Field of the Invention
[0001] The invention relates to fixing arrangements and fixing methods used in various concrete
structures.
Background of the Invention
[0002] Steel reinforced concrete tile elements are used especially in apartment buildings.
They can be supported by surrounding structures such as load-bearing wall structures
and tile structures. The design of the connecting parts must take into account the
support during installation, the loads in use and the supports, and especially the
fire protection when using steel structures.
[0003] In situations where the load-bearing tile element is installed in the opening in
the intermediate floor, care must also be taken of the space required during the installation
of the connection structures. In particular, when fixing a tile element or space element,
the bottom part of which consists of a load-bearing reinforced concrete slab, through
the openings in the intermediate floors and tops of the building, the connection structures
must not prevent the building element from being installed through the opening.
[0004] The problem with the prior art installation solutions is that they are not well suited
to the limited installation spaces in question, thus causing slowness and technical
problems in the installation.
[0005] If the intermediate floor of the building is made of cavity slabs, the connection
structures of the prior art must be provided with reserve holes or lowering the cavity
slab to make the installation, thereby reducing the cavity slab durability characteristics.
BRIEF DESCRIPTION OF THE INVENTION
[0006] It is an object of the invention to provide a fixing arrangement capable of providing
a practical and secure installation structure suitable for limited installation spaces.
This is achieved by an arrangement for fixing an element to a concrete structure,
which fixing is made through an opening in the object being constructed. The arrangement
comprises a support structure installed inside the element before casting, a support
member to be inserted into the support structure, said support member comprising a
dimensioned rod to which a bracket is attached for placing on the concrete structure,
and the arrangement comprises casting around the support structure.
[0007] The invention also relates to a method of fixing an element to a concrete structure,
the fixing being made through an opening in the object being constructed. A support
structure is installed inside the element before casting, a bar is dimensioned to
which a bracket is attached to form a support member, the support member is inserted
into the support structure, and the bracket is placed on the concrete structure, and
a casting is performed around the support structure.
[0008] Various exemplary embodiments of the invention are characterized by what is disclosed
in the dependent claims.
[0009] The invention is based on a support structure which is installed same time with the
casting of the element and on a support member which can be inserted into the support
structure, the support member comprising a rod to which a bracket is attached to be
placed on the concrete structure.
[0010] Benefits of the invention include practical and confident installation in confined
spaces and good durability of structures. The invention allows the structure to be
joined to remain intact, which improves the durability characteristics.
Brief description of the drawings
[0011] In the following, exemplary embodiments of the invention and their operation and
advantages will be described with reference to the accompanying drawings, in which:
Fig. 1 shows a fixing arrangement according to an exemplary embodiment of the invention,
for example in apartment buildings.
Figure 2 shows the dimensioning of a support structure according to an exemplary embodiment
of the invention.
Fig. 3 shows the dimensioning of the support member according to an exemplary embodiment
of the invention.
Fig. 4 shows a fixing arrangement according to one exemplary embodiment of the invention,
for example in apartment buildings where the height adjustment in the fixing arrangement
is in the bracket.
DESCRIPTION OF EXEMPLARY EMBODIMENTS OF THE INVENTION
[0012] Fig. 1 shows a fixing arrangement between element 15 and concrete structure according
to an exemplary embodiment of the invention, for example in apartment buildings. The
concrete structure is, for example, a concrete slab 12 having an opening for the element
15 and from above said opening the element can be fixed through a gap formed by one
or more overlapping openings of about the same size in the object being constructed.
This gap is, for example, a gap formed by openings of the same size in overlapping
intermediate floor slabs or top slabs, where the element to be installed must have
no protruding fasteners that could hit the edges of the installation gap or the edges
of the installation opening in the intermediate floor or top floor. For this reason,
the fixing arrangement is fixed in place only just before it is supported by the structure
to which the fixing arrangement is installed. The fixing is carried out at the edges
of, for example, a horizontal installation opening in the object being constructed.
[0013] For example, the concrete slab is a cavity clab 12. The element 15 is, for example,
a concrete slab, and in most embodiments, the element 15 is a steel concrete slab
15, which is reinforced. The concrete slab 12 or element 15 may be one or more of
the reinforced concrete structures, the fiber concrete structure and the tensioned
concrete structure. The arrangement comprises a support structure 1, which is installed
same time with the casting of the element. The support structure 1 is preferably tubular
and has a metal material. A support member 2 is inserted into the support structure
1 with a dimensioned rod 6, to which rod is attached a bracket 7 for placing on the
concrete structure 12. The bracket 7 and the dimensioned rod 6 are of metal material,
and the bracket is fastened, for example, by welding or mechanical fastening to the
rod. The support structure preferably has a metal support surface 3 and additional
reinforcement 4 to form the fastening strength. The above-mentioned metallic materials
are preferably steel. The support structure 1 may comprise a threaded hole 14, which
may preferably also be a nut welded to the structure, and an adjusting bolt 8, when
by adjusting the inclination of the support member 2 can be performed a height adjustment
to the structure. The height adjustment of the threaded hole and the adjusting bolt
can also be in the bracket jaw 7. The height adjustment controls the tolerances of
the structures. Said supporting surface 3 acts as a hinge point, in particular, which
allows the height adjustment by means of the adjusting bolt 8. In the embodiment according
to the invention, the support surface 3 allows height adjustment. The support surface
3 enables the inclination of the support member 2 to be adjusted by means of the adjusting
bolt 8 installed on the threaded hole 14, whereby the height of the element 15 can
be adjusted relative to the tile 12. In an alternative embodiment of the invention
it is possible to reduce the joint tolerance and ensure the correct position (horizontal
or almost horizontal) of the support member 2 if the support structure 1 is horizontal.
The inner dimension and the outer dimension of the support member 2 differ significantly
from each other, however, allowing for a sufficient clearance of parts for the installation
of the support member so that the support member is easily pushed into the supporting
structure during the installation phase.
[0014] The fixing arrangement according to the invention comprises a casting 10 around the
support structure 1. The thickness of the casting is dimensioned to protect the support
structure in the fire situation 1. The space between the element 15 and the concrete
slab 12 is cast by seam molding or solder casting, in which the support member 2 remains
in its entirety. The solder casting protects the metal parts of the fixing arrangement
in the event of a fire, so the structure retains its bearing capacity. A concrete
casting with a thickness of at least 25 mm is cast on the upper surface of the concrete
slab 12. The portion of the bracket 7, which is supported on the concrete slab 12,
remains in the concrete casting in its entirety so that the concrete cover protects
the bracket 7 in case of fire. Instead of concrete casting, a screed layer can also
be used to form a fire protection for the bracket 7.
[0015] The upper portion of the bracket 7 is so low that it remains within the cavity core
casting surface concrete or concrete-based screed layer 10 so that the screed or surface
concrete layer protects the top of the flap in the fire situation. The thickness of
the protective layer thus formed is in accordance with the required fire resistance
time.
[0016] The fixing arrangement can be dimensioned so that its capacity is sufficient to transfer
all the necessary installation and operational loads to the adjacent cavity slab or
some of the loads can also be transferred to the so-called seam molding through a
so called tent peg effect, whereby the fixing arrangement acts as a support structure
during installation and ensures the functionality of the structure by forming a force
transferring mechanical connection, for example between a reinforced concrete slab
and a cavity slab.
[0017] The fixing arrangement (console structure) can also be optimized for a variety of
tile structures, such as stationary tiled structures or a slab structure of solid
board panels. In these cases, it is particularly advantageous that the tubular steel
structure to be incorporated into the solid bulkhead to be supported will always remain
the same, so that when designing or producing the slab, it is not necessary to know
the type of surrounding structures. This allows the use of standardized structures
and manufacturing methods, for example, in modular structures, such as part of space
elements. In embodiments according to the invention, the advantage of non-cavity slabs
is also that the height of the structure at the support remains high and does not
need to leave the reserve holes which are technically inconvenient in the manufacture
of the structure, and therefore, in the prior art embodiments, must be made exactly
in the right position when casting the tile elements or local casting structures.
[0018] Figure 2 shows the dimensioning of a support structure according to an exemplary
embodiment of the invention. The length of the tubular part of the supporting structure
1 can be, for example, 200-300 mm. The tubular part is preferably a factory-made standard
profile whose dimensions and steel strength properties are selected based on the loads
of the fixing arrangement. In embodiments of the invention, the shape of the support
structure part 1 may be also other than a tube or tubular.
[0019] Fig. 3 shows the dimensioning of the support member according to an exemplary embodiment
of the invention. The dimensions of the jaw 7 of the bracket member are chosen so
that it can be used to move the required support force to the plate 12. The jaw section
may be made preferably from a factory-made standard profile, for example, an L-profile
having a flank, for example, of 100-200 mm, and the width of the jaw section is also
e.g. 100-200 mm. The dimensions, strengths and type of steel are selected based on
the load on the part. The rod 6 is preferably made from a standard factory-made profile
whose dimensions and steel strength properties are selected on the basis of the loads
applied to the part. The length of the rod may be, for example, 200-400 mm. The dimensions
of the rod are aligned with the dimensions of the support structure 1 of Figure 2.
The jaw 7 is fastened to the rod 6 preferably by welding, and the attachment point
is selected so that the jaw 7 can support the tile 15 to the desired height level
relative to the height level of the top surface of the slab 12.
[0020] The support structure 1 may also be provided with structures that allow the support
structure to function as a lifting anchor, as part of a lifting anchor structure or
as an additional structure supporting the lifting anchor.
[0021] Fig. 4 shows a fixing arrangement according to an exemplary embodiment of the invention,
for example in block houses, where the height adjustment in the fixing arrangement
is in the bracket 7 and / or alternatively in the supporting structure 1.
[0022] The metallic parts and structures shown in embodiments of the invention may also
be other materials such as, for example, ceramic material.
[0023] The steel fastening arrangement according to an exemplary embodiment of the invention
enables the supporting reinforced concrete tile element to be supported in a corresponding
manner to the adjacent cavity slab so that the upper surface of the cavity core remains
intact and hence the capacity of the cavity slab can be fully utilized in designing
the structures.
[0024] As will be apparent to those skilled in the art, the invention and its embodiments
are not limited to the exemplary embodiments described above. The expressions of the
existence of technical characteristics claimed by the claims are transparent so that
the presentation of the technical features does not exclude and does not require the
existence of other technical features not disclosed in the claims.
1. An arrangement for fixing an element (15) to a concrete structure (12), which fixing
is made through an opening in the object being constructed,
characterized in that the arrangement comprises:
- a support structure (1) installed inside the element (15) before casting,
- a support member (2) to be inserted into the support structure (1), said support
member (2) comprising a dimensioned rod (6) to which a bracket (7) is attached for
placing on the concrete structure (12),
and the arrangement comprises casting (10) around the support structure (1).
2. An arrangement for fixing according to claim 1, characterized in that the concrete structure (12) is a concrete slab (12).
3. An arrangement for fixing according to claim 2, characterized in that the concrete slab (12) is a cavity slab (12).
4. Arrangement for fixing according to claim 1, characterized in that the element (15) is a reinforced concrete slab (15).
5. Arrangement for fixing according to claim 2 or 4, characterized in that the concrete slab (12) or element (15) is one or more of the reinforced concrete
structure, the fiber concrete structure and the tensioned concrete structure.
6. Arrangement for fixing according to claim 1, characterized in that the support structure (1) is tubular and has a metal or ceramic material.
7. Arrangement for fixing according to claim 1, characterized in that the supporting structure (1) comprises an additional reinforcement (4) for reinforcing
the fastening strength.
8. Arrangement for fixing according to claim 1, characterized in that the support structure (1) comprises a threaded hole (14) for fixing the adjusting
bolt (8) for height adjustment, and a hinge point for the support surface (3) for
height adjustment.
9. A method of fixing an element (15) to a concrete structure (12), the fixing being
made through an opening in the object being constructed,
characterized by that:
- a support structure (1) is installed inside the element (15) before casting,
- a rod (6) is dimensioned to which a bracket (7) is attached to form a support member
(2),
- the support member (2) is inserted into the support structure (1), and the bracket
(7) is placed on the concrete structure (12),
- and casting (10) is performed around the support structure (1).
10. The fixing method according to claim 9, characterized in that the concrete slab (12) is a concrete slab (12).
11. The fixing method according to claim 9, characterized in that the concrete structure (12) is a cavity core (12).
12. The fixing method according to claim 9, characterized in that the element (15) is a concrete slab (15).
13. The fixing method according to claim 10 or 12, characterized in that the concrete slab (12) or the element (15) is one or more of the reinforced concrete
structure, the fiber concrete structure and the tensioned concrete structure.
14. The fixing method according to claim 9, characterized in that the support structure (1) is tubular, and has a metal or ceramic material.
15. The fixing method according to claim 9, characterized in that an additional reinforcement (4) is added to the support structure (1) to strengthen
the fastening strength.
16. The fixing method according to claim 9, characterized in that the height of the support structure (1) is adjusted by means of the adjusting bolt
(8) through a threaded hole (14) of the supporting structure, in which height adjust
the supporting surface (3) as a hinge point.