[TECHNICAL FIELD]
[0001] The present invention relates to a refrigerated showcase.
[BACKGROUND TECHNIQUE]
[0002] A conventional refrigerated showcase of this kind is composed of: a refrigeration
circuit annularly formed by connecting, to one another through a refrigerant pipe,
a compressor, a radiator, a decompression device and an evaporator; a thermally insulated
storage in which a subject to be refrigerated is placed; and a device for circulating
air which passes through the evaporator in the storage, air temperature in the storage
is adjusted by starting and stopping the compressor, and control is performed such
that the subject has the same temperature as the air temperature (see patent document
1 for example).
[PRIOR ART DOCUMENT]
[Patent Document]
[0003] [Patent Document 1] Japanese Patent Application Laid-open No.
2015-75310
[SUMMARY OF THE INVENTION]
[PROBLEM TO BE SOLVED BY THE INVENTION]
[0004] According to the conventional configuration, it is general to control the compressor
by circulating air temperature in the storage instead of temperature of the subject
to be refrigerated, and it is general to control based on a fact that circulating
air temperature is equal to subject temperature without taking subject temperature
into consideration.
[0005] Enhancement of efficiency of the compressor proceeds in recent years by an inverter
for saving energy, but concerning control of the number of operational rotations of
the compressor, it is only possible to control the same by circulating air temperature.
When there is a large difference in thermal capacities between the subject and the
circulating air, a difference between the circulating air temperature and the subject
temperature is small in a state where the subject is sufficiently cooled, but when
the subject is not cooled, the difference between the circulating air temperature
and the subject temperature is large, and if the compressor is controlled based on
the circulating air temperature, since the subject temperature is not involved, there
is a problem that the subject is not cooled or it takes time to cool the subject.
[0006] The present invention has been accomplished to solve the conventional problem, and
it is an object of the invention to provide a refrigerated showcase which realizes
enhancement of the refrigeration effect and energy-saving operation.
[MEANS FOR SOLVING THE PROBLEM]
[0007] To solve the conventional problem, the present invention provides a refrigerated
showcase including: a refrigeration circuit annularly formed by connecting, to one
another through a refrigerant pipe, a compressor, a condenser, a decompression device
and an evaporator; a fan for blowing air to the evaporator and circulating the air;
a temperature sensor for detecting temperature of the air; and a control device, wherein
a predetermined value 1 for stopping operation of the compressor, a predetermined
value 2 for starting the operation of the compressor and a predetermined value 3 for
starting control of number of operational rotations of the compressor are stored in
the control device, the control device stops the operation of the compressor when
detected temperature of the temperature sensor reaches the predetermined value 1 during
high speed operation of the compressor in which the number of operational rotations
thereof is constant, and thereafter, when the detected temperature of the temperature
sensor reaches the predetermined value 2, the compressor is made to execute the high
speed operation and then, when the detected temperature of the temperature sensor
reaches the predetermined value 3, the number of operational rotations of the compressor
is controlled, and the number of operational rotations of the compressor is reduced
stepwisely.
[0008] According to this, it is possible to shorten the cooling time of a subject from a
state where temperature of the subject is high, realize the enhancement of the refrigeration
effect, and realize the energy-saving operation.
[EFFECT OF THE INVENTION]
[0009] According to the present invention, it is possible to provide a refrigerated showcase
which realizes the enhancement of the refrigeration effect and the energy-saving operation.
[BRIEF DESCRIPTION OF THE DRAWINGS]
[0010]
Fig. 1 is a schematic diagram of a refrigerated showcase in an embodiment of the present
invention;
Fig. 2 is a schematic diagram of a refrigeration cycle of the refrigerated showcase;
Fig. 3 is a block diagram of a control device of the refrigerated showcase in the
embodiment;
Fig. 4 is a temperature correlation diagram between control of the number of operational
rotations of a compressor, detected temperature of a temperature sensor in the embodiment;
Fig. 5 is an other temperature correlation diagram between control of the number of
operational rotations of the compressor, detected temperature of the temperature sensor
in the embodiment; and
Fig. 6 is a control flow chart in the embodiment.
[MODE FOR CARRYING OUT THE INVENTION]
[0011] A first aspect of the present invention provides a refrigerated showcase including:
a refrigeration circuit annularly formed by connecting, to one another through a refrigerant
pipe, a compressor, a condenser, a decompression device and an evaporator; a fan for
blowing air to the evaporator and circulating the air; a temperature sensor for detecting
temperature of the air; and a control device, wherein a predetermined value 1 for
stopping operation of the compressor, a predetermined value 2 for starting the operation
of the compressor and a predetermined value 3 for starting control of number of operational
rotations of the compressor are stored in the control device, the control device stops
the operation of the compressor when detected temperature of the temperature sensor
reaches the predetermined value 1 during high speed operation of the compressor in
which the number of operational rotations thereof is constant, and thereafter, when
the detected temperature of the temperature sensor reaches the predetermined value
2, the compressor is made to execute the high speed operation and then, when the detected
temperature of the temperature sensor reaches the predetermined value 3, the number
of operational rotations of the compressor is controlled, and the number of operational
rotations of the compressor is reduced stepwisely.
[0012] According to this, since the number of operational rotations of the compressor is
not reduced until the temperature of the circulating air reaches the cooling set temperature,
the subject can be cooled early, and energy-saving operation after cooling can be
realized.
[0013] According to a second aspect of the invention, in addition to the first aspect, the
control device determines whether time elapsed after the detected temperature of the
temperature sensor reaches the predetermined value 1 and until the detected temperature
reaches the predetermined value 2 exceeds reference time, if the elapsed time exceeds
the reference time, the number of operational rotations of the compressor is controlled
when the detected temperature of the temperature sensor thereafter reaches the predetermined
value 3, the number of operational rotations of the compressor is stepwisely reduced,
and if the elapsed time does not exceed the reference time, the high speed operation
of the compressor is continued until the detected temperature of the temperature sensor
thereafter reaches the predetermined value 1.
[0014] According to this, it is possible to further shorten the cooling time of a high temperature
subject as compared with the first aspect.
[0015] According to a third aspect of the invention, in addition to the first or second
aspect, the fan is not stopped while the operation of the compressor is stopped.
[0016] According to this, even if the compressor is brought into the stopped state, the
cooling operation of the subject is not stopped by continuing circulation of cold
air. Therefore, the effect of the first or second aspect can further be enhanced.
[0017] An embodiment of the present invention will be described below with reference to
the drawings. The invention is not limited to the embodiment.
[0018] Fig. 1 is a schematic diagram of a refrigerated showcase in the embodiment of the
invention.
[0019] Fig. 2 is a schematic diagram of a refrigeration cycle of the refrigerated showcase.
[0020] As shown in Fig. 2, the refrigeration cycle for cooling the refrigerated showcase
of the embodiment is composed of a refrigeration circuit 20 formed by sequentially
connecting, to one another through a refrigerant pipe, a compressor 1, a condenser
2, a decompression device 3 and an evaporator 4. As shown in Fig. 1, the evaporator
4 is placed in the refrigerated showcase 30 for cooling. A fan 5 is placed near the
evaporator 4. Air in the refrigerated showcase 30 is circulated by the fan 5 and cools
cooling subjects 7.
[0021] A temperature sensor 6 is provided in an air flow path upstream of the evaporator
4 for managing temperature of the cooling subjects 7. Operation of the compressor
1 and operation of the fan 5 are determined by circulating air temperature which is
detected by the temperature sensor 6.
[0022] In this embodiment, the compressor 1 can be changed and controlled the number of
rotations (ability) by driving an inverter, and the fan 5 can be controlled by starting
and stopping using a constant speed fan. The refrigeration circuit 20 is stored in
a lower portion of the refrigerated showcase 30.
[0023] The refrigeration circuit 20 may be placed outside the refrigerated showcase 30.
It is preferable that the temperature sensor 6 in the refrigerated showcase 30 is
located upstream of the evaporator 4 and downstream of the cooling subjects 7, but
the position of the temperature sensor 6 is not limited to this position, and the
temperature sensor 6 may not be placed near the evaporator 4 only if the fan 5 can
can circulates air in the refrigerated showcase 30.
[0024] Fig. 3 is a block diagram of a control device of the refrigerated showcase in the
embodiment. An electric power source, the temperature sensor 6, the fan 5 and the
compressor 1 are connected to the control device 8. The control device 8 has a function
to determine the operations of the compressor 1 and the fan 5 based on temperature
detected by the temperature sensor 6. An inverter driving circuit 9 of the compressor
1 is operated by instructions of the control device 8 and in this embodiment, the
control device 8 includes the inverter driving circuit 9. The inverter driving circuit
9 may be provided separately from the control device 8.
[0025] Operation and behavior of the refrigerated showcase 30 having the above-described
configuration will be described below.
[0026] Figs. 4 and 5 are temperature correlation diagrams between control of the number
of operational rotations of the compressor and detected temperature of the temperature
sensor in the embodiment, and Fig. 6 is a control flow chart in the embodiment.
[0027] In Figs. 4 and 5, a vertical axis shows temperature of circulating air in the refrigerated
showcase 30 detected by the temperature sensor 6, temperature of the cooling subjects
7 and starting and stopping operations and variations in the number of rotations of
the compressor 1, and a horizontal axis shows passage of time.
[0028] A predetermined value 1 is set temperature for stopping (OFF) the compressor 1, a
predetermined value 2 is set temperature for starting up (ON) the compressor 1, a
predetermined value 3 is set temperature for starting the control of the number of
operational rotations of the compressor 1, a predetermined value 4 is set temperature
for starting the operation of the compressor 1 to bring the number of operational
rotations thereof into a low speed and constant operation, the set temperature of
the predetermined value 4 is higher than that of the predetermined value 1, the set
temperature of the predetermined value 3 is higher than that of the predetermined
value 4, and the set temperature of the predetermined value 2 is higher than that
of the predetermined value 3.
[0029] These predetermined values 1 to 4 are previously stored in the control device 8.
[0030] First, the control device 8 operates the compressor 1 at high speed, preferably,
at the maximum ability (maximum number of rotations) (S1). In S1, operation of the
fan 5 is started. After the control device 8 operates the compressor 1 at high speed,
the control device 8 determines whether a detected value of the temperature sensor
6 reaches stop temperature (predetermined value 1) of the compressor 1 (S2). The compressor
1 continues the high speed operation until the detected value of the temperature sensor
6 reaches the stop temperature (predetermined value 1) of the compressor 1. If the
detected value of the temperature sensor 6 reaches the stop temperature (predetermined
value 1) of the compressor 1, the control device 8 stops the compressor 1 (S3). In
S3, the fan 5 keeps operating without stopping. The control device 8 starts measuring
of a timer from the stop of the compressor 1 in S3 (S4). After the compressor 1 is
stopped in S3, it is determined whether the detected value of the temperature sensor
6 reaches startup temperature (predetermined value 2) of the compressor 1 (S5). The
stop state of the compressor 1 is continued until the detected temperature of the
temperature sensor 6 reaches the startup temperature (predetermined value 2) of the
compressor 1.
[0031] If the detected value of the temperature sensor 6 reaches the startup temperature
(predetermined value 2) of the compressor 1, the control device 8 again operates (ON)
the compressor 1 at high speed, preferably, at the maximum ability (maximum number
of rotations) (S6). The control device 8 terminates the measurement of the timer by
the operation of the compressor 1 in S6 (S7).
[0032] The control device 8 determines whether time elapsed from the start of the measurement
of the timer in S4 to the end of the measurement of the timer in S7 exceeds reference
time (S8).
[0033] If it is determined that the elapsed time exceeds the reference time in S8, control
shown in Fig. 4 is performed.
[0034] That is, the control device 8 determines whether the detected value of the temperature
sensor 6 reaches start temperature (predetermined value 3) of reducing operation of
the number of rotations of the compressor 1 (S9). As the compressor 1 operates, circulating
air temperature (detected value of temperature sensor 6) is lowered, and if the detected
value of the temperature sensor 6 reaches the start temperature (predetermined value
3) of the reducing operation of the number of rotations of the compressor 1, the control
is shifted to the control of the number of operational rotations of the compressor
1, i.e., inverter control, and the number of rotations is stepwisely reduced (S10).
In S10, the fan 5 keeps operating without stopping. In S9, the compressor 1 keeps
operating at high speed until the detected value of the temperature sensor 6 reaches
the start temperature (predetermined value 3) of the control of the number of operational
rotations of the compressor 1.
[0035] After S9, the control device 8 determines whether the detected value of the temperature
sensor 6 reaches start temperature (predetermined value 4) of operation to bring the
number of operational rotations of the compressor 1 into the low speed and constant
operation (S11). The control device 8 reduces the number of operational rotations
of the compressor 1 stepwisely until the detected value of the temperature sensor
6 is reduced to the predetermined value 4 (S10). In S11, if the detected value of
the temperature sensor 6 reaches the predetermined value 4, the control device 8 brings
the number of operational rotations of the compressor 1 into the low speed and constant
speed operation (S12).
[0036] As described above, in this embodiment, the control of the number of operational
rotations of the compressor 1 is not performed until the circulating air temperature
(detected value of temperature sensor 6) reaches the predetermined value 1, and the
circulating air temperature can be lowered in a short time by keeping the high speed
operation, preferably, the maximum ability (maximum number of rotations) operation
of the compressor 1.
[0037] After the temperature of the circulating air is restored to the predetermined value
2, the compressor 1 is operated at high speed until the circulating air temperature
is lowered to the predetermined value 3. After the circulating air temperature is
lowered to the predetermined value 3, the control is shifted to the control of the
number of operational rotations. According to this, it is possible to cool the cooling
subjects 7 in a short time, and after the cooling subjects 7 are cooled, the number
of the starting and stopping operations of the compressor 1 can be reduced. Therefore,
energy can be saved and the cooling time can be shortened.
[0038] In the maximum ability (maximum number of rotations) operation, the number of rotations
is controlled by protection in some cases. The control of the number of operational
rotations is shifted to the constant number of rotations operation when temperature
becomes equal to or higher than the predetermined temperature or when the electric
power source is stopped, but this shift is not limited to these cases.
[0039] In S8, control when it is determined that the reference time is not elapsed is shown
in Fig. 5.
[0040] In Fig. 5, it is determined whether time elapsed after the circulating air temperature
(detected value of temperature sensor 6) reaches the predetermined value 1 and until
the circulating air temperature reaches the predetermined value 2 exceeds the reference
time.
[0041] If it is determined in S8 that the reference time is not elapsed, the compressor
1 is operated at high speed, and it is determined whether the circulating air temperature
(detected value of temperature sensor 6) reaches the predetermined value 1 (S2).
[0042] As described above, constant reference time is provided within stopped time of the
compressor 1, and it is determined whether the number of operational rotations of
the compressor 1 is controlled in a next step by a rising width of the circulating
air temperature (detected value of temperature sensor 6) within this reference time.
[0043] As shown in Fig. 5, if the circulating air temperature (detected value of temperature
sensor 6) reaches the predetermined value 2, the compressor 1 is operated at high
speed, preferably, the maximum ability (maximum number of rotations). Even if the
circulating air temperature (detected value of temperature sensor 6) reaches the predetermined
value 3, the number of operational rotations of the compressor 1 is not controlled.
[0044] If the circulating air temperature (detected value of temperature sensor 6) exceeds
the reference time and reaches the predetermined value 2, the compressor 1 is operated
at high speed, preferably, the maximum ability (maximum number of rotations), and
if the circulating air temperature (detected value of temperature sensor 6) reaches
the predetermined value 3, the control of the compressor 1 is shifted to the number
of operational rotations control thereafter.
[0045] According to this, by operating the compressor 1 at high speed, preferably, the maximum
ability (maximum number of rotations), it is possible to further shorten the cooling
time of the cooling subjects 7.
[0046] Normally, when the compressor 1 is stopped, air circulation which places emphasis
on cold storage is stopped, but before the control is shifted to the number of rotations
control, heat exchange between circulating air and the cooling subjects 7 is promoted
by not stopping the fan 5 while the compressor 1 is stopped, and detected temperature
of the temperature sensor 6 is made close to temperature of the cooling subjects 7.
According to this, cooling time is shortened and excessive cooling is prevented.
[INDUSTRIAL APPLICABILITY]
[0047] As described above, according to the refrigerated showcase of the present invention,
it is possible to enhance the cooling effect and realize the energy-saving operation.
Therefore, the invention can be applied to a cooling device such as a refrigerator
having an inverter compressor and a vending machine.
[EXPLANATION OF SYMBOLS]
[0048]
- 1
- compressor
- 2
- condenser
- 3
- decompression device
- 4
- evaporator
- 5
- fan
- 6
- temperature sensor
- 7
- cooling subject
- 8
- control device
- 9
- inverter driving circuit
- 20
- refrigeration circuit
- 30
- refrigerated showcase