Field of technology
[0001] The invention concerns a regulator of flow of fluids with multiple regulation valves,
mainly for regulation of a flow of air in the ventilation elements, systems and distributions.
The regulation valves regulate the flow together with the setting mechanism; the regulator
keeps the set flow of the liquid in the broad adjustable scope and with high precision.
The invention allows for modular construction suitable for large flow cross-sections,
too.
Prior state of the art
[0002] In air distributions various flow regulators with one or many closable or regulation
valves are used. Use of multiple valves bring and advantage of smalle dimensions and
smaller weight of a single valve and also smaller rotational moment of inertia of
individual valves as well as rotational moment of inertia of all valves together.
The use of multiple closable valves in case of ending outlets has aesthetic reasons,
too, where multiple similar closable valves appears more pleasurable to the eye; it
has a look of blinds and therefore it is used with smaller cross-sections of ventilation
pipes, too. In case of larger rectangular pipes two are more regulation valves of
square or rectangular shape can be used, which together in synergy regulate the flow
of the air in the distribution, whereby it is not neccesary to use large and difficult
to control regulation valve with large inertia.
[0003] Various mechanical connections of mulitple closable and/or regulation valves are
known in the prior state of the art, whose axes of rotation are placed in a single
plane, whereby the rotation of the valves is synchronized by means of the gearing
or by means of levers, common draw rod and so on. The angles of rotation of individual
valves in a given group are basically the same; or they are the same if we disregard
the gap in the control mechanism of the valves.
[0004] In order to set the correct angle of the regulation valve with regulators of the
constant flow, the electronic control systems can be used, where the assessment of
the pressure gathers the actual flow and subsequently control the rotation of the
regulation valve (publication
EP1980798A2, SK UV 8137). More often, the mechanically regulated regulation valves are used,
which are simple, cheap and do not require a source of energy.
[0005] The flat blade of the valve of the mechanical regulator is shaped in such a way that
the first side of the valve creates different force moment as the other side of the
valve. The resulting difference in moments during the flow of fluid is in balance
with the strength of the spring which has adjustable prestress (publications
DE10222673C1,
DE20214414U1,
FR1313310A,
SK U3174). The prestress sets the desired flow. In order to achieve a reliable function of
the regulator, a damper is part of the mechanism, which prevents the vibration of
the valve with the spring.
[0006] Solutions pursuant to
EP 1318359 A2,
GB1269277A use pneumatic linear damper which, however, proved to be unsuitable in multiple regimes,
the system is prone to vibrations and hysteresis, where the actual flow is dependent
on whether the entry pressure decreases or rises, to which the valve reacts by opening
or closing. The publication
DE102010038150A1 discloses a rotational damper which through the gearing acts upon the valve. The
damping is similar with various angles of rotation of the valve, which causes regulation
problems. The mechanism pursuant to publication
EP 2940396 A1 has many components and it lacks the damping of the movement of the valve.
[0007] The published patent file
EP 3244134 uses a varying level of damping, where the changeable gearing between the valve's
lever and the rotationl damper is used by means of the placement of the damper on
the holder, which moves pursuant to the desired flow. The solution according to publication
SK U7733 discloses nonlinear acting of the spring and the damper in the adjusting mechanism
of the valve. With increased flow cross-section the dimension of the valve rises,
too, and this causes the problems with a regulation stability and accuracy.
[0008] Such solution of the regulator is desired, which will keep the set flow of the fluid,
mainly air with various pressure conditions at the entry, which will prevent the valve
or valves, respectively, from vibrating - which is the common cause of the instability
of the flow in the distribution. New solution should bring about the increased precision
of the regulation and increased scope mainly for the larger flow cross-section of
the distribution.
Essence of the invention
[0009] The invention is defined in claims 1 to 15. The deficiencies in the state of art
are significantly remedied by the adjusting regulator of the flow of the fluids, mainly
flow of the air in the ventilation elements at larger flow cross-sections, where the
regulator has a channel for the flow of the fluid, whereby the regulation is achieved
by means of the valve tiltably placed in the body of the channel; the valve is connected
with the adjusting mechanism placed outside the inside of the channel; and where the
adjusting mechanism includes a spring and a damper which act upon the valve according
to this invention which essence lies in the fact that the regulator has in the channel's
body tiltably placed at least two regulation valves; each valve has its own adjusting
mechanism placed outside the inside of the channel; each adjusting mechanism includes
a lever of the valve, a spring, a damper and an adjusting element for the adjustement
of the prestress of the spring, where the spring connected with the adjusting element
acts upon the valve's lever, and where the damper is connected with the valve's lever,
whereby the adjusting elements of all adjusting mechanisms of the valves are mutually
mechanically coupled in order to achieve a similar position of adjustment.
[0010] An important feature of the proposed invention with multiple valves is the indirect
regulation coupling of the regulation valves, the angular position of the valves is
not directly connected, but each valve has its own adjusting mechanism and only the
controls of the adjusting mechanisms are connected. The change in deviation of one
valve is not transferred to the deviation of the other valve, but such deviation is
regulated within the respective adjusting mechanism. The adjusting elements will usually
be coupled in such a way that they alive have identical value of the adjustment, that
is, identical value of the prestress of the spring for the valve. Such arrangement
will in preferable arrangement involve identical regulation valves and identical adjusting
mechanisms of each valve. The channel in such adjustment will be separated to parts
with similar cross-sections and similar valves.
[0011] The term "identical/similar" in this file denotes the elements with a similar characteristic
or functionality; tiny deviations, mainly due to the production or installation allowances,
are not important and are not to mean the deviation from the essence of this invention.
[0012] The advantage of the proposed invention is the easy construction of the regulator
with the larger flow cross-section, mainly with rectangular cross-section, into which
two or more regulation valves are placed, preferably with the parallel axes of rotation
in the plane which is perpendicular to the direction of the flow of the fluid. An
own adjusting mechanism is attached ot each valve. If the valves are similar, which
will be the most common arrangement, each valve will have similar adjusting mechanism
with similar spring and similar damper.
[0013] Use of multiple valves in a single regulator separates the respective flow cross-section
to multiple zones with independently regulated valves, thanks to which the valves
react independently to the irregularly running and dissimilar states within the flow
cross-section. The flows are regulated independently for the zones of individual valves,
which achieves the stable summary flow of the whole regulator.
[0014] In case of regulators with a single regulation valve the adjusting element has a
lock of the position which sets the desired flow of the fluid, or it has a motorized
position control which can remotely alter the desired flow. The adjusting element
forms a support for one end of the spring; the other end of the spring is connected
with the valve's lever. After the manual or motorized setting of the position the
adjusting element fors a firm support for the spring. A lock of the adjusting element
or the self-lock of the motorized control element in the non-active position serves
this point. In the proposed invention the individual adjusting elements lack their
own lock but it is preferrable if that element which achieves the common coupling
of the adjusting elements has a lock. A solution is also possible where the own lock
is left with a single adjusting element and other adjusting elements lack the lock,
or are carried or blocked by the adjusting element which has the lock.
[0015] If the adjusting elements are produced as rotational, the coupling can be created
by a draw rod which connects the rotation of all adjusting elements. In another case
it can be a coupling by means of a chain drive, wires, gear wheels, toothed belt,
and so on. The position of a draw rod can be simply lockped by the screw connection
which rauns through the longitudional groove. The screw connection connects the draw
rod with the firm support which is connected, for example, with the body of the channel
or with the basic plate of a single adjusting mechanism.
[0016] The lock of the desired position of the draw rod or a single adjusting element can
be solved by means of a screw which forms a friction joint of the draw rod, or by
adjusting element with a base plate or a casing which is connected with the base plate.
The casing can also create a support for the rotational or tiltable placement of some
element or multiple elements of the setting mechanism. The outer surface of the casing
can have connecting elements or at least connecting guiding for mounting of the motorized
action mamber by which one can change the position of the adjusting element pursuant
to the instructions from the superior system. The regulation of the constant flow
itself is in the regulator ensured by the mechanical arrangement according to this
invention, but the change of the desired flow can be controlled remotely.
[0017] From the point of view of accuracy of regulation a solution proved preferable where
the functional spaces of individual regulation valves are separated by a partition,
where the partition is parallel with the axis of the rotation of the valves and it
is parallel with the direction of the flow of the fluid. The partition is placed between
the neighboring valves. With two valves a single partition is used; with three valves
two partitions are used. The partition forms in the body of the channel two independent
regulation zones for each regulation valve. The partition's dimension in the direction
of flow is identical as or larger than the height of the valve, that is, the dimension
of the valve led perpendicularly to the axis of its rotation.
[0018] With the presumed laminar flow before the entry to the channel of the regulator,
the conditions of flow should theoretically be identical in each regulation zone.
In reality, uneven distribution of the flowing fluid to the regulation zones separated
by the partitions takes place. In the solution according to this invention the flow
is even out in individual regulation zones, since the valves in these zones are regulated
independently and they are not mechanically directly coupled. Thanks to this such
total flow in the channel is achieved, which is the multiple of individual flows in
the individual regulation zones pursuant to the number of valves. The denotation of
the adjusted flow, for example in case of draw rod, can directly express the summary
flow of the whole channel of the regulator.
[0019] Multiple use of a single adjusting mechanism within a single regulator allows to
modularly produced variously large regulators. Pursuant to the desired flow or dimension
of the pipe a respective number of the valves is chosen and the body of the channel
is partitioned by the partitions so that the regulation zones for the individual valves
are produced.
[0020] A flat board place just behind the axis of the valve in the direction of the fluid's
flow has positive effect on the increase the repeated accuracy of the resultion flow.
The board prevents the turbulences behind the regulation valve's blade. The board
is oriented in the direction of the flow in the channel of the regulator and has a
length which is at least half the height of the regulation valve, preferably the leght
corresponds to the height of the regulation valve. The board can have a lock for the
maximally open valve. In case the board is produced from the sheet metal, the lock
can be produced as an overpress (embossment) with the sufficient height. The lock
of the opposite position for the maximally closed valve can be on the inner sheath
of the body of the channel, for example simply in form of the protruding shank of
the blind rivet.
[0021] The board behind the valve separates the flows of the fluid which arise behind the
valve from its dissimilarly sloped sides of the blade; it prevents the mixing of these
flows just behind the valve. It is preferable if the board is placed in such a way
that its front edge is placed just behind the axis of the rotation of the valve with
the gap necessary for the smooth rotation of the valve, whereby the board is parallel
with the direction of flow and it separates the place behind the valve to the identically
large spaces. The rear edge of the board can have straight or rounded course in the
groundplan. Preferably, the board will be produced from the sheet metal, the rounded
edges will be riveted to the inner surface of the channel's sheath. In case of larger
cross-sections of the channel of the regulator the board can have a fold formed in
the vicinity of the valve's placement. The strenghtening fold can be part of the height
shoulder of the board, which simplifies the approachement of the front edge of the
board to the shaft of the valve during the placement of the board in the middle of
the regulator's pipeline.
[0022] In order to limit the effects of various mounting position of the regulator on the
accuracy of the regulation of the constant flow, it is preferable if the valve together
with the lever is balanced or at least statically balanced against the axis of the
rotation. Since the blade of the valve with the regulator according to this invention
is bent or offset, the valve has a tendency to descend, rotate into one position,
in order to achieve a different force moment on both sides of the valve. This affects
the regulation moment acting upon the valve. If, however, the valve together with
the connected lever is balanced in such a way that with varying positions and orientation
there is no additional moment operating in a single direction of the rotation of the
valve, the regulator can be used in any position. In order to balance the valve a
matter of some of the valve's components can be preferably used; preferably, for example,
the enlarged parts of the connecting element - connecting the valve's shaft with the
valve's blade - will be used. For example, the increased head of the screw or blind
closed matrix have a weight acting on the side opposite to the bending of the valve's
blade. The static balancing of the valve together with the nonlinearly acting damping
increase the accuracy of the desired constant flow.
[0023] Aerodynamically proved preferable and, at the same time, constructionally simpler
a solution where the valve's blade lacks shaped embossing for the insertion of the
shaft, axis, but it is simply flatly screwed to the shaft by means of at least two
flat head screws. The screws have transition openings through which the valve's shaft
runs. The matrices can be used as a balancing matter, preferably the closed matrices
with the blind opening will be used. The flat heads of the screws are oriented to
the side to which the valve's blade is bent; on the opposite side runs the shaft and
the matrices.
[0024] In order to decrease the vibration of the valve which lowers the accuracy of the
flow's regulation, an adjusting mechanism has a rotational damper which has a rotational
arm connected with the valve's lever, whereby the damper is placed on the tiltably
placed holder. The holder rotates around the axis in order to achieve varying position
of the damper against the axis of the valve's lever, which achieves different transmission
ratio between the rotation of the valve's lever and rotation of the damper. During
such arrangement the rotational damper of the vibration with the arm is used; the
damper is in the adjusting mechanism active only in certain angular scope; its ability
of unlimited rotation is not used wholly. Thanks to the arm and the adjustable position
of the holderer with the damper a varying transmission ratio between the valve and
the rotational damper can be achieved.
[0025] The adjustable (changeable) transmission ration between the rotation of the valve
and the rotation of the damper allows to suitable choose the size of damping at varying
adjustment of the spring's prestress; that means that varying damping effect is achieved
with variously set flows of the regulator.
[0026] In order to achieve a change of the position of the damper and in order to ensure
the kinematic connection of the valve and the damper, the valve's lever or the arm
of the damper have a radially oriented groove into which a pin - firmly attached on
the second member of the gear - falls. The pin moves in the groove during the change
of the position of the damper, which changes the ratio of the semi-diameters of the
valve's lever and damper's arm. From the point of view of simple construction it is
preferable if the pin is firmly fixed in the valve's lever and the groove is produced
on the damper's arm. The pin falls into the groove in the damper's arm; the pin during
the rotation in the direction of the tangent acts upon the arm, and in this direction
the pin has only the necessary gap; in this way the angular change of the valve's
position is transferred to the change of the angle of the rotational damper. The applicant
has already described such an arrangement in his published application
EP3244134 A1.
[0027] The adjusting mechanism has a valve's lever and a spring with the adjustable prestress,
where the spring acts against the direction of the moment induced on the valve by
the fluid during its flow through the channel. The adjusting mechanism has an adjusting
element for the change of the spring's prestress. The adjusting mechanism has a damper
and damper's holder. The damper has an arm which is connected with the valve's lever
for the transfer of the angular changes of the valve to the damper. The damper is
placed on the holder which is movably, preferably rotationally placed in the adjusting
mechanism in such a way that the varying position of the damper against the position
of the valve's axis is achieved for varying setting of the flow, which achieves various
transmission ration between the valve's rotation and the rotation of the rotational
damper. Such adjustable transmission ration between the valve's rotation and the rotation
of the damper can be achieved in such a way that the arm of the damper has a gate
(coulisse) with a radially oriented groove into which the pin protruding from the
valve's lever falls.
[0028] The possibilities of the choices of damping of the regulation valve (throttle) can
be imporved in such a way that the damper's arm does not have a radially oriented
straight groove, but curved groove. The choice of the shape of the groove allows to
more precisely refine the transmission ratio between the rotation of the valve and
the rotation of the rotational damper in the actual position of the adjusting element.
The shape of the groove can be designed in such a way that the gradual measurement
of during variously set flows a necessary correction of the damping effect is found
out and subsequently this correction is counted in terms of moving of the position
of the pin on the valve's lever against the position of the damper's arm. The position
of the pin on the valve's lever is stable, the necessary correction is done through
the change of the groove in the damper's arm. The gathering of the data during multiple
measurements provides us with an inde of the necessary curvature, deviation or angular
rotation of the groove in the damper's arm. The curved groove in the arm creates a
closed coulisse or open curved fork.
[0029] It appeared that the use of the damper's arm with a curved groove synergistically
acts with the coupling of the adjusting mechanisms with multiple valves. The regulation
of a single valve and changes in its deviation in a single regulation zone have a
feedback effect on the actual pressure and flow before the valve in the neighboring
regulation zones. The closing of a single valve within the function of a respective
adjusting mechanism causes an increase of a pressure in the other regulation zones,
to which the adjusting mechanisms of the respective valves must react. It is the use
of independent adjusting mechanisms with their own nonlinear damping which leads to
high stability of the flow even with changing flows at the entry of the regulator.
[0030] A shape of the groove proved preferable, which consists of two continuous sections.
The first section of the groove is during the rotation of the arm led by straight
line which is sloped against the radial line at least by 15°, preferably 22° to 23°.
The straight line starts at point A which is the initial middle point of the groove
on the side by the axis of the rotation of the arm, and which is present on the radial
line, and continuous to the point B which is outside the radial line and it is a middle
point of the groove at the end of the straight line. The radial line runs through
the axis of the rotation of the arm and the point A. The second section of the groove
is led by the curvature which continues from the point B to the point C which lies
away from the radial line, whereby the point C is against the radial line in the opposite
semiplane as is the poin B, and whereby it forms a middle point of the ending of the
groove on the side opposite to the axis of the arm's rotation. The curvature can be
part of the circle, ellipsis, hyperbole or it can have another basically continuous
character.
[0031] In order to achieve a smooth movement of the pin in the groove, a cylindrical ring
or a bearing can be mounted on the pin, thanks to which the friction between the groove
and the pin decreases. The cylindrical ring or bearing rotates on the pin and rolls
on the edge of the groove.
[0032] The holder of the damper can be arranged in such a way that at some of its positions,
for example in a position with the maximum flow, the transmission ration between rotation
of the valve and the rotation of the rotational damper close to 1:1. The holder can
in such arrangement be place in such a way that in the said extreme position the axis
of the damper is close to the axis of the placement of the valve or in the axis of
the placement of the valve. The valve's lever acst on the damper's arm by means of
a pin.
[0033] The geometry of the kinematic relationship between the damper with the arm with the
curved groove and between the valve's lever also causes that the transmission ration,
that is, the angular transmission between the rotation of the valve and the rotation
of the damper is changed even if the position of the holder with the damper stays
the same. This change of the transmission ratio is smaller than the change of the
transmission ratio caused by eventual change of the position of the damper against
the axis of the valve's rotation and this follows from the use of the lever gear and
from the use of the curved groove. If the holder with the damper is placed in such
a way that its axis of rotation gets closer to the axis of rotation (tilting) of the
valve, the lever gear from the valve to the will create a transmission ratio 1:1;
the lever and the arm will form a coupled crank. During the deviation from the coaxial
position what changes is not only the transmission ratio changed by the change of
the damper's position, but during the change of the valve's rotation an effective
ration of the lever and the arm changes, too. This arrangement ensures a nonlinear
course of the damping with use of a simple rotational damper and with basically constant
course of the damping.
[0034] Desired nonlinearity of the damping or damping's hysteresis, respectively, can be
eventually achieved or affected by the choice of the pin's gap in the arm's groove.
The pin can have a small gap sufficient for the smooth operation of the gear, but
intentional increase of the gap by setting of larger breadth of the groove in a given
place of the groove can ensure desired course of the damping in a given coposition
of the valve and the holder of the damper.
[0035] Various dimensional and spatial arrangements and placements of the holder with the
damper against the valve's lever or against the axis of the lever, respectively, and
various courses of the groove allow one to achieve varying course of the damping depending
on the angular position of the valve and on the setting of the holder of the damper.
A holder of the damper has been invented as reliable and simple for construction,
which is rotationally or tiltably, respectively, placed in such a way that the circle
or its part, respectively, which discloses possible points in the axis of rotation
of the damper at various positions of the damper, runs through the axis of the valve
or in the vicinity of its axis, respectively. It can be an extreme position corresponding
to the maximally set flow of the regulator. When the desired flow diminishes, the
holder with the damper is rotated in such a way that the axis of the damper distances
itself alongside the circle from the axis of the valve's rotation.
[0036] It is preferable if the adjusting element for the change of the prestress of the
spring is connected by the gear with the damper's holder. In a preferable arrangement
of the regultor a linearly acting draw spring is used, which is on one end connected
to the valve's lever and on the other end it is connected to the adjusting element.
The adjusting element alters the spring's prestress, it has a lock of the set position
and preferably it has a display, too, or the scale of adjustment, respectively. In
order to produce kinematic bind between the adjusting element and the holder of the
damper a toothing can be used or - which proved to be preferable during inventing
- a simple lever gear. For example, on the circumference of the rotationally adjusting
element is a stud (stub, journal) which acts in the opening or in the groove on the
holder of the damper. The holder of the damper is placed tiltably and during the adjusting
of the desired position of the adjusting element the angular rotation of the damper's
holder changes, too, and this changes also the position of the damper against the
axis of the rotation of the valve. The change of the setting of the spring's prestress
is by this coupled with the necessary change in the damper's position.
[0037] A base plate attached from the outer side of the channel's body is preferably used
for the placement of the holder with the damper and the adjusting element with the
spring. Between the body of the channel and the plate an insulation is inserted in
order to reduce the transfer of the heat and noise.
[0038] The proposed invention by its simple, operationally reliable construction allows
modularly design and produce regulators which supress the undesired vibrations, lower
the hysteresis when the entry conditions change, mainly during the decrease or increase
of the entry air pressure. The described invention ensures reliable regulation of
the constant flow of the fluid even in cases of larger cross-sections. The adjusted
flow is maintained with desired accuracy when the pressure decreases or increases
on the entry side of the regulator, too, and the reaction of the valve to the changing
entry pressure is quick and without vibration tail. The advantage is also its simple
and reliable construction when the adjusting mechanisms tested for the smaller cross-sections
are used. Nonlinear acting of the spring and the damper ensures repeatedly accurate
maintaining of the set flow without problems with the hysteresis of the system and
it prevents vibrations. Adjusting mechanism is adaptable for a broad scope of the
cross-sections of the regulator; the independent valves can adapt to the changes of
the entry pressure conditions independently for the conditions in their environment.
Description of drawings
[0039] The invention is further disclosed by means of drawings 1 to 14. The depicted construction
details are an example only; they cannot be interpreted as features limiting the scope
of protection.
Figure 1 is a view of the channel with two valves and two adjusting mechanisms on
the outer side of the channel. The valves and the partition inside the channel are
depicted by the dashed line.
Figure 2 is a simplified view of the channel with two valves and one partition between
them from inside. The boards are placed beyond the valves. The arrows depict the direction
of air flow in the regulation zones of the regulator.
On the figures 3 and 4 the kinematic scheme of the coupling of two adjusting mechanisms
of the regulator in various positions is depicted. For the purposes of clarity, the
holder of the damper is moved on these figures in such a way that in the groundplan
it does not cover the valve's lever. Both valves and the partition are inside the
channel and they are depicted by dashed lines.
Figure 3 depicts a position with the adjusting elements close to the minimal position
of the flow, for example in position "1" from the ten degree scale, whereby both valves
have approximately similar angular position. Subsequently, figure 4 depicts identical
setting, but both valves have a different angular position, which documents the operation
of the adjusting mechanisms themselves, which are coupled by the adjusting elements
but which regulate the position of the valves autonomously.
Figure 5 is a view of the coupling of the adjusting elements by means of the draw
rod with the lock; both adjusting mechanisms are the same and they are in position
"4".
Figures 6 and 7 depicts the kinematic scheme of the adjusting mechanism at the same
position of the adjusting element, whereby the actual angular position of the valve
differs and thereby the place of the acting of the lever on the arm in the curved
groove differs, too. For the purposes of clarity, the holder of the damper is moved
on these figures in such a way that in the groundplan it does not cover the valve's
lever. The valve is inside the channel and it is depicted by dashed line.
Figures 8 and 9 depicts the adjusting mechanism after the casing is removed, whereby
on both figures the holder of the damper is disclosed as transparent by the dashed
line. On figure 8 the holder of the damper is in the position of low flow.
Figure 9 is a view of the detail of cooperation of the lever with the pin and the
arm with the curved groove.
Figures 10 and 11 depict the results of the measurements of accuracy of a give flow
and they depict the deviation from the set desired flow at varying air pressure at
the entry of the regulator. The figure 10 holds for the state of the art with the
straight groove in the arm; the figure 11 holds for the curved groove according to
this invention.
Figure 12 depicts the placement of the board in the vicinity of the valve's shaft.
Figure 13 depicts a detail of the connection of the valve to the rotationally placed
shaft, where the robust matrix produces a balancing matter.
Figure 14 is a detail of the arm with the curved groove where points A, B, C are depicted
in a line on which the pin can move. The angle α presents a deviation of the first
section of the groove from the radial line which is denoted by letter "r". The point
A is a starting point of the straight line, the point B is a connecting point of the
straight line to the curvature which ends in point C.
Examples of realization
Example 1
[0040] In this example according to figures 1 to 9, 11 to 14 the body of the regulator's
channel is formed by the metal sheet pipe with the rectangular cross-section with
dimensions 400 mm x 500 mm. The channel is produced from the galvanized sheet and
on the ends it has connecting flanges designed fro the connection of the pipe of the
air distribution.
[0041] On the opposite side walls of the channel are two identical valves
1 from the aluminimu sheet mounted on the plastic casings. The blade of each valve
1 has rectangular groundplant. A partition
8 is riveted between the valves
1; the partition
8 separates the channel to two similar regulation zones. The valve's
1 blade is produced as a smooth, without embossment for the insertion of the shaft.
The shaft is connected with the valve's
1 blade with two screws
15; the matrices of these screws
15 create a balancing matter. The screws
15 have a flat head and the transversal opening for the shaft. The tightening of the
matrix pushes the shaft into the valve's
1 blade, which leans onto the flat head of the screw
15 and the blade is reliably led even without the production of embossment. The valve's
1 blade is bent in such a way that the lower and upper part of the blade in this example
are bent approximately for 14°.
[0042] Behind the valves
1, and in the direction of air flow, the boards
13 from the galvanized sheet are riveted, which separate the space behind the valves
1 and thereby separate the air flows flowing alongside the valves
1. The boards
13 are oriented in parallel with the direction of the air flow and they can carry stops
of the valve
1 in its most open position.
[0043] The valve's
1 shaft ruhs, on the side with the adjusting mechanism
16, out from the side wall, where it runs through the opening in the base plate of the
adjusting mechanism
16. On the end of the shaft of the valve
1 a double-arm lever
2 is mounted. A spring
3 is attached to one of the lever's
2 arm. A pin
10 is pressed on the other arm of the lever
2. On the base plate a holder
6 of a damper
5 is tiltably placed. The holder
6 is produced by bending of the metal sheet cut-out and it has a function of the double-arm
lever. On one side the damper
5 is mounted in the holder
6, on the other side the holder
6 has a fork. The rotational damper
5 is inserted in the opening of the holder
6 and kept there by rivets. On the axis of the damper
5 a plastic arm
7 is mounted. The arm
7 has a groove
9 into which the pin
10 from the lever
2 falls. In this example a cylindrical ring if mounted on the pin
10; this ring diminishes the friction between the groove's
9 coulisse; during the movement of the pin
10 in the groove
9 the ring rotates on the pin
10 and rolls on the groove's
9 edge.
[0044] The adjusting element
4 for the adjustment of the prestress of the spring
3 is a plastic pressing with a scale on the circular arc. The adjusting element
4 has a foursquare opening in its axis of rotation, whereby a short foursquare rod
on which the levelr with the stud is mounted is inserted into this opening. The studs
on the levers connected to both adjusting element
4 are connected with the draw rod
12 which achieves the coupling of the adjusting mechanisms to the same regulation position.
In the draw rod
12 a longitudinal groove is produced, through which a screw of the lock
14 runs. This screw ensures the set position of both adjusting elements
4.
[0045] Inside the adjusting mechanism
16 the axis of the adjusting element
4 is rotationally mounted, in the opening of the base plate and in the opposite opening
in the casing. The adjusting element
4 has first, longer arm on whose end there are two openings for the connection of the
spring
3. In the casing there is a window to determine the adjusted position from the scale
on the adjusting element
4. The second, short arm on the pressing of the adjusting element
4 is ented by the stud
11 which falls into the fork in the damper's
5 holder
6. During the rotation of the adjusting element
4 the prestress of the spring
3 changes and, at the same time, the stud
11 rotates the holder
6 through the fork.
[0046] The air led to the regulator's entry rotates the valve
1 pursuant to the size of the entry pressure. The changes in pressure lead to the change
of the valve's
1 position. The increasing air pressure at the entry gradually closes the valve
1.
[0047] Even in case that the air led to the regulator's entry is distributed unevenly between
the regulation zones separated by the partition
8, the correct operation of the regulator occurs since each of the valves
1 is controlled by its own adjusting mechanism.
Example 2
[0048] In this example according to figures 6 to 9, 11 to 14 the regulator's body is formed
by the piece of the circular steel galvanized pipe with the sealings on the ends,
which are designed for connection to the air distribution pipe. In the pipe a valve
1 from the aluminium sheet is mounted on the plastic casings. The valve's
1 blade has circular groundplan. The shaft is connected with the valve's
1 blade by two screws
15; the matrices of these screws
15 produce a balancing matter.
[0049] Behind the valve
1 and in the direction of air flow a board
13 from the galvanized sheet is riveted, which separates the space behind the valve
1 and thereby separates the air flows flowing alongside the valve's
1 walls. The board
13 is oriented in parallel with the direction of the air flow; on the board
13 there are two rubber stops for the maximally open valve
1.
[0050] The valve's
1 shaft on the side with the adjusting mechanism
16 runs outside the pipe, where it runs through the opening in the base plate. The base
plate carries the adjusting mechanism
16 and the casing. The base plate in this example is screwed to the pipe by the self-drilling
screws; a foam isolation is placed between the base plate and the outer surface of
the pipe.
[0051] At the end of the valve's
1 shaft a double-arm lever
2 is mounted. On the one arm of the lever
2 there is a system of openings for the connection of the spring
3. On the other arm of the lever
2 a steel pin
10 is pressed in. On the base plate a damper's
5 holder
6 is freely placed. The holder
6 is produced by bending of the metal sheet cut-out and it has a function of the double-arm
lever. The rotational damper
5 is placed inside the opening in the holder
6 a kept by the rivet. On the axis of the damper
5 a plastic arm
7 is mounted, which has a groove
9 into which the pin
10 from the lever
2 falls.
[0052] The shape of the groove
9 consists of two continuous sections. The first section of the groove
9 at the axis of the arm's
7 rotation is led by straight line which is sloped away from radiali line
r; in this example it is sloped from the radial line
r by angle α = 22,7°. The straight line begins in point
A which is the beginning middle point of the groove
9 on the side by the axis of arm's
7 rotation, and which is present on the radial line r and continues to the point
B which is outside the radial line
r and which is a middle point of the groove
9 on the end of the straight line. The radial line
r runs through the axis of rotation of the arm
7 and through the point
A. The second section of the groove
9 is led by curvature which from the point
B continuous to the point
C which lies outside the radial line
r, whereby the point
C is against the radial line r in the opposite half-plane as a point
B, and it forms the middle point of the end of the groove
9 on the side opposite to the axis of the arm's
7 rotation. The curvature can be part of circle, ellipsis or hyperbole, or it can have
other but basically continuous character. The combination of straight line and curvature
is a line of the middle of the groove
9. therefore the pin
10 from the lever
2 will move on this line. The groove's
9 shape is thus an envelope of the circle with the diameter of the pin
10 during the movement on the line, which is composed of the straight line and the curvature.
[0053] Thanks to the abovementioned curvature of the groove 9 the repeated accuracy of the
actual flow with the set flow has increased.
[0054] The assessment of the deviation pursuant to EN 12589:2001 (E):
|
groove in the prior state of the art |
curved groove 9 from the example |
Δp scope (Pa) |
qv scope (m3/h) |
qv (m3/h) |
±Δpv (%) |
qv scope (m3/h) |
qv (m3/h) |
±Δpv (%) |
60 ÷ 1000 |
321 ÷ 426 |
373,8 |
14,1 |
323 ÷ 390 |
356,3 |
9,3 |
100 ÷ 1000 |
336 ÷ 426 |
381,0 |
11,9 |
323 ÷ 390 |
356,5 |
9,3 |
150 ÷ 1000 |
341 ÷ 426 |
383,6 |
11,1 |
323 ÷ 390 |
356,5 |
9,3 |
200 ÷ 1000 |
341 ÷ 426 |
383,6 |
11,1 |
321 ÷ 390 |
355,1 |
9,7 |
250 ÷ 1000 |
345 ÷ 426 |
385,6 |
10,5 |
326 ÷ 390 |
357,7 |
8,9 |
50 ÷ 1000 |
314 ÷ 426 |
370,2 |
15,1 |
319 ÷ 385 |
352,1 |
9,3 |
[0055] The comparison of the basic characteristics shows smaller standard. In the first
column there are values for arm with the straight groove pursuant to the state of
art; in the second column are values for the arm
7 with the curved groove
9 according to this example.
min qv (≈ 1000 Pa) |
321,2 m3/h |
323,1 m3/h |
min qv (≈ 60 Pa) |
426,3 m3/h |
389,6 m3/h |
mean value |
378,8 m3/h |
358,0 m3/h |
mean value from the range |
378,8 m3/h |
356,3 m3/h |
standard deviation |
± 32,0 m3/h |
± 21,0 m3/h |
[0056] The adjsuting element
4 for the adjusting of the prestress of the spring
3 is a plastic pressing with the scale on the circular arc. The axis of the adjusting
element
4 has a foursquare opening for the insertion of the control tool or for the connection
with the output of the controlling servomotor or for the coupling with the other adjusting
mechanisms
16.
[0057] The axis of the adjusting elment
4 is rotationally mounted in the opening of the base plate and in the opposite opening
in the casing. The adjusting element
4 has first, longer arm on whose end it has two openings for the attachment of the
spring
3. On the first arm the matrix is pressed into which the lock's screw enters. The lock's
screw connects the adjusting element
4 with the casing by means of a friction joint, whereby in the casing a groove
9 is led arc-like and there is also an opening for the determination of the set popsition
on the basis of scale in the adjusting element
4. The casing in this example of realization transfers the force from the adjusting
element and from the spring and it is thus produced as a sufficiently strong pressing
with a guiding for the accurate locking into the bent edges of the base plate.
[0058] The second, shorter arm on the pressing of the adjusting element
4 is ended by the stud
11 which falls into the fork in the holder
6 of the damper
5. During the rotation of the adjusting element
4 the prestress of the spring
3 changes and at the same time the stud
11 rotates the holder
6 through the fork. During the rotation of the adjusting element
4 towards the smaller values of flow the damper
5 distances itself from the valve's
1 axis, which changes the transmission ration between the valve
1 and the damper
5, too; the damper
5 now acts against the changes in valve's
1 position with a smaller damping effect.
Example 3
[0059] In this example the regulator has three regulation zones with three valves
1 and two partitions
8 in the channel's body.
[0060] A servomotor is attached to the casing of one adjusting mechanism
16; the servomotor's output shaft with the foursquare cross-section falls into the opening
in the adjusting element
4. For the simple connection of the servomotor there is a connecting element pressed
on the casing. The servomotor changes the gear of the adjusting element
4 pursuant to the instructions from the central system of control in a building. Thanks
to tw draw rod
12 the first, second and third adjusting mechanisms
16 are coupled in order to achieve the same position of the adjusting element
4. The regulation of the rotation of the three valves
1 itself is further controlled by the mechanism, without electronic circuits as in
example
1.
Industrial applicability
[0061] The industrial applicability is obvious. According to this invention it is possible
to industrially and repeatedly produce and use a regulator of the flow of fluids with
multiple valves, mainly for the regulation of the flow of air in the air distribution
elements, for example in climatization, ventilation or heating systems or in the distributions,
whereby it is posssible to produce various sizes of the regulator modularly.
List of symbols
[0062]
- 1
- - valve
- 2
- - valve's lever
- 3
- - spring
- 4
- - adjusting element
- 5
- - damper
- 6
- - damper's holder
- 7
- - arm
- 8
- - partition
- 9
- - groove
- 10
- - pin
- 11
- - stud
- 12
- - draw rod
- 13
- - board
- 14
- - lock
- 15
- - screw
- 16
- - adjusting mechanism
- r
- - radial line
- α
- - angle
- A
- - starting point of the straight line
- B
- - point of connection of the straight line and curvature
- C
- - end point of curvature
1. An adjustable regulator of a flow of fluids, mainly for the air flow into air distribution
systems, where the regulator has a channel for the fluid's flow, whereby a regulation
is achieved by throttling by means of a valve (1) tiltably placed inside the channel;
the valve (1) is connected with an adjusting mechanism (16) placed outside the channel's
inside; and where the adjusting mechanism (16) includes a lever (2) of the valve (1),
a spring (3), a damper (5), and an adjusting element (4) for a change of a prestress
of the spring (3), whereby the spring (3) and the damper (5) are connected by a lever
(2),
is characterized by the fact, that
in the channel's body there are tiltably placed at least two regulation valves (1),
each valve (1) has its own adjusting mechanism (16) placed outside the channel's inside;
each adjusting mechanism (16) includes the valve's (1) lever (2), the spring (3),
the damper (5) and the adjsuting element (4) for the change of the prestress of the
spring (3),
whereby the adjusting elements (4) of all the adjusting mechanisms (16) of the valves
(1) are mutually coupled.
2. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to the claim 1, is characterized by the fact, that axes of the valves (1) are placed in a single plane which is perpendicular to
a direction of the fluid's flow.
3. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to the claim 1 or 2, is characterized by the fact, that regulation spaces of the individual valves (1) are separated by a partition
(8) which is placed between the neighboring valves (1); the partition (8) is in parallel
with the direction of the fluid's flow and its length in the direction of the fluid's
flow is larger than a height of the valve (1).
4. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to any of the claims 1 to 3, is characterized by the fact, that all the valves (1) are identical; the adjusting mechanisms (16) of all the
valves (1) are identical and the adjusting elements (4) are coupled for the identical
own value of a setting of the flow.
5. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to any of the claims 1 to 4, is characterized by the fact, that a coupling element has a lock (14) of a position.
6. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to any of the claims 1 to 5, is characterized by the fact, that the coupling element is a draw rod (12) and/or a chain drive and/or a wire transmission
and/or a gear transmission and/or a toothed belt transmission.
7. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to any of the claims 1 to 6, is characterized by the fact, that it has flat boards (13) placed behind a shaft of the valves (1) in the direction
of the fluid's flow, whereby the board (13) is in parallel with the direction of the
fluid's flow.
8. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to any of the claims 1 to 7, is characterized by the fact, that a servomotor is connected to the adjusting mechanism (16), whereby an output
of the servomotor is designed for a control of the adjusting element (4).
9. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to any of the claims 1 to 8, is characterized by the fact, that the damper (5) is rotational and it is placed on a tiltably placed holder (6);
a stud (11) placed on the adjusting element falls into a fork in the holder (6); the
damper (5) has an arm (7) with a curved groove (9); the arm is connected with the
lever (2) by means of a pin (10) on the lever (2); where the pin (10) falls into the
groove (9) and the pin's (10) connection with the groove (9) is designed for a movement
of the pin (10) in the groove (9).
10. adjustable regulator of the flow of the fluids, mainly for the regulation of the air
flow, according to the claim 9, is characterized by the fact, that a shape of the groove (9) comprises of two continuous sections, where a first
section of the groove (9) is led by a straight line sloped away from a radial line
(r); the straight line starts in a point A which is the initial middle point of the
groove (9) on a side by the rotation of the arm's (7) axis and this point is on the
radial line (r); the straight line continues to a point B which is outside the radial
line (r) and it is the middle point of the groove (9) at an end of the straight line;
where a second section of the groove (9) follows, this section being led by a curvature
which continues from the point B to a point C, whereby the point C lies outside the
radial line (r) and against the radial line (r) it is in an opposite half-plane as
compared to the point B.
11. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to the claim 9 or 10, is characterized by the fact, that the first section of the groove (9) is led by the straight line which is sloped
away from the radial line (r) by 15°, preferably by 22° to 23°.
12. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to any of the claims 9 to 11, is characterized by the fact, that on the pin (10) a cylindrical ring or a bearing, which is in a contact with
an edge of the groove, is mounted.
13. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to any of the claims 9 to 12, is characterized by the fact, that the valve (1) together with the lever (2) is balanced towards the axis of the
rotation.
14. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to the claim 13, is characterized by the fact, that connecting elements for the connection of the valve (1) with the shaft include
a balancing matter.
15. The adjustable regulator of the flow of the fluids, mainly for the regulation of the
air flow, according to any of the claims 9 to 14, is characterized by the fact, that the valve's (1) blade is flatly attached to the shaft by means of at least
two screws (15), where the screws (15) have a flat hand and in their waists they have
transversal openings in which the valve's (1) shaft is placed, whereby a matrice pushes
the shaft to the valve's (1) blade which leans on an opposite side to the screw's
(15) head; preferably the transversal opening of the screw (15) has a gape for the
placement of the shaft at least in a direction of an axis of the screw (15), whereby
the gap is delimited by the screwed, fixed matrix.