[Technical Field]
[0001] The present invention relates to a rotary compressor used for an air conditioner,
for example.
[Background Art]
[0002] Japanese Unexamined Patent Publication No.
2016-118142 discloses a 2-cylinder rotary compressor which includes an upper cylinder and a lower
cylinder and is configured to compress refrigerant in a compression chamber formed
in each of the cylinders. An accumulator is attached adjacent to the compressor. The
accumulator is connected to two suction pipes. One of the two suction pipes is connected
to the upper cylinder whereas the other one of the suction pipes is connected to the
lower cylinder. To the upper cylinder and the lower cylinder, the refrigerant is supplied
from the accumulator through the respective suction pipes. In the compression chamber
formed in each of the upper cylinder and the lower cylinder, a piston having a roller
is provided. The compression chamber is divided by the piston into a low-pressure
chamber into which the refrigerant is introduced and a high-pressure chamber in which
the refrigerant is compressed.
[Citation List]
[Patent Literatures]
[0003] [Patent Literature 1] Japanese Unexamined Patent Publication No.
2016-118142
[Summary of Invention]
[Technical Problem]
[0004] When a 2-cylinder rotary compressor is downsized, an external device such as an accumulator
for supplying refrigerant is preferably downsized, too. It is, however, difficult
to downsize the accumulator when two suction pipes are connected to the accumulator.
To solve this problem, the accumulator may be downsized by connecting the 2-cylinder
rotary compressor to the accumulator by a single suction pipe. This arrangement, however,
is disadvantageous in that suction resistance may be increased by the branching of
the suction pipe, and hence the compressor efficiency may be deteriorated.
[0005] An object of the present invention is to provide a rotary compressor which can be
downsized and is able to suppress the deterioration of compressor efficiency.
[Solution to Problem]
[0006] A rotary compressor of the present invention is a rotary compressor comprising a
compression mechanism and a driving mechanism including a drive shaft driving the
compression mechanism, the compression mechanism and a driving mechanism being housed
in the rotary compressor. The compression mechanism includes: a plurality of cylinders
in which compression chambers are formed, respectively, the cylinders being aligned
in the axial direction of the drive shaft so that the drive shaft is inside the compression
chambers; a plurality of end plates provided at both ends of the cylinders in the
axial direction to define the compression chambers; and a plurality of pistons provided
in the respective compression chambers and driven by the drive shaft. The cylinders
includes a first cylinder and a second cylinder adjacent to the first cylinder via
one of the end plates. A suction passage including a first passage and a second passage
branched from the first passage is formed in the rotary compressor, the first passage
supplies the compression chamber of the first cylinder with refrigerant from an external
device via a suction pipe, and the second passage supplies the compression chamber
of the second cylinder with the refrigerant. The surface area of a region facing the
suction passage in the second cylinder is smaller than the surface area of a region
facing the suction passage in the first cylinder. A difference between the height
of the second cylinder in the axial direction and the height in the axial direction
of the piston provided in the compression chamber of the second cylinder is smaller
than a difference between the height of the first cylinder in the axial direction
and the height in the axial direction of the piston provided in the compression chamber
of the first cylinder.
[0007] The external device may be an accumulator or a device which is provided between an
accumulator and the rotary compressor of the present invention.
[0008] The present invention may be arranged so that the first passage passes through the
first cylinder but does not pass through the second cylinder, and the second passage
is branched from the first passage in the first cylinder and passes through both the
first cylinder and the second cylinder.
[0009] The present invention may be arranged so that the first cylinder is configured to
be inserted by the suction pipe so that a leading end of the suction pipe is in the
first cylinder.
[0010] The present invention may be arranged so that an end plate arranged on the opposite
side of the second cylinder with respect to the first cylinder is configured to be
inserted by the suction pipe so that a leading end of the suction pipe is in the end
plate.
[0011] The present invention is preferably arranged so that, in each of the cylinders, a
difference between the height of the cylinder in the axial direction and the height
in the axial direction of the piston provided in the compression chamber of the cylinder
decreases as the surface area of a region facing the suction passage in the cylinder
decreases.
[0012] The present invention is preferably arranged so that, in each of the cylinders, a
relation 3.9×0.0001≤(Hc-Hp)/Hc-1.4×0.0001×As/(Hc·Ls)≤6.7×0.0001 is satisfied where
the height of the cylinder in the axial direction is denoted as Hc (mm), the height
in the axial direction of the piston provided in the compression chamber in the cylinder
is denoted as Hp (mm), the surface area of a region facing the suction passage in
the cylinder is denoted as As (mm
2), and the length of the suction passage in the cylinder in a direction orthogonal
to the axial direction is denoted as Ls (mm).
[Advantageous Effects of Invention]
[0013] A suction passage is formed in the rotary compressor of the present invention, and
the suction passage includes a first passage through which refrigerant is supplied
to the compression chamber of the first cylinder and a second passage which is branched
from the first passage and through which the refrigerant is supplied to the compression
chamber of the second cylinder. The surface area of a region facing the suction passage
in the second cylinder is smaller than the surface area of a region facing the suction
passage in the first cylinder. For this reason, as compared to the first cylinder,
the decrease in temperature of the refrigerant at around the region facing the suction
passage in the cylinder is small in the second cylinder. For this reason, a difference
in temperature between the second cylinder and the piston provided in the compression
chamber of the second cylinder is small, with the result that a difference in amount
of dimensional change between the second cylinder and the piston at thermal expansion
is small. In this rotary compressor, the difference between the height of the cylinder
and the height of the piston (i.e., the gap between the end face of the piston in
the axial direction and the end face of the end plate in the axial direction) is arranged
to be small in the second cylinder as compared to the first cylinder, with the result
that oil leakage from the inner periphery of the piston to the compression chamber
is suppressed, and the volume efficiency and the indicated efficiency are thereby
improved for the second cylinder. Therefore, even when the two cylinders are connected
to the external device by a single suction pipe in order to downsize the compressor,
the decrease in compressor efficiency due to the increase in suction resistance is
compensated by the improvement in volume efficiency and indicated efficiency, with
the result that the decrease in compressor efficiency is suppressed. To put it differently,
downsizing of the compressor and suppression of decrease in compressor efficiency
are both achieved.
[Brief Description of Drawings]
[0014]
[FIG. 1] FIG. 1 is a view showing a rotary compressor of First Embodiment of the present
invention, together with an accumulator.
[FIG. 2A] FIG. 2A is a top view of an upper cylinder of the rotary compressor shown
in FIG. 1.
[FIG. 2B] FIG. 2B is a top view of a lower cylinder of the rotary compressor shown
in FIG. 1.
[FIG. 3] FIG. 3 is a partially enlarged view of a compression mechanism of the rotary
compressor shown in FIG. 1.
[FIG. 4] FIG. 4 is a view showing a rotary compressor of Second Embodiment of the
present invention.
[FIG. 5A] FIG. 5A is a top view of an upper cylinder of the rotary compressor shown
in FIG. 4.
[FIG. 5B] FIG. 5B is a top view of a lower cylinder of the rotary compressor shown
in FIG. 4.
[FIG. 6] FIG. 6 is a partially enlarged view of a compression mechanism of the rotary
compressor shown in FIG. 4.
[FIG. 7] FIG. 7 is a view showing a rotary compressor of Third Embodiment of the present
invention.
[FIG. 8] FIG. 8 is a partially enlarged view of a compression mechanism of the rotary
compressor shown in FIG. 7.
[FIG. 9] FIG. 9 is a graph showing results of a test conducted by using plural rotary
compressors.
[Description of Embodiments]
[First Embodiment]
[0015] To begin with, a rotary compressor 1 of First Embodiment will be described with reference
to FIG. 1 to FIG. 3. As shown in FIG. 1, the compressor 1 of the present embodiment
is a 2-cylinder rotary compressor which includes a closed container 2 and further
includes a driving mechanism 3 and a compression mechanism 4 which are housed in the
closed container 2. The closed container 2 is a cylindrical container which is closed
at both upper and lower ends. An accumulator 5 is attached adjacent to the closed
container 2. The accumulator 5 is connected to the compression mechanism 4 by a single
suction pipe 6 through which refrigerant is introduced. An outlet tube 7 is provided
at an upper part of the closed container 2 to discharge the refrigerant compressed
by the compression mechanism 4. Lubricating oil is stored at a bottom portion of the
closed container 2.
[0016] The compressor 1 is, for example, incorporated in a refrigerating cycle in an air
conditioner, and is configured to compress refrigerant supplied from the suction pipe
6 and discharge the refrigerant from the outlet tube 7. The refrigerant used in the
compressor 1 is, for example, R32 or R410A. The compressor 1 is oriented as shown
in FIG. 1, i.e., is oriented such that the axial direction (which is identical with
the axial direction of a later-described drive shaft 3b) of the compressor 1 is parallel
to the up-down direction.
[0017] The driving mechanism 3 is provided to drive the compression mechanism 4, and is
constituted by a motor 3a which is a driving source and the drive shaft 3b attached
to the motor 3a. The motor 3a includes a substantially annular stator 3aa fixed to
the inner circumferential surface of the closed container 2 and a substantially annular
rotor 3ab provided radially inside the stator 3aa with an air gap being formed between
the stator and the rotor. The rotor 3ab includes a magnet (not shown) whereas the
stator 3aa includes a coil (not shown).
[0018] The drive shaft 3b is fixed to the inner circumferential surface of the rotor 3ab,
and rotates on its axis together with the rotor 3ab so as to drive the compression
mechanism 4. The drive shaft 3b has eccentric portions 3c and 3d which are in a later-described
compression chamber 31 and in a later-described compression chamber 51, respectively
(see FIG. 2A, FIG. 2B, and FIG. 3). Each of the eccentric portions 3c and 3d is cylindrical
in shape, and has a central axis which is eccentric from the rotation center of the
drive shaft 3b. To the eccentric portions 3c and 3d, pistons 32 and 52 of the compression
mechanism 4 are attached, respectively.
[0019] Inside a substantially lower half of the drive shaft 3b, an oil supply passage (not
shown) is formed. The oil supply passage extends along the up-down direction and is
branched at several parts in radial directions of the drive shaft 3b. A helical-blade-shaped
pump member (not shown) is attached to the lower end of the drive shaft 3b to suck
the lubricating oil into the oil supply passage in accordance with the rotation of
the drive shaft 3b. The lubricating oil sucked from the lower end of the drive shaft
3b by the pump member is discharged from a side face of the drive shaft 3b and is
supplied to slide members of the compression mechanism 4, such as the compression
chambers 31 and 51, for example.
[0020] The compression mechanism 4 includes upper mufflers 10a and 10b, an upper head 20
(end plate), an upper cylinder 30 (cylinder), a middle plate 40 (end plate), a lower
cylinder 50 (cylinder), a lower head 60 (end plate), and a lower muffler 70. These
members are provided in this order from top to bottom, along the axial direction of
the drive shaft 3b.
[0021] As shown in FIG. 1 and FIG. 2A, the upper cylinder 30 is a substantially circular
plate. At a central portion of the upper cylinder 30, the compression chamber 31 is
formed as a circular hole penetrating the upper cylinder 30 in the axial direction
of the drive shaft 3b. The piston 32 is provided in the compression chamber 31. The
piston 32 is constituted by an annular roller 32a and a blade 32b which extends radially
outward from the outer circumferential surface of the roller 32a. The roller 32a is
attached to be rotatable relative to the outer circumferential surface of the eccentric
portion 3c and is provided in the compression chamber 31.
[0022] As shown in FIG. 2A and FIG. 3, in the upper cylinder 30, a lateral passage 30a which
extends in the radial direction of the upper cylinder 30 is formed as a suction passage
for introducing refrigerant into the compression chamber 31. A radially inner end
portion of the lateral passage 30a is open at the compression chamber 31, whereas
a radially outer end portion of the lateral passage 30a is open at the outer circumferential
surface of the upper cylinder 30. The suction pipe 6 is inserted into the lateral
passage 30a from the radially outer end portion of the lateral passage 30a, and a
leading end of the suction pipe 6 is at around the center of the lateral passage 30a.
In the upper cylinder 30, a vertical passage 30b which extends vertically downward
from the lateral passage 30a is formed as a suction passage for introducing refrigerant
into the compression chamber 51. The vertical passage 30b is branched from a part
of the lateral passage 30a, which is between the radially inner end portion of the
lateral passage 30a and the leading end of the suction pipe 6. The vertical passage
30b extends vertically downward and is open at the bottom surface of the upper cylinder
30.
[0023] As shown in FIG. 2A, a blade accommodation portion 33 is formed in the upper cylinder
30. This portion 33 is a recess formed radially outward from the circumferential wall
surface of the compression chamber 31. A pair of bushes 34 are housed in the blade
accommodation portion 33 to oppose each other in the circumferential direction of
the upper cylinder 30. Each bush 34 is a half of a substantially cylindrical member.
The pair of bushes 34 are swingable in the blade accommodation portion 33 while the
blade 32b is provided between them. Between the pair of bushes 34, the blade 32b is
movable in the radial direction of the upper cylinder 30. The compression chamber
31 is divided into a low-pressure chamber and a high-pressure chamber by the blade
32b.
[0024] As shown in FIG. 1, the upper head 20 is provided to be in contact with the upper
end face of the upper cylinder 30. The compression chamber 31 is defined on account
of the closure of the upper end of the compression chamber 31 by the upper head 20.
The upper head 20 is substantially annular in shape, and the drive shaft 3b is rotatably
inserted at a central portion of the upper head 20. The upper head 20 is fixed to
the inner circumferential surface of the closed container 2 by welding, for example.
[0025] The upper mufflers 10a and 10b are provided above the upper head 20. Between the
upper head 20 and the upper muffler 10b and between the upper muffler 10a and the
upper muffler 10b, an upper muffler space is formed. This upper muffler space is provided
for the purpose of reducing noise due to the discharge of the refrigerant.
[0026] As shown in FIG. 2A, a discharge hole 35 is formed in the upper head 20 to cause
the compression chamber 31 to communicate with the upper muffler space so that the
refrigerant compressed in the compression chamber 31 is discharged to the upper muffler
space. The discharge hole 35 is closed by a plate-shaped discharge valve (not shown)
. The discharge valve is elastically deformed when the pressure in the compression
chamber 31 becomes equal to or higher than a predetermined pressure, with the result
that the discharge hole 35 is opened.
[0027] The middle plate 40 is a circular plate and is provided to be in contact with the
lower end face of the upper cylinder 30 and the upper end face of the lower cylinder
50 as shown in FIG. 1. As shown in FIG. 3, the middle plate 40 closes the lower end
of the compression chamber 31 of the upper cylinder 30 to define the compression chamber
31 and closes the upper end of the compression chamber 51 of the lower cylinder 50
to define the compression chamber 51. In the middle plate 40, a vertical passage 40a
connected to the vertical passage 30b of the upper cylinder 30 is formed as a suction
passage for introducing the refrigerant into the compression chamber 51. The vertical
passage 40a connects the vertical passage 30b of the upper cylinder 30 to a later-described
lateral passage 50a of the lower cylinder 50.
[0028] As shown in FIG. 1 and FIG. 2B, the lower cylinder 50 which is adjacent to the upper
cylinder 30 via the middle plate 40 is a substantially circular plate in the same
manner as the upper cylinder 30. At a central portion of the lower cylinder 50, the
compression chamber 51 is formed as a circular hole penetrating the lower cylinder
50 in the axial direction of the drive shaft 3b. The piston 52 is provided in the
compression chamber 51. The piston 52 is constituted by an annular roller 52a and
a blade 52b which extends radially outward from the outer circumferential surface
of the roller 52a. The roller 52a is attached to be rotatable relative to the outer
circumferential surface of the eccentric portion 3d and is provided in the compression
chamber 51.
[0029] As shown in FIG. 2B and FIG. 3, in the lower cylinder 50, a lateral passage 50a which
extends in the radial direction of the lower cylinder 50 is formed as a suction passage
for introducing the refrigerant into the compression chamber 51. The lateral passage
50a is a cutout formed in the top surface of the lower cylinder 50. A radially inner
end portion of the lateral passage 50a is open at the compression chamber 51. A radially
outer end portion of the lateral passage 50a is closed by the wall surface of the
lower cylinder 50 in the radial direction and is open upward. As shown in FIG. 3,
the radially outer end portion of the lateral passage 50a is connected to the vertical
passage 40a of the middle plate 40 at the upward opening. Except at the opening, the
lateral passage 50a is closed by the bottom surface of the middle plate 40.
[0030] As shown in FIG. 2B, a blade accommodation portion 53 is formed in the lower cylinder
50. This portion 53 is a recess formed radially outward from the circumferential wall
surface of the compression chamber 51. A pair of bushes 54 are housed in the blade
accommodation portion 53 to oppose each other in the circumferential direction of
the lower cylinder 50. Each bush 54 is a half of a substantially cylindrical member.
The pair of bushes 54 are swingable in the blade accommodation portion 53 while the
blade 52b is provided between them. Between the pair of bushes 54, the blade 52b is
movable in the radial direction of the lower cylinder 50. The compression chamber
51 is divided into a low-pressure chamber and a high-pressure chamber by the blade
52b.
[0031] As shown in FIG. 1, the lower head 60 is provided to be in contact with the lower
end face of the lower cylinder 50. The compression chamber 51 is defined on account
of the closure of the lower end of the compression chamber 51 by the lower head 60.
The lower head 60 is substantially annular in shape, and the drive shaft 3b is rotatably
inserted at a central portion of the lower head 60.
[0032] The lower muffler 70 is provided below the lower head 60. A lower muffler space is
formed between the lower head 60 and the lower muffler 70. This lower muffler space
is provided for the purpose of reducing noise due to the discharge of the refrigerant.
[0033] As shown in FIG. 2B, a discharge hole 55 is formed in the lower head 60 to cause
the compression chamber 51 to communicate with the lower muffler space so that the
refrigerant compressed in the compression chamber 51 is discharged to the lower muffler
space. The discharge hole 55 is closed by a plate-shaped discharge valve (not shown)
. The discharge valve is elastically deformed when the pressure in the compression
chamber 51 becomes equal to or higher than a predetermined pressure, with the result
that the discharge hole 55 is opened.
[0034] The lower muffler space communicates with the upper muffler space via the through
holes formed in the lower head 60, the lower cylinder 50, the middle plate 40, the
upper cylinder 30, and the upper head 20.
[0035] A suction passage including an upper suction passage (first passage) and a lower
suction passage (second passage) branched from the upper suction passage (first passage)
is formed in the rotary compressor 1 of the present embodiment. The upper suction
passage supplies the compression chamber 31 of the upper cylinder 30 with refrigerant.
The upper suction passage supplies the compression chamber 51 of the lower cylinder
50 with the refrigerant. In the present embodiment, the upper suction passage is a
part of the lateral passage 30a formed in the upper cylinder 30 and is a horizontal
passage from the leading end of the suction pipe 6 to the compression chamber 31.
The upper suction passage passes through the upper cylinder 30 but does not pass through
the lower cylinder 50. The lower suction passage is constituted by the vertical passage
30b formed in the upper cylinder 30, the vertical passage 40a formed in the middle
plate 40, and the lateral passage 50a formed in the lower cylinder 50 (see FIG. 3).
The lower suction passage passes through both of the upper cylinder 30 and the lower
cylinder 50.
[0036] To put it differently, in the upper cylinder 30, a horizontal passage from the leading
end of the suction pipe 6 to the compression chamber 31 in the lateral passage 30a
(not including a part from the leading end of the suction pipe 6 to the radially outer
end portion of the lateral passage 30a of the lateral passage 30a) and the vertical
passage 30b constitute the suction passage. The lateral passage 50a constitutes the
suction passage in the lower cylinder 50. In the present embodiment, the surface area
of a region facing the suction passage in the lower cylinder 50 is smaller than the
surface area of a region facing the suction passage in the upper cylinder 30.
[0037] The phrase "the surface area of a region facing a suction passage in a cylinder"
indicates the surface area of the inner circumferential surface of a wall of the cylinder,
which constitutes the suction passage, i.e., the surface area of a wall surface of
the cylinder, where the refrigerant sucked from the accumulator 5 passes through.
On this account, the surface area of the region facing the suction passage in the
upper cylinder 30 is equal to the total of the surface area of the region facing the
horizontal passage from the leading end of the suction pipe 6 to the compression chamber
31 in the lateral passage 30a and the surface area of the region facing the vertical
passage 30b, and the surface area of the region facing the suction passage in the
lower cylinder 50 is equal to the surface area of the region facing the lateral passage
50a.
[0038] In the lower cylinder 50 in which the surface area of the region facing the suction
passage is small as compared to the upper cylinder 30, the decrease in temperature
of the refrigerant at around the region facing the suction passage is small as compared
to the upper cylinder 30. For this reason, a difference in temperature between the
lower cylinder 50 and the piston 52 provided in the compression chamber 51 of the
lower cylinder 50 is small, with the result that a difference in amount of dimensional
change between the lower cylinder 50 and the piston 52 at thermal expansion is small.
[0039] Accordingly, in the compressor 1 of the present embodiment, as shown in FIG. 3, the
difference between the height A3 of the lower cylinder 50 and the height A4 of the
piston 52 in the compression chamber 51 of the lower cylinder 50 is smaller than the
difference between the height A1 of the upper cylinder 30 and the height A2 of the
piston 32 in the compression chamber 31 of the upper cylinder 30 (A3-A4<A1-A2) . The
difference between the height A1 of the upper cylinder 30 and the height A2 of the
piston 32 and the difference between the height A3 of the lower cylinder 50 and the
height A4 of the piston 52 are those when the compressor 1 is not driven (i.e., at
normal temperature).
[0040] A suction passage including an upper suction passage and a lower suction passage
branched from the upper suction passage is formed in the rotary compressor 1 of the
present embodiment. The upper suction passage supplies the compression chamber 31
of the upper cylinder 30 with refrigerant. The suction pipe 6 is connected to the
compression chamber 31. The lower suction passage supplies the compression chamber
51 of the lower cylinder 50 with the refrigerant. The surface area of a region facing
the suction passage in the lower cylinder 50 is smaller than the surface area of a
region facing the suction passage in the upper cylinder 30. For this reason, as compared
to the upper cylinder 30, the decrease in temperature of the refrigerant at around
the region facing the suction passage in the cylinder is small in the lower cylinder
50. On this account, a difference in temperature between the lower cylinder 50 and
the piston 52 provided in the compression chamber 51 of the lower cylinder 50 is small,
with the result that a difference in amount of dimensional change between the lower
cylinder 50 and the piston 52 at thermal expansion is small. As a result, as compared
to the upper cylinder 30, problems are less likely to occur in the lower cylinder
50 even when the gaps between the end face in the axial direction of the piston 52
and the end faces in the axial direction of the end plates 40 and 60 adjacent to the
piston 52 are narrow. This suppresses oil leakage from the inner periphery of the
piston to the compression chamber and improves the volume efficiency and the indicated
efficiency. Therefore, even when the two cylinders 30 and 50 are connected to the
accumulator 5 by a single suction pipe 6 in order to downsize the compressor 1, the
decrease in compressor efficiency due to the increase in suction resistance is compensated
by the improvement in volume efficiency and indicated efficiency, with the result
that the decrease in compressor efficiency is suppressed. As such, downsizing of the
compressor 1 and suppression of decrease in compressor efficiency are both achieved
in the present embodiment.
[0041] In the present embodiment, the upper suction passage (first passage) passes through
the upper cylinder 30 but does not pass through the lower cylinder 50, whereas the
lower suction passage (second passage) is branched from the upper suction passage
in the upper cylinder 30 and passes through both the upper cylinder 30 and the lower
cylinder 50. With this arrangement, it is possible to easily construct the structure
in which the surface area of the region facing the suction passage in the lower cylinder
50 is smaller than the surface area of the region facing the suction passage in the
upper cylinder 30.
[0042] In addition to the above, in the present embodiment, the upper cylinder 30 is configured
to be inserted by the suction pipe 6 so that the leading end of the suction pipe 6
is provided inside the upper cylinder 30. With this arrangement, the passage for the
refrigerant from the leading end of the suction pipe 6 to the compression chamber
31 of the upper cylinder 30 is constituted solely of the linear lateral passage 30a,
with the result that the increase in suction resistance is suppressed.
[Second Embodiment]
[0043] The following will describe a compressor of Second Embodiment with reference to FIG.
4 to FIG. 6. While the compressor 1 of First Embodiment is arranged so that the upper
cylinder 30 is configured to be inserted by the suction pipe 6 of the accumulator
5, the compressor 101 of the present embodiment is different from the compressor of
First Embodiment in that an upper head 120 is configured to be inserted by a suction
pipe 6 of an accumulator 5. In the present embodiment, structures identical with those
of First Embodiment are denoted by the same reference symbols and may not be explained.
[0044] In the compressor 101 of the present embodiment, a driving mechanism 3 and a compression
mechanism 104 are housed. In this compressor 101, as shown in FIG. 5A and FIG. 6,
a lateral passage 120a extending in the radial direction of the upper head 120 and
a vertical passage 120b extending vertically downward from the lateral passage 120a
are formed in the upper head 120 which opposes a lower cylinder 50 over an upper cylinder
130, as a suction passage for introducing refrigerant into a compression chamber 31
of the upper cylinder 130. A radially inner end portion of the lateral passage 120a
is closed by the wall surface of the upper head 120 in the radial direction and is
open downward. The radially inner end portion of the lateral passage 120a is connected
to a lateral passage 130a of the upper cylinder 130 at the downward opening. A radially
outer end portion of the lateral passage 120a is open at the outer circumferential
surface of the upper head 120. The suction pipe 6 is inserted into the lateral passage
120a, and a leading end of the suction pipe 6 is at around the center of the lateral
passage 120a.
[0045] In the upper cylinder 130, the lateral passage 130a which extends in the radial direction
of the upper cylinder 130 is formed as a suction passage for introducing the refrigerant
into the compression chamber 31 of the upper cylinder 130. The lateral passage 130a
is a cutout formed in the top surface of the upper cylinder 130. A radially inner
end portion of the lateral passage 130a is open at the compression chamber 31. A radially
outer end portion of the lateral passage 130a is closed by the wall surface of the
upper cylinder 130 in the radial direction and is open upward. The radially outer
end portion of the lateral passage 130a is connected to the vertical passage 120b
of the upper head 120 at the upward opening. Except at the opening, the lateral passage
130a is closed by the bottom surface of the upper head 120. In the upper cylinder
130, a vertical passage 130b which extends vertically downward from the lateral passage
130a is formed as a suction passage for introducing the refrigerant into the compression
chamber 51 of a lower cylinder 150. The vertical passage 130b is branched from the
lateral passage 130a, extends vertically downward, and is open at the bottom surface
of the upper cylinder 130.
[0046] In the middle plate 40, a vertical passage 40a connected to the vertical passage
130b of the upper cylinder 130 is formed as a suction passage for introducing the
refrigerant into the compression chamber 51 of the lower cylinder 50. The vertical
passage 40a connects the vertical passage 130b of the upper cylinder 130 to a later-described
lateral passage 50a of the lower cylinder 50.
[0047] As shown in FIG. 5B and FIG. 6, in the lower cylinder 50 adjacent to the upper cylinder
130 via the middle plate 40, a lateral passage 50a which extends in the radial direction
of the lower cylinder 50 is formed as a suction passage for introducing the refrigerant
into the compression chamber 51. The lateral passage 50a is a cutout formed in the
top surface of the lower cylinder 50. A radially inner end portion of the lateral
passage 50a is open at the compression chamber 51. A radially outer end portion of
the lateral passage 50a is closed by the wall surface of the lower cylinder 50 in
the radial direction and is open upward. As shown in FIG. 6, the radially outer end
portion of the lateral passage 50a is connected to the vertical passage 40a of the
middle plate 40 at the upward opening. Except at the opening, the lateral passage
50a is closed by the bottom surface of the middle plate 40.
[0048] A suction passage including an upper suction passage (first passage) and a lower
suction passage (second passage) branched from the upper suction passage (first passage)
is formed in the rotary compressor 101 of the present embodiment. The upper suction
passage supplies the compression chamber 31 of the upper cylinder 130 with refrigerant.
The lower suction passage supplies the compression chamber 51 of the lower cylinder
50 with the refrigerant. In the present embodiment, the upper suction passage is constituted
by (i) a horizontal passage from the leading end of the suction pipe 6 to the radially
inner end portion of the lateral passage 50a and the vertical passage 120b in the
lateral passage 120a, which are formed in the upper head 120 and (ii) the lateral
passage 130a formed in the upper cylinder 130. The lower suction passage is constituted
by the vertical passage 130b formed in the upper cylinder 130, the vertical passage
40a formed in the middle plate 40, and the lateral passage 50a formed in the lower
cylinder 50 (see FIG. 6) .
[0049] To put it differently, the lateral passage 130a and the vertical passage 130b constitute
the suction passage in the upper cylinder 130. The lateral passage 50a constitutes
the suction passage in the lower cylinder 50. In the present embodiment, the surface
area of a region facing the suction passage in the lower cylinder 50 is smaller than
the surface area of a region facing the suction passage in the upper cylinder 130.
[0050] In the lower cylinder 50 in which the surface area of the region facing the suction
passage is small as compared to the upper cylinder 130, the decrease in temperature
of the refrigerant at around the region facing the suction passage is small as compared
to the upper cylinder 130. On this account, a difference in temperature between the
lower cylinder 50 and the piston 52 provided in the compression chamber 51 of the
lower cylinder 50 is small, with the result that a difference in amount of dimensional
change between the lower cylinder 50 and the piston 52 at thermal expansion is small.
[0051] Accordingly, in the compressor 101 of the present embodiment, as shown in FIG. 6,
the difference between the height A3 of the lower cylinder 50 and the height A4 of
the piston 52 in the compression chamber 51 of the lower cylinder 50 is smaller than
the difference between the height A1 of the upper cylinder 130 and the height A2 of
the piston 32 in the compression chamber 31 of the upper cylinder 130 (A3-A4<A1-A2).
The difference between the height A1 of the upper cylinder 130 and the height A2 of
the piston 32 and the difference between the height A3 of the lower cylinder 50 and
the height A4 of the piston 52 are those when the compressor 101 is not driven (i.e.,
at normal temperature).
[0052] A suction passage including an upper suction passage and a lower suction passage
branched from the upper suction passage is formed in the rotary compressor 101 of
the present embodiment. The upper suction passage supplies the compression chamber
31 of the upper cylinder 130 with refrigerant. The upper suction passage supplies
the compression chamber 51 of the lower cylinder 50 with the refrigerant. The surface
area of a region facing the suction passage in the lower cylinder 50 is smaller than
the surface area of a region facing the suction passage in the upper cylinder 130.
For this reason, as compared to the upper cylinder 130, the decrease in temperature
of the refrigerant at around the region facing the suction passage in the cylinder
is small in the lower cylinder 50. On this account, a difference in temperature between
the lower cylinder 50 and the piston 52 provided in the compression chamber 51 of
the lower cylinder 50 is small, with the result that a difference in amount of dimensional
change between the lower cylinder 50 and the piston 52 at thermal expansion is small.
As a result, as compared to the upper cylinder 130, problems are less likely to occur
in the lower cylinder 50 even when the gaps between the end face in the axial direction
of the piston 52 and the end faces in the axial direction of the end plates 40 and
60 adjacent to the piston 52 are narrow. This suppresses oil leakage from the inner
periphery of the piston to the compression chamber and improves the volume efficiency
and the indicated efficiency. Therefore, even when the two cylinders 130 and 50 are
connected to the accumulator 5 by a single suction pipe 6 in order to downsize the
compressor 101, the decrease in compressor efficiency due to the increase in suction
resistance is compensated by the improvement in volume efficiency and indicated efficiency,
with the result that the decrease in compressor efficiency is suppressed. As such,
downsizing of the compressor 101 and suppression of decrease in compressor efficiency
are both achieved in the present embodiment.
[0053] In the present embodiment, the upper suction passage (first passage) passes through
the upper cylinder 130 but does not pass through the lower cylinder 50, whereas the
lower suction passage (second passage) is branched from the upper suction passage
in the upper cylinder 130 and passes through both the upper cylinder 130 and the lower
cylinder 50. With this arrangement, it is possible to easily construct the structure
in which the surface area of the region facing the suction passage in the lower cylinder
50 is smaller than the surface area of the region facing the suction passage in the
upper cylinder 130.
[0054] In addition to the above, in the present embodiment, the upper head 120, as an end
plate, arranged on the opposite side of the lower cylinder 50 with respect to the
upper cylinder 130 is configured to be inserted by the suction pipe 6 so that the
leading end of the suction pipe 6 is in the upper head 120. With this arrangement,
the upper suction passage has one portion where the traveling direction of the refrigerant
changes from vertical to horizontal in the upper cylinder 130, whereas the lower suction
passage has one portion where the traveling direction of the refrigerant changes from
vertical to horizontal in the lower cylinder 50. The upper suction passage and the
lower suction passage are therefore unlikely to be significantly different from each
other in terms of suction resistance.
(Third Embodiment)
[0055] The following will describe a compressor of Third Embodiment with reference to FIG.
7 and FIG. 8. The compressor 201 of Third Embodiment is different from the compressor
of First Embodiment in that a lower cylinder 250 is configured to be inserted by a
suction pipe 6 of an accumulator 5. In the present embodiment, structures identical
with those of First Embodiment are denoted by the same reference symbols and may not
be explained.
[0056] In the compressor 201 of the present embodiment, a driving mechanism 3 and a compression
mechanism 204 are housed. As shown in FIG. 7 and FIG. 8, in the lower cylinder 250,
a lateral passage 250a which extends in the radial direction of the lower cylinder
250 is formed as a suction passage for introducing refrigerant into the compression
chamber 51 of the lower cylinder 250. A radially inner end portion of the lateral
passage 250a is open at the compression chamber 51, whereas a radially outer end portion
of the lateral passage 250a is open at the outer circumferential surface of the lower
cylinder 250. The suction pipe 6 is inserted into the lateral passage 250a from the
radially outer end portion of the lateral passage 250a, and a leading end of the suction
pipe 6 is at around the center of the lateral passage 250a. In the lower cylinder
250, a vertical passage 250b which extends vertically upward from the lateral passage
250a is formed as a suction passage for introducing the refrigerant into the compression
chamber 31 of an upper cylinder 230. The vertical passage 250b is branched from a
part of the lateral passage 250a, which is between the radially inner end portion
of the lateral passage 250a and the leading end of the suction pipe 6. The vertical
passage 250b extends vertically upward and is open at the top surface of the lower
cylinder 250. Furthermore, a vertical passage 250c extending vertically downward from
the lateral passage 250a is formed in the lower cylinder 250. The vertical passage
250c is branched from a part of the lateral passage 250a, which is between the radially
inner end portion of the lateral passage 250a and the leading end of the suction pipe
6 (i.e., a part vertically overlapping the vertical passage 250b). The vertical passage
250c extends vertically downward and is open at the bottom surface of the lower cylinder
250. This opening is closed by the lower head 60.
[0057] In a middle plate 240, a vertical passage 240a connected to the vertical passage
250b of the lower cylinder 250 is formed as a suction passage for introducing the
refrigerant into the compression chamber 31. The vertical passage 240a connects the
vertical passage 250b of the lower cylinder 250 to a later-described lateral passage
230a of the upper cylinder 230.
[0058] In the upper cylinder 230 adjacent to the lower cylinder 250 via the middle plate
240, the lateral passage 230a which extends in the radial direction of the upper cylinder
230 is formed as a suction passage for introducing the refrigerant into the compression
chamber 31. The lateral passage 230a is a cutout formed in the bottom surface of the
upper cylinder 230. A radially inner end portion of the lateral passage 230a is open
at the compression chamber 31. A radially outer end portion of the lateral passage
230a is closed by the wall surface of the upper cylinder 230 in the radial direction
and is open downward. The radially outer end portion of the lateral passage 230a is
connected to the vertical passage 240a of the middle plate 240 at the downward opening.
Except at the opening, the lateral passage 230a is closed by the top surface of the
middle plate 240.
[0059] A suction passage including an lower suction passage (first passage) and a upper
suction passage (second passage) branched from the lower suction passage (first passage)
is formed in the rotary compressor 201 of the present embodiment. The lower suction
passage supplies the compression chamber 51 of the lower cylinder 250 with refrigerant.
The upper suction passage supplies the compression chamber 31 of the upper cylinder
230 with the refrigerant. In the present embodiment, the lower suction passage is
a horizontal passage from the leading end of the suction pipe 6 to the compression
chamber 51 in the lateral passage 250a formed in the lower cylinder 250, whereas the
upper suction passage is constituted by the vertical passage 250b formed in the lower
cylinder 250, the vertical passage 240a formed in the middle plate 240, and the lateral
passage 230a formed in the upper cylinder 230.
[0060] To put it differently, in the lower cylinder 250, a horizontal passage from the leading
end of the suction pipe 6 to the compression chamber 51 in the lateral passage 250a
(not including a part from the leading end of the suction pipe 6 to the radially outer
end portion of the lateral passage 250a of the lateral passage 250a) and the vertical
passage 250b constitute the suction passage. The lateral passage 230a constitutes
the suction passage in the upper cylinder 230. In the present embodiment, the surface
area of a region facing the suction passage in the upper cylinder 230 is smaller than
the surface area of a region facing the suction passage in the lower cylinder 250.
[0061] In the upper cylinder 230 in which the surface area of the region facing the suction
passage is small as compared to the lower cylinder 250, the decrease in temperature
of the refrigerant at around the region facing the suction passage is small as compared
to the lower cylinder 250. On this account, a difference in temperature between the
upper cylinder 230 and the piston 32 provided in the compression chamber 31 of the
upper cylinder 230 is small, with the result that a difference in amount of dimensional
change between the upper cylinder 230 and the piston 32 at thermal expansion is small.
[0062] Accordingly, in the compressor 201 of the present embodiment, as shown in FIG. 8,
the difference between the height A1 of the upper cylinder 230 and the height A2 of
the piston 32 in the compression chamber 31 of the upper cylinder 230 is smaller than
the difference between the height A3 of the lower cylinder 250 and the height A4 of
the piston 52 in the compression chamber 51 of the lower cylinder 250 (A1-A2<A3-A4).
The difference between the height A3 of the lower cylinder 250 and the height A4 of
the piston 52 and the difference between the height A1 of the upper cylinder 230 and
the height A2 of the piston 32 are those when the compressor 201 is not driven (i.e.,
at normal temperature).
[0063] A suction passage including an lower suction passage and a upper suction passage
branched from the lower suction passage is formed in the rotary compressor 201 of
the present embodiment. The lower suction passage supplies the compression chamber
51 of the lower cylinder 250 with refrigerant. The upper suction passage supplies
the compression chamber 31 of the upper cylinder 230 with the refrigerant. The surface
area of a region facing the suction passage in the upper cylinder 230 is smaller than
the surface area of a region facing the suction passage in the lower cylinder 250.
For this reason, as compared to the lower cylinder 250, the decrease in temperature
of the refrigerant at around the region facing the suction passage in the cylinder
is small in the upper cylinder 230. On this account, a difference in temperature between
the upper cylinder 230 and the piston 32 provided in the compression chamber 31 of
the upper cylinder 230 is small, with the result that a difference in amount of dimensional
change between the upper cylinder 230 and the piston 32 at thermal expansion is small.
As a result, as compared to the lower cylinder 250, problems are less likely to occur
in the upper cylinder 230 even when the gaps between the end face in the axial direction
of the piston 32 and the end faces in the axial direction of the end plates 20 and
240 adjacent to the piston 32 are narrow. This suppresses oil leakage from the inner
periphery of the piston to the compression chamber and improves the volume efficiency
and the indicated efficiency. Therefore, even when the two cylinders 230 and 250 are
connected to the accumulator 5 by a single suction pipe 6 in order to downsize the
compressor 201, the decrease in compressor efficiency due to the increase in suction
resistance is compensated by the improvement in volume efficiency and indicated efficiency,
with the result that the decrease in compressor efficiency is suppressed. As such,
downsizing of the compressor 201 and suppression of decrease in compressor efficiency
are both achieved in the present embodiment.
[0064] In the present embodiment, the lower suction passage (first passage) passes through
the lower cylinder 250 but does not pass through the upper cylinder 230, whereas the
upper suction passage (second passage) is branched from the lower suction passage
in the lower cylinder 250 and passes through both the lower cylinder 250 and the upper
cylinder 230. With this arrangement, it is possible to easily construct the structure
in which the surface area of the region facing the suction passage in the upper cylinder
230 is smaller than the surface area of the region facing the suction passage in the
lower cylinder 250.
[0065] In addition to the above, in the present embodiment, the lower cylinder 250 is configured
to be inserted by the suction pipe 6 so that the leading end of the suction pipe 6
is provided inside the lower cylinder 250. With this arrangement, the passage for
the refrigerant from the leading end of the suction pipe 6 to the compression chamber
51 of the lower cylinder 250 is constituted solely of the linear lateral passage 250a,
with the result that the increase in suction resistance is suppressed.
[Verification Test Using Actual Machines]
[0066] The following will describe results of a test performed by using rotary compressors.
As described above, in the rotary compressor of the present invention, the difference
between the height of the cylinder and the height of the piston is arranged to be
small in the second cylinder as compared to the first cylinder, with the result that
oil leakage from the inner periphery of the piston to the compression chamber is suppressed
and the compressor efficiency is thereby improved. The smaller the difference between
the height of the cylinder and the height of the piston is, the better the the compressor
efficiency becomes. However, seizure due to sliding friction between the piston and
the end plate tends to occur and the reliability is decreased. To put it another way,
when the difference between the height of the cylinder and the height of the piston
is large, the reliability is improved as seizure due to sliding friction between the
piston and the end plate is less likely to occur, but the compressor efficiency is
deteriorated.
[0067] Under this circumstance, the inventors of present invention conducted a verification
test by using plural rotary compressors (including those of different types) in order
to prove whether allowable compressor efficiency was obtained while the reliability
was ensured. In this test, the following variables were used: the height Hc (mm) of
a cylinder in the axial direction of a drive shaft; the height Hp (mm) of a piston
provided in a compression chamber formed in the cylinder, in the axial direction;
the surface area As (mm
2) of a region facing a suction passage in the cylinder; and the length Ls (mm) of
the suction passage in the cylinder. The length Ls is the length of the suction passage
in a plane orthogonal to the axial direction of the drive shaft, and is equivalent
to the length in the radial direction of the cylinder in the embodiments above. Examples
of the length Ls are indicated as L1 and L2 in FIG. 3, FIG. 6, and FIG. 8.
[0068] As to each of the compressors which were different in above-described four variables
Hc, Hp, As, and Ls, whether seizure occurred due to sliding friction between the piston
and an end plate and whether allowable compressor efficiency was obtained were evaluated.
FIG. 9 is a graph showing the results of the test.
[0069] In FIG. 9, the parameter on the vertical axis indicates (difference in height between
cylinder and piston (Hc-Hp) / height Hc of cylinder), i.e., a rate of change of the
cylinder height with respect to temperature variation. As the temperature at around
the region facing the suction passage in the cylinder is decreased by the refrigerant,
the cylinder thermally contracts, with the result that the difference from the height
of the piston (Hc-Hp) is decreased. When the difference becomes zero, the piston is
stuck between the end plates and seizure occurs, and hence the compressor may be damaged.
The larger the parameter on the vertical axis is, the less likely the seizure occurs.
[0070] The parameter on the horizontal axis indicates (surface area As of region facing
suction passage in cylinder / cylinder height Hp x length Ls of suction passage in
longitudinal direction), i.e., likelihood of temperature variation of the cylinder.
The larger the surface area of the region facing the suction passage in the cylinder
is, the more easily the temperature of the cylinder drops due to cooling by the refrigerant.
Meanwhile, the longer the cylinder height and the length of the suction passage in
the longitudinal direction are, the less easily the temperature of the cylinder drops
on account of the increase in heat capacity. As such, the temperature at around the
region facing the suction passage in the cylinder varies in accordance with the balance
of the surface area As of the region, the cylinder height Hp, and the length Ls of
the suction passage in the longitudinal direction.
[0071] In FIG. 9, an approximate line A which is depicted as a linear line is a limit line
indicating the minimum performance in terms of compressor efficiency. Allowable compressor
efficiency is obtained in a region below the approximate line A. Meanwhile, an approximate
line B which is depicted as a linear line with the same inclination as the approximate
line A is a limit line indicating minimum reliability (with no seizure) . Seizure
does not occur in a region above the approximate line B. The approximate line A is
expressed as follows:

[0072] The approximate line B is expressed as follows:

[0073] For this reason, when the above-described four variables Hc, Hp, As, and Ls satisfies
a relation 3.9×0.0001≤(Hc-Hp)/Hc-1.4×0.0001×As/(Hc·Ls)≤6.7×0.0001, a compressor which
is sufficient in both compressor efficiency and reliability is obtained.
[Modifications]
[0074] In First Embodiment above, the first cylinder may be a lower cylinder 50 and the
second cylinder may be an upper cylinder 30. In other words, the surface area of a
region facing the suction passage in the upper cylinder 30 may be smaller than the
surface area of a region facing the suction passage in the lower cylinder 50. Likewise,
in Second Embodiment, the first cylinder may be a lower cylinder 50 and the second
cylinder may be an upper cylinder 130. In other words, the surface area of a region
facing the suction passage in the upper cylinder 130 may be smaller than the surface
area of a region facing the suction passage in the lower cylinder 50. Furthermore,
in Third Embodiment, the first cylinder may be an upper cylinder 230 and the second
cylinder may be a lower cylinder 250. In other words, the surface area of a region
facing the suction passage in the lower cylinder 250 may be smaller than the surface
area of a region facing the suction passage in the upper cylinder 230.
[0075] The arrangements (e.g., layout and cross-sectional shape) of the suction passage
may be different from those described in First to Third Embodiments. For example,
while in First to Third Embodiments the lateral passages 30a, 50a, 130a, 230a, and
250a extend in the radial direction of the cylinder, these lateral passages may extend
in any directions in the plane orthogonal to the axial direction of the drive shaft,
on condition that they communicate with the compression chamber.
[0076] While in First to Third Embodiments the accumulator fixed to the rotary compressor
of the present invention is taken as an example of the external device, the external
device is not limited to this. The external device may be an accumulator not fixed
to the rotary compressor of the present invention or a device (e.g., an evaporator)
which is not an accumulator, for example.
[0077] While in First to Third Embodiments the roller and the blade of the piston are integrated,
the roller and the blade may be independent from each other.
[0078] While First to Third Embodiments describe the 2-cylinder rotary compressor including
the upper cylinder and the lower cylinder, the rotary compressor may include three
or more cylinders. In this case, in each of the three or more cylinders, the difference
between the height of a cylinder in the axial direction of a drive shaft and the height
of a piston provided in a compression chamber of the cylinder in the axial direction
preferably decreases as the surface area of a region facing a suction passage in the
cylinder decreases.
[0079] Thus, the embodiments of the present invention have been described hereinabove.
However, the specific structure of the present invention shall not be interpreted
as to be limited to the above described embodiments. The scope of the present invention
is defined not by the above embodiments but by claims set forth below, and shall encompass
the equivalents in the meaning of the claims and every modification within the scope
of the claims.
[Reference Signs List]
[0080]
- 1, 201
- rotary compressor
- 3
- driving mechanism
- 4, 204
- compression mechanism
- 20, 120
- upper head (end plate)
- 30, 130, 230
- upper cylinder (cylinder, first cylinder)
- 31, 51
- compression chamber
- 32, 52
- piston
- 40, 240
- middle plate (end plate)
- 50, 250
- lower cylinder (cylinder, second cylinder)
- 60
- lower head (end plate)