FIELD OF THE INVENTION
[0001] The invention relates to a method for machining an optical surface of an optical
lens, a machining device for machining the optical surface of an optical lens, and
to a computer program product comprising one or more stored sequences of instructions
corresponding to the method of the invention.
BACKGROUND OF THE INVENTION
[0002] An optical lens is typically made of plastic or glass material and generally has
two opposing surfaces which co-operate with one another to converge or diverge light
according to a required corrective prescription.
[0003] During the machining of an optical lens, in addition to the precision in manufacturing
the surfaces, it is also essential for such surfaces to be perfectly aligned with
one another both axially and angularly. Otherwise, the optical lens does not provide
the optical effect for which it was designed, in particular the required corrective
prescription.
[0004] Indeed, the relative positioning and shape of these surfaces has a direct impact
on the effect of the optical lens on light.
[0005] Manufacturing of an optical lens to the required prescription requirements typically
includes machining the surface of a semi-finished lens or lens blank. Typically, a
semi-finished lens has a finished front surface and an unfinished back surface. By
machining the back surface of the lens to remove material, the required shape and
positioning of the back surface with respect to the front surface for the desired
corrective prescription can be generated. Further surfacing operations of an optical
lens can include chamfering, beveling, polishing, or coating the surface of a lens
member in order to modify the optical surface.
[0006] During manufacturing of the lens, it is important that the semi-finished lens is
securely maintained in a correct positioning.
[0007] In the state of the art, in order to hold in position, the semi-finished lens a lens
blocker is used that is applied to the finished front surface at a precise angular
and axial position.
[0008] The lens blocker acts as a gripping interface for the holding system during the manufacturing
of the surface to be manufactured in particular during the cutting step and provides
the semi-finished lens blank with a sufficient strength to counteract the force applied
by the cutting tool.
[0009] During the manufacturing process of an optical lens a desired prism may be introduced.
The desired prism may be either a prescription prism or a thinning prism.
[0010] The prism of the optical lens can be defined by the vector (αf, βf, Zf) which is
perpendicular to the tangential plan at the prism reference point (PRP) of the optical
lens; whereby αf corresponds to the prism amplitude, βf correspondents to the prism
orientation and Zf the vertical position of the PRP.
[0011] The manufacturing of such desired prism requires that the semi-finished lens be oriented
in a desired specific orientation with respect to the manufacturing tools. Such orientation
is usually obtained by using a prismatic blocker enabling the semi-finished lens blank
to be supported at a given inclination or tilt for the machining process.
[0012] Prismatic blockers typically require the use of resins or glues, therefore requiring
long times to allow the adhesive material to set and cool down. Alternatively, the
prism at blocking is applied through a lead-based low melting alloy.
[0013] US 6,382,790 B1 relates to a method for producing a multifocal correction lens.
[0014] Therefore, there is a need for a method of machining an optical lens that allows
having a desired prism that would not present the prior art method drawbacks.
[0015] One object of the present invention is to provide such method.
SUMMARY OF THE INVENTION
[0016] To this end, the invention proposes a method for machining an optical surface of
an optical lens as defined in claim 1.
[0017] Further embodiments of the method are defined in the dependent method claims.
[0018] The invention also relates to a machining device for machining the optical surface
of an optical lens as defined in claim 7.
[0019] Further embodiments are defined in the dependent device claim.
[0020] The invention further relates to a computer program product comprising one or more
stored sequences of instructions that are stored, for instance, on a non-transitory
computer memory and that are accessible to a processor and which, when executed by
the processor, causes the processor to carry out at least the steps of the method
according to the invention.
[0021] The invention further relates to a computer readable medium comprising one or more
stored sequences of instruction of a computer program product, wherein the one or
more sequences of instructions are accessible to a processor and which, when executed
by the processor, causes the processor to carry out the steps of the method according
to the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Embodiments of the invention will now be described, by way of example only, and with
reference to the following drawings in which:
- Figure 1 is a flow chart representing a method according to the invention,
- Figure 2 is a perspective view of a lens blank to be machined,
- Figure 3 is a planar view of a preformed surface of a lens blank to be machined,
- Figure 4 is a cross-sectional view of a lens blank blocked on a lens blocker,
- Figure 5 is a cross-sectional view of a lens blank blocked on a lens blocker and clamped
in a lens machining device, and
- Figure 6 is a schematic representation of a machining device adapted to move a machining
tool so that it cooperates in a turning operation with lens blank that is driven in
rotation.
[0023] Elements in the figures are illustrated for simplicity and clarity and have not necessarily
been drawn to scale. For example, the dimensions of some of the elements in the figure
may be exaggerated relative to other elements to help improve the understanding of
the embodiments of the present invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0024] The invention relates to a method for machining an optical surface of an optical
lens starting from a lens blank.
[0025] As illustrated on figure 1, the method of the invention comprises at least:
- a lens blank providing step S1,
- a clamping step S2,
- a tilting step S3,
- a surface position determining step S4, and
- a machining tool configuration step S5.
[0026] During the lens blank providing step S1 a lens blank blocked on a lens blocker is
provided.
[0027] The lens blank may be a semi-finished optical lens member. Alternatively, the lens
blank may require that both surfaces be machined.
[0028] As illustrated on figure 2, a semi-finished lens member 10 has a preformed front
surface 11 that, in use of the resulting finished optical lens, is disposed nearest
the object being viewed and an opposing surface 12 to be modified by the manufacturing
process to provide the back surface 13 of the finished optical lens, represented by
the dotted line.
[0029] Opposing surface 12 is machined by a machining tool so that the back surface 13 is
orientated with respect to and distanced from the front surface 11, according to the
required optical prescription.
[0030] While in this embodiment of the invention, the back surface of the optical lens is
formed by the machining process, it is to be understood, that in alternative embodiments
of the invention both or either surfaces of the lens may be formed by the machining
process.
[0031] Moreover, although the optical surface 13 to be manufactured is represented in Figure
2 as concave, it is to be appreciated that the optical surface 13 could equally well
be convex or any other curved surface
With reference to Figure 3, reference manufacturing markings 111 may be provided on
the preformed front surface 11 of the semi-finished lens member 10 as reference features
for positioning purposes. The manufacturing markings 111 are visible through the semi-finished
lens member 10 from the opposing side 12 of the lens member 10.
[0032] Referring now to Figure 4 and 5, a lens blocking device 20 for blocking lens member
10 in the correct positioning for manufacturing processes comprises a blocker 21,
a blocking ring 22. A protection film, not represented, may be placed between the
front surface 11 of the lens member 10 and the blocking device 20. Blocking cast material
24 is poured into the cavity defined by the lower front surface 11 of the optical
lens 10, the blocker 21 and the blocking ring 22. The blocking cast material 24 cools
to solidify in order to provide a blocking support for the optical lens 10 at the
desired positioning for machining. The lower surface or bearing surface 241 of blocking
material 241 acts as a reference surface for determining the thickness at the center
of the lens member 10.
[0033] The lens blocking device may also be a vacuum blocking device wherein the semi-finished
lens member is blocked against a blocking device using a vacuum.
[0034] Typically, the blocking device comprises a suction device. Such a device preferably
comprises a first rotary shaft or rear mandrel ending with a suction chamber at the
end intended to come into contact with the front surface of the semi-finished optical
lens member blank. The suction chamber is connected to a suction group for generating
the vacuum and comprises a gasket or other type of sealing elements capable of making
a fluid tight coupling once such sealing elements are rested onto the front surface
of the semi-finished optical lens member.
[0035] During the clamping step S2, the lens blocker holding the lens blank is clamped in
a lens machining device. As illustrated on figure 5, the lens blocker 21 holding the
lens blank 10 may be clamped using a clamping device 30, such as a clamp so as to
allow the rotation of the lens blocker holding the lens blank about a rotation axis
of the machining device.
[0036] As illustrated on figure 6, the lens blank 10 and the lens blocker are tilted relative
to the rotation axis 40 of the lens machining device during the tilting step S3.
[0037] Advantageously, tilting the lens blocker in the lens machining device allows machining
a desired prism without having to carry out a complex blocking process. Indeed, the
lens blank may be blocked without considering a desired prism. Thus, making the blocking
step much easier and allowing an easy use of for example vacuum blocking devices.
[0038] During the tilting step S3, the lens blank and lens blocker are tilted of a tilt
angle β with the rotation axis of the lens machining device. According to an embodiment
of the invention, the angle β is smaller than or equal to 3°.
[0039] The position of the surface 13 to be machined is determined during the surface position
determining step S4. The position of the surface 13 to be machined is determined based
on the tilt angle β of the lens blank and the lens blocker relative to the rotation
axis of the lens machining device.
[0040] According to a preferred embodiment of the invention, during the surface position
determining step S4, the position of the surface to be machined is determined so that
the angle α between the normal of the surface to be machined at the rotation axis
of the lens machining device and the rotation axis of the lens machining device is
smaller than or equal to 3°.
[0041] So as to facilitate the machining of the surface and to increase the quality of the
machined surface, the angle α between the normal of the surface to be machined at
the rotation axis of the lens machining device and the rotation axis of the lens machining
device is to be as small as possible.
[0042] Therefore, according to an embodiment of the invention, during the surface position
determining step the position of the surface to be machined is determined so that
the normal of the surface to be machined at the rotation axis of the lens machining
device is co-linear with the rotation axis of the lens machining device.
[0043] In addition, or alternatively, during the surface position determining step the position
of the surface 13 to be machined is positioned so that the angle β is a small as possible.
For example, the surface 13 to be machined is positioned so that the normal of the
surface to be machined 60 at the rotation axis of the lens machining device is co-linear
with the rotation axis of the lens machining device.
[0044] According to an embodiment of the invention, during the tilting step the lens blank
and lens blocker are tilted of an angle β determined so as the difference with the
angle α between the normal of the surface to be machined at the rotation axis of the
lens machining device and the rotation axis of the lens machining device is as small
as possible.
[0045] The method of the invention may comprise an optimization process so as to determine
the tilt angle and the position of the surface to be machined so that both angles
α and β to be both as small as possible and as close as possible one from the other.
[0046] During the machining tool configuration step, the operational parameters of the lens
machining tool are configured in order to manufacture the surface to be machined according
to the determined surface position so that the desired optical properties of the optical
lens are respected.
[0047] The skilled person may use any know method to determine the operational parameters
depending on the type and shape of the machining tool.
[0048] As illustrated on figure 1, the method according to the invention may further comprise
a surface machining step S6.
[0049] During the surface machining step S6, the surface of the optical lens blank to be
machined is machined based on the operational parameters of the lens machining tool
configured during the machining tool configuration step.
[0050] According to an embodiment of the invention, the clamping and tilting steps may be
carried out simultaneously by having the clamping device of the machining device with
a predetermined tilt relative to the rotation axis of the lens machining device. Advantageously,
such embodiment is easier to implement for the machining operator.
[0051] The desired prism may than be adjusted by positioning the surface 13 to be machined
during the surface positioning step S4.
[0052] As illustrated on figure 1, the method of the invention may further comprise a weight
distribution determining step S31.
[0053] During the weight distribution determining step S31, a weight distribution of the
lens blank and lens blocker around the rotation axis of the lens machining device
is determined based on the tilt of the lens blank and lens blocker. Preferably the
weight distribution is determined so as to reduce the effect of the centrifugal force
that may apply to the lens blank when rotated about the rotation axis 40 when the
weight distribution is not homogeneous.
[0054] According to an embodiment of the invention, during the weight distribution determining
step S31, a weight distribution of the lens blank and lens blocker around the rotation
axis of the lens machining device is determined so as to have a weight distribution
as homogeneous as possible around the rotation axis 40 of the machining device.
[0055] For example, depending on the tilt angle and the surface to be machined, addition
weights may be added to the lens blocker to as to homogenize the weight distribution
around the axis of rotation reducing the stress applied to the rotation axis.
[0056] The invention further relates to a machining device for machining the optical surface
of an optical lens. As illustrated on Figure 6, the machining device comprising at
least a clamp 30, a processor 70 and a machining tool 80.
[0057] The machining device represented diagrammatically in figure 6 is adapted to drive
in rotation about an axis 40 a lens blank 10 that is blocked on a lens blocker. The
lens blocker is hold by a clamp 30 and tilted relative to the axis 40.
[0058] The machining device also drives movement in the directions 81 and 82 of a tool-carrier
80 to which a machining tool 83 is fixed.
[0059] According to an embodiment, the machining device may be adapted to machine with the
tool 83 a surface with a constant depth of pass over the surface 12 of the lens blank.
To this end, the machining device may synchronize the position of the tool 83 and
the angular position of the lens blank in the direction 82 to follow the shape of
the surface 12 and to apply the required depth of pass to it, in addition to its forward
movement in the direction 81.
[0060] The clamp 30 is configure to clamp a lens blocker with a tilt angle relative to the
rotation axis of the lens machining device.
[0061] According to an embodiment, the clamp may have a predetermined tilt angle relative
to the rotation axis of the lens machining device, for example smaller than or equal
to 3°.
[0062] Alternatively, the clamp may be configured to tilt the lens blank and lens blocker
with an angle β, for example smaller than or equal to 3°.
[0063] The processor 70 is configured to determine the position of the surface to be machined
based on the tilt angle of the lens blank and lens blocker relative to the rotation
axis of the lens machining device.
[0064] Furthermore, the processor 70 is configured to determine the operational parameters
of the lens machining tool 80 in order to manufacture the surface to be manufactured
according to the determined surface position so that the desired optical properties
of the optical lens are respected.
[0065] According to an embodiment of the invention, the processor 70 may further be configured
to determine a weight distribution of the lens blank and lens blocker around the rotation
axis of the lens machining device based on the tilt of the lens blank and lens blocker.
[0066] The invention has been described above with the aid of embodiments without limitation
of the general inventive concept.
[0067] Many further modifications and variations will suggest themselves to those skilled
in the art upon making reference to the foregoing illustrative embodiments, which
are given by way of example only and which are not intended to limit the scope of
the invention, that being determined solely by the appended claims. Any reference
signs in the claims should not be construed as limiting the scope of the invention.
1. Method for machining an optical surface (13) of an optical lens (10), the method comprising:
- a lens blank providing step (51), during which a lens blank blocked on a lens blocker
(21) is provided,
- a clamping step (S2), during which the lens blocker holding the lens blank is clamped
in a lens machining device,
- a tilting step (S3), during which the lens blank and lens blocker are tilted relative
to the rotation axis of the lens machining device,
- a surface position determining step (S4), during which the position of the surface
to be machined is determined based on the tilt angle of the lens blank and lens blocker
relative to the rotation axis of the lens machining device,
- a machining tool configuration step (S5), during which the operational parameters
of the lens machining tool are configured in order to manufacture the surface to be
manufactured according to the determined surface position so that the desired optical
properties of the optical lens are respected,
wherein the method further comprising a surface machining step during which the surface
of the optical lens blank to be machined is machined based on the operational parameters
of the lens machining tool configured during the machining tool configuration step,
and
wherein during the surface position determining step the position of the surface to
be machined is determined so that the angle α between the normal of the surface to
be machined at the rotation axis of the lens machining device and the rotation axis
of the lens machining device is smaller than or equal to 3°.
2. The method according to claim 1, wherein during the surface position determining step
the position of the surface to be machined is determined so that the normal of the
surface to be machined at the rotation axis of the lens machining device is co-linear
with the rotation axis of the lens machining device.
3. The method according to any of the preceding claims, wherein during the tilting step
the lens blank and lens blocker are tilted of an angle β with the rotation axis of
the lens machining device smaller than or equal to 3°.
4. The method according to any of the preceding claims, wherein the method further comprises
a weight distribution determining step during which a weight distribution of the lens
blank and lens blocker around the rotation axis of the lens machining device is determined
based on the tilt of the lens blank and lens blocker.
5. The method according to any of claims 1 to 4, wherein the clamping and tilting steps
are carried out simultaneously by having the clamping device of the machining device
with a predetermined tilt relative to the rotation axis of the lens machining device.
6. The method according to any of the preceding claims, further comprising a surface
machining step during which the surface of the optical lens blank to be machined is
machined based on the operational parameters of the lens machining tool configured
during the machining tool configuration step.
7. Machining device for machining the optical surface (13) of an optical lens (10), the
machining device comprising:
- a clamp configure to clamp a lens blocker (21) holding a lens blank (10) with a
tilt angle relative to the rotation axis (40) of the lens machining device, and
- a processor (70) for determining the position of the surface to be machined based
on the tilt angle of the lens blank (10) and lens blocker (21) relative to the rotation
axis (40) of the lens machining device, and configuring the operational parameters
of the lens machining tool in order to manufacture the surface to be manufactured
according to the determined surface position so that the desired optical properties
of the optical lens are respected, wherein the clamp is configured to tilt the lens
blank (10) and lens blocker (21) with an angle β smaller than or equal to 3°
wherein the processor (70) is further configured to determine a weight distribution
of the lens blank (10) and lens blocker (21) around the rotation axis of the lens
machining device based on the tilt of the lens blank and lens blocker, and wherein
weights are added depending on the tilt angle and the surface (13) to be machined.
8. The machining device according to claim 7, wherein the clamp has a predetermined tilt
angle relative to the rotation axis of the lens machining device.
9. A computer program product comprising a set of instructions that are stored, for instance,
on a non-transitory computer memory and that are accessible to a processor and which,
when executed by the processor, causes the processor to carry out at least the steps
of the method of any one of claims 1 to 6,
wherein a data processing device comprises the processor adapted to store the one
or more sequence of instructions and to carry out at least steps of the method of
any one of claims 1 to 6.
10. A computer readable medium comprising one or more stored sequences of instruction
of a computer program product of claim 9, wherein the one or more sequences of instructions
are accessible to a processor and which, when executed by the processor, causes the
processor to carry out the steps of the method of any one of claims 1 to 6.
1. Verfahren zur Bearbeitung einer optischen Oberfläche (13) einer optischen Linse (10),
wobei das Verfahren umfasst:
- einen Linsenrohlingbereitstellungsschritt (S1), währenddessen ein Linsenrohling,
der auf einem Linsenhalteteil ("Linsenblocker") (21) geblockt ist, bereitgestellt
wird,
- einen Klemmschritt (S2), währenddessen der Linsenblocker, der den Linsenrohling
hält, in eine Linsenbearbeitungsvorrichtung geklemmt wird,
- einen Kippschritt (S3), währenddessen der Linsenrohling und der Linsenblocker relativ
zu der Rotationsachse der Linsenbearbeitungsvorrichtung gekippt werden,
- einen Oberflächenpositionsbestimmungsschritt (S4), währenddessen die Position der
zu bearbeitenden Oberfläche basierend auf dem Kippwinkel des Linsenrohlings und Linsenblockers
relativ zu der Rotationsachse der Linsenbearbeitungsvorrichtung bestimmt wird,
- einen Bearbeitungswerkzeugkonfigurationsschritt (S5), währenddessen die Betriebsparameter
des Linsenbearbeitungswerkzeugs konfiguriert werden, um die zu fertigende Oberfläche
gemäß der bestimmten Oberflächenposition so zu fertigen, dass die gewünschten optischen
Eigenschaften der optischen Linse eingehalten werden,
wobei das Verfahren des Weiteren einen Oberflächenbearbeitungsschritt umfasst, währenddessen
die Oberfläche des zu bearbeitenden optischen Linsenrohlings basierend auf den Betriebsparametern
des Linsenbearbeitungswerkzeugs bearbeitet wird, die während des Bearbeitungswerkzeugkonfigurationsschritts
konfiguriert wurden, und
wobei während des Oberflächenpositionsbestimmungsschritts die Position der zu bearbeitenden
Oberfläche so bestimmt wird, dass der Winkel α zwischen der Normalen der zu bearbeitenden
Oberfläche an der Rotationsachse der Linsenbearbeitungsvorrichtung und der Rotationsachse
der Linsenbearbeitungsvorrichtung kleiner als oder gleich 3° ist.
2. Verfahren nach Anspruch 1, wobei während des Oberflächenpositionsbestimmungsschritts
die Position der zu bearbeitenden Oberfläche so bestimmt wird, dass die Normale der
zu bearbeitenden Oberfläche an der Rotationsachse der Linsenbearbeitungsvorrichtung
mit der Rotationsachse der Linsenbearbeitungsvorrichtung kolinear ist.
3. Verfahren nach einem der vorhergehenden Ansprüche, wobei während des Kippschritts
der Linsenrohling und der Linsenblocker in einem Winkel β zu der Rotationsachse der
Linsenbearbeitungsvorrichtung kleiner als oder gleich 3° gekippt werden.
4. Verfahren nach einem der vorhergehenden Ansprüche, wobei das Verfahren des Weiteren
einen Gewichtsverteilungsbestimmungsschritt umfasst, währenddessen eine Gewichtsverteilung
des Linsenrohlings und Linsenblockers um die Rotationsachse der Linsenbearbeitungsvorrichtung
basierend auf der Kippung des Linsenrohlings und Linsenblockers bestimmt wird.
5. Verfahren nach einem der Ansprüche 1 bis 4, wobei der Klemmschritt und der Kippschritt
simultan durchgeführt werden, indem die Klemmvorrichtung der Bearbeitungsvorrichtung
mit einer vorbestimmten Kippung relativ zu der Rotationsachse der Linsenbearbeitungsvorrichtung
vorgesehen ist.
6. Verfahren nach einem der vorhergehenden Ansprüche, des Weiteren umfassend einen Oberflächenbearbeitungsschritt,
währenddessen die Oberfläche des zu bearbeitenden optischen Linsenrohlings basierend
auf den Betriebsparametern des Linsenbearbeitungswerkzeugs bearbeitet wird, die während
des Bearbeitungswerkzeugkonfigurationsschritts konfiguriert wurden.
7. Bearbeitungsvorrichtung zur Bearbeitung der optischen Oberfläche (13) einer optischen
Linse (10), wobei die Bearbeitungsvorrichtung umfasst:
- eine Klemme, die zum Klemmen eines Linsenblockers (21), der einen Linsenrohling
(10) hält, mit einem Kippwinkel relativ zu der Rotationsachse (40) der Linsenbearbeitungsvorrichtung
konfiguriert ist, und
- einen Prozessor (70) zum Bestimmen der Position der zu bearbeitenden Oberfläche
basierend auf dem Kippwinkel des Linsenrohlings (10) und Linsenblockers (21) relativ
zu der Rotationsachse (40) der Linsenbearbeitungsvorrichtung, und zum Konfigurieren
der Betriebsparameter des Linsenbearbeitungswerkzeugs, um die zu fertigende Oberfläche
gemäß der bestimmten Oberflächenposition so zu fertigen, dass die gewünschten optischen
Eigenschaften der optischen Linse eingehalten werden, wobei die Klemme konfiguriert
ist, um den Linsenrohling (10) und den Linsenblocker (21) mit einem Winkel β kleiner
als oder gleich 3° zu kippen,
wobei der Prozessor (70) des Weiteren konfiguriert ist, um eine Gewichtsverteilung
des Linsenrohlings (10) und des Linsenblockers (21) um die Rotationsachse der Linsenbearbeitungsvorrichtung
basierend auf der Kippung des Linsenrohlings und Linsenblockers zu bestimmen, und
wobei in Abhängigkeit von dem Kippwinkel und der zu bearbeitenden Oberfläche (13)
Gewichte zugefügt werden.
8. Bearbeitungsvorrichtung nach Anspruch 7, wobei die Klemme einen vorbestimmten Kippwinkel
relativ zu der Rotationsachse der Linsenbearbeitungsvorrichtung hat.
9. Computerprogrammprodukt, umfassend einen Satz von Anweisungen, die beispielsweise
auf einem nicht-flüchtigen Computerspeicher gespeichert sind, und die für einen Prozessor
zugänglich sind, und die bei Ausführung durch den Prozessor bewirken, dass der Prozessor
mindestens die Schritte des Verfahrens nach einem der Schritte 1 bis 6 ausführt,
wobei eine Datenverarbeitungsvorrichtung den Prozessor umfasst, der eingerichtet ist,
um die eine oder mehreren Sequenzen von Anweisungen zu speichern und mindestens Schritte
des Verfahrens nach einem der Ansprüche 1 bis 6 auszuführen.
10. Computerlesbares Medium, umfassend eine oder mehrere gespeicherte Sequenzen von Anweisungen
eines Computerprogrammprodukts nach Anspruch 9, wobei die eine oder mehreren Sequenzen
von Anweisungen für einen Prozessor zugänglich sind, und die bei Ausführung durch
den Prozessor bewirken, dass der Prozessor die Schritte des Verfahrens nach einem
der Ansprüche 1 bis 6 ausführt.
1. Procédé destiné à usiner une surface optique (13) d'une lentille optique (10), le
procédé comprenant :
- une étape d'obtention d'ébauche de lentille (S1), pendant laquelle une ébauche de
lentille bloquée sur un dispositif de blocage de lentille (21) est obtenue,
- une étape de serrage (S2), pendant laquelle le dispositif de blocage de lentille
maintenant l'ébauche de lentille est serré dans un dispositif d'usinage de lentille,
- une étape d'inclinaison (S3), pendant laquelle l'ébauche de lentille et le dispositif
de blocage de lentille sont inclinés par rapport à l'axe de rotation du dispositif
d'usinage de lentille,
- une étape de détermination de position de surface (S4), pendant laquelle la position
de la surface devant être usinée est déterminée sur la base de l'angle d'inclinaison
de l'ébauche de lentille et du dispositif de blocage de lentille par rapport à l'axe
de rotation du dispositif d'usinage de lentille,
- une étape de configuration d'outil d'usinage (S5), pendant laquelle les paramètres
opérationnels de l'outil d'usinage de lentille sont configurés afin de fabriquer la
surface devant être fabriquée en fonction de la position de surface déterminée de
telle sorte que les propriétés optiques souhaitées de la lentille optique sont respectées,
dans lequel le procédé comprend en outre une étape d'usinage de surface pendant laquelle
la surface de l'ébauche de lentille optique devant être usinée est usinée sur la base
des paramètres opérationnels de l'outil d'usinage de lentille configuré pendant l'étape
de configuration d'outil d'usinage, et
dans lequel, pendant l'étape de détermination de position de surface, la position
de la surface devant être usinée est déterminée de telle sorte que l'angle α entre
la normale à la surface devant être usinée au niveau de l'axe de rotation du dispositif
d'usinage de lentille et l'axe de rotation du dispositif d'usinage de lentille est
inférieur ou égal à 3°.
2. Procédé selon la revendication 1 dans lequel, pendant l'étape de détermination de
position de surface, la position de la surface devant être usinée est déterminée de
telle sorte que la normale à la surface devant être usinée au niveau de l'axe de rotation
du dispositif d'usinage de lentille est colinéaire avec l'axe de rotation du dispositif
d'usinage de lentille.
3. Procédé selon l'une quelconque des revendications précédentes dans lequel, pendant
l'étape d'inclinaison, l'ébauche de lentille et le dispositif de blocage de lentille
sont inclinés d'un angle β par rapport à l'axe de rotation du dispositif d'usinage
de lentille inférieur ou égal à 30°.
4. Procédé selon l'une quelconque des revendications précédentes, dans lequel le procédé
comprend en outre une étape de détermination de distribution de poids pendant laquelle
une distribution de poids de l'ébauche de lentille et du dispositif de blocage de
lentille autour de l'axe de rotation du dispositif d'usinage de lentille est déterminée
sur la base de l'inclinaison de l'ébauche de lentille et du dispositif de blocage
de lentille.
5. Procédé selon l'une quelconque des revendications 1 à 4, dans lequel les étapes de
serrage et d'inclinaison sont réalisées simultanément en ayant le dispositif de serrage
du dispositif d'usinage avec une inclinaison prédéterminée par rapport à l'axe de
rotation du dispositif d'usinage de lentille.
6. Procédé selon l'une quelconque des revendications précédentes, comprenant en outre
une étape d'usinage de surface pendant laquelle la surface de l'ébauche de lentille
optique devant être usinée est usinée sur la base des paramètres opérationnels de
l'outil d'usinage de lentille configuré pendant l'étape de configuration d'outil d'usinage.
7. Dispositif d'usinage destiné à usiner la surface optique (13) d'une lentille optique
(10), le dispositif d'usinage comprenant :
- un dispositif de serrage configuré pour serrer un dispositif de blocage de lentille
(21) maintenant une ébauche de lentille (10) avec un angle d'inclinaison par rapport
à l'axe de rotation (40) du dispositif d'usinage de lentille, et
- un processeur (70) pour déterminer la position de la surface devant être usinée
sur la base de l'angle d'inclinaison de l'ébauche de lentille (10) et du dispositif
de blocage de lentille (21) par rapport à l'axe de rotation (40) du dispositif d'usinage
de lentille, et configurer les paramètres opérationnels de l'outil d'usinage de lentille
afin de fabriquer la surface devant être fabriquée en fonction de la position de surface
déterminée de telle sorte que les propriétés optiques souhaitées de la lentille optique
sont respectées, dans lequel le dispositif de serrage est configuré pour incliner
l'ébauche de lentille (10) et le dispositif de blocage de lentille (21) d'un angle
β inférieur ou égal à 3°,
dans lequel le processeur (70) est également configuré pour déterminer une distribution
de poids de l'ébauche de lentille (10) et du dispositif de blocage de lentille (21)
autour de l'axe de rotation du dispositif d'usinage de lentille sur la base de l'inclinaison
de l'ébauche de lentille et du dispositif de blocage de lentille, et dans lequel des
poids sont ajoutés en fonction de l'angle d'inclinaison et de la surface (13) devant
être usinée.
8. Dispositif d'usinage selon la revendication 7, dans lequel le dispositif de serrage
a un angle d'inclinaison prédéterminé par rapport à l'axe de rotation du dispositif
d'usinage de lentille.
9. Produit-programme informatique comprenant un ensemble d'instructions qui sont stockées,
par exemple, sur une mémoire informatique non transitoire et qui sont accessibles
à un processeur et qui, lorsqu'elles sont exécutées par le processeur, conduisent
le processeur à réaliser au moins les étapes du procédé de l'une quelconque des revendications
1 à 6,
dans lequel un dispositif de traitement de données comprend le processeur adapté pour
stocker la ou les séquences d'instructions et pour réaliser au moins les étapes du
procédé de l'une quelconque des revendications 1 à 6.
10. Support lisible par ordinateur comprenant une ou plusieurs séquences d'instructions
stockées d'un produit-programme informatique de la revendication 9, dans lequel la
ou les séquences d'instructions sont accessibles à un processeur et qui, lorsqu'elles
sont exécutées par le processeur, conduisent le processeur à réaliser les étapes du
procédé de l'une quelconque des revendications 1 à 6.