[Technical Field]
[0001] The present disclosure relates to a washing machine and a method for controlling
the same.
[Background Art]
[0002] A washing machine is an electronic appliance that washes laundry, such as clothing,
bedding, towels, fabrics, and the like. The washing machine may include one or more
washing tubs configured to store laundry and wash water therein, and may wash laundry
by rotation of the washing tub.
[0003] The washing tub of the washing machine may include a rotary pulsator installed at
a bottom surface thereof, or may include a rotary rod having wings installed at the
center thereof, such that the washing machine may wash laundry by rotating the pulsator
or the rotary rod.
[0004] The washing machine provided with the pulsator may wash laundry stored in the washing
tub using eddy currents produced by rotating the pulsator disposed at the bottom surface
of the washing tub at a high speed. The washing machine may agitate laundry by periodically
rotating the pulsator in different directions within the range of a predetermined
angle, such that the laundry may be washed.
[0005] The washing machine may include a laundry inlet (or opening) provided at a front
thereof, and may include a drum that rotates while being tilted at a predetermined
angle with respect to a line perpendicular to the ground. In this case, laundry may
be washed using a head of water obtained by rotation of the drum.
[0006] The washing machine may perform a washing process using various methods as described
above. Upon completion of the washing process, the washing machine may wash laundry
by further performing at least one of a rinsing process and a dehydration process
in order of precedence.
[0007] The above information is presented as background information only to assist with
an understanding of the present disclosure. No determination has been made, and no
assertion is made, as to whether any of the above might be applicable as prior art
with regard to the present disclosure.
[0008] US 2016/215432 A1 discloses a configuration for controlling the first washing motor based on the output
of a vibration sensor.
[Disclosure]
[Technical Problem]
[0009] Aspects of the present disclosure are to address at least the above-mentioned problems
and/or disadvantages and to provide at least the advantages described below. Accordingly,
an aspect of the present disclosure is to provide a washing machine having a plurality
of washing tubs, which reduces or removes excessive vibration caused by simultaneous
operation of the plurality of washing tubs, and a method for controlling the same.
[0010] Another aspect of the present disclosure is to provide a washing machine for solving
unbalance caused by eccentricity of laundry when the laundry is washed using one or
more washing tubs, and a method for controlling the same.
[0011] Additional aspects of the disclosure will be set forth in part in the description
which follows and, in part, will be obvious from the description, or may be learned
by practice of the disclosure.
[Technical Solution]
[0012] In accordance with an aspect of the present disclosure, a washing machine is provided.
The washing machine includes a first rotary tub, a first driver configured to rotate
the first rotary tub, a second rotary tub, a second driver configured to rotate the
second rotary tub, and at least one processor configured to control the first driver
and the second driver in a manner that the first rotary tub and the second rotary
tub rotate, wherein the at least one processor, if a rotation speed of the first rotary
tub is equal to or higher than a first reference speed, controls the second driver
such that a rotation speed of the second rotary tub increases to a target speed and
then decreases.
[0013] If the rotation speed of the first rotary tub is equal to or higher than the first
reference speed and if the rotation speed of the second rotary tub is equal to or
higher than the target speed, the at least one processor may control the second driver
in a manner that the rotation speed of the second rotary tub decreases.
[0014] The at least one processor may shut off power applied to the second driver when the
rotation speed of the second rotary tub reaches the target speed.
[0015] The rotation speed of the first rotary tub and the rotation speed of the second rotary
tub may include a rotation speed to be generated in a dehydration process.
[0016] One of the first rotary tub and the second rotary tub may rotate about a vertical
axis, and the other one of the first rotary tub and the second rotary tub may rotate
about a horizontal axis.
[0017] In accordance with another aspect of the present disclosure, a washing machine is
provided. The washing machine includes a first rotary tub, a first driver configured
to rotate the first rotary tub, a second rotary tub, a second driver configured to
rotate the second rotary tub, and at least one processor configured to control the
first driver and the second driver in a manner that the first rotary tub and the second
rotary tub rotate, wherein the at least one processor controls the first driver and
the second driver in a manner that, according to a rotation speed of one of the first
rotary tub or the second rotary tub, a rotation speed of the other one of the first
rotary tub or the second rotary tub is adjusted.
[0018] If the second rotary tub is kept at a predetermined rotation speed and if the rotation
speed of the first rotary tub is less than a third reference speed, the at least one
processor may control the second driver in a manner that the rotation speed of the
second rotary tub is higher than the predetermined rotation speed. If the second rotary
tub is kept at a predetermined rotation speed and if the rotation speed of the first
rotary tub is higher than the third reference speed, the at least one processor may
control the second driver in a manner that the rotation speed of the second rotary
tub is kept at the predetermined rotation speed.
[0019] If the rotation speed of the second rotary tub increases, the at least one processor
may control the second driver in a manner that an increased rotation speed of the
second rotary tub is maintained for a predetermined time.
[0020] In accordance with another aspect of the present disclosure, a method for controlling
a washing machine is provided. The method includes measuring a rotation speed of a
first rotary tub, comparing a rotation speed of the first rotary tub with a first
reference speed, and if the rotation speed of the first rotary tub is equal to or
higher than the first reference speed, controlling the second driver in a manner that
a rotation speed of the second rotary tub increases to a target speed and then decreases.
[0021] If the rotation speed of the first rotary tub is equal to or higher than the first
reference speed and if the rotation speed of the second rotary tub is equal to or
higher than the target speed, the method may further include controlling the second
driver in a manner that the rotation speed of the second rotary tub decreases.
[0022] The controlling the second driver in a manner that the rotation speed of the second
rotary tub increases to the target speed and then decreases may include: if the rotation
speed of the second rotary tub reaches the target speed, shutting off power applied
to the second driver.
[0023] The rotation speed of the first rotary tub and the rotation speed of the second rotary
tub may include a rotation speed to be generated in a dehydration process.
[0024] One of the first rotary tub or the second rotary tub may rotate about a vertical
axis, and the other one of the first rotary tub or the second rotary tub may rotate
about a horizontal axis.
[0025] In accordance with another aspect of the present disclosure, a washing machine is
provided. The washing machine includes a first rotary tub, a first driver configured
to rotate the first rotary tub, a second rotary tub installed adjacent to the first
rotary tub, a second driver configured to rotate the second rotary tub, an operation
sensing portion configured to detect operation of at least one of the second rotary
tub or the second driver, and at least one processor configured to determine whether
unbalance occurs in the second rotary tub on the basis of the detection result, and
when the unbalance occurs in the second rotary tub in a washing process or a dehydration
process, configured to increase an amount of wash water stored in the second rotary
tub or to change operation of the second driver.
[0026] The operation sensing portion may include at least one of: a rotary-tub operation
sensing portion configured to detect vibration of the second rotary tub, or a driver
operation sensing portion configured to detect at least one of a rotation speed of
the second driver, a voltage applied to the second driver, or a current applied to
the second driver.
[0027] The at least one processor may change the operation of the second driver by reducing
a target rotation speed of the driver, by reducing an operation rate of the driver,
by changing at least one of rotation acceleration or rotation deceleration of the
driver, or by reducing at least one of an operation period or a stopped period of
the driver.
[0028] After the at least one processor increases the amount of wash water stored in the
second rotary tub or changes the operation of the second driver, if a predetermined
time has elapsed, the at least one processor may reduce the amount of wash water stored
in the rotary tub or controls the driver to re-execute a legacy operation.
[0029] After unbalance occurs in the second rotary tub several times, the at least one processor
may increase the amount of wash water stored in the second rotary tub or may change
an operation profile of the second driver.
[0030] Other aspects, advantages, and salient features of the disclosure will become apparent
to those skilled in the art from the following detailed description, which, taken
in conjunction with the annexed drawings, discloses various embodiments of the present
disclosure.
[Advantageous Effects]
[0031] As is apparent from the above description, a washing machine including a plurality
of washing tubs and a method for controlling the same according to the embodiments
of the present disclosure may reduce or remove excessive vibration caused by simultaneous
operation of the plurality of washing tubs, and a method for controlling the same.
[0032] In accordance with the above-mentioned washing machine and method for controlling
the same, when one washing tub includes a plurality of washing tubs, the respective
washing tubs may be controlled according to operations of different washing tubs,
resulting in increased operation efficiency of each washing tub.
[0033] In accordance with the above-mentioned washing machine and method for controlling
the same, in order to reduce or mitigate vibration encountered when one of the plurality
of washing tubs operates at a high rotation frequency of a motor, at least another
one of the plurality of washing tubs need not always stop operation.
[0034] In accordance with the above-mentioned washing machine and method for controlling
the same, although one of the plurality of washing tubs operates, at least another
one of the plurality of washing tubs need not always stop operation, such that a standby
time of the at least one other washing tub may be minimized or removed, resulting
in reduction of a consumption time needed for washing and dehydration processes.
[0035] In accordance with the above-mentioned washing machine and method for controlling
the same, when unbalance occurs in the washing tub by eccentricity of laundry stored
in the washing tub, the washing machine may untangle and disperse tangled laundry,
such that unbalance in the washing tub is removed.
[0036] In accordance with the above-mentioned washing machine and method for controlling
the same, since unbalance in the washing tub is removed, unnecessary vibration is
prevented from being applied to the washing tub, resulting in prevention of wear and
damage to the washing tub.
[0037] In accordance with the above-mentioned washing machine and method for controlling
the same, since unbalance in the washing tub is removed, washing efficiency in at
least one of a washing process, a rinsing process, and a dehydration process is more
improved.
[Description of Drawings]
[0038]
FIG. 1 is a block diagram illustrating a washing machine according to an embodiment
of the present disclosure;
FIG. 2 is a graph illustrating an example of change in a drive speed of a first washing
portion or a second washing portion in washing and dehydration processes of the washing
machine according to an embodiment of the present disclosure;
FIG. 3 is a conceptual diagram illustrating a method for controlling a rotation speed
of a second washing tub according to an embodiment of the present disclosure;
FIG. 4 is a graph illustrating an example of change in a rotation speed of a first
washing tub according to an embodiment of the present disclosure;
FIG. 5 is a graph illustrating an example of a method for controlling a rotation speed
of a second washing tub according to an embodiment of the present disclosure;
FIG. 6 is a graph illustrating an example of change in a rotation speed of a first
washing tub according to an embodiment of the present disclosure;
FIG. 7 is a graph illustrating an example of a method for controlling a rotation speed
of a second washing tub according to an embodiment of the present disclosure;
FIG. 8 is a graph illustrating an example of change in a rotation speed of a first
washing tub according to an embodiment of the present disclosure;
FIG. 9 is a graph illustrating an example of a method for controlling a rotation speed
of a first washing tub according to an embodiment of the present disclosure;
FIG. 10 is a graph illustrating an example of change in a rotation speed of a second
washing tub according to an embodiment of the present disclosure;
FIG. 11 is a block diagram illustrating a washing machine according to an embodiment
of the present disclosure;
FIG. 12 is a view illustrating an example of a sensing portion mounted to a washing
tub according to an embodiment of the present disclosure;
FIG. 13 is a view illustrating a situation in which an unbalance occurs in a washing
tub according to an embodiment of the present disclosure;
FIG. 14 is a graph illustrating an example of change in a rotation speed of a driver
when unbalance occurs in a washing tub according to an embodiment of the present disclosure;
FIG. 15 is a first diagram illustrating an example of a method for changing a water
level of wash water stored in a washing tub according to an embodiment of the present
disclosure;
FIG. 16 is a second diagram illustrating an example of a method for changing a water
level of wash water stored in a washing tub according to an embodiment of the present
disclosure;
FIG. 17 is a view illustrating a first example of change in a rotation speed of a
driver according to an embodiment of the present disclosure;
FIG. 18 is a view illustrating a second example of change in a rotation speed of a
driver according to an embodiment of the present disclosure;
FIG. 19 is a graph illustrating an example of change in an operation rate of a driver
according to an embodiment of the present disclosure;
FIG. 20 is a conceptual diagram illustrating an example of a method for changing an
operation start time and an operation end time of a driver according to an embodiment
of the present disclosure;
FIG. 21 is a view illustrating a first example of a method for controlling rotation
of a washing tub when unbalance occurs in the washing tub according to an embodiment
of the present disclosure;
FIG. 22 is a view illustrating a second example of a method for controlling rotation
of a washing tub when unbalance occurs in the washing tub according to an embodiment
of the present disclosure;
FIG. 23 is a view illustrating a third example of a method for controlling rotation
of a washing tub when unbalance occurs in the washing tub according to an embodiment
of the present disclosure;
FIG. 24 is a view illustrating a fourth example of a method for controlling rotation
of a washing tub when unbalance occurs in the washing tub according to an embodiment
of the present disclosure;
FIG. 25 is a perspective view illustrating a washing machine according to an embodiment
of the present disclosure;
FIG. 26 is a view illustrating a first housing and a second housing of the washing
machine according to an embodiment of the present disclosure;
FIG. 27 is a side cross-sectional view illustrating the washing machine according
to an embodiment of the present disclosure;
FIG. 28 is an exploded perspective view illustrating the second housing according
to an embodiment of the present disclosure;
FIG. 29 is a view illustrating a fixed bracket and some parts of a front housing of
the washing machine according to an embodiment of the present disclosure;
FIG. 30 is a side view illustrating a coupling position between the fixed frame and
the front housing of the washing machine according to an embodiment of the present
disclosure;
FIG. 31 is a control block diagram illustrating a washing machine according to an
embodiment of the present disclosure;
FIG. 32 is a flowchart illustrating a method for controlling a washing machine according
to an embodiment of the present disclosure;
FIG. 33 is a flowchart illustrating a method for controlling a washing machine according
to an embodiment of the present disclosure;
FIG. 34 is a flowchart illustrating a method for controlling a washing machine according
to an embodiment of the present disclosure;
FIG. 35 is a flowchart illustrating a method for controlling a washing machine according
to an embodiment of the present disclosure;
FIG. 36 is a flowchart illustrating a method for controlling a washing machine according
to an embodiment of the present disclosure;
FIG. 37 is a flowchart illustrating a method for controlling a washing machine according
to an embodiment of the present disclosure;
FIG. 38 is a flowchart illustrating a method for controlling a washing machine according
to an embodiment of the present disclosure;
FIG. 39 is a flowchart illustrating a method for controlling a washing machine according
to an embodiment of the present disclosure; and
FIG. 40 is a flowchart illustrating a method for controlling a washing machine according
to an embodiment of the present disclosure.
[0039] Throughout the drawings, like reference numerals will be understood to refer to like
parts, components, and structures.
[Best Mode]
[0040] The following description with reference to the accompanying drawings is provided
to assist in a comprehensive understanding of various embodiments of the present disclosure
as defined by the claims. It includes various specific details to assist in that understanding
but these are to be regarded as merely exemplary. Accordingly, those of ordinary skill
in the art will recognize that various changes and modifications of the various embodiments
described herein can be made without departing from the scope of the present disclosure.
In addition, descriptions of well-known functions and constructions may be omitted
for clarity and conciseness.
[0041] The terms and words used in the following description and claims are not limited
to the bibliographical meanings, but, are merely used by the inventor to enable a
clear and consistent understanding of the present disclosure. Accordingly, it should
be apparent to those skilled in the art that the following description of various
embodiments of the present disclosure is provided for illustration purpose only and
not for the purpose of limiting the present disclosure as defined by the appended
claims.
[0042] It is to be understood that the singular forms "a," "an," and "the" include plural
referents unless the context clearly dictates otherwise. Thus, for example, reference
to "a component surface" includes reference to one or more of such surfaces.
[0043] Throughout the specification of the present disclosure, terms "..part", "..module",
"..member", "..block", and the like mean an element capable of being implemented by
hardware, software, or a combination thereof. As used in the specification and appended
claims, the term "..parts", "..modules", "..members", or "..blocks" may be implemented
by a single constituent element, or the term "..part", "..module", "..member", or
"..block" may include a plurality of constituent elements.
[0044] Throughout the specification of the present disclosure, if it is assumed that a certain
part is connected (or coupled) to another part, the term "connection or coupling"
means that the certain part is directly connected (or coupled) to another part and/or
is indirectly connected (or coupled) to another part. Here, direct connection may
refer to physical connection, and indirect connection may refer to electrical connection.
[0045] Throughout the specification of the present disclosure, if it is assumed that a certain
part includes a certain component, the term "comprising or including" means that a
corresponding component may further include other components unless context clearly
indicates otherwise.
[0046] In description of the present disclosure, the terms "first" and "second" may be used
to describe various components, but the components are not limited by the terms. These
terms may be used to distinguish one component from another component.
[0047] Various embodiments of a washing machine including a first washing portion and a
second washing portion according to the present disclosure will hereinafter be described
with reference to FIGS. 1, 2, 3, 4, 5, 6, 7, 8, 9, and 10.
[0048] FIG. 1 is a block diagram illustrating a washing machine according to an embodiment
of the present disclosure.
[0049] Referring to FIG. 1, the washing machine 1 according to an embodiment of the present
disclosure may include a first washing portion 10 to wash laundry, and a second washing
portion 20 that washes laundry and is operable with the first washing portion 10 at
the same time or at different times.
[0050] The first washing portion 10 may be provided to perform at least one of a washing
process, a rinsing process, and a dehydration process. The second washing portion
20 may be provided to perform at least one of a washing process, a rinsing process,
and a dehydration process. In this case, processes operable by the first washing portion
10 may be identical to processes operable by the second washing portion 20. Alternatively,
some of the processes operable by the first washing portion 10 may be identical to
some of the processes operable by the second washing portion 20, and some other processes
operable by the first washing portion 10 may be different from some other processes
operable by the second washing portion 20. In addition, processes operable by the
first washing portion 10 may also be different from processes operable by the second
washing portion 20.
[0051] Processes to be respectively performed by the first washing portion 10 and the second
washing portion 20 may be identical to or different from each other. For example,
when the first washing portion 10 performs a dehydration process, the second washing
portion 20 may perform another process different from the dehydration process, for
example, a washing process or a rinsing process. Alternatively, the second washing
portion 20 may also perform the dehydration as in the first washing portion 10.
[0052] The first washing portion 10 and the second washing portion 20 may start a predetermined
process at the same time or at different times. For example, the first washing portion
10 and the second washing portion 20 may simultaneously start the dehydration process,
or the dehydration process of the first washing portion 10 and the dehydration process
of the second washing portion 20 may be almost simultaneously started. In another
example, one of the first washing portion 10 and the second washing portion 20 may
first start the dehydration process, and the other washing portion may then start
the dehydration process after lapse of a predetermined time from the dehydration start
time of the first-driven washing portion as necessary.
[0053] Upon completion of one (e.g., a washing process) of the processes, at least one of
the first washing portion 10 and the second washing portion 20 may sequentially perform
other processes, for example, a dehydration process. In this case, at least one of
the first washing portion 10 and the second washing portion 20 may be provided to
automatically or manually perform other processes.
[0054] In addition, when the first washing portion 10 and the second washing portion 20
start the same process (e.g., a washing process) at the same time or at almost the
same time, the first washing portion 10 and the second washing portion 20 may end
or finish the above-mentioned same process at the same time or at different times.
When the first washing portion 10 and the second washing portion 20 end the above-mentioned
same process at different times, one of the first washing portion 10 and the second
washing portion 20 may start another process that is sequentially scheduled, for example,
a dehydration process, prior to execution of still another process.
[0055] In accordance with an embodiment, the first washing portion 10 and the second washing
portion 20 may be implemented using different schemes. For example, the first washing
portion 10 may be implemented as a drum-type washing machine, and the second washing
portion 20 may be implemented as an eddy-current type washing machine or an agitation-type
washing machine. In another example, the first washing portion 10 may be implemented
as an eddy-current type washing machine or an agitation-type washing machine, and
the second washing portion 20 may be implemented as a drum-type washing machine.
[0056] In another embodiment, the first washing portion 10 and the second washing portion
20 may also be implemented using homogeneous schemes. For example, both the first
washing portion 10 and the second washing portion 20 may also be implemented using
one of the drum-type washing machine, the eddy-current type washing machine, and the
agitation-type washing machine. For example, both the first washing portion 10 and
the second washing portion 20 may also be provided to perform at least one of the
washing, rising, and dehydration processes using a drum.
[0057] The above-mentioned implementation of the first washing portion 10 and the second
washing portion 20 is only the scope of the present disclosure is not limited thereto,
and various schemes may also be applied to the first washing portion 10 and the second
washing portion 20 according to selection of a designer.
[0058] The first washing portion 10 and the second washing portion 20 may be implemented
in various ways according to selection of the designer.
[0059] In accordance with an embodiment, the first washing portion 10 and the second washing
portion 20 may be stacked in a vertical direction. In other words, one of the first
washing portion 10 and the second washing portion 20 may be disposed on the other
washing machine, such that the first washing portion 10 and the second washing portion
20 may be stacked vertically. In more detail, for example, the second washing portion
20 may be disposed at an upper end of the first washing portion 10. Of course, it
should be noted that the first washing portion 10 may also be disposed at an upper
end of the second washing portion 20 as necessary. In this case, the first washing
portion 10 and the second washing portion 20 may be in contact with each other, or
may be adjacent to each other. In addition, according to other embodiments, another
device, for example, a drying machine or the like, may be disposed between the first
washing portion 10 and the second washing portion 20 as necessary.
[0060] In accordance with another embodiment, the first washing portion 10 and the second
washing portion 20 may be arranged parallel to each other. In other words, the second
washing portion 20 may also be disposed at the right or left side of the first washing
portion 10.
[0061] The first washing portion 10 and the second washing portion 20 may be integrated
into one body such that it is impossible to separate the first washing portion 10
and the second washing portion 20 from each other. The first washing portion 10 and
the second washing portion 20 may be implemented using different washing modules,
and may then be coupled and assembled with each other as necessary. In the latter
case, the first washing portion 10 and the second washing portion 20 may be detachably
coupled to each other.
[0062] The first washing portion 10 and the second washing portion 20 may be operable at
predetermined drive speeds R1 and R2, respectively. The first washing portion 10 may
remain or change the changeable predetermined drive speed (hereinafter referred to
as a first drive speed R1), and may perform at least one of the washing, rinsing,
and dehydration processes. The second washing portion 20 may remain or change the
changeable predetermined drive speed (hereinafter referred to as a second drive speed
R2), and may perform at least one of the washing, rinsing, and dehydration processes.
[0063] At least one of the first drive speed R1 and the second drive speed D2 may be fixed
within a specific time period, or may be changeable within a specific time period
as necessary. The first drive speed R1 and the second drive speed R2 may be identical
to or different from each other according to time points. If the first washing portion
10 and the second washing portion 20 perform the same process at the same time, the
first drive speed R1 and the second drive speed R2 may be substantially identical
to each other or may be changed in similar ways to each other.
[0064] As described later, the first drive speed R1 may include at least one of a rotation
speed of a first washing tub 11, a rotation speed of a first pulsator (not shown)
rotatably movable at a bottom surface of the first washing tub 11, a rotation speed
of a first washing rod (not shown) formed in a rod shape within the first washing
tub 11, and a rotation-shaft's rotation speed (hereinafter referred to as a rotation
speed of a first driver 13) produced by a first driver 13. The second drive speed
R2 may include at least one of a rotation speed of a second washing tub 21, a rotation
speed of a second pulsator (not shown) rotatably movable at a bottom surface of the
second washing tub 21, a rotation speed of a second washing rod (not shown) formed
in a rod shape within the second washing tub 21, and/or a rotation-shaft's rotation
speed (hereinafter referred to as a rotation speed of a second driver 23) produced
by a second driver 23. Although the above-mentioned embodiment has disclosed one example
including two washing portions 10 and 20 for convenience of description and better
understanding of the present disclosure, the number of the washing portions 10 and
20 is not limited thereto. If necessary, it should be noted that the present disclosure
may further include three or more washing portions. At least two of the three or four
washing portions may be disposed vertically and/or may be disposed parallel to each
other.
[0065] The respective washing portions 10 and 20 will hereinafter be described with reference
to the attached drawings.
[0066] In accordance with an embodiment, the first washing portion 10 may include a first
washing tub 11 in which laundry is introduced and washed, and a first driver 13 configured
to supply necessary rotational force either to the first washing tub 11 or to various
kinds of components installed in the first washing tub 11.
[0067] The first washing tub 11 may be formed in a substantially cylindrical shape, and
may be provided to allow laundry to be introduced therein and washed.
[0068] The first washing tub 11 may be provided to be rotatable at a fixed rotation speed
or a variable rotation speed with respect to a predetermined shaft. In this case,
the first washing tub 11 may also be implemented using a drum rotatable with respect
to a rotation shaft that faces in a lateral direction (e.g., a transverse direction),
in a vertical direction (e.g., a longitudinal direction), or in an upper direction.
In accordance with an embodiment, the first washing tub 11 may include a fixed tub
(not shown) and a rotary tub (not shown). In response to rotation of the rotary tub,
laundry stored in the first washing tub 11 may be washed.
[0069] And, a pulsator and/or rotary rod rotatable at a fixed or variable rotation speed
may be installed in the first washing tub 11. By rotation of the pulsator and/or the
rotary rod, laundry introduced in the first washing tub 11 may also be washed.
[0070] The first driver 13 may be provided to supply rotational force needed for the first
washing tub 11. In this case, the first driver 13 may directly transmit rotational
force to the rotary tub, the pulsator, the rotary rod, the drum, or the like, or may
indirectly transmit rotational force to the rotary tub, the pulsator, the rotary rod,
the drum, or the like using various devices such as a gear and the like.
[0071] The first driver 13 may be implemented using a first motor. The first motor may generate
rotational force needed to rotate the rotary tub, pulsator, rotary rod, drum, or the
like. In this case, the motor may be implemented as a predetermined motor, for example,
an alternating current (AC) motor or a brushless direct current (BLDC) motor, generally
used in washing machines.
[0072] The first driver 13 may operate to maintain or change a rotation speed under control
of the controller 30. Therefore, rotational movement of the first washing tub 11 or
constituent components (e.g., a rotary tub, a pulsator, a rotary rod, etc.) installed
in the first washing tub 11 may be carried out under control of the controller 30.
In accordance with structure types of the washing machine, the rotation speed of the
first driver 13 may be identical to or different from that of the rotary tub, the
pulsator, the rotary rod, the drum, or the like. In accordance with an embodiment,
the first washing portion 10 may further include at least one of a first feedback
signal generator 19-1 to generate a feedback signal to a control signal received from
the controller 30, a first-driver operation sensing portion 19-2 to detect a rotation
speed of the first driver 13, and a first-washing-tub operation sensing portion 19-3
to detect an internal operation of the first washing tub 11.
[0073] The first feedback signal generator 19-1 may detect and measure a control signal
generated from the controller 30, and may generate a feedback signal corresponding
to the control signal generated from the controller 30. In this case, the control
signal from the controller 30 may include information regarding a rotation speed of
the first driver 13. The first feedback signal generator 19-1 may generate a feedback
signal in the same manner as in the control signal, or may generate a feedback signal
by amplifying the control signal or by performing predefined filtering of the control
signal. The feedback signal generated by the first feedback signal generator 19-1
may be transmitted to the controller 30. The controller 30 may determine a rotation
speed designated for the first driver 13 on the basis of the feedback signal, and
may thus determine a first drive speed of the first washing portion 10.
[0074] The first-driver operation sensing portion 19-2 may detect a rotation speed of the
first driver 13, may convert the detection result into an electrical signal, and may
transmit the resultant electrical signal to the controller 30. The first-driver operation
sensing portion 19-2 may be implemented using a rotation speed sensor. The rotation
speed sensor may include a tachometer, an encoder, a toothed-wheel sensor, etc. The
tachometer may include, for example, an electrical tachometer and/or a photoelectric
tachometer. The encoder may include, for example, an optical incremental encoder,
an optical absolute encoder, a magnetic encoder, and/or a resolver. The first-driver
operation sensing portion 19-2 may be implemented using various sensors capable of
detecting a rotation speed of the first driver 13.
[0075] The first-washing-tub operation sensing portion 19-3 may detect a rotation speed
of the first washing tub 11, and may output an electrical signal corresponding to
the detection result to the controller 30. The first-washing-tub operation sensing
portion 19-3 may be implemented using a predetermined rotation speed sensor in the
same manner as in the first-driver operation sensing portion 19-2. The rotation speed
sensor may include, for example, a tachometer, an encoder, a toothed-wheel sensor,
etc.
[0076] In accordance with an embodiment, the first washing portion 10 may include one of
the first feedback signal generator 19-1, the first-driver operation sensing portion
19-2, and the first-washing-tub operation sensing portion 19-3, or may include at
least two of the first feedback signal generator 19-1, the first-driver operation
sensing portion 19-2, and the first-washing-tub operation sensing portion 19-3.
[0077] The controller 30 may properly acquire information (e.g., the first drive speed R1)
related to the operation of the first washing portion 10 using at least one of the
first feedback signal generator 19-1, the first-driver operation sensing portion 19-2,
and the first-washing-tub operation sensing portion 19-3.
[0078] In accordance with an embodiment, the second washing portion 20 may include the second
washing tub 21 in which laundry is introduced and washed, and a second driver 23 configured
to supply necessary rotational force either to the second washing tub 21 or to various
kinds of components installed in the second washing tub 21.
[0079] The second washing tub 21 may be formed in a substantially cylindrical shape that
is substantially identical to or different from the first washing tub 11, and may
be provided to receive and wash laundry.
[0080] The second washing tub 21 may be provided to be rotatable at a fixed rotation speed
or a variable rotation speed with respect to a predetermined shaft. In this case,
the second washing tub 21 may also be implemented using a drum rotatable with respect
to a rotation shaft that faces in a lateral direction (e.g., a transverse direction),
in a vertical direction (e.g., a longitudinal direction), or in an upper direction.
[0081] In accordance with an embodiment, the second washing tub 21 may include a fixed tub
(not shown) and a rotary tub (not shown). In response to rotation of the rotary tub,
laundry stored in the second washing tub 21 may be washed.
[0082] In accordance with an embodiment, a pulsator may be installed in the second washing
tub 21, or the rotary rod may be installed in the second washing tub 21. By rotation
of the pulsator and/or the rotary rod, laundry introduced to the second washing tub
21 may be washed.
[0083] The second driver 23 may be provided to supply power needed for the second washing
tub 21. In detail, the second driver 23 may directly or indirectly transmit rotational
force to the rotary tub, the pulsator, the rotary rod, the drum, or the like.
[0084] The second driver 23 may be implemented using a second motor in the same manner as
in the first driver 13. The second motor of the second driver 23 may be implemented
using a motor generally used in washing machines.
[0085] The second driver 23 may operate to maintain or change a rotation speed under control
of the controller 30. Therefore, operation of the second washing tub 21 may be controlled
by the second driver 23. In this case, the rotation speed of the second driver 23
may be identical to or different from that of the rotary tub, the pulsator, the rotary
rod, or the drum.
[0086] In accordance with an embodiment, the second washing portion 20 may include a second
feedback signal generator 29-1 to generate a feedback signal to a control signal received
from the controller 30, a second-driver operation sensing portion 29-2 to detect a
rotation speed of the second driver 23, and a second-driver operation sensing portion
29-3 to detect an internal operation of the second washing tub 21.
[0087] The controller 30 may acquire information (e.g., the second drive speed R2) related
to the operation of the second washing portion 20 using at least one of the second
feedback signal generator 29-1, the second-driver operation sensing portion 29-2,
and the second-washing-tub operation sensing portion 29-3.
[0088] The second feedback signal generator 29-1, the second-driver operation sensing portion
29-2, and the second-washing-tub operation sensing portion 29-3 may be substantially
identical to the first feedback signal generator 19-1, the first-driver operation
sensing portion 19-2, and the first-washing-tub operation sensing portion 19-3 of
the first washing portion 10, respectively, and as such a detailed description thereof
will herein be omitted for convenience of description.
[0089] In accordance with an embodiment, the second washing portion 20 may include one of
the second feedback signal generator 29-1, the second-driver operation sensing portion
29-2, and the second-washing-tub operation sensing portion 29-3, or may include at
least two of the second feedback signal generator 29-1, the second-driver operation
sensing portion 29-2, and the second-washing-tub operation sensing portion 29-3.
[0090] In order to detect or measure the respective drive speeds (i.e., the first drive
speed R1 and the second drive speed R2), the first washing portion 10 and the second
washing portion 20 may be implemented either using homogeneous signal generators or
sensors or using heterogeneous signal generators or sensors. For example, the first
washing portion 10 may include the first-driver operation sensing portion 19-2 to
detect the operation of the first driver 13, and the second washing portion 20 may
include the second-driver operation sensing portion 29-2 to detect the operation of
the second driver 23 in the same manner as in the first washing portion 10. In another
example, the first washing portion 10 may include the first-driver operation sensing
portion 19-2 to detect the operation of the first driver 13, and the second washing
portion 20 may include the second feedback signal generator 29-1 to generate a feedback
signal to the control signal generated from the controller 30 in a different way from
the first washing portion 10.
[0091] The controller 30 may perform a variety of operations related to the washing machine
1, and may control the washing machine 1 or overall operation of constituent components
of the washing machine 1. The controller 30 may include at least one processor implemented
by at least one or two semiconductor chips or associated constituent components. The
at least one processor may be implemented using a central processing unit (CPU), a
micro controller unit (MCU), a microprocessor (Micom), an application processor (AP),
an electronic control unit (ECU), and/or other electronic devices capable of processing
a variety of operations and generating various control signals.
[0092] The controller 30 may perform predetermined operation, processing, and control operation
by driving an application (referred to as a program or application (App)) stored in
a storage portion 40, or may also perform predetermined operation, processing, and
control operation using a predefined application. Here, the application may be pre-written
by a designer and then stored in the storage portion 40, or may be acquired or updated
through an electronic software distribution (ESD) network that is accessible by the
washing machine 1 over a wired or wireless communication network.
[0093] In accordance with an embodiment, the controller 30 may generate at least one of
a control signal of the first driver 13 and a control signal of the second driver
23, may transmit the generated control signal to at least one of the first driver
13 and the second driver 23, and may thus control at least one of the first driver
13 and the second driver 23. In accordance with an embodiment, the controller 30 may
transmit a control signal for controlling at least one of the first driver 13 and
the second driver 23 to at least one switch (not shown) for connecting at least one
of the first driver 13 and the second driver 23 to a power-supply portion 49, such
that at least one switch may electrically connect the power-supply portion 49 to at
least one of the first driver 13 and the second driver 23, or may sever electrical
connection between the power-supply portion 49 and at least one of the first driver
13 and the second driver 23, thereby controlling at least one of the first driver
13 and the second driver 23.
[0094] By the above-mentioned scheme, at least one of the first washing portion 10 corresponding
to the first driver 13 and the second washing portion 20 corresponding to the second
driver 23 may operate under control of the controller 30.
[0095] In other words, at least one of the first washing portion 10 and the second washing
portion 20 may perform at least one of a washing process, a rinsing process, and a
dehydration process upon receiving a control signal from the controller 30. The controller
30 may transmit the above-mentioned control signal to at least one of the first driver
13 and the second driver 23 through a circuit, a conductive wire, and/or a wireless
communication network.
[0096] The controller 30 may receive information (i.e., the first drive speed R1 of the
first washing portion 10) related to the operation of the first washing portion 10
from at least one of the first feedback signal generator 19-1, the first-driver operation
sensing portion 19-2, and the first-washing-tub operation sensing portion 19-3, and
may also receive information (i.e., the second drive speed R2 of the second washing
portion 20) related to the operation of the second washing portion 20 from at least
one of the second feedback signal generator 29-1, the second-driver operation sensing
portion 29-2, and the second-washing-tub operation sensing portion 29-3. The controller
30 may receive the above-mentioned information through a circuit, a conductive wire,
and/or a wireless communication network.
[0097] In accordance with an embodiment, the controller 30 may generate a control signal
of the second washing portion 20 on the basis of information related to the operation
of the first washing portion 10, or may generate a control signal of the first washing
portion 10 on the basis of information related to the operation of the second washing
portion 20. In detail, the controller 30 may control maintenance or adjustment of
the second drive speed R2 of the second washing portion 20 on the basis of the first
drive speed R1 of the first washing portion 10, or may control maintenance or adjustment
of the first drive speed R1 of the first washing portion 10 on the basis of the second
drive speed R2 of the second washing portion 20. A detailed description thereof will
hereinafter be given.
[0098] The storage portion 40 may store a program or information needed to operate the controller
30 therein. In detail, the storage portion 40 may store applications related to operation,
processing, and control action of the controller 30, may store various kinds of information
needed for the above-mentioned operation, processing, and control action, or may store
various kinds of information acquired by the operation processing result or the control
result. For example, the storage portion 40 may store a first target speed, a second
target speed, and first to seventh reference speeds as electrical signal formats or
various other available formats.
[0099] The storage portion 40 may be implemented using magnetic disk storage media, such
as a hard disk or a floppy disk, may be implemented using optical media, such as a
magnetic tape, a compact disk (CD) or a digital versatile disc (DVD), may be implemented
using magneto-optical media such as a floptical disk, or may be implemented using
semiconductor storage devices, such as a read only memory (ROM), a random access memory
(RAM), a secure digital (SD) card, a flash memory, and a solid state drive (SSD).
[0100] A user interface (Ul) 45 may receive various kinds of commands or information related
to the washing machine 1 from a user, and may visually or audibly provide various
kinds of information related to the washing machine 1. For example, the UI 45 may
receive a command for starting operation of the first washing portion 10, a command
for starting operation of the second washing portion 20, a command for starting a
predetermined process (e.g., a dehydration process) executable by the first washing
portion 10, or a command for starting a predetermined process (e.g., a dehydration
process) executable by the second washing portion 20. The UI 45 may independently
display a current operation state of the first washing portion 10 or a current operation
state of the second washing portion 20, or may audibly output the current operation
state of the first washing portion 10 or the current operation state of the second
washing portion 20.
[0101] The power-supply portion 49 may supply necessary power to constituent components
of the washing machine 1. The power-supply portion 49 may be a commercial power source,
or may be implemented using at least one battery embedded in the washing machine 1.
[0102] A method for allowing the first washing portion 10 or the second washing portion
20 to sequentially perform a washing process, a rinsing process, and a dehydration
process will hereinafter be described with reference to FIG. 2.
[0103] FIG. 2 is a graph illustrating an example of change in a drive speed of the first
washing portion or the second washing portion in the washing and dehydration processes
of the washing machine. In FIG. 2, an X axis may denote a time, and a Y axis may denote
a rotation speed, for example, revolutions per minute (RPM).
[0104] Referring to FIG. 2, the first washing portion 10 or the second washing portion 20
may sequentially perform a washing process P1, a rinsing process P2, and a dehydration
process P3 according to a control signal of the controller 30.
[0105] In more detail, when the user inputs an operation start command of the first washing
portion 10 or the second washing portion 20 by manipulating the UI 45, the first washing
portion 10 or the second washing portion 20 may start operation and then perform the
washing process P1. In this case, the first washing portion 10 or the second washing
portion 20 may be controlled in a manner that the first drive speed or the second
drive speed is changed according to a predefined pattern, is identical to a predetermined
speed (Rd1), or closely approximates the predetermined speed (Rd1).
[0106] Upon completion of the washing process P1, the first washing portion 10 or the second
washing portion 20 may sequentially perform the rinsing process P2. The rinsing process
P2 may be omitted as necessary.
[0107] Upon completion of the rinsing process P2, the first washing portion 10 or the second
washing portion 20 may sequentially perform the dehydration process P3. During the
dehydration process P3, the first drive speed of the first washing portion 10 or the
second drive speed of the second washing portion 20 may abruptly increase (P31), may
increase to a drive speed Rd2 needed for dehydration, and may be kept at the drive
speed Rd2 (P32). Upon completion of the dehydration process P3, the first drive speed
or the second drive speed may be reduced and arrive at zero '0' (P33).
[0108] If the above-mentioned processes P1 to P3 are carried out, an average rpm RM2 in
the dehydration process P3 may be generally higher than an average rpm RM1 in the
washing process P1. In other words, during the dehydration process P3, the first washing
tub 11, the pulsator, the rotary rod, etc. of the first washing portion 10, or the
second washing tub 21, the pulsator, the rotary tub, etc. of the second washing portion
20 may rotate at a higher speed than in the washing process P1. As a result, overall
vibration of the washing machine 1 may occur according to situations. Specifically,
when the first washing portion 10 and the second washing portion 20 simultaneously
perform the dehydration process P3, both the first washing portion 10 and the second
washing portion 20 operate at a high drive speed, such that vibration of the washing
machine 1 is greatly increased, resulting in greater inconvenience of use.
[0109] In order to prevent such vibration, the controller 30 may control the drive speed
of at least one of the first washing portion 10 and the second washing portion 20
on the basis of the drive speed of the other washing portion 10 or 20.
[0110] A method for allowing the controller 30 to control the washing machine 1 will hereinafter
be described with reference to FIGS. 3 to 10. For convenience of description and better
understanding of the present disclosure, a method for controlling the washing machine
1 on the basis of the situation in which the first washing portion 10 and the second
washing portion 20 simultaneously perform the dehydration process will hereinafter
be described with reference to the attached drawings. However, the scope of the present
disclosure is not limited thereto, and the control method to be described later may
also be applied to other situations in which vibration may occur according to operations
of the first washing portion 10 and the second washing portion 20. For example, in
a first case in which the first washing portion 10 performs the washing process or
the rinsing process or the second washing portion 20 performs the dehydration process,
or in a second case in which the first washing portion 10 performs the dehydration
process or the second washing portion 20 performs the washing process or the rinsing
process, the control method to be described later may be equally applied to the first
case and the second case, or may be partially modified and then applied to the first
case and the second case as necessary.
[0111] FIG. 3 is a conceptual diagram illustrating a method for controlling a rotation speed
of the second washing tub according to an embodiment of the present disclosure.
[0112] FIG. 4 is a graph illustrating an example of change in a rotation speed of the first
washing tub according to an embodiment of the present disclosure. In FIGS. 3 and 4,
an X axis may denote a time, and a Y axis may denote a rotation speed, for example,
RPM.
[0113] Referring to FIG. 3, after the second washing portion 20 performs the washing process
at a variable or fixed second drive speed R2 having a predefined pattern (G10), the
second washing portion 20 may perform the rinsing process under control of the controller
30 as necessary, and may start the dehydration process at a first dehydration start
time t10.
[0114] If the dehydration process starts operation, the second drive speed R2 of the second
washing portion 20 may gradually increase.
[0115] Referring to FIG. 4, the first washing portion 10 may lead or lag the operation start
time of the second washing portion 20, or may start operation at the same time that
the second washing portion 20 starts operation. The first washing portion 10 may perform
the washing process at a variable or fixed first drive speed R1 having a predefined
pattern (G20). Thereafter, the first washing portion may start the dehydration processes
at a second dehydration start time t20 (G21 and G22). Here, the second dehydration
start time t20 may be identical to or different from the first dehydration start time
t10. In the latter case, the second dehydration start time t20 may lead or lag the
first dehydration start time t20 as necessary.
[0116] At one time point (t11 of FIG. 3 and t21 of FIG. 4) in a time section in which the
second drive speed R2 of the second washing portion 20 increases, the first drive
speed R1 of the first washing portion 10 may be identical to a predefined first reference
speed F10 (G21), or may be higher than the first reference speed F10 (G22). The first
reference speed F10 may be arbitrarily defined by a designer or user. The first reference
speed F10 may be defined by, for example, an arbitrary value that is equal to or higher
than a half of the second reference speed F20. In detail, for example, although the
first reference speed F10 may be set to 500 rpm or an approximate value thereto, the
scope of the present disclosure is not limited thereto.
[0117] Upon receiving a signal from at least one of the first feedback signal generator
19-1, the first-driver operation sensing portion 19-2, and the first-washing-tub operation
sensing portion 19-3, the controller 30 may determine whether the first drive speed
R1 of the first washing portion 10 is identical to the first reference speed F10 (G21)
or may be higher than the first reference speed F10 (G22).
[0118] When the first drive speed R1 of the first washing portion 10 is identical to the
first reference speed F10 (G21) or is higher than the first reference speed F10 (G22),
the controller 30 may compare the second drive speed R2 of the second washing portion
20 with the second reference speed F20. The second reference speed F20 may be arbitrarily
defined according to selection of the designer or user. For example, the second reference
speed F20 may also be defined as a maximum drive speed executable by the second washing
portion 20 or an approximate value thereto. For example, although the second reference
speed F20 may be set to 800rpm or an approximate value thereto, the scope of the present
disclosure is not limited thereto. The second reference speed F20 may be set not only
to 800rpm or an approximate value thereto, but also to an arbitrary value selectable
by the designer or user.
[0119] If the first drive speed R10 at a specific time t11 or t21 is less than the second
reference speed F20 as shown in FIG. 2, the controller 30 may increase the second
drive speed R2 of the second washing portion 20 to a first target speed E10. In other
words, until the second washing tub 21, the rotary tub, the pulsator, or the rotary
rod of the second washing portion 20 rotates at the first target speed E10, a rotation
speed of the second washing tub 21, the rotary tub, the pulsator, or the rotary rod
may increase.
[0120] Upon receiving an electrical signal from at least one of the second feedback signal
generator 29-1, the second-driver operation sensing portion 29-2, and the second-washing-tub
operation sensing portion 29-3, the controller 30 may determine whether the second
drive speed R2 reaches the first target speed E10.
[0121] Although the first target speed E10 is higher than the second reference speed F20
as shown in FIG. 2, the scope of the first target speed E10 is not limited thereto.
In accordance with an embodiment, the first target speed E10 may be identical to the
second reference speed F20 or may be less than the second reference speed F20. The
first target speed E10 may be set to a maximum drive speed executable by the second
washing portion 20 according to selection of the designer or user, or may be set to
an approximate value less than the maximum drive speed. In accordance with an embodiment,
the first target speed E10 may be set to 800 rpm or an approximate value thereto,
the scope of the present disclosure is not limited thereto.
[0122] When the second drive speed R2 reaches the first target speed E10, the controller
30 may control the second driver 23 in a manner that the second drive speed R2 is
gently or abruptly reduced. In this case, the second drive speed R2 may be reduced
to zero '0' or an approximate value thereto (G11).
[0123] For example, when the second drive speed R2 reaches the first target speed E10, the
controller 30 may shut off the power applied to the second driver 23 and/or may control
a brake system (not shown) coupled to a rotation shaft of the second driver 23, such
that the controller 30 may reduce the second drive speed R2.
[0124] As described above, the above-mentioned method for increasing the second drive speed
R2 to the first target speed E10, and reducing the second drive speed R2 to zero '0'
either as soon as the second drive speed R2 reaches the first target speed E10 or
within a predetermined time from the time at which second drive speed R2 reaches the
first target speed E10 may be referred to as a touch-spin scheme.
[0125] While the second washing portion 20 is controlled according to the touch-spin scheme,
the first washing portion 10 may remain at the same speed as the first reference speed
F10 or may continuously operate at a speed P21 higher than the first reference speed
F10. As described above, since the second drive speed R2 of the second washing portion
20 reaches zero '0' by the touch-spin scheme at a time t13, only the first washing
portion 10 may operate at a predetermined speed during a predetermined time. As a
result, vibration encountered when the first washing portion 10 and the second washing
portion simultaneously operate at a high drive speed may be removed or reduced.
[0126] In accordance with an embodiment, after completion of the dehydration process of
the first washing portion 10 at a time t22, if the first drive speed R1 starts decreasing
at a specific time t22-1 or t22-2, if the first drive speed R1 is currently decreasing,
or if the first drive speed R1 reaches zero '0' or an approximate value thereto at
a specific time t22-3 (G21 and G22), the second washing portion 20 starts operation
under control of the controller 30, such that the second drive speed R2 may increase
again (G13). An increase start time t13-1 of the second drive speed R2 may include
deceleration start times t22-1 and t22-2 of the first drive speed R1, a specific time
t22-3 at which the first drive speed R2 reaches zero '0' or an approximate value thereto,
or an arbitrary time in the range t22 including the times t22-1, t22-2, and t22-3.
Accordingly, the second washing portion 20 may perform a necessary dehydration process.
[0127] FIG. 5 is a graph illustrating an example of a method for controlling a rotation
speed of the second washing tub according to an embodiment of the present disclosure.
[0128] FIG. 6 is a graph illustrating an example of change in a rotation speed of the first
washing tub according to an embodiment of the present disclosure. In the same manner
as described above, in FIGS. 5 and 6, an X axis may denote a time, and a Y axis may
denote a rotation speed, for example, RPM.
[0129] Referring to FIG. 5, the second washing portion 20 may perform the washing process
at a variable or fixed second drive speed R2 having a predefined pattern (G10). The
second washing portion 20 may start the dehydration process at a first dehydration
start time t10. If the dehydration process starts at the first dehydration start time
t10, the second drive speed R2 may increase a predefined speed, for example, a first
target speed E10, and the second washing portion 20 may remain the first target speed
E10 or may operate at an approximate speed to the first target speed E10. Although
the first target speed E10 is set to 800 rpm or an approximate value thereto as described
above, the scope of the present disclosure is not limited thereto.
[0130] Referring to FIG. 6, the first washing portion 10 may also perform the washing process
G20 along with the second washing portion 20. In this case, the washing process G20
of the first washing portion 10 may lead or lag a start time of the washing process
G10 of the second washing portion 20, or may start at the same time that the washing
process G10 of the second washing portion 20 starts operation. The first washing portion
10 may start the dehydration process G23 or G24 at a second dehydration start time
t20. As described above, the second dehydration start time t20 may be identical to
or different from the first dehydration start time t10.
[0131] Upon receiving an electrical signal from at least one of the first feedback signal
generator 19-1, the first-driver operation sensing portion 19-2, and the first-washing-tub
operation sensing portion 19-3, the controller 30 may decide the first drive speed
R1. Upon receiving an electrical signal by at least one of the second feedback signal
generator 29-1, the second-driver operation sensing portion 29-2, and the second-washing-tub
operation sensing portion 29-3, the controller 30 may decide the second drive speed
R2 of the second washing portion 20.
[0132] As can be seen from FIG. 6, the controller 30 may determine whether the first drive
speed R1 of the first washing machine 10 is identical to a predefined third reference
speed F21 (G23) or is higher than the third reference speed F21 (G24). In this case,
the third reference speed F21 may be defined by the user or designer. For example,
although the third reference speed F21 may be set to 500 rpm or an approximate value
thereto, the scope of the present disclosure is not limited thereto, and the third
reference speed F21 may be defined in various ways according to selection of the designer
or user. The third reference speed F21 may also be set to a speed identical to the
first reference speed F10.
[0133] At a specific time t23, if the first drive speed R1 is identical to the third reference
speed F21 (G23) or is higher than the third reference speed F21 (G24), the controller
30 may compare the second drive speed R2 with a second reference speed F20.
[0134] If the second drive speed R2 is identical to the second reference speed F20 or is
higher than the second reference speed F20, the controller 30 may control the second
washing portion 20 to temporarily stop the dehydration process (G15). Stoppage of
the dehydration process of the second washing portion 20 may be achieved by shutting
off the power supplied to the first driver 13 of the second washing portion 20. Upon
completion of the dehydration process, the second drive speed R2 may decrease (G15).
Here, although the second reference speed F20 is set to 800 rpm or an approximate
value thereto as described above, the scope of the present disclosure is not limited
thereto. The second reference speed F20 may be set to a speed identical to the first
target speed E10.
[0135] In accordance with an embodiment, the second drive speed R2 may be reduced from a
specific time t14 identical to a time point t23 at which the first drive speed R1
of the first washing portion 10 is identical to a third reference speed F21 (G23)
or is higher than the third reference speed F21, or may also be reduced from a time
t14-1 after lapse of a predetermined time Δt14 from the specific time t14.
[0136] Accordingly, the second drive speed R2 of the second washing portion 20 is reduced
(G15).
[0137] During stoppage of the operation of the second washing portion 20, the first washing
portion 10 may continuously perform the dehydration process (G23 and G24). Therefore,
vibration encountered when both the first washing portion and the second washing portion
20 perform the dehydration process may be removed or reduced. As shown in FIG. 6,
the second washing portion 20 may finish or end the dehydration process at a specific
time t24-3.
[0138] In accordance with an embodiment, the second washing portion 20 may start operation
under control of the controller 30. In this case, the second washing portion 20 may
start operation either at an deceleration start time t24-1 or t24-2 of the first drive
speed R1, at a time t24-3 at which the first drive speed R1 reaches zero '0' or an
approximate value thereto, or at an arbitrary time in the range t24 including the
times t24-1, t24-2, and t24-3. Therefore, the second drive speed R2 may increase (G16),
and the second washing portion 20 may perform the residual dehydration process.
[0139] FIG. 7 is a graph illustrating an example of a method for controlling a rotation
speed of the second washing tub according to an embodiment of the present disclosure.
[0140] FIG. 8 is a graph illustrating an example of change in a rotation speed of the first
washing tub according to an embodiment of the present disclosure. In the same manner
as described above, in FIGS. 7 and 8, an X axis may denote a time, and a Y axis may
denote a rotation speed, for example, RPM.
[0141] Referring to FIGS. 7 and 8, the second washing portion 20 and the first washing portion
10 may perform the dehydration process at a first dehydration start time t10 and a
second dehydration start time t20, respectively. As described above, the first dehydration
start time t10 may be identical to or different from the second dehydration start
time t20.
[0142] When the dehydration process starts operation, the second drive speed R2 of the second
washing portion 20 may increase to a fourth reference speed F12, and may maintain
the fourth reference speed F12. The fourth reference speed F12 may be arbitrarily
defined by the designer or user. For example, the fourth reference speed F12 may be
set to 500 rpm or an approximate value thereto. However, the scope of the present
disclosure is not limited thereto, and the fourth reference speed F12 may be defined
in various ways according to selection of the designer or user. The first drive speed
R1 of the first washing portion 10 may also increase in response to beginning of the
dehydration process.
[0143] After the second drive speed R2 is kept at the fourth reference speed F12, the controller
30 may decide the first drive speed R1 of the first washing portion 10 upon receiving
an electrical signal from at least one of the first feedback signal generator 19-1,
the first-driver operation sensing portion 19-2, and the first-washing-tub operation
sensing portion 19-3.
[0144] Sequentially, the controller 30 may compare the first drive speed R1 with a predefined
fifth reference speed F22. Here, the fifth reference speed F22 may be arbitrarily
defined by the user or designer. For example, the fifth reference speed F22 may be
set to 500 rpm or an approximate value thereto. However, the scope of the present
disclosure is not limited thereto. In accordance with an embodiment, the fifth reference
speed F22 may also be identical to the fourth reference speed F12.
[0145] As shown in FIG. 8, if the first drive speed R1 is equal to or less than the fifth
reference speed F22 at a time t25 (G26), the second drive speed R2 may increase to
a second target speed E11 or an approximate speed thereto (G17). Here, the second
target speed E11 may be set to a maximum drive speed executable by the second washing
portion 20 according to selection of the designer or user, or may also be set to a
speed that is less than the maximum drive speed or an approximate speed thereto. For
example, the second target speed E11 may be set to 800 rpm or an approximate speed
thereto. However, the scope of the present disclosure is not limited thereto. The
second target speed E11 may be identical to the first target speed E10.
[0146] In accordance with an embodiment, the controller 30 may control the first driver
13 in a manner that the second drive speed R2 maintains the second target speed E11
during a predefined maintenance time. Here, the predefined maintenance time may be
arbitrarily defined by the user or designer, and may include, for example, 1 minute,
2 minutes, or other arbitrary times. The controller 30 may determine whether the predefined
maintenance time elapses using a separate clock embedded in the washing machine.
[0147] After lapse of the predefined maintenance time, the controller 30 may control the
second drive speed R2 to decrease. In this case, the controller 30 may also control
the second driver 23 in a manner that the second drive speed R2 is set to the fourth
reference speed F12 or an approximate value thereto.
[0148] As can be seen from FIG. 8, when the first drive speed R2 is higher than the fifth
reference speed F22 at the time t25 (G25), the second washing portion 20 may be controlled
to maintain the second drive speed R2 (G18).
[0149] After lapse of a predefined decision pending period Δt16 from a specific time at
which the second drive speed R2 is kept at the fourth reference speed F12, the controller
30 may re-determine the first drive speed R1 of the first washing portion 10 on the
basis of an electrical signal received from at least one of the first feedback signal
generator 19-1, the first-driver operation sensing portion 19-2, and the first-washing-tub
operation sensing portion 19-3. Here, the decision pending period Δt16 may be arbitrarily
defined either by the user or designer or by the controller 30. The decision pending
period Δt16 may include, for example, 3 seconds, 10 seconds, 1 minute, or other arbitrary
times. The decision pending period Δt16 may be changeable or may be fixed.
[0150] In accordance with an embodiment, at an arbitrary time after the second drive speed
R2 maintains the fourth reference speed F12, the controller 30 may also re-determine
the first drive speed R1 of the first washing portion 10 on the basis of an electrical
signal received from at least one of the first feedback signal generator 19-1, the
first-driver operation sensing portion 19-2, and the first-washing-tub operation sensing
portion 19-3.
[0151] The controller 30 may re-compare the newly-decided first drive speed R1 with the
fifth reference speed F22. If the first drive speed R1 is still higher than the fifth
reference speed F22 even at a time t16-1 or t25-1 where the decision pending period
Δt16 elapses (G25), the second washing portion 20 may be controlled to maintain the
second drive speed R2 (G18-1).
[0152] In contrast, as shown in FIG. 8, if the first drive speed R1 is equal to or higher
than the fifth reference speed F22 at the time t16-1 or t25-1 (G25-1) where the decision
pending period Δt16 elapses due to completion of the dehydration process or the like,
the second drive speed R2 may increase to the second target speed E11 as shown in
FIG. 7 (G17-1). As described above, the controller 30 may control the second washing
portion 20 in a manner that the second drive speed R2 maintains the second target
speed E11 during the predefined time period. After lapse of the predefined time period,
the second drive speed R2 may be decreased. In this case, the second drive speed R2
may also be reduced to the fourth reference speed F12 or an approximate value thereto.
[0153] As described above, the controller 30 may periodically or arbitrarily perform decision
of the first drive speed R1 and adjustment of the second drive speed R2 in response
to the decided first drive speed R1, and may also continuously perform the above-mentioned
decision and adjustment operations during the dehydration process.
[0154] As described above, the speed R2 of the second washing portion 20 may be controlled
in response to the speed R1 of the first washing portion 10. In detail, when the first
drive speed R1 is higher than a predetermined reference (i.e., the fifth reference
speed), the controller 30 may control the second drive speed R2 to be relatively reduced.
When the first drive speed R1 is less than the predetermined reference, the controller
30 may control the second drive speed R2 to be relatively increased. As a result,
vibration caused by simultaneous operation of the first washing portion 10 and the
second washing portion 20 may be relatively reduced.
[0155] FIG. 9 is a graph illustrating an example of a method for controlling a rotation
speed of the first washing tub according to an embodiment of the present disclosure.
[0156] FIG. 10 is a graph illustrating an example of change in a rotation speed of the second
washing tub according to an embodiment of the present disclosure. In the same manner
as described above, in FIGS. 9 and 10, an X axis may denote a time, and a Y axis may
denote a rotation speed, for example, RPM.
[0157] The above-mentioned operations may also be applied to a method for adjusting the
first drive speed R1 of the first washing portion 10 on the basis of the second drive
speed R2 of the second washing portion 20.
[0158] Referring to FIGS. 9 and 10, the second washing portion 20 and the first washing
portion 10 may perform the dehydration process at the dehydration start time t10 and
another dehydration start time t20, respectively.
[0159] In accordance with an embodiment, when the dehydration process starts, the second
drive speed R2 of the second washing portion 20 may increase according to a predetermined
pattern according to beginning of the dehydration process as shown in FIG. 10, the
first drive speed R1 of the first washing portion 10 may increase to a sixth reference
speed F23 and be kept at the sixth reference speed F23 as shown in FIG. 9. The sixth
reference speed F23 may be arbitrarily defined by the designer or user, and may be
set to, for example, 500 rpm or an approximate value thereto. The sixth reference
speed F23 may also be identical to the fourth reference speed F12 as necessary.
[0160] While the first drive speed R2 maintains the sixth reference speed F23, the controller
30 may determine the second drive speed R2 of the second washing portion 20 using
an electrical signal received from at least one of the second feedback signal generator
29-1, the second-driver operation sensing portion 29-2, and the second-washing-tub
operation sensing portion 29-3.
[0161] Sequentially, the controller 30 may compare the second drive speed R2 with the seventh
reference speed F13.
[0162] As shown in FIG. 10, if the second drive speed R2 is identical to the seventh reference
speed F13 or is less than the seventh reference speed F13 at a time t17 or t26 (G19-2),
the controller 30 may control the first washing portion 10 in a manner that the first
drive speed R1 increases to a third target speed E21 or an approximate value thereto
(G27). In this case, the third target speed E21 may be arbitrarily defined according
to selection of the designer or user. For example, the third target speed E21 may
be set to a maximum drive speed executable by the first washing portion 10 according
to selection of the designer or user, or may also be set to a speed that is less than
the maximum drive speed or an approximate speed thereto. For example, although the
third target speed E21 may be set to 800 rpm or an approximate value thereto, the
scope of the present disclosure is not limited thereto. The third target speed E21
may also be identical to at least one of the first target speed E10 and the second
target speed E11.
[0163] In accordance with an embodiment, the first drive speed R1 may be controlled to maintain
the third target speed E21 during a predefined maintenance time. As described above,
the predefined maintenance time may be arbitrarily defined by the user or designer,
and may include, for example, 1 minute, 2 minutes, or other arbitrary times.
[0164] After lapse of the predefined maintenance time, the first drive speed R1 may be controlled
to decrease in the same manner as described above. In this case, the first drive speed
R1 may also be reduced to a sixth reference speed F23 or an approximate value thereto.
[0165] As can be seen from FIG. 10, if the second drive speed R2 is higher than a seventh
reference speed F22 at the time t17 or t26 (G19), the first drive speed R1 of the
first washing portion 10 may be controlled to maintain the seventh reference speed
F23 (G28).
[0166] After lapse of a decision pending period Δt26 from a specific time at which the first
drive speed R1 maintains the sixth reference speed F22, the controller 30 may re-determine
the second drive speed R2 of the second washing portion 20 on the basis of an electrical
signal received from at least one of the second feedback signal generator 29-1, the
second-driver operation sensing portion 29-2, and the second-washing-tub operation
sensing portion 29-3, and may re-compare the re-determined second drive speed R2 with
the seventh reference speed F13. Here, the decision pending period Δt26 may be arbitrarily
defined by the user or designer.
[0167] If the second drive speed R2 is higher than the seventh reference speed F13 at a
time t17-1 or t26-1 where the decision pending period Δt26 elapses (G19) the first
drive speed R1 of the first washing portion 10 may continuously maintain the seventh
reference speed F23 (G28-1).
[0168] In contrast, if the second drive speed R2 is identical to the seventh reference speed
F13 or is less than the seventh reference speed F13 at the time t17-1 or t26-1 where
the decision pending period Δt26 elapses (G19-1), the first drive speed R1 may increase
to the third target speed E21 (G27-1). In this case, the first drive speed R1 maintains
the third target speed E21 during a predefined maintenance time. After lapse of the
predefined maintenance time, the first drive speed R1 may be reduced to a predefined
speed, for example, a seventh reference speed F23.
[0169] The above-mentioned operations may be periodically carried out or may be carried
out at an arbitrary time. During the dehydration process, the above-mentioned operations
may be continuously repeated.
[0170] In accordance with an embodiment, the controller 30 may be provided to selectively
perform the control process of the second drive speed R2 as shown in FIGS. 7 and 8,
or the control process of the first drive speed R1 as shown in FIGS. 9 and 10. In
this case, the controller 30 may persistently monitor a change (or variation) in the
first drive speed R1 and the second drive speed R2, and may decide which one of the
first drive speed R1 and the second drive speed R2 first reaches a reference speed,
such that the controller 30 may determine which one of the control process of the
second drive speed R2 of FIGS. 7 and 8 and the control process of the first drive
speed R1 of FIGS. 9 and 10 will be carried out on the basis of the decision result.
For example, if the second drive speed R2 first reaches the fourth reference speed
F12 at a time earlier than the first drive speed R1, the controller 30 may decide
to adjust the second drive speed R2 on the basis of the first drive speed R1. In contrast,
if the first drive speed R2 first reaches the sixth reference speed F23 at a time
earlier than the second drive speed R2, the controller 30 may decide to adjust the
first drive speed R1 on the basis of the second drive speed R2, and may control one
of the first washing portion 10 and the second washing portion 20 according to the
decision result.
[0171] A washing machine according to another embodiment of the present disclosure will
hereinafter be described with reference to FIGS. 11 to 24.
[0172] FIG. 11 is a block diagram illustrating a washing machine according to an embodiment
of the present disclosure.
[0173] Referring to FIG. 11, a washing machine 2 may include a third washing portion 50
to wash laundry, and a fourth washing portion 60 to wash laundry. The third washing
portion 50 and the fourth washing portion 60 may operate independently from each other,
or may operate in a cooperative manner. The third washing portion 50 and the fourth
washing portion 60 may operate at the same time or at different times.
[0174] As described above, the third washing portion 50 and the fourth washing portion 60
may be provided to perform at least one of a washing process, a rising process, and
a dehydration process. All or some of the washing process, the rinsing process, and
the dehydration process may be carried out according to selection of the designer
or user. The respective processes may also be sequentially carried out as necessary.
[0175] The processes executable by the third washing portion 50 may be identical to or different
from the processes executable by the fourth washing portion 60. Alternatively, some
parts of the processes executable by the third washing portion 50 may be identical
to or those of the fourth washing portion 60, and some other parts of the processes
executable by the third washing portion 50 may be different from those of the fourth
washing portion 60. At a specific time, processes executable by the third washing
portion 50 may be identical to or different from processes executable by the fourth
washing portion 60. Further, when the third washing portion 50 and the fourth washing
portion 60 start the same process at substantially the same time, the third washing
portion 50 and the fourth washing portion 60 may end the started process at the same
time or at different times.
[0176] In accordance with an embodiment, as described above, the third washing portion 50
and the fourth washing portion 60 may be implemented using heterogeneous schemes or
using homogeneous schemes.
[0177] Although each of the third washing portion 50 and the fourth washing portion 60 may
be implemented using one of a drum-type washing machine, an eddy-current type washing
machine, and an agitation-type washing machine, the scope of the present disclosure
is not limited thereto, various schemes may be applied to the third washing portion
50 and the fourth washing portion according to selection of the designer.
[0178] The third washing portion 50 and the fourth washing portion 60 may be arranged in
various ways. For example, the third washing portion 50 and the fourth washing portion
60 may be vertically arranged in a line in a manner that one of the third washing
portion 50 and the fourth washing portion 60 is arranged in an upward direction of
the other one, or may be arranged in parallel to each other. The third washing portion
50 and the fourth washing portion 60 may also be arranged in various ways considerable
by the designer.
[0179] The third washing portion 50 and the fourth washing portion 60 may be integrated
into one body such that it is impossible to disconnect the third washing portion 50
and the fourth washing portion 60 from each other. The third washing portion 50 and
the fourth washing portion 60 may be manufactured independently from each other, and
then coupled to each other or assembled with each other.
[0180] The third washing portion 50 may be operable at a third drive speed R1, and the fourth
washing portion 60 may be operable at a fourth drive speed R2. In this case, each
drive speed R1 or R2 may include at least one of a rotation speed of the washing tub
51 or 61, a rotation speed of a pulsator (not shown) rotatably installed at the bottom
surface of the washing tub 51 or 61, a rotation speed of a rotary rod (not shown)
installed in the washing tub 51 or 61 and formed in a rod shape, and a rotation speed
generated by the driver 53 or 63.
[0181] As described above, although the washing machine 2 of FIG. 11 includes only two washing
portions 50 and 60 for convenience of description and better understanding of the
present disclosure, the scope of the present disclosure is not limited thereto, the
number of washing portions 50 and 60 may be only one or at least three according to
selection of the designer.
[0182] In accordance with an embodiment, the third washing portion 50 may include a third
washing tub 51 in which laundry is introduced and washed, and a third driver 53 configured
to supply necessary rotational force either to the third washing tub 51 or to various
kinds of components installed in the third washing tub 51. The fourth washing portion
60 may include a fourth washing tub 61 in which laundry is introduced and washed,
and a fourth driver 63 configured to supply necessary rotational force either to the
fourth washing tub 61 or to various kinds of components installed in the fourth washing
tub 61. The third driver 53 and the fourth driver 63 may be implemented using a predetermined
motor in the same manner as in the first driver 13 and the second driver 23.
[0183] Detailed structures and operations of the third washing tub 51, the fourth washing
tub 61, the third driver 53, and the fourth driver 63 shown in FIG. 11 may be substantially
identical to those of the first washing tub 11, the second washing tub 21, the first
driver 13, and the second driver 23 shown in FIG. 1, and as such a detailed description
thereof will herein be omitted for convenience of description.
[0184] The third washing portion 50 may further include at least one of a third-driver operation
sensing portion 59-1 to acquire information related to the operation of the third
driver 53, and a third-washing-tub operation sensing portion 59-2 to detect an internal
operation of the third washing tub 51. The third washing portion 50 may further include
a first water supply portion 58 to supply wash water and/or rinse water to the third
washing tub 51.
[0185] Likewise, the fourth washing portion 60 may further include at least one of a fourth-driver
operation sensing portion 69-1 to acquire information related to the operation of
the fourth driver 63, and a fourth-washing-tub operation sensing portion 69-2 to detect
an internal operation of the fourth washing tub 61. The fourth washing portion 60
may further include a second water supply portion 68 to supply wash water and/or rinse
water to the fourth washing tub 61.
[0186] The third-driver operation sensing portion 59-1 may detect the operation of the third
driver 53, may output the detection result as an electrical signal, and may output
the electrical signal to the controller 70.
[0187] In accordance with an embodiment, the third-driver operation sensing portion 59-1
may include at least one of a rotation speed sensor to detect a rotation speed of
the third driver 53, a voltage measurement device to measure the magnitude of voltage
applied to the third driver 53, and a current measurement device to measure the magnitude
of current applied to the third driver 53.
[0188] The rotation speed sensor may include a tachometer, an encoder, a toothed-wheel sensor,
etc. The rotation speed sensor may detect a rotation speed of the drive shaft (e.g.,
241 of FIG. 27) of the third driver 53, and may output the detection result.
[0189] The voltage measurement device may be implemented either using a voltage measurement
circuit designed to measure a direct current (DC) or AC voltage or using an electronic
component such as a voltmeter. The voltage measurement device may be installed in
a circuit or conductive line for electrically interconnecting the power-supply portion
89 and the third driver 53, may output an electrical signal corresponding to the magnitude
of voltage applied to the third driver 53, and may output the electrical signal to
the controller 70. In accordance with an embodiment, the voltage measurement device
may measure a voltage of a feedback signal corresponding to the electrical signal
applied to the third driver 53, and may measure the magnitude of voltage applied to
the third driver 53. In accordance with an embodiment, the voltage measurement device
may also be provided to measure a voltage applied to a DC link circuit.
[0190] The current measurement device may be implemented either using a predetermined current
measurement circuit designed to measure the magnitude of a DC or AC current or using
an electronic component such as an amperemeter. The current measurement device may
be installed in a circuit or conductive line for electrically interconnecting the
power-supply portion 89 and the third driver 53, and may measure the current applied
to the third driver 53. The measurement result may be configured as an electrical
signal and then applied to the controller 70. In accordance with an embodiment, the
current measurement device may measure a feedback current corresponding to the current
applied to the third driver 53 such that it may be possible to measure the current
applied to the third driver 53.
[0191] The fourth-driver operation sensing portion 69-1 may detect the operation of the
fourth driver 63, may output the detection result as an electrical signal, and may
output the electrical signal to the controller 70. In the same manner as in the third-driver
operation sensing portion 59-1, in accordance with an embodiment, the fourth-driver
operation sensing portion 69-1 may include at least one of a rotation speed sensor
to detect a rotation speed of the fourth driver 63, a voltage measurement device to
measure the magnitude of voltage applied to the fourth driver 63, and a current measurement
device to measure the magnitude of current applied to the fourth driver 63.
[0192] At least one of the third-driver operation sensing portion 59-1 and the fourth-driver
operation sensing portion 69-1 may be omitted as necessary. In other words, the washing
machine may include only the third-driver operation sensing portion 59-1 or may include
only the fourth-driver operation sensing portion 69-1.
[0193] The third-washing-tub operation sensing portion 59-2 may detect vibration of the
third washing tub 51. In detail, when vibration occurs in the third washing tub 51
during rotation or agitation operation of the third washing tub 51, the third-washing-tub
operation sensing portion 59-2 may detect the vibration, may output the detection
result as an electrical signal, and may output the electrical signal to the controller
70.
[0194] The third-washing-tub operation sensing portion 59-2 may include, for example, a
micro electro mechanical system (MEMS) sensor. The MEMS sensor may be implemented
using a piezoresistive scheme or using a capacitive scheme. The third-washing-tub
operation sensing portion 59-2 may also be implemented using a vibration sensor based
on a piezoelectric acceleration scheme or using a vibration sensor based on a cantilever
vibration scheme. A variety of vibration sensors considerable by the designer may
be applied to the third-washing-tub operation sensing portion 59-2.
[0195] FIG. 12 is a view illustrating an example of a sensing portion mounted to a washing
tub according to an embodiment of the present disclosure.
[0196] Referring to FIG. 12, a third-washing-tub operation sensing portion 59-2 may be in
contact with a third washing tub 51 or may be adjacent to the third washing tub 51.
In this case, the third-washing-tub operation sensing portion 59-2 may be installed,
for example, at a side surface or bottom surface of the third washing tub 51. The
third-washing-tub operation sensing portion 59-2 may be installed at an inner surface
of the third washing tub 51 having a washing space therein, or may be installed at
an outer surface of the third washing tub 51 as shown in FIG. 16. In accordance with
an embodiment, the third-washing-tub operation sensing portion 59-2 may be spaced
apart from the third driver 53 by a predetermined distance either at a boundary of
the third washing tub 51 or at a peripheral region of the boundary, such that the
third-washing-tub operation sensing portion 59-2 may not detect vibration directly
received from the third driver 53 due to operation of the third driver 53 or may detect
a relatively smaller number of vibrations and at the same time more properly detect
vertical vibrations of the third washing tub 51.
[0197] The fourth-washing-tub operation sensing portion 69-2 may detect vibration of the
fourth washing tub 61. In detail, the fourth-washing-tub operation sensing portion
69-2 may detect vibration generated by the fourth washing tub 61 during rotation or
agitation of the fourth washing tub 61, may output the detection result as an electrical
signal, and may output the electrical signal to the controller 70.
[0198] In the same manner as in the third-washing-tub operation sensing portion 59-2, the
fourth-washing-tub operation sensing portion 69-2 may include a MEMS sensor, a vibration
sensor based on a piezoelectric acceleration scheme, or a vibration sensor based on
a cantilever vibration scheme. As shown in FIG. 12, the fourth-washing-tub operation
sensing portion 69-2 may be in contact with the fourth washing tub 61 or may be located
adjacent to the fourth washing tub 61. For example, the fourth-washing-tub operation
sensing portion 69-2 may be installed in an inner direction or an outer direction
of either a side surface or a bottom surface of the third washing tub 51.
[0199] The third-washing-tub operation sensing portion 59-2 and the fourth-washing-tub operation
sensing portion 69-2 may be implemented using homogeneous vibration detection sensors
or heterogeneous vibration detection sensors.
[0200] In accordance with an embodiment, one of the third-washing-tub operation sensing
portion 59-2 and the fourth-washing-tub operation sensing portion 69-2 may be omitted
as necessary.
[0201] Upon receiving a control signal from the controller 70, the first water supply portion
58 may supply wash water and/or rinse water to a washing space provided in the third
washing tub 51. Upon receiving a control signal from the controller 70, the second
water supply portion 68 may be provided to supply a necessary amount of wash water
and/or rinse water to the washing space provided in the fourth washing tub 61.
[0202] For example, the water supply portion 58 or 68 may include a pipe connected to an
external water source, a storage space to temporarily or non-temporarily store water
supplied from the water source, a pump to pump the water stored in the storage space
to the washing tub 51 or 61, a pipe to connect the storage space to the washing tub
51 or 61 in a manner that wash water may flow through the pipe, and a valve formed
in the pipe so as to supply wash water to the washing tub 51 or 61 or to prevent wash
water from being supplied to the wash tub 51 or 61. Some parts of the above-mentioned
constituent components may be omitted by the designer. The water supply portion 58
or 68 may further include not only the above-mentioned components but also various
other components as necessary.
[0203] In accordance with an embodiment, the washing machine 2 may include a water supply
portion 58 in the washing tub 51, and may include a water supply portion 68 in the
washing tub 61. In this case, the water supply portion 58 may supply wash water to
the washing tub 51, and the water supply portion 68 may supply wash water to the washing
tub 61.
[0204] In accordance with another embodiment, the washing machine 2 may include a single
water supply portion (not shown) capable of selectively supplying wash water to the
washing tub 51 or 61. In this case, a component, such as a valve, is installed in
a pipe that is disposed between the wash water supply portion and each washing tub
51 or 61 so as to allow wash water to flow therethrough, such that the wash water
may be supplied to at least one washing tub 51 and 61.
[0205] The controller 70 may be provided to perform various processes needed to operate
the washing machine 2 as well as to control operations of various components installed
in the washing machine 2. The controller 70 may include at least one processor implemented
by at least one or two semiconductor chips and associated components. The at least
one processor may be implemented using a CPU, a MCU, a Micom, an AP, an ECU, and/or
other electronic devices capable of processing a variety of operations and generating
various control signals.
[0206] The controller 70 may also perform predefined operation, processing, and control
operation by driving an application (called 'App') stored in a storage portion 80.
Here, the application may be pre-written by the designer and then stored in the storage
portion 80, or may be acquired or updated through an ESD network that is accessible
by the washing machine 2 over a wired or wireless communication network.
[0207] The controller 70 may acquire information regarding the presence or absence of vibration
in the third washing tub 51 from at least one of the third-driver operation sensing
portion 59-1 and the third-washing-tub operation sensing portion 59-2, or may acquire
information regarding the presence or absence of vibration in the fourth washing tub
61 from at least one of the fourth-driver operation sensing portion 69-1 and the fourth-washing-tub
operation sensing portion 69-2.
[0208] The controller 70 may generate at least one of a control signal of the third driver
53 and a control signal of the fourth driver 63, and may transmit the generated control
signal to the corresponding component, i.e., at least one of the third driver 53 and
the fourth driver 63. Therefore, at least one of the third driver 53 and the fourth
driver 63 may operate by a control signal of the controller 70. Therefore, at least
one of the third washing portion 50 and the fourth washing portion 60 may perform
at least one of the washing process, the rinsing process, and the dehydration process
upon receiving a control signal from the controller 70.
[0209] The controller 70 may transmit and/or receive data or control signals to and from
the aforementioned components through a circuit, a conductive line, or a wireless
communication network.
[0210] The controller 70 may decide the presence or absence of vibration on the basis of
an electrical signal received from the driver operation sensing portion 59-1 or 69-1
and/or the washing-tub operation sensing portion 59-2 or 69-2, such that the controller
70 may decide the presence or absence of unbalance in the washing tub 51 or 61 as
described later, and may control the third driver 53 and/or the fourth driver 63 on
the basis of the decision result. A detailed description thereof will be given later.
[0211] The storage portion 80 may be provided to store programs or information needed to
operate the controller 70. In detail, the storage portion 80 may store an application
related to operation, processing, and control operation, various kinds of information
needed for the aforementioned operation, processing, and control operation, or various
kinds of information acquired from the aforementioned operation, processing or control
operation. For example, the storage portion 80 may store a reference value indicating
the number of detected vibrations to be described later.
[0212] The storage portion 80 may be implemented using a magnetic disk storage medium, a
magnetic tape, an optical recording medium, a magneto-optical recording medium, a
semiconductor storage medium, or the like.
[0213] A UI 85 may receive various commands or information related to the washing machine
2 from a user, and may visually or audibly provide the user with various kinds of
information related to the washing machine 2. For example, the UI 85 may receive various
commands related to operations of the third washing portion 50 and/or the fourth washing
portion 60, and may visually and/or audibly output the information related to the
third washing portion 50 and/or the fourth washing portion 60.
[0214] A power-supply portion 89 may supply necessary power to respective components of
the washing machine 2, for example, the third driver 53 or the fourth driver 63. The
power-supply portion 89 may include a commercial power source and/or at least one
battery embedded in the washing machine 2.
[0215] FIG. 13 is a view illustrating a situation in which unbalance occurs in a washing
tub according to an embodiment of the present disclosure.
[0216] Referring to FIG. 13, the third washing tub 51 and a fourth washing tub 61 may be
rotatably movable by a third driver 53 and a fourth driver 63, respectively, such
that laundry introduced into the third washing tub 51 and laundry introduced into
the fourth washing tub 61 may be washed, rinsed, and/or dehydrated by the third washing
tub 51 and the fourth washing tub 61, respectively. While the third washing tub 51
or the fourth washing tub 61 performs the washing or rinsing process, laundry C10
(C11, C12, and C13) introduced into the third washing tub 51 or the fourth washing
tub 61 may be movable in the third washing tub 51 or the fourth washing tub 61. In
detail, while the third washing tub 51 or the fourth washing tub 61 performs rotation
or agitation action, a water current may occur in wash water or rinse water stored
in the third washing tub 51 or the fourth washing tub 61, and laundry C10 (C11, C12,
and C13) moves by the water current and collides with each other. As a result, the
laundry C10 (C11, C12, and C13) may be washed. However, the laundry C10 (C11, C12,
and C13) moving in the washing tub may be entangled or lumped for various reasons,
such that a considerably large amount of laundry C10 (C11, C12, and C13) may be concentrated
at a specific zone or position as shown in FIG. 13. As described above, when laundry
C10 (C11, C12, and C13) is concentrated at a specific zone or position, unbalance
may occur in the washing tub. The unbalance may cause excessive vibration of the third
washing tub 51 or the fourth washing tub 61 in which laundry C10 (C11, C12, and C13)
is introduced, resulting in occurrence of noise and damage of internal components.
If such unbalance continuously occurs, efficiency of the washing process, the rinsing
process, and/or the dehydration process may be deteriorated.
[0217] This unbalance may be detected by the driver operation sensing portion 59-1 or 69-1
and/or the washing-tub operation sensing portion 59-2 or 69-2. The controller 70 may
determine the presence or absence of unbalance in the washing tub on the basis of
the detection result, and may control the washing machine 2 such that unbalance is
removed from the washing machine 2.
[0218] In accordance with an embodiment, the controller 70 may determine the presence or
absence of unbalance on the basis of not only a rotation speed of the driver 53 or
63 detected by the driver operation sensing portion 59-1 or 69-1, but also the magnitude
of voltage or current applied to the driver 53 or 63.
[0219] FIG. 14 is a graph illustrating an example of change in a rotation speed of the driver
when unbalance occurs in the washing tub according to an embodiment of the present
disclosure.
[0220] Referring to FIG. 14, under a general situation, a rotation speed of the driver 53
or 63 may increase to a target rotation speed R11, may be kept at the target rotation
speed R11 during a predetermined time (t10 to t11, t12 to t13, and t14 to t15), may
be reduced to zero '0' or an approximate value thereto, and may then be kept at zero
'0' or an approximate value thereto during a predetermined time (t11 to t12, and t13
to t14), such that the aforementioned operations are repeatedly carried out (L11,
L11-1, and L11-2).
[0221] If an unbalance occurs in the washing tub 51 or 61 as shown in FIG. 13, load applied
to the driver 53 or 63 by the concentrated laundry C10 (C11, C12, and C13) unavoidably
increases. As a result, although the same voltage or current is applied to the driver
53 or 63, a rotation speed of the driver 53 or 63 may increase only to a rotation
speed R12 relatively lower than the target rotation speed R11 (L12, L12-1, and L12-3).
In other words, a rotation speed of the driver 53 or 63 may be relatively lower than
an expected speed.
[0222] The controller 70 may determine the presence or absence of unbalance in the washing
tub 51 or 61 using the aforementioned fact that the rotation speed of the driver 53
or 63 is relatively deteriorated by occurrence of such unbalance.
[0223] For example, if the third-driver operation sensing portion 59-1 corresponding to
the third driver 53 includes a rotation speed sensor, the controller 70 may compare
the rotation speed of the third driver 53, that is received from the third-driver
operation sensing portion 59-1, with a predefined reference rotation speed (e.g.,
a target rotation speed R11). For example, the predefined reference rotation speed
may refer to a target rotation speed R11, an approximate rotation speed thereto, or
a rotation speed that is theoretically or experimentally/empirically defined by the
designer to determine the presence or absence of unbalance. If the rotation speed
of the third driver 53 is equal to the reference rotation speed and/or is less than
the reference rotation speed, the controller 70 may determine the presence of unbalance
in the third washing tub 51 corresponding to the third driver 53. In contrast, if
the rotation speed of the third driver 53 is higher than the reference rotation speed,
the controller 70 may determine the absence of unbalance in the third washing tub
51 corresponding to the third driver 53.
[0224] Likewise, if the fourth-driver operation sensing portion 69-1 corresponding to the
fourth driver 63 is implemented as a rotation speed sensor, the controller 70 may
compare the rotation speed of the fourth driver 63, that is received from the fourth-driver
operation sensing portion 69-1, with a predefined reference rotation speed, and may
determine the presence or absence of unbalance in a fourth washing tub 61 corresponding
to the fourth driver 63 according to the result of comparison.
[0225] In accordance with another embodiment, if the third-driver operation sensing portion
59-1 includes a voltage measurement device, the controller 70 may determine the presence
or absence of unbalance on the basis of the measured voltage received from the third-driver
operation sensing portion 59-1. In detail, if unbalance occurs in the third washing
tub 51, load applied to a motor unavoidably increases, such that a voltage applied
to the motor may relatively increase. Therefore, the controller 70 may compare the
voltage measured by the voltage measured by the third-driver operation sensing portion
59-1 with a reference voltage. If the measured voltage is higher than a reference
voltage, the controller 70 may determine the presence or absence of unbalance in the
third tub 51. In contrast, if the measured voltage is less than the reference voltage,
the controller 70 may determine the absence of unbalance in the third washing tub
51.
[0226] Likewise, if the fourth-driver operation sensing portion 69-1 includes a voltage
measurement device, the controller 70 may compare a measured voltage received from
the fourth-driver operation sensing portion 69-1 with a reference voltage, and may
determine the presence or absence of unbalance in a fourth washing tub 61 according
to the result of comparison.
[0227] In accordance with another embodiment, if the third-driver operation sensing portion
59-1 includes a current measurement device, the controller 70 may determine the presence
or absence of unbalance on the basis of a measured current received from the third-driver
operation sensing portion 59-1. In the same manner as in the above voltage measurement
case, if unbalance occurs in the third washing tub 51, a current applied to a motor
may relatively increase, such that the controller 70 may determine the presence or
absence of unbalance on the basis of the resultant current. For example, the controller
70 may compare the current measured by the third-driver operation sensing portion
59-1 with a reference current, and may determine the presence of unbalance in the
third washing tub 51 when the measured current is higher than the reference current.
In contrast, if the measured current is not higher than the reference current, the
controller 70 may determine the absence of unbalance in the third washing tub 51.
[0228] Likewise, if the fourth-driver operation sensing portion 69-1 includes a current
measurement device, the controller 70 may compare the measured current received from
the fourth-driver operation sensing portion 69-1 with a reference current, and may
determine the presence or absence of unbalance in the fourth washing tub 61.
[0229] In accordance with another embodiment, the controller 70 may determine the presence
or absence of unbalance in the washing tub 51 or 61 using vibration of the washing
tub 51 or 61, that are detected by the washing-tub operation sensing portion 59-2
or 69-2. If unbalance occurs in the washing machine as shown in FIG. 13, the number
of vibrations of the washing tub 51 or 61 is increased more than in a general case.
The controller 70 may determine the presence or absence of unbalance on the basis
of the increased number of vibrations of the washing tub 51 or 61.
[0230] For example, the controller 70 may determine whether the magnitude of vibration (e.g.,
the number of vibrations) detected by the washing-tub operation sensing portion 59-2
or 69-2 is higher than the magnitude of predefined reference vibration (e.g., a reference
number of vibrations). Here, the reference vibration may be theoretically or empirically/experimentally
defined. In this case, the controller 70 may compare the magnitude of vibration received
from the third-washing-tub operation sensing portion 59-2 with the magnitude of reference
vibration so as to determine the presence or absence of unbalance in the third washing
tub 51 according to the result of comparison, and/or may compare the magnitude of
vibration received from the fourth-washing-tub operation sensing portion 69-2 with
the magnitude of reference vibration so as to determine the presence or absence of
unbalance in the fourth washing tub 61. The operation for deciding the presence or
absence of unbalance in the third washing tub 51 and the operation for deciding the
presence or absence of unbalance in the fourth washing tub 61 may be carried out independently
from each other. If it is determined that the detected vibration magnitude is identical
to and/or higher than the reference vibration magnitude, the controller 70 may determine
the presence or absence of unbalance in response to the determination result. In other
words, if the detected vibration magnitude is less than the predefined reference vibration
magnitude, the controller 70 may determine the absence of unbalance in the washing
tub 51 or 61. Here, the predefined reference vibration may be experimentally defined
in various ways. The predefined reference vibration may also be defined in different
ways according to the washing-tub operation sensing portions 59-2 and 69-2.
[0231] Furthermore, in accordance with an embodiment, the controller 70 may also determine
the presence or absence of unbalance not only using the result of first comparison
in which the vibration magnitude detected by the washing-tub operation sensing portion
59-2 or 69-2 is compared with a predefined reference vibration, but also using the
result of second comparison in which the detected rotation speed of the driver 53
or 63 is compared with a predefined reference rotation speed. In this case, according
to selection of the designer, the controller 70 may also be designed to determine
the presence or absence of unbalance by further using the magnitude of voltage applied
to the driver 53 or 63 and/or the magnitude of current applied to the driver 53 or
63, instead of using the rotation speed of the driver 53 or 63.
[0232] If the presence of unbalance is decided as described above, the controller 70 may
change an operation scheme (hereinafter referred to as a first operation profile)
that has already been carried out by the washing portion 50 or 60 having unbalance
to another predefined operation scheme (hereinafter referred to as a second operation
profile). For example, the controller 70 may control the water supply portion 58 or
68 in a manner that additional wash water is supplied to the washing tub 51 or 61
having unbalance, or may change an operation pattern of either the washing tub 51
or 61 having unbalance or the driver 53 or 63 such that the washing portion 50 or
60 having unbalance may operate using the second operation profile.
[0233] A detailed example of the second operation profile will hereinafter be described
in detail.
[0234] FIG. 15 is a first diagram illustrating an example of a method for changing a water
level of wash water stored in a washing tub according to an embodiment of the present
disclosure.
[0235] FIG. 16 is a second diagram illustrating an example of a method for changing a water
level of wash water stored in a washing tub according to an embodiment of the present
disclosure.
[0236] Referring to FIGS. 15 and 16, the second operation profile may include relatively
increasing a water level WL1 or WL2 of the washing tub 51 or 61.
[0237] In detail, when at least one of the washing portions 50 and 60 operates using the
first operation profile, the controller 70 may control at least one of the water supply
portions 58 and 68 in a manner that wash water having a predetermined water level
WL1 (hereinafter referred to as a first water level) is supplied to the at least one
of the washing tubs 51 and 61. After laundry C21 is concentrated at one zone of the
washing tub 51 or 61 as shown in FIG. 15 and unbalance occurs in the washing tub 51
or 61, if a water level WL2 (hereinafter referred to as a second water level) relatively
increases as shown in FIG. 16, the laundry C21 may move in response to the increasing
wash water and the distance between a plurality of laundries C21a, C21b, and C21c
may relatively increase. Accordingly, cohesive force among the laundries C21a, C21b,
and C21c may be reduced and unbalance of the washing tub may be removed.
[0238] Therefore, when the presence of unbalance in the washing tub 51 or 61 is decided,
the controller 70 may control the washing portion 50 or 60 to operate using the second
operation profile such that a first water level WL1 of the washing tub is relatively
increased and then changed to a second water level WL2, resulting in removal of unbalance
generated in the washing tub 51 or 61. The second water level WL2 may include a water
level that is considered proper, by the designer, to remove unbalance generated in
the washing tub 51 or 61. The second water level WL2 may include a full water level.
[0239] FIG. 17 is a view illustrating a third example of change in a rotation speed of the
driver according to an embodiment of the present disclosure.
[0240] The second operation profile may include a change in target rotation speed of the
washing tub 51 or 61 having unbalance or a change in target rotation speed of the
driver 53 or 63 corresponding to the washing tub 51 or 61.
[0241] Referring to FIG. 17, if the first operation profile operates at a predefined target
rotation speed R21 (hereinafter referred to as a first target rotation speed) (L21,
L21-1, and L21-2), the second operation profile controls a target rotation speed R22
(hereinafter referred to as a second target rotation speed) to be lower than the first
target rotation speed R21 such that the washing tubs 51 and 61 or the drivers 53 and
63 may operate at the second target rotation speed R22 (L22, L22-1, and L22-2).
[0242] In more detail, the rotation speed of the washing tubs 51 and 61 or the rotation
speed of the drivers 53 and 63 may increase to the second target rotation speed R22
(t20 to t21, t26 to t27, and a period since t29). If the rotation speed increases
at the same acceleration, the rotation speed of the washing tubs 51 and 61 or the
rotation speed of the drivers 53 and 63 may more rapidly reach the second target rotation
speed R22 than the first target rotation speed R21 at times t21 and t22. After the
washing tubs 51 and 61 or the drivers 53 and 63 rotate at a constant speed until reaching
a predetermined time t23 or t28, the washing tubs 51 and 61 or the drivers 53 and
63 are decelerated to zero '0' or an approximate value thereto at times t23 and t24.
If deceleration of the washing tub or the driver is started at the same time t23 as
in the case L21 based on the first target rotation speed R21, the rotation speed of
the washing tub or the driver may more rapidly reach zero '0' or an approximate value
thereto at times t24 and t25 in the other case L22 based on the second target rotation
speed R22. The above operation for increasing the rotation speed to the second target
rotation speed R22 or the above operation for reducing the rotation speed to zero
'0' or an approximate value thereto may be repeated for each predefined time section
t26 to t26 (L22, L22-1, and L22-2). Centrifugal force is proportional to a square
of angular speed. If the second target rotation speed R2 is relatively less than the
first target rotation speed R21, centrifugal force may be relatively reduced. As a
result, entanglement of laundry C10 (C11, C12, and C13) is removed such that unbalance
may also be removed.
[0243] FIG. 18 is a view illustrating a fourth example of change in a rotation speed of
a driver according to an embodiment of the present disclosure.
[0244] In accordance with an embodiment, the second operation profile may include changing
rotation acceleration and/or rotation deceleration of the washing tubs 51 and 61 having
unbalance or the drivers 53 and 63 corresponding to the washing tubs 51 and 61.
[0245] Referring to FIG. 18, for example, the first operation profile may include increasing
the rotation speed of the washing tubs 51 and 61 or the rotation speed of the drivers
53 and 63 to a target rotation speed R31 according to a predefined rotation acceleration
a11 (hereinafter referred to as a first rotation acceleration), and/or reducing the
rotation speed of the washing tubs 51 and 61 or the rotation speed of the drivers
53 and 63 to zero '0' or an approximate value thereto according to a predefined rotation
deceleration d11 (hereinafter referred to as a first rotation deceleration).
[0246] In this case, the second operation profile may include increasing the rotation speed
of the washing tubs 51 and 61 or the rotation speed of the drivers 53 and 63 to a
target rotation speed R31 according to a rotation acceleration a12 (hereinafter referred
to as a second rotation acceleration) relatively less than the first rotation speed
a11, and/or reducing the rotation speed of the washing tubs 51 and 61 or the rotation
speed of the drivers 53 and 63 to zero '0' or an approximate value thereto according
to a rotation deceleration d12 (hereinafter referred to as a second rotation deceleration)
relatively higher than the first rotation deceleration d11 (L31, L31-1, and L31-2).
Here, the relatively high rotation deceleration d12 may refer to a rotation deceleration
having a relatively low absolute value.
[0247] In detail, in one case in which the washing machine operates based on the second
operation profile, the rotation speed of the washing tubs 51 and 61 or the rotation
speed of the drivers 53 and 63 may increase to a target rotation speed R31 at times
t30 to t32 more slowly than in the other case in which the washing machine operates
based on the first operation profile at times t30 to t31. The washing tubs 51 and
61 or the drivers 53 and 63 may rotate at a constant speed for a predetermined time
section t32 to t33. Thereafter, the rotation speed of the washing tubs 51 and 61 or
the rotation speed of the drivers 53 and 63 may be reduced to zero '0' or an approximate
value thereto at a time t33 more slowly than in the case in which the washing machine
operates based on the first operation profile at a time t34. Even in the case in which
the washing machine operates based on the second operation profile, the above operation
for increasing the rotation speed to the target rotation speed R31 or the above operation
for reducing the rotation speed to zero '0' or an approximate value thereto may be
repeated ((L32, L32-1, L32-2). Centrifugal force is proportional to angular speed
(or angular velocity). Thus, if acceleration is reduced or deceleration is increased,
centrifugal force may be reduced, such that unbalance caused by entanglement of laundry
C10 (C11, C12, and C13) may be removed.
[0248] Although FIG. 18 illustrates a method for changing both rotation acceleration and
rotation deceleration for convenience of description and better understanding of the
present disclosure, the second operation profile may include only changing rotation
acceleration according to selection of the designer (i.e., a first rotation deceleration
is identical to a second rotation deceleration), or may also include only changing
rotation deceleration according to selection of the designer (i.e., a first rotation
acceleration is identical to a second rotation acceleration).
[0249] FIG. 19 is a graph illustrating an example of change in an operation rate of the
driver according to an embodiment of the present disclosure.
[0250] The second operation profile may include changing an operation rate of the washing
tubs 51 and 61 having unbalance or an operation rate of the drivers 53 and 63 corresponding
to the washing tubs 51 and 61.
[0251] The operation rate may refer to a ratio of a total operation time to an active operation
time of each driver 53 or 63. Referring to FIG. 19, the operation rate may be defined
as a specific value Pon1/(Pon1+Poff1) or Pon2/(Pon2+Poff2) obtained when the active
operation period Pon1 or Pon2 is divided by a total operation period Pon1+Poff1 or
Pon2+Poff2.
[0252] Referring to FIG. 19, the second operation profile may include allowing each driver
53 or 63 to operate at a relatively lower operation rate Pon2/(Pon2+Poff2) than the
operation rate Pon1/(Pon1+Poff1) of the first operation profile. In other words, in
the case in which the washing machine operates based on the first operation profile,
increase and maintenance of the rotation speed may be achieved during a relatively
long time (t40 to t44 and t46 to t48) (L41 and L41-1). In the other case in which
the washing machine operates based on the second operation profile, increase and maintenance
of the rotation speed may be achieved in a relatively short time (t40 to t42 and t46
to t47) (L42 and L42-1). In this case, the target rotation speed based on the first
operation profile and the target rotation speed based on the second operation profile
(R41) may be identical to each other (R41) or may be different from each other. When
the washing machine operates based on the first operation profile, reduction and maintenance
(i.e., a substantially stopped state) of the rotation speed may be achieved in a relatively
short time (t44 to r46 and t48 to t49) (L41 and L41-1). In contrast, when the washing
machine operates based on the second operation profile, reduction and maintenance
of the rotation speed may be achieved during a relatively long time (t42 to t46 and
t47 and t49) (L42 and L42-1).
[0253] As described above, although the operation rate is reduced to a relatively lower
value, less centrifugal force may be applied to laundry C10 (C11, C12, and C13), entanglement
of the laundry C10 (C11, C12, and C13) may be removed such that unbalance of the washing
tub 51 or 61 may also be removed.
[0254] FIG. 20 is a conceptual diagram illustrating an example of a method for changing
an operation start time and an operation end time of the driver according to an embodiment
of the present disclosure.
[0255] If necessary, the second operation profile may include changing an operation period
(i.e., ON period) and/or a stoppage period (i.e., OFF time) of the washing tub 51
or 61 having unbalance or an operation period (i.e., ON period) and/or a stoppage
period (i.e., OFF time) of the driver 53 or 63 corresponding to the washing tub 51
or 61.
[0256] Referring to FIG. 20, for example, the first operation profile may include a predefined
operation period Pon11 or Pon12 (hereinafter referred to as a first operation period),
and/or a predefined stoppage period Poff11 or Poff12 (hereinafter referred to as a
first stoppage period) (L51). During the first stoppage period Pon11 or Pon12, the
driver 53 or 63 may actively operate (i.e., the driver 53 or 63 may be accelerated
and maintained at a high rotation speed R51). During the first stoppage period Poff11
or Poff12, the driver 53 or 63 may stop operation (i.e., the driver 53 or 63 may be
decelerated and maintained at a low rotation speed, for example, zero '0' or an approximate
value thereto).
[0257] An ON period Pon21, Pon22, or Pon23 (hereinafter referred to as a second operation
period) may be relatively shorter than the first operation period Pon11 or Pon12 of
the first operation profile, and/or an OFF period Poff21, Poff22, or Poff23 (hereinafter
referred to as a second stoppage period) of the second operation profile may be relatively
shorter than the first stoppage period Poff11 or Poff12 of the first operation profile
(L52). In other words, when the washing machine operates based on the second operation
profile, the driver 53 or 63 may actively operate during a relatively short period
Pon21, Pon22, or Pon23, or may stop operation during a relatively short period Poff21,
Poff22, or Poff23. As described above, when the driver 53 or 63 operates based on
the second operation period and/or the second stoppage period, starting and stopping
of the driver 53 or 63 may be more frequently repeated than in the case in which the
washing machine operates based on the first operation profile, such that the laundry
C10 (C11, C12, and C13) may be relatively less tangled. As a result, entanglement
of the laundry C10 (C11, C12, and C13) may be removed such that unbalance of the washing
tub 51 or 61 may also be removed.
[0258] FIGS. 14, 15, 16, 17, 18, 19, and 20 illustrate various embodiments of the operations
capable of being contained in the second operation profile. According to selection
of the designer, the second operation profile may independently include only one of
the various embodiments, may include only some of the various embodiments, or may
include all of the various embodiments. For example, the second operation profile
may include not only increasing a water level of wash water stored in the washing
tub, and reducing a water level of wash water stored in the washing tub. Further,
the second operation profile may also include at least one of various combinations
of the above-mentioned embodiments considerable by the designer.
[0259] Various embodiments of the present disclosure in which, when unbalance occurs in
the washing tub while the washing machine 2 operates based on the first operation
profile, the operation profile is changed to another so that the washing machine 2
is controlled based on the second operation profile, will hereinafter be described
with reference to the attached drawings.
[0260] FIG. 21 is a view illustrating a first example of a method for controlling rotation
of the washing tub when unbalance occurs in the washing tub according to an embodiment
of the present disclosure.
[0261] Referring to FIG. 21, at least one of a third washing portion 50 and a fourth washing
portion 60 may operate based on a first operation profile S10. The first operation
profile S10 may include at least one operation pattern S11, S12, and S13. The at least
one operation pattern S11, S12, and S13 may be arbitrarily defined by the designer.
For example, the at least one operation pattern S11, S12, and S13 may include increasing
a rotation speed at least once, maintaining the rotation speed at least once, and/or
reducing the rotation speed at least once.
[0262] By the aforementioned method for detecting vibration of the washing tub 51 or 61,
if unbalance occurs in at least one of the third washing tub 51 of the third washing
portion 50 and the fourth washing tub 61 of the fourth washing portion 60 (V1), the
controller 70 may change the first operation profile S10 to the second operation profile
S20. The second operation profile S20 may include at least one operation pattern S21
to S24. Here, each operation pattern S21, S22, S23, or S24 may be defined by changing
at least one operation pattern S11, S12, and S13 of the first operation profile S10
on the basis of at least one of changing of the water level, changing of the second
target rotation speed, changing of the operation rate, changing of the rotation acceleration,
changing of the rotation deceleration, and changing of the operation period and/or
the stoppage period. In this case, when the first operation profile of at least one
of the third washing portion 50 and the fourth washing portion 60 is changed to a
second operation profile, the controller 70 may continuously control at least one
of the third washing portion 50 and the fourth washing portion 60 on the basis of
the changed second operation profile until the washing process, the rinsing process,
and/or the dehydration process are ended.
[0263] FIG. 22 is a view illustrating a second example of a method for controlling rotation
of the washing tub when unbalance occurs in the washing tub according to an embodiment
of the present disclosure.
[0264] Referring to FIG. 22, while at least one of the third washing portion 50 and the
fourth washing portion 60 of the washing machine 2 operates based on the first operation
profile S30, the controller 70 may determine the presence or absence of unbalance
in at least one of the third washing tub 51 of the third washing portion 50 and the
fourth washing tub 61 of the fourth washing portion 60 using a vibration detection
method such as the aforementioned method for detecting vibration of the washing tub
51 or 61 (V2). In this case, the controller 70 may change a first operation profile
S30 to a second operation profile S40 at a predetermined time or at a time (ts) at
which a predefined time elapses from the predetermined time. In the same manner as
described above, the first operation profile S30 may include at least one predefined
operation pattern S31 and S32. The second operation profile S40 may include at least
one operation pattern S41 to S44 defined based on at least one of changing of the
water level, changing of the second target rotation speed, changing of the operation
rate, changing of the rotation acceleration, changing of the rotation deceleration,
and changing of the operation period and/or the stoppage period.
[0265] After the first operation profile S30 is changed to the second operation profile
S40, if at least one of the third washing portion 50 and the fourth washing portion
60 is controlled according to the second operation profile S40, and if a predefined
reference period (ts ∼ tr) finally elapses, the controller 70 may stop the control
process based on the second operation profile S40, and may then control at least one
of the third washing portion 50 and the fourth washing portion 60 on the basis of
a new operation profile S50. Here, the predefined reference period (ts ∼ tr) may include
a specific period in which unbalance is considerably or sufficiently removed by the
operation based on the second operation profile S40. The specific period in which
unbalance is considerably or sufficiently removed may be theoretically or empirically/experimentally
decided, and may be decided in various ways according to a method for defining the
second operation profile S40. In accordance with an embodiment, the new operation
profile S50 may include the first operation profile S30. In accordance with an embodiment,
the new operation profile S50 may include at least one predefined operation pattern
S51 and S52.
[0266] If the washing machine 2 is controlled as described above, at least one of the third
washing portion 50 and the fourth washing portion 60 is not controlled according to
the second operation profile although unbalance is removed from the washing machine
2, efficiency of the washing process, the rinsing process and/or the dehydration process
may be improved.
[0267] FIG. 23 is a view illustrating a third example of a method for controlling rotation
of the washing tub when unbalance occurs in the washing tub according to an embodiment
of the present disclosure.
[0268] Referring to FIG. 23, the controller 70 may control at least one of the third washing
portion 50 and the fourth washing portion 60 according to a first operation profile
S60. If unbalance occurs in at least one of the third washing tub 51 of the third
washing portion 50 and the fourth washing tub 61 of the fourth washing portion 60
because vibration of the washing tub 51 or 61 is detected (V3), the controller 70
may change the first operation profile S60 to a second operation profile S70. As described
above, the first operation profile S60 may include at least one predefined operation
pattern S61 and S62, and may include at least one operation pattern S71 to S74 defined
based on at least one of changing of the water level, changing of the second target
rotation speed, changing of the operation rate, changing of the rotation acceleration,
changing of the rotation deceleration, and changing of the operation period and/or
the stoppage period. Although the first operation profile S60 is changed to the second
operation profile S70, the controller 70 may continuously receive signals from at
least one of the third-driver operation sensing portion 59-1, the third-washing-tub
operation sensing portion 59-2, the fourth-driver operation sensing portion 69-1,
and the fourth-washing-tub operation sensing portion 69-2.
[0269] If the controller 70 determines that unbalance generated in at least one of the third
washing tub 51 and the fourth washing tub 61 is removed on the basis of the signals
received from at least one of the third-driver operation sensing portion 59-1, the
third-washing-tub operation sensing portion 59-2, the fourth-driver operation sensing
portion 69-1, and the fourth-washing-tub operation sensing portion 69-2, the controller
70 may stop the control process based on the second operation profile S70, and may
then control at least one of the third washing portion 50 and the fourth washing portion
60 on the basis of a new operation profile S80. In the same manner as described above,
the new operation profile S80 may also include the existing first operation profile
S60. In accordance with an embodiment, the new operation profile S80 may include at
least one predefined operation pattern S81 and S82.
[0270] In this case, upon completion of removal of unbalance, the controller 70 may control
at least one of the third washing portion 50 and the fourth washing portion 60 using
a relatively more efficient operation profile instead of using the second operation
profile, such that efficiency of the washing process, the rinsing process and/or the
dehydration process may be further improved.
[0271] FIG. 24 is a view illustrating a fourth example of a method for controlling rotation
of the washing tub when unbalance occurs in the washing tub according to an embodiment
of the present disclosure.
[0272] Referring to FIG. 24, if the controller 70 determines that unbalance is generated
in the washing tub 51 or 61 several times (V11, V12, and V13), the controller 70 may
change a first operation profile S100, S110, or S120 to a second operation profile
S130.
[0273] In detail, at least one washing tub 51 and 61 may operate using the first operation
profile S110. In the same manner as described above, the first operation profile S110
may include at least one pattern S101 to S103.
[0274] Vibration of at least one washing tub 51 and 61 is detected by the third-washing-tub
operation sensing portion 59-2 and the fourth-washing-tub operation sensing portion
69-2, a target rotation speed of at least one driver 53 and 63 corresponding to at
least one washing tub 51 and 61 is less than a requested target rotation speed, a
current applied to at least one driver 53 and 63 is measured as a relatively high
current value, and/or a voltage applied to at least one driver 53 and 63 or a DC link
circuit is measured as a relatively high voltage value (V11). In this case, the controller
70 may determine (or count) the presence or absence of unbalance without directly
retrieving the second operation profile in a different way from the above-mentioned
example, and may continuously control the washing machine based on the first operation
profiles S110 and S120 in the same manner as in the situation prior to detection or
measurement of the washing tub 51 or 61. In accordance with an embodiment, the controller
70 may further use a count variable for counting the number of occurrence times of
unbalance so as to count the presence or absence of unbalance. In this case, the first
operation profile S110 may include at least one operation pattern S111 to S113, and
the first operation profile S120 may include at least one operation pattern S121 to
S123.
[0275] If the result of unbalance generated in the process for controlling at least one
washing tub 51 and 61 based on the first operation profile S110 and S120 is received
from at least one of the third-driver operation sensing portion 59-1, the fourth-driver
operation sensing portion 60-1, the third-washing-tub operation sensing portion 59-2,
and the fourth-washing-tub operation sensing portion 69-2, the controller 70 may continuously
count the presence or absence of unbalance in response to the above reception result,
and may determine whether the counted result is higher than a predefined value.
[0276] In more detail, for example, the controller 70 may add a value of 1 to a count variable,
and may compare the resultant count variable to which the value of 1 is added with
a count reference value. For example, although the count reference value is set to
3, the scope of the present disclosure is not limited thereto, and the count reference
value may be arbitrarily defined by selection of the designer.
[0277] If the count variable is equal to or higher than the count reference value, the controller
70 may determine the presence of unbalance, may change the first operation profile
S120 to the second operation profile S130, and may control at least one washing tub
51 and 61 according to the second operation profile S130. The second operation profile
S130 may include at least one operation pattern S131 to S134 as described above. In
contrast, if the count variable is less than the count reference value, the controller
70 determines that unbalance was not yet generated or determines that unbalance was
not yet needed, such that the controller 70 controls at least one washing tub 51 and
61 according to the existing first operation profile S120.
[0278] In the case of using at least one washing tub 51 and 61 on the basis of the second
operation profile S130, the controller 70 may control at least one washing tub 51
and 61 on the basis of the second operation profile S130 until the washing process,
the rinsing process, and/or the dehydration process are/is ended as shown in FIG.
21. As shown in FIG. 22, the controller 70 may control at least one washing tub 51
and 61 on the basis of the second operation profile S130 until expiration of a predetermined
time. As shown in FIG. 23, if the controller 70 receives a signal indicating no unbalance,
the controller 70 may interrupt the control process based on the second operation
profile S130, and may control at least one washing tub 51 and 61 based on a new operation
profile.
[0279] Until information indicating that the number of generated unbalances is equal to
or higher than a reference number of unbalances is received, the controller 70 may
continuously control at least one washing tub 51 and 61 on the basis of the first
operation profiles S100 to S120. As a result, when an error occurs in the operation
sensing portion 59-1, 59-2, 69-1, or 69-2, when vibration occurs in the washing machine
due to other reasons than unbalance, or when a rotation speed does not reach a target
rotation speed, the controller 70 may prevent the washing machine 2 from being controlled
by the second operation profile S130.
[0280] One example of a washing machine including a plurality of washing tubs to which the
aforementioned embodiments are applicable will hereinafter be described with reference
to FIGS. 25, 26, 27, 28, 29, 30, and 31.
[0281] FIG. 25 is a perspective view illustrating a washing machine according to an embodiment
of the present disclosure.
[0282] FIG. 26 is a view illustrating a first housing and a second housing of the washing
machine according to an embodiment of the present disclosure.
[0283] FIG. 27 is a side cross-sectional view illustrating the washing machine according
to an embodiment of the present disclosure.
[0284] Referring to FIGS. 25, 26, and 27, the washing machine 100 may include a plurality
of washing portions 110 and 120. For example, the washing machine 100 may include
a first washing portion 110 having a first washing space 215 and a second washing
portion 120 having a second washing space 315. Although FIGS. 25, 26, and 27 illustrate
the washing machine 100 as including only two washing portions 110 and 120 for convenience
of description and better understanding of the present disclosure, the scope of the
present disclosure is not limited thereto, and the only one washing machine 100 may
also include three or more washing portions according to selection of the designer.
[0285] The first washing portion 110 and the second washing portion 120 may be implemented
by the washing portions configured to operate in the same way, or may be implemented
by different washing portions configured to operate in different ways. For example,
the first washing portion 110 may be implemented as a top loading washing machine
in which a laundry inlet is provided at an upper part of the first washing space 215,
and the second washing portion 120 may be implemented as a front loading washing machine
in which a laundry inlet is provide at the front of the second washing space 315.
However, the scope of the present disclosure is not limited thereto. In accordance
with selection of the designer, the first washing portion 110 may be implemented as
a front loading washing machine, the second washing portion 120 may be implemented
as a top loading washing machine, or each of the first washing portion 110 and the
second washing portion 120 may also be implemented as a front loading washing machine
or a top loading washing machine as necessary.
[0286] The first washing portion 110 and the second washing portion may be disposed perpendicular
to each other as shown in FIGS. 25, 26, and 27, or may be disposed parallel to each
other.
[0287] In accordance with an embodiment, the first washing portion 110 and the second washing
portion 120 may also be integrated into one body such that it is impossible to separate
the first washing portion 110 from the second washing portion 120. In accordance with
another embodiment, the first washing portion 110 and the second washing portion 120
may be detachably coupled to each other. In the latter case, the first washing portion
110 and the second washing portion 120 may be manufactured independently, and may
also be coupled and assembled with each other by a designer, a manufacturer, a supplier,
a consumer, or a user of another washing machine 100.
[0288] The first washing portion 110 may include a first washing tub 210 having a first
washing space 215 therein. The first washing tub 210 may be formed in a cylindrical
shape, at least a part of one surface of which is opened. In this case, the open surface
of the first washing tub 210 is arranged to face forward. Therefore, an inlet (or
an opening) 215 through which laundry is introduced into the first washing tub 210
may be provided at the front of the first washing tub 210. The aforementioned first
washing tub 210 may be referred to as a drum, and a washing machine including the
first washing tub 210 may be referred to as a drum washing machine.
[0289] In accordance with an embodiment, a plurality of first through-holes 211 through
which wash water passes may be further formed at an outer circumferential surface
of the first washing tub 210. A plurality of lifters 213 may be installed at an inner
circumferential surface of the first washing tub 210 so that laundry may be raised
or dropped during rotation of the first washing tub 210. A first balancer 212 may
also be mounted to a front portion of the first washing tub 210 so that the first
washing tub 210 stably rotates at a high speed.
[0290] The first washing portion 110 may include a first washing tub 210, and may further
include a first tub 220 to store wash water to be used in a washing process or rinse
water to be used in a rinsing process. The first tub 220 may be formed in a cylindrical
shape, at least a part of one surface of which is opened. In this case, the open surface
of the first tub 220 may be arranged to face in the same direction as the inlet 214.
For example, the open surface of the first tub 220 may be arranged to face forward.
Therefore, an inlet 223 through which laundry is introduced into the first tub 220
may be formed at a front of the first tub 220.
[0291] The first washing portion 110 may include a first housing 230 that includes the first
washing tub 210 and the first tub 220. In accordance with an embodiment, the first
housing 230 may be provided with an open upper part, and may include one pair of first
side panels 231 forming a side surface of the first housing 230, a first back panel
234 forming a back surface of the first housing 230, and a bottom panel 232 forming
a bottom surface of the first housing 230. In this case, the first side panels 231
and the first back panel 234 may be integrated into one body.
[0292] The first washing portion 110 may further include a spring 251 and a damper 250 to
allow the first tub 220 to be supported by the first housing 230. The damper 250 may
connect an outer surface of the first tub 220 to the bottom panel 232 such that the
first tub 220 is supported by a lower portion of the first washing portion 110. The
spring 251 may connect an outer surface of the first tub 220 to a spring coupling
portion 233 provided at an upper portion of the side panel 231 such that the first
tub 220 is supported by an upper portion of the first washing portion 110. The spring
251 and the damper 250 may mitigate vibration, noise, and impact encountered by movement
of the first tub 220.
[0293] Installation positions of the spring 251 and the damper 250 are not limited to the
upper end of the side panel 231 and the bottom panel 232. If necessary, the spring
251 and the damper 250 may support the first tub 220 by connecting one surface of
the first tub 220 to some parts of the first housing 230.
[0294] The first washing portion 110 may include a first driver 240 that is disposed at
a rear of the first tub 220 to rotate the first washing tub 210. The first driver
240 may be implemented using, for example, a motor. Although the motor may be implemented
using at least one of a DC motor, an AC motor, a DC/AC motor, and a BLDC motor, the
scope of the present disclosure is not limited thereto. The first driver 240 may be
directly or indirectly coupled to the first drive shaft 241, and may supply driving
force to the first washing tub 210.
[0295] The first driver 240 may receive a control signal from a separate controller (400
of FIG. 31) using at least one of a circuit, a conductive line, and a wireless communication
network, and may start driving, temporarily stop driving, or finish driving according
to a received control signal.
[0296] A first drive shaft 241 may be disposed between the first washing tub 210 and the
first driver 240. One end of the first drive shaft 241 may be connected to a back
panel of the first washing tub 210, and the other end of the first drive shaft 241
may be connected to the first driver 240 by extending outside of a rear wall of the
first tub 220. Therefore, driving power generated by the first driver 240 may be transferred
to the first washing tub 210, and the first washing tub 210 may also operate in response
to beginning of the first driver 240. If the first driver 240 starts operation in
response to a received current, the first drive shaft 241 may start rotation in at
least one direction in response to the beginning of operation of the first driver
240, and the first washing tub 210 connected to the first drive shaft 241 may rotate
in at least one direction with respect to the first drive shaft 241.
[0297] In this case, the drive shaft 241 may be provided with a rotation shaft disposed
to face in substantially all directions, such that the first washing tub 210 may rotate
about an omnidirectional shaft.
[0298] In accordance with an embodiment, a conductive line or circuit connected to the first
driver 240 may be provided with at least one of a voltage measurement portion (413
of FIG. 31) to measure voltage applied to the first driver 240 and a current measurement
portion (414 of FIG. 31) to measure current applied to the first driver 240. At least
one of the voltage measurement portion 423 and the current measurement portion 424
may measure at least one of voltage and current using a feedback current.
[0299] In accordance with an embodiment, the first washing tub 210 may include a vibration
sensor (411 of FIG. 31) to detect vibration of the first washing tub 210. For example,
the vibration sensor 411 may be installed on a side surface of the first washing tub
210, and may be installed on at least one of an inner side and an outer side of the
first washing tub 210. The vibration sensor 411 may be implemented using a MEMS sensor.
The MEMS sensor may include piezoresistive sensor or a capacitive sensor.
[0300] In accordance with an embodiment, a rotation speed of the first washing tub 210 and
a rotation speed of at least one of the first drive shafts 241 of the first driver
240 may be detected by a rotation speed sensor (412 of FIG. 31). A rotation speed
sensor 412 may be installed around, for example, the first driver 240 or the first
washing tub 210.
[0301] The rotation speed sensor 413 may be implemented using, for example, a tachometer,
an encoder, a toothed-wheel sensor, etc. The tachometer may include, for example,
an electrical tachometer and/or a photoelectric tachometer. The encoder may include,
for example, an optical incremental encoder, an optical absolute encoder, a magnetic
encoder, and/or a resolver.
[0302] In accordance with an embodiment, a rear wall of the first tub 220 is provided with
a bearing housing 242 to rotatably support the first drive shaft 241. The bearing
housing 242 may be formed of an aluminum alloy, and may be inserted into the rear
wall of the first tub 220 during injection molding of the first tub 220. At least
one bearing 243 to support the first drive shaft 241 may be installed between the
bearing housing 242 and the first drive shaft 241 so that the first drive shaft 241
is smoothly rotated.
[0303] The first washing portion 110 may be provided with a heater 280 configured to heat
wash water or rinse water stored in the first tub 220. For example, the heater 280
may be disposed at a bottom or side surface of the first tub 220. Wash water or rinse
water is heated by the heater 280, such that the first washing portion 110 may perform
the washing process or the rinsing process with hot water.
[0304] The first washing portion 110 may further include a second water supply portion (550
of FIG. 31) to supply wash water and/or rinse water to the first tub 220. The first
water supply portion 550 may be disposed in the first housing 230. For example, the
first water supply portion 550 may be disposed at a rear upper end of the first tub
220. However, the scope of the present disclosure is not limited thereto, and the
first water supply portion 550 may also be installed at a predetermined position considerable
by the designer. The first water supply portion 550 may be connected to an external
water supply device, such that the first water supply portion 550 may provide water
supplied from the external water supply device to the inside of the first tub 220
and/or may store water therein until a command requesting water is received. Wash
water and/or rinse water supplied from the first water supply portion 550 may be introduced
into the first tub 220 through a discharge portion (e.g., a plurality of drain holes
(not shown)) formed around the first tub 220.
[0305] In accordance with an embodiment, the first washing portion 110 may include a drain
device to discharge water stored in the first tub 220 to the outside of the washing
machine. The drain device may include a first drain pump 270, a first connection hose
271, a circulation hose 274, and a first drain hose 272. The first drain pump 270
is provided at a lower portion of the first tub 220 to discharge water in the first
tub 220 to the outside of the washing machine 100. The first connection hose 271 connects
a first drain hole 273 of the first tub 220 to the first drain pump 270 such that
water in the first tub 220 is introduced into the first drain pump 270. The circulation
hose 274 connects the first drain pump 270 to the first tub 220 such that water introduced
into the first drain pump 270 may circulate in the first tub 220. The first drain
hose 272 may guide water pumped by the first drain pump 270 to the outside of the
washing machine 100.
[0306] The washing machine 100 may include a front housing 140 having a first inlet 141
through which laundry is introduced into a first washing space 215. The front housing
140 may be coupled to or fixed to one pair of first side panels 231 forming a side
surface of the first housing 230. The first housing 140 may be coupled to a first
door 260 configured to open or close a first inlet 141.
[0307] The first door 260 may be formed at a position corresponding to the first inlet 141,
and may be configured to relatively pivot with respect to the front housing 140. The
first door 260 may include a first door frame 261, a first door cover 262, and a door
glass 263.
[0308] The first door frame 261 may be formed in a predetermined shape according to selection
of the designer. For example, although the first door frame 261 is formed in a substantially
ring shape as shown in FIG. 1, the first door frame 261 may also be formed in a substantially
triangular or rectangular shape without departing from the scope of the present disclosure.
The first door cover 262 and the door glass 263 may be formed of transparent material
such that a user who is located outside the washing machine 100 may view an inner
space of the first washing tub 210 even when the first door 260 closes the first inlet
141. The door glass 263 may be provided to convexly protrude from the first door frame
261 toward the interior of the first washing tub 210. Through the above structure,
when the first door 260 is closed, the door glass 263 may be inserted into the first
inlet 141.
[0309] A first hinge (not shown) is provided in the vicinity of the first inlet 141 to allow
the first door 260 to pivot with respect to the front housing 140, and is rotatably
coupled to a first hinge coupling portion (not shown) formed at one side of the first
door frame 261.
[0310] A first hook 266 may be provided at the other side of the first door frame 261, and
the front housing 140 may include a first hook container 142 formed at a position
corresponding to the first hook 266, such that the first door 260 closes the first
inlet 141 and is kept locked. If the first door 260 is kept closed, the first hook
266 is inserted into the first hook container 142 to prevent the first door 260 from
being randomly opened.
[0311] The first door 260 may further include an auxiliary laundry inlet 267 such that,
even when the first door 260 is closed, the user may put laundry into the first washing
space 215. If necessary, the first door 260 may further include an auxiliary door
264 to open or close the auxiliary laundry inlet 267. In this case, the auxiliary
door 264 may be hinged to or slidably coupled to the first door cover 262 such that
the auxiliary door 264 may be pivotable or movable with respect to the first door
260.
[0312] In accordance with an embodiment, the door glass 263 may further include a glass
through-hole 268. The glass through-hole 268 may provide a route through which laundry
received through the auxiliary laundry inlet 267 is introduced into the first washing
space 215. In order to connect the auxiliary laundry inlet 267 of the first door 260
to the glass through-hole 268 of the door glass 263, the first door 260 may include
a connection guide portion 265. Both ends of the connection guide portion 265 may
be opened, such that the connection guide portion 265 may be formed to have a hollow
cylindrical pipe shape. In detail, one end of the connection guide portion 265 may
be connected to the auxiliary laundry inlet 267, and the other end of the connection
guide portion 265 may be connected to the glass through-hole 268. In this embodiment,
the connection guide portion 265 may be tilted downward in a direction from the front
side to the rear side of the washing machine. That is, one end of the connection guide
portion 265 connected to the auxiliary laundry inlet 267 may be located at a higher
position than the other end of the connection guide portion 265. Through the above
structure, the user may easily put laundry into the first washing tub 210 through
the auxiliary laundry inlet 267. If necessary, the connection guide portion may be
omitted.
[0313] In accordance with another embodiment, an upper portion of the door glass 263 may
include a collapsed or indented region (not shown) formed at a position corresponding
to the auxiliary laundry inlet 267. By formation of the collapsed region, the door
glass is not located at a rear of the auxiliary laundry inlet 267. Therefore, laundry
received through the auxiliary laundry inlet 267 may be introduced into the first
washing space 215 without intervention.
[0314] Although the above-mentioned embodiment has disclosed the first door 260 provided
with the auxiliary door 264 for convenience of description and better understanding
of the present disclosure, the installation position of the auxiliary door 264 is
not limited thereto, and the auxiliary door 264 may also be installed at other positions
other than the first door 260 as necessary.
[0315] The washing machine 100 may further include a diaphragm 221 disposed between the
first inlet 141 of the front housing 140 and the inlet 223 (or opening) of the first
tub 220. The diaphragm 221 may form a passage from the first inlet 141 to the inlet
214 of the first washing tub 210. During rotation of the first washing tub 210, the
diaphragm 221 may reduce vibration delivered to the front housing 140. Some parts
of the diaphragm 221 may be disposed between the first door 260 and the front housing
140 so as to prevent wash water of the first tub 220 from leaking outside the washing
machine 100.
[0316] In accordance with an embodiment, the second washing portion 120 may include a second
washing tub 310 having a second washing space 315 therein. At least one portion of
one surface of the second washing tub 310 may be formed in a cylindrical shape, at
least a part of one surface of which is opened. The open surface is arranged to face
forward.
[0317] The second washing tub 310 may be disposed to be rotatable in the second tub 320.
[0318] A plurality of second through-holes 311 through which wash water passes may be formed
at a side surface and a bottom surface of the second washing tub 310. A second balancer
312 may be mounted to an upper portion of the second washing tub 310 so that the second
washing tub 310 may stably rotate at a high speed. A filter 316 may be attached to
an inner side surface of the second washing tub 310 so that the filter 316 may filter
out contaminants generated in a washing process. A bent portion 313 producing a water
current may be formed at a bottom surface of the second washing tub 310. In accordance
with an embodiment, the second washing tub 310 may further include a pulsator or rotary
rod that is disposed in the second washing tub 310 to produce a water current.
[0319] The second washing portion 120 may include a second washing tub 310, and may further
include a second tub 320 to store wash water to be used in a washing process or rinse
water to be used in a rinsing process. The second tub 320 may be formed in a three-dimensional
(3D) shape, at least a part of one surface of which is opened. For example, the second
tub 320 may be formed in a cylindrical shape. In this case, the open surface of the
second 320 may be arranged to face upward in the same manner as the open surface of
the second washing tub 310. The second tub 320 may be supported by a lower frame 331
via a suspension device 350. For example, the second tub 320 may be supported while
being suspended from the lower frame 331 by four suspension devices 350. A third inlet
314 may be provided to correspond to the second inlet 334 at a top surface of the
second tub 320.
[0320] The second washing portion 120 may further include a third door 380 to open or close
the third inlet 314. In this case, the third door 380 may include a third door frame
381, and may further include a third door cover 382. The third door cover 382 may
be formed of a transparent material such that a user who is located outside the second
tub 320 may view an inner space of the second washing tub 310 even when the third
door 380 closes the third inlet 314.
[0321] A third hinge (not shown) may be provided in the vicinity of the third inlet 314
so as to pivot the third door 380 with respect to the second tub 320, and may be pivotably
coupled to a third hinge coupling portion (not shown) formed at one side of the third
door frame 381. A knob 383 capable of opening the third door 380 may be provided at
the other side of the third door frame 381, and the knob 383 may include a second
hook 384. The second tub 320 may include a second hook container formed at a position
corresponding to the second hook 384. When the third door 380 closes the third inlet
314, the second hook 384 may be coupled to a second hook container. When the second
hook 384 is coupled to the second hook container, the closed state in which the third
door 380 closes the third inlet 314 may be stably maintained. If a user manipulates
the knob 383, the second hook 384 is released from the second hook container so that
the third door 380 is opened.
[0322] The second washing portion 120 may include a second housing 330 that includes the
second washing tub 310 and the second tub 320. A lower portion of the second housing
330 is opened or closed. In detail, the second housing 330 may include a lower frame
331 supporting the second tub 320, a second inlet 334 through which laundry is introduced
into a second washing space 315, and an upper frame 332 seated on the lower frame
331. An upper portion and a lower portion of the lower frame 331 may be opened. Further,
the second housing 330 may include a side cover 333 forming the external appearance
of a left side surface and a right-side surface of the second washing portion 120.
[0323] The second washing portion 120 may be disposed in the second housing 330, and may
include a second door 360 to open or close the second inlet 334. The second door 360
may be provided to correspond to the second inlet 334, and may be pivotably movable
with respect to the upper frame 332. The second door 360 may include a second door
frame 361 and a second door cover 362. The second door cover 362 may be formed of
a transparent material such that a user who is located outside the washing machine
100 may view inner spaces of the second tub 320 and the second washing tub 310 even
when the second door 360 closes the second inlet 334.
[0324] A second hinge is provided at right and left sides of the second door frame 361 to
allow the second door 360 to pivot with respect to the upper frame 332, and is coupled
to a second hinge coupling portion formed in the vicinity of the second inlet 334.
A latch container 363 is provided at a front side of the second door frame 361, and
the upper frame 332 is provided with a latch device formed at a position corresponding
to the latch container 363 of the second door frame 361, such that the second door
360 closes the second inlet 334 and is kept locked during operation of the second
washing portion 120.
[0325] In accordance with an embodiment, the second washing portion 120 may include a second
driver 340 that is disposed outside a lower side of the second tub 320 and rotates
the second washing tub 310. A second drive shaft 341 for carrying power of the second
driver 340 may be connected to a bottom surface of the second washing tub 310. One
end of the second drive shaft 341 may be connected to a bottom panel of the second
washing tub 310, and the other end of the second drive shaft 341 may extend outside
a lower sidewall of the second tub 320. When the second driver 340 drives the second
drive shaft 341, the second washing tub 310 connected to the second drive shaft 341
may rotate about the second drive shaft 341. The second drive shaft 341 may be provided
with a rotation shaft disposed to face in a substantially upward direction, such that
the second washing tub 310 may rotate about the rotation shaft disposed in the substantially
upward direction.
[0326] In accordance with an embodiment, a conductive line or circuit connected to the second
driver 340 may be provided with at least one of a voltage measurement portion (423
of FIG. 31) to measure voltage applied to the second driver 340 and a current measurement
portion (424 of FIG. 31) to measure current applied to the second driver 340. At least
one of the voltage measurement portion 423 and the current measurement portion 424
may also be disposed close to the second driver 340 according to a system design of
the designer. If necessary, another conductive line or circuit to which the current
applied to the conductive line or circuit connected to the second driver 340 is fed
back may be further installed in the vicinity of the conductive line or circuit connected
to the second driver 340. At least one of the voltage measurement portion 423 and
the current measurement portion 424 may also be disposed at a conductive line to which
a current is fed back. In this case, at least one of the voltage measurement portion
423 and the current measurement portion 424 may measure at least one of voltage and
current using a feedback current.
[0327] In accordance with an embodiment, when the pulsator is disposed at the bottom surface
of the second washing tub 310, the washing machine may further include a power switching
device that is capable of simultaneously or selectively transmitting drive power generated
by the second driver 340 to the second washing tub 310 and/or the pulsator.
[0328] In accordance with an embodiment, the second washing tub 310 may further include
a vibration sensor (421 of FIG. 31) to detect vibration of the second washing tub
310. For example, the vibration sensor 421 may be installed at an inner side surface
or an outer side surface of the second washing tub 310. In more detail, the vibration
sensor 421 may also be installed at an outer bottom surface of the second washing
tub 310. The vibration sensor 421 may be implemented using, for example, a vibration
sensor based on a piezoelectric acceleration scheme or a vibration sensor based on
a cantilever vibration scheme. The vibration sensor 421 may also be implemented using
a MEMS sensor as necessary.
[0329] In accordance with an embodiment, a rotation speed of the second washing tub 310
and a rotation speed of at least one of the second drive shafts 341 of the second
driver 340 may be detected by a rotation speed sensor (422 of FIG. 31). A rotation
speed sensor 423 may be installed around, for example, the second driver 340 or the
second washing tub 310. The rotation speed sensor 423 may be implemented using, for
example, a tachometer, an encoder, a toothed-wheel sensor, etc.
[0330] The second washing portion 120 may further include a second drain pump and a second
drain hose 372. The second drain pump 370 for discharging water in the second tub
320 to the outside of the washing machine 100 may be disposed at a lower portion of
the second tub 320. The second drain hose 372 may guide water pumped by the second
drain pump 370 to the outside of the washing machine 100. In detail, the second drain
pump 370 may be mounted at an upper portion of the first housing 230.
[0331] A second drain hole 373 to discharge water in the second tub 320 may be formed at
the bottom surface of the second tub 320. The second drain hole 373 may be connected
to the second drain pump 370 by a second connection hose 371 so as to allow water
in the second tub 320 to be introduced into the second drain pump 370.
[0332] The second washing portion 120 may further include a second water supply portion
(520 of FIG. 31) to supply wash water and/or rinse water to the second tub 320. The
second water supply portion 520 may be disposed in the second housing 330. For example,
the second water supply portion 520 may be disposed in the upper frame 332. However,
the scope of the present disclosure is not limited thereto, and the second water supply
portion 520 may also be disposed at the rear of the second inlet 334. The second water
supply portion 520 may be connected to an external water supply device, such that
the second water supply portion 520 may provide water supplied from the external water
supply device to the second tub 320 and/or may store water therein until receiving
a command requesting water. Wash water and/or rinse water supplied from the second
water supply portion 520 may be introduced into the second tub 320 through a discharge
portion (e.g., a plurality of drain holes 509) formed around the second tub 320.
[0333] The first water supply portion 510 and the second water supply portion 520 may also
be integrated into one body. In this case, the integrated water supply portion may
receive water from a water supply device, and may selectively supply wash water and/or
rinse water to at least one of the first tub 220 and the second tub 320 as necessary.
In order to supply wash water and/or rinse water to at least one of the first tub
220 and the second tub 320, the integrated water supply portion may also include a
plurality of valves formed in pipes through which the water supply portion is connected
to each of the first tub 220 and the second tub 320.
[0334] In accordance with an embodiment, the washing machine 100 may include a detergent
supply device 600 configured to supply detergent to the first tub 220. The detergent
supply device 600 may be disposed in at least one of the first housing 230 and the
second housing 330. For example, the detergent supply device 600 may be disposed in
the upper frame 332 of the second housing 330. Preferably, the detergent supply device
600 may also be disposed at a front of the second inlet 334 provided in the second
housing 330.
[0335] In accordance with an embodiment, the washing machine 100 may include a fixed bracket
130 through which the first housing 230 and the second housing 330 are coupled to
each other so that the first housing 230 is not separated from the second housing
330. For example, the fixed bracket 130 may be coupled to a front part of the first
housing 230 and a front part of the second housing 330. The fixed bracket 130 may
be coupled to a side part of the first housing 230 and a side part of the second housing
330 according to selection of the designer, or may also be coupled to a rear part
of the first housing 230 and a rear part of the second housing 330.
[0336] The washing machine 100 may further include a control panel 150. The control panel
150 may be disposed at, for example, an upper portion of the front housing 140 of
the washing machine 100 such that the user may easily manipulate and confirm necessary
information through the control panel 150. However, the installation position of the
control panel 150 is not limited thereto. In detail, the control panel 150 may be
installed at various positions considerable by the designer, for example, at one surface
of the upper frame 332 or at a top surface of the detergent supply device 600.
[0337] The control panel 150 may include a UI (151 of FIG. 1, FIG. 11 or FIG. 24) to receive
various commands related to various operations of the washing machine 100 as well
as to visually and/or audibly provide the user with information related to the washing
machine 100.
[0338] The UI 151 may include at least one input device and/or at least one output device.
Here, the input device may be implemented using, for example, at least one of a physical
button, a touchpad, a touchscreen, a knob, a stick-type manipulator, a trackball,
and a track pad. The input device may also be implemented using various devices considerable
by the designer. The output device may include at least one of a display device configured
to visually output information and a sound output device configured to audibly output
information.
[0339] The display device may be implemented using a cathode ray tube (CRT) or various display
panels, for example, a liquid crystal display (LCD) panel, a light emitting diode
(LED) panel, an organic LED (OLED) panel, a quantum dot (QD) display panel, etc. The
sound output device may be implemented using a speaker device or the like.
[0340] In accordance with an embodiment, the UI 151 may be installed not only at the control
panel 150, but also at various positions considerable by the designer. A substrate
having circuit(s) and at least one semiconductor chip mounted to the substrate may
be disposed and installed in the control panel 150. The at least one semiconductor
chip and the substrate may be provided to perform operations of the controller 400
to be described later.
[0341] The coupling state between the first housing 230 and the second housing 330 will
hereinafter be described with reference to the attached drawings.
[0342] FIG. 28 is an exploded perspective view illustrating the second housing according
to an embodiment of the present disclosure.
[0343] FIG. 29 is a view illustrating a fixed bracket and some parts of a front housing
of the washing machine according to an embodiment of the present disclosure.
[0344] FIG. 30 is a side view illustrating a coupling position between the fixed frame and
the front housing of the washing machine according to an embodiment of the present
disclosure.
[0345] Referring to FIG. 28, the lower frame 331 of the second housing 330 may include a
first support portion 338 coupled to the suspension device 350. The second tub 320
may be provided with a second support portion 321 located at a lower part of an outer
side surface thereof such that the second support portion 321 is connected to the
suspension device 350. The suspension device 350 may be configured to connect the
first support portion 338 of the lower frame 331 to the second support portion 321
of the second tub 320.
[0346] The lower frame 331 may be formed in a manner that a front wall 398, a rear wall
397, and one pair of sidewalls 396 are connected to one another so as to surround
a front part, a rear part, and side parts of the second tub 320. The first support
portion 338 may be provided at an upper end of each corner of the lower frame 331.
As a result, the lower frame 331 may have sufficient rigidity to support the second
tub 320 via four suspension devices 350.
[0347] The upper frame 332 may include a first coupling portion 335 capable of being coupled
to the lower frame 331. The first coupling portion 335 may be disposed at lower ends
of right and left sides of the upper frame 332. The lower frame 331 may include a
second coupling portion 337 capable of being coupled to the upper frame 332. The second
coupling portion 337 may be disposed at a position corresponding to the first coupling
portion 335 of the upper frame 332 located at an upper end of the lower frame 331.
[0348] A side cover 333 may be connected to the upper frame 332 and the lower frame 331
to cover a side surface of the upper frame 332 and a side surface of the lower frame
331. The side cover 333 may include an upper flange 393 capable of being coupled to
the upper frame 332, and the upper frame 332 may include a coupling groove 336 into
which the upper flange 393 of the side cover 333 is inserted. The upper flange 393
of the side cover 333 may be provided with a fastening portion 339 that is capable
of being coupled to the upper frame 332 in the coupling groove 336 of the upper frame
332. The fastening portion 339 may be coupled to the upper frame 332 by a fastening
member such as a screw.
[0349] The side cover 333 may be provided with a lower flange 395 formed at a lower end
thereof such that the bottom surface of the lower frame 331 is partially surrounded
by the lower flange 395. A rear flange 394 may be provided at a rear end of the side
cover 333 so that the rear flange 394 may partially surround back surfaces of the
upper frame 332 and the lower frame 331.
[0350] After the lower frame 331 is coupled to the upper frame 332, the upper flange 393
of the side cover 333 is inserted into the coupling groove 336 of the upper frame
332, and the side cover 333 is rotated and coupled to the lower frame 331 in a manner
that the lower flange 395 of the side cover 333 is located at the bottom surface of
the lower frame 331.
[0351] After the side cover 333 is coupled to the lower frame 331, the rear flange 394 of
the side cover 333 may be fixed to back surfaces of the upper frame 332 and the lower
frame 331 through a fastening member such as a screw.
[0352] Vibration may occur in the lower frame 331 by the second tub 320 supported by the
lower frame 331. By coupling the lower frame 331 to the upper frame 332, vibration
of the lower frame 331 may be transmitted to the upper frame 332.
[0353] When the lower frame 331 and the upper frame 332 are about to be separated from each
other by vibration or the like, the side cover 333 may prevent the lower frame 331
and the upper frame 332 from being released from each other, thereby guaranteeing
user safety. The side cover 333 may allow a left surface and a right side surface
of the lower frame 331 and the upper frame 332 to be covered with a single member,
such that a side surface of the second housing 330 is simplified. When the second
housing 330 is coupled to the first housing 230, the side cover 333 may allow the
first housing 230 and the second housing 330 to look like a single unified body so
that the first housing 230 and the second housing 330 may have an aesthetically pleasing
appearance.
[0354] The second housing 330 of the washing machine 100 may include one pair of second
side panels 235 forming a side surface of the second housing 330. That is, the second
side panels 235 of the second housing 330 may include sidewalls 396 of the lower frame
331, sidewalls 399 of the upper frame 332, and at least one portion of the side cover
333.
[0355] Referring to FIG. 26, the washing machine 100 may further include a first guide protrusion
390 that is disposed at an upper end of the first housing 230 and guides a seating
position of the second housing 330. In detail, the first guide protrusion 390 may
protrude upward from one pair of the side panels 231. The first guide protrusion 390
may be formed of an additional member, may be coupled to the first side panel 231,
and may be integrated with the first side panel 231 as one body.
[0356] Referring to FIG. 28, the washing machine 100 may include a guide protrusion insertion
portion disposed at a lower portion of one pair of the second side panels 235 of the
second housing 330, such that the first guide protrusion 390 is inserted into the
guide protrusion insertion portion. In detail, the lower flange 395 of the side cover
333 forming the second side panels 235 may be provided with a through-hole 392 through
which the first guide protrusion 390 passes, and a guide protrusion container 391
capable of containing the first guide protrusion 390 may be provided at the bottom
surface of the sidewall 396 of the lower frame 331 forming the second side panels
235.
[0357] Four first guide protrusions 390 may be disposed at an upper end of a left side of
the first side panel 231 of the first housing 230, and four first guide protrusions
390 may be disposed at an upper end of a right side of the first side panel 231 of
the first housing 230. By the first guide protrusions 390, the side surface of the
first housing 230 and the side surface of the second housing 330 may be arranged without
any operation difference therebetween.
[0358] Although not shown in the drawings, the guide protrusions for guiding the seating
position of the second housing 330 may protrude downward from one pair of the second
side panels 235 of the second housing 330. The guide protrusion insertion portions
into which the guide protrusions are inserted may be formed at upper portions of one
pair of the first side panels 231 of the first housing 230.
[0359] Referring to FIGS. 29 and 30, the front housing 140 may be provided to cover at least
one portion of the front surface of the first housing 230 and at least one portion
of the front surface of the second housing 330. Although the front housing 140 formed
to cover the entirety of the front surface of the first housing 230 is shown in FIGS.
29 and 30, the scope of the present disclosure is not limited thereto, and the front
housing 140 may be provided to cover at least one portion of the front surface of
the first housing 230 and at least one portion of the front surface of the second
housing 330.
[0360] The fixed bracket 130 may be disposed in the front housing 140 such that the fixed
bracket 130 allows the first housing 230 to be fixed at the front of the first housing
230 and allows the second housing 330 to be fixed at the front of the second housing
330. In detail, the fixed bracket 130 may connect one pair of the first side panels
231 of the first housing 230 to one pair of the second side panels 235 of the second
housing 330.
[0361] The fixed bracket 130 may have a length corresponding to a horizontal width of each
of the first housing 230 and the second housing 330, and may include a rectangular
parallelepiped shape that has a thickness corresponding to a thickness of the front
housing 140. The fixed bracket 130 may have a front surface 134, a top surface 131,
a left side surface and a right side surface, and a back surface and a bottom surface
of the fixed bracket 130 may be open.
[0362] The fixed bracket 130 may include a coupling flange 135 capable of being coupled
to the front of the first housing 230 and the front of the second housing 330. In
detail, the coupling flange 135 of the fixed bracket 130 may be coupled to front ends
of one pair of the first side panels 231 of the first housing 230 and front ends of
one pair of the second side panels 235 of the second housing 330 by a fastening member
such as a screw.
[0363] The fixed bracket 130 may include a second guide protrusion 132 that is provided
at the top surface 131 of the fixed bracket 130 and guides the coupling position of
the front housing 140. The front housing 140 may include a guide hole 143 that is
provided at an upper side of the front housing 140 and is coupled to the second guide
protrusion 132 of the fixed bracket 130.
[0364] The fixed bracket 130 may include a third coupling portion 133 that is be provided
at the front surface 134 of the fixed bracket 130 and is connected to the front housing
140. The front housing 140 may include a fourth coupling portion 144 that is provided
at an upper side of the front housing 140 and corresponds to the third coupling portion
133 of the fixed bracket 130.
[0365] In the assembly process of the front housing 140, after the front housing 140 is
temporarily coupled to the fixed bracket 130 in a manner that the second guide protrusion
132 of the fixed bracket 130 passes through the guide hole 143 of the front housing
140, the third coupling portion 133 of the fixed bracket 130 may be coupled to the
fourth coupling portion 144 of the front housing 140 through a fastening member such
as a screw.
[0366] Referring to FIG. 26 and FIG. 30, the first tub 220 may be supported by the first
housing 230 through the spring 251. In detail, one end of the spring 251 may be coupled
to the first spring coupling portion 233 provided at an upper portion of the first
side panel 231 of the first housing 230, and the other end of the spring 251 may be
coupled to the second spring coupling portion 222 formed at an outer side surface
of the first tub 220. Although the spring 251 reduces vibration and noise of the first
tub 220, the vibration of the first tub 220 may be transmitted to the first housing
230 through the spring 251.
[0367] The front housing 140 may be disposed in a manner that a height A of an upper end
of the front housing 140 is longer than a height B of an upper end of the first housing
230, such that the front housing may guarantee rigidity needed to support the front
surface of the washing machine 100 and may effectively prevent forward transmission
of vibration of the first housing 230 and the second housing 330. The front surface
of the washing machine 100 is composed of only the front housing 140 and a control
panel 150 disposed at an upper side of the front housing 140, resulting in better
aesthetics.
[0368] Preferably, the fixed bracket 130 may be disposed in a manner that a height C of
the upper end of the fixed bracket 130 is identical to or longer than a height D of
the upper end of the second driver 340. The fixed bracket 130 may include a fire-resistant
material such as metal, and may be disposed at a higher position than the second driver
340. As a result, when a fire breaks out due to overheating of the second driver 340,
the fixed bracket 130 may prevent the fire from spreading to a front housing 140 or
the control panel 150.
[0369] FIG. 31 is a control block diagram illustrating a washing machine according to an
embodiment of the present disclosure.
[0370] Referring to FIG. 31, the washing machine 100 may include a UI 151, a first washing
tub 210, a first driver 240, a first sensing portion 410, a second washing tub 310,
a second driver 340, a second sensing portion 420, a controller 400, and a storage
portion 450.
[0371] The first sensing portion 410 may detect an operation of at least one of the first
washing tub 210 and the first driver 240, and may acquire information related to the
detected operation. Likewise, the second sensing portion 420 may detect an operation
of at least one of the second washing tub 310 and the second driver 340, and may acquire
information related to the detected operation. Information acquired by at least one
of the first sensing portion 410 and the second sensing portion 420 may be transmitted
to the controller 400 through a conductive line, a circuit, or a wireless communication
network. The controller 400 may generate a predetermined control signal on the basis
of the information received from at least one of the first sensing portion 410 and
the second sensing portion 420, and may transmit the generated control signal to an
associated component, thereby controlling the operation of the washing machine 100.
[0372] The first sensing portion 410 may include a vibration sensor 411, a rotation speed
sensor 412, a voltage measurement portion 413, and/or a current measurement portion
414 according to selection of the designer.
[0373] The vibration sensor 411 may detect vibration of the first washing tub 210 or associated
peripheral components (e.g., the first tub 220) on the basis of rotation of the first
washing tub 210, and may output an electrical signal corresponding to the detected
vibration.
[0374] The rotation speed sensor 412 may be provided to detect a rotation speed of the first
washing tub 210. In accordance with an embodiment, the rotation speed sensor 412 may
detect a rotation speed of the first drive shaft 241 of the first driver 240, and
may thus acquire information related to the rotation speed of the first washing tub
210.
[0375] The voltage measurement portion 413 may measure the magnitude of voltage applied
to the first driver 240, and the current measurement portion 414 may measure the magnitude
of current applied to the first driver 240. Voltage measured by the voltage measurement
portion 413 or current measured by the current measurement portion 414 may be transmitted
to the controller 400. In detail, if the controller 400 controls the first driver
240, a control signal of the controller 400 may be transmitted as an electrical signal
to the first driver 240, and the electrical signal may then be transmitted to the
first driver 240. The voltage measurement portion 413 may measure a voltage of the
resultant electrical signal, and the current measurement portion 414 may measure a
current of the resultant electrical signal.
[0376] The second sensing portion 420 may include a vibration sensor 421, a rotation speed
sensor 422, a voltage measurement portion 423, and/or a current measurement portion
424 according to selection of the designer. The substantial functions, operations,
or functions of vibration sensor 421, the rotation speed sensor 422, the voltage measurement
portion 423, and the current measurement portion 424 are substantially identical to
those of the vibration sensor 411, the rotation sensor 412, the voltage measurement
portion 413, and the current measurement portion 414 of the first sensing portion
410, and as such a detailed description thereof will herein be omitted for convenience
of description.
[0377] Although FIG. 31 illustrates that the first sensing portion 410 of the washing machine
100 includes the vibration sensor 411, the rotation speed sensor 412, the voltage
measurement portion 413, and the current measurement portion 414, and the second sensing
portion 420 of the washing machine 100 includes the voltage sensor 421, the rotation
speed sensor 422, the voltage measurement portion 423, and the current measurement
portion 424, the scope of the present disclosure is not limited thereto, and the first
sensing portion 410 need not always include all the above-mentioned components 411,
412, 413, and 414 and the second sensing portion 420 need not always include all the
above-mentioned components 421, 422, 423, and 424. At least one of the above-mentioned
components will be omitted according to selection of the designer. For example, at
least one of the first sensing portion 410 and the second sensing portion 420 may
include only one of the above-mentioned components as necessary.
[0378] The controller 400 may communicate with various components (e.g., the UI 151, the
first driver 240, the second driver 340, and the storage portion 450) located inside
or outside the washing machine 100 through a circuit, a conductive line, and/or a
wireless communication network, and may transmit control signals to the above-mentioned
components such that the controller 400 controls overall operation of the washing
machine 100.
[0379] For example, the controller 400 may transmit a control signal corresponding to at
least one of the first driver 240 and the second driver 340, such that the at least
one of the first driver 240 and the second driver 340 starts operation, performs a
predefined operation, or stops operation in response to the control signal. In response
to the operation of the first driver 240, the first washing tub 210 may rotate. In
response to the operation of the second driver 340, the second washing tub 310 may
rotate.
[0380] The controller 400 may include, for example, a CPU, a MCU, a Micom, an AP, an ECU,
and/or other electronic devices capable of processing a variety of operations and
generating various control signals. The controller 400 may be implemented using only
one device or using a plurality of devices.
[0381] The controller 400 may perform predetermined operation, processing, and control operation
by driving a program stored in a storage portion 450. Here, the program may be pre-written
by a designer and then stored in the storage portion 450, or may be acquired or updated
through an ESD network.
[0382] In accordance with an embodiment, the controller 400 may be provided to perform the
operation of the controller 30 shown in FIGS. 1 to 10, or may also be provided to
perform the operation of the controller 70 shown in FIGS. 11 to 24.
[0383] In other words, the controller 400 may adjust drive speeds of the washing portions
10 and 20 on the basis of the result of comparison between the first drive speed and
the second drive speed, and/or may control the operation of the washing portions 50
and 60 using the second operation profile instead of the first operation profile,
according to the presence or absence of unbalance. Since the above-mentioned components
have already been disclosed above, a detailed description thereof will herein be omitted
for convenience of description.
[0384] The storage portion 450 may store various kinds of information needed to operate
the washing machine 100. For example, the storage portion 450 may store applications
related to operation, processing, and control operation of the controller 400 or information
needed for the aforementioned operation, processing, and control operation.
[0385] The storage portion 450 may be implemented using magnetic disk storage media, such
as a hard disk or a floppy disk, may be implemented using optical media, such as a
magnetic tape, a CD or a DVD, may be implemented using magneto-optical media such
as a floptical disk, or may be implemented using semiconductor storage devices, such
as a ROM, a RAM, a SD card, a flash memory, and a SSD.
[0386] The UI 151, the first washing tub 210, the first driver 240, the second washing tub
310, and the second driver 340 have already been disclosed and, as such, a detailed
description thereof will herein be omitted for convenience of description.
[0387] Various embodiments of the method for controlling the washing machine will hereinafter
be described with reference to FIGS. 32, 33, 34, 35, 36, 37, 38, 39, and 40.
[0388] FIG. 32 is a flowchart illustrating a method for controlling a washing machine according
to an embodiment of the present disclosure.
[0389] Referring to FIG. 32, the first washing portion and the second washing portion may
simultaneously or sequentially start operation (1000). The operation of the first
washing portion may include at least one of a washing process, a rinsing process,
and a dehydration process. Likewise, the operation of the second washing portion may
include at least one of the washing process, the rinsing process, and the dehydration
process. The first washing portion and the second washing operation may also perform
the same process. For example, the first washing portion and the second washing portion
may perform the dehydration process.
[0390] Subsequently, the drive speed (i.e., the second drive speed) of the second washing
portion may be compared with a predetermined reference speed, for example, a second
reference speed (1001). In this case, the second reference speed may be arbitrarily
defined according to selection of the user. For example, the second reference speed
may be defined as a maximum drive speed executable by the first washing portion or
an approximate value thereto. Although the second reference speed may be set to 800
rpm or an approximate value thereto, the scope of the present disclosure is not limited
thereto. The operation (1001) of comparing the drive speed of the second washing portion
with a predetermined reference speed may be omitted as necessary.
[0391] The drive speed (i.e., the first drive speed) of the first washing portion may be
compared with a first reference speed (1002). The operation 1002 of comparing the
drive speed (i.e., the first drive speed) of the first washing portion with the first
reference speed may also be carried out when the drive speed of the second washing
portion is identical to or higher than the first reference speed ('Yes' in 1001).
In this case, the first reference speed may be arbitrarily defined according to selection
of the designer or user. For example, the first reference speed may be set to 500
rpm or an approximate value thereto.
[0392] If the drive speed of the first washing portion is identical to or higher than the
first reference speed ('Yes' in 1003), the drive speed of the second washing portion
may increase to a first target speed (1003). The first target speed may be defined
by the designer or user. In accordance with an embodiment, the first target speed
may be identical to the second reference speed. The first target speed may include
the highest drive speed executable by the first washing portion.
[0393] When the drive speed of the second washing portion reaches a first target speed ('Yes'
in 1004), the drive speed of the second washing portion may be reduced in response
to arrival at the first target speed (1005). Reduction of the second drive speed may
be initiated as soon as the second drive speed reaches the first target speed, or
may be initiated after lapse of a predetermined time from the time at which the second
drive speed reaches the first target speed. Reduction of the second drive speed may
be carried out when the second driver of the second washing portion is powered off,
and/or may also be carried out using a separate braking system.
[0394] The second drive speed may be reduced to zero '0' or an approximate value thereto.
[0395] If the first drive speed of the first washing portion is less than the first reference
speed ('No' in 1002), the drive speed of the second washing portion may be continuously
maintained according to selection of the designer, or may be changed by increasing
and/or decreasing according to a predefined pattern (1007).
[0396] The above-mentioned operations 1001 to 1007 may be periodically or aperiodically
repeated according to selection of the designer or user ('Yes' in 1008). Of course,
in accordance with an embodiment, each of the above-mentioned operations 1001 to 1007
may also be carried out only once.
[0397] FIG. 33 is a flowchart illustrating a method for controlling the washing machine
according to an embodiment of the present disclosure.
[0398] Referring to FIG. 33, when the drive speed of the second washing portion is equal
to or higher than the second reference speed ('No' in 1010), for example, when the
drive speed of the second washing portion is identical to the first target speed (1010),
the drive speed of the first washing portion may be compared with a third reference
speed. Here, the third reference speed may be arbitrarily defined by the designer
or user. For example, the third reference speed may be set to 500 rpm or an approximate
value thereto. The third reference speed may also be identical to the second reference
speed of the operation 1002.
[0399] If the first drive speed is equal to or higher than the third reference speed, the
second drive speed may be reduced to zero '0' or an approximate value thereto (1011),
and the second washing portion may temporarily or non-temporarily stop operation (1012).
[0400] In contrast, if the first drive speed is less than the third reference speed, the
second drive speed of the second washing portion may be maintained at a speed that
is equal to or higher than the second reference speed, or may be changed by increasing
and/or decreasing according to a predefined pattern (1013).
[0401] FIG. 34 is a flowchart illustrating a method for controlling the washing machine
according to an embodiment of the present disclosure.
[0402] Referring to FIG. 34, the first washing portion and the second washing portion may
start operation at the same time or at different times (1100). Each of the first washing
portion and the second washing portion may perform one of the washing process, the
rinsing process, and the dehydration process. In this case, the first washing portion
and the second washing portion may perform the same process, for example, the dehydration
process.
[0403] The second drive speed of the second washing portion is compared with a fourth reference
speed. If the second drive speed reaches the fourth reference speed according to lapse
of time (1101) (i.e., if the second drive speed is identical to the fourth reference
speed), the first drive speed of the first washing portion is compared with a fifth
reference speed of the first washing portion (1102). In this case, the fourth reference
speed and the fifth reference speed may be arbitrarily defined by the designer or
user. For example, the fourth reference speed may be set to 500 rpm or an approximate
value thereto. The fifth reference speed may also be set to 500 rpm or an approximate
value thereto in the same manner as in the fourth reference speed.
[0404] If the first drive speed of the first washing portion is identical to or less than
the fifth reference speed ('Yes' in 1102), the second washing portion may be controlled
until the second drive speed reaches a second target speed (1103). The second target
speed may be arbitrarily defined by the designer or user. For example, the second
target speed may be 800 rpm or an approximate value thereto.
[0405] If the second drive speed is equal or approximates to the second target speed according
to the increasing result of the second drive speed, the second drive speed may be
kept at the second target speed (1104).
[0406] It is determined whether a predefined period, for example, 1 minute, 2 minutes, or
other arbitrary times, has sequentially elapsed (1105). If the predefined maintenance
period has elapsed ('Yes' in 1105), the operation of maintaining the drive speed of
the second washing portion at the second target speed may be ended. If the predefined
period has elapsed ('Yes' in 1105), and if the above-mentioned operations 1102 to
1103 need to be repeated ('Yes' in 1106), the second drive speed of the second washing
portion may be reduced to a predefined speed (e.g., a fourth reference speed) (1107),
and the operation for comparing the first drive speed of the first washing portion
with the fifth reference speed is carried out again (1102).
[0407] If the first drive speed of the first washing portion is higher than the fifth reference
speed ('No' in 1102), the second drive speed of the second washing portion is kept
at the fourth reference speed (1108). After lapse of the predefined period (i.e.,
the aforementioned decision pending period) ('Yes' in 1109), the operation of comparing
the first speed of the first washing portion with the fifth reference speed of the
first washing portion is performed (1102). Therefore, when the second drive speed
is kept at the fourth reference speed, the operation 1102 of periodically or aperiodically
comparing the first drive speed with the fifth reference speed may be carried out.
[0408] FIG. 35 is a flowchart illustrating a method for controlling the washing machine
according to an embodiment of the present disclosure.
[0409] The control method of FIG. 34 may also be equally applied to a method for controlling
the first drive speed of the second washing portion shown in FIG. 35, or the control
method of FIG. 34 may be partially modified and then applied to the method for controlling
the first drive speed of the second washing portion shown in FIG. 35.
[0410] Referring to FIG. 35, the first washing portion and the second washing portion may
start operation at the same time or at different times (1200).
[0411] The first drive speed of the first washing portion is compared with the sixth reference
speed (1201). As soon as the first drive speed is identical to the sixth reference
speed, or after lapse of a predetermined time when the first drive speed is identical
to the sixth reference speed, the second drive speed of the second washing portion
is compared with the seventh reference speed (1202). In this case, the sixth reference
speed and the seventh reference speed may be arbitrarily defined by the designer or
user. For example, each of the sixth reference speed and the seventh reference speed
may be set to 500 rpm or an approximate value thereto. However, the scope of the sixth
reference speed and the seventh reference speed is not limited thereto.
[0412] If the second drive speed of the second washing portion is identical to or less than
the seventh reference speed ('Yes' in 1202), the drive speed of the first washing
portion may increase to the third target speed (1203), and is kept at the third target
speed (1204). In this case, the third target speed may be arbitrarily defined by the
user or designer. In accordance with an embodiment, the third target speed may also
be identical to the second target speed.
[0413] After the first drive speed reaches the third target speed, information regarding
expiration of a predefined maintenance period may be decided using a clock or the
like (1205). If the predefined maintenance period has elapsed ('Yes' in 1205), maintenance
of the first drive speed is interrupted.
[0414] If the above-mentioned operations 1202 to 1205 need to be repeated ('Yes' in 1206),
the first drive speed may be reduced to a predefined speed, for example, the sixth
reference speed (1207). As described above, the second drive speed of the second washing
portion may be compared again with the seventh reference speed (1202).
[0415] In contrast, when the second drive speed of the second washing portion is higher
than the seventh reference speed ('No' in 1202), the first drive speed of the first
washing portion is kept at the existing sixth reference speed (1208). After lapse
of the decision pending period ('Yes' in 1209), the operation of comparing the second
drive speed of the second washing portion with the seventh reference speed may be
performed again (1202). In accordance with the result of comparison, the first drive
speed may increase (1203 to 1205) or may be maintained (1208 and 1209).
[0416] FIG. 36 is a flowchart illustrating a method for controlling the washing machine
according to an embodiment of the present disclosure.
[0417] The washing machine control methods shown in FIGS. 34 and 35 may be combined with
each other as shown in FIG. 36, and then carried out.
[0418] Referring to FIG. 36, the first washing portion and the second washing portion may
start operation at the same time or at different times (1300). When a predetermined
process is performed, it is determined whether the second drive speed of the second
washing portion reaches the fourth reference speed (1301).
[0419] If the second drive speed of the second washing portion reaches the fourth reference
speed ('Yes' in 1301), i.e., if the second drive speed of the second washing portion
is equal to or higher than the fourth reference speed, the second drive speed of the
second washing portion is adjusted as shown in FIG. 34 (1302). In other words, if
the second drive speed of the second washing portion reaches the fourth reference
speed ('Yes' in 1301), the above-mentioned operations 1102 to 1109 may be carried
out by the washing machine.
[0420] In contrast, if the second drive speed of the second washing portion does not reach
the fourth reference speed ('No' in 1301), it is determined whether the first drive
speed of the first washing portion reaches the sixth reference speed (1302).
[0421] If the first drive speed of the first washing portion reaches the sixth reference
speed ('Yes' in 1303), i.e., if the first drive speed is equal to or higher than the
sixth reference speed, the first drive speed of the first washing portion may be adjusted
as shown in FIG. 35 (1304). In other words, if the first drive speed of the first
washing portion reaches the sixth reference speed ('Yes' in 1302), the above-mentioned
operations 1202 to 1209 may be carried out by the washing machine.
[0422] If the second drive speed of the second washing portion does not reach the fourth
reference speed, and if the first drive speed of the first washing portion does not
reach the sixth reference speed ('No' in 1303), the operations 1102 to 1109 or the
other operations 1202 to 1209 may not be carried out until one of the drive speeds
reaches the predefined reference speed.
[0423] In other words, according to which one of the washing portions reaches a reference
speed, one of the control method shown in FIG. 34 and the control method shown in
FIG. 35 may be selectively carried out.
[0424] The above-mentioned operations 1300 to 1305 may be repeatedly carried out according
to embodiments of the present disclosure (1305).
[0425] FIG. 37 is a flowchart illustrating a method for controlling the washing machine
according to an embodiment of the present disclosure.
[0426] Referring to FIG. 37, laundry is introduced into the washing tub, and the washing
machine starts driving according to user manipulation or predefined setting (1400).
In this case, the washing machine may include only one washing tub or may include
at least two washing tubs.
[0427] In response to beginning of the operation of the washing machine, a user-selected
washing tub or a predefined washing tub may begin to rotate in at least one direction
according to a predefined pattern (1402), after the driver starts operation. If the
washing machine includes a plurality of washing tubs, one of the plurality of washing
tubs may begin to rotate, or all or some of the plurality of washing tubs may begin
to rotate.
[0428] During operation of the washing tub, laundry stored in the washing tub is concentrated
at one region, such that unbalance may occur in the washing tub. Such unbalance may
be detected by the operation sensing portion, and/or may be decided by the controller
(1404). In accordance with an embodiment, the operation sensing portion may include
a washing-tub operation sensing portion capable of detecting vibration of the washing
tub, and/or may include a driver operation sensing portion that detects a rotation
speed of the driver and measures voltage or current applied to the driver. If the
driver operation sensing portion includes a voltage measurement device configured
to measure a voltage, the driver operation sensing portion may also be installed at
a DC link circuit.
[0429] If unbalance occurrence is detected and/or decided, the washing machine may be controlled
according to a predefined series of operations (1406). For example, in order to reduce
the number of vibrations of the washing tub caused by unbalance, the washing machine
may operate using a predefined vibration reduction method. The predefined vibration
reduction method may be defined to include a method for increasing a water level of
water stored in the washing tub, a method for changing acceleration or deceleration
of the driver, a method for changing an operation rate of the driver, a method for
adjusting an operation period and a stopped period of the driver, and/or a combination
of at least two of the above-mentioned methods.
[0430] The method for controlling operation of the washing machine according to unbalance
may be carried out by the controller, or may also be carried out without using the
controller. For example, signals output from the operation sensing portion may be
transmitted to the driver, and the driver may perform the operation for removing unbalance
on the basis of the output signals.
[0431] A method for controlling the washing machine will hereinafter be described with reference
to FIG. 38.
[0432] FIG. 38 is a flowchart illustrating a method for controlling the washing machine
according to an embodiment of the present disclosure.
[0433] Referring to FIG. 38, if the washing machine starts driving (1410), at least one
of the washing tubs contained in the washing machine may start operation according
to a first operation profile (1412). The first operation profile may be defined to
include at least one of information regarding a series of operation patterns (hereinafter
referred to as a first pattern) of the washing tub, and information regarding a water
level (hereinafter referred to as a first water level) of the washing tub.
[0434] During operation of the washing tub, the number of vibrations of the washing tub
may be higher than a predetermined reference number of vibrations, a target rotation
speed of the driver may be less than a reference target rotation speed, a voltage
applied to the driver or the DC link circuit may be higher than a reference voltage,
and/or a current applied to the driver may be higher than the reference voltage (1414).
The above-mentioned operations may be caused by unbalance generated in the washing
tub.
[0435] As described above, if the controller or the like detects or determines the presence
of unbalance in the washing tub, the unbalanced washing tub may operate according
to the second operation profile (1416). The second operation profile may include at
least one of information regarding a series of washing-machine operation patterns
different from the first pattern and information regarding a washing-tub water level
(hereinafter referred to as a second water level) different from the first water level.
[0436] In accordance with an embodiment, the second operation profile may be defined to
include, according to selection of the designer, at least one of a method for supplying
wash water to the second water level higher than the first water level, a method for
reducing a target rotation speed, a method for reducing an operation rate of the driver,
a method for increasing rotation acceleration, a method for increasing rotation deceleration,
and/or a method for reducing an operation period or a stopped period of the driver.
[0437] In accordance with an embodiment, the washing tub may also be continuously controlled
on the basis of the second operation profile.
[0438] In accordance with another embodiment, as shown in FIG. 38, after the washing tub
is controlled by the second operation profile, it is determined whether a predefined
time has elapsed (1418). If the predefined time has not elapsed ('No' in 1418), the
washing tub may be continuously controlled by the second operation profile. In contrast,
if the predefined time has elapsed ('Yes' in 1418), the washing tub may be controlled
by a new operation profile, for example, the first operation profile. For example,
the washing tub may be controlled to re-operate according to the first pattern, and/or
the drain device may be controlled in a manner that wash water stored in the washing
tub is discharged outside until residual wash water reaches the first water level
1420.
[0439] In accordance with an embodiment, the operations 1414 to 1420 for determining the
presence or absence of unbalance and changing the operation profile may be continuously
repeated until washing of the laundry is completed (1422).
[0440] FIG. 39 is a flowchart illustrating a method for controlling the washing machine
according to an embodiment of the present disclosure.
[0441] Referring to FIG. 39, the washing machine starts driving (1430), and at least one
of the washing tubs contained in the washing machine may be controlled based on the
first operation profile (1432).
[0442] During operation of the washing tub, due to unbalance generated in the washing tub,
it is determined whether the number of vibrations of the washing tub is higher than
a predetermined reference number of vibrations, it is determined whether a target
rotation speed of the driver is less than a reference target rotation speed, it is
determined whether a voltage applied to the driver or the DC link circuit is higher
than a reference voltage, and/or it is determined whether a current applied to the
driver is higher than the reference voltage (1434).
[0443] As described above, if the controller or the like detects or determines the presence
of unbalance in the washing tub, the unbalanced washing tub may operate according
to the second operation profile (1436). As described above, the second operation profile
may be defined to include, according to selection of the designer, at least one of
a method for supplying wash water to the second water level, which is higher than
the first water level, a method for reducing a target rotation speed, a method for
reducing an operation rate of the driver, a method for increasing rotation acceleration,
a method for increasing rotation deceleration, and/or a method for reducing an operation
period or a stopped period of the driver.
[0444] Information as to whether unbalance occurs in the washing tub may be continuously
detected or decided (1438).
[0445] If the number of vibrations of the washing tub is higher than a predefined reference
number of vibrations, if the target rotation speed of the driver is less than a reference
target rotation speed, if voltage applied to the driver or the DC link circuit is
higher than a reference voltage, and/or if current applied to the driver is higher
than a reference current ('No' in 1438), the washing tub having unbalance may be continuously
controlled according to the second operation profile (1434).
[0446] In contrast, If the number of vibrations of the washing tub is less than the predefined
reference number of vibrations, if the target rotation speed of the driver is higher
than the reference target rotation speed, if voltage applied to the driver or the
DC link circuit is less than the reference voltage, and/or if current applied to the
driver is higher than the reference current ('Yes' in 1438), it is determined that
unbalance of laundry is removed in the washing tub. The washing tub having unbalance
may be re-controlled based on a new operation profile, for example, the first operation
profile. In more detail, for example, the washing tub may operate according to a first
pattern, and/or constituent components of the washing machine may be controlled in
a manner that wash water stored in the washing tub is reduced to the first water level.
[0447] In accordance with an embodiment, the operations 1434 to 1440 for determining the
presence or absence of unbalance and changing the operation profile may be continuously
repeated until the washing process, the rinsing process, and/or the dehydration process
are/is completed (1442).
[0448] FIG. 40 is a flowchart illustrating a method for controlling the washing machine
according to an embodiment of the present disclosure.
[0449] Referring to FIG. 40, the washing machine may start driving according to user manipulation
or predefined setting (1450). In this case, a count variable (i) for counting the
number of generated unbalances may be set to, for example, zero '0', without being
limited thereto. The count variable (i) may also be set to '1' or other numbers according
to selection of the designer.
[0450] If the washing machine starts driving, at least one of the washing tubs contained
in the washing machine is controlled by the first operation profile, such that at
least one of the washing process, the rinsing process, and/or the dehydration process
is started (1452). In this case, the washing tub may operate based on the first pattern,
and/or the water level of the washing tub may be adjusted to the first level.
[0451] As described above, during operation of the washing tub, due to unbalance generated
in the washing tub, if the number of vibrations generated in the washing tub is higher
than the predefined reference number of vibrations, if a target rotation speed of
the driver is less than the reference target rotation speed, if voltage applied to
the driver or the DC link circuit is higher than the reference voltage, and/or if
current applied to the driver is higher than the reference current, information as
to whether unbalance occurs in the washing tub may be detected or decided on the basis
of the above-mentioned results (1454).
[0452] If no unbalance occurs in the washing tub ('No' in 1454), the washing tub may continuously
operate according to the first operation profile. If no unbalance occurs in the washing
tub until washing of laundry is completed ('Yes' in 1462), the washing tub may operate
based on the first operation profile until washing of laundry is completed. In contrast,
prior to completion of laundry washing ('No' in 1462), if unbalance occurs in the
washing tub ('Yes' in 1454), the washing machine may operate as described later (1454
to 1460) .
[0453] If the presence of unbalance of the washing tub is decided ('Yes' in 1454), a predetermined
value (for example, a value of 1) may be added to the count variable (i) (1455), and
the resultant count variable (i) to which the predetermined value is added may be
compared with a predefined count reference value (1456). The count reference value
may include, for example, a value of 3, without being limited thereto.
[0454] If the count variable (i) is equal to or higher than a count reference value ('Yes'
in 1456), the washing machine may be controlled using a predefined method capable
of removing unbalance of the washing tub (1460). For example, the washing tub may
be controlled based on the second operation profile. In this case, according to an
embodiment, the washing tub may be controlled by the second operation profile until
washing of laundry is completed, may be controlled by the second operation profile
only during a predefined time as shown in FIG. 38, or may be controlled by the second
operation profile until the result of decision of indicating removal of unbalance
is acquired as shown in FIG. 39.
[0455] If the count variable (i) is less than the count reference value, the washing machine
may continuously perform a current operation process (1458). In other words, the washing
tub from which unbalance information is acquired may operate according to the existing
operation profile (i.e., the first operation profile).
[0456] The operations 1454 to 1460 for determining the presence or absence of unbalance
and changing the operation profile may be continuously repeated until the washing
process, the rinsing process, and/or the dehydration process are/is completed (1462).
[0457] The above-mentioned washing machine control method(s) disclosed in the embodiments
of the present disclosure may be implemented in the form of programs executable by
a variety of computer means. In this case, the program may include program commands,
data files, data structures, etc. individually or in combination. Here, the program
may include, for example, high-level language codes executable by a computer using
an interpreter as well as machine language codes generated by a complier. In addition,
the program may be particularly designed and configured to implement the above-mentioned
washing machine control method, or may also be implemented using various functions
or definitions well known to those skilled in the art related to computer software.
[0458] The program for implementing the above-mentioned washing machine control method according
to embodiments of the present disclosure may be written in computer readable media.
Examples of the computer readable media may include magnetic disk storage media, such
as a hard disk or a floppy disk, and a magnetic tape, optical media, such as a CD
and a DVD, magneto-optical media, such as a floptical disk, and hardware devices,
such as semiconductor storage units (e.g., a ROM, a RAM, and a flash memory), which
are particularly configured to store and execute specific programs executed by computers
or the like.
[0459] Although the washing machine and the method for controlling the same according to
embodiments of the present disclosure have been disclosed herein merely for illustrative
purposes, the scope of the embodiments is not limited thereto, and those skilled in
the art will appreciate that various modifications, additions and substitutions are
possible, without departing from the scope of the disclosure as disclosed in the accompanying
claims. For example, adequate effects of the present disclosure may be achieved even
if the foregoing processes and methods may be carried out in different order than
described above, and/or the aforementioned elements, such as systems, structures,
devices, or circuits, may be combined or coupled in different forms and modes than
as described above or be substituted or switched with other components.
[0460] While the present disclosure has been shown and described with reference to various
embodiments thereof, it will be understood by those skilled in the art that various
changes in form and details may be made therein without departing from the scope of
the present disclosure as defined by the appended claims.