the precipitate C equivalent of Ti, Nb, and V precipitated
in the form of precipitates having a grain diameter of less than 20 nm.
(Proportion of precipitates formed at random in the group of precipitates having a
grain diameter of less than 20 nm)
[0061] The proportion of precipitates formed at random in the group of precipitates having
a grain diameter of less than 20 nm was determined by taking a thin-film test piece
from a test piece, by polishing the thin-film test piece to obtain a thin-film sample,
by observing the obtained thin-film sample from the {111}-plane by using a transmission
electron microscope (TEM), by defining precipitates which were not formed in arrays
as precipitates formed at random, and by calculating the proportion of the precipitates
formed at random (the proportion of the number of precipitates having a grain diameter
of less than 20 nm formed at random to the number of all the precipitates having a
grain diameter of less than 20 nm). Here, the expression "half or more of precipitates
having a grain diameter of less than 20 nm are formed at random" refers to a case
where half or more of all the precipitates having a grain diameter of less than 20
nm are formed at random, that is, a case where the proportion of precipitates formed
at random, which is calculated by the formula [(number of precipitates having a grain
diameter of less than 20 nm formed at random)/(number of all the precipitates having
a grain diameter of less than 20 nm) × 100], is 50% or more. In addition, since there
may be a case where precipitates formed in arrays are recognized as precipitates formed
at random when observation is performed from only one direction, precipitates recognized
as those which were not formed in arrays when observation was performed from the {111}-plane
were observed again from a direction at an angle of 90° to the first observation direction,
and the precipitates recognized again as those which were not formed in arrays were
defined as those which were formed at random. In addition, such observation was performed
at 10 positions to determine the proportion of precipitates formed at random, and
the average value of the proportion for the 10 positions was defined as the proportion
of precipitates formed at random in the group of precipitates having a grain diameter
of less than 20 nm (random precipitate proportion).
(Microstructure observation)
[0062] The area ratios of a ferrite phase and a tempered bainite phase were determined by
taking a microstructure observation test piece from a test piece, by embedding and
polishing the surface of the cross section in the rolling-thickness direction of the
microstructure observation test piece, by etching the polished surface with nital,
by observing the etched surface by using a scanning electron microscope (SEM) at a
magnification of 1000 times to obtain the photographs of 3 regions centered at positions
located at 1/4 of the thickness having a size of 100 µm × 100 µm, and by performing
image analysis on the SEM photographs. Moreover, the average gran diameter of a microstructure
was determined by taking a microstructure observation test piece from a test piece,
by embedding and polishing the surface of the cross section in the rolling-thickness
direction of the microstructure observation test piece, by etching the polished surface
with nital, by observing the etched surface by using an Electron Back Scatter Diffraction
(EBSD) method at intervals of 0.1 µm in 3 regions centered at positions located at
1/4 of the thickness having a size of 100 µm × 100 µm, by defining grain boundaries
having a misorientation of 15° or more as grain boundaries, by calculating the circle-equivalent
diameter of each of the grains from its area, and by defining the average value of
the circle-equivalent diameter as the average grain diameter.
(Tensile test)
[0063] A tensile test was performed in accordance with JIS Z 2241 on a JIS No. 5 tensile
test piece which had been taken from a test piece so that the longitudinal direction
of the tensile test piece was a direction perpendicular to the rolling direction to
evaluate yield strength (YP), tensile strength (TS), and total elongation (El).
(Punching test)
[0064] A punching test was performed on each test piece by punching a hole having a diameter
of 10 mm with a clearance of 5% to 30% at intervals of 5% three times for each clearance
and by observing the end surface in the worst condition through a loupe. The results
were evaluated on a 3-point scale, where a case in which a large crack was observed
in the end surface was marked with ×, a case in which a microcrack was observed in
the end surface was marked with Δ, and a case in which no crack was observed in the
end surface was marked with ○, and where a case marked with ○ was judged as satisfactory.
[0065] The properties of sample Nos. 1 through 30 are given in Table 3.
[Table 3]
| Sample No. |
Microstructure |
Mechanical Property |
Note |
| Amount of Fe Precipitated (mass%) |
Precipitate C Equivalent*1 (mass%) |
Random Precipitate Proportion*2 (%) |
Area Ratio of Ferrite Phase + Tempered Bainite Phase (%) |
Average Grain Diameter (µm) |
Thickness (mm) |
YP (MPa) |
TS (MPa) |
EI (%) |
Punchability |
| 1 |
0.52 |
0.043 |
70 |
98 |
3.3 |
1.5 |
950 |
1030 |
17 |
○ |
Example Steel |
| 2 |
0.55 |
0.105 |
100 |
95 |
1.5 |
3.5 |
1250 |
1350 |
11 |
○ |
Example Steel |
| 3 |
0.08 |
0.031 |
80 |
98 |
3.2 |
2.5 |
890 |
1000 |
17 |
× |
Comparative Steel |
| 4 |
0.25 |
0.035 |
80 |
96 |
5.2 |
1.5 |
880 |
980 |
17 |
Δ |
Comparative Steel |
| 5 |
0.10 |
0.052 |
50 |
100 |
3.8 |
1.0 |
910 |
980 |
17 |
○ |
Example Steel |
| 6 |
0.65 |
0.033 |
90 |
92 |
2.6 |
1.5 |
970 |
1050 |
16 |
Δ |
Comparative Steel |
| 7 |
0.51 |
0.043 |
30 |
98 |
3.3 |
1.5 |
930 |
1020 |
17 |
× |
Comparative Steel |
| 8 |
0.18 |
0.110 |
90 |
99 |
2.5 |
1.5 |
1150 |
1270 |
13 |
○ |
Example Steel |
| 9 |
0.67 |
0.055 |
80 |
97 |
2.8 |
1.5 |
920 |
1020 |
17 |
○ |
Example Steel |
| 10 |
0.35 |
0.050 |
70 |
98 |
3.5 |
1.5 |
920 |
1000 |
18 |
○ |
Example Steel |
| 11 |
0.44 |
0.035 |
70 |
98 |
5.1 |
3.0 |
930 |
1010 |
17 |
Δ |
Comparative Steel |
| 12 |
0.09 |
0.042 |
70 |
98 |
2.9 |
2.5 |
920 |
1000 |
16 |
Δ |
Comparative Steel |
| 13 |
0.38 |
0.067 |
90 |
98 |
2.9 |
1.5 |
1000 |
1100 |
16 |
○ |
Example Steel |
| 14 |
0.42 |
0.045 |
100 |
98 |
4.5 |
2.5 |
910 |
1000 |
17 |
○ |
Example Steel |
| 15 |
0.44 |
0.045 |
100 |
95 |
3.1 |
2.0 |
920 |
980 |
18 |
○ |
Example Steel |
| 16 |
0.58 |
0.054 |
80 |
90 |
2.6 |
2.0 |
950 |
1070 |
16 |
Δ |
Comparative Steel |
| 17 |
0.45 |
0.043 |
40 |
97 |
3.2 |
2.5 |
920 |
1010 |
17 |
Δ |
Comparative Steel |
| 18 |
0.33 |
0.081 |
60 |
98 |
3.6 |
1.5 |
1080 |
1150 |
15 |
○ |
Example Steel |
| 19 |
0.67 |
0.095 |
100 |
96 |
2.2 |
3.0 |
1100 |
1200 |
14 |
○ |
Example Steel |
| 20 |
0.35 |
0.032 |
40 |
99 |
6.2 |
2.5 |
900 |
990 |
18 |
× |
Comparative Steel |
| 21 |
0.42 |
0.052 |
80 |
96 |
5.8 |
1.5 |
910 |
1010 |
17 |
× |
Comparative Steel |
| 22 |
0.31 |
0.025 |
100 |
98 |
5.0 |
1.5 |
900 |
980 |
19 |
○ |
Example Steel |
| 23 |
0.61 |
0.035 |
100 |
96 |
4.1 |
4.0 |
910 |
990 |
19 |
○ |
Example Steel |
| 24 |
0.43 |
0.024 |
80 |
97 |
3.1 |
1.5 |
920 |
1000 |
17 |
Δ |
Comparative Steel |
| 25 |
0.62 |
0.078 |
100 |
97 |
2.4 |
2.0 |
1060 |
1180 |
14 |
○ |
Example Steel |
| 26 |
0.35 |
0.022 |
70 |
97 |
4.1 |
2.5 |
870 |
950 |
18 |
× |
Comparative Steel |
| 27 |
0.15 |
0.038 |
70 |
98 |
3.9 |
1.5 |
910 |
980 |
18 |
○ |
Example Steel |
| 28 |
0.56 |
0.022 |
100 |
96 |
2.9 |
2.5 |
1060 |
1080 |
16 |
× |
Comparative Steel |
| 29 |
0.55 |
0.052 |
100 |
93 |
3.1 |
1.5 |
1000 |
1110 |
15 |
Δ |
Comparative Steel |
| 30 |
0.31 |
0.023 |
70 |
97 |
4.2 |
1.5 |
890 |
970 |
17 |
Δ |
Comparative Steel |
Underlined portions indicate items out of the range of the present invention.
*1 Precipitate C equivalent of Ti, Nb, and V precipitated in the form of precipitates
having a grain diameter of less than 20 nm
*2 Proportion of precipitates formed at random in the group of precipitates having
a grain diameter of less than 20 nm |
[0066] In addition, Fig. 1 illustrates the relationship between the amount of Fe precipitated
and punchability in the case of the example steels and the comparative steels in which
only the amount of Fe precipitated was out of the range of the present invention.
It is clarified that, by controlling the amount of Fe precipitated to be within the
range of the present invention, it is possible to ensure no crack in a punching test.
Fig. 2 illustrates the relationship between a precipitate C equivalent and punchability
in the case of the example steels and the comparative steels in which only the precipitate
C equivalent was out of the range of the present invention. It is clarified that,
by controlling the precipitate C equivalent to be within the range of the present
invention, it is possible to ensure no crack in a punching test. Fig. 3 illustrates
the relationship between a random precipitate proportion and punchability in the case
of the example steels and the comparative steels in which only the random precipitate
proportion was out of the range of the present invention. It is clarified that, by
controlling the random precipitate proportion to be within the range of the present
invention, it is possible to ensure no crack in a punching test. Fig. 4 illustrates
the relationship between the average grain diameter of a microstructure and punchability
in the case of the example steels and the comparative steels in which only the average
grain diameter of a microstructure was out of the range of the present invention.
It is clarified that, by controlling the average grain diameter of a microstructure
to be within the range of the present invention, it is possible to ensure no crack
in a punching test.
1. A galvanized steel sheet having
a chemical composition containing, by mass%,
C: 0.08% to 0.20%,
Si: 0.5% or less,
Mn: 0.8% to 1.8%,
P: 0.10% or less,
S: 0.030% or less,
Al: 0.10% or less,
N: 0.010% or less,
one, two, or all of Ti: 0.01% to 0.3%, Nb: 0.01% to 0.1%,
and V: 0.01% to 1.0%, in which C* derived by using equation (1) below is 0.07 or more,
and a balance of Fe and inevitable impurities, and
a microstructure including a ferrite phase and a tempered bainite phase in a total
amount of 95% or more in terms of area ratio,
wherein an average grain diameter of the microstructure is 5.0 µm or less,
wherein an amount of Fe precipitated is 0.10 mass% or more,
wherein an amount of Ti, Nb, and V precipitated in a form of precipitates having a
grain diameter of less than 20 nm is 0.025 mass% or more in terms of precipitate C
equivalent derived by using formula (2) below, and
wherein half or more of precipitates having a grain diameter of less than 20 nm are
formed at random:

where, the atomic symbols in equation (1) respectively denote the contents (mass%)
of the corresponding elements,

where, [Ti], [Nb], and [V] in equation (2) respectively denote the amounts (mass%)
of Ti, Nb, and V precipitated in the form of precipitates having a grain diameter
of less than 20 nm.
2. The galvanized steel sheet according to Claim 1,
wherein the chemical composition further contains, by mass%, one, two, or all of
Mo: 0.005% to 0.50%,
Ta: 0.005% to 0.50%, and
W: 0.005% to 0.50%.
3. The galvanized steel sheet according to Claim 1 or 2,
wherein the chemical composition further contains, by mass%, one, two, or all of
Cr: 0.01% to 1.0%,
Ni: 0.01% to 1.0%, and
Cu: 0.01% to 1.0%.
4. The galvanized steel sheet according to any one of Claims 1 to 3, wherein the chemical
composition further contains, by mass%, one or both of
Ca: 0.0005% to 0.01% and
REM: 0.0005% to 0.01%.
5. The galvanized steel sheet according to any one of Claims 1 to 4, wherein the chemical
composition further contains, by mass%,
Sb: 0.005% to 0.050%.
6. The galvanized steel sheet according to any one of Claims 1 to 5, wherein the chemical
composition further contains, by mass%,
B: 0.0005% to 0.0030%.
7. A method for manufacturing a galvanized steel sheet, the method comprising:
casting steel having the chemical composition according to any one of Claims 1 to
6 to obtain a slab, performing rough rolling on the slab which is in a cast state
or has been subjected to cooling followed by reheating to a temperature of 1200°C
or higher;
performing finish rolling on the rough-rolled slab with a finishing delivery temperature
of 850°C or higher so that a cumulative strain, which is a sum of accumulated strains
R1 through Rm of finish rolling utilizing m stands, is 0.7 or more, where rn is defined as a rolling reduction ratio of the n-th stand, where Tn (°C) is defined as a temperature at an entry side of the n-th stand, and where Rn is defined as an accumulated strain in the n-th stand and calculated by using the
equation Rn = rn(1 - exp{-11000(1 + C*)/(Tn + 273) + 8.5});
cooling the finish-rolled steel sheet at an average cooling rate of 30°C/s or more
in a temperature range from the finishing delivery temperature to a temperature of
650°C, coiling the cooled steel sheet at a coiling temperature of 350°C or higher
and 600°C or lower, and pickling the coiled steel sheet;
annealing the pickled steel sheet at a soaking temperature of 650°C to 770°C for a
soaking time of 10 seconds to 300 seconds; and
dipping the annealed steel sheet in a galvanizing bath having a temperature of 420°C
to 500°C to galvanize the annealed steel sheet, and cooling the galvanized steel sheet
at an average cooling rate of 10°C/s or less in a temperature range of 400°C to 200°C,
wherein, in the case where a value of the expression exp{-11000(1 + C*)/(Tn + 273) + 8.5} in the equation above for calculating the accumulated strain Rn is more than 1, the expression is assigned a value of 1.
8. The method for manufacturing a galvanized steel sheet according to Claim 7, the method
further comprising reheating the steel sheet, after the dipping in the galvanizing
bath having a temperature of 420°C to 500°C to galvanize the steel sheet, to a temperature
of 460°C to 600°C, holding the reheated steel sheet for 1 second or more, and cooling
the held steel sheet at an average cooling rate of 10°C/s or less in a temperature
range of 400°C to 200°C.
9. The method for manufacturing a galvanized steel sheet according to Claim 7 or 8, the
method further comprising performing work on the steel sheet, after the cooling at
an average cooling rate of 10°C/s or less in a temperature range of 400°C to 200°C,
with a thickness reduction ratio of 0.1% to 3.0%.