[Technical Field]
[0001] The present disclosure relates to a heavy-wall steel plate having excellent resistance
to hydrogen induced cracking, and a method for manufacturing the same, and, in particular,
to a normalizing heat treated heavy-wall steel plate having a thickness of 40 mm or
more and having a tensile strength of 450 MPa, and a method for manufacturing the
same.
[Background Art]
[0002] A heavy-wall steel plate for guaranteeing hydrogen induced cracking according to
American Petroleum Institute (API) standard has been used for line pipe, process pipe,
or the like, and the required properties and manufacturing process of a steel material
has been used determined, depending on the usage environment. When the end customer
has a high temperature environment, the manufacturing process of a steel material
requires a heat treatment process such as a normalizing process, a quenching/tempering
process, or the like. Furthermore, when manufacturing process of a steel pipe includes
the normalizing process, a heat treatment steel plate requires a normalizing steel
material.
[0003] However, the normalizing steel material is generally low in strength due to the characteristics
of the air-cooling material, and when the content of the alloying elements such as
C, Mn, and the like, increases in order to facilitate an increase in strength, the
resistance to hydrogen induced cracking may decrease sharply. The reason is that the
content of pearlite in the steel plate increases with the addition of C, Mn, and the
like, and the resistance to hydrogen induced cracking decreases sharply over a certain
percentage of the pearlite fraction. In addition, since the resistance to hydrogen
induced cracking is reduced after the tubing of the steel pipe due to the characteristics
of the normalized steel material, the requirements for resistance to hydrogen induced
cracking have become stricter in recent years.
[0004] The following technologies have been proposed so far for the production of normalized
steel material for securing the resistance to hydrogen induced cracking.
[0005] Korean Patent Publication No.
2004-0021117 proposes a steel material for a pressure vessel having a tensile strength of 600
MPa, which is excellent in toughness and used for materials such as boilers of a power
plant, pressure vessels, or the like. The steel material for a pressure vessel proposed
by the Patent Publication has a composition comprising, by weight, carbon (C): 0.08%
to 0.16%, silicon (Si): 0.1% to 0.4%, manganese (Mn): 0.8% to 1.8%, molybdenum (Mo):
0.2% to 0.8%, nickel (Ni): 0.3% to 0.8%, boron (B): 0.0005% to 0.003%, titanium (Ti):
0.005% to 0.025%, aluminum (Al): 0.01% to 0.08%, phosphorus (P): 0.010% or less, sulfur
(S): 0.010% or less, nitrogen (N): 0.010% or less, a balance of iron (Fe), and other
unavoidable impurities. The steel material is heat-treated at a temperature in a range
of Ac3 to 930°C, and, then, forcibly cooled to room temperature at a cooling rate
of 0.5 to 5°C/sec. As described above, the Patent Publication relates to a steel material
for a pressure vessel having a tensile strength of 600 MPa and a manufacturing method
thereof.
[0006] However, the components and the manufacturing conditions described in the above-mentioned
Korean Patent Publication No.
2004-0021117 have not been able to produce a normalizing steel material excellent in resistance
to hydrogen induced cracking due to a high C content. Further, there is a disadvantage
that Mo, not effective in improving the strength of the normalized steel, has been
used intentionally_therein. In addition, despite the fact that Cu is not used, there
is a disadvantage that a relatively large amount of Ni added is added to prevent hot
shortness. Moreover, there is a problem that distribution of inclusions greatly affecting
resistance to hydrogen induced cracking of a low-strength steel material is not considered.
[0007] Korean Patent No.
0833070 proposes a heavy-wall steel plate for a pressure vessel excellent in resistance to
hydrogen induced cracking while satisfying a tensile strength of 500 MPa. In the heavy-wall
steel plate for a pressure vessel proposed by the above Patent, and a method for manufacturing
the same, a steel material having a composition comprising, by weight, carbon (C):
0.1% to 0.30%, silicon (Si): 0.15% to 0.40%, manganese (Mn): 0.6% to 1.2%, phosphorus
(P): 0.035% or less, sulfur (S): 0.020% or less, aluminum (Al): 0.001% to 0.05%, chromium
(Cr) : 0.35% or less, nickel (Ni): 0.5% or less, copper (Cu) : 0.5% or less, molybdenum
(Mo) : 0.2% or less, vanadium (V) : 0.05% or less, niobium (Nb): 0.05% or less, calcium
(Ca) : 0.0005% to 0.005%, a balance of iron (Fe), and other unavoidable impurities,
is used. Further, such a steel plate satisfies Equation 1: Cu + Ni + Cr + Mo < 1.5%,
Equation 2: Cr + Mo < 0.4%, Equation 3: V + Nb < 0.1%, and Equation 4: Ca/S > 1.0,
as relationships for components. The above Patent relates to a method for manufacturing
the steel material having a tensile strength of 500 MPa, as described above, comprising:
reheating the steel material at 1050°C to 1250°C; performing a recrystallization controlled
rolling operation of hot-rolling the reheated steel material at a temperature not
lower than a non-recrystallization temperature; and performing a normalizing operation
of heat treating the hot-rolled steel material at a temperature of 850°C to 950°C
at 1.3 x t + (10 - 30 minutes) (where t denotes a thickness (mm) of a steel material).
[0008] However, since the above-mentioned Korean Patent No.
0833070, as in the Korean Patent Publication No.
2004-0021117, contains Cr, Mo, and V, which are less effective for improving the strength of the
normalized steel, and, in addition, the C content described therein is 0.1 wt% or
more, there is also a problem in securing the resistance to hydrogen induced cracking.
[Disclosure]
[Technical Problem]
[0009] The present disclosure is made to solve the above problems of the prior art, and
it is an object of the present disclosure to optimize components in steel, a microstructure
of the steel, a rolling operation, a cooling operation, and a heat treatment operation,
to provide a normalizing heat treated heavy-wall steel plate having excellent resistance
to hydrogen induced cracking, having a thickness of 40 mm or more and having a tensile
strength of 450 MPa. In addition, unlike the prior art, the heat treatment operation
is performed at a temperature higher than that of a conventional normalizing heat
treatment operation without including expensive precipitation-type elements such as
Cr, Mo, V, etc., to provide a normalizing heat treated heavy-wall steel plate having
excellent resistance to hydrogen induced cracking, and having a tensile strength of
450 MPa.
[0010] The object of the present disclosure is not limited to the above description. Those
skilled in the art will appreciate that there will be no difficulty in understanding
the present disclosure from the overall contents of the present disclosure.
[Technical Solution]
[0011] According to an aspect of the present disclosure, a heavy-wall steel plate having
excellent resistance to hydrogen induced cracking, includes, by weight, carbon (C):
0.03% to 0.06%, silicon (Si): 0.2% to 0.4%, manganese (Mn): 1.0% to 1.6%, phosphorus
(P): 0.03% or less, sulfur (S): 0.003% or less, aluminum (Al): 0.06% or less, nitrogen
(N): 0.01% or less, copper (Cu): 0.05% to 0.4%, nickel (Ni): 0.05% to 0.5%, calcium
(Ca): 0.0005% to 0.003%, a balance of iron (Fe), and other unavoidable impurities,
wherein a thickness of the heavy-wall steel plate is 40 mm or more, and tensile strength
of the heavy-wall steel plate is 450 MPa or more.
[0012] The heavy-wall steel plate may further include niobium (Nb): 0.005% to 0.05% and
titanium (Ti): 0.005% to 0.03%.
[0013] The heavy-wall steel plate may be a microstructure having a composite structure of
ferrite and pearlite, and an area fraction of the pearlite may be less than 10%.
[0014] The heavy-wall steel plate may further include Al-Ca-based inclusions, and a minimum
distance between Al-Ca-based inclusions having a diameter of 2 µm or more may be 100
µm or more in a rolling direction.
[0015] According to an aspect of the present disclosure, a method for manufacturing a heavy-wall
steel plate having 450MPa-grade tensile strength and excellent resistance to hydrogen
induced cracking, includes:
preparing a slab having a composition comprising, by weight, carbon (C): 0.03% to
0.06%, silicon (Si): 0.2% to 0.4%, manganese (Mn): 1.0% to 1.6%, phosphorus (P): 0.03%
or less, sulfur (S): 0.003% or less, aluminum (Al): 0.06% or less, nitrogen (N): 0.01%
or less, copper (Cu): 0.05% to 0.4%, nickel (Ni): 0.05% to 0.5%, calcium (Ca): 0.0005%
to 0.003%, a balance of iron (Fe), and other unavoidable impurities;
heating the slab to 1100°C to 1300°C;
hot-rolling the heated slab such that the total rolling reduction thickness is less
than 200 mm at a finish rolling temperature of 900°C or higher, so as to prepare a
hot-rolled steel plate; and
subjecting the hot-rolled steel plate to a normalizing heat treatment at a temperature
of 1000°C to 1100°C.
[Advantageous Effects]
[0016] According to an aspect of the present disclosure, by optimizing components in steel,
a microstructure of the steel, and a rolling operation, a steel plate having excellent
resistance to hydrogen induced cracking, having a thickness of 40 mm or more, and
having a tensile strength of 450 MPa, at relatively low manufacturing costs.
[Description of Drawings]
[0017]
FIG. 1 is a graph illustrating distribution of tensile strengths according to normalizing
temperatures of Comparative Examples 5 to 10, having the same components as those
of Inventive Example 1.
FIG. 2 is a photograph showing Al-Ca-based inclusions in a hydrogen induced cracking
fracture surface of Comparative Example 7 (low-temperature rolled material).
[Best Mode for Invention]
[0018] may help toughness and strength improvement. However, when the content thereof exceeds
0.01%, N is present in a solid-soluble state and N in a solid-soluble state has an
adverse influence on low temperature toughness. Therefore, it is preferable to limit
the content thereof to 0.01% or less.
Cu: 0.05% to 0.4%
[0019] Cu may be an element for improving the strength of ferrite through solid solution
strengthening, and should be added in an amount of 0.05% or more. Since Cu is an element
which causes cracks on the surface during a hot-rolling operation to hinder the surface
quality, it is preferable to restrict the upper limit thereof to 0.4%.
Ni: 0.05% to 0.5%
[0020] Ni may be an element which improves the toughness of steel, and is preferably added
in an amount of 0.05% or more, to reduce surface cracks generated during a hot-rolling
operation of Cu-added steel. In addition, the Ni content of 0.5% or more may increase
price of the steel material. Therefore, it is preferable to restrict the upper limit
thereof to 0.5%.
Ca: 0.0005% to 0.003%
[0021] Ca may serve to spheroidize MnS inclusions. MnS, an inclusion having a relatively
low melting point, produced in the central portion, may be stretched upon rolling
to be present as a stretched inclusion in the central portion of steel. When MnS is
present in a relatively large amount and partially dense, it may serve to decrease
elongation when stretched in a thickness direction. The added Ca may react with MnS
to surround MnS, thereby interfering with the stretching of MnS. In order to represent
this MnS spheroidizing effect, Ca should be added in an amount 0.0005 wt % or more.
Since Ca has high volatility and thus, has a relatively low yield, considering the
load produced in the steel manufacturing process, it is preferable to restrict the
upper limit thereof to 0.003 wt % or less.
[0022] The steel plate of the present disclosure may further include Nb and Ti optionally
in addition to the above-mentioned composition.
Nb: 0.005 to 0.05%
[0023] Nb may be solid-solubilized when reheating a slab, and may inhibit austenite crystal
grain growth during a hot rolling operation, and, then, may be precipitated to improve
the strength of steel to 0.005% or more. When Nb is added in an excess amount exceeding
0.05%, it is precipitated together with Ti in the central portion to induce hydrogen
induced cracking, such that the upper limit of Nb is limited to 0.05% in the present
disclosure.
Ti: 0.005 to 0.03%
[0024] Ti may be an element effective in inhibiting the growth of austenite crystal grains
by being bonded to N when reheating the slab to form TiN. When Ti is added in an amount
exceeding 0.03%, the low-temperature impact toughness of the heat-treated material
may deteriorate. Therefore, the upper limit of Ti is limited to 0.03% in the present
disclosure. From the viewpoint of low-temperature toughness, it is more preferable
to add 0.01% or less.
[0025] The steel plate of the present disclosure may further include Fe and unavoidable
impurities, and does not exclude the addition of other components in addition to the
above-described components. For example, the steel plate of the present disclosure
may additionally include other components in addition to the above-mentioned components
in the composition of steel.
[0026] The steel having the above composition may have different microstructures depending
on the contents of the elements, rolling operations, cooling conditions, and heat
treatment conditions, and may affect strength and resistance to hydrogen induced cracking
depending on the microstructure even with the same composition. Hereinafter, a microstructure
of a normalized steel material of the present disclosure, having excellent resistance
to hydrogen induced cracking, having a thickness of 40 mm or more, and having a tensile
strength of 450 MPa, will be described.
Matrix Structure: Complex Structure of Ferrite and Pearlite
[0027] The steel plate having excellent resistance to hydrogen induced cracking according
to the present disclosure may be a steel plate having a thickness of 40 mm or more,
and may be a steel plate having excellent in resistance to hydrogen induced cracking
while maintaining a relatively high strength of 450 MPa or more in tensile strength,
regardless of its thickness. In general, a normalized steel has two phases of ferrite
and pearlite as its matrix structure without adding excessive components. When a pearlite
fraction in the matrix structure is 10% or more, since resistance to hydrogen induced
cracking is lowered, the pearlite fraction in the present disclosure may be limited
to less than 10%.
Minimum Distance between Al-Ca-based Inclusions having Diameter of 2 µm or more: 100
µm or more
[0028] The Al-Ca-based inclusions may be a factor deteriorating the resistance to hydrogen
induced cracking of low strength steel. When the minimum distance between Al-Ca-based
inclusions having a diameter of 2 µm or more in a rolling direction is less than 100
µm, the resistance to hydrogen induced cracking may be deteriorated. It is preferable
that a lower limit in the minimum distance between the Al-Ca-based inclusions having
a diameter of 2 µm or more be limited to 100 µm.
[0029] Next, a method of manufacturing a normalized heat-treated steel plate of the present
disclosure, having excellent resistance to hydrogen induced cracking, having a thickness
of 40 mm or more, and having a tensile strength of 450 MPa, will be described.
[0030] First, in the present disclosure, a steel slab having the above-mentioned composition
may be prepared, and, then, may be reheated in a temperature range of 1100°C to 1300°C.
[0031] The reheating process is an operation of heating the steel slab to a relatively high
temperature, to hot-roll the steel slab. When the reheating temperature is higher
than the upper limit of 1300°C defined by the present disclosure, the austenite crystal
grains may be excessively coarsened to lower the strength of steel, and to generate
scale defects. When the reheating temperature is less than 1100°C, re-solid soluble
ratio of the alloying elements may decrease. Accordingly, in the present disclosure,
the range of the reheating temperature is preferably limited to 1100°C to 1300°C,
and more preferably 1100°C to 1180°C in terms of strength and toughness.
[0032] In the present disclosure, the heated slab may be hot-rolled such that the total
rolling reduction thickness is less than 200 mm at a finish rolling temperature of
900°C or higher, so as to prepare a hot-rolled steel plate.
[0033] The lower the finish rolling temperature is, the finer the crystal grains are. Therefore,
the low-temperature toughness of the steel may be improved. However, when the finish
rolling temperature is lower than 900°C, large Al-Ca-based inclusions may be divided
in the rolling direction, such that a minimum distance between Al-Ca-based inclusions
having a diameter of 2 µm or more is less than 100 µm. Therefore, since the resistance
to hydrogen induced cracking in the steel may be rapidly deteriorated, it is preferable
to hot-roll the heated slab that the total rolling reduction thickness in the present
disclosure is limited to be less than 200 mm.
[0034] In the case of a Thermo-Mechanical Controlling Process (TMCP) material, as the total
rolling reduction thickness of the slab increases, the crystal grains may be finer
and the low-temperature toughness may be improved. When the total rolling reduction
thickness of the slab is 200 mm or more, the Al-Ca-based inclusions of a normalizing
steel material may be easily divided in the rolling direction during a rolling operation,
such that a minimum distance between Al-Ca-based inclusions having a diameter of 2
µm or more is less than 100 µm. Therefore, since the resistance to hydrogen induced
cracking in the steel may be rapidly deteriorated, it is preferable to hot-roll the
heated slab that the total rolling reduction thickness in the present disclosure is
limited to be 200 mm or less.
[0035] In the present disclosure, the hot-rolled steel plate may be cooled, preferably by
air cooling. Since the steel material to be provided is subjected to a heat treatment
after rolling, the cooling process is not an important process variable, but when
the steel plate is water cooled from a relatively high temperature, it may cause shape
deformation and productivity resistance of the steel plate.
[0036] In the present disclosure, the hot-rolled steel plate is subjected to a normalizing
treatment in a temperature range of 1000°C to 1100°C.
[0037] The normalizing temperature refers to a temperature at which the cooled steel plate
is reheated to the austenite region at a certain temperature or more after the hot-rolling
operation, and an air cooling operation may perform after the heating operation. In
general, the normalizing temperature may be performed directly on the Ar3 temperature.
Since the normalizing temperature range proposed in this study is aimed at coarsening
crystal grain through the austenite crystal grain growth, it may deviate from the
normal normalizing temperature.
[0038] In the present disclosure, when the normalizing temperature is less than 1000°C,
the austenite crystal grains may be not sufficiently coarsened. Therefore, no sufficient
quenchability may be secured at the time of the air cooling operation, and ferrite
and pearlite formed at the time of the air cooling operation may not be completely
transformed into austenite phase. When the normalizing temperature exceeds 1100°C,
the austenite crystal grains may be excessively coarsened. Therefore, the low-temperature
toughness may deteriorate and a high-temperature scale may be caused on the surface
of the steel. In consideration of this, in the present disclosure, the range of the
normalizing reheating temperature is preferably limited to 1000°C to 1100°C.
[Mode for Invention]
[0039] Hereinafter, the present disclosure will be described more specifically by way of
examples. It should be noted, however, that the following examples are intended to
illustrate and specify the present disclosure, and not to limit the scope of the present
disclosure. This is because the scope of the present disclosure is determined by the
matters described in the claims and the matters reasonably deduced therefrom.
(Example)
[0040] Steel slabs having the composition illustrated in the following Table 1 were reheated,
hot-rolled, and normalized to produce steel plates. In the following Tables 2 and
3, inventive examples comply with the steel composition and the manufacturing conditions
according to an aspect of the present disclosure, and comparative examples deviate
from any one of the steel composition and the manufacturing conditions according to
an aspect of the present disclosure.
[0041] The steel types illustrated in the following Table 1 were prepared to produce steel
plates according to the manufacturing process conditions illustrated in the following
Table 2. Specifically, the steel slab having the composition illustrated in the following
Table 1 was heated to the heating temperature illustrated in the following Table 2,
rolled to the finish rolling temperature and the total rolling reduction thickness
illustrated in the following Table 2, reheated to the reheating temperature illustrated
in the following Table 2, and then air-cooled.
[0042] A pearlite area fraction, a distance between the Al-Ca-based inclusions, tensile
strength, and a hydrogen induced cracking sensitivity, e.g., a crack length ratio
(CLR) were measured for the thus prepared steel plate, and the results are illustrated
in the following Table 3.
[0043] The pearlite area fraction and the distance between the Al-Ca-based inclusions were
obtained by observing the microstructure of the steel plate, and the hydrogen induced
cracking sensitivity (CLR) was tested according to the method specified by a National
Association of Corrosion Engineers (NACE), and percentage of the length of the hydrogen
induced cracking generated with respect to the entire length of the specimen.
[0044] The values listed in the following Table 1 refer to weight percent. Comparative Examples
1 to 4 are comparative examples in which the components having steel composition and
the manufacturing process conditions fail to satisfy the ranges according to an aspect
of the present disclosure, and Comparative Examples 5 to 10 are comparative examples
in which the components having steel composition satisfy the ranges according to an
aspect of the present disclosure, but the manufacturing process conditions fail to
satisfy the ranges according to an aspect of the present disclosure.
[Table 1]
| Steel |
C |
Si |
Mn |
P |
S |
Al |
N |
Cr |
Mo |
Cu |
Ni |
Mb |
Ti |
V |
Ca |
| 1 |
0.041 |
0.31 |
1.32 |
0.007 |
0.0008 |
0.03 |
0.005 |
|
|
0.31 |
0.24 |
0.02 |
0.01 |
|
0.0015 |
| 2 |
0.038 |
0.32 |
1.34 |
0.008 |
0.0007 |
0.029 |
0.004 |
|
|
0.29 |
0.22 |
|
0.01 |
|
0.0013 |
| 3 |
0.068 |
0.25 |
1.51 |
0.008 |
0.0008 |
0.041 |
0.005 |
0.19 |
0.14 |
0.2 |
0.23 |
0.006 |
0.008 |
0.02 |
0.001 |
| 4 |
0.043 |
0.22 |
1.2 |
0.008 |
0.0008 |
0.041 |
0.005 |
0.27 |
0.12 |
|
|
0.014 |
0.013 |
0.012 |
0.0013 |
| 5 |
0.048 |
0.25 |
1.75 |
0.008 |
0.0009 |
0.033 |
0.005 |
0.18 |
0.09 |
0.08 |
|
0.013 |
0.01 |
|
0.0014 |
| 6 |
0.043 |
0.12 |
1.35 |
0.008 |
0.0008 |
0.029 |
0.007 |
|
|
0.18 |
0.25 |
0.012 |
0.03 |
|
0.0011 |
| * The remainder in Table 1 is Fe and unavoidable impurities. |
[Table 2]
| Example |
|
Heat Temp. (°C) |
Finish Rolling Temp. (°C) |
Total Rolling Reduction Thickness(mm) |
Normalizing Temp. (°C) |
| Inventive Example |
1 |
1168 |
977 |
188 |
1035 |
| 2 |
1159 |
966 |
176 |
1023 |
| Comparative Example |
1 |
1165 |
990 |
192 |
915 |
| 2 |
1152 |
975 |
188 |
942 |
| 3 |
1145 |
935 |
179 |
928 |
| 4 |
1144 |
964 |
167 |
925 |
| 5 |
1133 |
891 |
193 |
931 |
| 6 |
1121 |
876 |
196 |
931 |
| 7 |
1137 |
835 |
184 |
931 |
| |
8 |
1122 |
955 |
179 |
980 |
| 9 |
1160 |
952 |
185 |
900 |
| 10 |
1160 |
973 |
240 |
1020 |
[Table 3]
| Steel |
Example |
Pearlite Area Fraction (%) |
Al-Ca-based Inclusion Minimum Distance (µm) |
Tensile Strength (MPa) |
Hydrogen Induced Cracking Sensitivity (CLR, %) |
| 1 |
*IE1 |
5.2 |
332 |
468 |
0 |
| 2 |
IE2 |
5.1 |
430 |
471 |
0.1 |
| 3 |
**CE1 |
12.5 |
266 |
457 |
4.8 |
| 4 |
CE2 |
3.6 |
343 |
387 |
0 |
| 5 |
CE3 |
5.8 |
136 |
466 |
12.6 |
| 6 |
CE4 |
6.1 |
144 |
384 |
0 |
| 1 |
CE5 |
5.2 |
86 |
435 |
3.5 |
| CE6 |
5.3 |
63 |
444 |
10.7 |
| CE7 |
5.1 |
35 |
456 |
32.5 |
| CE8 |
5 |
361 |
385 |
0 |
| CE9 |
5.3 |
345 |
428 |
0 |
| CE10 |
5.8 |
92 |
461 |
1.2 |
| *IE: Inventive Example, **CE: Comparative Example |
[0045] Referring to Tables 1 to 3 above, Inventive Examples 1 and 2 satisfying the steel
composition and the manufacturing process conditions according to an aspect of the
present disclosure, have a tensile strength of 450 MPa or more and a hydrogen induced
cracking sensitivity (CLR) of 1% or less, and, thus, it can be seen that resistance
to hydrogen induced cracking thereon is excellent.
[0046] Comparative Examples 1 to 10, which fail to satisfy one of the component system,
component range, and process conditions according to an aspect of the present disclosure,
have a tensile strength of less than 450 MPa, or a hydrogen induced cracking sensitivity
(CLR) exceeding 1%, and, thus, it can be seen that resistance to hydrogen induced
cracking thereon was not sufficient.
[0047] As reported above, it can be seen that a steel plate having excellent resistance
to hydrogen induced cracking, having a thickness of 40 mm or more, and having a tensile
strength of 450 MPa, may be obtained by manufacturing the steel plate according to
the composition and manufacturing process of the present disclosure.
[0048] While exemplary embodiments have been shown and described above, it will be apparent
to those skilled in the art that modifications and variations could be made without
departing from the scope of the present disclosure as defined by the appended claims.
1. A heavy-wall steel plate having excellent resistance to hydrogen induced cracking,
comprising, by weight, carbon (C) : 0.03% to 0.06%, silicon (Si) : 0.2% to 0.4%, manganese
(Mn) : 1.0% to 1.6%, phosphorus (P): 0.03% or less, sulfur (S): 0.003% or less, aluminum
(Al): 0.06% or less, nitrogen (N): 0.01% or less, copper (Cu): 0.05% to 0.4%, nickel
(Ni): 0.05% to 0.5%, calcium (Ca): 0.0005% to 0.003%, a balance of iron (Fe), and
other unavoidable impurities,
wherein a thickness of the heavy-wall steel plate is 40 mm or more, and
tensile strength of the heavy-wall steel plate is 450 MPa or more.
2. The heavy-wall steel plate according to claim 1, further comprising niobium (Nb):
0.005% to 0.05% and titanium (Ti): 0.005% to 0.03%.
3. The heavy-wall steel plate according to claim 1, wherein the heavy-wall steel plate
is a microstructure having a composite structure of ferrite and pearlite, and an area
fraction of the pearlite is less than 10%.
4. The heavy-wall steel plate according to claim 1, wherein the heavy-wall steel plate
further comprises Al-Ca-based inclusions, and a minimum distance between Al-Ca-based
inclusions having a diameter of 2 µm or more is 100 µm or more in a rolling direction.
5. The heavy-wall steel plate according to claim 1, wherein a hydrogen induced cracking
sensitivity of the heavy-wall steel plate has a crack length ratio (CLR) of 1% or
less.
6. A method for manufacturing a heavy-wall steel plate having 450MPa-grade tensile strength
and excellent resistance to hydrogen induced cracking, comprising:
preparing a slab having a composition comprising, by weight, carbon (C): 0.03% to
0.06%, silicon (Si): 0.2% to 0.4%, manganese (Mn): 1.0% to 1.6%, phosphorus (P): 0.03%
or less, sulfur (S): 0.003% or less, aluminum (Al): 0.06% or less, nitrogen (N): 0.01%
or less, copper (Cu): 0.05% to 0.4%, nickel (Ni): 0.05% to 0.5%, calcium (Ca) : 0.0005%
to 0.003%, a balance of iron (Fe), and other unavoidable impurities;
heating the slab to 1100°C to 1300°C;
hot-rolling the heated slab such that the total rolling reduction thickness is less
than 200 mm at a finish rolling temperature of 900°C or higher, so as to prepare a
hot-rolled steel plate; and
subjecting the hot-rolled steel plate to a normalizing heat treatment at a temperature
of 1000°C to 1100°C.
7. The method according to claim 6, wherein the heavy-wall steel plate is a microstructure
having a composite structure of ferrite and pearlite, and an area fraction of the
pearlite is less than 10%.
8. The method according to claim 6, wherein the heavy-wall steel plate further comprises
Al-Ca-based inclusions, and a minimum distance between Al-Ca-based inclusions having
a diameter of 2 µm or more is 100 µm or more in a rolling direction.