Field of the invention
[0001] The present invention generally regards the technical field of hinges, and it particularly
regards a control hinge, in particular for doors, door-leaves and the like of the
inclined type.
State of the Art
[0002] As known, the glass door-leaves of refrigerators for the large-scale distribution,
such as supermarkets or hypermarkets are relatively heavy, about 20 - 25 kg.
[0003] As of today, such door-leaves are simply hinged to the frame by means of hinges or
similar mechanisms. In case of door-leaves mounted on an inclined frame, the components
of the force acting on the hinges of the door-leaf change depending on the position
of the door-leaf.
[0004] It is clear that unless it is controlled manually, the door ends up banging against
the gaskets of the refrigerator when closing, with potential risk of damaging or breaking
the same.
[0005] On the other hand, due to the reasons outlined above, the door-leaf is particularly
heavy to open.
Summary of the invention
[0006] An object of the present invention is to overcome the aforementioned drawbacks, by
providing a control hinge in particular for inclined doors that is highly efficient
and relatively economic.
[0007] Another object of the invention is to provide a hinge that allows to control the
inclined door-leaf for the entire angular rotation from the opening position to the
closing position.
[0008] Another object of the invention is to provide a hinge that allows to have a substantially
constant closing speed of the inclined door-leaf for the entire angular rotation from
the opening position to the closing position.
[0009] Another object of the invention is to provide a hinge that allows an easy opening
of the inclined door-leaf.
[0010] These and other objects that will be more apparent hereinafter, are attained by a
hinge according to what is described, illustrated and/or claimed herein.
[0011] The dependent claims describe advantageous embodiments of the invention.
Brief description of the drawings
[0012] Further characteristics and advantages of the invention will be more apparent in
light of the detailed description of a preferred but non-exclusive embodiment of a
hinge 1, illustrated by way of non-limiting example with reference to the attached
drawings, wherein:
FIGS. 1A, 1B and 1C are respectively a schematic view of an inclined frame S mounted on which is a glass door-leaf A, a lateral and a cross-sectional view along a line plane I C - I C of a first preferred but non-exclusive embodiment of the hinge 1, wherein the cam element 21 is in the initial position;
FIGS. 2A, 2B and 2C are respectively a schematic view of an inclined frame S mounted on which is a glass door-leaf A, a lateral and cross-sectional view along a line plane II C - II C of the embodiment of the hinge 1 of FIG. 1, wherein the cam element 21 is in the first intermediate working position;
FIGS. 3A, 3B and 3C are respectively a schematic view of an inclined frame S mounted on which is a glass door-leaf A, a lateral and cross-sectional view along a line plane III C - III C of the embodiment of the hinge 1 of FIG. 1, wherein the cam element 21 is in the second intermediate working position;
FIGS. 4A, 4B and 4C are respectively a schematic view of an inclined frame S mounted on which is a glass door-leaf A, a lateral and cross-sectional view along a line plane IV C - IV C of the embodiment of the hinge 1 of FIG. 1, wherein the cam element 21 is in the final position;
FIG. 5 is an enlarged cross-sectional view of the pin 20 and of the slider 31;
FIG. 6 is an enlarged cross-sectional view of a further embodiment of the pin 20 and of the slider 31;
FIG. 7 is an enlarged cross-sectional view of a further embodiment of the pin 20 and of the slider 31;
FIGS. 8A and 8B are cross-sectional views of a further preferred but non-exclusive embodiment of
the hinge 1, respectively in door-open and door-closed position.
Detailed description of a preferred embodiment
[0013] With reference to the aforementioned figures, the hinge according to the invention,
indicated in their entirety with number
1, can advantageously be used with closing elements
A mounted inclined on a support structure
S.
[0014] For example, as illustrated in FIGS. 1A, 2A, 3A and 4A, the hinge
1 may be applied to cold stores with inclined doors, or it can be integrated in the
tubular frame thereof.
[0015] In a further example, the hinge
1 may be applied to glass door-leaves, such as those of a display window or display
case.
[0016] Generally, the hinge
1 is suitable for rotatably coupling a stationary support structure, for example a
tubular frame
S, and a closing element, for example a door-leaf
A, rotatably movable between an opening position, illustrated for example in FIG. 1A,
and a closing position, illustrated for example in FIG. 4A, around a rotation axis
X.
[0017] It should be observed that even though hereinafter reference shall be made to the
frame
S and the door-leaf
D, the hinge
1 is applicable to any stationary support structure and any closing element, even though
not necessarily inclined, without departing from the scope of protection of the attached
claims.
[0018] Suitably, the hinge
1 may be a control or hydraulic brake hinge for hydraulically damping the opening or
closing displacement of the door-leaf
A. However, the hinge
1 may hydraulically brake the closing displacement of the door-leaf
A.
[0019] It is clear that even though reference hereinafter will be made to the hinge
1 as acting as a closing control or hydraulic brake hinge, it may also act as an opening
control or hydraulic brake hinge without departing from the scope of protection of
the attached claims.
[0020] The hinge
1 may include a hinge body
10, may be substantially sheet-like defining a plane, and a pin
20 defining the rotation axis
X.
[0021] It is clear that the closing element
A and the stationary support structure
S may also rotate around an axis parallel to the axis
X without departing from the scope of protection of the attached claims.
[0022] In a preferred but non-exclusive embodiment, the hinge body
10 may be anchored to the frame
S and the pin
20 to the door-leaf
A. In such case, the pin
20 may be movable, while the hinge body
10 may be fixed.
[0023] On the other hand, the pin
20 may be fixed and the hinge body
10 may be movable without departing from the scope of protection of the attached claims.
[0024] Advantageously, the hinge body
10 and the pin
20 may be mutually coupled to rotate around the axis
X between the door-leaf open
A, illustrated for example in FIG. 1A, and the door-leaf closed position
A, illustrated for example in FIG. 4A.
[0025] In the preferred but non-exclusive embodiment illustrated in the attached figures,
the hinge
1 may open in both directions of rotation of the pin
20. However, it is clear that the hinge may also open in a single direction of rotation
without departing from the scope of protection of the attached claims.
[0026] Suitably, the pin
20 may include a cam element
21 integrally joined thereto interacting with a slider
11 slidable along an axis
Y defined by the working chamber
11' inside the hinge body
10.
[0027] Such axis
Y may be substantially perpendicular to the axis
X. It is clear that the axes
X and
Y may also be parallel without departing from the scope of protection of the attached
claims.
[0028] In any case, the slider
11 may slide in the hinge body
10 between a retracted end-stop position proximal to the bottom cap
17, illustrated for example in FIG. 1C, and an extended end-stop position distal therefrom,
illustrated for example in FIG. 4C.
[0029] Such retracted and extended end-stop positions may suitably vary, and not necessarily
corresponding to the maximum distal and/or proximal position that can be taken by
the slider
11.
[0030] In the preferred but non-exclusive embodiment illustrated in FIGS. 1A to 4C, a hydraulic
chamber 1
1" filed with oil or other hydraulic damping fluid may be provided for inside the slider
11.
[0031] The hydraulic chamber
11" may be configured according to the disclosures of the international patent application
number
PCT/IB2015/050603, on behalf of the Applicant. Furthermore, such application illustrates the operation
of the hydraulic chamber
11" and the relative components.
[0032] In particular, according to such disclosures the hydraulic chamber
11" may include a cylinder
60, which may be fixed to the hinge body
10 by means of the rod
16.
[0033] It is clear that even though described in the present application is a hinge
1 in which the hydraulic chamber
11" is slidable and the cylinder
60 is stationary, the opposite may also apply, i.e. the cylinder may slide with respect
to the working chamber, without departing from the scope of protection of the attached
claims.
[0034] According to the disclosures of the international patent application number
PCT/IB2015/050603, the cylinder
60 may divide the hydraulic chamber
11" into a first and a second variable volume compartment
12,
13, placed in fluid communication with each other and preferably adjacent. The working
fluid may circulate in a hydraulic circuit inside the hydraulic chamber
11", and more in particular it may flow from one to the other of the compartments
12,
13 through a calibrated passage obtained by interference between the hole
14 and valve pin
15. Valve means
50 for controlling the through-flow of the working fluid between the two compartments
12,
13 may be present.
[0035] The hydraulic chamber
11' and the relative components therein may define hydraulic damping means, as better
outlined hereinafter.
[0036] In a preferred but non-exclusive embodiment of the invention, elastic means
40, mutually interacting with the slider
11 may be provided for inside the hinge body
10.
[0037] Advantageously, the elastic counteracting means may include, respectively may consist
of, a spiral spring
40 with predetermined diameter.
[0038] Even though hereinafter reference will be made to a spiral spring
40 only, it is clear that any elastic means may be used, just like one or more elastic
elements may be used, without departing from the scope of protection of the attached
claims.
[0039] Suitably, the elastic means
40 may be recovery means, i.e. having a force such to return the slider
11 from the proximal position to the distal position but not closing or opening the
door-leaf
A.
[0040] However, the recovery elastic means
40 may advantageously be configured and/or dimensioned so as to push the door-leaf
A towards the open or closed position, so as to facilitate the user opening or closing
the door-leaf
A manually.
[0041] In a preferred but non-exclusive embodiment, the spiral spring
40 may be fitted onto the rod
16, which may possibly serve as a guide for the same.
[0042] Once the spiral spring
40 has been fitted onto the rod
16, the spring
40 will remain interposed between the bottom cap
17 of the hinge body
10 and the rear face
51 of the slider
31, which will act as an abutment face for the spring
40.
[0043] On the other hand, the slider
11 may include a cam follower element
32' with an operative face
32 and thus interacting with the cam element
21 so that the rotation of the latter around the axis
X promotes the sliding of the slider along the axis
Y.
[0044] Advantageously, the cam element
21 may be substantially flat. More in particular, in the initial position for example
illustrated in FIG. 1C the substantially flat cam element
21 may be substantially perpendicular to the axis
Y, while in the final position illustrated for example in FIG. 4C it may be substantially
parallel to the axis
Y.
[0045] The operative face
32 may have a suitable shape, which will allow to control the closing of the door-leaf
A from the full opening position illustrated for example in FIG. 1A to the closing
position illustrated for example in FIG. 4A.
[0046] In particular, thanks to the particular shape of the operative face
32, the door-leaf
A may close at a substantially constant speed, thus that is without banging against
the frame
S.
[0047] The presence of the spring
40 dimensioned as mentioned above will facilitate the opening of the door-leaf
A by the user. As a matter of fact
40, thanks to the spring the apparent weight of the opening door-leaf
A will be lesser than the actual weight, i.e. the weight that the user would be required
to overcome without the spring.
[0048] Suitably dimensioning the spring
40 will allow to reduce the actual weight of the opening door-leaf
A up to by 50% of the weight thereof.
[0049] Generally, the operative face
32 may have an operative portion
33 with at least one first section
35' and
35".
[0050] The latter may be equal to each other. In particular, the configuration of the operative
face
32 may be symmetrical with respect to the axis
Y, so that the hinge
1 behaves in the same way in both directions of rotation of the pin
20.
[0051] However, it is clear that the sections
35',
35" of the operative face
32 may be configured differently with respect to each other without departing from the
scope of protection of the attached claims.
[0052] Likewise, it is clear that in case of a hinge opening in only one direction of rotation
of the pin
20 the operative face
32 may include a single section
35' or
35" without departing from the scope of protection of the attached claims.
[0053] The sections
35',
35" may be substantially flat and preferably inclined with respect to the axis
Y. More in particular, the inclination may be divergent with respect to the axis
Y in the direction of the bottom cap
17.
[0054] It is clear that, depending on the needs, such sections may for example be slightly
curved, without departing from the scope of protection of the attached claims.
[0055] Advantageously, the operative portion
33 may include a second section
36 interposed between the first sections
35',
35".
[0056] Suitably, the section
36 may be substantially flat. Thus, it may cooperate with the substantially flat cam
element
21 in the initial position so as to keep the hinge in the closed position, for example
as illustrated in FIG. 1A.
[0057] It is clear that in case of a hinge opening in a single direction of rotation of
the pin
20, the portion
33, which will not necessarily be in a central position with respect to the cam follower
element but for example in a peripheral position, may include only one inclined section
and a top section.
[0058] Furthermore, depending on the needs, the first sections and the second section may
not be necessarily flat, but slightly curved for example.
[0059] The flat or curved top section could also be absent, and it could reduce at a point.
[0060] As particularly illustrated in FIGS. 1A to 4C, during the closing rotation of the
door-leaf
A the cam element
21 and the cam follower element
32' interact mutually.
[0061] More in particular, as particularly illustrated in FIGS. 1A to 2C, starting from
the fully opened position of the door-leaf
A illustrated in FIG. 1A, the cam element
21 will rotate around the axis
X for a first angular section to pass from the initial position (FIG. 1C) to an intermediate
working position (FIG. 2C) in which the central portion
22 thereof tilts in the central portion
33 of the operative face
32.
[0062] Such rotary movement brings the end portion
23" of the cam element
21 to contact with the end
37" of the lateral portion
34" of the cam element
32'. The distance
d1 taken along the axis
Y between the central portion
36 and the end
37" will define the aforementioned first angular rotation section, which - in the preferred
but non-exclusive embodiment illustrated in the attached figures - may be of about
20°.
[0063] During such rotation the slider
11 will remain stationary with respect to the hinge body
10, so that the corresponding rotation of the door-leaf
A is substantially free, i.e. non-braked.
[0064] Subsequently, the cam element
21 will continue to rotate around the axis
X for a further second angular section, which may for example be of about 40°. Such
movement will bring the cam element
21, along with the door-leaf
A, from the first intermediate working position (FIG. 2C) to a second intermediate
working position (FIG. 3C).
[0065] During such second rotation step, the end portion
23" of the cam element
21 may exclusively rest against the lateral portion
34" of the cam element
32', up to impacting against the central portion
33.
[0066] Thus, the second rotation step of the cam element
21 will displace the slider
11 along the axis
Y, promoting the through-flow of the working fluid from compartment
12 to compartment
13 through the calibrated passage defined between the hole
14 and the valve pin
15. Thus, the movement of the door-leaf
A around the axis
X will be hydraulically damped with a first predetermined resistance strength.
[0067] The length of the lateral portion
34" of the cam element
32' against which the end portion
23" of the cam element
21 rests, i.e. substantially the distance
d2 between the ends
37' and
37", may define the second angular section of the rotation of the door-leaf
A.
[0068] Subsequently, the cam element
21 will continue to rotate around the axis
X for a further third angular section, which may for example be of about 30°. Such
movement will bring the cam element
21, along with the door-leaf
A, from the second intermediate working position (FIG. 3C) to the final position (FIG.
4C).
[0069] During the third rotation step, the end portion
23" of the cam element
21 may exclusively rest against the central portion
33 of the cam follower element
32', and more in particular against the section
35" thereof.
[0070] The length of the latter, i.e. substantially the distance
d3 between the ends
37' and
37"', may define the third angular section of the rotation of the door-leaf
A.
[0071] Given the particular conformation of the central portion
33, such rotary movement will considerably increase the pressure of the working fluid
inside the hydraulic chamber
11" with respect to the pressure that develops during the second rotation step. Thus,
the movement of the door-leaf
A around the axis
X will be hydraulically damped with a second resistance strength greater than the first
resistance strength which develops during the second rotation step.
[0072] Thanks to the mutual configuration of the cam elements
21 and cam follower elements
32 mentioned above, the closing rotation of the door-leaf
A may occur at a substantially constant speed.
[0073] In a preferred but non-exclusive embodiment, the cam element
21 may have a predetermined distance
d5 from the axis
X.
[0074] In this manner, the central portion
33 in the final portion (FIG. 4C) will act against the cam element
21 to force the closing door-leaf
A against the frame
S. Such configuration may be particularly useful to promote the mutual interaction
between the cam element
21 and the cam follower element
32' substantially for the entire opening and/or closing rotation of the door-leaf
A.
[0075] In the embodiment described above, the damping means that supply the resistance strength
to the weight force
A during the rotation are of the hydraulic type.
[0076] In an alternative embodiment, for example illustrated in FIGS. 8A and 8B, the damping
means that supply the resistance strength to the weight force of the door-leaf
A during the rotation may be of the mechanical type.
[0077] More in particular, such mechanical damping means may include or consist of a compression
spring
40'.
[0078] Such spring may have characteristics such to supply the aforementioned resistance
strength. More in particular, the compression spring
40' may have a high rigidity, for example of at least 10 Kgf / mm.
[0079] In the present document, the expression rigidity of a compression spring is used
to indicate the force required to compress the length unit, for example expressed
in kilogram-force per compression millimetre of the spring.
[0080] The slider
11 may be defined by a solid cylinder which includes the cam follower element
32'.
[0081] The spring
40' may be interposed between the slider
11 and the hinge body
10. More in particular, the spring
40' may be interposed between the slider
11 and the bottom cap
17 of the latter. The working chamber
11' may be without the rod
16.
[0082] All the other characteristics of the embodiment of the hinge
1 of FIGS. 8A and 8B may be identical to those of the embodiment of the hinge
1 of FIGS. 1A to 4C. In particular, the configuration of the cam element
21 and that of the cam follower element
32' may be identical.
[0083] The operation may also be substantially be the same one described above, except for
the fact that the resistance strength is given by the progressive compression of the
spring
40'.
[0084] In light of the above, it is clear that the hinge according to the invention attains
the pre-set objectives.
[0085] The hinge according to the invention is susceptible to numerous modifications and
variants all falling within the inventive concept outlined in the attached claims.
All details can be replaced by other technically equivalent elements, and the materials
can be different depending on the technical needs, without departing from the scope
of protection of the invention.
[0086] Even though the hinge has been described with reference to the attached figures,
the reference numbers utilised in the description and in the claims are meant for
improving the intelligibility of the invention and thus do not limit the claimed scope
of protection in any manner whatsoever.
1. A hinge for the opening and/or closing control of a closing element (
A) anchored to a stationary support structure (
S), such as a wall, a frame or a floor, in particular for inclined doors or door-leaves
(
A), the hinge comprising:
- a hinge body (10) anchorable to one of the closing element (A) and the stationary support structure (S) said hinge body (10) internally comprising at least one working chamber (11') defining a first longitudinal axis (Y);
- a pin (20) defining a second longitudinal axis (X) anchorable to the other of the closing element (A) and the stationary support structure (S), said pin (20) and said hinge body (10) being mutually coupled to each other to rotate relatively with respect to each other
around said second axis (X) or around an axis parallel thereto;
- at least one slider element (11) inserted in said at least one working chamber (11');
wherein said pin (
20) includes a cam element (
21) integrally rotatable therewith, said slider element (
11) comprising a cam follower element (
32') interacting with said cam element (
21) so that during said opening and/or closing mutual rotation between said pin (
20) and said hinge body (
10) around said second axis (
X) corresponds to the sliding of said slider element (
11) along said first axis (
Y), damping means being provided for mutually interacting with said slider element
(
11) during the displacement thereof;
wherein said cam follower element (
32') has at least one first operative portion (
33) with a first end area (
37') proximal to said second axis (
X) and a second opposite end area (
37") distal therefrom, said cam element (
21) having at least one second operative portion (
22) and at least one third operative portion (
23") mutually configured so that during said mutual opening and/or closing rotation
between said pin (
20) and said hinge body (
10) around said second axis (
X):
- for a first angular section, said at least one second operative portion (22) rotates on said first end area (37') from an initial working position to a first intermediate working position wherein
said at least one third operative portion (23") comes into contact with said second end area (37"), so that said slider element (11) remains substantially stationary and so that the rotation of the closing element
(A) is substantially non-braked;
- for a second angular section, said cam element (21) rotates around said second axis (X) exclusively with said at least one third operative portion (23") in contact with said at least one first operative portion (33) to pass from said first intermediate working position to a final working position
wherein said at least one third operative portion (23") is in proximity or in contact with said first end area (37'), so as to promote the sliding of said slider element (11) along said first axis (Y) and the consequent damping of the rotation of the closing element (A) with a predetermined resistance strength.
2. Hinge according to claim 1, wherein said first and second end areas (37', 37") have a first mutual distance (d1) along said first axis (Y) defining said first angular section.
3. Hinge according to claim 1 or 2, wherein said first and second end areas (37', 37") have a second distance (d2) defining said second angular section of the rotation of said cam element (21).
4. Hinge according to claim 1, 2 or 3, wherein said at least one first operative portion
(33) has at least one first section (35', 35") substantially inclined with respect to said first axis (Y), said at least one first section (35', 35") being interposed between said first and second end areas (37', 37"), said at least one first section (35', 35") being preferably flat or slightly curved.
5. Hinge according to any one of the preceding claims, wherein said cam element (21) is substantially flat or slightly curved, said flat or slightly curved cam element
(21) in said initial position being preferably substantially perpendicular to said first
axis (Y) and in said final position it is substantially parallel to said first axis (Y).
6. Hinge according to claim 5, wherein said at least one first operative portion (33) has at least one second section (36) adjacent to said at least one first section (35', 35") which includes or which defines said first end area (37'), said second section (36) being substantially counter-shaped with respect to said cam element (21) so as to cooperate therewith to keep the hinge in the closed and/or open position
in said initial position.
7. Hinge according to any one of the preceding claims, wherein said at least one first
operative portion (33) has at least one third section (34', 34") adjacent to said at least one first section (35', 35") which includes or which defines said second end area (37"), said at least one third operative portion (23") during said second angular section coming in contact first with said third section
(34', 34") and then with said first section (35', 35") of said cam follower element (32'), said at least one third section (34', 34") preferably being substantially inclined with respect to said at least one first
section (35', 35") so that the first resistance strength due to the interaction between said at least
one third operative portion (23") and said third section (34', 34") is different with respect to the second resistance strength due to the interaction
between the at least one third operative portion (23") and said first section (35', 35"), said second resistance strength preferably being greater than said first resistance
strength.
8. Hinge according to the preceding claim, wherein said at least one third section (34', 34") of said cam follower element (32') is substantially flat, said at least one third section (34', 34") being preferably substantially perpendicular to said first axis (Y).
9. Hinge according to claim 7 or 8, wherein said at least one first operative portion
(33) has a third end area (37") interposed between said at least one third section (34', 34") and at least one first section (35', 35"), said second and third end areas (37", 37"') having a third distance (d3) defining the portion of said second angular section wherein the rotation of the
closing element (A) is hydraulically damped with said first resistance strength, said first and third
end areas (37', 37"') having a fourth distance (d4) defining the portion of said second angular section wherein the rotation of the
closing element (A) is damped with said second resistance strength.
10. Hinge according to one or more of the preceding claims, wherein said cam element (21) and said cam follower element (32) are mutually configured so that during said mutual opening and/or closing rotation
the speed of said closing element (A) is substantially constant.
11. Hinge according to any one of the preceding claims, wherein said cam element (21) has a fifth predetermined distance (d5) from said second axis (X), so as to interact with said cam follower element (32') substantially for the entire opening and/or closing rotation of said closing element
(A).
12. Hinge according to any one of the preceding claims, further comprising recovery elastic
means (40) acting on said slider element (11) to return it to its initial position subsequently to said mutual opening and/or
closing rotation.
13. Hinge according to any one of the preceding claims, wherein said damping means are
of mechanical type and include at least one compression spring (40'), the latter preferably
having a rigidity of at least 10 Kgf / mm.
14. Hinge according to any one of claims 1 to 12, wherein said damping means are of the
hydraulic type and include:
- a hydraulic damping fluid, preferably oil;
- a hydraulic circuit (12, 13, 14) in which said hydraulic damping fluid circulates;
- control means (50) inserted in said hydraulic circuit (12, 13, 14) to control the circulation of said hydraulic damping fluid during the displacement
of said slider element (11);
so as to hydraulically damp the mutual opening and/or closing rotation of said pin
(
20) and of said hinge body (
10).
15. A system comprising:
- a stationary support structure (S), such as for example a wall, a frame or a floor;
- at least one closing element (A) rotatably mounted on said stationary support structure (S) to rotate around a rotation axis (X), said stationary support structure (S) being configured so that said rotation axis (X) is inclined with respect to a vertical axis;
- at least one hinge (1) interposed between said stationary support structure (S) and said at least one closing element (A), said at least one hinge (1) being the control hinge according to one or more of the preceding claims.