BACKGROUND
[0001] This application relates to oxide or doped-oxide film chemical mechanical planarization
(CMP) compositions and chemical mechanical planarization (CMP) methods and systems
for polishing oxide or doped oxide films.
[0002] In the fabrication of microelectronics devices, an important step is polishing, especially
surfaces for chemical-mechanical polishing/planarization for recovering a selected
material and/or planarizing the structure.
[0003] For example, a SiN layer may be deposited under a SiO
2 layer to serve as a polish stop layer. The role of such a polish stop is particularly
important in Shallow Trench Isolation (STI) structures. Selectivity is characteristically
expressed as the ratio of the oxide polish rate to the nitride polish rate. An example
is an increased polishing selectivity rate of silicon dioxide (SiO
2) as compared to silicon nitride (SiN).
[0004] In the global planarization of patterned STI structures, increasing oxide film removal
rates, reducing SiN film removal rates and reducing oxide trench dishing are three
key factors to be considered. The lower trench oxide loss will prevent electrical
current leaking between adjacent transistors. Non-uniform trench oxide loss across
die (within Die) will affect transistor performance and device fabrication yields.
Severe trench oxide loss (high oxide trench dishing) will cause poor isolation of
transistor resulting in device failure. Therefore, there is a need to reduce trench
oxide loss by reducing oxide trench dishing in oxide or doped-oxide film CMP polishing
compositions.
[0005] US Patent 5,876,490 discloses the polishing compositions containing abrasive particles and exhibiting
normal stress effects. The slurry further contains non-polishing particles resulting
in reduced polishing rate at recesses, while the abrasive particles maintain high
polish rates at elevations. This leads to improved planarization. More specifically,
the slurry comprises cerium oxide particles and polymeric electrolyte, and can be
used for Shallow Trench Isolation (STI) polishing applications.
[0006] US Patent 6,964,923 teaches the polishing compositions containing cerium oxide particles and polymeric
electrolyte for Shallow Trench Isolation (STI) polishing applications. Polymeric electrolyte
being used includes the salts of polyacrylic acid, similar as those in
US Patent 5,876,490. Ceria, alumina, silica & zirconia are used as abrasives. The molecular weights for
such polyelectrolyte is from 300 to 20,000, but overall, less than 100,000.
[0007] US Patent 6,616,514 B1 discloses a chemical mechanical polishing slurry for use in removing a first substance
from a surface of an article in preference to silicon nitride by chemical mechanical
polishing. The chemical mechanical polishing slurry according to the invention includes
an abrasive which is calcined ceria particles, an aqueous medium, and an organic polyol
that does not dissociate protons, said organic polyol including a compound having
at least three hydroxyl groups that are not dissociable in the aqueous medium, or
a polymer formed from at least one monomer having at least three hydroxyl groups that
are not dissociable in the aqueous medium. The polyols used as chemical additives
included mannitol, mannose, xylitol, sorbose etc. This prior art claimed the high
oxide: SiN selectivity was achieved by using these chemical additives plus calcined
ceria abrasives in the polishing compositions. But the polishing test results using
two chemical additives at the concentrations listed in this prior art showed very
low oxide removal rates at pH 9.5 and with 1.0% calcined ceria and 2.0% chemical additive(s).
There was no patterned wafer data being listed at all in this prior art.
[0008] US Patent 9,293,344 B2 discloses a chemical mechanical polishing slurry which used calcined ceria as abrasives,
and water-soluble polymer as chemical additive, such water-soluble polymer was prepared
using a monomer containing at least one of a carboxylic acid having a double bond
and the salt. Such slurry is for use in removing a first substance of dielectric films
from a surface of an article in preference to silicon nitride by chemical mechanical
polishing. The chemical mechanical polishing slurry according to the invention includes
an abrasive, an aqueous medium, and water-soluble organic polymer.
[0009] US Patent 7,091,164 B2 discloses a chemical mechanical polishing slurry which used ceria/or titania as abrasives,
and chemical additives with a carboxylic group and an electrophilic functional group.
Mainly these chemical additives are amino acids or amino acid derivatives. About 5:1
oxide: SiN selectivity was achieved in this prior art. The pH range listed in this
prior art was from 6 to about 11.
[0010] US Patent Application 2019/0062593 A1 discloses a chemical mechanical polishing slurry which used elongated, bent, or nodular
silica particles as abrasives in the 0.5 to 30 weight percent range and a cationic
polymer (diallylalkylamine salt, diallylalkylammonium chloride) or a mixed copolymer
chemical additive with a carboxylic group and an electrophilic functional group. Such
polishing slurry afforded good oxide: SiN selectivity.
[0011] However, those prior disclosed Shallow Trench Isolation (STI) polishing compositions
did not address the importance of oxide film removal rates, SiN film removal rate
suppressing and oxide trench dishing reducing at the same polishing process and more
uniform oxide trench dishing on the polished patterned wafers along with the high
oxide versus nitride selectivity.
[0012] Therefore, it should be readily apparent from the foregoing that there remains a
need within the art for compositions, methods and systems of STI chemical mechanical
polishing that can provide increased oxide film removal rates, reduced SiN film removal
rates and the reduced oxide trench dishing and more uniformed oxide trench dishing
across various sized oxide trench features on polishing patterned wafers in a STI
chemical and mechanical polishing (CMP) process, in addition to high removal rate
of silicon dioxide as well as high selectivity for silicon dioxide to silicon nitride.
BRIEF SUMMARY
[0013] This Summary is provided to introduce a selection of concepts in a simplified form
that are further described below in the Detailed Description. This Summary is not
intended to identify key features or essential features of the claimed subject matter,
nor is it intended to be used to limit the scope of the claimed subject matter.
[0014] Described embodiments, as described below and as defined by the claims which follow,
comprise oxide or doped-oxide film polishing compositions providing increased oxide
film removal rates, suppressed SiN film removal rates, increased TEOS: SiN selectivity
and reduced oxide trench dishing on the polished patterned wafers.
[0015] The present invented oxide or doped-oxide film CMP polishing compositions also provides
high oxide vs nitride selectivity by introducing two different types of chemical additives
as oxide film removal rate boosting agents, SiN film removal rate suppressing agents
and oxide trenching dishing reducers in the Chemical mechanical polishing (CMP) compositions
for Shallow Trench Isolation (STI) CMP applications at wide pH range including acidic,
neutral and alkaline pH conditions.
[0016] The disclosed chemical mechanical polishing (CMP) compositions for oxide or doped-oxide
film CMP polishing applications have a unique combination of using ceria-coated inorganic
oxide as abrasive particles and suitable chemical additives as oxide trench dishing
reducing agents, oxide film removal rate boosting agents and nitride suppressing agents.
[0017] In addition, several specific aspects of the systems and methods of the subject matter
disclosed.
Aspect 1: A chemical mechanical planarization (CMP) composition comprising:
- a. an abrasive;
- b. a first additive consisting of an organic compound comprising a plurality of hydroxyl
functional groups;
- c. a second additive consisting of an aromatic organic compound comprising sulfonate
or sulfonic acid functional groups;
- d. a solvent.
Aspect 2: The CMP composition of Aspect 1, wherein the abrasive is selected from the
group consisting of ceria-coated inorganic oxides, ceria coated organic polymer particles,
and combinations thereof.
Aspect 3: The CMP composition of Aspect 2, wherein the abrasive is a ceria-coated
inorganic oxide selected from the group consisting of: ceria-coated colloidal silica;
ceria-coated high purity colloidal silica; ceria-coated alumina; ceria-coated titania;
ceria-coated zirconia; and combinations thereof.
Aspect 4: The CMP composition of any of Aspects 1-3, wherein the abrasive ranges from
0.05 to 10 percent by weight of the CMP composition, based on the total weight of
the composition.
Aspect 5: The CMP composition of any of Aspects 1-4, wherein the aromatic organic
compound comprising sulfonate or sulfonic acid functional groups comprises sulfonate
or sulfonic acid functional groups directly bonded to aromatic rings or linked to
aromatic rings through alkyl bridging groups.
Aspect 6: The CMP composition of any of Aspects 1-5, wherein the solvent is selected
from the group consisting of water, ethers and alcohols.
Aspect 7: The CMP composition of any of Aspects 1-6, further comprising at least one
of a biocide and a pH adjuster.
Aspect 8: The CMP composition of any of Aspects 1-7, wherein the composition comprises
a pH ranging from 3 to 10.
Aspect 9: The CMP composition of any of Aspects 1-8, wherein the composition comprises
a pH ranging from 4.5 to 7.5.
Aspect 10: The CMP composition of any of Aspects 1-9, wherein the first additive has
a general molecular structure of:

wherein: n is selected from 2 through 5,000 and R1, R3 and each occurrence of R2 are
independently selected from the group consisting of hydrogen, alkyl, alkoxy, organic
group with one or more hydroxyl groups, substituted organic sulfonic acid, substituted
organic sulfonic acid salt, substituted organic carboxylic acid, substituted organic
carboxylic acid salt, organic carboxylic ester, and organic amine groups.
Aspect 11: The CMP composition of Aspect 10, wherein R1, R2, and R3 are hydrogen.
Aspect 12: The CMP composition of Aspect 10, wherein n is selected from 3 through
12.
Aspect 13: The CMP composition of Aspect 10, wherein the first additive is selected
from the group consisting of: ribitol, xylitol, meso-erythritol, D-sorbitol, mannitol,
dulcitol, iditol and combinations thereof.
Aspect 14: The CMP composition of any of Aspects 1-13, wherein the first additive
has a general molecular structure of:

wherein n is selected from 2 to 5,000, and R2 and each occurrence of R1 are independently
selected from the group consisting of hydrogen, alkyl, alkoxy, organic group with
one or more hydroxyl groups, substituted organic sulfonic acid, substituted organic
sulfonic acid salt, substituted organic carboxylic acid, substituted organic carboxylic
acid salt, organic carboxylic ester and organic amine groups.
Aspect 15: The CMP composition of Aspect 14, wherein n is selected from 3 through
12.
Aspect 16: The CMP composition of Aspect 14, wherein R1 and R2 are hydrogen and n
is selected from 3 through 4.
Aspect 17: The CMP composition of any of Aspects 1-16, wherein the first additive
has a general molecular structure selected from the group consisting of:


and

wherein R1, R2, R3, R4, R5, R6, R7, R8, R9, R10, R11, R12, R13, and R14 are independently
selected from the group consisting of hydrogen, alkyl, alkoxy, organic group with
one or more hydroxyl groups, substituted organic sulfonic acid, substituted organic
sulfonic acid salt, substituted organic carboxylic acid, substituted organic carboxylic
acid salt, organic carboxylic ester, and organic amine groups, with the proviso that
at least two occurrences of R1 through R14 in each structure are hydrogen.
Aspect 18: The CMP composition of Aspect 17, wherein the first additive is selected
from the group consisting of: D-(-)-fructose, sorbitan, sucrose, beta-lactose, D-ribose,
inositol, glucose and combinations thereof.
Aspect 19: The CMP composition of any of Aspects 1-17, wherein the first additive
has a general molecular structure:

wherein R1 through R5 are independently selected from the group consisting of hydrogen,
an alkyl, an alkoxy, an organic group with one or more hydroxyl groups, a substituted
organic sulfonic acid or salt, a substituted organic carboxylic acid or salt, an organic
carboxylic ester, and an organic amine.
Aspect 20: The CMP composition of Aspect 19 wherein at least one of R1 through R5
is a polyol molecular unit having the structure:

wherein n and m are independently selected from 1 through 5, and R6 through R9 are
independently selected from the group consisting of hydrogen, an alkyl, an alkoxy,
an organic group with one or more hydroxyl groups, a substituted organic sulfonic
acid or salt, a substituted organic carboxylic acid or salt, an organic carboxylic
ester, and an organic amine.
Aspect 21: The CMP composition of Aspect 20, wherein n and m are independently selected
from 1 through 3.
Aspect 22: The CMP composition of Aspect 20, wherein at least one of R1 through R5
is a six-member ring polyol having the structure:

wherein R10, R11, R12, R13 and R14 are independently selected from the group consisting
of hydrogen, alkyl, alkoxy, organic group with one or more hydroxyl groups, substituted
organic sulfonic acid or salt, substituted organic carboxylic acid or salt, organic
carboxylic ester, and an organic amine.
Aspect 23: The CMP composition of Aspect 22, wherein at least two of R1 to R9 are
hydrogen atoms.
Aspect 24: The CMP composition of Aspect 22, wherein at least six of R1 to R9 are
hydrogen atoms.
Aspect 25: The CMP composition of Aspect 19, wherein the first additive is selected
from the group consisting of: maltitol, lactitol and maltotritol.
Aspect 26: The CMP composition of any of Aspects 1-25, wherein the first additive
ranges from 0.005 to 1.0 weight percent based on the total weight of the composition.
Aspect 27: The CMP composition of any of Aspects 1-26, wherein the second additive
has a general molecular structure:

wherein R is selected from the group comprising hydrogen, a sodium ion, a potassium
ion and an ammonium ion; and R' is an alkyl group connected at alpha, meta, or para-positions
relative to the sulfonic acid or sulfonate group, and comprising a structure of CnH2n+1
wherein n is selected from 1 through 18.
Aspect 28: The CMP composition of Aspect 27, wherein the second additive is selected
from the group consisting of: 4-dodecylbenzenesulfonic acid or its ammonium, sodium
or potassium salt; 4-methylbenzene sulfonic acid or its ammonium, sodium or potassium
salt; and combinations thereof.
Aspect 29: A method of chemical mechanical polishing (CMP) a semiconductor substrate
having at least one surface comprising a silicon oxide film, comprising:
- a. contacting the at least one surface comprising a silicon oxide with a CMP polishing
pad and the CMP composition of any of Aspects 1 through 28; and
- b. polishing the least one surface comprising silicon dioxide.
Aspect 30: The method of Aspect 29; wherein the silicon oxide film is selected from
the group consisting of Chemical vapor deposition (CVD), Plasma Enhance CVD (PECVD),
High Density Deposition CVD (HDP), and spin on silicon oxide film.
Aspect 31: The method of Aspect 30, wherein the silicon oxide film is SiO2 film.
Aspect 32: The method of Aspect 31; wherein the semiconductor substrate further comprises
a silicon nitride surface; and the step (b) comprises polishing the least one surface
comprising silicon dioxide at a removal selectivity of silicon oxide: silicon nitride
greater than 60.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
Figure 1. Effects of Chemical Additives on Film RR (Å /min.) & TEOS: SiN Selectivity.
Figure 2. Effects of D-Sorbitol & BSA Additives on Oxide Trench Dishing (Å) vs. OP
Times (Sec).
Figure 3. Effects of D-sorbitol & BSA Additives on Oxide Trench Loss Rates (Å/sec.).
Figure 4. Effects of D-Sorbitol & BSA Additives on SiN Loss Rates (Å/sec).
Figure 5. Effects of D-Sorbitol & BSA Additives on Oxide Trench Dishing Rates (Å/sec).
Figure 6. Effects of D-Sorbitol & BSA on Slopes of Dishing vs. OP Amounts.
Figure 7. Effects of Maltitol & BSA on Film RR (A/min.) & TEOS: SiN Selectivity.
Figure 8. Effects of Maltitol & BSA Additives on Oxide Trench Dishing (Å) vs. OP Times
(Sec).
Figure 9. Effects of Maltitol & BSA Additives on Oxide Trench Loss Rates (Å/sec).
Figure 10. Effects of Maltitol & BSA Additives on SiN Loss Rates (Å/sec).
Figure 11. Effects of Maltitol & BSA Additives on Oxide Trench Dishing Rates (Å/sec).
Figure 12. Effects of Maltitol & BSA on Slopes of Dishing vs OP Amounts.
DETAILED DESCRIPTION
[0019] The ensuing detailed description provides preferred exemplary embodiments only, and
is not intended to limit the scope, applicability, or configuration of the claimed
invention. Rather, the ensuing detailed description of the preferred exemplary embodiments
will provide those skilled in the art with an enabling description for implementing
the preferred exemplary embodiments. Various changes may be made in the function and
arrangement of elements without departing from the spirit and scope of the invention,
as set forth in the appended claims.
[0020] All terms defined herein should be afforded their broadest possible interpretation,
including any implied meanings as dictated by a reading of the specification as well
as any words that a person having skill in the art and/or a dictionary, treatise,
or similar authority would assign particular meaning. Further, it should be noted
that, as recited in the specification and in the claims appended hereto, the singular
forms "a," "an," and "the" include the plural referents unless otherwise stated. Additionally,
the terms "comprises" and "comprising" when used herein specify that certain features
are present in that embodiment, but should not be interpreted to preclude the presence
or addition of additional features, components, operations, and/or groups thereof.
[0021] Disclosed herein are CMP polishing compositions for polishing oxide material, and
related methods and systems that satisfy the need for polishing semiconductor wafers
comprising silicon oxide structures. In the global planarization of patterned STI
structures, suppressing SiN removal rates and reducing oxide trench dishing across
various sized oxide trench features are key factors to be considered. The lower trench
oxide loss will prevent electrical current leaking between adjacent transistors. Non-uniform
trench oxide loss across die (within Die) will affect transistor performance and device
fabrication yields. Severe trench oxide loss (high oxide trench dishing) will cause
poor isolation of transistor resulting in device failure. Therefore, it is important
to reduce trench oxide loss by reducing oxide trench dishing in STI CMP polishing
compositions.
[0022] This invention relates to the Chemical mechanical polishing (CMP) compositions for
oxide or doped-oxide film polishing CMP applications. The CMP compositions disclosed
herein are particularly suited for planarization of patterned STI structures.
[0023] More specifically, the disclosed chemical mechanical polishing (CMP) composition
for polishing oxide or doped-oxide film CMP applications has a unique formulation
comprising an abrasive and two types of additives that function as oxide trench dishing
reducing agents, oxide film removal rate boosting agents and nitride removal rate
suppressing agents. The CMP composition also comprises a solvent. Other optional ingredients
such as biocides, pH adjusters may also be present in the formulation.
[0024] Preferably, the abrasive comprises ceria-coated inorganic oxide particles or ceria-coated
organic polymer particles. Preferably, the first additive is a non-ionic and non-aromatic
organic molecule bearing multiple hydroxyl functional groups and the second additive
is an organic aromatic molecule bearing sulfonic acid or sulfonate salt functional
groups.
[0025] The components of the CMP formulation are discussed in greater detail below. The
paragraph headings that follow are solely to provide organization to the disclosure
and are not intended to limit the scope of the claimed invention in any way.
The Abrasive
[0026] Preferably, the abrasive comprises ceria-coated organic polymer particles include,
but are not limited to, ceria-coated polystyrene particles, ceria-coated polyurethane
particle, ceria-coated polyacrylate particles, or any other ceria-coated organic polymer
particles.
[0027] It is preferred that the abrasive comprises ceria-coated inorganic oxide particles
including, but not limited to, ceria-coated colloidal silica, ceria-coated high purity
colloidal silica, ceria-coated alumina, ceria-coated titania, ceria-coated zirconia,
or any other ceria-coated inorganic oxide particles. Preferred ceria-coated inorganic
oxide particles are ceria-coated colloidal silica particles.
[0028] In embodiments, the particle size of the ceria-coated inorganic metal oxide particles
ranges from 2 to 1,000 nanometers. The preferred mean particle size ranges from 5
to 500 nanometers, more preferably from 20 to 250 nanometers.
[0029] In embodiments, the concentration of the ceria-coated inorganic metal oxide particles
ranges from 0.01 to 20 weight percent, based on the total weight of the CMP composition.
Preferably, the concentration ranged from 0.05 to 10 weight percent, more preferably
from 0.1 to 5 weight percent.
The First Additive
[0030] Preferably the First Additive is a non-ionic and non-aromatic organic molecule bearing
multiple hydroxyl functional groups.
[0031] In an embodiment, First Additive comprises the general molecular structure:

where n is selected from 2 to 5,000, preferably from 3 to 12 and more preferably from
4 to 7. R1, R3 and each occurrence of R2 are independently selected from the group
consisting of hydrogen, an alkyl group, an alkoxy group, an organic group with one
or more hydroxyl groups, a substituted organic sulfonic acid, a substituted organic
sulfonic acid salt, a substituted organic carboxylic acid, a substituted organic carboxylic
acid salt, an organic carboxylic ester, an organic amine group. R1, R2 and R3 may
be the same or different groups. Preferably, two or more occurrences of R1, R2 and
R3 are hydrogen atoms. More preferably, four or more occurrences of R1, R2 and R3
are hydrogen atoms. When R1, R2, and R3 are the same and are hydrogen atoms, the chemical
additive bears multiple hydroxyl functional groups.
[0032] Preferred examples of the First Additive having the general molecular structure of
Formula 1 include, but are not limited to, ribitol, xylitol, meso-erythritol, D-sorbitol,
mannitol, dulcitol, and iditol.
[0033] In another embodiment, the First Additive comprises the general molecular structure:

[0034] In this embodiment, a carbonyl (CHO) functional group is located at one end of the
molecule as the terminal functional group and n ranges from 2 to 5,000, preferably
from 3 to 12, and more preferably from 4 to 7. R2 and each occurrence of R1 are independently
selected from the group consisting of hydrogen, an alkyl group, an alkoxy group, an
organic group with one or more hydroxyl groups, a substituted organic sulfonic acid,
a substituted organic sulfonic acid salt, a substituted organic carboxylic acid, a
substituted organic carboxylic acid salt, an organic carboxylic ester, an organic
amine group, and combinations thereof.
[0035] In a preferred embodiment, n=3, and R2 and all occurrences of R1 are hydrogen atoms.
In this embodiment the First Additive is D-arabinose or L-arabinose. In another preferred
embodiment, n=4, and R2 and all occurrences of R1 are hydrogen atoms. In this embodiment
the First Additive is D-mannose or L-mannose.
[0036] In another embodiment, the First Additives has a general molecular structure selected
from the group consisting of:

and combinations thereof, wherein R1, R2, R3, R4, R5, R6, R7, R8, R9, R10, R11, R12,
R13, and R14 are independently selected from the group consisting of hydrogen, an
alkyl group, an alkoxy group, an organic group with one or more hydroxyl groups, a
substituted organic sulfonic acid, a substituted organic sulfonic acid salt, a substituted
organic carboxylic acid, a substituted organic carboxylic acid salt, an organic carboxylic
ester, and an organic amine group, with the proviso that at least two occurrences
of R1 through R14 in each structure are hydrogen. Preferably at least three occurrences
of R1 through R14 in each structure are hydrogen. More preferably, at least four occurrences
of R1 through R14 in each structure (where possible) are hydrogen.
[0037] Preferred examples of First Additives having the structure of this embodiment include,
but are not limited to D-(-)-fructose, sorbitan, sucrose, beta-lactose, D-ribose,
inositol, and glucose.
[0038] In another embodiment, the First Additive contains at least one six-member ring ether
structural motif bonded to at least one polyol molecular unit containing multiple
hydroxyl functional groups in the molecular unit structures, or at least one polyol
molecular unit containing multiple hydroxyl functional groups in the molecular unit
structures and at least one six-member ring polyol. As used herein a polyol is an
organic compound containing more than two hydroxyl groups.
[0039] The general molecular structure for the First Additive of this embodiment is:

wherein R1, R2, R3, R4, and R5 are independently selected from the group consisting
of hydrogen, an alkyl group, an alkoxy group, an organic group with one or more hydroxyl
groups, a substituted organic sulfonic acid, a substituted organic sulfonic acid salt,
a substituted organic carboxylic acid, a substituted organic carboxylic acid salt,
an organic carboxylic ester, and an organic amine group.
[0040] In a preferred embodiment, at least one R in the group of R1 to R5 in the general
molecular structure (d) is a polyol molecular unit having a structure shown in (e):

wherein n and m are independently selected from 1 to 5, preferably from 1 to 4, more
preferably from 1 to 3, and most preferably from 1 to 2. R6, R7, R8 and R9 are independently
selected from the group consisting of hydrogen, an alkyl group, an alkoxy group, an
organic group with one or more hydroxyl groups, a substituted organic sulfonic acid,
a substituted organic sulfonic acid salt, a substituted organic carboxylic acid, a
substituted organic carboxylic acid salt, an organic carboxylic ester, and an organic
amine group.
[0041] In another embodiment, at least one R in the group of R1 to R5 in the general molecular
structure (d) is a polyol molecular unit having a structure shown in (e); at least
one R in the group of R1 to R5 in the general molecular structure is a six-member
ring polyol as shown in (f):

wherein each of R10, R11, R12, R13 and R14 is independently selected from the group
consisting of hydrogen, an alkyl group, an alkoxy group, an organic group with one
or more hydroxyl groups, a substituted organic sulfonic acid, a substituted organic
sulfonic acid salt, a substituted organic carboxylic acid, a substituted organic carboxylic
acid salt, an organic carboxylic ester, and an organic amine group.
[0042] In the general molecular structure, at least two, preferably four, more preferably
six occurrences of R in the group of R1 to R9 are hydrogen atoms. When only one R,
such as R5 in the group of R1 to R5 in the general molecular structure is a polyol
molecular unit (b) having n = 2 and m =1; and all rest of Rs in the group of R1 to
R9 are all hydrogen atoms, the following two chemical additives are obtained: maltitol
and lactitol.
[0043] When one R, such as R5 is a polyol molecular unit (b) having n = 2 and m =1; and
one R, such as R2 is a six-member ring polyol; and all rest of Rs in the group of
R1 to R14 are all hydrogen atoms, the following chemical additive is obtained: maltotritol.
[0044] Preferred first additives include, but are not limited to, maltitol, lactitol, maltotritol,
ribitol, D-sorbitol, mannitol, dulcitol, iditol, D- (-)-Fructose, sorbitan, sucrose,
ribose, Inositol, glucose, D-arabinose, L-arabinose, D-mannose, L-mannose, meso-erythritol,
beta-lactose, arabinose, and combinations thereof. The preferred chemical additives
are maltitol, lactitol, maltotritol, D-sorbitol, mannitol, dulcitol, iditol, D- (-)-Fructose,
sucrose, ribose, Inositol, glucose. D-(+)-mannose, beta-lactose, and combinations
thereof. The more preferred chemical additives are maltitol, lactitol, maltotritol,
D-sorbitol, mannitol, dulcitol, D- (-)-Fructose, beta-lactose, and combinations thereof.
[0045] The CMP composition contains 0.0001 wt.% to 2.0% wt.%, preferably 0.001 wt.% to 1.0
wt.%, and more preferably 0.0025 wt.% to 0.5 wt.%, and more preferably 0.005 to 1.0
wt.% of the First additive, based on the total weight of the CMP composition.
The Second Additive
[0046] In a preferred embodiment the second additive is an organic aromatic molecule with
sulfonic acid or sulfonate functional groups represented by the general structural
formulas:

where -R can be hydrogen atom or a metal ion; or

where -R' can be hydrogen atom or a metal ion; and n can be range from 1 to 12 which
represents the various length of alkyl linkage group -CH
2-; and combinations of (g) and (h). When R or -R' is hydrogen atom, the chemical additive
is benzenesulfonic acid. When -R or-R' is a metal ion such as sodium ion, potassium
ion, or ammonium ion, the chemical additive is a salt of benzenesulfonate.
[0047] In another embodiment, the general molecular structure (i) for the second group of
chemical additives is an organic aromatic molecule with sulfonic acid or sulfonate
functional groups connected to one location of aromatic rings and at other location
of the aromatic rings, other functional groups as shown in formula (i):

where -R can be hydrogen atom or a metal ion; when -R is a hydrogen ion, the additive
is a benzenesulfonic acid molecular derivatives; When -R can be a metal ion, such
as sodium ion, potassium ion or ammonium ion, the additive is a benzenesulfonate molecular
derivative. -R' is another functional group which can be connected at alpha, meta,
or para-positions towards sulfonic acid or sulfonate groups. Typically, -R' is an
alkyl group with -CnH2n+1 structure, the carbon chain length can range from -C1 to
-C18.
[0048] Some examples of second group chemical additives are 4-dodecylbenzenesulfonic acid
and 4-methylbenzene sulfonic acid or their ammonium, sodium or potassium salt.
[0049] The CMP composition may contain 0.0001 wt.% to 2.0% wt.%, preferably 0.001 wt.% to
1.5 wt.%, and preferably 0.002 wt.% to 1.0 wt.% of the Second Additive.
Solvent
[0050] The CMP formulation comprises a solvent. Preferably, the solvent is water or a water-soluble
solvent. Preferred solvents include, but are not limited to, deionized (DI) water,
distilled water, and alcohols. A more preferred solvent is DI water.
Optional Ingredients
[0051] Optionally, the CMP composition comprises a biocide. Preferred biocides include,
but are not limited to, Kathon™, Kathon™ CG/ICP II and Bioban, available from Dupont/Dow
Chemical Co. The preferred biocides comprise at least one of the active ingredients
5-chloro-2-methyl-4-isothiazolin-3-one and 2-methyl-4-isothiazolin-3-one. The STI
CMP composition may contain a biocide in an amount of from 0.0001 wt.% to 0.05 wt.%;
preferably from 0.0005 wt.% to 0.025 wt.%, and more preferably from 0.001 wt.% to
0.01 wt.%.
[0052] The STI CMP composition may optionally contain a pH adjusting agent. An acidic or
basic pH adjusting agent can be used to adjust the STI polishing compositions to the
optimized pH value. Preferred pH adjusting agents include, but are not limited to
nitric acid, hydrochloric acid, sulfuric acid, phosphoric acid, other inorganic or
organic acids, and mixtures thereof. Preferred pH adjusting agents also include basic
pH adjusting agents, such as sodium hydride, potassium hydroxide, ammonium hydroxide,
tetraalkyl ammonium hydroxide, organic quaternary ammonium hydroxide compounds, organic
amines, and other chemical reagents that can be used to adjust pH towards the more
alkaline direction. When a pH adjusting agent is present, the CMP composition may
contain 0 wt.% to 1 wt.%; preferably 0.01 wt.% to 0.5 wt.%; more preferably 0.1 wt.%
to 0.25 wt.% pH adjusting agent.
Method of Use
[0053] In some embodiments, the CMP polishing compositions can be made into two or more
components and mixed at the point of use.
[0054] In an embodiment, there is provided a method of chemical mechanical polishing (CMP)
a substrate having at least one surface comprising silicon dioxide using the chemical
mechanical polishing (CMP) composition described above in Shallow Trench Isolation
(STI) process.
[0055] The polished oxide films can be Chemical vapor deposition (CVD), Plasma Enhance CVD
(PECVD), High Density Deposition CVD(HDP), spin on oxide films or flowable CVD oxide
film, carbon doped oxide film, or nitrogen doped oxide film.
[0056] The substrate disclosed above can further comprises a silicon nitride surface. The
removal selectivity of SiO
2: SiN is preferably greater than 30, more preferably greater than 60, and more preferably
greater than 80.
[0057] In another aspect, there is provided a method of chemical mechanical polishing (CMP)
a substrate having at least one surface comprising silicon dioxide using the chemical
mechanical polishing (CMP) composition described above in Shallow Trench Isolation
(STI) process. The polished oxide films can be CVD oxide, PECVD oxide, High density
oxide, or Spin on oxide films.
[0058] The following non-limiting examples are presented to further illustrate the present
invention.
CMP Methodology
[0059] In the examples presented below, CMP experiments were run using the procedures and
experimental conditions given below.
GLOSSARY
COMPONENTS
[0060] Ceria-coated Silica: used as abrasive having a particle size of approximately 100
nanometers (nm); such ceria-coated silica particles can have a particle size of ranged
from approximately 2 nanometers (nm) to 1000 nanometers (nm);
[0061] Ceria-coated Silica particles (with varied sizes) were supplied by JGC Inc. in Japan.
[0062] Chemical additives, such as benzenesulfonic acids or its salts; and maltitol, D-Fructose,
Dulcitol, D-sorbitol and other chemical raw materials were supplied by Sigma-Aldrich,
St. Louis, MO.
[0063] TEOS: tetraethyl orthosilicate
Polishing Pad: Polishing pad, IC1010, IC1000 and other pads were used during CMP,
supplied by DOW, Inc.
PARAMETERS
General
[0064] Å or A: angstrom(s) - a unit of length
BP: back pressure, in psi units
BSA: benzenesulfonic acid
CMP: chemical mechanical planarization = chemical mechanical polishing
CS: carrier speed
DF: Down force: pressure applied during CMP, units psi
min: minute(s)
ml: milliliter(s)
mV: millivolt(s)
psi: pounds per square inch
PS: platen rotational speed of polishing tool, in rpm (revolution(s) per minute)
SF: composition flow, ml/min
Wt. %: weight percentage (of a listed component)
TEOS: SiN Selectivity: (removal rate of TEOS)/ (removal rate of SiN)
HDP: high density plasma deposited TEOS
[0065] TEOS or HDP Removal Rates: Measured TEOS or HDP removal rate at a given down pressure.
The down pressure of the CMP tool was 3.0 psi in the examples listed above.
[0066] SiN Removal Rates: Measured SiN removal rate at a given down pressure. The down pressure
of the CMP tool was 3.0 psi in the examples listed.
Metrology
[0067] Films were measured with a ResMap CDE, model 168, manufactured by Creative Design
Engineering, Inc, 20565 Alves Dr., Cupertino, CA, 95014. The ResMap tool is a four-point
probe sheet resistance tool. Forty-nine-point diameter scan at 5mm edge exclusion
for film was taken.
CMP Tool
[0068] The CMP tool that was used is a 200mm Mirra, or 300mm Reflexion manufactured by Applied
Materials, 3050 Boweres Avenue, Santa Clara, California, 95054. An IC1000 pad supplied
by DOW, Inc, 451 Bellevue Rd., Newark, DE 19713 was used on platen 1 for blanket and
pattern wafer studies.
[0069] The IC1010 pad or other pad was broken in by conditioning the pad for 18 mins. At
7 lbs. down force on the conditioner. To qualify the tool settings and the pad break-in
two tungsten monitors and two TEOS monitors were polished with Versum® STI2305 composition,
supplied by Versum Materials Inc. at baseline conditions.
Wafers
[0070] Polishing experiments were conducted using PECVD or LECVD or HD TEOS wafers. These
blanket wafers were purchased from Silicon Valley Microelectronics, 2985 Kifer Rd.,
Santa Clara, CA 95051.
Polishing Experiments
[0071] In blanket wafer studies, oxide blanket wafers, and SiN blanket wafers were polished
at baseline conditions. The tool baseline conditions were: table speed; 87 rpm, head
speed: 93 rpm, membrane pressure; 3.0 psi DF, composition flow; 200 ml/min. The polishing
pad used for testing was IC1010 pad which was supplied by Dow Chemicals.
Deionized water was used as the solvent in the compositions in the working examples.
[0072] The composition was used in polishing experiments on patterned wafers (MIT860), supplied
by SWK Associates, Inc. 2920 Scott Blvd. Santa Clara, CA 95054). These wafers were
measured on the Veeco VX300 profiler/AFM instrument. The 3 different sized pitch structures
were used for oxide dishing measurement. The wafer was measured at center, middle,
and edge die positions.
[0073] TEOS: SiN Selectivity: (removal rate of TEOS)/ (removal rate of SiN) obtained from
the STI CMP polishing compositions were tunable.
Working Examples
[0074] In the following working examples, a STI polishing composition comprising 0.2 wt.%
cerium-coated silica particles, a biocide ranging from 0.0001 wt.% to 0.05 wt.%, and
deionized water with pH being adjusted to 5.35 was prepared as reference(ref.) or
other selected pH conditions.
[0075] The polishing compositions were prepared with the reference (0.2 wt.% cerium-coated
silica, a biocide ranging from 0.0001 wt.% to 0.05 wt.%, and deionized water) and
a first type of chemical additive or a second type of chemical additive or the mixed
first type and second type of chemical additives with pH valued at 5.35 respectively
or at other selected pH conditions.
Example 1
[0076] In Example 1, the polishing compositions used for oxide polishing were shown in Table
1. The reference sample was made by using 0.2 wt.% ceria-coated silica particles,
very low concentration of biocide, and DI water.
[0077] The first type of chemical additive, D-sorbitol, was used at 0.15 wt.% and mixed
with reference sample.
[0078] The second type of chemical additive, benzenesulfonic acid, was used at 0.10 wt.%
and mixed with reference sample.
[0079] The first type of chemical additive D-sorbitol was used at 0.15 wt.% and second type
of chemical additive benzenesulfonic acid was used at 0.10 wt.% and mixed with reference
sample.
[0080] All reference sample and testing samples had same pH values at around 5.35.
[0081] The removal rates (RR at Å/min) for polishing different films were tested. The effects
of chemical additives on the film removal rates and TEOS: SiN film selectivity were
observed and listed in Table 1 and depicted in Figure 1.
Table 1. Effects of Chemical Additives on Film RR (Å/min.) & TEOS: SiN Selectivity
Compositions |
TEOS RR(Å/min.) |
HDP RR(Å/min.) |
PECVD SiN RR(Å/min.) |
TEOS: SiN Selectivity |
0.2% Ceria-coated Silica pH 5.35 Ref. |
3279 |
2718 |
349 |
9.4 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol |
2489 |
3229 |
65 |
38.3 |
0.2% Ceria-coated Silica + 0.10% BSA |
3744 |
3497 |
81 |
46.2 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol + 0.10% BSA |
3584 |
3399 |
49 |
73.1 |
[0082] The polishing step conditions used were: Dow's IC1010 pad at 3.0psi DF with table/head
speed at 87/93rpm and ex-situ conditioning.
[0083] As the results shown in Table 1 and Figure 1, the addition of D-sorbitol as chemical
additive into the polishing composition effectively suppressed SiN film removal rates,
and boosted HDP film removal rates. Thus, the TEOS: SiN selectivity was increased
significantly.
[0084] The addition of benzenesulfonic acid into the polishing composition was not only
suppressed SiN film removal rates, but also boosted both TEOS and HDP film removal
rates. Thus, further increased TEOS: SiN selectivity was achieved while comparing
the selectivity obtained from reference sample.
[0085] When both first type of additive D-sorbitol and second type of additive BSA were
added into the same polishing composition, both TEOS and HPD film removal rates were
still being boosted and SiN film removal rates were being further suppressed. Thus,
the highest TEOS: SiN selectivity was achieved while using both types of additives
in the same polishing composition while comparing the TEOS: SiN selectivity obtained
using these additives alone or without using any of them.
Table 2. Effects of D-Sorbitol & BSA Additives on Oxide Trench Dishing (Å) vs OP Times
(Sec.)
Compositions |
OP Times (Sec.) |
100um pitch dishing |
200um pitch dishing |
0.2% Ceria-coated Silica pH 5.35 Ref. |
0 |
165 |
291 |
60 |
857 |
1096 |
120 |
1207 |
1531 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol |
0 |
98 |
184 |
60 |
261 |
383 |
120 |
418 |
583 |
0.2% Ceria-coated Silica + 0.10% BSA |
0 |
343 |
523 |
60 |
1042 |
1306 |
120 |
1220 |
1573 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol + 0.10% BSA |
0 |
341 |
477 |
60 |
390 |
560 |
120 |
469 |
653 |
[0086] While comparing the TEOS: SiN selectivity, the polishing composition using both chemical
additives afforded 73:1 selectivity which is much higher than 9:1 selectivity obtained
from reference sample.
Example 2
[0087] In Example 2, the polishing compositions used for polishing tests were shown in Table
2. The reference sample was made by using 0.2 wt.% ceria-coated silica particles,
very low concentration of biocide, and deionized wafer at pH 5.35.
[0088] D-sorbitol or benzenesulfonic acid (BSA) was used alone or used together at 0.15
wt.% or 0.1 wt.% respectively in the testing samples.
[0089] All reference sample and testing samples had same pH values at around 5.35.
[0090] The effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol + BSA on the
oxide trenching dishing vs different over polishing times were tested and the results
were listed in Table 2 and depicted in Figure 2.
[0091] As the results shown in Table 2 and Figure 2, the addition of first type of additive
D-sorbitol as the chemical additive in the polishing composition reduced oxide trench
dishing significantly vs different over polishing times while comparing the oxide
trench dishing obtained vs different over polishing times obtained from reference
sample.
[0092] The addition of second type of additive BSA provided slightly worse oxide trench
dishing vs over polishing times than that from reference sample.
[0093] When using D-sorbitol and BSA as dual chemical additives in the same polishing composition,
significant oxide trench dishing reductions vs over polishing times were achieved
vs reference sample.
[0094] The dual chemical additives based polishing composition provided more stable over
polishing window which comparing that using each of these two additives alone.
[0095] The effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol + BSA on the
oxide trenching loss rates (Å/sec.) were tested and the results were listed in Table
3 and depicted in Figure 3.
Table 3. Effects of D-sorbitol & BSA Additives on Oxide Trench Loss Rates (Å/sec.)
Compositions |
P100 trench loss rate (Å/sec.) |
P200 trench loss rate (Å/sec.) |
0.2% Ceria-coated Silica pH 5.35 Ref. |
18.5 |
19.3 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol |
2.6 |
2.6 |
0.2% Ceria-coated Silica + 0.10% BSA |
19.4 |
20.7 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol + 0.10% BSA |
1.8 |
1.9 |
[0096] As the results shown in Table 3 and Figure 3, the addition of first type of additive
D-sorbitol as the chemical additive in the polishing composition reduced oxide trench
loss rates significantly while comparing the oxide trench loss rate obtained from
reference sample.
[0097] The addition of second type of additive BSA into the polishing composition provided
slightly increased oxide trench loss rates than that from reference sample.
[0098] When using D-sorbitol and BSA as dual chemical additives in the same polishing composition,
significant oxide trench loss rate reductions were achieved vs reference sample. The
dual chemical additives in the same polishing composition afforded the lowest oxide
trench loss rate among all tested polishing compositions and reference sample.
[0099] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0100] The effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol + BSA on the
SiN loss rates (Å/min.) on different sized patterned features were tested and the
results were listed in Table 4 and depicted in Figure 4.
Table 4. Effects of D-Sorbitol & BSA Additives on SiN Loss Rates (Å/sec.)
Compositions |
P100 SiN loss rate (Å/sec.) |
P200 SiN loss rate (Å/sec.) |
0.2% Ceria-coated Silica pH 5.35 Ref. |
9.6 |
9.2 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol |
1.0 |
1.0 |
0.2% Ceria-coated Silica + 0.10% BSA |
12.7 |
12.7 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol + 0.10% BSA |
0.7 |
0.7 |
[0101] As the results shown in Table 4 and Figure 4, the addition of first type of additive
D-sorbitol as the chemical additive in the polishing composition reduced SiN film
loss rates significantly while comparing the SiN film loss rates obtained from reference
sample.
[0102] The addition of second type of additive BSA into the polishing composition provided
increased SiN film loss rates than that from reference sample.
[0103] When using D-sorbitol and BSA as dual chemical additives in the same polishing composition,
significant SiN film loss rate reductions were achieved vs reference sample. The dual
chemical additives in the same polishing composition afforded the lowest SiN film
loss rate among all tested polishing compositions and reference sample.
[0104] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0105] The effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol + BSA on oxide
trench dishing rates (Å/min.) on different sized patterned features were tested and
the results were listed in Table 5 and depicted in Figure 5.
Table 5. Effects of D-Sorbitol & BSA Additives on Oxide Trench Dishing Rates (Å/sec.)
Compositions |
100um pitch dishing rate (Å/sec.) |
200um pitch dishing rate (Å/sec.) |
0.2% Ceria-coated Silica pH 5.35 Ref. |
8.7 |
10.0 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol |
1.5 |
1.7 |
0.2% Ceria-coated Silica + 0.10% BSA |
7.3 |
8.8 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol + 0.10% BSA |
1.1 |
0.9 |
[0106] As the results shown in Table 5 and Figure 5, the addition of first type of additive
D-sorbitol as the chemical additive in the polishing composition significantly reduced
oxide trench dishing rate while comparing the oxide trench dishing rate obtained from
reference sample.
[0107] The addition of second type of additive BSA into the polishing composition provided
increased oxide trench dishing rate than that from reference sample.
[0108] When using D-sorbitol and BSA as dual chemical additives in the polishing composition,
significant oxide trench dishing rate reductions were achieved vs reference sample.
The dual chemical additives in the same polishing composition afforded the lowest
oxide trench dishing rate among all tested polishing compositions and reference sample.
[0109] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0110] The effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol + BSA on the
slopes of trench dishing vs the over polishing removal amounts on different sized
patterned features were tested and the results were listed in Table 6 and depicted
in Figure 6.
Table 6. Effects of D-Sorbitol & BSA on Slopes of Dishing vs OP Amounts
Compositions |
100um pitch dishing/OP Amt. Slope |
200um pitch dishing/OP Amt. Slope |
0.2% Ceria-coated Silica pH 5.35 Ref. |
0.19 |
0.23 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol |
0.06 |
0.07 |
0.2% Ceria-coated Silica + 0.10% BSA |
0.01 |
0.02 |
0.2% Ceria-coated Silica + 0.15% D-Sorbitol + 0.10% BSA |
0.02 |
0.02 |
[0111] As the results shown in Table 6 and Figure 6, the addition of first type of additive
D-sorbitol or the second type of additive BSA into the polishing compositions, whether
being used alone or used together as chemical additives in the polishing compositions,
the slopes of trench dishing vs the over polishing amounts were significant reduced
while comparing that obtained from reference sample.
[0112] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
Example 3
[0113] In Example 3, the polishing compositions used for polishing tests were shown in Table
7. The reference sample was made by using 0.2 wt.% ceria-coated silica particles,
very low concentration of biocide, and deionized water. Maltitol and BSA were used
alone or used together at 0.28 wt.%, and 0.10 wt.% respectively in the testing samples.
[0114] All reference sample and testing samples had same pH values at around 5.35.
[0115] The removal rates (RR at Å/min) for polishing different films were tested. The effects
of the chemical additives Maltitol and BSA on the film removal rates and TEOS: SiN
selectivity were observed and listed in Table 7 and depicted in Figure 7.
[0116] The polishing parts and conditions were: Dow's IC1010 polishing pad, 3.0psi DF, ex-situ
conditioning and with 87/93rpm table/head speeds.
Table 7. Effects of Maltitol & BSA on Film RR (A/min.) & TEOS: SiN Selectivity
Compositions |
TEOS RR (A/min) |
HDP RR (A/min.) |
PECVD SiN RR (A/min) |
TEOS: SiN Selectivity |
0.2% Ceria-coated Silica pH 5.35 Ref. |
3279 |
2718 |
349 |
9.4 |
0.2% Ceria-coated Silica + 0.28% Maltitol |
2926 |
2826 |
55 |
53.2 |
0.2% Ceria-coated Silica + 0.10% BSA |
3744 |
3497 |
81 |
46.2 |
0.2% Ceria-coated Silica + 0.28% Maltitol + 0.10% BSA |
3700 |
3599 |
46 |
80.4 |
[0117] As the results shown in Table 7 and Figure 7, the addition of maltitol as the first
type of chemical additive into the polishing composition effectively suppressed SiN
film removal rates, and slightly boosted HDP film removal rates. Thus, the TEOS: SiN
selectivity was increased significantly.
[0118] The addition of benzenesulfonic acid (BSA) as second type of chemical additive into
the polishing composition was not only suppressed SiN film removal rates, but also
boosted both TEOS and HDP film removal rates. Thus, further increased TEOS: SiN selectivity
was achieved while comparing to the selectivity obtained from reference sample.
[0119] When both first type of additive maltitol and second type of additive BSA were added
into the same polishing composition, both TEOS and HPD film removal rates were still
being boosted and SiN film removal rates were being further suppressed. Thus, the
highest TEOS: SiN selectivity was achieved while using both types of additives in
the same polishing composition comparing to the TEOS: SiN selectivity obtained while
using these additives alone or without using any of them.
[0120] While comparing the TEOS: SiN selectivity, the polishing composition using both chemical
additives afforded 80:1 selectivity which is much higher than 9:1 selectivity obtained
from reference sample.
Example 4
[0121]
Table 8. Effects of Maltitol & BSA Additives on Oxide Trench Dishing (Å) vs OP Times
(Sec.)
Compositions |
OP Times (Sec.) |
100um pitch dishing |
200um pitch dishing |
0.2% Ceria-coated Silica pH 5.35 Ref. |
0 |
165 |
291 |
60 |
857 |
1096 |
120 |
1207 |
1531 |
0.2% Ceria-coated Silica + 0.28% Maltitol |
0 |
316 |
477 |
60 |
402 |
560 |
120 |
468 |
653 |
0.2% Ceria-coated Silica + 0.10% BSA |
0 |
343 |
523 |
60 |
1042 |
1306 |
120 |
1220 |
1573 |
0.2% Ceria-coated Silica + 0.28% Maltitol + 0.10% BSA |
0 |
287 |
462 |
60 |
357 |
519 |
120 |
398 |
593 |
[0122] In Example 4, the polishing compositions used for polishing tests were shown in Table
8. The reference sample was made by using 0.2 wt.% ceria-coated silica particles,
very low concentration of biocide and deionized wafer. Maltitol and BSA were used
alone or used together at 0.28 wt.%, and 0.10 wt.% respectively in the testing samples.
[0123] All reference sample and testing samples had same pH values at around 5.35.
[0124] The effects of maltitol or benzenesulfonic acid (BSA) or maltitol + BSA on the oxide
trenching dishing vs different over polishing times were tested and the results were
listed in Table 8 and depicted in Figure 8.
[0125] As the results shown in Table 8 and Figure 8, the addition of first type of additive
maltitol as the chemical additive in the polishing compositions reduced oxide trench
dishing significantly vs different over polishing times while comparing the oxide
trench dishing vs different over polishing times obtained from reference sample.
[0126] The addition of second type of additive BSA provided slightly worse oxide trench
dishing vs the over polishing times than that from reference sample.
[0127] When using maltitol and BSA as dual chemical additives in the same polishing composition,
significant oxide trench dishing reductions vs different over polishing times were
achieved vs reference sample across different sized patterned features.
[0128] The effects of maltitol or benzenesulfonic acid (BSA) or maltitol + BSA on the oxide
trenching loss rates (Å/sec.) were tested and the results were listed in Table 9 and
depicted in Figure 9.
Table 9. Effects of Maltitol & BSA Additives on Oxide Trench Loss Rates (Å/sec.)
Compositions |
P100 trench loss rate (Å/sec.) |
P200 trench loss rate (Å/sec.) |
0.2% Ceria-coated Silica pH 5.35 Ref. |
18.5 |
19.3 |
0.2% Ceria-coated Silica + 0.28% Maltitol |
1.7 |
1.9 |
0.2% Ceria-coated Silica + 0.10% BSA |
19.4 |
20.7 |
0.2% Ceria-coated Silica + 0.28% Maltitol + 0.10% BSA |
2.6 |
2.7 |
[0129] As the results shown in Table 9 and Figure 9, the addition of first type of additive
maltitol as the chemical additive in the polishing composition reduced oxide trench
loss rates significantly while comparing the oxide trench loss rate obtained from
reference sample.
[0130] The addition of second type of additive BSA into the polishing composition provided
slightly increased oxide trench loss rates than that from reference sample.
[0131] When using maltitol and BSA as dual chemical additives in the polishing composition,
significant oxide trench loss rate reductions were achieved vs reference sample.
[0132] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0133] The effects of maltitol or benzenesulfonic acid (BSA) or maltitol + BSA on SiN loss
rates (Å/min.) on different sized patterned features were tested and the results were
listed in Table 10 and depicted in Figure 10.
Table 10. Effects of Maltitol & BSA Additives on SiN Loss Rates (Å/sec.)
Compositions |
P100 SiN loss rate (Å/sec.) |
P200 SiN loss rate (Å/sec.) |
0.2% Ceria-coated Silica pH 5.35 Ref. |
9.6 |
9.2 |
0.2% Ceria-coated Silica + 0.28% Maltitol |
0.9 |
0.9 |
0.2% Ceria-coated Silica + 0.10% BSA |
12.7 |
12.7 |
0.2% Ceria-coated Silica + 0.28% Maltitol + 0.10% BSA |
0.7 |
0.7 |
[0134] As the results shown in Table 10 and Figure 10, the addition of first type of additive
maltitol as the chemical additive in the polishing composition reduced SiN film loss
rates significantly while comparing the SiN film loss rates obtained from reference
sample.
[0135] The addition of second type of additive BSA into the polishing composition provided
increased SiN film loss rates than that from reference sample.
[0136] When using maltitol and BSA as dual chemical additives in the same polishing composition,
significant SiN film loss rate reductions were achieved vs reference sample. The dual
chemical additives in the same polishing composition afforded the lowest SiN film
loss rate among all tested polishing compositions and reference sample.
[0137] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0138] The effects of maltitol or benzenesulfonic acid (BSA) or maltitol + BSA on oxide
trench dishing rates (Å/min.) on different sized patterned features were tested and
the results were listed in Table 11 and depicted in Figure 11.
Table 11. Effects of Maltitol & BSA Additives on Oxide Trench Dishing Rates (Å/sec.)
Compositions |
100um pitch dishing rate (Å/sec.) |
200um pitch dishing rate (Å/sec.) |
0.2% Ceria-coated Silica pH 5.35 Ref. |
8.7 |
10.0 |
0.2% Ceria-coated Silica + 0.28% Maltitol |
0.9 |
1.1 |
0.2% Ceria-coated Silica + 0.10% BSA |
7.3 |
8.8 |
0.2% Ceria-coated Silica + 0.28% Maltitol + 0.10% BSA |
1.5 |
1.5 |
[0139] As the results shown in Table 11 and Figure 11, the addition of first type of additive
maltitol as the chemical additive in the polishing composition significantly reduced
oxide trench dishing rates while comparing the oxide trench dishing rate obtained
from reference sample.
[0140] The addition of second type of additive BSA into the polishing composition provided
slightly reduced oxide trench dishing rates than that from reference sample.
[0141] When using maltitol and BSA as dual chemical additives in the same polishing composition,
significant oxide trench dishing rate reductions were achieved vs reference sample.
[0142] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0143] The effects of maltitol or benzenesulfonic acid (BSA) or maltitol + BSA on the slopes
of trench dishing vs the over polishing removal amounts on different sized patterned
features were tested and the results were listed in Table 12 and depicted in Figure
12.
Table 12. Effects of Maltitol & BSA on Slopes of Dishing vs OP Amounts
Compositions |
100um pitch dishing/OP Amt. Slope |
100um pitch dishing/OP Amt. Slope |
0.2% Ceria-coated Silica pH 5.35 Ref. |
0.19 |
0.23 |
0.2% Ceria-coated Silica + 0.28% Maltitol |
0.03 |
0.03 |
0.2% Ceria-coated Silica + 0.10% BSA |
0.01 |
0.02 |
0.2% Ceria-coated Silica + 0.28% Maltitol + 0.10% BSA |
0.02 |
0.02 |
[0144] As the results shown in Table 12 and Figure 12, the addition of first type of additive
maltitol or the second type of additive BSA, whether being used alone or used together
as chemical additives in the polishing compositions, the slopes of trench dishing
vs the over polishing amounts were significant reduced while comparing that obtained
from reference sample.
[0145] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
Example 5
[0146] As pointed out in previous descriptions, the invented herein the oxide or doped-oxide
CMP polishing compositions can be used in wide pH windows to afford high oxide film
removal rates, suppressed SiN removal rates, increased Oxide: SiN selectivity, and
low oxide trenching dishing.
[0147] In Example 5, the invented polishing compositions were tested at acidic pH condition
of 4.5.
[0148] In Example 5, the polishing compositions used for polishing tests were shown in Table
13. The reference sample was made by using 0.2 wt.% ceria-coated silica particles,
very low concentration of biocide, and deionized wafer at pH 4.5.
[0149] D-sorbitol or benzenesulfonic acid (BSA) was used alone or used together at 0.15
wt.% or 0.1 wt.% respectively in the testing samples.
[0150] All reference sample and testing samples had same pH values at around 4.5.
[0151] The effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol + BSA on various
types of film removal rates and TEOS: SiN selectivity were tested, and the results
were listed in Table 13.
Table 13. Effects of Chemical Additives on Film RR (Å /min.) & TEOS: SiN Selectivity
at pH 4.5
Compositions |
TEOS RR (Å/min.) |
HDP RR (Å/min.) |
SiN RR (Å/min.) |
TEOS: SiN Selectivity |
0.2% Ceria-coated Silica pH 4.5 |
2807 |
2438 |
336 |
8.4:1 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 |
3734 |
3138 |
696 |
5.4:1 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 4.5 |
2640 |
2775 |
41 |
64.4:1 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 + 0.15% D-sorbitol |
3435 |
3243 |
26 |
132.1:1 |
[0152] The polishing step conditions used were: Dow's IC1010 pad at 3.0psi DF with table/head
speed at 87/93rpm and ex-situ conditioning.
[0153] As the results shown in Table 13, the addition of D-sorbitol as chemical additive
into the polishing composition effectively suppressed SiN film removal rates, and
boosted HDP film removal rates. Thus, the TEOS: SiN selectivity was increased significantly.
[0154] The addition of benzenesulfonic acid into the polishing composition as a sole chemical
additive was not only boosted SiN film removal rates, but also boosted both TEOS and
HDP film removal rates. Thus, further reduced TEOS: SiN selectivity was achieved while
comparing the selectivity obtained from reference sample.
[0155] When both first type of additive D-sorbitol and second type of additive BSA were
added into the same polishing composition at pH 4.5, both TEOS and HPD film removal
rates were still being boosted and SiN film removal rates were being further suppressed.
Thus, the highest TEOS: SiN selectivity was achieved while using both types of additives
in the same polishing composition while comparing the TEOS: SiN selectivity obtained
using these additives alone or without using any of them at pH 4.5.
[0156] While comparing the TEOS: SiN selectivity, the polishing composition using both chemical
additives afforded 132:1 selectivity which is much higher than 8:1 selectivity obtained
from reference sample at pH 4.5.
[0157] Also, in Example 5, maltitol was used as oxide trenching dishing reducer plus BSA
as oxide film removal rate booster in the polishing compositions used for polishing
tests were shown in Table 14. The reference sample was made by using 0.2 wt.% ceria-coated
silica particles, very low concentration of biocide, and deionized wafer at pH 4.5.
[0158] Maltitol was used alone or used together with benzenesulfonic acid (BSA) at 0.28
wt.% or/and 0.1 wt.% respectively in the testing samples at pH 4.5.
[0159] All reference sample and testing samples had same pH values at around 4.5.
[0160] The effects of maltitol or maltitol plus benzenesulfonic acid (BSA) on the film removal
rates and TEOS: SiN selectivity were tested, and the results were listed in Table
14.
Table 14. Effects of Chemical Additives on Film RR (Å /min.) & TEOS: SiN Selectivity
at pH 4.5.
Compositions |
TEOS RR (Å/min.) |
HDP RR (Å/min.) |
SiN RR (Å/min.) |
TEOS: SiN Selectivity |
0.2% Ceria-coated Silica pH 4.5 |
2807 |
2438 |
336 |
8.4:1 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 |
3734 |
3138 |
696 |
5.4:1 |
0.2% Ceria-coated Silica + 0.28% Maltitol pH 4.5 |
3297 |
3122 |
41 |
80.4:1 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.28% Maltitol pH 4.5 |
3530 |
3273 |
38 |
92.9:1 |
[0161] As the results shown in Table 14, the addition of maltitol as chemical additive into
the polishing composition effectively suppressed SiN film removal rates, and boosted
HDP film removal rates. Thus, the TEOS: SiN selectivity was increased significantly.
[0162] The addition of benzenesulfonic acid into the polishing composition at pH 4.5 as
a sole chemical additive was not only boosted SiN film removal rates, but also boosted
both TEOS and HDP film removal rates. Thus, further reduced TEOS: SiN selectivity
was obtained while comparing the selectivity obtained from reference sample.
[0163] When both first type of additive maltitol and second type of additive BSA were added
into the same polishing composition at pH 4.5, both TEOS and HPD film removal rates
were still being boosted and SiN film removal rates were being further suppressed.
Thus, the highest TEOS: SiN selectivity was achieved while using both types of additives
in the same polishing composition while comparing the TEOS: SiN selectivity obtained
using these additives alone or without using any of them at pH 4.5.
[0164] While comparing the TEOS: SiN selectivity, the polishing composition using both chemical
additives afforded 93:1 selectivity which is much higher than 8:1 selectivity obtained
from reference sample at pH 4.5.
[0165] In Example 5, the effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol
+ BSA at pH 4.5 on the oxide trenching dishing vs different over polishing times were
tested and the results were listed in Table 15.
Table 15. Effects of D-Sorbitol & BSA Additives on Oxide Trench Dishing (Å) vs OP
Times (Sec.) at pH 4.5
Compositions |
OP Times (Sec.) |
100µm Pitch Dishing (Å) |
200µm Pitch Dishing (Å) |
0.2% Ceria-coated Silica pH 4.5 |
0 |
245 |
372 |
60 |
671 |
814 |
120 |
1053 |
1227 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 |
0 |
126 |
176 |
60 |
933 |
1110 |
120 |
1231 |
1538 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 4.5 |
0 |
86 |
251 |
60 |
174 |
369 |
120 |
286 |
510 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 4.5 |
0 |
187 |
264 |
60 |
247 |
392 |
120 |
319 |
498 |
[0166] As the results shown in Table 15, the addition of first type of additive D-sorbitol
at pH 4.5 as the chemical additive in the polishing composition significantly reduced
oxide trench dishing vs different over polishing times while comparing the oxide trench
dishing obtained vs different over polishing times obtained from reference sample.
[0167] The addition of second type of additive BSA at pH 4.5 provided worse oxide trench
dishing vs over polishing times than that from reference sample.
[0168] When using D-sorbitol and BSA as dual chemical additives in the same polishing composition
at pH 4.5, significant oxide trench dishing reductions vs over polishing times were
achieved vs reference sample.
[0169] The dual chemical additives based polishing composition provided more stable over
polishing window at pH 4.5 while comparing that using each of these two additives
alone.
[0170] In Example 5, the effects of maltitol or benzenesulfonic acid (BSA) or maltitol +
BSA at pH 4.5 on the oxide trenching dishing vs different over polishing times were
tested and the results were listed in Table 16.
Table 16. Effects of Maltitol & BSA Additives on Oxide Trench Dishing (Å) vs OP Times
(Sec.) at pH 4.5
Compositions |
OP Times (Sec.) |
100µm Pitch Dishing (Å) |
200µm Pitch Dishing (Å) |
0.2% Ceria-coated Silica pH 4.5 |
0 |
245 |
372 |
60 |
671 |
814 |
120 |
1053 |
1227 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 |
0 |
126 |
176 |
60 |
933 |
1110 |
120 |
1231 |
1538 |
0.2% Ceria-coated Silica + 0.28% Maltitol pH 4.5 |
0 |
147 |
264 |
60 |
244 |
392 |
120 |
339 |
498 |
0.2% Ceria-coated Silica + 0.28% Maltitol pH 4.5 |
0 |
160 |
265 |
60 |
248 |
364 |
120 |
351 |
481 |
[0171] As the results shown in Table 16, the addition of first type of additive maltitol
at pH 4.5 as the chemical additive in the polishing composition significantly reduced
oxide trench dishing vs different over polishing times while comparing the oxide trench
dishing vs different over polishing times obtained from reference sample.
[0172] The addition of second type of additive BSA at pH 4.5 provided worse oxide trench
dishing vs over polishing times than that from reference sample.
[0173] When using maltitol and BSA as dual chemical additives in the same polishing composition
at pH 4.5, significant oxide trench dishing reductions vs over polishing times were
achieved vs reference sample.
[0174] The dual chemical additives based polishing composition provided more stable over
polishing window at pH 4.5 while comparing that using each of these two additives
alone.
[0175] In Example 5, the effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol
+ BSA at pH 4.5 on the oxide trenching loss rates (Å/sec.) were tested and the results
were listed in Table 17.
Table 17. Effects of D-sorbitol & BSA Additives at pH 4.5 on Oxide Trench Loss Rates
(Å/sec.)
Compositions |
P100 Trench Loss Rate (Å/sec.) |
P200 Trench Loss Rate (Å/sec.) |
0.2% Ceria-coated Silica pH 4.5 |
13.7 |
13.6 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 |
21.8 |
23 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 4.5 |
3.1 |
4.1 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 + 0.15% D-sorbitol |
1.8 |
1.9 |
[0176] As the results shown in Table 17, the addition of first type of additive D-sorbitol
as the chemical additive at pH 4.5 in the polishing composition reduced oxide trench
loss rates significantly while comparing the oxide trench loss rate obtained from
reference sample.
[0177] The addition of second type of additive BSA at pH 4.5 into the polishing composition
provided largely increased oxide trench loss rates than that from reference sample.
[0178] When using D-sorbitol and BSA as dual chemical additives in the same polishing composition
at pH 4.5, significant oxide trench loss rate reductions were achieved vs reference
sample. The dual chemical additives in the same polishing composition afforded the
lowest oxide trench loss rate among all tested polishing compositions and reference
sample.
[0179] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0180] In Example 5, the effects of maltitol or benzenesulfonic acid (BSA) or maltitol +
BSA at pH 4.5 on the oxide trenching loss rates (Å/sec.) were tested and the results
were listed in Table 18.
Table 18. Effects of Maltitol & BSA Additives at pH 4.5 on Oxide Trench Loss Rates
(Å/sec.)
Compositions |
P100 Trench Loss Rate (Å/sec.) |
P200 Trench Loss Rate (Å/sec.) |
0.2% Ceria-coated Silica pH 4.5 |
13.7 |
13.6 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 |
21.8 |
23 |
0.2% Ceria-coated Silica + 0.28% Maltitol pH 4.5 |
2.6 |
3.0 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.28% Maltitol pH 4.5 |
2.6 |
2.7 |
[0181] As the results shown in Table 18, the addition of first type of additive maltitol
as the chemical additive at pH 4.5 in the polishing composition reduced oxide trench
loss rates significantly while comparing the oxide trench loss rate obtained from
reference sample.
[0182] The addition of second type of additive BSA at pH 4.5 into the polishing composition
provided largely increased oxide trench loss rates than that from reference sample.
[0183] When using maltitol and BSA as dual chemical additives in the same polishing composition
at pH 4.5, significant oxide trench loss rate reductions were achieved vs reference
sample. The dual chemical additives in the same polishing composition afforded the
lowest oxide trench loss rate among all tested polishing compositions and reference
sample.
[0184] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0185] In Example 5, the effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol
+ BSA at pH 4.5 on the SiN loss rates (Å/min.) on different sized patterned features
were tested and the results were listed in Table 19.
Table 19. Effects of D-Sorbitol & BSA Additives at pH 4.5 on SiN Loss Rates (Å/sec.)
Compositions |
P100 SiN Loss Rate (Å/sec.) |
P200 SiN Loss Rate (Å/sec.) |
0.2% Ceria-coated Silica pH 4.5 |
6.3 |
6.0 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 |
12.1 |
11.7 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 4.5 |
1.1 |
1.3 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 + 0.15% D-sorbitol |
0.6 |
0.7 |
[0186] As the results shown in Table 19, the addition of first type of additive D-sorbitol
as the chemical additive in the polishing composition at pH 4.5 reduced SiN film loss
rates significantly while comparing the SiN film loss rates obtained from reference
sample.
[0187] The addition of second type of additive BSA into the polishing composition provided
increased SiN film loss rates than that from reference sample.
[0188] When using D-sorbitol and BSA as dual chemical additives in the same polishing composition
at pH 4.5, significant SiN film loss rate reductions were achieved vs reference sample.
The dual chemical additives in the same polishing composition afforded the lowest
SiN film loss rate among all tested polishing compositions and reference sample.
[0189] In Example 5, the effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol
+ BSA at pH 4.5 on the oxide trench dishing rates (Å/min.) on different sized patterned
features were tested and the results were listed in Table 20.
Table 20. Effects of D-Sorbitol & BSA Additives at pH 4.5 on Oxide Trench Dishing
Rates (Å/sec.)
Compositions |
P100 Oxide Trench Dishing Rate (Å/sec.) |
P200 Oxide Trench Dishing Rate (Å/sec.) |
0.2% Ceria-coated Silica pH 4.5 |
6.7 |
7.1 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 |
9.2 |
11.4 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 4.5 |
1.7 |
2.2 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.15% D-sorbitol pH 4.51 |
1.1 |
1.2 |
[0190] As the results shown in Table 20, the addition of first type of additive D-sorbitol
at pH 4.5 as the chemical additive in the polishing composition significantly reduced
oxide trench dishing rate while comparing the oxide trench dishing rate obtained from
reference sample.
[0191] The addition of second type of additive BSA at pH 4.5 into the polishing composition
provided largely oxide trench dishing rate than that from reference sample.
[0192] When using D-sorbitol and BSA as dual chemical additives at pH 4.5 in the polishing
composition, significant oxide trench dishing rate reductions were achieved vs reference
sample. The dual chemical additives in the same polishing composition afforded the
lowest oxide trench dishing rate among all tested polishing compositions and reference
sample.
[0193] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0194] In Example 5, the effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol
+ BSA at pH 4.5 on the slopes of trench dishing vs the over polishing removal amounts
on different sized patterned features were tested and the results were listed in Table
21.
Table 21. Effects of D-Sorbitol & BSA at pH 4.5 on Slopes of Dishing vs OP Amounts
Compositions |
P100 Dishing/OP Amt. Slope |
P200 Dishing/OP Amt. Slope |
0.2% Ceria-coated Silica pH 4.5 |
0.17 |
0.18 |
0.2% Ceria-coated Silica + 0.1% BSA pH 4.5 |
0.18 |
0.22 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 4.5 |
0.04 |
0.05 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.15% D-sorbitol pH 4.5 |
0.02 |
0.02 |
[0195] As the results shown in Table 21, the addition of first type of additive D-sorbitol
at pH 4.5 into the polishing composition as chemical additive in the polishing compositions,
the slopes of trench dishing vs the over polishing amounts were significant reduced
while comparing that obtained from reference sample.
[0196] The addition of second type of additive BSA at pH 4.5 into the polishing composition
as chemical additive in the polishing compositions, the slopes of trench dishing vs
the over polishing amounts were increased while comparing that obtained from reference
sample.
[0197] When using D-sorbitol and BSA as dual chemical additives at pH 4.5 in the polishing
composition, the slopes of oxide trench dishing vs over polishing amount of oxide
film were significantly reduced vs that from reference sample. The dual chemical additives
in the same polishing composition afforded the lowest slope of oxide dishing vs over
polishing amount of oxide film among all tested polishing compositions and reference
sample.
[0198] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
Example 6
[0199] As pointed out in previous descriptions, the invented herein the oxide or doped-oxide
CMP polishing compositions can be used in wide pH windows to afford high oxide film
removal rates, suppressed SiN removal rates, increased Oxide: SiN selectivity, and
low oxide trenching dishing.
[0200] In Example 6, the invented polishing compositions were tested at alkaline pH condition
of 7.5.
[0201] In Example 6, the polishing compositions used for polishing tests were shown in Table
22. The reference sample was made by using 0.2 wt.% ceria-coated silica particles,
very low concentration of biocide, and deionized wafer at pH 7.5.
[0202] D-sorbitol or benzenesulfonic acid (BSA) was used alone or used together at 0.15
wt.% or/and 0.1 wt.% respectively in the testing samples.
[0203] All reference sample and testing samples had same pH values at around 7.5.
[0204] The effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol + BSA on various
types of film removal rates and TEOS: SiN selectivity at pH 7.5 were tested and the
results were listed in Table 22.
Table 22. Effects of Chemical Additives on Film RR (Å/min.) & TEOS: SiN Selectivity
at pH 7.5
Compositions |
TEOS RR (Å/min.) |
HDP RR (Å/min.) |
SiN RR (Å/min.) |
TEOS: SiN Selectivity |
0.2% Ceria-coated Silica pH 7.5 |
2513 |
2188 |
313 |
8.0:1 |
0.2% Ceria-coated Silica + 0.1% BSA pH 7.5 |
2955 |
2610 |
658 |
4.5:1 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 7.5 |
2067 |
1834 |
41 |
50.4:1 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.15% D-sorbitol pH 7.5 |
3012 |
2767 |
34 |
88.6:1 |
[0205] The polishing step conditions used were: Dow's IC1010 pad at 3.0psi DF with table/head
speed at 87/93rpm and ex-situ conditioning.
[0206] As the results shown in Table 22, the addition of D-sorbitol as chemical additive
into the polishing composition at pH 7.5 effectively suppressed SiN film removal rates.
Thus, the TEOS: SiN selectivity was increased significantly.
[0207] The addition of benzenesulfonic acid into the polishing composition at pH 7.5 as
a sole chemical additive was not only boosted SiN film removal rates, but also boosted
both TEOS and HDP film removal rates. Thus, further reduced TEOS: SiN selectivity
was observed while comparing the selectivity obtained from reference sample.
[0208] When both first type of additive D-sorbitol and second type of additive BSA were
added into the same polishing composition at pH 7.5, both TEOS and HPD film removal
rates were still being boosted and SiN film removal rates were being further suppressed.
Thus, the highest TEOS: SiN selectivity was achieved while using both types of additives
in the same polishing composition while comparing the TEOS: SiN selectivity obtained
using these additives alone or without using any of them at pH 7.5.
[0209] While comparing the TEOS: SiN selectivity, the polishing composition using both chemical
additives afforded 89:1 selectivity which is much higher than 8:1 selectivity obtained
from reference sample at pH 7.5.
[0210] Also, in Example 6, maltitol was used as oxide trenching dishing reducer plus BSA
as oxide film removal rate booster in the polishing compositions at pH 7.5 used for
polishing tests were shown in Table 23. The reference sample was made by using 0.2
wt.% ceria-coated silica particles, very low concentration of biocide, and deionized
wafer at pH 7.5.
[0211] Maltitol was used alone or used together with benzenesulfonic acid (BSA) at 0.28
wt.% or/and 0.1 wt.% respectively in the testing samples.
[0212] All reference sample and testing samples had same pH values at around 7.5.
[0213] The effects of maltitol or BSA or maltitol plus benzenesulfonic acid (BSA) on the
film removal rates and TEOS: SiN selectivity were tested, and the results were listed
in Table 23.
Table 23. Effects of Chemical Additives on Film RR (Å/min.) & TEOS: SiN Selectivity
at pH 7.5
Compositions |
TEOS RR (Å/min.) |
HDP RR (Å/min.) |
SiN RR (Å/min.) |
TEOS: SiN Selectivity |
0.2% Ceria-coated Silica pH 7.5 |
2513 |
2188 |
313 |
8.0:1 |
0.2% Ceria-coated Silica + 0.1% BSA pH 7.5 |
2955 |
2610 |
658 |
4.5:1 |
0.2% Ceria-coated Silica + 0.28% Maltitol pH 7.5 |
2360 |
2293 |
40 |
59.0:1 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.28% Maltito pH 7.5 |
2918 |
2653 |
35 |
83.4:1 |
[0214] As the results shown in Table 23, the addition of maltitol as chemical additive into
the polishing composition at pH 7.5 effectively suppressed SiN film removal rates.
Thus, the TEOS: SiN selectivity was increased significantly.
[0215] The addition of benzenesulfonic acid into the polishing composition at pH 7.5 as
a sole chemical additive was not only boosted SiN film removal rates, but also boosted
both TEOS and HDP film removal rates. Thus, further reduced TEOS: SiN selectivity
was observed while comparing the selectivity obtained from reference sample.
[0216] When both first type of additive maltitol and second type of additive BSA were added
into the same polishing composition at pH 7.5, both TEOS and HPD film removal rates
were still being boosted and SiN film removal rates were being further suppressed.
Thus, the highest TEOS: SiN selectivity was achieved while using both types of additives
in the same polishing composition at pH 7.5 while comparing the TEOS: SiN selectivity
obtained using these additives alone or without using any of them at pH 7.5.
[0217] While comparing the TEOS: SiN selectivity, the polishing composition using both chemical
additives afforded 83:1 selectivity which is much higher than 8:1 selectivity obtained
from reference sample at pH 7.5.
[0218] In Example 6, the effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol
+ BSA at pH 7.5 on the oxide trenching dishing vs different over polishing times were
tested and the results were listed in Table 24.
Table 24. Effects of D-Sorbitol & BSA Additives on Oxide Trench Dishing (Å) vs OP
Times (Sec.) at pH 7.5
Compositions |
OP Times (Sec.) |
100µm Pitch Dishing (Å) |
200µm Pitch Dishing (Å) |
0.2% Ceria-coated Silica pH 7.5 |
0 |
211 |
305 |
60 |
699 |
811 |
120 |
1072 |
1234 |
0.2% Ceria-coated Silica + 0.1% BSA pH 7.5 |
0 |
299 |
441 |
60 |
1078 |
1266 |
120 |
1309 |
1607 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 7.5 |
0 |
191 |
318 |
60 |
323 |
468 |
120 |
473 |
630 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 7.5 |
0 |
220 |
369 |
60 |
311 |
450 |
120 |
414 |
558 |
[0219] As the results shown in Table 24, the addition of first type of additive D-sorbitol
at pH 7.5 as the chemical additive in the polishing composition significantly reduced
oxide trench dishing vs different over polishing times while comparing the oxide trench
dishing vs different over polishing times obtained from reference sample.
[0220] The addition of second type of additive BSA at pH 7.5 provided worse oxide trench
dishing vs over polishing times than that from reference sample.
[0221] When using D-sorbitol and BSA as dual chemical additives in the same polishing composition
at pH 7.5, significant oxide trench dishing reductions vs over polishing times were
achieved vs reference sample.
[0222] The dual chemical additives based polishing composition provided more stable over
polishing window at pH 7.5 while comparing that using each of these two additives
alone.
[0223] In Example 6, the effects of maltitol or benzenesulfonic acid (BSA) or maltitol +
BSA at pH 7.5 on the oxide trenching dishing vs different over polishing times were
tested and the results were listed in Table 25.
Table 25. Effects of Maltitol & BSA Additives on Oxide Trench Dishing (Å) vs OP Times
(Sec.) at pH 7.5
Compositions |
OP Times (Sec.) |
100µm Pitch Dishing (Å) |
200µm Pitch Dishing (Å) |
0.2% Ceria-coated Silica pH 7.5 |
0 |
211 |
305 |
60 |
699 |
811 |
120 |
1072 |
1234 |
0.2% Ceria-coated Silica + 0.1% BSA pH 7.5 |
0 |
299 |
441 |
60 |
1078 |
1266 |
120 |
1309 |
1607 |
0.2% Ceria-coated Silica + 0.28% Maltitol pH 7.5 |
0 |
159 |
358 |
60 |
310 |
531 |
120 |
472 |
746 |
0.2% Ceria-coated Silica + 0.28% Maltitol pH 7.5 |
0 |
86 |
282 |
60 |
194 |
431 |
120 |
331 |
576 |
[0224] As the results shown in Table 25, the addition of first type of additive maltitol
at pH 7.5 as the chemical additive in the polishing composition significantly reduced
oxide trench dishing vs different over polishing times while comparing the oxide trench
dishing obtained vs different over polishing times obtained from reference sample.
[0225] The addition of second type of additive BSA at pH 7.5 provided worse oxide trench
dishing vs over polishing times than that from reference sample.
[0226] When using maltitol and BSA as dual chemical additives in the same polishing composition
at pH 7.5, significant oxide trench dishing reductions vs over polishing times were
achieved vs reference sample.
[0227] The dual chemical additives based polishing composition provided more stable over
polishing window at pH 7.5 while comparing that using each of these two additives
alone.
[0228] In Example 6, the effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol
+ BSA at pH 7.5 on the oxide trenching loss rates (Å/sec.) were tested and the results
were listed in Table 26.
Table 26. Effects of D-sorbitol & BSA Additives at pH 7.5 on Oxide Trench Loss Rates
(Å/sec.)
Compositions |
P100 Trench Loss Rate (Å/sec.) |
P200 Trench Loss Rate (Å/sec.) |
0.2% Ceria-coated Silica pH 7.5 |
14.1 |
14.2 |
0.2% Ceria-coated Silica + 0.1% BSA pH 7.5 |
21.4 |
22.2 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 7.5 |
3.7 |
3.9 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.15% D-sorbitol pH 7.5 |
2.5 |
2.5 |
[0229] As the results shown in Table 26, the addition of first type of additive D-sorbitol
as the chemical additive at pH 7.5 in the polishing composition reduced oxide trench
loss rates significantly while comparing the oxide trench loss rate obtained from
reference sample.
[0230] The addition of second type of additive BSA at pH 7.5 into the polishing composition
provided significantly increased oxide trench loss rates than that from reference
sample.
[0231] When using D-sorbitol and BSA as dual chemical additives in the same polishing composition
at pH 7.5, significant oxide trench loss rate reductions were achieved vs reference
sample. The dual chemical additives in the same polishing composition afforded the
lowest oxide trench loss rate among all tested polishing compositions and reference
sample at pH 7.5.
[0232] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0233] In Example 6, the effects of maltitol or benzenesulfonic acid (BSA) or maltitol +
BSA at pH 7.5 on the oxide trenching loss rates (Å/sec.) were tested and the results
were listed in Table 27.
Table 27. Effects of Maltitol & BSA Additives at pH 7.5 on Oxide Trench Loss Rates
(Å/sec.)
Compositions |
P100 Trench Loss Rate (Å/sec.) |
P200 Trench Loss Rate (Å/sec.) |
0.2% Ceria-coated Silica pH 7.5 |
14.1 |
14.2 |
0.2% Ceria-coated Silica + 0.1% BSA pH 7.5 |
21.4 |
22.2 |
0.2% Ceria-coated Silica + 0.28% Maltitol pH 7.5 |
3.7 |
4.6 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.28% Maltitol pH 7.5 |
3.1 |
3.8 |
[0234] As the results shown in Table 27, the addition of first type of additive maltitol
as the chemical additive at pH 7.5 in the polishing composition reduced oxide trench
loss rates significantly while comparing the oxide trench loss rate obtained from
reference sample.
[0235] The addition of second type of additive BSA at pH 7.5 into the polishing composition
provided significantly increased oxide trench loss rates than that from reference
sample.
[0236] When using maltitol and BSA as dual chemical additives in the same polishing composition
at pH 7.5, significant oxide trench loss rate reductions were achieved vs reference
sample. The dual chemical additives in the same polishing composition afforded the
lowest oxide trench loss rate among all tested polishing compositions and reference
sample at pH 7.5.
[0237] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0238] In Example 6, the effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol
+ BSA at pH 7.5 on the SiN loss rates (Å/min.) on different sized patterned features
were tested and the results were listed in Table 28.
Table 28. Effects of D-Sorbitol & BSA Additives at pH 7.5 on SiN Loss Rates (Å/sec.)
Compositions |
P100 SiN Loss Rate (Å/sec.) |
P200 SiN Loss Rate (Å/sec.) |
0.2% Ceria-coated Silica pH 7.5 |
6.6 |
6.2 |
0.2% Ceria-coated Silica + 0.1% BSA pH 7.5 |
12.7 |
12.5 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 7.5 |
1.1 |
1.1 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.15% D-sorbitol pH 7.5 |
0.9 |
0.9 |
[0239] As the results shown in Table 28, the addition of first type of additive D-sorbitol
as the chemical additive in the polishing composition at pH 7.5 reduced SiN film loss
rates significantly while comparing the SiN film loss rates obtained from reference
sample.
[0240] The addition of second type of additive BSA into the polishing composition at pH
7.5 provided increased SiN film loss rates than that from reference sample.
[0241] When using D-sorbitol and BSA as dual chemical additives in the same polishing composition
at pH 7.5, significant SiN film loss rate reductions were achieved vs reference sample.
The dual chemical additives in the same polishing composition afforded the lowest
SiN film loss rate among all tested polishing compositions and reference sample.
[0242] In Example 6, the effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol
+ BSA at pH 7.5 on the oxide trench dishing rates (Å/min.) on different sized patterned
features were tested and the results were listed in Table 29.
Table 29. Effects of D-Sorbitol & BSA Additives at pH 7.5 on Oxide Trench Dishing
Rates (Å/sec.)
Compositions |
P100 Oxide Trench Dishing Rate (Å/sec.) |
P200 Oxide Trench Dishing Rate (Å/sec.) |
0.2% Ceria-coated Silica pH 7.5 |
7.2 |
7.7 |
0.2% Ceria-coated Silica + 0.1% BSA pH 7.5 |
8.4 |
9.7 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 7.5 |
2.4 |
2.6 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.15% D-sorbitol pH 7.5 |
1.6 |
1.6 |
[0243] As the results shown in Table 29, the addition of first type of additive D-sorbitol
at pH 7.5 as the chemical additive in the polishing composition significantly reduced
oxide trench dishing rate while comparing the oxide trench dishing rate obtained from
reference sample.
[0244] The addition of second type of additive BSA at pH 7.5 into the polishing composition
provided increased oxide trench dishing rate than that from reference sample.
[0245] When using D-sorbitol and BSA as dual chemical additives at pH 7.5 in the polishing
composition, significant oxide trench dishing rate reductions were achieved vs reference
sample. The dual chemical additives in the same polishing composition at pH 7.5 afforded
the lowest oxide trench dishing rate among all tested polishing compositions and reference
sample.
[0246] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0247] In Example 6, the effects of D-sorbitol or benzenesulfonic acid (BSA) or D-sorbitol
+ BSA at pH 7.5 on the slopes of trench dishing vs the over polishing removal amounts
on different sized patterned features were tested and the results were listed in Table
30.
Table 30. Effects of D-Sorbitol & BSA at pH 7.5 on Slopes of Dishing vs OP Amounts
Compositions |
P100 Dishing/OP Amt. Slope |
P200 Dishing/OP Amt. Slope |
0.2% Ceria-coated Silica pH 7.5 |
0.23 |
0.25 |
0.2% Ceria-coated Silica + 0.1% BSA pH 7.5 |
0.19 |
0.22 |
0.2% Ceria-coated Silica + 0.15% D-sorbitol pH 7.5 |
0.06 |
0.07 |
0.2% Ceria-coated Silica + 0.1% BSA + 0.15% D-sorbitol pH 7.5 |
0.04 |
0.03 |
[0248] As the results shown in Table 30, the addition of first type of additive D-sorbitol
at pH 7.5 into the polishing composition as chemical additive in the polishing compositions,
the slopes of trench dishing vs the over polishing amounts were significant reduced
while comparing that obtained from reference sample.
[0249] The addition of second type of additive BSA at pH 7.5 into the polishing composition
as chemical additive in the polishing compositions, the slopes of trench dishing vs
the over polishing amounts were slightly reduced while comparing that obtained from
reference sample.
[0250] When using D-sorbitol and BSA as dual chemical additives at pH 7.5 in the polishing
composition, the slopes of oxide trench dishing vs over polishing amount of oxide
film were significantly reduced vs that from reference sample. The dual chemical additives
in the same polishing composition at pH 7.5 afforded the lowest slope of oxide dishing
vs over polishing amount of oxide film among all tested polishing compositions and
reference sample.
[0251] The polishing conditions used for patterned wafer polishing were: Dow's IC1010 pad
with 3.0psi down force with table/head speeds at 87/93rpm, and with in situ conditioning.
[0252] The embodiments of this invention listed above, including the working example, are
exemplary of numerous embodiments that may be made of this invention. It is contemplated
that numerous other configurations of the process may be used, and the materials used
in the process may be elected from numerous materials other than those specifically
disclosed.