TECHNICAL FIELD
[0001] The present invention relates to a heat exchanger and a refrigeration cycle apparatus.
The present invention relates more specifically to a heat exchanger as defined in
the preamble of independent claims 1 and 2, and as illustrated in
EP 2 372 289.
BACKGROUND ART
[0002] Conventionally, there has been a known heat exchanger employing a flat tube through
which refrigerant is caused to flow (for example, see
Japanese Patent Laying-Open No. 2013-29243 (hereinafter referred to as PTL 1)). In PTL 1, the ends of the flat tubes disposed
in different rows are connected to each other with a return head, thereby increasing
the effective length of the heat exchanger configured to perform heat exchange between
refrigerant and outdoor air, and also thereby reducing the size of the heat exchanger.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0004] In the heat exchanger disclosed in PTL 1, the return head is formed of four members
including a pipe bonding member, a pipe fixing member, a spacer member, and a back
plate. When the return head is formed of a large number of components in this way,
the cost of components of the return head and the number of manufacturing steps thereof
are increased, which leads to an increase in cost of manufacturing a heat exchanger
and an air conditioning apparatus to which the heat exchanger is applied.
[0005] The present invention has been made to solve the above-described problems. An object
of the present invention is to provide a heat exchanger and a refrigeration cycle
apparatus, for which the manufacturing cost can be reduced.
SOLUTION TO PROBLEM
[0006] A heat exchanger according to the present disclosure is defined in claims 1 and 2.
[0007] A refrigeration cycle apparatus according to the present disclosure includes a refrigerant
circuit through which refrigerant circulates, the refrigerant circuit including a
compressor, a first heat exchanger, an expansion valve, and a second heat exchanger.
At least one of the first heat exchanger and the second heat exchanger is the above-described
heat exchanger.
ADVANTAGEOUS EFFECTS OF INVENTION
[0008] According to the above description, a header can be formed mainly of two members
including the first member and the second member. Thus, the structure of the header
can be simplified as compared with the conventional case while the number of components
can be reduced, so that the manufacturing cost of the header can be reduced. Furthermore,
when the recessed portion is formed to have a minimum necessary volume in consideration
of the amount of refrigerant flowing through the first flat tube and the second flat
tube, the amount of refrigerant held in the heat exchanger can be reduced.
BRIEF DESCRIPTION OF DRAWINGS
[0009]
Fig. 1 is a schematic diagram showing a heat exchanger according to an embodiment
not belonging to the invention.
Fig. 2 is a partial schematic cross-sectional view including a header of the heat
exchanger shown in Fig. 1.
Fig. 3 is an exploded schematic diagram of the header of the heat exchanger shown
in Fig. 1.
Fig. 4 is a schematic diagram of the external appearance of the header of the heat
exchanger shown in Fig. 1.
Fig. 5 is a schematic diagram of the external appearance of the header of the heat
exchanger shown in Fig. 1.
Fig. 6 is a partial schematic cross-sectional view taken along a line VI-VI in Fig.
4.
Fig. 7 is a schematic cross-sectional view taken along a line VII-VII in Fig. 1.
Fig. 8 is a schematic diagram of the external appearance of a header according to
a first embodiment of the invention.
Fig. 9 is a partial schematic cross-sectional view taken along a line IX-IX in Fig.
8.
Fig. 10 is a partial schematic cross-sectional view of a header according to a second
embodiment of the invention.
Fig. 11 is a partial schematic cross-sectional view of a header not belonging to the
invention
Fig. 12 is a partial schematic cross-sectional view of a header not belonging to the
invention.
Fig. 13 is a partial schematic cross-sectional view of a header not belonging to the
invention.
Fig. 14 is a schematic diagram of the external appearance of a header not belonging
to the invention.
Fig. 15 is a schematic diagram of the external appearance of a header not belonging
to the invention.
Fig. 16 is a schematic cross-sectional view of fig 15.
Fig. 17 is a schematic diagram showing a refrigerant circuit of an air conditioning
apparatus according to claim 9.
Fig. 18 is a schematic diagram for illustrating the size of a header of a heat exchanger
according to an example of the present invention.
DESCRIPTION OF EMBODIMENTS
[0010] The embodiments of the present invention will be hereinafter described with reference
to the accompanying drawings, in which the same or corresponding components are designated
by the same reference characters, and the description thereof will not be repeated.
In the following drawings including Fig. 1, the relation in size among the components
may be different from the actual relation. Further, the embodiments of the components
described in the whole text of the specification are given merely by way of example,
and the present invention is not limited thereto.
First Embodiment
<Configuration of Heat Exchanger>
[0011] Fig. 1 is a schematic diagram showing a heat exchanger. Fig. 2 is a partial schematic
cross-sectional view including a header of the heat exchanger shown in Fig. 1. Fig.
3 is an exploded schematic diagram of the header of the heat exchanger shown in Fig.
1. Figs. 4 and 5 each are a schematic diagram of the external appearance of the header
of the heat exchanger shown in Fig. 1. Fig. 6 is a partial schematic cross-sectional
view taken along a line VI-VI in Fig. 4. Fig. 7 is a schematic cross-sectional view
taken along a line VII-VII in Fig. 1.
[0012] A heat exchanger shown in Figs. 1 to 7 includes: at least two flat tubes 6; a plurality
of fins 5 each extending in the direction crossing the extending direction of flat
tube 6 and each having an opening through which at least two flat tubes 6 pass; and
a header 1 connecting one ends of flat tubes 6. The plurality of fins 5 are fixedly
connected to each flat tube 6 disposed to pass through the opening. Each flat tube
6 has one end to which header 1 as a liquid guiding header is connected and the other
end on the opposite side thereof. To the other end of flat tube 6 on the upwind side,
a liquid header 7 as a distribution header is connected. To the other end of flat
tube 6 on the downwind side, a gas header 8 is connected. A plurality of flat tubes
6 are disposed to be spaced apart from each other in the direction perpendicular to
the surface of the sheet of paper showing Fig. 1. The collection of the plurality
of flat tubes 6 and the plurality of fins 5 is also referred to as a heat exchanger
core. As shown in Fig. 1, the plurality of flat tubes 6 constituting a heat exchanger
core are disposed in rows on the upwind side and in rows on the downwind side such
that their one ends are aligned with each other. Thus, when the one ends of flat tubes
6 are inserted into the corresponding openings of header 1, header 1 can be readily
positioned relative to flat tubes 6.
[0013] Header 1 shown in Figs. 1 to 6 is placed in the heat exchanger shown in Fig. 1 and
serves to connect flat tubes 6 in rows on the upwind side and flat tubes 6 in rows
on the downwind side that are arranged in the fluid flowing direction. Header 1 is
formed of two plates made of aluminum. Specifically, header 1 is formed by stacking
and fixing: an aluminum plate as a first plate-shaped body 11 having a flat-shaped
opening 4 provided on one side; and an aluminum plate as a second plate-shaped body
12 provided with a recessed portion having a semicircular arc-shaped cross section
on one side so as to have a flow path. The ends of flat tubes 6 are fixedly inserted
into the corresponding openings 4. Header 1 forms a refrigerant path connecting flat
tube 6 in each row on the upwind side and flat tube 6 in each row on the downwind
side, as shown in Fig. 2. Two aluminum plates are fixed by a crimping portion 3. Furthermore,
a brazing material is cladded to the mating surface between these two aluminum plates.
Thus, after applying a flux onto the brazing material, the aluminum plates stacked
on one another are heated, with the result that these aluminum plates are blazed.
[0014] As shown in Fig. 2, for example, the refrigerant flowing from first flat tube 6 on
the upwind side into header 1 flows through opening 4 formed to extend along the cross-sectional
shape of flat tube 6 (see Fig. 3) as indicated by an arrow 30. Then, the refrigerant
reaches the space inside header 1. This space is provided as refrigerant path 2 having
a semicircular cross-sectional shape and surrounded by the recessed portion of second
plate-shaped body 12 and first plate-shaped body 11. The refrigerant having flown
into refrigerant path 2 flows through the refrigerant path as indicated by arrow 30
in Fig. 2, and thereafter flows through opening 4 along the cross-sectional shape
of flat tube 6 located on the downwind side into second flat tube 6 on the downwind
side. In this case, refrigerant path 2 is configured to have a necessary minimum depth
and a necessary minimum formation region area, so that the internal volume can be
reduced as compared with conventional headers. Accordingly, the amount of refrigerant
stored in header 1 can be reduced, so that the amount of refrigerant introduced into
heat exchanger 10 can be reduced.
[0015] As shown in Figs. 3 to 6, flat-shaped opening 4 in header 1 is disposed to extend
in the horizontal direction (in the direction perpendicular to the gravity direction).
Furthermore, in header 1 shown in the figures, opening 4 on the upwind side and opening
4 on the downwind side are arranged side by side in the horizontal direction. Furthermore,
the plurality of openings 4 on the upwind side are arranged side by side at a distance
from each other in the gravity direction. The plurality of openings 4 on the downwind
side are also arranged side by side at a distance from each other in the gravity direction.
The central axis along each flat-shaped opening 4 in the gravity direction (the row
direction) linearly extends along two adjacent openings on the upwind side and the
downwind side in the air flowing direction, as shown in Fig. 5. In this way, flat-shaped
opening 4 on the upwind side and flat-shaped opening 4 on the downwind side are disposed
such that their central axes extend in parallel or linearly. Thereby, the area of
the plane shape of refrigerant path 2 can be reduced as compared with the case where
openings 4 in each row are formed such that their central axes are displaced or extend
in directions crossing each other. As a result, the volume of the refrigerant path
in header 1 can be reduced. In Fig. 5, each of the above-mentioned central axes is
shown by an alternate long and short dash line. Also, each of the above-mentioned
central axes corresponds to the central axis along one end of flat tube 6 when this
one end of flat tube 6 is inserted into opening 4,. In other words, the central axis
shown by an alternate long and short dash line in Fig. 5 corresponds to the central
axis along one end of flat tube 6.
[0016] As shown in Fig. 6, in header 1, first plate-shaped body 11 includes a plate-shaped
first member 11a and a brazing material 11b. Brazing material 1 1b serves to join
first member 11a and second plate-shaped body 12. Furthermore, brazing material 11b
can be utilized also as a joining material for joining first member 11a and flat tube
6 that is not shown.
[0017] Thus, flat tubes 6 are disposed to extend from the upwind side toward the downwind
side, as described above. Thereby, in the heat exchanger core, flat tubes 6 disposed
so as to penetrate through fins 5 are disposed to overlap with each other in a view
seen from the upwind side, as shown in Fig. 7. In a different point of view, the central
axes of flat tubes 6 arranged side by side on the upwind side and on the downwind
side are positioned to extend along the air flowing direction.
<Configuration of Modification of Heat Exchanger>
[0018] Fig. 8 is a schematic diagram of the external appearance of a header in the first
modification of the heat exchanger according to the first embodiment of the present
invention. Fig. 9 is a partial schematic cross-sectional view taken along a line IX-IX
in Fig. 8. The heat exchanger shown in Figs. 8 and 9 is basically identical in configuration
to the heat exchanger shown in Figs. 1 to 7, but is different therefrom in configuration
of the connection portion between header 1 and flat tube 6. In other words, in the
heat exchanger shown in Figs. 8 and 9, first opening 4 is located at the leading end
of a first side wall portion 11c in first member 11a protruding from second member
12a toward first flat tube 6. The leading end of first side wall portion 11c is connected
via brazing material 11b to a position 6a that is distant from the end face of one
end of first flat tube 6. Second opening 4 is formed to have a central axis extending
along the same straight line as the central axis of first opening 4 and is identical
in configuration to first opening 4. In other words, the second opening is located
at the leading end of second side wall portion 11c in first member 11a protruding
from second member 12a toward second flat tube 6. The leading end of second side wall
portion 11c is connected via brazing material 1 1b to position 6a that is distant
from the end face of one end of second flat tube 6. In addition, the ends of first
flat tube 6 and second flat tube 6 are processed to be narrower in width than the
center portions of first flat tube 6 and second flat tube 6 in their extending directions.
The end with narrowed width is located inside first opening 4 or second opening 4.
[0019] Fig. 10 is a partial schematic cross-sectional view of a header of a heat exchanger
according to a second embodiment of the invention. The heat exchanger shown in Fig.
10 is basically identical in configuration to the heat exchanger shown in Figs. 8
and 9, but is different therefrom in configuration of the connection portion between
header 1 and flat tube 6. In other words, in the heat exchanger shown in Fig. 10,
first opening 4 is located at the leading end of first side wall portion 11c in first
member 11a protruding from first flat tube 6 toward second member 12a. The leading
end of first side wall portion 11c is connected via a brazing material to position
6a that is distant from the end face of one end of first flat tube 6. Second opening
4 is located at the leading end of second side wall portion 11c in first member 11a
protruding from second flat tube 6 toward second member 12a. The leading end of second
side wall portion 11c is connected via a brazing material to position 6a that is distant
from the end face of one end of second flat tube 6.
[0020] Fig. 11 is a partial schematic cross-sectional view of a header. The heat exchanger
shown in Fig. 11 is basically identical in configuration to the heat exchanger shown
in Figs. 1 to 7, but is different therefrom in configuration of the connection portion
between header 1 and flat tube 6. In other words, in the heat exchanger shown in Fig.
11, the recessed portion formed in second plate-shaped body 12 as the second member
that forms header 1 includes: a stepped portion 22 and a bottom portion 23 that is
located farther away from first member 11a than stepped portion 22 is. First flat
tube 6 and second flat tube 6 are located such that their ends are inserted into first
opening 4 and second opening 4, respectively. The end of flat tube 6 protrudes into
refrigerant path 2. A part of the end face of the end of each of first flat tube 6
and second flat tube 6 is in contact with stepped portion 22. Furthermore, brazing
material 1 1b is formed on the surface of first member 11a that faces second plate-shaped
body 12. Brazing material 11b also has a function as a joining material for joining
first member 11a to first flat tube 6 and second flat tube 6.
[0021] Fig. 12 is a partial schematic cross-sectional view of a header. The heat exchanger
shown in Fig. 12 is basically identical in configuration to the heat exchanger shown
in Figs. 1 to 7, but the cross-sectional shape of the recessed portion formed in second
member 12a is different from the cross-sectional shape of the recessed portion shown
in Fig. 6. In other words, in the heat exchanger shown in Fig. 12, the recessed portion
has a triangular cross-sectional shape having corner portions each formed in a curved
shape.
[0022] Fig. 13 is a partial schematic cross-sectional view of a header. The heat exchanger
shown in Fig. 13 is basically identical in configuration to the heat exchanger shown
in Figs. 1 to 7, but the cross-sectional shape of the recessed portion formed in second
member 12a is different from the cross-sectional shape of the recessed portion shown
in Fig. 6. In other words, in the heat exchanger shown in Fig. 13, the recessed portion
has a quadrangular cross-sectional shape having corner portions each formed in a curved
shape. In a different point of view, in the heat exchanger shown in Fig. 13, the recessed
portion has a trapezoidal cross-sectional shape having corner portions each formed
in a curved shape.
[0023] Figs. 14 and 15 each are a schematic diagram of the external appearance of a header.
Fig. 16 is a schematic cross-sectional view of fig. 15. Figs. 14 and 15 correspond
to Figs. 4 and 5, respectively. Fig. 16 also corresponds to Fig. 7. The heat exchanger
shown in Figs. 14 to 16 is basically identical in configuration to the heat exchanger
shown in Figs. 1 to 7, but is different in configuration of header 1 and arrangement
of flat tube 6 from the heat exchanger shown in of Figs. 1 to 7. In other words, in
the heat exchanger shown in Figs. 14 to 16, opening 4 having a flat shape is disposed
to be inclined at an angle θ to the horizontal direction (to the direction perpendicular
to the gravity direction). Furthermore, first opening 4 on the upwind side and second
opening 4 on the downwind side that are adjacent to each other are arranged such that
the central axes of these openings 4 in the row direction are linearly aligned.
<Method of Manufacturing Heat Exchanger>
[0024] The method of manufacturing a heat exchanger according to the present embodiment
can be performed by the following steps. First, a step (S10) of preparing components
constituting a heat exchanger is performed. In this step (S10), flat tube 6, fin 5,
first plate-shaped body 11 and second plate-shaped body 12 that form header 1, liquid
header 7, gas header 8, and the like are prepared. In addition, a brazing material
is disposed on the surface of at least one of first plate-shaped body 11 and the second
plate-shaped body.
[0025] Then, an assembly step (S20) is performed. In this step (S20), a header assembly
step is first performed, in which first plate-shaped body 11 and second plate-shaped
body 12 are overlaid on one another, and crimping portion 3 is bent to fix first plate-shaped
body 11 and second plate-shaped body 12. Furthermore, a core assembly step is performed,
in which a plurality of flat tubes 6 are inserted into openings of fins 5 that are
arranging in parallel, thereby fabricating a heat exchanger core. Then, a step of
inserting one end of the flat tube of the heat exchanger core into opening 4 of header
1 (see Fig. 3) is performed. In this case, liquid header 7 and gas header 8 may be
connected to the other end of flat tube 6. This results in formation of a combined
component in which header 1 is connected to the heat exchanger core. Then, a flux
is applied onto a prescribed portion of the combined component. The combined component
is then placed in a heating furnace and heated therein. By this heating, the brazing
material disposed on first plate-shaped body 11 or second plate-shaped body 12 is
melted. Then, first plate-shaped body 11 and the second plate-shaped body are joined
to thereby form header 1. Further, by disposing a brazing material in advance also
between first plate-shaped body 11 and the plurality of flat tubes 6 and between flat
tube 6 and fin 5, these members can be fixed to each other. In this way, the heat
exchanger according to the present embodiment can be manufactured.
<Characteristic Configuration, Functions and Effects of Heat Exchanger>
[0026] As a summary of the characteristic configuration of the heat exchanger according
to the above-described present disclosure, heat exchanger 10 includes first flat tube
6, second flat tube 6 and header 1. First flat tube 6 and second flat tube 6 are disposed
to extend in the direction crossing the flowing direction of fluid such as air indicated
by an arrow 40 in Fig. 2, and to be arranged side by side in the flowing direction
of fluid. Refrigerant flows through first flat tube 6 and second flat tube 6. Header
1 connects one end of first flat tube 6 and one end of second flat tube 6. Header
1 is formed of first member 11a included in first plate-shaped body 11 and second
member 12a included in second plate-shaped body 12. Header 1 includes brazing materials
11b and 12b as joining layers for joining first member 11a and second member 12a.
To first member 11a, one end of first flat tube 6 and one end of second flat tube
6 are fixed. Second member 12a is connected so as to overlap with first member 11a.
Second member 12a is provided with a recessed portion that extends from the position
that one end of first flat tube 6 faces to the position that one end of second flat
tube 6 faces.
[0027] In this way, header 1 can be formed mainly by two members including first member
11a and second member 12a. Thus, as compared with the conventional case, the structure
of the header can be simplified while the number of components can be reduced, so
that the cost of manufacturing header 1 can be reduced. Furthermore, when first member
11a and second member 12a each are formed by a plate-shaped member, the recessed portion
in second member 12a can be readily formed by press working and the like. Furthermore,
when the refrigerant path formed by the recessed portion is configured to have a necessary
minimum volume in consideration of the amount of refrigerant flowing through first
flat tube 6 and second flat tube 6, the amount of refrigerant held in heat exchanger
10 can be reduced.
[0028] In the above-described heat exchanger 10, the inner circumferential surface of the
recessed portion includes a curved line portion as shown in Fig. 6 in the cross section
in the lateral direction crossing the direction extending from the position that one
end of first flat tube 6 faces to the position that one end of second flat tube 6
faces, as shown in Figs. 2 to 4. The inner circumferential surface of the recessed
portion in this cross section may have an arc shape.
[0029] In this case, even when the pressure of the refrigerant is increased, excessive concentration
of the stress received by the pressure of the refrigerant on one place can be avoided
in the recessed portion where the cross section is curved, that is, formed to have
a curved surface. Thus, occurrence of the problem of damage of header 1 by the pressure
can be suppressed.
[0030] In the above-described heat exchanger 10, in a view seem from first member 11a, the
outer circumferential shape of end 2a in the extending direction of the recessed portion
includes a curved portion, as shown in Figs. 3 and 4. In this case, excessive concentration
of the stress received from the pressure of the refrigerant on one place can be avoided
also in the curved portion in end 2a of the recessed portion.
[0031] In the above-described heat exchanger 10, in a view seen from first member 11a, the
central axis along one end of first flat tube 6 and the central axis along one end
of second flat tube 6 extend in parallel, as shown in Figs. 2, 3, 5, 15, and the like.
Furthermore, first flat tube 6 and second flat tube 6 each may include a plurality
of refrigerant paths arranged side by side in the direction along the above-described
central axes. In this case, the size of the flat plane of the recessed portion formed
at the position facing each of the ends of first flat tube 6 and second flat tube
6 can be reduced as compared with the case where the above-described central axes
in first flat tube 6 and second flat tube 6 extend in different directions. Accordingly,
the amount of refrigerant stored inside the recessed portion of header 1 can be reduced.
[0032] In the above-described heat exchanger 10, first flat tube 6 and second flat tube
6 are disposed to extend in the direction crossing the gravity direction, as shown
in Figs. 1, 15, 16, and the like. In a view seen from first member 11a, the central
axis along one end of first flat tube 6 and the central axis along one end of second
flat tube 6 are inclined at angle θ to the horizontal direction perpendicular to the
gravity direction, as shown in Fig. 15. As shown in Fig. 16, first flat tube 6 and
second flat tube 6 are disposed to be inclined downward in the gravity direction toward
the downstream in the flowing direction of fluid such as air indicated by arrow 40.
[0033] In this case, when dew condensation water adheres to the surfaces of first flat tube
6 and second flat tube 6, this dew condensation water can readily flow on the surfaces
of first flat tube 6 and second flat tube 6. As a result, the drainage performance
of heat exchanger 10 can be improved. In other words, the heat exchanger core having
stacked fins 5 achieves an improvement in drainage performance for dew condensation
water (condensed water) in the case where heat exchanger 10 is used as an evaporator,
so that the performance of heat exchanger 10 is improved.
[0034] In the above-described heat exchanger 10, in a view seen from first member 11a, the
central axis along one end of first flat tube 6 and the central axis along one end
of second flat tube 6 are positioned to extend along the same straight line, as shown
in Figs. 5, 8, 15, and the like. In this case, it becomes possible to minimize the
occupancy area of first flat tube 6 and second flat tube 6 in a view seen from the
upwind side in the fluid flowing direction as indicated by arrow 40. Accordingly,
the resistance against the fluid in heat exchanger 10 can be reduced.
[0035] In the above-described heat exchanger 10, liquid header 7 and gas header 8 as other
headers each including an inlet and an outlet for refrigerant are connected to the
other ends of first flat tube 6 and second flat tube 6, respectively, on the opposite
side of one ends thereof to which header 1 is connected, as shown in Fig. 1. In this
case, for example, liquid header 7 including an inlet for refrigerant is connected
to the other end of first flat tube 6 while gas header 8 including an outlet for refrigerant
is connected to the other end of second flat tube 6, thereby allowing formation of
a refrigerant path through which refrigerant flows from first flat tube 6 through
header 1 to second flat tube 6.
[0036] Furthermore, for example, in a configuration in which a plurality of first flat tubes
6 are disposed in the direction perpendicular to the fluid flowing direction, that
is, in the direction crossing the extending direction of each first flat tube 6, and
for example, in the direction perpendicular to the surface of the sheet of paper showing
Fig. 1, and in which a plurality of second flat tubes are disposed in the direction
perpendicular to the fluid flowing direction, that is, in the direction crossing the
extending direction of each second flat tube 6, and for example, in the direction
perpendicular to the surface of the sheet of paper showing Fig. 1, a plurality of
first flat tubes 6 and a plurality of second flat tubes 6 can be connected to liquid
header 7 and gas header 8, respectively, as other headers. For the plurality of first
flat tubes 6 and the plurality of second flat tubes 6, header 1 is configured so as
to connect first flat tube 6 and second flat tube 6 arranged side by side in the fluid
flowing direction indicated by arrow 40, as shown in Figs. 1, 2 and the like. For
example, first member 11a is provided with a plurality of openings 4 for fixing the
plurality of first flat tubes 6 and the plurality of second flat tubes 6. Furthermore,
second member 12a is provided with a plurality of recessed portions extending in the
fluid flowing direction. A plurality of recessed portions are provided at the positions
facing the above-mentioned openings 4.
[0037] In the above-described heat exchanger 10, header 1 includes a crimping portion 3
configured to crimp first member 11a and second member 12a so as to be fixed. First
member 11a is provided with first opening 4 and second opening 4. One end of first
flat tube 6 is inserted into first opening 4. One end of second flat tube 6 is inserted
into second opening 4. Header 1 further includes a brazing material 1 1b for connecting
one ends of first flat tube 6 and second flat tube 6 to the surface of first member
11a.
[0038] In this case, first member 11a and second member 12a can be fixed by crimping portion
3. Thus, the configuration of header 1 can be simplified as compared with the case
where separate members such as an adhesive and a fixing bolt are used. Also, the manufacturing
cost can be reduced. Furthermore, when first member 11a of header 1 is joined by brazing
material 1 1b to one ends of first flat tube 6 and second flat tube 6, leakage of
the refrigerant through a connection portion between header 1 and each of first flat
tube 6 and second flat tube 6 can be suppressed.
[0039] In the heat exchanger shown in Figs. 8 and 9, first member 11a is connected by brazing
material 1 1b to each of first flat tube 6 and second flat tube 6 at position 6a that
is distant from the end face of one end of each of first flat tube 6 and second flat
tube 6. This can suppress entry of brazing material 11b into the flow path of flat
tube 6 through the end face of one end of flat tube 6. Accordingly, it becomes possible
to suppress occurrence of the problem that the refrigerant path inside each of first
flat tube 6 and second flat tube 6 is clogged by brazing material 11b.
[0040] Furthermore, in the heat exchanger shown in Fig. 10, first member 11a is connected
by the brazing material to each of first flat tube 6 and second flat tube 6 at position
6a that is distant from the end face of one end of each of first flat tube 6 and second
flat tube 6. Thus, the same effect as that achieved by the heat exchanger shown in
Figs. 8 and 9 described above can be achieved. Furthermore, first flat tube 6 and
second flat tube 6 can be inserted into first opening 4 and second opening 4 along
first side wall portion 11c and second side wall portion 11c, respectively, during
assembly of header 1. Thus, the assembility of the header can be improved.
[0041] Furthermore, in the heat exchanger shown in Fig. 11, a part of the end face of one
end of each of first flat tube 6 and second flat tube 6 is in contact with stepped
portion 22 of second plate-shaped body 12. As a result, by inserting this one end
of flat tube 6 into opening 4 until the one end comes into contact with stepped portion
22, first flat tube 6 and second flat tube 6 can be readily positioned relative to
first opening 4 and second opening 4.
[0042] Furthermore, in the heat exchanger shown in Figs. 14 to 16, two openings 4 among
flat-shaped openings 4 that are adjacent to each other on the upwind side and the
downwind side are disposed such that their central axes extend in parallel or extend
along the straight line. Thereby, the volume of refrigerant path 2 can be reduced.
Second Embodiment
<Configuration of Air Conditioning Apparatus>
[0043] Fig. 17 is a schematic diagram showing a refrigerant circuit of an air conditioning
apparatus as an example of a refrigeration cycle apparatus according to the second
embodiment of the present invention. The refrigerant circuit shown in Fig. 17 includes:
a compressor 33; a first heat exchanger 34 acting as a condenser; a throttle device
35 acting as an expansion valve; a second heat exchanger 36 acting as an evaporator;
and two blowers 37. Two blowers are driven by their respective blower motors 38. Two
blowers 37 each blow gas (for example, air) against a corresponding one of first heat
exchanger 34 and second heat exchanger 36. In the refrigerant circuit, refrigerant
flows through compressor 33, first heat exchanger 34, throttle device 35, and second
heat exchanger 36 sequentially in this order. In a different point of view, the air
conditioning apparatus shown in Fig. 17 includes a refrigerant circuit through which
refrigerant flow. The refrigerant circuit includes compressor 33, first heat exchanger
34, throttle device 35 as an expansion valve, and second heat exchanger 36.
[0044] At least one of first heat exchanger 34 and second heat exchangers 36 shown in Fig.
17 serves as heat exchanger 10 having been described in the first embodiment. The
above-described blowers 37 blow gas on their respective heat exchangers, for example,
along the direction indicated by arrow 40 in Fig. 2. In addition, by disposing a four-way
valve and the like in the refrigerant circuit, the refrigerant flowing direction through
first heat exchanger 34 and second heat exchanger 36 in the refrigerant circuit is
reversed from the direction shown in Fig. 14, so that the first heat exchanger may
act as an evaporator while the second heat exchanger may act as a condenser.
<Functions and Effects of Air Conditioning Apparatus>
[0045] Since the air conditioning apparatus according to the present disclosure is a heat
exchanger according to the above-described first embodiment as a heat exchanger, the
manufacturing cost is reduced. Furthermore, by applying the heat exchanger according
to the above-described first embodiment, an air conditioning apparatus with enhanced
energy efficiency can be implemented. In this case, the energy efficiency is represented
by the following equations.

[0046] For the heat exchanger according to the above-described embodiment and the air conditioning
apparatus employing this heat exchanger, refrigerant such as R410A, R32 and HFO1234yf
may be used. The above-described effects can be achieved also in this case.
[0047] Furthermore, the example of air and refrigerant have been exemplified as a working
fluid. However, the same effect is achieved also when other gas, liquid or gas-liquid
mixed fluid is used as a working fluid. Furthermore, in the heat exchanger having
been described in the above embodiments and the air conditioning apparatus employing
this heat exchanger, the effect can be achieved also in the case where any type of
refrigeration oil such as mineral oil base, alkylbenzene oil base, ester oil base,
ether oil base, and fluorine oil base is used irrespective of whether refrigerant
and oil are dissolved or not.
(Example of Specific Configuration of Heat Exchanger)
[0048] Fig. 18 is a schematic diagram for illustrating the size of a header of a heat exchanger
according to an example of the present invention. In Fig. 18, for example, first member
11a has a thickness of 3.0 mm and second member 12a has a thickness of 2.0 mm. First
member 11a and second member 12a each are made of an aluminum alloy. For example,
A3003 defined in JIS (Japanese Industrial Standards) H4000 : 2006 can be used as an
aluminum alloy. Furthermore, a brazing material formed of aluminum containing silicon
can be used as a brazing material that is to be cladded to first member 11a or second
member 12a. The content of silicon can be set at 8%, for example.
[0049] The inner circumferential surface of the recessed portion in the cross section in
the lateral direction perpendicular to the extending direction of the recessed portion
shown on the right side in Fig. 18 can be formed to have a radius of curvature of
3.5 mm. Furthermore, the width of the inner circumferential surface in the extending
direction of the recessed portion can be set at 40 mm, for example. Also, the unit
region joining first member 11a and second member 12a for forming one recessed portion
can be sized to have a length of 52 mm and a width of 13.6 mm, for example.
[0050] Although the embodiments of the present invention have been described as above, the
above-described embodiments can also be variously modified. Furthermore, the scope
of the present invention is not limited to above-described embodiments. The scope
of the present invention is defined by the terms of the claims, and is intended to
include any modifications within the scope of the claims.
INDUSTRIAL APPLICABILITY
[0051] The present invention is applicable to a refrigeration cycle apparatus, a heat pump
apparatus and the like such as an air conditioning apparatus, a refrigerating apparatus
and a cooling apparatus.
REFERENCE SIGNS LIST
[0052] 1 header, 2 refrigerant path, 2a end, 3 crimping portion, 4 opening, 5 fin, 6 flat
tube, 6a position, 7 liquid header, 8 gas header, 10 heat exchanger, 11 first plate-shaped
body, 11a first member, 11b brazing material, 11c side wall portion, 12 second plate-shaped
body, 12a second member, 22 stepped portion, 23 bottom portion, 30, 40 arrow, 33 compressor,
34 first heat exchanger, 35 throttle device, 36 second heat exchanger, 37 blower,
38 blower motor.
1. A heat exchanger (10) comprising:
a first flat tube (6) and a second flat tube (6) that extend in a direction crossing
a flowing direction of a fluid, and that are arranged side by side in the flowing
direction, refrigerant flowing through the first flat tube (6) and the second flat
tube (6); and
a header (1) configured to connect one end of the first flat tube (6) and one end
of the second flat tube (6),
the header (1) being formed of
a first member (11a) to which the one end of the first flat tube (6) and the one end
of the second flat tube (6) are fixed, and
a second member (12a) connected so as to overlap with the first member (1 1a), the
second member (12a) being provided with a recessed portion extending from a position
that the one end of the first flat tube (6) faces to a position that the one end of
the second flat tube (6) faces, wherein
the first member (11a) is provided with a first opening (4) and a second opening,
the one end of the first flat tube (6) is inserted into the first opening (4),
the one end of the second flat tube (6) is inserted into the second opening, wherein
the first opening (4) is located at a leading end of a first side wall portion in
the first member (11a) protruding from the second member (12a) toward the first flat
tube (6),
the second opening is located at a leading end of a second side wall portion in the
first member (11a) protruding from the second member (12a) toward the second flat
tube (6), the heat exchanger being characterized in that the one end of the first flat tube that is inserted into the first opening is narrower
in width than a center portion of the first flat tube in an extending direction thereof,the
one end of the second flat tube that is inserted into the second opening is narrower
in width than a center portion of the second flat tube in an extending direction thereof,
and the header comprises a crimping portion configured to crimp the first member and
the second member so as to be fixed, and the header further comprises a brazing material
for connecting the one end of the first flat tube and the one end of the second flat
tube to a surface of the first member, and in that the leading end of the first side wall portion is connected via the brazing material
to a position that is distant from an end face of the one end of the first flat tube,
and in that
the leading end of the second side wall portion is connected via the brazing material
(1 1b) to a position that is distant from an end face of the one end of the second
flat tube (6),
a width changing portion of the first flat tube (6) is located at a leading end of
a first side wall portion (11c), and
a brazing material (11b) is provided on the first member (1 1a) along a surface of
the first member (11a).
2. A heat exchanger (10) comprising:
a first flat tube (6) and a second flat tube (6) that extend in a direction crossing
a flowing direction of a fluid, and that are arranged side by side in the flowing
direction, refrigerant flowing through the first flat tube (6) and the second flat
tube (6); and
a header (1) configured to connect one end of the first flat tube (6) and one end
of the second flat tube (6),
the header (1) being formed of
a first member (11a) to which the one end of the first flat tube (6) and the one end
of the second flat tube (6) are fixed, and
a second member (12a) connected so as to overlap with the first member (1 1a), the
second member (12a) being provided with a recessed portion extending from a position
that the one end of the first flat tube (6) faces to a position that the one end of
the second flat tube (6) faces, wherein
the first member (11a) is provided with a first opening (4) and a second opening,
the one end of the first flat tube (6) is inserted into the first opening (4),
the one end of the second flat tube (6) is inserted into the second opening, , wherein
the first opening (4) is located at a leading end of a first side wall portion in
the first member (11a) protruding from the first flat tube (6) toward the second member
(12a),
the second opening is located at a leading end of a second side wall portion in the
first member (11a) protruding from the second flat tube (6) toward the second member
(12a), the heat exchanger being characterized in that the one end of the first flat tube that is inserted into the first opening is narrower
in width than a center portion of the first flat tube in an extending direction thereof,the
one end of the second flat tube that is inserted into the second opening is narrower
in width than a center portion of the second flat tube in an extending direction thereof,
and the header comprises a crimping portion configured to crimp the first member and
the second member so as to be fixed, and the header further comprises a brazing material
for connecting the one end of the first flat tube and the one end of the second flat
tube to a surface of the first member, in that the leading end of the first side wall portion is connected via the brazing material
to a position that is distant from an end face of the one end of the first flat tube,
and in that
the leading end of the second side wall portion is connected via the brazing material
(1 1b) to a position that is distant from an end face of the one end of the second
flat tube (6),
a leading end of the flat tube (6) is narrowed in a tapered shape, and the first side
wall portion 11c is provided along the taper.
a brazing material (12b) is provided on the second member (12a) along a surface of
the second member (12a).
3. The heat exchanger (10) according to claim 1 or 2, wherein the recessed portion has
an inner circumferential surface having a curved line portion in a cross section in
a lateral direction crossing a direction extending from a position that the one end
of the first flat tube (6) faces to a position that the one end of the second flat
tube (6) faces.
4. The heat exchanger (10) according to any one of claims 1 to 3, wherein, in a view
seen from the first member (1 1a), an outer circumferential shape of an end (2a) of
the recessed portion in an extending direction of the recessed portion has a curved
portion.
5. The heat exchanger (10) according to any one of claims 1 to 4, wherein a central axis
along the one end of the first flat tube (6) and a central axis along the one end
of the second flat tube (6) are in parallel with each other in a view seen from the
first member (11a).
6. The heat exchanger (10) according to claim 5, wherein
the first flat tube (6) and the second flat tube (6) are disposed to extend in a direction
crossing a gravity direction, and
the central axis along the one end of the first flat tube (6) and the central axis
along the one end of the second flat tube (6) are inclined to a horizontal direction
perpendicular to the gravity direction, in a view seen from the first member (11a).
7. The heat exchanger (10) according to claim 5 or 6, wherein the central axis along
the one end of the first flat tube (6) and the central axis along the one end of the
second flat tube (6) extend along a same straight line, in a view seen from the first
member (11a).
8. The heat exchanger (10) according to any one of claims 1 to 7, wherein other headers
(7, 8) each are connected to a corresponding one of the other ends opposite to the
one end of the first flat tube (6) and the one end of the second flat tube (6), and
each of the other headers (7, 8) has an inlet and an outlet for refrigerant.
9. A refrigeration cycle apparatus comprising a refrigerant circuit through which refrigerant
circulates, the refrigerant circuit comprising a compressor (33), a first heat exchanger
(34), an expansion valve (35), and a second heat exchanger (36), wherein
at least one of the first heat exchanger (34) and the second heat exchanger (36) is
the heat exchanger according to any one of claims 1 to 8.
1. Wärmetauscher (10), aufweisend:
ein erstes Flachrohr (6) und ein zweites Flachrohr (6), die sich in einer Richtung
erstrecken, die eine Strömungsrichtung eines Fluids kreuzt, und die in der Strömungsrichtung
nebeneinander angeordnet sind, Kältemittel durch das erste Flachrohr (6) und das zweite
Flachrohr (6) strömt; und
ein Kopfstück (1), das ausgebildet ist, ein Ende des ersten Flachrohrs (6) und ein
Ende des zweiten Flachrohrs (6) zu verbinden,
wobei das Kopfstück (1) gebildet wird aus
einem ersten Element (11a), an dem das eine Ende des ersten Flachrohrs (6) und
das eine Ende des zweiten Flachrohrs (6) fixiert sind, und
ein zweites Element (12a), das verbunden ist, um mit dem ersten Element (11a) zu überlappen,
wobei das zweite Element (12a) mit einem ausgesparten Abschnitt versehen ist, der
sich von einer Position, welcher das eine Ende des ersten Flachrohrs (6) zugewandt
ist, zu einer Position erstreckt, welcher das eine Ende des zweiten Flachrohrs (6)
zugewandt ist, wobei
das erste Element (11a) mit einer ersten Öffnung (4) und einer zweiten Öffnung versehen
ist,
das eine Ende des ersten Flachrohrs (6) in die erste Öffnung (4) eingeführt wird,
das eine Ende des zweiten Flachrohrs (6) in die zweite Öffnung eingeführt wird, wobei
die erste Öffnung (4) an einem vorderen Ende eines ersten Seitenwandabschnitts in
dem ersten Element (11a) angeordnet ist, der von dem zweiten Element (12a) in Richtung
des ersten Flachrohrs (6) vorsteht,
die zweite Öffnung an einem vorderen Ende eines zweiten Seitenwandabschnitts in dem
ersten Element (11a) angeordnet ist, der von dem zweiten Element (12a) in Richtung
des zweiten Flachrohrs (6) vorsteht, der Wärmetauscher dadurch gekennzeichnet ist, dass das eine Ende des ersten Flachrohrs, das in die erste Öffnung eingeführt wird, in
der Breite schmaler ist als ein zentraler Abschnitt des ersten Flachrohrs in einer
Erstreckungsrichtung davon, das eine Ende des zweiten Flachrohrs, das in die zweite
Öffnung eingeführt wird, in der Breite schmaler ist als ein zentraler Abschnitt des
zweiten Flachrohrs in einer Erstreckungsrichtung davon, und das Kopfstück einen Quetschabschnitt
aufweist, der ausgebildet ist, das erste Element und das zweite Element zu verquetschen,
um fixiert zu sein, und das Kopfstück ferner ein Lotmaterial zum Verbinden des einen
Endes des ersten Flachrohrs und des einen Endes des zweiten Flachrohrs mit einer Oberfläche
des ersten Elements aufweist, und dass das vordere Ende des ersten Seitenwandabschnitts
über das Lotmaterial mit einer Position verbunden ist, die von einer Endfläche des
einen Endes des ersten Flachrohrs entfernt ist, und dadurch, dass
das vordere Ende des zweiten Seitenwandabschnitts über das Lotmaterial (11b) mit einer
Position verbunden ist, die von einer Endfläche des einen Endes des zweiten Flachrohrs
(6) entfernt ist,
ein Breitenänderungsabschnitt des ersten Flachrohrs (6) an einem vorderen Ende eines
ersten Seitenwandabschnitts (11c) angeordnet ist, und
ein Lotmaterial (11b) auf dem ersten Element (11a) entlang einer Oberfläche des ersten
Elements (11a) vorgesehen ist.
2. Wärmetauscher (10), aufweisend:
ein erstes Flachrohr (6) und ein zweites Flachrohr (6), die sich in einer Richtung
erstrecken, die eine Strömungsrichtung eines Fluids kreuzt, und die in der Strömungsrichtung
nebeneinander angeordnet sind, wobei Kältemittel durch das erste Flachrohr (6) und
das zweite Flachrohr (6) strömt; und
ein Kopfstück (1), das ausgebildet ist, ein Ende des ersten Flachrohrs (6) und ein
Ende des zweiten Flachrohrs (6) zu verbinden,
wobei das Kopfstück (1) gebildet wird aus
einem ersten Element (11a), an dem das eine Ende des ersten Flachrohrs (6) und das
eine Ende des zweiten Flachrohrs (6) fixiert sind, und
ein zweites Element (12a), das verbunden ist, um mit dem ersten Element (11a) zu überlappen,
wobei das zweite Element (12a) mit einem ausgesparten Abschnitt versehen ist, der
sich von einer Position, welcher das eine Ende des ersten Flachrohrs (6) zugewandt
ist, zu einer Position erstreckt, welcher das eine Ende des zweiten Flachrohrs (6)
zugewandt ist, wobei
das erste Element (11a) mit einer ersten Öffnung (4) und einer zweiten Öffnung versehen
ist,
das eine Ende des ersten Flachrohrs (6) in die erste Öffnung (4) eingeführt ist,
das eine Ende des zweiten Flachrohrs (6) in die zweite Öffnung eingeführt ist,
wobei
die erste Öffnung (4) an einem vorderen Ende eines ersten Seitenwandabschnitts in
dem ersten Element (11a) angeordnet ist, der von dem ersten Flachrohr (6) in Richtung
des zweiten Elements (12a) vorsteht,
die zweite Öffnung an einem vorderen Ende eines zweiten Seitenwandabschnitts in dem
ersten Element (11a) angeordnet ist, der vom zweiten Flachrohr (6) in Richtung des
zweiten Elements (12a) vorsteht, der Wärmetauscher dadurch gekennzeichnet ist, dass das eine Ende des ersten Flachrohrs, das in die erste Öffnung eingeführt wird, in
der Breite schmaler ist als ein zentraler Abschnitt des ersten Flachrohrs in einer
Erstreckungsrichtung davon, das eine Ende des zweiten Flachrohrs, das in die zweite
Öffnung eingeführt wird, in der Breite schmaler ist als ein zentraler Abschnitt des
zweiten Flachrohrs in einer Erstreckungsrichtung davon, und das Kopfstück einen Quetschabschnitt
aufweist, der ausgebildet ist, das erste Element und das zweite Element zu verquetschen,
um fixiert zu sein, und das Kopfstück ferner ein Lotmaterial zum Verbinden des einen
Endes des ersten Flachrohrs und des einen Endes des zweiten Flachrohrs mit einer Oberfläche
des ersten Elements aufweist, dass das vordere Ende des ersten Seitenwandabschnitts
über das Lotmaterial mit einer Position verbunden ist, die von einer Endfläche des
einen Endes des ersten Flachrohrs entfernt ist, und dass
das vordere Ende des zweiten Seitenwandabschnitts über das Lotmaterial (11b) mit einer
Position verbunden ist, die von einer Endfläche des einen Endes des zweiten Flachrohrs
(6) entfernt ist,
ein vorderes Ende des Flachrohrs (6) in einer verjüngten Form verschmälert ist, und
der erste Seitenwandabschnitt 11c entlang der Verjüngung vorgesehen ist,
ein Hartlotmaterial (12b) auf dem zweiten Element (12a) entlang einer Oberfläche des
zweiten Elements (12a) vorgesehen ist.
3. Wärmetauscher (10) nach Anspruch 1 oder 2, wobei der ausgesparte Abschnitt eine innere
Umfangsoberfläche mit einem gekrümmten Linienabschnitt in einem Querschnitt in einer
seitlichen Richtung aufweist, die eine Richtung kreuzt, die sich von einer Position,
welche dem einen Ende des ersten Flachrohrs (6) zugewandt ist, zu einer Position,
welche dem einen Ende des zweiten Flachrohrs (6) zugewandt ist, erstreckt.
4. Wärmetauscher (10) nach einem der Ansprüche 1 bis 3, wobei in einer Ansicht betrachtet
von dem ersten Element (11a), eine äußere Umfangsform eines Endes (2a) des ausgesparten
Abschnitts in einer Erstreckungsrichtung des ausgesparten Abschnitts einen gekrümmten
Abschnitt aufweist.
5. Wärmetauscher (10) nach einem der Ansprüche 1 bis 4, wobei eine zentrale Achse entlang
des einen Endes des ersten Flachrohrs (6) und eine zentrale Achse entlang des einen
Endes des zweiten Flachrohrs (6), in einer Ansicht betrachtet von dem ersten Element
(11a), parallel zueinander verlaufen.
6. Wärmetauscher (10) nach Anspruch 5, wobei
das erste Flachrohr (6) und das zweite Flachrohr (6) so angeordnet sind, dass sie
sich in einer Richtung erstrecken, die eine Schwerkraftrichtung kreuzt, und
die zentrale Achse entlang des einen Endes des ersten Flachrohrs (6) und die zentrale
Achse entlang des einen Endes des zweiten Flachrohrs (6), in einer Ansicht betrachtet
von dem ersten Element (11a), zu einer horizontalen Richtung senkrecht zur Schwerkraftrichtung
geneigt sind.
7. Wärmetauscher (10) nach Anspruch 5 oder 6, wobei die zentrale Achse entlang des einen
Endes des ersten Flachrohrs (6) und die zentrale Achse entlang des einen Endes des
zweiten Flachrohrs (6), in einer Ansicht betrachtet von dem ersten Element (11a),
entlang einer gleichen Geraden verlaufen.
8. Wärmetauscher (10) nach einem der Ansprüche 1 bis 7, wobei andere Kopfstücke (7, 8)
jeweils mit einem entsprechenden der anderen Enden verbunden sind, die dem einen Ende
des ersten Flachrohrs (6) und dem einen Ende des zweiten Flachrohrs (6) gegenüberliegen,
und jedes der anderen Kopfstücke (7, 8) einen Einlass und einen Auslass für Kältemittel
aufweist.
9. Kältekreislaufvorrichtung, umfassend einen Kältemittelkreislauf, durch den Kältemittel
zirkuliert, wobei der Kältemittelkreislauf einen Verdichter (33), einen ersten Wärmetauscher
(34), ein Expansionsventil (35) und einen zweiten Wärmetauscher (36) aufweist, wobei
zumindest einer von dem ersten Wärmetauscher (34) und dem zweiten Wärmetauscher (36)
der Wärmetauscher nach einem der Ansprüche 1 bis 8 ist.
1. Échangeur de chaleur (10) comprenant :
un premier tube plat (6) et un second tube plat (6) qui s'étendent dans une direction
croisant une direction d'écoulement d'un fluide, et qui sont disposés côte à côte
dans la direction d'écoulement, le réfrigérant s'écoulant à travers le premier tube
plat (6) et le second tube plat (6) ; et
un en-tête (1) configuré pour connecter une extrémité du premier tube plat (6) et
une extrémité du second tube plat (6),
l'en-tête (1) étant formé de
un premier élément (11a) auquel la première extrémité du premier tube plat (6) et
la première extrémité du second tube plat (6) sont fixées, et
un second élément (12a) connecté de manière à chevaucher le premier élément (11a),
le second élément (12a) étant pourvu d'une partie évidée s'étendant d'une position
à laquelle la première extrémité du premier tube plat (6) fait face à une position
à laquelle la première extrémité du second tube plat (6) fait face, dans lequel
le premier élément (11a) est pourvu d'une première ouverture (4) et d'une seconde
ouverture,
l'une des extrémités du premier tube plat (6) est insérée dans la première ouverture
(4),
l'une des extrémités du second tube plat (6) est insérée dans la seconde ouverture,
dans lequel
la première ouverture (4) est située à une extrémité avant d'une première partie de
paroi latérale dans le premier élément (11a) faisant saillie du second élément (12a)
vers le premier tube plat (6),
la seconde ouverture est située à une extrémité avant d'une seconde partie de paroi
latérale dans le premier élément (11a) faisant saillie du second élément (12a) vers
le second tube plat (6), l'échangeur de chaleur étant caractérisé en ce que la première extrémité du premier tube plat qui est insérée dans la première ouverture
est plus étroite en largeur qu'une partie centrale du premier tube plat dans une direction
d'extension de celui-ci, la première extrémité du second tube plat qui est insérée
dans la seconde ouverture est plus étroite en largeur qu'une partie centrale du second
tube plat dans une direction d'extension de celui-ci, et l'en-tête comprend une partie
de sertissage configurée pour sertir le premier élément et le second élément de manière
à être fixé, et l'en-tête comprend en outre un matériau de brasage pour connecter
la première extrémité du premier tube plat et la première extrémité du second tube
plat à une surface du premier élément, et en ce que l'extrémité avant de la première partie de paroi latérale est connectée via le matériau
de brasage à une position qui est distante d'une face d'extrémité de la première extrémité
du premier tube plat, et en ce que
l'extrémité avant de la seconde partie de paroi latérale est connectée via le matériau
de brasage (11b) à une position qui est distante d'une face d'extrémité de la première
extrémité du second tube plat (6),
une partie de changement de largeur du premier tube plat (6) est située à une extrémité
avant d'une première partie de paroi latérale (11c), et
un matériau de brasage (11b) est ménagé sur le premier élément (11a) le long d'une
surface du premier élément (11a).
2. Échangeur de chaleur (10) comprenant :
un premier tube plat (6) et un second tube plat (6) qui s'étendent dans une direction
croisant une direction d'écoulement d'un fluide, et qui sont disposés côte à côte
dans la direction d'écoulement, le réfrigérant s'écoulant à travers le premier tube
plat (6) et le second tube plat (6) ; et
un en-tête (1) configuré pour connecter une extrémité du premier tube plat (6) et
une extrémité du second tube plat (6),
l'en-tête (1) étant formé de
un premier élément (11a) auquel la première extrémité du premier tube plat (6) et
la première extrémité du second tube plat (6) sont fixées, et
un second élément (12a) connecté de manière à chevaucher le premier élément (11a),
le second élément (12a) étant pourvu d'une partie évidée s'étendant d'une position
à laquelle la première extrémité du premier tube plat (6) fait face à une position
à laquelle la première extrémité du second tube plat (6) fait face, dans lequel
le premier élément (11a) est pourvu d'une première ouverture (4) et d'une seconde
ouverture,
l'une des extrémités du premier tube plat (6) est insérée dans la première ouverture
(4),
l'une des extrémités du second tube plat (6) est insérée dans la seconde ouverture,
dans lequel
la première ouverture (4) est située à une extrémité avant d"une première partie de
paroi latérale dans le premier élément (11a) faisant saillie du premier tube plat
(6) vers le second élément (12a),
la seconde ouverture est située à une extrémité avant d'une seconde partie de paroi
latérale dans le premier élément (11a) faisant saillie du second tube plat (6) vers
le second élément (12a), l'échangeur de chaleur étant caractérisé en ce que la première extrémité du premier tube plat qui est insérée dans la première ouverture
est plus étroite en largeur qu"une partie centrale du premier tube plat dans une direction
d'extension de celui-ci, la première extrémité du second tube plat qui est insérée
dans la seconde ouverture est plus étroite en largeur qu'une partie centrale du second
tube plat dans une direction d'extension de celui-ci, et l'en-tête comprend une partie
de sertissage configurée pour sertir le premier élément et le second élément de manière
à être fixé, et l'en-tête comprend en outre un matériau de brasage pour connecter
la première extrémité du premier tube plat et la première extrémité du second tube
plat à une surface du premier élément, en ce que l'extrémité avant de la première partie de paroi latérale est connectée via le matériau
de brasage à une position qui est distante d'une face d'extrémité de la première extrémité
du premier tube plat, et en ce que
l'extrémité avant de la seconde partie de paroi latérale est connectée via le matériau
de brasage (11b) à une position qui est distante d'une face d'extrémité de la première
extrémité du second tube plat (6),
une extrémité avant du tube plat (6) est rétrécie en une forme conique, et la première
partie de paroi latérale 11c est ménagée le long du cône.
un matériau de brasage (12b) est ménagé sur le second élément (12a) le long d'une
surface du second élément (12a).
3. Échangeur de chaleur (10) selon la revendication 1 ou 2, dans lequel la partie évidée
présente une surface circonférentielle interne dotée d'une partie de ligne incurvée
dans une section transversale dans une direction latérale croisant une direction s'étendant
d'une position à laquelle la première extrémité du premier tube plat (6) fait face
à une position à laquelle la première extrémité du second tube plat (6) fait face.
4. Échangeur de chaleur (10) selon l'une quelconque des revendications 1 à 3, dans lequel,
dans une vue depuis le premier élément (11a), une forme circonférentielle extérieure
d'une extrémité (2a) de la partie évidée dans une direction d'extension de la partie
évidée présente une partie incurvée.
5. Échangeur de chaleur (10) selon l'une quelconque des revendications 1 à 4, dans lequel
un axe central le long d'une extrémité du premier tube plat (6) et un axe central
le long d'une extrémité du second tube plat (6) sont parallèles l'un à l'autre dans
une vue depuis le premier élément (11a).
6. Échangeur de chaleur (10) selon la revendication 5, dans lequel
le premier tube plat (6) et le second tube plat (6) sont disposés de façon à s'étendre
dans une direction croisant une direction de gravité, et
l'axe central le long de l'une des extrémités du premier tube plat (6) et l'axe central
le long de l'une des extrémités du second tube plat (6) sont inclinés vers une direction
horizontale perpendiculaire à la direction de la gravité, dans une vue depuis le premier
élément (11a).
7. Échangeur de chaleur (10) selon la revendication 5 ou 6, dans lequel l'axe central
le long d'une extrémité du premier tube plat (6) et l'axe central le long d'une extrémité
du second tube plat (6) s'étendent le long d'une même ligne droite, dans une vue depuis
le premier élément (11a).
8. Échangeur de chaleur (10) selon l'une quelconque des revendications 1 à 7, dans lequel
d'autres en-têtes (7, 8) sont chacun connectés à une extrémité correspondante des
autres extrémités opposées à la première extrémité du premier tube plat (6) et à la
première extrémité du second tube plat (6), et chacun des autres en-têtes (7, 8) présente
une entrée et une sortie de réfrigérant.
9. Appareil de cycle de réfrigération comprenant un circuit de réfrigérant à travers
lequel circule le réfrigérant, le circuit de réfrigérant comprenant un compresseur
(33), un premier échangeur de chaleur (34), un détendeur (35), et un second échangeur
de chaleur (36), dans lequel
au moins un du premier échangeur de chaleur (34) et du second échangeur de chaleur
(36) est l'échangeur de chaleur selon l'une quelconque des revendications 1 à 8.