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(11) | EP 3 553 199 A1 |
(12) | EUROPEAN PATENT APPLICATION |
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(54) | A METHOD OF PREPARING MAGNESIUM-ZINC-YTTRIUM QUASICRYSTAL AND BORON CARBIDE MIXED REINFORCED MAGNESIUM-BASED COMPOSITE MATERIAL |
(57) The present invention relates to a method of preparing magnesium-zinc-yttrium quasicrystal
and boron carbide mixed reinforced Mg-based composite materials. Based on the situations
that the Mg-based composite materials have poor mechanical properties, in the present
invention, magnesium-zinc-yttrium quasicrystal and boron carbide mixed reinforced
Mg-based composite materials are prepared by adopting the magnesium alloy as the substrate,
the endogenous magnesium-zinc-yttrium quasicrystal and boron carbide as the reinforced
phase, via smelting in the vacuum medium frequency induction melting furnace, bottom
blowing argon, mechanical stirring, squeeze casting and heat-treatment. The preparation
method has advanced process and strict procedures, wherein the data is accurate and
detailed and the prepared Mg-based composite materials have 315MPa tensile strength,
7% elongation, 108Hv hardness, making it an advanced preparation method of mixed reinforced
Mg-based composite materials.
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CROSS-REFERENCE TO RELATED APPLICATION
BACKGROUND
Field of Invention
Background of the Invention
SUMMARY
Invention Object
Technical Solution
magnesium | Mg | 4127g±0.1g |
Zinc | Zn | 784g±0.1g |
magnesium yttrium interalloy | Mg89Y11 | 571g±0.1g |
boron carbide | B4C | 300g±0.1g |
zinc oxide | ZnO | 80g±1g |
talcum powder | Mg3[Si4O10](OH)2 | 50g±1g |
water glass | Na2SiO3·9H2O | 25g±1g |
deionized water | H2O | 1000mL±50mL |
aluminum foil | Al | 300mm×0.5mm×300mm |
absolute alcohol | C2H5OH | 3500mL±50mL |
argon | Ar | 800000cm3±100 cm3 |
①ball milling: weighing boron carbide 300g±0.1g, putting it into the ball mill tank of the ball mill and ball milling it to obtain fine powder with a particle size ≤9µm, wherein the ball milling speed is 80r/min, the ball milling time is 3h;
②ultrasonic dispersion washing: putting the fine powder after ball milling into a
beaker and then adding absolute alcohol 500mL±1mL, mixing;
putting the beaker into an ultrasonic disperser and doing the ultrasonic dispersion
washing to obtain the mixing liquid, wherein the ultrasonic frequency is 60kHz and
the ultrasonic dispersion time is 80min;
③filtration: putting the mixing liquid into the cloth funnel of the filter bottle, filtering it with a microporous membrane, removing the supernatant, and keeping the filter cake;
④drying and oxidation treatment: putting the filter cake into the thermal treatment furnace, conducting the drying and high temperature oxidation treatment, obtaining the boron carbide fine powderafter drying, wherein the drying and oxidation temperature is 500°C and the drying and oxidation time is 2h;
①mechanically cutting the magnesium, zinc and magnesium yttrium interalloy into patches, wherein the size of the patch is ≤30mm×30mm×10mm;
②washing the surface of the magnesium, zinc and magnesium yttrium interalloy with absolute alcohol and then putting it into the vacuum drying oven after washing, wherein the drying temperature is 100°C, the vacuum degree is 2 Pa and the drying period is 30min;
③wrapping the boron carbide with aluminum foil, putting it into the vacuum drying
oven and drying, wherein the drying temperature is 100°C, the vacuum degree is 2 Pa
and the drying period is 60min;
pre-heating the open-close type squeeze casting mold and coating the prepared coating
agent on the inner surface of the mold cavity, wherein the thickness of the coating
agent is 1mm; after the coating is completed, putting the open-close type squeeze
casting mold into the heating furnace and preheating, wherein the pre-heating temperature
is 150°C and the pre-heating time is 1h;
①opening the vacuum medium frequency induction melting furnace and clearing the internal part of the graphite melting crucible to make the internal part of the crucible clean;
②weighing magnesium block 4127g±0.1g, zinc block 784g±0.1g and magnesium yttrium interalloy block 571g±0.1g and putting them in the bottom of the crucible;
③closing the vacuum medium frequency induction melting furnace and getting it sealed;
turning on the vacuum pump and extracting the air within to allow the pressure within
the furnace to reach 1Pa;
turning on the heater of the medium frequency induction melting furnace to start the
heating, wherein the heating temperature is 610°C±1°C;
④turning on the argon bottom-blowing device to feed argon into the crucible, wherein the speed of the argon bottom-blowing is 200cm3/min; adjusting the pressure within the furnace to maintain the pressure within the furnace to be one bar pressure and it is regulated by the outlet valve;
⑤when the temperature of melt is 610°C±1°C, adding boron carbide fine powder with the vacuum feeding device; turning on the mechanical agitator, wherein the stirring speed is 20r/min and the stirring time is 10min;
⑥stopping the stirring and continuing the heating; when the temperature of melt reaches 730°C±1°C, turning off the mechanical agitator and the argon bottom blowing pipe, standing for 10 min to prepare for the casting;
①opening the vacuum medium frequency induction melting furnace, removing the slag
on the surface of the melt in the crucible, casting the alloy melt into the cavity
of the squeeze casting mold; turning on the squeeze casting machine and squeezing
the metal melt by the punch, wherein the squeeze pressure is 250MPa and the hold time
is 20s;
the alloying reaction occurs during the solidification of Mg-Zn-Y quascicrystal and
stable quascicrystal Mg3Zn6Y phase can be produced, wherein the reaction formula is
α-Mg : substrate magnesium phase
Mg3Zn6Y : magnesium zinc yttrium quasicrystalline phase
②ejecting the cast and cooling it to 25°C in the air to produce the magnesium-zinc-yttrium quasicrystal and boron carbide mixed reinforced Mg-based composite material blocks;
①putting the magnesium-zinc-yttrium quasicrystal and boron carbide mixed reinforced Mg-based composite material blocks into the vacuum heat treatment furnace for thermal treatment, wherein the temperature of the thermal treatment is 420°C, the vacuum degree is 2Pa, and the time of thermal treatment is 15h; and then putting the cast into warm water of 50°C fastly, quenching treatment, wherein the quenching time is 20s;
②putting the cast after quenching into the heat treatment furnace for aging treatment at 200°C for 8h; and then stopping the heating and cooling it to 25°C in the heat treatment furnace;
Beneficial effects
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is the smelting state diagram of the Mg-based composite materials;
Figure 2 is the metallographic structure diagram of Mg-based composite materials;
Figure 3 is the fracture topography of Mg-based composite materials;
Figure 4 is is X-ray diffraction intensity spectrum of Mg-based composite materials;
DETAILED DESCRIPTION OF THE EMBODIMENTS
magnesium | Mg | 4127g±0.1g |
Zinc | Zn | 784g±0.1g |
magnesium yttrium interalloy | Mg89Y11 | 571g±0.1g |
boron carbide | B4C | 300g±0.1g |
zinc oxide | ZnO | 80g±1g |
talcum powder | Mg3[Si4O10](OH)2 | 50g±1g |
water glass | Na2SiO3·9H2O | 25g±1g |
deionized water | H2O | 1000mL±50mL |
aluminum foil | Al | 300mm×0.5mm×300mm |
absolute alcohol | C2H5OH | 3500mL±50mL |
argon | Ar | 800000cm3±100 cm3 |
(1) preparing the casting mold
the open-close type squeeze casting mold is manufactured by hot working dies steel
with a rectangle cavity, wherein the size of the cavity is 200mm×160mm×90mm and the
surface roughness of the cavity is Ra 0.08-0.16µm;
(2) preparing the coating agent
weighing out zinc oxide 80g±1g, talcum powder 50g±1g, water glass 25g±1g, measuring
out deionized water 300mL±1mL, adding zinc oxide 80g±1g, talcum powder 50g±1g, water
glass 25g±1g and deionized water 300mL±1mL into the mixinghollander and stirring them
to obtain the coating agent presenting as viscous liquid, wherein the stirring speed
is 50r/min, stirring time is 80min;
(3) pre-treating the boron carbide particles
①ball milling: weighing boron carbide 300g±0.1g, putting it into the ball mill tank of the ball mill and ball milling it to obtain fine powder with a particle size ≤9µm, wherein the ball milling speed is 80r/min, the ball milling time is 3h;
②ultrasonic dispersion washing: putting the fine powder after ball milling into a beaker and then adding absolute alcohol 500mL±1mL, mixing;
putting the beaker into an ultrasonic disperser and doing the ultrasonic dispersion washing to obtain the mixing liquid, wherein the ultrasonic frequency is 60kHz and the ultrasonic dispersion time is 80min;
③filtration: putting the mixing liquid into the cloth funnel of the filter bottle, filtering it with a microporous membrane, removing the supernatant, and keeping the filter cake;
④drying and oxidation treatment: putting the filter cake into the thermal treatment furnace, conducting the drying and high temperature oxidation treatment, obtaining the boron carbide fine powderafter drying, wherein the drying and oxidation temperature is 500°C and the drying and oxidation time is 2h;
(4)pre-treating the magnesium, zinc and magnesium yttrium interalloy and the open-close type squeeze casting mold
①mechanically cutting the magnesium, zinc and magnesium yttrium interalloy into patches, wherein the size of the patch is ≤30mm×30mm×10mm;
②washing the surface of the magnesium, zinc and magnesium yttrium interalloy with absolute alcohol and then putting it into the vacuum drying oven after washing, wherein the drying temperature is 100°C, the vacuum degree is 2 Pa and the drying period is 30min;
③wrapping the boron carbide with aluminum foil, putting it into the vacuum drying oven and drying, wherein the drying temperature is 100°C, the vacuum degree is 2 Pa and the drying period is 60min;
pre-heating the open-close type squeeze casting mold and coating the prepared coating agent on the inner surface of the mold cavity, wherein the thickness of the coating agent is 1mm; after the coating is completed, putting the open-close type squeeze casting mold into the heating furnace and preheating, wherein the pre-heating temperature is 150°C and the pre-heating time is 1h;(5) smelting of the magnesium alloy
smelting of the magnesium alloy is conducted in the vacuum medium frequency induction
melting furnace and completed by processes of medium frequency induction heating,
vacuumizing, bottom blowing argon and mechanical stirring;
①opening the vacuum medium frequency induction melting furnace and clearing the internal part of the graphite melting crucible to make the internal part of the crucible clean;
②weighing magnesium block 4127g±0.1g, zinc block 784g±0.1g and magnesium yttrium interalloy block 571g±0.1g and putting them in the bottom of the crucible;
③closing the vacuum medium frequency induction melting furnace and getting it sealed;
turning on the vacuum pump and extracting the air within to allow the pressure within
the furnace to reach 1Pa;
turning on the heater of the medium frequency induction melting furnace to start the
heating, wherein the heating temperature is 610°C±1°C;
④turning on the argon bottom-blowing device to feed argon into the crucible, wherein the speed of the argon bottom-blowing is 200cm3/min; adjusting the pressure within the furnace to allow the pressure within the furnace to be one bar pressure and it is regulated by the outlet valve;
⑤when the temperature of melt is 610°C±1°C, adding boron carbide fine powder with the vacuum feeding device; turning on the mechanical agitator, wherein the stirring speed is 20r/min and the stirring time is 10min;
⑥stopping the stirring and continuing the heating; when the temperature of melt reaches 730°C±1°C, turning off the mechanical agitator and the argon bottom blowing pipe, standing for 10 min and prepare for the casting;
(6) squeeze casting
①opening the vacuum medium frequency induction melting furnace, removing the slag
on the surface of the melt in the crucible, casting the alloy melt into the cavity
of the squeeze casting mold; turning on the squeeze casting machine and squeezing
the metal melt by the punch, wherein the squeeze pressure is 250MPa and the hold time
is 20s;
the alloying reaction occurs during the solidification of Mg-Zn-Y quascicrystal and
stable quascicrystal Mg3Zn6Y phase can be produced, wherein the reaction formula is
α-Mg : substrate magnesium phase
Mg3Zn6Y : magnesium-zinc-yttrium quasicrystalline phase
②ejecting the cast and cooling it to 25°C in the air to produce the magnesium-zinc-yttrium quasicrystal and boron carbide mixed reinforced Mg-based composite material blocks;
(7)thermal treatment of the cast
①putting the magnesium-zinc-yttrium quasicrystal and boron carbide mixed reinforced Mg-based composite material blocks into the vacuum heat treatment furnace for thermal treatment, wherein the temperature of the thermal treatment is 420°C, the vacuum degree is 2Pa, and the time of thermal treatment is 15h; and then putting the cast into warm water of 50°C fastly, quenching treatment, wherein the quenching time is 20s;
②putting the cast after quenching into the heat treatment furnace for aging treatment at 200°C for 8h; and then stopping the heating and cooling it to 25°C in the heat treatment furnace;
(8) cleaning, detecting, analyzing and characterizing
cleaning the surface of the cast to make it clean; detecting, analyzing and characterizing
the microstructure and mechanical property;
analyzing the metallographic structure with an optical microscope; conducting the
tensile strength and hardness test with universal tensile testing machine and a hardness
tester;
conducting the fracture morphology analysis with a scanning electron microscope;
conducting XRD analysis with X ray diffractometer;
conclusion: magnesium-zinc-yttrium quasicrystal and boron carbide mixed reinforced
Mg-based composite materials are rectangle blocks, wherein the tensile strength is
315MPa, the elongation is 7%, the hardness reaches 108Hv.
Amended claims in accordance with Rule 137(2) EPC.
magnesium | Mg | 4127g±0.1g |
Zinc | Zn | 784g±0.1g |
magnesium yttrium interalloy | Mg89Y11 | 571g±0.1g |
boron carbide | B4C | 300g±0.1g |
zinc oxide | ZnO | 80g±1g |
talcum powder | Mg3[Si4O10](OH)2 | 50g±1g |
water glass | Na2SiO3·9H2O | 25g±1g |
deionized water | H2O | 1000mL±50mL |
aluminum foil | Al | 300mm×0.5mm×300mm |
absolute alcohol | C2H5OH | 3500mL±50mL |
argon | Ar | 800000cm3±100 cm3 |
(1) preparing the casting mold
the open-close type squeeze casting mold is manufactured by hot working dies steel
with a rectangle cavity, wherein the size of the cavity is 200mm×160mm×90mm and the
surface roughness of the cavity is Ra 0.08-0.16µm;
(2) preparing the coating agent
weighing out zinc oxide 80g±1g, talcum powder 50g±1g, water glass 25g±1g, measuring
out deionized water 300mL±1mL, adding zinc oxide 80g±1g, talcum powder 50g±1g, water
glass 25g±1g and deionized water 300mL±1mL into the mixinghollander and stirring them
to obtain the coating agent presenting as viscous liquid, wherein the stirring speed
is 50r/min, stirring time is 80min;
(3) pre-treating the boron carbide particles
①ball milling: weighing boron carbide 300g±0.1g, putting it into the ball mill tank of the ball mill and ball milling it to obtain fine powder with a particle size ≤9µm, wherein the ball milling speed is 80r/min, the ball milling time is 3h;
②ultrasonic dispersion washing: putting the fine powder after ball milling into a
beaker and then adding absolute alcohol 500mL±1mL, mixing;
putting the beaker into an ultrasonic disperser and doing the ultrasonic dispersion
washing to obtain the mixing liquid, wherein the ultrasonic frequency is 60kHz and
the ultrasonic dispersion time is 80min;
③filtration: putting the mixing liquid into the cloth funnel of the filter bottle, filtering it with a microporous membrane, removing the supernatant, and keeping the filter cake;
④drying and oxidation treatment: putting the filter cake into the thermal treatment furnace, conducting the drying and high temperature oxidation treatment, obtaining the boron carbide fine powderafter drying, wherein the drying and oxidation temperature is 500°C and the drying and oxidation time is 2h;
(4)pre-treating the magnesium, zinc and magnesium yttrium interalloy and the open-close type squeeze casting mold
①mechanically cutting the magnesium, zinc and magnesium yttrium interalloy into patches, wherein the size of the patch is ≤30mm×30mm×10mm;
②washing the surface of the magnesium, zinc and magnesium yttrium interalloy with absolute alcohol and then putting it into the vacuum drying oven after washing, wherein the drying temperature is 100°C, the vacuum degree is 2 Pa and the drying period is 30min;
③wrapping the boron carbide with aluminum foil, putting it into the vacuum drying
ovenand drying, wherein the drying temperature is 100°C, the vacuum degree is 2 Pa
and the drying period is 60min;
pre-heating the open-close type squeeze casting mold and coating the prepared coating
agent on the inner surface of the mold cavity, wherein the thickness of the coating
agent is 1mm; after the coating is completed, putting the open-close type squeeze
casting mold into the heating furnace and preheating, wherein the pre-heating temperature
is 150°C and the pre-heating time is 1h;
(5) smelting of the magnesium alloy
smelting of the magnesium alloy is conducted in the vacuum medium frequency induction
melting furnace and completed by processes of medium frequency induction heating,
vacuumizing, bottom blowing argon and mechanical stirring;
①opening the vacuum medium frequency induction melting furnace and clearing the internal part of the graphite melting crucible to make the internal part of the crucible clean;
②weighing magnesium block 4127g±0.1g, zinc block 784g±0.1g and magnesium yttrium interalloy block 571g±0.1g and putting them in the bottom of the crucible;
③closing the vacuum medium frequency induction melting furnace and getting it sealed;
turning on the vacuum pump and extracting the air within to allow the pressure within
the furnace to reach 1Pa;
turning on the heater of the medium frequency induction melting furnace to start the
heating, wherein the heating temperature is 610°C±1°C;
④turning on the argon bottom-blowing device to feed argon into the crucible, wherein the speed of the argon bottom-blowing is 200cm3/min; adjusting the pressure within the furnace to allow the pressure within the furnace to be one bar pressure and it is regulated by the outlet valve;
⑤when the temperature of melt is 610°C±1°C, adding boron carbide fine powder with the vacuum feeding device; turning on the mechanical agitator, wherein the stirring speed is 20r/min and the stirring time is 10min;
⑥stopping the stirring and continuing the heating; when the temperature of melt reaches 730°C±1°C, turning off the mechanical agitator and the argon bottom blowing pipe, standing for 10 min and prepare for the casting;
(6) squeeze casting
①opening the vacuum medium frequency induction melting furnace, removing the slag
on the surface of the melt in the crucible, casting the alloy melt into the cavity
of the squeeze casting mold; turning on the squeeze casting machine and squeezing
the metal melt by the punch, wherein the squeeze pressure is 250MPa and the hold time
is 20s;
the alloying reaction occurs during the solidification of Mg-Zn-Y quascicrystal and
stable quascicrystal Mg3Zn6Y phase can be produced, wherein the reaction formula is
α-Mg : substrate magnesium phase
Mg3Zn6Y : magnesium-zinc-yttrium quasicrystalline phase
②ejecting the cast and cooling it to 25°C in the air to produce the magnesium-zinc-yttrium quasicrystal and boron carbide mixed reinforced Mg-based composite material blocks;
(7)thermal treatment of the cast
①putting the magnesium-zinc-yttrium quasicrystal and boron carbide mixed reinforced Mg-based composite material blocks into the vacuum heat treatment furnace for thermal treatment, wherein the temperature of the thermal treatment is 420°C, the vacuum degree is 2Pa, and the time of thermal treatment is 15h; and then putting the cast into warm water of 50°C fastly, quenching treatment, wherein the quenching time is 20s;
②putting the cast after quenching into the heat treatment furnace for aging treatment at 200°C for 8h; and then stopping the heating and cooling it to 25°C in the heat treatment furnace;
(8) cleaning, detecting, analyzing and characterizing
cleaning the surface of the cast to make it clean; detecting, analyzing and characterizing
the microstructure and mechanical property;
analyzing the metallographic structure with an optical microscope; conducting the
tensile strength and hardness test with universal tensile testing machine and a hardness
tester;
conducting the fracture morphology analysis with a scanning electron microscope;
conducting XRD analysis with X ray diffractometer;
conclusion: magnesium-zinc-yttrium quasicrystal and boron carbide mixed reinforced
Mg-based composite materials are rectangle blocks, wherein the tensile strength is
315MPa, the elongation is 7%, the hardness reaches 108Hv.
REFERENCES CITED IN THE DESCRIPTION
Patent documents cited in the description