RELATED APPLICATIONS
FIELD OF THE INVENTION
[0002] The invention relates to a fixture, and more particularly to an active heating and
drying fixture for lithium battery and a vacuum connection system for production line.
BACKGROUND OF THE INVENTION
[0003] Moisture has a very important influence on the performance of lithium batteries.
In the production process of lithium batteries, the humidity of the environment and
the water content of the batteries must be strictly controlled. Under the current
process conditions, baking equipment is typically used to control the water content
of the battery prior to battery injection. For example, the battery is dried by a
drying oven under a baking mode. The basic baking step is: putting the battery into
a fixture by using a clamping machine, placing the fixture filled with the batteries
into the drying oven by a clamp, and drying the batteries by vacuuming and heating
the drying oven.
[0004] By this token, the conventional fixture for lithium battery has a simple function
only for loading batteries. In order to dry the batteries, it is necessary to increase
accessorial equipments such as a large drying oven and a heating module, which complicates
the operation process and increases the cost.
SUMMARY OF THE INVENTION
[0005] One objective of the present invention is to provide an active heating and drying
fixture for lithium battery, which can heat and dry the lithium battery directly,
without using a large drying oven and a heating module, thereby simplifying the manufacturing
process and reducing the manufacturing cost.
[0006] Another objective of the present invention is to provide a vacuum connection system
for production line for lifting the active heating and drying fixture for lithium
battery and intercommunicating with the fixture and the vacuum pipeline, which can
heat and dry the lithium battery directly and simplify the process.
[0007] To achieve the above-mentioned objectives, an active heating and drying fixture for
lithium battery includes a fixture body, a heating device, a circuit assembly and
an upper cover, the fixture body being provided with a cavity that has a top with
an opening and a bottom with multiple receiving slots for receiving lithium batteries,
the heating device being configured on the fixture body, the circuit assembly being
configured on an outer wall of the fixture body and electrically connected with the
heating device, and the upper cover being detachably covered on the cavity to seal
the cavity.
[0008] In comparison with the prior art, the fixture body of the present invention is provided
with the cavity in which multiple receiving slots are configured to receive a plurality
of lithium batteries. Further, the heating device is configured outside the cavity
to transfer the heat to the cavity through the fixture body, thereby the lithium batteries
in the cavity can be heated. In addition, by means of the upper cover, the cavity
can be sealed; accordingly, the cavity can be evacuated by the automatic valve, so
that the lithium battery can be dried in a vacuum environment, thereby effectively
improving the drying effect. By this token, the fixture according to the present invention
not only has the function of loading the battery, but also has the function of active
heating. During the drying process of the battery, the heating and drying can be directly
performed on the fixture, and the large drying oven and the heating module are omitted,
thereby simplifying the process and reducing the manufacturing cost. Before drying
the lithium battery, pumping vacuum to the cavity, so that the lithium battery is
located in the vacuum environment, which is beneficial to discharge the water and
bubble to improve the drying effect.
[0009] Preferably, a gasket ring is configured between the upper cover and an upper edge
of the fixture body.
[0010] Preferably, a cross section of the receiving slot is round or square.
[0011] Preferably, the heating device is inserted into the fixture body and located between
two receiving slots.
[0012] Preferably, the fixture further includes a temperature sensor electrically connected
with the circuit assembly for detecting temperature in the cavity
[0013] Preferably, a thermal barrier layer is surrounded on the fixture body.
[0014] Preferably, the circuit assembly is provided with pinholes through which probes of
a control system are inserted to achieve electrical connections.
[0015] Preferably, the circuit assembly is configured at the outer wall of a bottom of the
fixture body.
[0016] Preferably, the fixture further includes an automatic valve intercommunicated with
the cavity.
[0017] Preferably, the automatic valve includes an upper valve body, a lower valve body,
an elastic element, and a gasket ring, the upper valve body is provided with a first
channel running through an outer side of the upper valve body and a second channel
axially configured and intercommunicated with the first channel, the lower valve body
is provided with a third channel in which the upper valve body is slidably configured;
the elastic element is configured between the upper valve body and the lower valve
body to make the upper and the lower valve body stay in a normal-closed state; the
gasket ring is configured between the upper valve body and the lower valve body to
seal the first channel when the upper and the lower valve body are turned off; and
the third channel is provided with an entry to intercommunicate with the first channel
when the upper and the lower valve body are turned on.
[0018] Preferably, the entry is a fourth channel which is coaxial with the third channel,
and a diameter of the fourth channel is larger than that of the third channel.
[0019] Preferably, one end, connected with the third channel, of the fourth channel is tapered.
[0020] Preferably, two gasket rings are configured at an upper end and a lower end of an
opening of the first channel.
[0021] Accordingly, a vacuum connection system for production line includes a transport
line, a vacuum pipeline, a lifting device and the active heating and drying fixture
for lithium battery mentioned above. The active heating and drying fixture for lithium
battery is configured on the transport line and moved along with the transport line,
the automatic vale is configured on a bottom of the active heating and drying fixture
for lithium battery, the pipeline is configured on an output end of the lifting device,
and the lifting device is configured below the transport line to lift the vacuum pipeline
which is connected with the automatic valve to turn on the automatic valve.
[0022] Preferably, the system further includes a control system which comprises probes configured
at the output end of the lifting device to electrically connected with the pinholes
of the active heating and drying fixture for lithium battery.
[0023] Preferably, a positioning mechanism which has a positioning sleeve and a positioning
post, wherein one of the positioning sleeve and the positioning post is arranged on
the bottom of the active heating and drying fixture for lithium battery, and the other
of the positioning sleeve and the positioning post is arranged on the output end of
the lifting device.
[0024] Preferably, the output end of the lifting device is provided with a carrier platform
on which the vacuum pipeline is configured.
[0025] Preferably, an output end of the vacuum pipeline is provided with a base on which
a sealing ring is arranged, and the sealing ring is pressed against the lower valve
of the automatic valve when the vacuum pipeline is connected to the automatic valve.
[0026] Preferably, the system further includes a limiting device for limiting the active
heating and drying fixture for lithium battery so as to make the automatic valve align
with the vacuum pipeline.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings facilitate an understanding of the various embodiments
of this invention. In such drawings:
Fig. 1 is a partial exploded perspective view of an active heating and drying fixture
for lithium battery according to a first embodiment of the present invention;
Fig. 2 is a perspective view of a fixture body of the active heating and drying fixture
for lithium battery according to a first embodiment of the present invention;
Fig. 3 is a perspective view of a bottom of the active heating and drying fixture
for lithium battery according to a first embodiment of the present invention;
Fig. 4 is a perspective view of a fixture body of the active heating and drying fixture
for lithium battery according to a second embodiment of the present invention;
Fig. 5 is a perspective view of a bottom of the active heating and drying fixture
for lithium battery according to a second embodiment of the present invention;
Fig. 6 is a cross sectional view of an automatic valve connected to the active heating
and drying fixture for lithium battery according to the present invention;
Fig. 7 is a cross sectional view of the automatic valve which is turned on;
Fig. 8 is a cross sectional view of the automatic valve which is turned off;
Fig. 9 is a cross sectional view of a vacuum connection system for production line
according to one embodiment of the present invention; and
Fig. 10 is a cross sectional view of a vacuum connection system for production line
when it's connected according to one embodiment of the present invention.
DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS
[0028] Referring to Figs. 1 to 3, an active heating and drying fixture for lithium battery
100 according to one embodiment of the present invention includes a fixture body 1,
a heating device 2, and a circuit assembly 3. The fixture body 1 is provided with
a cavity 11 that has a top with an opening and a bottom with multiple receiving slots
12 for receiving lithium battery. The heating device 2 is configured on the fixture
body 1, specifically is located outside the cavity 11 and embedded in the bottom of
the fixture body 1. The circuit assembly 3 is configured on an outer wall of the fixture
body 1 and electrically connected with the heating device 2.
[0029] Specifically, as shown in Fig. 1, the active heating and drying fixture for lithium
battery 100 further includes an upper cover 4 detachably covering on the cavity 11
to seal the cavity 11. A gasket ring 13 is configured between the upper cover 14 and
an upper edge of the fixture body 1, so as to ensure the airtightness of the cavity,
along with the upper cover 4. Before drying the lithium battery, pumping vacuum to
the cavity 11, so that the lithium battery is located in the vacuum environment, which
is beneficial to discharge the water and bubble to improve the drying effect.
[0030] Referring to Figs. 2 and 3, the bottom of the fixture body 1 is provided with a circuit
slot 14 in which the connection leads between the circuit assembly 3 and the heating
device 12 are hidden, thereby preventing the leads exposure to improve safety. Specifically,
the cross section of the receiving slot 12 round which is suitable to small electric
battery cores. The receiving slots 12 are arranged in an array, and the heating device
2 is inserted into the fixture body 1 from the outside of the fixture body 1 along
a bottom parallel to the fixture body 1, so that the heating device 2 is located between
two receiving slots 12. The active heating and drying fixture for lithium battery
100 further includes a temperature sensor 5 electrically connected with the circuit
assembly 3 for detecting temperature in the cavity 11, which is a thermocouple or
thermistor. Due to the temperature sensor 5, the heating temperature in the cavity
11 can be monitored in real time, to achieve full automation for battery drying. The
circuit assembly 3 is configured at the bottom of the fixture body 1, specifically
at the middle of the bottom of the fixture body 1. The circuit slots 14 are extended
around the circuit assembly 3 to reach each edge of the fixture body 1, so as to guide
the leads to the heater. The circuit assembly 3 is provided with pinholes 31 through
which probes of a control system are inserted to achieve electrical connections. For
example, after the probes of the control system are inserted into the pinholes 31,
with a signal outputted by the control system, the heating power of the heating device
2 can be controlled by means of the circuit assembly 3 and the leads, thereby controlling
the temperature of the cavity automatically.
[0031] Preferably, a thermal barrier layer (not shown) is surrounded on the fixture body
1, thereby preventing heat from being dissipated to the outside, and accordingly reducing
energy loss during battery baking.
[0032] Referring to Figs. 6-9, the active heating and drying fixture for lithium battery
100 further includes automatic valve 6 intercommunicated with the cavity 11 and the
cavity pipeline 202. Alternatively, the automatic valve 6 can be configured at the
bottom of the fixture body 1, or on the upper cover 4. In this embodiment, the automatic
valve 6 is configured at the bottom of the fixture body 1. The automatic valve 6 includes
an upper valve body 61, a lower valve body 62, an elastic element 63, and a gasket
ring 64.
[0033] Referring to Figs. 7 and 8 again, the entry is a fourth channel 62b which is coaxial
with the third channel 62a, and a diameter of the fourth channel 62b is larger than
that of the third channel 62a. Preferably, one end, connected with the third channel
62s, of the fourth channel 62b is tapered. By setting the fourth channel 62b coaxially
with the third channel 62a, the connections among the channels and the vacuum pipeline
3 are convenient.
[0034] Two gasket rings 64 are configured at the upper end and the lower end of an opening
of the first channel 61a, so as to ensure the airtightness.
[0035] By comparison with the prior art, the fixture body 1 of the present invention is
provided with the cavity 11 in which multiple receiving slots 12 are configured to
receive a plurality of lithium batteries. Further the heating device 2 is configured
outside the cavity 11 to transfer the heat to the cavity through the fixture body
1, thereby the lithium batteries in the cavity 11 can be heated. In addition, by means
of the upper cover 4, the cavity 11 can be sealed; accordingly, the cavity 11 can
be evacuated by the automatic valve 6, so that the lithium battery can be dried in
a vacuum environment, thereby effectively improving the drying effect. By this token,
the fixture according to the present invention not only has the function of loading
the battery, but also has the function of actively heating. During the drying process
of the battery, the heating and drying can be directly performed on the fixture, and
the large drying oven and the heating module are omitted, thereby simplifying the
process and reducing the manufacturing cost.
[0036] Referring to Figs. 4 and 5, an active heating and drying fixture for lithium battery
100' according to a second embodiment of the present invention is shown. The basic
structure in this embodiment is the same with that of the first embodiment, except
that, the cross section of the receiving slot 12' is square to suit for square power
lithium battery and soft lithium battery, and a wall 1a is arranged between two adjacent
receiving slots 12'. The heating device 2' is inserted into the fixture body 1' from
the outside of the fixture body 1' along a direction parallel to a bottom of the fixture
body 1', so that the heating device 2' is located between two receiving slots 12'.
Alternatively, the heating device 2' can be inserted into the fixture body 1' along
a direction perpendicular to the bottom of the fixture body 1'. The circuit assembly
3' is configured at the outer wall of the fixture body 1', and the circuit slot is
arranged in a cross. The effect of the active heating and drying fixture of the lithium
battery of the embodiment is the same as that of the fixture of the first embodiment,
and will not be repeated here.
[0037] In addition to the above two embodiments, the specific shape of the receiving slots
of the fixture body of the present invention can be arranged according to the type,
shape and size of the battery, thereby improving the adaptability of the fixture.
[0038] Referring to Figs. 9 and 10, a system 200 includes the active heating and drying
fixture for lithium battery 100, a transport line 201, a vacuum pipeline 202 and a
lifting device 203. The active heating and drying fixture for lithium battery 100
is arranged on the transport line 201 to move along with the transport line 201, the
automatic valve 6 is arranged on the bottom of the fixture 100 through the gasket
ring, and intercommunicated with the inside of fixture 100. The vacuum pipeline 202
is arranged at the output end of the lifting device 203 and connected with a vacuum-pumping
system, and the lifting device 203 is arranged below the transport line 201 to lift
the vacuum pipeline 202, causing the vacuum pipeline 202 to turn on the automatic
valve 6 and connect with the automatic valve 6.
[0039] Referring to Figs. 9 and 10, the system 200 further includes a control system (not
shown) which has probes 204 configured on the output end of the lifting device 203
and inserted in the pinholes 31 of the active heating and drying fixture for lithium
battery 100 to achieve electrical connection. Specifically, the pinholes 31 are arranged
on the bottom of the fixture 100. By the arrangement and the cooperation of the probes
204 and the pinholes 31, under the lifting power of the lifting device 203 in the
transport line 201, the connection between the control system and the fixture 100
can be achieved, thereby ensuring the normal working of components in the fixture
100, and the structure is simple and convenient. As illustrated, the system 200 further
includes a positioning mechanism which has a positioning sleeve 205 and a positioning
post 206, one of the positioning sleeve 205 and the positioning post 206 is arranged
on the bottom of the fixture 100, and the other of the positioning sleeve 205 and
the positioning post 206 is arranged on the output end of the lifting device 203.
Specifically, in this embodiment, the positioning post 206 is arranged on the output
end of the lifting device 203, and the positioning sleeve 205 is arranged on the bottom
of the fixture 100, so as to prevent a shift of the fixture 100 to ensure the smooth
turn-on of the automatic valve 6.
[0040] The output end of the vacuum pipeline 202 is provided with a base 2021 on which a
sealing ring (not shown) is arranged. After the vacuum pipeline 202 is connected to
the automatic valve 6, the sealing ring is pressed against the lower valve body 62
of the automatic valve 6.
[0041] The output end of the lifting device 203 is provided with a carrier platform 2031
on which the base 2021 of the vacuum pipeline 202, the probes 204 and the positioning
post 206 are arranged.
[0042] The system 200 further includes a limiting device 210 for limiting the fixture 100
so as to make the automatic valve 6 align with the vacuum pipeline 202.
[0043] Preferably, the system 200 further includes a guiding bulge 207 and a guiding sleeve
208. The guiding bulge 207 is arranged on the bottom of the carrier platform 2031,
the guiding sleeve 208 is arranged on the transport line 201, and the guiding bulge
207 is movably sleeved on the guiding sleeve 208. A limiter 209 is formed below the
carrier platform 2031, for detecting the descent height of the carrier platform 2031,
thereby controlling the movement of the lifting device 203.
[0044] By combining with the Figs. 9 and 10, the working principle of the system 200 is
as follows.
[0045] The active heating and drying fixtures for lithium battery 100 are carried at two
sides of the transport line 201, and moved along with the transport line 201. When
limited by the limiting device 210, the fixtures 100 are stayed in the current position
and aligned with the carrier platform 2031. At this time, the lower valve body 62
is aligned with the base 2021 of the vacuum pipeline 202, the probes 204 are aligned
with the pinholes 31, and the positioning post 206 is aligned with the positioning
sleeve 205. And then, the carrier platform 2031 is lifted by the output end of the
lifting device 203, the positioning post 206 is inserted into the positioning sleeve
205, the pinholes 31 are electrically connected to the probes 204, and the base 2021
is pressed against the lower valve body 62. In such a way, the fixtures 100 are lifted
by the carrier platform 2031. Meanwhile, the lower valve body 62 slides upwards to
compress the elastic element 63, causing the opening of the first channel 61a to be
located in the fourth channel 62b, thereby the fourth channel 62b is intercommunicated
with the second channel 61b. As a result, the vacuum pipeline 202 is intercommunicated
with the cavity 11 of the fixture 100, so that the cavity 11 of the fixture 100 can
be pumped by the vacuum pumping device connected with the vacuum pipeline 202.
[0046] After the drying process of the fixture 100 is completed, the carrier platform 2031
descends under the action of the output end of the lifting device 203, causing the
fixture to be supported on the carrier platform 2031 again. At this time, the positioning
post 206 is withdrawn from the positioning sleeve 205, the probes 204 leaves the pinhole
31, and the base 2021 leaves the lower valve body 62. Meanwhile, the lower valve body
62 slides downwards relative to the lower valve body 61, under the spring action of
the elastic element 63, which causes the opening of the first channel 61a slide into
the third channel 62a, and the opening of the first channel 61a disconnect with the
fourth channel 62b, so that the vacuum pipeline disconnects with the cavity 11 of
the fixture 100, that is, the cavity 11 of the fixture 100 is in a sealed status.
Finally, the fixture 100 is released from the limiting device 210 and is transported
by the transport line 201 continually.
[0047] Since the automatic valve 6 is arranged on the bottom of the fixture 100, and the
automatic valve 6 can be turned on or turned off automatically by means of the lifting
power of the lifting device 203 on the transport line 201; further, the connection
between the probes 204 and the pinholes 31 is achieved, thereby ensuring the normal
working of the components inside the fixture 100. In addition, the structure of the
present invention is quite simple, which reduces the arrangement of electromagnetic
valves on one hand, and achieves automatic control one the other hand.
[0048] While the invention has been described in connection with what are presently considered
to be the most practical and preferred embodiments, it is to be understood that the
invention is not to be limited to the disclosed embodiments, but on the contrary,
is intended to cover various modifications and equivalent arrangements included within
the spirit and scope of the invention.
1. An active heating and drying fixture for lithium battery, comprising a fixture body,
a heating device, a circuit assembly and an upper cover, the fixture body being provided
with a cavity that has a top with an opening and a bottom with multiple receiving
slots for receiving lithium batteries, the heating device being configured on the
fixture body, the circuit assembly being configured on an outer wall of the fixture
body and electrically connected with the heating device, and the upper cover being
detachably covered on the cavity to seal the cavity.
2. The active heating and drying fixture for lithium battery according to claim 1, wherein
a gasket ring is configured between the upper cover and an upper edge of the fixture
body.
3. The active heating and drying fixture for lithium battery according to claim 1, wherein
a cross section of the receiving slot is round or square.
4. The active heating and drying fixture for lithium battery according to claim 3, wherein
the heating device is inserted into the fixture body and located between two receiving
slots.
5. The active heating and drying fixture for lithium battery according to claim 1, further
comprising a temperature sensor electrically connected with the circuit assembly for
detecting temperature in the cavity.
6. The active heating and drying fixture for lithium battery according to claim 1, wherein
a thermal barrier layer is surrounded on the fixture body.
7. The active heating and drying fixture for lithium battery according to claim 1, wherein
the circuit assembly is provided with pinholes through which probes of a control system
are inserted to achieve electrical connections.
8. The active heating and drying fixture for lithium battery according to claim 1, wherein
the circuit assembly is configured at the outer wall of a bottom of the fixture body.
9. The active heating and drying fixture for lithium battery according to claim 1, further
comprising an automatic valve intercommunicated with the cavity.
10. The active heating and drying fixture for lithium battery according to claim 9, wherein
the automatic valve includes an upper valve body, a lower valve body, an elastic element,
and a gasket ring, the upper valve body is provided with a first channel running through
an outer side of the upper valve body and a second channel axially configured and
intercommunicated with the first channel, the lower valve body is provided with a
third channel in which the upper valve body is slidably configured; the elastic element
is configured between the upper valve body and the lower valve body to make the upper
and the lower valve body stay in a normal-closed state; the gasket ring is configured
between the upper valve body and the lower valve body to seal the first channel when
the upper and the lower valve body are turned off; and the third channel is provided
with an entry to intercommunicate with the first channel when the upper and the lower
valve body are turned on.
11. The active heating and drying fixture for lithium battery according to claim 10, wherein
the entry is a fourth channel which is coaxial with the third channel, and a diameter
of the fourth channel is larger than that of the third channel.
12. The active heating and drying fixture for lithium battery according to claim 11, wherein
one end, connected with the third channel, of the fourth channel is tapered.
13. The active heating and drying fixture for lithium battery according to claim 10, wherein
two gasket rings are configured at an upper end and a lower end of an opening of the
first channel.
14. A vacuum connection system for production line, comprising a transport line, a vacuum
pipeline, a lifting device and the active heating and drying fixture for lithium battery
according to any one of claims 9-13, wherein the active heating and drying fixture
for lithium battery is configured on the transport line and moved along with the transport
line, the automatic vale is configured on a bottom of the active heating and drying
fixture for lithium battery, the pipeline is configured on an output end of the lifting
device, and the lifting device is configured below the transport line to lift the
vacuum pipeline which is connected with the automatic valve to turn on the automatic
valve.
15. The vacuum connection system for production line according to claim 14, further comprising
a control system which comprises probes configured at the output end of the lifting
device to electrically connected with the pinholes of the active heating and drying
fixture for lithium battery.
16. The vacuum connection system for production line according to claim 14, further comprising
a positioning mechanism which has a positioning sleeve and a positioning post, wherein
one of the positioning sleeve and the positioning post is arranged on the bottom of
the active heating and drying fixture for lithium battery, and the other of the positioning
sleeve and the positioning post is arranged on the output end of the lifting device.
17. The vacuum connection system for production line according to any one of claims 14-16,
wherein the output end of the lifting device is provided with a carrier platform on
which the vacuum pipeline is configured.
18. The vacuum connection system for production line according to claim 14, wherein an
output end of the vacuum pipeline is provided with a base on which a sealing ring
is arranged, and the sealing ring is pressed against the lower valve of the automatic
valve when the vacuum pipeline is connected to the automatic valve.
19. The vacuum connection system for production line according to claim 14, further comprising
a limiting device for limiting the active heating and drying fixture for lithium battery
so as to make the automatic valve align with the vacuum pipeline.