[0001] The present invention relates to the field of cases made of blow-moulded plastics.
[0002] Cases or chests made of blow-moulded plastics are generally used to store and transport
machine tools, among other applications. One advantage they have over cases made of
injection-moulded plastics is that they allow small batches of large cases to be produced
at economically competitive costs.
[0003] Structurally, cases made of blow-moulded plastics differ from those made of injection-moulded
plastics in that they are formed by a bottom part and a further, top part that are
joined together by means of a case closure system, both the bottom and top part having
a double-wall structure. By contrast, in cases made of injection-moulded plastics,
the top and bottom parts are formed by a single-wall plastics body produced by injection
moulding.
[0004] However, cases made of blow-moulded plastics do have some drawbacks. One of the disadvantages
is that the dimensions of the case or chest are increased while the wall is weakened,
which prevents the cases being stacked when they contain heavy items (such as tools
and machine tools). Another disadvantage is that their dimensional tolerances are
greater than those of designs made of injection-moulded plastics. This makes it difficult
to implement systems for securing cases together, meaning that complex designs have
to be used.
[0005] Due to the aforementioned disadvantages, the market currently does not contain any
systems of cases made of blow-moulded plastics that can be stacked and transported
in stacked form.
[0006] However, case and chest stacking systems are known for other materials, including
injection-moulded plastics.
US6371320B2 discloses a system of stackable single-wall chests made of injection-moulded plastics.
The chests are stackable and have a latching system for joining the stackable chests
together, meaning they can be moved in stacked form. The latching system comprises
a specific part that is joined to adjacent chests.
[0007] DE102007032382A1 discloses a system of stackable chests made of injection-moulded plastics, wherein
the latch comprises a hinged plastics part, allowing the rotation of the latch hinge
to move the plastics part until it engages with a projection on the case above.
[0008] An object of the present invention is to disclose a series of improvements to aid
the designing of transportable stacks of large cases made of blow-moulded plastics.
The improvements set out in the present invention are applicable separately, but have
numerous synergistic effects in their various combinations.
[0009] Specifically, the present invention discloses a stack of at least two cases made
of blow-moulded plastics, each case comprising at least a bottom part, a top part,
said bottom and top parts having a blow-moulded plastics double wall, and a closure
mechanism between the two parts. The stack has locking means for joining said two
cases, and said bottom and top parts of said cases have an arrangement of contact
points, the two walls that form said double wall coming into contact with one another
at said contact points.
[0010] The arrangement of said contact points allows the case to have the required mechanical
strength, which is particularly important in the case of large cases with heavy weights
to bear.
[0011] Preferably, the locking means for joining said two cases comprise a rotatable handle
for locking the cases together that is located on one of the cases and can snap into
an associated locking recess in the adjacent case. More preferably, said two cases
comprise a handle for locking the cases together and an associated locking recess,
thus making it possible to produce stacks of variable numbers of cases and making
the assembly modular. Even more preferably, the handle is arranged in a bottom part
and the projection is arranged in a top part. Yet more preferably, the associated
locking recess is defined by a hook-shaped projection.
[0012] However, the use of a rotary handle poses another technological challenge since the
working tolerances allow the locking mechanism to open inadvertently when the stack
is subjected to lateral forces, as is common when transporting and handling cases.
The present invention also discloses a solution to this problem, which is independent
of the above-mentioned problem, whereby a set of positioning ridges is arranged on
the upper face of the top part of the lowest case in the stack, said ridges being
paired in a matched manner with associated positioning recesses in the lower face
of the bottom part of the case above, so as to prevent the two cases from sliding
relative to one another. To ensure a maximum lock-stabilising effect, said positioning
ridges are arranged in a direction parallel to the rotational axis of the handle.
Additionally, it is preferable to arrange positioning ridges in a direction perpendicular
to the rotational axis of the handle. These ridges are preferably in contact with
the aforementioned positioning ridges arranged in a direction perpendicular to the
rotational axis of the handle. This arrangement of ridges, particularly when these
ridges bring a lateral face of the case into contact with the aforementioned ridges
arranged in parallel, allows the cases to self-centre, such that users do not need
to worry about positioning the cases before actuating the mechanisms for locking the
cases together. To make the assembly modular, all the cases have said positioning
ridges and recesses.
[0013] To aid understanding, drawings of embodiments of the present invention are appended
by way of explanatory, not-limiting example.
Fig. 1 shows a perspective view of an embodiment of a stack according to the present
invention.
Fig. 2 shows a perspective view of the stack from the previous figure from a different
viewpoint.
Fig. 3 shows a front elevation of said stack.
Fig. 4 shows a rear elevation of said stack.
Fig. 5 shows a side elevation of said stack, in which it is possible to see the mechanism,
located on both sides of the stack, for locking the cases together.
Fig. 6 shows two separated cases of the stack, it being possible to see the mechanism
for locking the cases together.
Fig. 7 shows an open case of the stack, it being possible to see the contact points.
Fig. 8 is a section through the centre of a case, it being possible to see the contact
points.
[0014] Fig. 1 to 5 show an example stack -1- according to the present invention. The stack
shown consists of three cases -10-, -20-, -30- positioned one on top of the other.
The cases are made of blow-moulded plastics and thus consist of a top part -11-, -21-,
-31- and a bottom part -12-, -22-, -32-. Each of said parts -11-, -12-, 21-, -22-,
-31-, -32- has a plastics double wall structure as a result of the blow moulding.
Said parts of each case -10-, -20-, -30- are joined at their rear portions by means
of a hinge system -19-, -29-, -39- and at their front portions by respective actuable
locks -13-. In the case shown, the two upper cases have a transport handle -14- on
their front lateral faces, which is stowed away by being rotated. The uppermost case
-10- also has an additional transport handle -15- on its top face, which handle can
be stored away in the recess -16- by means of rotation.
[0015] As can be seen in Fig. 7 and 8, each case has a series of contact points -2-, at
which the walls which form both the top part -11- and the bottom part -12- and which
produce a storage space -100-. At the contact points -2-, the walls of said double
wall of the parts are in contact with one another. The walls at the contact points
may not be in contact with one another, in which case they are separated by less than
1 mm. Alternatively, the walls may not only be in contact, but can also be merged
together. In the figure, the contact points can be seen as indentations in the internal
wall.
[0016] The system for locking cases together is located on both sides of the stack and can
be seen in Fig. 1, 2, 5 and 6. The locking system comprises laterally positioned handles
-7- that are capable of rotating with respect to the cases. The handles -7- can be
metal handles that are inserted into the body of the case, for example into the bottom
part of the case. The rotatability of the handles provides them with two positions:
an inactive position, in which the handle is received in the outer surface of the
case, and an active position, in which it protrudes from the outer walls of the case,
allowing it to snap into an associated locking recess in the adjacent case. In the
example shown, the locking recess is defined by hook-shaped locking projections -8-
on the adjacent case. To give the lock stability, all the cases have a series of positioning
ridges -3- on the upper face of their top part, which ridges fit, in a matched manner,
into associated positioning recesses -5- in the lower face of the bottom part of the
case above. Since the ridges are arranged in parallel with the rotational axis of
the handle -7- and said ridges fit into the associated positioning recesses -5- in
a matched manner, cases are prevented from accidentally breaking loose.
[0017] Additionally, each of the cases has additional ridges -4- that are perpendicular
to, and in contact with, the aforementioned ridges. Said cases further comprise additional
associated recesses -6- (see Fig. 2). Both the additional ridges -4- and the additional
associated recesses -6- bring the faces at which the inter-case locks are provided
into contact with the positioning ridges and recesses. This gives the stack self-positioning
properties, meaning that users do not need to worry about the position of a case on
the one below before actuating the mechanism for locking the cases together.
[0018] Although the invention has been illustrated and described with reference to embodiments
thereof, it should be noted that these embodiments do not limit the invention, and
that it is possible to alter many structural or other details that may prove obvious
to persons skilled in the art after interpreting the subject matter disclosed in the
present description, claims and drawings. As such, the scope of the present invention
covers all variants and equivalents that may be deemed to come under the broadest
scope of the following claims.
1. Stack of at least two cases made of blow-moulded plastics, each case comprising at
least a bottom part, a top part, said bottom and top parts having a blow-moulded plastics
double wall, and a closure mechanism between the two parts, characterised in that it has locking means for joining said two cases, and in that said bottom and top parts of said cases have an arrangement of contact points at
which the two walls forming said double wall come into contact or remain at a distance
of less than 1 mm from each other.
2. Stack according to claim 1, characterised in that the locking means for joining said two cases comprise a rotatable handle for locking
the cases together located on one of the cases, said handle being able to snap into
an associated locking recess in the adjacent case.
3. Stack according to claim 2, characterised in that said two cases comprise a handle for locking the cases together and an associated
locking recess.
4. Stack according to claim 3, characterised in that the handle is arranged in a bottom part and the projection is arranged on a top part.
5. Stack according to any of the preceding claims 2 to 4, characterised in that the associated locking recess is defined by a hook-shaped projection.
6. Stack according to any of the preceding claims, characterised in that, on the upper face of the top part, the lowest case of the stack comprises a set
of positioning ridges, which are paired in a matched manner with associated positioning
recesses in the lower face of the bottom part of the case above, so as to prevent
the two cases from sliding relative to one another.
7. Stack according to claim 6, characterised in that the at least two cases comprise the aforementioned positioning ridges and the aforementioned
associated positioning recesses.
8. Stack according to either claim 6 or claim 7, characterised in that said positioning ridges are arranged in a direction parallel to the rotational axis
of the handle for locking the cases together.
9. Stack according to claim 8, characterised in that positioning ridges are additionally arranged in a direction perpendicular to the
rotational axis of the handle, the aforementioned positioning ridges arranged in parallel
with the rotational axis of the handle being in contact with said positioning ridges
arranged in a direction perpendicular to the rotational axis of the handle.