Technical Field
[0001] The present invention relates to a co-rotating scroll compressor.
Background Art
[0002] A co-rotating scroll compressor is known in the related art (see PTL 1). The co-rotating
scroll compressor is provided with a drive-side scroll and a driven-side scroll rotating
synchronously with the drive-side scroll. A driven shaft supporting the rotation of
the driven-side scroll is offset by a turning radius with respect to a drive shaft
rotating the drive-side scroll. As a result, the drive shaft and the driven shaft
are rotated in the same direction and at the same angular velocity.
Citation List
Patent Literature
[0003] [PTL 1] Japanese Patent No.
5443132
Summary of Invention
Technical Problem
[0004] In the co-rotating scroll compressor, a synchronization drive mechanism transmitting
a drive force from a drive-side scroll member to a driven-side scroll member is used
such that the drive-side scroll member and the driven-side scroll member perform rotating
motions in the same direction and at the same angular velocity. Although a mechanism
using a crank pin or a pin ring is conceivable as the synchronization drive mechanism,
the life of the synchronization drive mechanism may be shortened due to compression
heat transmission from the scroll member. A decrease in the life of the synchronization
drive mechanism needs to be prevented particularly in a case where a lubricant is
used.
[0005] When the synchronization drive mechanism is adopted between the two members, that
is, the drive-side scroll member and the driven-side scroll member, a load is applied
to the synchronization drive mechanism at two places, which may result in moment generation
around the synchronization drive mechanism and a decrease in the life of the synchronization
drive mechanism.
[0006] In a case where a pin ring or a crank pin provided with a rolling bearing is used
as the synchronization drive mechanism, the lubricant that is enclosed in the rolling
bearing may leak to the outside due to a centrifugal force, and then a decrease in
bearing life may result from insufficient lubrication. In addition, the lubricant
leakage may result in mixing into a compressed fluid and fluid contamination.
[0007] In a case where the crank pin provided with the rolling bearing is used as the synchronization
drive mechanism, it is necessary to provide at least two rolling bearings supporting
crank pin rotation, which leads to an increase in cost.
[0008] In a case where the crank pin provided with the rolling bearing is used as the synchronization
drive mechanism, the tolerance of the crank pin, the tolerance of the hole into which
the rolling bearing is inserted, or the like may lead to internal force generation
in the crank pin and a decrease in the life of the synchronization drive mechanism.
In a case where cutting is performed with the crank pin integrated in particular,
a crank pin machining error is likely to occur and the internal force that is generated
in the crank pin may increase.
[0009] The present invention has been made in view of such circumstances, and an object
of the present invention is to provide a co-rotating scroll compressor with which
the life of a synchronization drive mechanism can be extended.
[0010] An object of the present invention is to provide a co-rotating scroll compressor
with which the cost of a synchronization drive mechanism can be reduced.
[0011] An object of the present invention is to provide a co-rotating scroll compressor
with which the life of a synchronization drive mechanism that is a crank pin mechanism
can be extended.
Solution to Problem
[0012] A co-rotating scroll compressor according to an aspect of the present invention includes
a drive-side scroll member driven to rotate around a rotational axis by a drive unit
and having a spiral drive-side wall body disposed on a drive-side end plate, a driven-side
scroll member in which a spiral driven-side wall body corresponding to the drive-side
wall body is disposed on a driven-side end plate and the driven-side wall body meshes
with the drive-side wall body to form a compression space, a synchronization drive
mechanism transmitting a drive force of the drive unit to the driven-side scroll member
such that the drive-side scroll member and the driven-side scroll member perform rotating
motions in the same direction and at the same angular velocity, a first side plate
disposed on the rotational axis direction side with respect to the drive-side scroll
member and the driven-side scroll member, a second side plate fixed at a predetermined
gap in the rotational axis direction with respect to the first side plate, and a center
plate disposed between the first side plate and the second side plate. The first side
plate is fixed to one of the drive-side scroll member and the driven-side scroll member.
The center plate is fixed to the other of the drive-side scroll member and the driven-side
scroll member. The synchronization drive mechanism is provided between the first and
second side plates and the center plate.
[0013] The compression space is formed by the drive-side wall body disposed on the drive-side
end plate of the drive-side scroll member and the driven-side wall body of the driven-side
scroll member meshing with each other. The drive-side scroll member is driven to rotate
by the drive unit and the drive force is transmitted to the driven-side scroll member
via the synchronization drive mechanism. As a result, the driven-side scroll member
rotates and performs a rotating motion in the same direction and at the same angular
velocity with respect to the drive-side scroll member. Provided in this manner is
the co-rotating scroll compressor in which both the drive-side scroll member and the
driven-side scroll member rotate.
[0014] The first side plate and the second side plate are provided on the rotational axis
direction side with respect to the drive-side scroll member and the driven-side scroll
member and the center plate is provided between the side plates. The synchronization
drive mechanism is provided between both side plates and the center plate. Since the
side plates and the center plate as members separate from both scroll members are
provided with the synchronization drive mechanisms as described above, heating attributable
to the compression heat from the scroll members can be decreased and the life of the
synchronization drive mechanisms can be extended.
[0015] A load is applied to the synchronization drive mechanism from the center plate and
the side plates on both sides thereof, and thus the moment around the center plate
can be canceled and the life of the synchronization drive mechanisms can be extended.
[0016] The synchronization drive mechanisms are disposed by both side plates and the center
plate being provided on the rotational axis direction side, and thus diameter reduction
can be achieved as compared with a case where a synchronization drive mechanism is
provided on radial direction sides of the scroll members.
[0017] In the co-rotating scroll compressor according to an aspect of the present invention,
the synchronization drive mechanism is provided with a crank pin having an eccentric
shaft portion having an eccentric axis which is eccentric to a central axis of a central
cylindrical portion and a crank pin end portion rolling bearing provided between both
end portions of the eccentric shaft portion and the first and second side plates and
an urging member urging an inner ring of the crank pin end portion rolling bearing
toward a leading edge of the eccentric shaft portion in the eccentric axis direction
is provided between the inner ring and the eccentric shaft portion.
[0018] The crank pin and the crank pin end portion rolling bearing constitute the synchronization
drive mechanism and the crank pin end portion rolling bearing rotatably and pivotally
supports both end portions of the crank pin with both side plates. The urging member
urging the inner ring toward the leading edge of the eccentric shaft portion in the
eccentric axis direction is provided between the inner ring of the crank pin end portion
rolling bearing and the eccentric shaft portion of the crank pin. The urging member
urges the inner ring of the crank pin end portion rolling bearing toward the leading
edge, and thus an outer ring is pressed against the side plate via the rolling body
of the crank pin end portion rolling bearing. As a result, the crank pin end portion
rolling bearing is put into a state where a preload is applied between the eccentric
bearing of the crank pin and the side plate, it is possible to prevent slipping between
the rolling body and the inner ring and slipping between the inner ring and the eccentric
shaft portion, and the life of the synchronization drive mechanism can be extended.
[0019] An O-ring or the like is used as the urging member.
[0020] In the co-rotating scroll compressor according to an aspect of the present invention,
the synchronization drive mechanism is provided with a crank pin having an eccentric
shaft portion having an eccentric axis which is eccentric to a central axis of a central
cylindrical portion and a crank pin end portion rolling bearing provided between both
end portions of the eccentric shaft portion and the first and second side plates and
a preload is applied to the crank pin end portion rolling bearing in the eccentric
axis direction by a gap between the first side plate and the second side plate.
[0021] The crank pin and the crank pin end portion rolling bearing constitute the synchronization
drive mechanism and the crank pin end portion rolling bearing rotatably and pivotally
supports both end portions of the crank pin with both side plates. A preload is applied
to the crank pin end portion rolling bearing in the eccentric axis direction by the
gap between the first side plate and the second side plate. As a result, it is possible
to prevent slipping between the rolling body of the crank pin end portion rolling
bearing and the inner ring and slipping between the inner ring and the eccentric shaft
portion and the life of the synchronization drive mechanism can be extended.
[0022] By a specific preload application method, the gap between the side plates is narrowed
when the second side plate is fastened to the first side plate. In other words, the
gap determined by both side plates being fastened is kept smaller than the gap between
both side plates determined by the crank pin end portion rolling bearing and the crank
pin of the synchronization drive mechanism.
[0023] In the co-rotating scroll compressor according to an aspect of the present invention,
the synchronization drive mechanism is provided with a crank pin having an eccentric
shaft portion having an eccentric axis which is eccentric to a central axis of a central
cylindrical portion and a crank pin end portion rolling bearing provided between both
end portions of the eccentric shaft portion and the first and second side plates and
an elastic body is provided between an inner peripheral surface of an inner ring of
the crank pin end portion rolling bearing and an outer peripheral surface of the eccentric
shaft portion.
[0024] The crank pin and the crank pin end portion rolling bearing constitute the synchronization
drive mechanism and the crank pin end portion rolling bearing rotatably and pivotally
supports both end portions of the crank pin with both side plates. The elastic body
is provided between the inner peripheral surface of the inner ring of the crank pin
end portion rolling bearing and the outer peripheral surface of the eccentric shaft
portion. As a result, a reaction force is generated by the elastic body sandwiched
between the inner ring and the eccentric shaft portion being deformed, slipping between
the eccentric shaft portion and the inner ring can be prevented, and the life of the
synchronization drive mechanism can be extended.
[0025] In the co-rotating scroll compressor according to an aspect of the present invention,
among a fixing portion of the first side plate which is fixed to one of the drive-side
scroll member and the driven-side scroll member and a fixing portion of the center
plate which is fixed to the other of the drive-side scroll member and the driven-side
scroll member, the fixing portion positioned on a radial inner side of a center of
the scroll member has a structure in which a resin portion is interposed, and the
fixing portion positioned on a radial outer side of the center of the scroll member
has a structure using a metal portion without resin portion interposition.
[0026] The structure in which the resin portion is interposed is because the temperature
of the fixing portion positioned on the radial inner side of the center of the scroll
member tends to rise due to compression heat. As a result, it is possible to achieve
life extension by suppressing a rise in the temperature of the synchronization drive
mechanism.
[0027] The metallic structure without resin portion interposition is because a rise in temperature
attributable to compression heat has little effect on the fixing portion positioned
radially outward of the center of the scroll member. As a result, the fixing portion
can be accurately assembled by means of metal, and thus the synchronization drive
mechanism can be accurately positioned, phase shift reduction can be achieved between
the drive-side scroll member and the driven-side scroll member, and compression performance
improvement can be achieved.
[0028] The co-rotating scroll compressor according to an aspect of the present invention
includes a drive-side scroll member driven to rotate around a rotational axis by a
drive unit and having a spiral drive-side wall body disposed on a drive-side end plate,
a driven-side scroll member in which a spiral driven-side wall body corresponding
to the drive-side wall body is disposed on a driven-side end plate and the driven-side
wall body meshes with the drive-side wall body to form a compression space, a synchronization
drive mechanism transmitting a drive force to the driven-side scroll member such that
the drive-side scroll member and the driven-side scroll member perform rotating motions
in the same direction and at the same angular velocity, a first side plate disposed
on the rotational axis direction side with respect to the drive-side scroll member
and the driven-side scroll member, a second side plate fixed at a predetermined gap
in the rotational axis direction with respect to the first side plate, and a center
plate disposed between the first side plate and the second side plate. The first side
plate is fixed to one of the drive-side scroll member and the driven-side scroll member.
The center plate is fixed to the other of the drive-side scroll member and the driven-side
scroll member. The synchronization drive mechanism is provided between the first and
second side plates and the center plate. A peripheral wall portion surrounding an
outer peripheral side of the center plate is provided between the first side plate
and the second side plate.
[0029] The compression space is formed by the drive-side wall body disposed on the drive-side
end plate of the drive-side scroll member and the driven-side wall body of the driven-side
scroll member meshing with each other. The drive-side scroll member is driven to rotate
by the drive unit and the drive force is transmitted to the driven-side scroll member
via the synchronization drive mechanism. As a result, the driven-side scroll member
rotates and performs a rotating motion in the same direction and at the same angular
velocity with respect to the drive-side scroll member. Provided in this manner is
the co-rotating scroll compressor in which both the drive-side scroll member and the
driven-side scroll member rotate.
[0030] The first side plate and the second side plate are provided on the rotational axis
direction side with respect to the drive-side scroll member and the driven-side scroll
member and the center plate is provided between the side plates. The synchronization
drive mechanism is provided between both side plates and the center plate. The peripheral
wall portion surrounding the outer peripheral side of the center plate is provided
between the first side plate and the second side plate. As a result, even when the
lubricant supplied to the synchronization drive mechanism is moved to the outer peripheral
side by a centrifugal force, the lubricant can be held on the inner peripheral side
of the peripheral wall portion, and thus an insufficient lubrication of the synchronization
drive mechanism can be avoided and life extension can be achieved.
[0031] Usable as the synchronization drive mechanism is, for example, a crank mechanism
provided with a crank pin having an eccentric shaft portion having an eccentric axis
which is eccentric to a central axis of a central cylindrical portion and a crank
pin end portion rolling bearing provided between both end portions of the eccentric
shaft portion and the first and second side plates. The rolling bearing is supplied
with a lubricant.
[0032] The co-rotating scroll compressor according to an aspect of the present invention
further includes a drive shaft portion rotating around the rotational axis and connected
between the drive-side end plate and the drive unit. The center plate is fixed to
the drive shaft portion. A hole portion for the first side plate through which the
drive shaft portion passes is formed in the first side plate. A hole portion for the
second side plate through which the drive shaft portion passes is formed in the second
side plate. A first seal member is provided between the hole portion for the first
side plate and the drive shaft portion and/or between the hole portion for the second
side plate and the drive shaft portion.
[0033] The drive shaft portion is provided between the drive-side end plate and the drive
unit and the center plate is fixed to the drive shaft portion. As a result, a drive
force is transmitted from the drive unit to the drive-side scroll member via the center
plate.
[0034] The hole portions through which the drive shaft portion passes are respectively provided
in the first side plate and the second side plate. As a result, a gap is inevitably
formed between both side plates and the drive shaft portion. The first seal member
is provided so as to seal the gap. As a result, it is possible to prevent lubricant
leakage from the space between both side plates and the drive shaft portion.
[0035] A boots seal, a labyrinth seal, or the like can be adopted as the first seal member.
[0036] The co-rotating scroll compressor according to an aspect of the present invention
further includes a drive shaft portion rotating around the rotational axis and connected
between the drive-side end plate and the drive unit. The center plate is fixed to
the drive shaft portion. A hole portion for the first side plate through which the
drive shaft portion passes is formed in the first side plate. A hole portion for the
second side plate through which the drive shaft portion passes is formed in the second
side plate. A second seal member is provided between the first side plate and the
center plate and/or between the second side plate and the center plate.
[0037] The drive shaft portion is provided between the drive-side end plate and the drive
unit and the center plate is fixed to the drive shaft portion. As a result, a drive
force is transmitted from the drive unit to the drive-side scroll member via the center
plate.
[0038] The hole portions through which the drive shaft portion passes are respectively provided
in the first side plate and the second side plate. As a result, a gap is inevitably
formed between both side plates and the drive shaft portion. The second seal member
is provided between both side plates and the center plate. As a result, it is possible
to prevent lubricant leakage from the space between both side plates and the drive
shaft portion.
[0039] Adoptable as the second seal member is, for example, a tip seal inserted in a circumferential
groove formed in each side plate or the center plate.
[0040] In the co-rotating scroll compressor according to an aspect of the present invention,
the first side plate is fixed to the drive-side wall body on an outer peripheral side,
the second side plate is fixed to the first side plate, the drive unit is connected
to a rotation center of the second side plate, the center plate is fixed to a driven
shaft portion connected to a rotation center of the driven-side end plate, a hole
portion for the first side plate through which the driven shaft portion passes is
formed in the first side plate, and a rotation center region of the second side plate
is closed by a wall portion.
[0041] The first side plate is fixed to the drive-side wall body on the outer peripheral
side, the second side plate is fixed to the first side plate, and the drive unit is
connected to a substantial rotation center of the second side plate. As a result,
a drive force is transmitted from the drive unit to the drive-side scroll member via
the first side plate and the second side plate.
[0042] The drive force transmitted from both side plates via the synchronization drive mechanism
is guided from the center plate to the driven-side scroll member by the center plate
being fixed to the driven shaft portion connected to the rotation center of the driven-side
end plate.
[0043] The driven shaft portion is disposed so as to pass through the hole portion for the
first side plate formed in the first side plate. Since a drive force is transmitted
from the center plate to the driven shaft portion via the synchronization drive mechanism,
there is no need to form a hole portion for penetration by the driven shaft portion
in the rotation center region of the second side plate. Accordingly, it is possible
to adopt the second side plate that has a rotation center region closed by a wall
portion, and thus lubricant leakage from the rotation center of the second side plate
can be prevented.
[0044] The co-rotating scroll compressor according to an aspect of the present invention
includes a drive-side scroll member driven to rotate around a rotational axis by a
drive unit and having a spiral drive-side wall body disposed on a drive-side end plate,
a driven-side scroll member in which a spiral driven-side wall body corresponding
to the drive-side wall body is disposed on a driven-side end plate and the driven-side
wall body meshes with the drive-side wall body to form a compression space, a synchronization
drive mechanism transmitting a drive force of the drive unit to the driven-side scroll
member such that the drive-side scroll member and the driven-side scroll member perform
rotating motions in the same direction and at the same angular velocity, a first side
plate disposed on the rotational axis direction side with respect to the drive-side
scroll member and the driven-side scroll member, a second side plate fixed at a predetermined
gap in the rotational axis direction with respect to the first side plate, and a center
plate disposed between the first side plate and the second side plate. The first side
plate is fixed to one of the drive-side scroll member and the driven-side scroll member.
The center plate is fixed to the other of the drive-side scroll member and the driven-side
scroll member. The synchronization drive mechanism is provided with a round bar-shaped
pin provided between the first and second side plates and the center plate and a ring
guiding the pin by an inner peripheral surface of the ring abutting against an outer
periphery of the pin.
[0045] A pin ring mechanism provided with the round bar-shaped pin and the ring is adopted
as the synchronization drive mechanism. As a result, it is possible to realize the
synchronization drive mechanism without adopting a crank pin mechanism, and thus it
is possible to achieve cost reduction without a complex configuration caused by a
large number of bearings being adopted as in the case of crank pin mechanisms.
[0046] In the co-rotating scroll compressor according to an aspect of the present invention,
the ring is a rolling bearing provided on the center plate and both ends of the pin
are press-fitted to the first side plate and the second side plate and a longitudinal
central portion of the pin abuts against an inner peripheral surface of the rolling
bearing.
[0047] The pin is press-fitted and fixed to both side plates, and thus the pin can be used
as a positioning pin for both side plates.
[0048] Both ends of the pin are fixed to both side plates and the central portion of the
pin abuts against the inner peripheral surface of the rolling bearing. Accordingly,
inclination of the inner ring of the rolling bearing can be prevented, an oblique
movement of a rolling member such as a ball can be prevented, and the life of the
synchronization drive mechanism can be extended.
[0049] In the co-rotating scroll compressor according to an aspect of the present invention,
the ring is a rolling bearing provided on the center plate and one end of the pin
is press-fitted to one of the first side plate and the second side plate, the other
end of the pin is fixed to the other of the first side plate and the second side plate
via an elastic body, and a longitudinal central portion of the pin abuts against an
inner peripheral surface of the rolling bearing.
[0050] One end of the pin is press-fitted and fixed to one of the side plates and the other
end of the pin is fixed to the other of the side plates via the elastic body. As a
result, both ends of the pin being incapable of being press-fitted to both side plates
due to a component tolerance can be prevented, assembly can be facilitated, and cost
reduction can be achieved.
[0051] In the co-rotating scroll compressor according to an aspect of the present invention,
three or more synchronization drive mechanisms are provided to be spaced apart in
a circumferential direction of the rotational axis, in two of the synchronization
drive mechanisms, the ring is a rolling bearing provided on the center plate, both
ends of the pin are press-fitted to the first side plate and the second side plate,
and a longitudinal central portion of the pin abuts against an inner peripheral surface
of the rolling bearing, and in the other synchronization drive mechanism, the ring
is a rolling bearing provided on the center plate, one end of the pin is press-fitted
to one of the first side plate and the second side plate, the other end of the pin
is fixed to the other of the first side plate and the second side plate via an elastic
body, and a longitudinal central portion of the pin abuts against an inner peripheral
surface of the rolling bearing.
[0052] Two out of the three or more synchronization drive mechanisms have a function as
a positioning pin as a configuration in which both ends of the pin are press-fitted
and fixed to both side plates. As for the pin of the other synchronization drive mechanism,
one end is press-fitted and fixed and the other end is fixed via the elastic body,
which results in tolerance absorption. As a result, both side plates can be positioned
by means of the synchronization drive mechanism and assemblability improvement can
be achieved.
[0053] In the co-rotating scroll compressor according to an aspect of the present invention,
the ring is a rolling bearing provided on each of the first side plate and the second
side plate and a longitudinal central portion of the pin is press-fitted to the center
plate and both ends of the pin abut against an inner peripheral surface of the rolling
bearing.
[0054] The central portion of the pin is press-fitted to the center plate and both ends
of the pin abut against the inner peripheral surfaces of the rolling bearings provided
on both side plates. Accordingly, both ends of the pin are not restrained by both
side plates, and thus it is possible to avoid a situation in which the pin cannot
be fixed during assembly due to the component tolerance of both side plates. As a
result, assemblability improvement can be achieved.
[0055] In the co-rotating scroll compressor according to an aspect of the present invention,
the ring is a slide bearing instead of the rolling bearing.
[0056] It is possible to achieve cost reduction by replacing the rolling bearing with the
slide bearing (such as a floating bush bearing).
[0057] The moment of inertia of a rotation system such as the rolling bearing can be reduced,
and thus response enhancement can be achieved.
[0058] The co-rotating scroll compressor according to an aspect of the present invention
includes a drive-side scroll member driven to rotate around a rotational axis by a
drive unit and having a spiral drive-side wall body disposed on a drive-side end plate,
a driven-side scroll member in which a spiral driven-side wall body corresponding
to the drive-side wall body is disposed on a driven-side end plate and the driven-side
wall body meshes with the drive-side wall body to form a compression space, a synchronization
drive mechanism transmitting a drive force of the drive unit to the driven-side scroll
member such that the drive-side scroll member and the driven-side scroll member perform
rotating motions in the same direction and at the same angular velocity, a first side
plate disposed on the rotational axis direction side with respect to the drive-side
scroll member and the driven-side scroll member, a second side plate fixed at a predetermined
gap in the rotational axis direction with respect to the first side plate, and a center
plate disposed between the first side plate and the second side plate. The first side
plate is fixed to one of the drive-side scroll member and the driven-side scroll member.
The center plate is fixed to the other of the drive-side scroll member and the driven-side
scroll member. The synchronization drive mechanism is provided between the first and
second side plates and the center plate and is provided with a crank pin having an
eccentric shaft portion having an eccentric axis which is eccentric to a central axis
of a central cylindrical portion, a first crank pin end portion rolling bearing provided
between one end of the eccentric shaft portion and the first side plate, a second
crank pin end portion rolling bearing provided between the other end of the eccentric
shaft portion and the second side plate, and a cylindrical portion rolling bearing
provided between the cylindrical portion and the center plate. An elastic body is
provided in at least one of spaces between an outer ring of the first crank pin end
portion rolling bearing and the first side plate, between an outer ring of the second
crank pin end portion rolling bearing and the second side plate, and between an outer
ring of the cylindrical portion rolling bearing and the center plate or in at least
one of spaces between an inner ring of the first crank pin end portion rolling bearing
and the one end of the eccentric shaft portion, between an inner ring of the second
crank pin end portion rolling bearing and the other end of the eccentric shaft portion,
and between an inner ring of the cylindrical portion rolling bearing and the cylindrical
portion.
[0059] The elastic body is provided between the outer ring of the rolling bearing of the
synchronization drive mechanism and the side plate or the center plate or between
the inner ring of the rolling bearing of the synchronization drive mechanism and the
crank pin. As a result, the tolerance of the crank pin, the side plates, and the center
plate can be absorbed by the elastic body being deformed, internal force generation
in the crank pin can be avoided, and the life of the synchronization drive mechanism
can be extended.
[0060] In addition, the machining tolerance of the crank pin can be mitigated and machining
and management costs can be reduced.
[0061] In addition, the outer ring is pressed to the inner ring side by the elastic body,
and thus it is possible to prevent slipping between the outer ring and the hole in
which the outer ring is fitted.
[0062] In the co-rotating scroll compressor according to an aspect of the present invention,
the elastic body is provided between the outer ring of the cylindrical portion rolling
bearing and the center plate, the outer ring of the first crank pin end portion rolling
bearing is press-fitted to the first side plate, and the outer ring of the second
crank pin end portion rolling bearing is press-fitted to the second side plate.
[0063] The outer ring of the first crank pin end portion rolling bearing and the outer ring
of the second crank pin end portion rolling bearing are press-fitted, and thus a centrifugal
force is held by both crank pin end portion rolling bearings. The two rolling bearings
bear the centrifugal force in this manner, and thus the load to be borne can be mitigated
as compared with a case where the single cylindrical portion rolling bearing bears
the centrifugal force.
[0064] In addition, the crank pin is supported at both ends by the two crank pin end portion
rolling bearings, and thus the posture of the crank pin can be stabilized.
[0065] In the co-rotating scroll compressor according to an aspect of the present invention,
an insertion hole into which the eccentric shaft portion is inserted is formed in
the cylindrical portion.
[0066] The eccentric shaft portion of the crank pin is inserted into the insertion hole
formed in the cylindrical portion. As a result, the eccentric shaft portion and the
cylindrical portion can be separate components and can be machined separately as for
the crank pin. Accordingly, the axial centers at both ends of the eccentric shaft
portion can be aligned as compared with a case where the eccentric shaft portion and
the cylindrical portion are integrally machined.
[0067] The co-rotating scroll compressor according to an aspect of the present invention
includes a drive-side scroll member driven to rotate around a rotational axis by a
drive unit and having a spiral drive-side wall body disposed on a drive-side end plate,
a driven-side scroll member in which a spiral driven-side wall body corresponding
to the drive-side wall body is disposed on a driven-side end plate the driven-side
wall body meshes with the drive-side wall body to form a compression space, a synchronization
drive mechanism transmitting a drive force of the drive unit to the driven-side scroll
member such that the drive-side scroll member and the driven-side scroll member perform
rotating motions in the same direction and at the same angular velocity, a first side
plate disposed on the rotational axis direction side with respect to the drive-side
scroll member and the driven-side scroll member, a second side plate fixed at a predetermined
gap in the rotational axis direction with respect to the first side plate, and a center
plate disposed between the first side plate and the second side plate. The first side
plate is fixed to one of the drive-side scroll member and the driven-side scroll member.
The center plate is fixed to the other of the drive-side scroll member and the driven-side
scroll member. The synchronization drive mechanism is provided between the first and
second side plates and the center plate and is provided with a crank pin having an
eccentric shaft portion having an eccentric axis which is eccentric to a central axis
of a central cylindrical portion. An insertion hole into which the eccentric shaft
portion is inserted is formed in the cylindrical portion.
[0068] The eccentric shaft portion of the crank pin is inserted into the insertion hole
formed in the cylindrical portion. As a result, the eccentric shaft portion and the
cylindrical portion can be separate components and can be machined separately. Accordingly,
the axial centers at both ends of the eccentric shaft portion can be aligned as compared
with a case where the eccentric shaft portion and the cylindrical portion are integrally
machined. Accordingly, an internal force applied to the crank pin can be reduced and
the life of the synchronization drive mechanism can be extended.
Advantageous Effects of Invention
[0069] Since the side plates and the center plate as members separate from the drive-side
scroll member and the driven-side scroll member are provided with the synchronization
drive mechanisms, heating attributable to the compression heat from the scroll members
can be decreased and the life of the synchronization drive mechanisms can be extended.
[0070] The peripheral wall portion surrounding the outer peripheral side of the center plate
is provided between the first side plate and the second side plate and the lubricant
is held on the inner peripheral side of the peripheral wall portion, and thus the
life of the synchronization drive mechanisms can be extended.
[0071] It is possible to simplify the configuration of the synchronization drive mechanism
and achieve cost reduction by adopting the pin ring mechanism.
[0072] Tolerance absorption is performed by the elastic body being deformed, and thus internal
force generation in the crank pin can be avoided and the life of the synchronization
drive mechanisms can be extended.
Brief Description of Drawings
[0073]
Fig. 1 is a longitudinal cross-sectional view illustrating a co-rotating scroll compressor
according to a first embodiment of the present invention.
Fig. 2 is a perspective view illustrating a scroll member, both side plates, and a
center plate of the co-rotating scroll compressor illustrated in Fig. 1.
Fig. 3 is a plan view illustrating the first drive-side scroll part illustrated in
Fig. 1.
Fig. 4 is a plan view illustrating the second drive-side scroll part illustrated in
Fig. 1.
Fig. 5 is a longitudinal cross-sectional view illustrating a second embodiment of
the present invention and a part around a synchronization drive mechanism.
Fig. 6 is a longitudinal cross-sectional view illustrating Modification Example 1
of the second embodiment.
Fig. 7 is a longitudinal cross-sectional view illustrating Modification Example 2
of the second embodiment.
Fig. 8 is a longitudinal cross-sectional view illustrating a third embodiment of the
present invention and a part around the synchronization drive mechanism.
Fig. 9 is a longitudinal cross-sectional view illustrating the co-rotating scroll
compressor according to a fourth embodiment of the present invention.
Fig. 10 is a plan view illustrating the first drive-side wall body illustrated in
Fig. 9.
Fig. 11 is a plan view illustrating the first driven-side wall body illustrated in
Fig. 9.
Fig. 12 is a plan view illustrating the side plate and the center plate.
Fig. 13 is a longitudinal cross-sectional view illustrating a co-rotating scroll compressor
according to a fifth embodiment of the present invention.
Fig. 14 is a longitudinal cross-sectional view illustrating a co-rotating scroll compressor
according to a sixth embodiment of the present invention.
Fig. 15 is a longitudinal cross-sectional view illustrating a co-rotating scroll compressor
according to a seventh embodiment of the present invention.
Fig. 16 is a plan view illustrating the first drive-side wall body illustrated in
Fig. 15.
Fig. 17 is a plan view illustrating the first driven-side wall body illustrated in
Fig. 15.
Fig. 18 is a plan view illustrating the side plate and the center plate.
Fig. 19 is an enlarged longitudinal cross-sectional view illustrating a part around
a pin ring mechanism.
Fig. 20 is a longitudinal cross-sectional view illustrating a modification example
of the pin ring mechanism.
Fig. 21 is a longitudinal cross-sectional view illustrating a part around the pin
ring mechanism of the co-rotating scroll compressor according to an eighth embodiment.
Fig. 22 is a longitudinal cross-sectional view illustrating a modification example
of Fig. 21.
Fig. 23 is a longitudinal cross-sectional view illustrating a pin ring mechanism provided
with a slide bearing as a modification example.
Fig. 24 is a longitudinal cross-sectional view illustrating the co-rotating scroll
compressor according to a ninth embodiment of the present invention.
Fig. 25 is a plan view illustrating the first drive-side wall body illustrated in
Fig. 24.
Fig. 26 is a plan view illustrating the first driven-side wall body illustrated in
Fig. 24.
Fig. 27 is a plan view illustrating the side plate and the center plate.
Fig. 28 is a longitudinal cross-sectional view illustrating a part around an eccentric
shaft portion of a crank pin.
Fig. 29 is a longitudinal cross-sectional view illustrating Modification Example 1
of the ninth embodiment.
Fig. 30 is a longitudinal cross-sectional view illustrating Modification Example 2
of the ninth embodiment.
Fig. 31 is a longitudinal cross-sectional view illustrating Modification Example 3
of the ninth embodiment.
Fig. 32A is a front view illustrating the crank pin of the co-rotating scroll compressor
according to a tenth embodiment of the present invention.
Fig. 32B is a front view illustrating a crank pin as a reference example of Fig. 32A.
Description of Embodiments
[0074] Hereinafter, embodiments according to the present invention will be described with
reference to the drawings.
[First Embodiment]
[0075] Hereinafter, a first embodiment of the present invention will be described with reference
to the drawings including Fig. 1.
[0076] Fig. 1 illustrates a co-rotating scroll compressor 1. The co-rotating scroll compressor
1 can be used as a turbocharger compressing combustion air (a fluid) supplied to an
internal combustion engine such as a vehicular engine, a compressor for supplying
compressed air to an air electrode of a fuel cell, or a compressor for supplying compressed
air used for a braking device of a vehicle such as a railway vehicle.
[0077] The co-rotating scroll compressor 1 is provided with a housing 3, a motor (drive
unit) 5 accommodated on one end side of the housing 3, and a drive-side scroll member
70 and a driven-side scroll member 90 accommodated on the other end side of the housing
3.
[0078] The housing 3 has a substantially cylindrical shape and is provided with a motor
accommodation portion 3a accommodating the motor 5 and a scroll accommodation portion
3b accommodating the scroll members 70 and 90.
[0079] A discharge port 3d for discharging compressed air is formed in an end portion of
the scroll accommodation portion 3b. The housing 3 is provided with an air intake
port (not illustrated in Fig. 1) suctioning air.
[0080] The motor 5 is driven by power being supplied from a power supply source (not illustrated).
The rotation of the motor 5 is controlled by a command from a control unit (not illustrated).
A stator 5a of the motor 5 is fixed to the inner peripheral side of the housing 3.
A rotor 5b of the motor 5 rotates around a drive-side rotational axis CL1. A drive
shaft 6 extending on the drive-side rotational axis CL1 is connected to the rotor
5b. The drive shaft 6 is connected to a shank 20a of a center plate 20 driving a first
drive-side scroll part 71 of the drive-side scroll member 70.
[0081] A drive-side bearing 11 rotatably supporting the drive shaft 6 is provided at the
front end (left end in Fig. 1) of the drive shaft 6. A rear end bearing 17 rotatably
supporting the drive shaft 6 between the housing 3 and the rear end bearing 17 is
provided at the rear end (right end in Fig. 1) of the drive shaft 6, that is, in the
end portion of the drive shaft 6 that is on the side opposite to the drive-side scroll
member 70.
[0082] The drive-side scroll member 70 is provided with the first drive-side scroll part
71 on the motor 5 side and a second drive-side scroll part 72 on the discharge port
3d side.
[0083] The first drive-side scroll part 71 is provided with a first drive-side end plate
71a and a first drive-side wall body 71b.
[0084] The first drive-side end plate 71a extends in a direction orthogonal to the drive-side
rotational axis CL1. The first drive-side end plate 71a is fixed by means of a bolt
21 to a plurality of fixing portions 20b provided on the outer periphery of the center
plate 20. As illustrated in Fig. 2, three fixing portions 20b of the center plate
20 are provided at substantially equal gaps in a circumferential direction. The fixing
portion 20b is not limited thereto in number.
[0085] The first drive-side end plate 71a is substantially disk-shaped in plan view. As
illustrated in Fig. 3, three spiral first drive-side wall bodies 71b, that is, spiral
first drive-side wall bodies 71b in the form of three flights are provided on the
first drive-side end plate 71a. The first drive-side wall bodies 71b in the form of
three flights are disposed at equal gaps around the drive-side rotational axis CL1.
Each of winding end portions 71e of the first drive-side wall bodies 71b is independent
without being fixed to the other wall portion. In other words, a wall portion interconnecting
and reinforcing the respective winding end portions 71e is not provided. The first
drive-side wall body 71b may be one, two, or four or more in the number of flights.
[0086] As illustrated in Fig. 1, the second drive-side scroll part 72 is provided with a
second drive-side end plate 72a and a second drive-side wall body 72b. The second
drive-side wall body 72b is in the form of three flights similarly to the first drive-side
wall body 71b (see Fig. 2) described above. Each of the winding end portions of the
second drive-side wall bodies 72b is independent without being fixed to the other
wall portion. In other words, a wall portion interconnecting and reinforcing the respective
winding end portions is not provided. The second drive-side wall body 72b may be one,
two, or four or more in the number of flights.
[0087] A second drive-side shaft portion 72c extending in the drive-side rotational axis
CL1 direction is connected to the second drive-side end plate 72a. The second drive-side
shaft portion 72c is provided rotatably with respect to the housing 3 via a second
drive-side bearing 14, which is a ball bearing. The second drive-side end plate 72a
is provided with a discharge port 72d, which is along the drive-side rotational axis
CL1.
[0088] Two seal members 26 are provided between the second drive-side shaft portion 72c
and the housing 3 and on the leading edge side (left side in Fig. 1) of the second
drive-side shaft portion 72c beyond the second drive-side bearing 14. The two seal
members 26 and the second drive-side bearing 14 are disposed at predetermined gaps
in the drive-side rotational axis CL1 direction. Enclosed between the two seal members
26 is a lubricant that is grease such as a semi-solid lubricant. The seal member 26
may be one in number. In this case, the lubricant is enclosed between the seal member
26 and the second drive-side bearing 14.
[0089] The first drive-side scroll part 71 and the second drive-side scroll part 72 are
fixed in a state where the leading edges (free ends) of the wall bodies 71b and 72b
face each other. The first drive-side scroll part 71 and the second drive-side scroll
part 72 are fixed by a bolt 31, which is fastened to flange portions 73 provided at
a plurality of places in the circumferential direction so as to protrude to a radial
outer side.
[0090] In the driven-side scroll member 90, a driven-side end plate 90a is positioned substantially
at the center in an axial direction (the horizontal direction in the drawing). A through-hole
90h is formed at the center of the driven-side end plate 90a and compressed air flows
to the discharge port 72d.
[0091] A first driven-side wall body 91b and a second driven-side wall body 92b are provided
on both sides of the driven-side end plate 90a, respectively. The first driven-side
wall body 91b installed on the motor 5 side from the driven-side end plate 90a meshes
with the first drive-side wall body 71b of the first drive-side scroll part 71 and
the second driven-side wall body 92b installed on the discharge port 3d side from
the driven-side end plate 90a meshes with the second drive-side wall body 72b of the
second drive-side scroll part 72.
[0092] Three first driven-side wall bodies 91b, that is, first driven-side wall bodies 91b
in the form of three flights are provided as illustrated in Fig. 4. The driven-side
wall bodies 91b in the form of three flights are disposed at equal gaps around a driven-side
rotational axis CL2. The second driven-side wall body 92b is similar in configuration.
Each of the driven-side wall bodies 91b and 92b may be one, two, or four or more in
the number of flights.
[0093] A support member 33 is provided on the discharge port 3d side (left side in Fig.
1) of the driven-side scroll member 90. The support member 33 is fixed by a bolt 25
to the leading edge (free end) of the second driven-side wall body 92b.
[0094] A shank 35a for the support member is provided on the central axis side of the support
member 33 and the shank 35a for the support member is fixed to the housing 3 via a
bearing 38 for a second support member, which is an angular ball bearing. As a result,
the driven-side scroll member 90 rotates around the second central axis CL2 via the
support member 33.
[0095] A first side plate 27 is provided on the motor 5 side (right side in Fig. 1) of the
driven-side scroll member 90. The first side plate 27 is fixed by a bolt 28 to the
leading edge (free end) of the first driven-side wall body 91b.
[0096] A second side plate 30 is provided at a predetermined gap on the motor 5 side of
the first side plate 27. The second side plate 30 is fixed by the bolt 31 to the first
side plate 27. A shank 30a for the second side plate is provided on the central axis
side of the second side plate 30 and the shank 30a for the second side plate is fixed
to the housing 3 via a bearing 32 for the second side plate, which is an angular ball
bearing. As a result, the driven-side scroll member 90 rotates around the second central
axis CL2 via the second side plate 30 and the first side plate 27.
[0097] The center plate 20 is disposed between the first side plate 27 and the second side
plate 30. As illustrated in Fig. 2, the center plate 20 is directly fixed to the drive-side
scroll member 70 and the first side plate 27 is directly fixed to the driven-side
scroll member 90.
[0098] A crank pin 15 is provided between the first and second side plates 27 and 30 and
the center plate 20. The crank pin 15 has a cylindrical portion 15a at the center
and an eccentric shaft portion 15b, which has an eccentric axis (see reference sign
CL3 in Fig. 5) eccentric to the central axis of the cylindrical portion 15a.
[0099] Provided on the outer periphery of the cylindrical portion 15a is a bearing 16 for
the cylindrical portion, which is an angular ball bearing. As a result, the cylindrical
portion 15a is rotatable with respect to the center plate 20.
[0100] A bearing 18a for a first eccentric shaft portion (crank pin end portion rolling
bearing) and a bearing 18b for a second eccentric shaft portion (crank pin end portion
rolling bearing), which are angular ball bearings, are provided at both ends of the
eccentric shaft portion 15b, respectively. As a result, the eccentric shaft portion
15b is rotatable with respect to the first side plate 27 and the second side plate
30.
[0101] The crank pin 15 and the respective bearings 16, 18a, and 18b are used as synchronization
drive mechanisms transmitting the drive force of the motor 5 to the driven-side scroll
member 90 such that both scroll members 70 and 90 perform revolving and orbiting motions
in synchronization.
[0102] It is preferable that a plurality of the synchronization drive mechanisms provided
with the crank pin 15 are provided. For example, three synchronization drive mechanisms
are provided at equal angular gaps around the drive-side rotational axis CL3.
[0103] The co-rotating scroll compressor 1 configured as described above operates as follows.
[0104] The drive shaft 6 is rotated around the drive-side rotational axis CL1 by the motor
5, and then the center plate 20 also rotates via the shank 20a connected to the drive
shaft 6. By the center plate 20 rotating, the drive-side scroll member 70 connected
via the fixing portion 20b rotates around the drive-side rotational axis CL1. The
drive force transmitted to the center plate 20 is transmitted from the first side
plate 27 and the second side plate 30 to the driven-side scroll member 90 via the
crank pin 15 as a synchronization drive mechanism and the driven-side scroll member
90 rotates around the driven-side rotational axis CL2. At this time, the crank pin
15 rotates with respect to the center plate 20 and both side plates via the respective
bearings 16, 18a, and 18b, and thus both scroll members 70 and 90 relatively perform
the revolving and orbiting motions.
[0105] By both scroll members 70 and 90 performing the revolving and orbiting motions, the
air suctioned from the intake port of the housing 3 is suctioned from the outer peripheral
sides of both scroll members 70 and 90 and taken into the compression chamber formed
by both scroll members 70 and 90. Then, the compression chamber formed by the first
drive-side wall body 71b and the first driven-side wall body 91b and the compression
chamber formed by the second drive-side wall body 72b and the second driven-side wall
body 92b are separately compressed. The air is compressed as the volume of each compression
chamber decreases with a movement to the center side. The air compressed by the first
drive-side wall body 71b and the first driven-side wall body 91b passes through the
through-hole 90h formed in the driven-side end plate 90a and merges with the air compressed
by the second drive-side wall body 72b and the second driven-side wall body 92b, and
the merged air is discharged from the discharge port 3d of the housing 3 to the outside
through the discharge port 72d.
[0106] The present embodiment has the following action and effect.
[0107] The first side plate 27 and the second side plate 30 are provided on the rotational
axis direction CL1 side and the rotational axis direction CL2 side with respect to
the drive-side scroll member 70 and the driven-side scroll member 90 and the center
plate 20 is provided between the side plates 27 and 30. The crank pin 15 and the respective
bearings 16, 18a, and 18b are provided as the synchronization drive mechanisms between
both side plates 27 and 30 and the center plate 20. Since the side plates 27 and 30
and the center plate 20 as members separate from both scroll members 70 and 90 are
provided with the synchronization drive mechanisms as described above, heating attributable
to the compression heat from the scroll members 70 and 90 can be decreased as compared
with a case where a synchronization drive mechanism is provided with respect to end
plates of the scroll members 70 and 90 and the life of the synchronization drive mechanisms
can be extended.
[0108] A load is applied to the crank pin 15 from the center plate 20 and the side plates
27 and 30 on both sides thereof, and thus the moment around the cylindrical portion
15a of the crank pin 15 can be canceled and the life of the synchronization drive
mechanisms can be extended.
[0109] The synchronization drive mechanisms are disposed by both side plates 27 and 30 and
the center plate 20 being provided on the rotational axis CL1 direction side and the
rotational axis CL2 direction side, and thus diameter reduction can be achieved as
compared with a case where a synchronization drive mechanism is provided on radial
direction sides of the scroll members 70 and 90.
[0110] Although the crank pin 15 is used as a synchronization drive mechanism in the present
embodiment, the present invention is not limited thereto. For example, a pin ring
mechanism that a pin member and a ring member constitute may be used.
[Second Embodiment]
[0111] Next, a second embodiment of the present invention will be described. The present
embodiment relates to a synchronization drive mechanism provided with the crank pin
15 described in the first embodiment. Accordingly, the overall configuration of the
co-rotating scroll compressor 1 is similar to that of the first embodiment and will
not be described below.
[0112] As illustrated in Fig. 5, in end portions 15c on both sides of the eccentric shaft
portion 15b of the crank pin 15, small-diameter portions 15d smaller in diameter than
a central portion 15e are provided at the positions where the inner rings of the bearings
18a and 18b for the eccentric shaft portions are attached. A step section 15j between
the central portion 15e and the small-diameter portion 15d is provided with an O-ring
(urging member) 19.
[0113] The O-ring 19 urges the inner rings of the bearings 18a and 18b for the eccentric
shaft portions in the eccentric axis CL3 direction toward the leading edge of the
crank pin 15.
[0114] In Fig. 5, reference sign 41 denotes a seal plate for sealing a lubricant and reference
sign 42 denotes a stopper ring for fixing the seal plate 41.
[0115] The present embodiment has the following action and effect.
[0116] The O-ring 19 is provided between the inner rings of the bearings 18a and 18b for
the eccentric shaft portions and the eccentric shaft portion 15b of the crank pin
15 and the O-ring 19 urges the inner rings in the eccentric axis CL3 direction toward
the leading edge of the eccentric shaft portion 15b. The O-ring 19 urges the inner
rings of the bearings 18a and 18b for the eccentric shaft portions toward the leading
edge, and thus an outer ring is pressed against the side plates 27 and 30 via the
balls (rolling bodies) of the bearings 18a and 18b for the eccentric shaft portions.
As a result, the bearings 18a and 18b for the eccentric shaft portions are put into
a state where a preload is applied between the eccentric shaft portion 15b of the
crank pin 15 and the side plates 27 and 30, it is possible to prevent slipping between
the ball and the inner ring and slipping between the inner ring and the eccentric
shaft portion 15b, and the life of the synchronization drive mechanism can be extended.
<Modification Example 1>
[0117] The configuration illustrated in Fig. 6 may be adopted, instead of or along with
the present embodiment, as means for applying a preload to the bearings 18a and 18b
for the eccentric shaft portions.
[0118] Fig. 6 illustrates a state where the second side plate 30 is yet to be fixed to the
first side plate 27 by the bolt 31. In this state, a gap t is formed between the first
side plate 27 and the leading edge of a fixing portion 30b of the second side plate
30. In this manner, the gap determined by both side plates 27 and 30 being fastened
by means of the bolt 31 is kept smaller than the gap between both side plates 27 and
30 determined by the crank pin 15 and the respective bearings 16, 18a, and 18b. As
a result, the gap between the side plates 27 and 30 is narrowed when the second side
plate 30 is fastened to the first side plate 27 by means of the bolt 31 and a preload
can be applied in the eccentric axis CL3 direction to the bearings 18a and 18b for
the eccentric shaft portions.
<Modification Example 2>
[0119] The configuration illustrated in Fig. 7 may be adopted, instead of or along with
the present embodiment, as means for preventing the inner rings of the bearings 18a
and 18b for the eccentric shaft portions from slipping.
[0120] As illustrated in Fig. 7, an O-ring (elastic body) 22 is provided between the inner
peripheral surface of the inner ring of the bearing 18a for the first eccentric shaft
portion and the outer peripheral surface of the eccentric shaft portion 15b. The O-ring
22 urges the inner ring of the bearing 18a for the first eccentric shaft portion to
the radial outer side about the eccentric axis CL3 by means of the reaction force
resulting from deformation of the O-ring 22. As a result, slipping between the eccentric
shaft portion 15b and the inner ring can be prevented.
[0121] The bearing 18b for the second eccentric shaft portion may be provided with the O-ring
22.
[Third Embodiment]
[0122] Next, a third embodiment of the present invention will be described. The present
embodiment is different from the first embodiment in terms of the fixing portion 20b
fixing the center plate 20 to the drive-side scroll member 70. The third embodiment
is similar to the first embodiment regarding the other points, and thus the points
will not be described below.
[0123] As illustrated in Fig. 8, a fixing portion 20b' of the center plate 20 is positioned
on the drive-side rotational axis CL1 side with respect to a fixing portion 27a of
the first side plate 27 and the fixing portion 30b of the second side plate 30. The
fixing portion 20b' of the center plate 20 has a structure in which a resinous shaft
portion 40 made of resin is interposed. The other part of the center plate 20 is metallic
and made of aluminum alloy or iron.
[0124] The fixing portion 27a of the first side plate 27 and the fixing portion 30b of the
second side plate 30 have a metallic structure without resin portion interposition.
[0125] The present embodiment has the following action and effect.
[0126] The structure in which the resinous shaft portion 40 is interposed is because the
temperature of the fixing portion 20b' of the center plate 20, which is positioned
radially inward of the centers of the scroll members 70 and 90, tends to rise due
to compression heat. As a result, it is possible to achieve life extension by suppressing
a rise in the temperature of the synchronization drive mechanism provided with the
crank pin 15.
[0127] The metallic structure without resin portion interposition is because a rise in temperature
attributable to compression heat has little effect on the fixing portion 27a of the
first side plate 27 and the fixing portion 30b of the second side plate 30, which
are positioned radially outward of the centers of the scroll members 70 and 90. As
a result, the fixing portions 27a and 30b can be accurately assembled by means of
metal, and thus the synchronization drive mechanism can be accurately positioned,
phase shift reduction can be achieved between the drive-side scroll member 70 and
the driven-side scroll member 90, and compression performance improvement can be achieved.
[Fourth Embodiment]
[0128] Hereinafter, a fourth embodiment of the present invention will be described with
reference to the drawings including Fig. 9.
[0129] Fig. 9 illustrates the co-rotating scroll compressor 1. The co-rotating scroll compressor
1 can be used as a turbocharger compressing combustion air (a fluid) supplied to an
internal combustion engine such as a vehicular engine, a compressor for supplying
compressed air to an electrode of a fuel cell, or a compressor for supplying compressed
air used for a braking device of a vehicle such as a railway vehicle.
[0130] The co-rotating scroll compressor 1 is provided with the housing 3, the motor (drive
unit) 5 accommodated on one end side of the housing 3, and the drive-side scroll member
70 and the driven-side scroll member 90 accommodated on the other end side of the
housing 3.
[0131] The housing 3 has a substantially cylindrical shape and is provided with the motor
accommodation portion 3a accommodating the motor 5 and the scroll accommodation portion
3b accommodating the scroll members 70 and 90.
[0132] The discharge port 3d for discharging compressed air is formed in an end portion
of the scroll accommodation portion 3b. The housing 3 is provided with an air intake
port (not illustrated in Fig. 9) suctioning air.
[0133] The motor 5 is driven by power being supplied from a power supply source (not illustrated).
The rotation of the motor 5 is controlled by a command from a control unit (not illustrated)
. The stator 5a of the motor 5 is fixed to the inner peripheral side of the housing
3. The rotor 5b of the motor 5 rotates around the drive-side rotational axis CL1.
The drive shaft 6 extending on the drive-side rotational axis CL1 is connected to
the rotor 5b. The drive shaft 6 is connected to a drive shaft portion 71d fixed to
the first drive-side scroll part 71 of the drive-side scroll member 70.
[0134] The drive-side bearing 11 rotatably supporting the drive shaft 6 is provided at the
front end (left end in Fig. 9) of the drive shaft 6. The rear end bearing 17 rotatably
supporting the drive shaft 6 between the housing 3 and the rear end bearing 17 is
provided at the rear end (right end in Fig. 9) of the drive shaft 6, that is, in the
end portion of the drive shaft 6 that is on the side opposite to the drive-side scroll
member 70.
[0135] The drive-side scroll member 70 is provided with the first drive-side scroll part
71 on the motor 5 side and the second drive-side scroll part 72 on the discharge port
3d side.
[0136] The first drive-side scroll part 71 is provided with the first drive-side end plate
71a and the first drive-side wall body 71b.
[0137] The first drive-side end plate 71a extends in a direction orthogonal to the drive-side
rotational axis CL1. The drive shaft portion 71d extending on and along the drive-side
rotational axis CL1 is fixed to the rotation center of the first drive-side end plate
71a.
[0138] The center plate 20 is fixed to the drive shaft portion 71d. The center plate 20
extends in parallel with the first drive-side end plate 71a.
[0139] The first drive-side end plate 71a is substantially disk-shaped in plan view. As
illustrated in Fig. 10, the three spiral first drive-side wall bodies 71b, that is,
the spiral first drive-side wall bodies 71b in the form of three flights are provided
on the first drive-side end plate 71a. The first drive-side wall bodies 71b in the
form of three flights are disposed at equal gaps around the drive-side rotational
axis CL1. The first drive-side wall body 71b may be one, two, or four or more in the
number of flights.
[0140] As illustrated in Fig. 9, the second drive-side scroll part 72 is provided with the
second drive-side end plate 72a and the second drive-side wall body 72b. The second
drive-side wall body 72b is in the form of three flights similarly to the first drive-side
wall body 71b (see Fig. 10) described above. The second drive-side wall body 72b may
be one, two, or four or more in the number of flights.
[0141] The second drive-side shaft portion 72c extending in the drive-side rotational axis
CL1 direction is connected to the second drive-side end plate 72a. The second drive-side
shaft portion 72c is provided rotatably with respect to the housing 3 via the second
drive-side bearing 14, which is a ball bearing. The second drive-side end plate 72a
is provided with the discharge port 72d, which is along the drive-side rotational
axis CL1.
[0142] The two seal members 26 are provided between the second drive-side shaft portion
72c and the housing 3 and on the leading edge side (left side in Fig. 9) of the second
drive-side shaft portion 72c beyond the second drive-side bearing 14. The two seal
members 26 and the second drive-side bearing 14 are disposed at predetermined gaps
in the drive-side rotational axis CL1 direction. Enclosed between the two seal members
26 is a lubricant that is grease such as a semi-solid lubricant. The seal member 26
may be one in number. In this case, the lubricant is enclosed between the seal member
26 and the second drive-side bearing 14.
[0143] The first drive-side scroll part 71 and the second drive-side scroll part 72 are
fixed in a state where the leading edges (free ends) of the wall bodies 71b and 72b
face each other. The first drive-side scroll part 71 and the second drive-side scroll
part 72 are fixed by the bolt 31, which is fastened to the flange portions 73 provided
at a plurality of places in the circumferential direction so as to protrude to the
radial outer side.
[0144] In the driven-side scroll member 90, the driven-side end plate 90a is positioned
substantially at the center in the axial direction (horizontal direction in the drawing).
The through-hole 90h is formed at the center of the driven-side end plate 90a and
compressed air flows to the discharge port 72d.
[0145] The first driven-side wall body 91b and the second driven-side wall body 92b are
provided on both sides of the driven-side end plate 90a, respectively. The first driven-side
wall body 91b installed on the motor 5 side from the driven-side end plate 90a meshes
with the first drive-side wall body 71b of the first drive-side scroll part 71 and
the second driven-side wall body 92b installed on the discharge port 3d side from
the driven-side end plate 90a meshes with the second drive-side wall body 72b of the
second drive-side scroll part 72.
[0146] The three first driven-side wall bodies 91b, that is, the first driven-side wall
bodies 91b in the form of three flights are provided as illustrated in Fig. 11. The
driven-side wall bodies 91b in the form of three flights are disposed at equal gaps
around the driven-side rotational axis CL2. The second driven-side wall body 92b is
similar in configuration. Each of the driven-side wall bodies 91b and 92b may be one,
two, or four or more in the number of flights.
[0147] The support member 33 is provided on the discharge port 3d side (left side in Fig.
9) of the driven-side scroll member 90. The support member 33 is fixed by the bolt
25 to the leading edge (free end) of the second driven-side wall body 92b.
[0148] The shank 35a for the support member is provided on the central axis side of the
support member 33 and the shank 35a for the support member is fixed to the housing
3 via the bearing 38 for the second support member, which is an angular ball bearing.
As a result, the driven-side scroll member 90 rotates around the driven-side rotational
axis CL2 via the support member 33.
[0149] The first side plate 27 is provided on the motor 5 side (right side in Fig. 9) of
the driven-side scroll member 90. The first side plate 27 is fixed by the bolt 28
to the leading edge (free end) of the first driven-side wall body 91b. Formed at the
rotation center of the first side plate 27 is a hole portion 27h for the first side
plate for penetration by the drive shaft portion 71d.
[0150] The second side plate 30 is provided at a predetermined gap on the motor 5 side of
the first side plate 27. The second side plate 30 is fixed by a bolt 34 to the first
side plate 27. Formed at the rotation center of the second side plate 30 is a hole
portion 30h for the second side plate for penetration by the drive shaft portion 71d.
[0151] The shank 30a for the second side plate is provided on the central axis side of the
second side plate 30 and the shank 30a for the second side plate is fixed to the housing
3 via the bearing 32 for the second side plate, which is an angular ball bearing.
As a result, the driven-side scroll member 90 rotates around the driven-side rotational
axis CL2 via the second side plate 30 and the first side plate 27.
[0152] A first protruding wall portion 27b protruding toward the second side plate 30 is
provided on the outer peripheral side end surface of the first side plate 27. A second
protruding wall portion 30c protruding toward the first side plate 27 is provided
on the outer peripheral side end surface of the second side plate 30. The protruding
wall portions 27b and 30c constitute a peripheral wall portion by being attached to
each other and fixed in a liquid-tight state. As a result, the center plate 20 disposed
between the first side plate 27 and the second side plate 30 is accommodated in a
space S surrounded by both protruding wall portions 27b and 30c as illustrated in
Fig. 12.
[0153] As illustrated in Fig. 9, the crank pin 15 is provided between the first and second
side plates 27 and 30 and the center plate 20. The crank pin 15 has the cylindrical
portion 15a at the center and the eccentric shaft portion 15b, which has an eccentric
axis eccentric to the central axis of the cylindrical portion 15a. Provided on the
outer periphery of the cylindrical portion 15a is the bearing 16 for the cylindrical
portion, which is a ball bearing. As a result, the cylindrical portion 15a is rotatable
with respect to the center plate 20. A lubricant such as grease is enclosed in the
bearing 16 for the cylindrical portion.
[0154] The bearing 18a for the first eccentric shaft portion (crank pin end portion rolling
bearing 18a) and the bearing 18b for the second eccentric shaft portion (crank pin
end portion rolling bearing 18b), which are ball bearings, are provided at both ends
of the eccentric shaft portion 15b, respectively. As a result, the eccentric shaft
portion 15b is rotatable with respect to the first side plate 27 and the second side
plate 30. A lubricant such as grease is enclosed in each of the bearings 18a and 18b
for the eccentric shaft portions.
[0155] The crank pin 15 and the respective bearings 16, 18a, and 18b are used as synchronization
drive mechanisms transmitting a drive force from the drive shaft portion 71d to the
driven-side scroll member 90 such that both scroll members 70 and 90 perform revolving
and orbiting motions in synchronization.
[0156] It is preferable that a plurality of the synchronization drive mechanisms provided
with the crank pin 15 are provided. For example, three synchronization drive mechanisms
are provided at equal angular gaps around the drive-side rotational axis CL3 (see
Fig. 12).
[0157] The co-rotating scroll compressor 1 configured as described above operates as follows.
[0158] The drive shaft 6 is rotated around the drive-side rotational axis CL1 by the motor
5, and then the center plate 20 as well as the drive-side scroll member 70 rotates
around the drive-side axis CL1 via the drive shaft portion 71d connected to the drive
shaft 6. By the center plate 20 rotating, the drive force transmitted to the center
plate 20 is transmitted from the first side plate 27 and the second side plate 30
to the driven-side scroll member 90 via the crank pin 15 as a synchronization drive
mechanism and the driven-side scroll member 90 rotates around the driven-side rotational
axis CL2. At this time, the crank pin 15 rotates with respect to the center plate
20 and both side plates via the respective bearings 16, 18a, and 18b, and thus both
scroll members 70 and 90 relatively perform the revolving and orbiting motions.
[0159] By both scroll members 70 and 90 performing the revolving and orbiting motions, the
air suctioned from the intake port of the housing 3 is suctioned from the outer peripheral
sides of both scroll members 70 and 90 and taken into the compression chamber formed
by both scroll members 70 and 90. Then, the compression chamber formed by the first
drive-side wall body 71b and the first driven-side wall body 91b and the compression
chamber formed by the second drive-side wall body 72b and the second driven-side wall
body 92b are separately compressed. The air is compressed as the volume of each compression
chamber decreases with a movement to the center side. The air compressed by the first
drive-side wall body 71b and the first driven-side wall body 91b passes through the
through-hole 90h formed in the driven-side end plate 90a and merges with the air compressed
by the second drive-side wall body 72b and the second driven-side wall body 92b, and
the merged air is discharged from the discharge port 3d of the housing 3 to the outside
through the discharge port 72d.
[0160] The present embodiment has the following action and effect.
[0161] The first side plate 27 and the second side plate 30 are provided on the rotational
axis CL1 direction side and the rotational axis CL2 direction side with respect to
the drive-side scroll member 70 and the driven-side scroll member 90 and the center
plate 20 is provided between the side plates 27 and 30. The crank pin 15 and the respective
bearings 16, 18a, and 18b are provided as the synchronization drive mechanisms between
both side plates 27 and 30 and the center plate 20. Further, the first protruding
wall portion 27b and the second protruding wall portion 30c are provided between the
first side plate 27 and the second side plate 30 as the peripheral wall portion surrounding
the outer peripheral side of the center plate 20. As a result, even when the lubricant
supplied to the synchronization drive mechanism (specifically, each of the bearings
16, 18a, and 18b) is moved to the outer peripheral side by a centrifugal force, the
lubricant can be held on the inner peripheral side of the liquid-tight peripheral
wall portion, and thus an insufficient lubrication of the synchronization drive mechanism
can be avoided and life extension can be achieved.
[0162] In addition, it is possible to prevent the compressed air from being contaminated
by preventing lubricant leakage.
[0163] Although the peripheral wall portion is constituted by means of the first protruding
wall portion 27b and the second protruding wall portion 30c in the present embodiment,
the present invention is not limited thereto. The peripheral wall portion may be provided
so as to surround the outer periphery of the center plate 20. For example, the first
protruding wall portion 27b may constitute the peripheral wall portion alone or the
second protruding wall portion 30c may constitute the peripheral wall portion alone.
In addition, the peripheral wall portion may be configured by means of a member other
than the side plates 27 and 30.
[0164] Although the crank pin 15 is used as a synchronization drive mechanism in the present
embodiment, the present invention is not limited thereto and the synchronization drive
mechanism may be any synchronization drive mechanism requiring lubricant supply. For
example, a pin ring mechanism that a pin member and a ring member constitute may be
used.
[Fifth Embodiment]
[0165] Next, a fifth embodiment of the present invention will be described. The present
embodiment differs from the fourth embodiment in that a seal member is provided with
respect to the side plates 27 and 30. Accordingly, the overall configuration of the
co-rotating scroll compressor 1 is similar to that of the fourth embodiment and will
not be described below.
[0166] As illustrated in Fig. 13, a first seal member 43 is provided between the first side
plate 27 and the drive shaft portion 71d. A boots seal or a labyrinth seal can be
adopted as the first seal member 43.
[0167] A second seal member 44 is provided between end surfaces of the second side plate
30 and the center plate 20. An annular and resinous tip seal can be adopted as the
second seal member 44. The second seal member 44 is accommodated in a circumferential
groove formed in the end surface of the second side plate 30. The second seal member
44 may be installed on the center plate 20 side by means of circumferential groove
formation in the center plate 20.
[0168] The present embodiment has the following action and effect.
[0169] Sealing is performed between the first side plate 27 and the drive shaft portion
71d by the first seal member 43 being provided. As a result, it is possible to prevent
lubricant leakage from the space between the first side plate 27 and the drive shaft
portion 71d. The first seal member 43 may be provided between the second side plate
30 and the drive shaft portion 71d.
[0170] The second seal member 44 is provided between the second side plate 30 and the center
plate 20. As a result, it is possible to prevent lubricant leakage from the space
between the second side plate 30 and the drive shaft portion 71d. The second seal
member 44 may be provided between the first side plate 27 and the center plate 20.
[Sixth Embodiment]
[0171] Next, a sixth embodiment of the present invention will be described. The present
embodiment differs from the fourth embodiment in that the side plates 27 and 30 are
the drive side and the center plate 20 is the driven side. The sixth embodiment is
similar to the fourth embodiment regarding the other points, and thus the points will
not be described below.
[0172] As illustrated in Fig. 14, the drive shaft 6 (see Fig. 9) of the motor 5 is connected
to a drive shaft portion 30d protruding to the motor 5 side from the rotation center
of the second side plate 30. Accordingly, the drive force from the motor 5 is transmitted
from the second side plate 30 to a drive-side scroll member 50 via the first side
plate 27. In other words, the driven-side scroll member 90 of the fourth embodiment
is the drive side.
[0173] A drive force is transmitted from both side plates 27 and 30 to the center plate
20 via the synchronization drive mechanism provided with the crank pin 15. A driven
shaft portion 61d is fixed to the center plate 20. The driven shaft portion 61d is
provided at the rotation center of a first driven-side end plate 61a of a driven-side
scroll member 60. Accordingly, the drive-side scroll member 70 of the fourth embodiment
is the driven side.
[0174] As in the fourth embodiment, the first protruding wall portion 27b of the first side
plate 27 and the second protruding wall portion 30c of the second side plate 30 constitute
a peripheral wall portion. Accordingly, the configuration, action, and effect thereof
will not be described below.
[0175] Unlike in the fourth embodiment, the rotation center region of the second side plate
30 is not provided with a hole portion (the hole portion 30h for the second side plate:
see Fig. 9). The rotation center region of the second side plate 30 is closed by a
wall portion.
[0176] The present embodiment has the following action and effect.
[0177] The drive shaft portion 30d is provided with respect to the rotation center of the
second side plate 30. As a result, a drive force is transmitted from the motor 5 to
the drive-side scroll member 50 via the first side plate 27 and the second side plate
30.
[0178] The drive force transmitted from both side plates 27 and 30 via the synchronization
drive mechanism is guided from the center plate 20 to the driven-side scroll member
60 by the center plate 20 being fixed to the driven shaft portion 61d connected to
the rotation center of the first driven-side end plate 61a of the driven-side scroll
member 60. The driven shaft portion 61d is disposed so as to pass through the hole
portion 27h for the first side plate formed in the first side plate 27. Since a drive
force is transmitted from the center plate 20 to the driven shaft portion 61d via
the synchronization drive mechanism, there is no need to form a hole portion for penetration
by the driven shaft portion 61d in the rotation center region of the second side plate
30. Accordingly, it is possible to adopt the second side plate 30 that has a rotation
center region closed by a wall portion, and thus lubricant leakage from the rotation
center of the second side plate 30 can be prevented.
[0179] In addition, there is no need to provide a bearing rotatably supporting the driven
shaft portion 61d. Accordingly, the drive-side bearing 11 (see Fig. 9) of the fourth
embodiment can be omitted and the number of components can be reduced.
[Seventh Embodiment]
[0180] Hereinafter, a seventh embodiment of the present invention will be described with
reference to the drawings including Fig. 15.
[0181] Fig. 15 illustrates the co-rotating scroll compressor 1. The co-rotating scroll compressor
1 can be used as a turbocharger compressing combustion air (a fluid) supplied to an
internal combustion engine such as a vehicular engine, a compressor for supplying
compressed air to an air electrode of a fuel cell, or a compressor for supplying compressed
air used for a braking device of a vehicle such as a railway vehicle.
[0182] The co-rotating scroll compressor 1 is provided with the housing 3, the motor (drive
unit) 5 accommodated on one end side of the housing 3, and the drive-side scroll member
70 and the driven-side scroll member 90 accommodated on the other end side of the
housing 3.
[0183] The housing 3 has a substantially cylindrical shape and is provided with the motor
accommodation portion 3a accommodating the motor 5 and the scroll accommodation portion
3b accommodating the scroll members 70 and 90.
[0184] The discharge port 3d for discharging compressed air is formed in an end portion
of the scroll accommodation portion 3b. The housing 3 is provided with an air intake
port (not illustrated in Fig. 15) suctioning air.
[0185] The motor 5 is driven by power being supplied from a power supply source (not illustrated).
The rotation of the motor 5 is controlled by a command from a control unit (not illustrated).
The stator 5a of the motor 5 is fixed to the inner peripheral side of the housing
3. The rotor 5b of the motor 5 rotates around the drive-side rotational axis CL1.
The drive shaft 6 extending on the drive-side rotational axis CL1 is connected to
the rotor 5b. The drive shaft 6 is connected to the drive shaft portion 71d fixed
to the first drive-side scroll part 71 of the drive-side scroll member 70.
[0186] The drive-side bearing 11 rotatably supporting the drive shaft 6 is provided at the
front end (left end in Fig. 15) of the drive shaft 6. A rear end bearing 24 rotatably
supporting the drive shaft 6 between the housing 3 and the rear end bearing 24 is
provided at the rear end (right end in Fig. 15) of the drive shaft 6, that is, in
the end portion of the drive shaft 6 that is on the side opposite to the drive-side
scroll member 70.
[0187] The drive-side scroll member 70 is provided with the first drive-side scroll part
71 on the motor 5 side and the second drive-side scroll part 72 on the discharge port
3d side.
[0188] The first drive-side scroll part 71 is provided with the first drive-side end plate
71a and the first drive-side wall body 71b.
[0189] The first drive-side end plate 71a extends in a direction orthogonal to the drive-side
rotational axis CL1. The drive shaft portion 71d extending on and along the drive-side
rotational axis CL1 is fixed to the rotation center of the first drive-side end plate
71a.
[0190] The center plate 20 is fixed to the drive shaft portion 71d. The center plate 20
extends in parallel with the first drive-side end plate 71a.
[0191] The first drive-side end plate 71a is substantially disk-shaped in plan view. As
illustrated in Fig. 16, the three spiral first drive-side wall bodies 71b, that is,
the spiral first drive-side wall bodies 71b in the form of three flights are provided
on the first drive-side end plate 71a. The first drive-side wall bodies 71b in the
form of three flights are disposed at equal gaps around the drive-side rotational
axis CL1. The first drive-side wall body 71b may be one, two, or four or more in the
number of flights.
[0192] As illustrated in Fig. 15, the second drive-side scroll part 72 is provided with
the second drive-side end plate 72a and the second drive-side wall body 72b. The second
drive-side wall body 72b is in the form of three flights similarly to the first drive-side
wall body 71b (see Fig. 16) described above. The second drive-side wall body 72b may
be one, two, or four or more in the number of flights.
[0193] The second drive-side shaft portion 72c extending in the drive-side rotational axis
CL1 direction is connected to the second drive-side end plate 72a. The second drive-side
shaft portion 72c is provided rotatably with respect to the housing 3 via the second
drive-side bearing 14, which is a ball bearing. The second drive-side end plate 72a
is provided with the discharge port 72d, which is along the drive-side rotational
axis CL1.
[0194] The two seal members 26 for a second drive shaft portion are provided between the
second drive-side shaft portion 72c and the housing 3 and on the leading edge side
(left side in Fig. 15) of the second drive-side shaft portion 72c beyond the second
drive-side bearing 14. The two seal members 26 for the second drive shaft portion
and the second drive-side bearing 14 are disposed at predetermined gaps in the drive-side
rotational axis CL1 direction. Enclosed between the two seal members 26 for the second
drive shaft portion is a lubricant that is grease such as a semi-solid lubricant.
The seal member 26 for the second drive shaft portion may be one in number. In this
case, the lubricant is enclosed between the seal member 26 for the second drive shaft
portion and the second drive-side bearing 14.
[0195] The first drive-side scroll part 71 and the second drive-side scroll part 72 are
fixed in a state where the leading edges (free ends) of the wall bodies 71b and 72b
face each other. The first drive-side scroll part 71 and the second drive-side scroll
part 72 are fixed by the bolt 31, which is fastened to the flange portions 73 provided
at a plurality of places in the circumferential direction so as to protrude to the
radial outer side.
[0196] In the driven-side scroll member 90, the driven-side end plate 90a is positioned
substantially at the center in the axial direction (horizontal direction in the drawing).
The through-hole 90h is formed at the center of the driven-side end plate 90a and
compressed air flows to the discharge port 72d.
[0197] The first driven-side wall body 91b and the second driven-side wall body 92b are
provided on both sides of the driven-side end plate 90a, respectively. The first driven-side
wall body 91b installed on the motor 5 side from the driven-side end plate 90a meshes
with the first drive-side wall body 71b of the first drive-side scroll part 71 and
the second driven-side wall body 92b installed on the discharge port 3d side from
the driven-side end plate 90a meshes with the second drive-side wall body 72b of the
second drive-side scroll part 72.
[0198] The three first driven-side wall bodies 91b, that is, the first driven-side wall
bodies 91b in the form of three flights are provided as illustrated in Fig. 17. The
driven-side wall bodies 91b in the form of three flights are disposed at equal gaps
around the driven-side rotational axis CL2. The second driven-side wall body 92b is
similar in configuration. Each of the driven-side wall bodies 91b and 92b may be one,
two, or four or more in the number of flights.
[0199] The support member 33 is provided on the discharge port 3d side (left side in Fig.
15) of the driven-side scroll member 90. The support member 33 is fixed by the bolt
25 to the leading edge (free end) of the second driven-side wall body 92b.
[0200] The shank 35a for the support member is provided on the central axis side of the
support member 33 and the shank 35a for the support member is fixed to the housing
3 via the bearing 38 for the second support member, which is a ball bearing. As a
result, the driven-side scroll member 90 rotates around the driven-side rotational
axis CL2 via the support member 33.
[0201] The first side plate 27 is provided on the motor 5 side (right side in Fig. 15) of
the driven-side scroll member 90. The first side plate 27 is fixed by the bolt 28
to the leading edge (free end) of the first driven-side wall body 91b. Formed at the
rotation center of the first side plate 27 is the hole portion 27h for the first side
plate for penetration by the drive shaft portion 71d.
[0202] The second side plate 30 is provided at a predetermined gap on the motor 5 side of
the first side plate 27. The second side plate 30 is fixed by the bolt 34 to the first
side plate 27. Formed at the rotation center of the second side plate 30 is the hole
portion 30h for the second side plate for penetration by the drive shaft portion 71d.
[0203] The shank 30a for the second side plate is provided on the central axis side of the
second side plate 30 and the shank 30a for the second side plate is fixed to the housing
3 via the bearing 32 for the second side plate, which is a ball bearing. As a result,
the driven-side scroll member 90 rotates around the driven-side rotational axis CL2
via the second side plate 30 and the first side plate 27. The closed space that is
formed between the second side plate 30 and the first side plate 27 is supplied with
a lubricant such as oil and grease, and a sliding portion is lubricated as a result.
[0204] The first protruding wall portion 27b protruding toward the second side plate 30
is provided on the outer peripheral side end surface of the first side plate 27. The
second protruding wall portion 30c protruding toward the first side plate 27 is provided
on the outer peripheral side end surface of the second side plate 30. The protruding
wall portions 27b and 30c constitute a peripheral wall portion by being attached to
each other and fixed in a liquid-tight state. As a result, the center plate 20 disposed
between the first side plate 27 and the second side plate 30 is accommodated in the
space S surrounded by both protruding wall portions 27b and 30c as illustrated in
Fig. 18.
[0205] As illustrated in Fig. 15, the pin ring mechanism (synchronization drive mechanism)
15 is provided between the first and second side plates 27 and 30 and the center plate
20. The pin ring mechanism 15 is provided with a round bar-shaped pin 45 and a rolling
bearing (ring) 46, which guides the pin 45 by the inner peripheral surface of the
rolling bearing 46 abutting against the outer periphery of the pin 45.
[0206] As illustrated in Fig. 18, three pin ring mechanisms 15 are provided at equal angular
gaps around the rotation center of the center plate 20. The pin ring mechanism 15
may be four or more in number.
[0207] Fig. 19 is an enlarged view of the part around the pin ring mechanism 15.
[0208] One end (the left end) of the pin 45 is press-fitted and fixed to the first side
plate 27 and the other end (right end) of the pin 45 is press-fitted and fixed to
the second side plate 30. The longitudinal central portion of the pin 45 abuts against
the inner peripheral surface of an inner ring 46b of the rolling bearing 46.
[0209] The rolling bearing 46, which is a ball bearing, is fitted in a hole portion formed
in the center plate 20. The rolling bearing 46 is provided with an outer ring 46a,
the inner ring 46b, a plurality of balls (rolling members) 46c, and a holder (not
illustrated) holding each ball 46c. A lubricant such as grease is enclosed in the
rolling bearing 46.
[0210] The pin ring mechanism 15 is used as a synchronization drive mechanism transmitting
a drive force from the drive shaft portion 71d to the driven-side scroll member 90
such that both scroll members 70 and 90 relatively perform revolving and orbiting
motions in synchronization.
[0211] The co-rotating scroll compressor 1 configured as described above operates as follows.
[0212] The drive shaft 6 is rotated around the drive-side rotational axis CL1 by the motor
5, and then the center plate 20 as well as the drive-side scroll member 70 rotates
around the drive-side axis CL1 via the drive shaft portion 71d connected to the drive
shaft 6. By the center plate 20 rotating, the drive force transmitted to the center
plate 20 is transmitted from the first side plate 27 and the second side plate 30
to the driven-side scroll member 90 via the pin ring mechanism 15 as a synchronization
drive mechanism and the driven-side scroll member 90 rotates around the driven-side
rotational axis CL2. At this time, the pin ring mechanism 15 causes both scroll members
70 and 90 to relatively perform the revolving and orbiting motions.
[0213] By both scroll members 70 and 90 performing the revolving and orbiting motions, the
air suctioned from the intake port of the housing 3 is suctioned from the outer peripheral
sides of both scroll members 70 and 90 and taken into the compression chamber formed
by both scroll members 70 and 90. Then, the compression chamber formed by the first
drive-side wall body 71b and the first driven-side wall body 91b and the compression
chamber formed by the second drive-side wall body 72b and the second driven-side wall
body 92b are separately compressed. The air is compressed as the volume of each compression
chamber decreases with a movement to the center side. The air compressed by the first
drive-side wall body 71b and the first driven-side wall body 91b passes through the
through-hole 90h formed in the driven-side end plate 90a and merges with the air compressed
by the second drive-side wall body 72b and the second driven-side wall body 92b, and
the merged air is discharged from the discharge port 3d of the housing 3 to the outside
through the discharge port 72d.
[0214] The present embodiment has the following action and effect.
[0215] The pin ring mechanism 15 provided with the round bar-shaped pin 45 and the rolling
bearing 46 is adopted as a synchronization drive mechanism. As a result, it is possible
to realize the synchronization drive mechanism without adopting a crank pin mechanism,
and thus it is possible to achieve cost reduction without a complex configuration
caused by a large number of bearings being adopted as in the case of crank pin mechanisms.
[0216] The pin 45 is press-fitted and fixed to the side plates 27 and 30, and thus the pin
45 can be used as a positioning pin for both side plates 27 and 30.
[0217] Both ends of the pin 45 are fixed to both side plates 27 and 30 and the central portion
of the pin 45 abuts against the inner peripheral surface of the rolling bearing 46.
Accordingly, inclination of the inner ring 46b of the rolling bearing 46 can be prevented,
an oblique movement of the ball 46c can be prevented, and the life of the synchronization
drive mechanism can be extended.
[Modification Example 1]
[0218] The present embodiment can be modified as follows. As illustrated in Fig. 20, in
a pin ring mechanism 15A of the present modification example, one end (the left end)
of the pin 45 is press-fitted and fixed to the first side plate 27 as in the seventh
embodiment and the other end (right end) of the pin 45 is fixed to the second side
plate 30 via an O-ring (elastic body) 47.
[0219] The present modification example has the following action and effect.
[0220] One end of the pin 45 is press-fitted and fixed to the first side plate 27 and the
other end of the pin 45 is fixed to the second side plate 30 via the O-ring 47. As
a result, both ends of the pin 45 being incapable of being press-fitted to both side
plates 27 and 30 due to a component tolerance can be prevented, assembly can be facilitated,
and cost reduction can be achieved.
[0221] The O-ring 47 is provided on the second side plate 30 side in the present modification
example, the O-ring 47 may be provided on the first side plate 27 side.
[Modification Example 2]
[0222] The pin ring mechanism 15 of the present embodiment illustrated in Fig. 19 and the
pin ring mechanism 15A of Modification Example 1 illustrated in Fig. 20 may be combined
with each other.
[0223] Specifically, as illustrated in Fig. 18, two out of the three pin ring mechanisms
are the pin ring mechanisms 15 illustrated in Fig. 19 and the remaining one pin ring
mechanism is the pin ring mechanism 15A illustrated in Fig. 20.
[0224] The present modification example has the following action and effect.
[0225] Two out of the three pin ring mechanisms have a function as a positioning pin as
a configuration in which both ends of the pin 45 are press-fitted and fixed to both
side plates 27 and 30. As for the pin 45 of the other pin ring mechanism, one end
is press-fitted and fixed and the other end is fixed via the O-ring 47, which results
in tolerance absorption. As a result, both side plates 27 and 30 can be positioned
by means of the pin ring mechanism 15 and assemblability improvement can be achieved.
[Eighth Embodiment]
[0226] Next, an eighth embodiment of the present invention will be described. The present
embodiment differs from the seventh embodiment in terms of the configuration of the
pin ring mechanism. The eighth embodiment is similar to the seventh embodiment regarding
the other points, and thus the points will not be described below.
[0227] As illustrated in Fig. 21, in a pin ring mechanism 15B of the present embodiment,
the first side plate 27 and the second side plate 30 are provided with rolling bearings
49 and 51, respectively. The longitudinal central portion of the pin 45 is press-fitted
and fixed to the center plate 20. Both ends of the pin 45 abut against the inner peripheral
surfaces of the rolling bearings 49 and 51.
[0228] The present embodiment has the following action and effect.
[0229] The central portion of the pin 45 is press-fitted to the center plate 20 and both
ends of the pin 45 abut against the inner peripheral surfaces of the rolling bearings
49 and 51 provided on both side plates 27 and 30. Accordingly, both ends of the pin
45 are not restrained by both side plates 27 and 30, and thus it is possible to avoid
a situation in which the pin 45 cannot be fixed during assembly due to the component
tolerance of both side plates 27 and 30. As a result, assemblability improvement can
be achieved.
[0230] O-rings (elastic bodies) 23 may be respectively provided at both ends of the pin
45 as illustrated in Fig. 22. Then, the impact at a time when the pin 45 abuts against
the inner peripheral surfaces of the rolling bearings 49 and 51 can be mitigated and
noise can be reduced.
[0231] Although the rolling bearings 46, 49, and 51 are adopted as members receiving the
pin 45 in the embodiments described above, a slide bearing such as a floating bush
bearing may be adopted instead. For example, a slide bearing 48 may be provided instead
of the rolling bearing 46 illustrated in Fig. 19 as illustrated in Fig. 23. Then,
cost reduction can be achieved as compared with a case where the rolling bearing is
adopted. In addition, the moment of inertia of a rotation system such as the rolling
bearing can be reduced, and thus response enhancement can be achieved. Lubricant-based
lubrication is required particularly in a case where the slide bearing is adopted,
and thus more suitable is a liquid-tight structure in which the protruding wall portions
27b and 30c of both side plates 27 and 30 are attached to each other as illustrated
in Fig. 15. However, such a liquid-tight structure does not limit the present invention
including each of the embodiments described above.
[Ninth Embodiment]
[0232] Hereinafter, a ninth embodiment of the present invention will be described with reference
to the drawings including Fig. 24.
[0233] Fig. 24 illustrates the co-rotating scroll compressor 1. The co-rotating scroll compressor
1 can be used as a turbocharger compressing combustion air (a fluid) supplied to an
internal combustion engine such as a vehicular engine, a compressor for supplying
compressed air to an air electrode of a fuel cell, or a compressor for supplying compressed
air used for a braking device of a vehicle such as a railway vehicle.
[0234] The co-rotating scroll compressor 1 is provided with the housing 3, the motor (drive
unit) 5 accommodated on one end side of the housing 3, and the drive-side scroll member
70 and the driven-side scroll member 90 accommodated on the other end side of the
housing 3.
[0235] The housing 3 has a substantially cylindrical shape and is provided with the motor
accommodation portion 3a accommodating the motor 5 and the scroll accommodation portion
3b accommodating the scroll members 70 and 90.
[0236] The discharge port 3d for discharging compressed air is formed in an end portion
of the scroll accommodation portion 3b. The housing 3 is provided with an air intake
port (not illustrated in Fig. 24) suctioning air.
[0237] The motor 5 is driven by power being supplied from a power supply source (not illustrated).
The rotation of the motor 5 is controlled by a command from a control unit (not illustrated).
The stator 5a of the motor 5 is fixed to the inner peripheral side of the housing
3. The rotor 5b of the motor 5 rotates around the drive-side rotational axis CL1.
The drive shaft 6 extending on the drive-side rotational axis CL1 is connected to
the rotor 5b. The drive shaft 6 is connected to the drive shaft portion 71d fixed
to the first drive-side scroll part 71 of the drive-side scroll member 70.
[0238] The drive-side bearing 11 rotatably supporting the drive shaft 6 is provided at the
front end (left end in Fig. 24) of the drive shaft 6. The rear end bearing 17 rotatably
supporting the drive shaft 6 between the housing 3 and the rear end bearing 17 is
provided at the rear end (right end in Fig. 24) of the drive shaft 6, that is, in
the end portion of the drive shaft 6 that is on the side opposite to the drive-side
scroll member 70.
[0239] The drive-side scroll member 70 is provided with the first drive-side scroll part
71 on the motor 5 side and the second drive-side scroll part 72 on the discharge port
3d side.
[0240] The first drive-side scroll part 71 is provided with the first drive-side end plate
71a and the first drive-side wall body 71b.
[0241] The first drive-side end plate 71a extends in a direction orthogonal to the drive-side
rotational axis CL1. The drive shaft portion 71d extending on and along the drive-side
rotational axis CL1 is fixed to the rotation center of the first drive-side end plate
71a.
[0242] The center plate (a bearing support member) 20 is fixed to the drive shaft portion
71d. The center plate 20 extends in parallel with the first drive-side end plate 71a.
[0243] The first drive-side end plate 71a is substantially disk-shaped in plan view. As
illustrated in Fig. 25, the three spiral first drive-side wall bodies 71b, that is,
the spiral first drive-side wall bodies 71b in the form of three flights are provided
on the first drive-side end plate 71a. The first drive-side wall bodies 71b in the
form of three flights are disposed at equal gaps around the drive-side rotational
axis CL1. The first drive-side wall body 71b may be one, two, or four or more in the
number of flights.
[0244] As illustrated in Fig. 24, the second drive-side scroll part 72 is provided with
the second drive-side end plate 72a and the second drive-side wall body 72b. The second
drive-side wall body 72b is in the form of three flights similarly to the first drive-side
wall body 71b (see Fig. 25) described above. The second drive-side wall body 72b may
be one, two, or four or more in the number of flights.
[0245] The second drive-side shaft portion 72c extending in the drive-side rotational axis
CL1 direction is connected to the second drive-side end plate 72a. The second drive-side
shaft portion 72c is provided rotatably with respect to the housing 3 via the second
drive-side bearing 14, which is a ball bearing. The second drive-side end plate 72a
is provided with the discharge port 72d, which is along the drive-side rotational
axis CL1.
[0246] The two seal members 26 for the second drive shaft portion are provided between the
second drive-side shaft portion 72c and the housing 3 and on the leading edge side
(left side in Fig. 24) of the second drive-side shaft portion 72c beyond the second
drive-side bearing 14. The two seal members 26 for the second drive shaft portion
and the second drive-side bearing 14 are disposed at predetermined gaps in the drive-side
rotational axis CL1 direction. Enclosed between the two seal members 26 for the second
drive shaft portion is a lubricant that is grease such as a semi-solid lubricant.
The seal member 26 for the second drive shaft portion may be one in number. In this
case, the lubricant is enclosed between the seal member 26 for the second drive shaft
portion and the second drive-side bearing 14.
[0247] The first drive-side scroll part 71 and the second drive-side scroll part 72 are
fixed in a state where the leading edges (free ends) of the wall bodies 71b and 72b
face each other. The first drive-side scroll part 71 and the second drive-side scroll
part 72 are fixed by the bolt 31, which is fastened to the flange portions 73 provided
at a plurality of places in the circumferential direction so as to protrude to the
radial outer side.
[0248] In the driven-side scroll member 90, the driven-side end plate 90a is positioned
substantially at the center in the axial direction (horizontal direction in the drawing).
The through-hole 90h is formed at the center of the driven-side end plate 90a and
compressed air flows to the discharge port 72d.
[0249] The first driven-side wall body 91b and the second driven-side wall body 92b are
provided on both sides of the driven-side end plate 90a, respectively. The first driven-side
wall body 91b installed on the motor 5 side from the driven-side end plate 90a meshes
with the first drive-side wall body 71b of the first drive-side scroll part 71 and
the second driven-side wall body 92b installed on the discharge port 3d side from
the driven-side end plate 90a meshes with the second drive-side wall body 72b of the
second drive-side scroll part 72.
[0250] The three first driven-side wall bodies 91b, that is, the first driven-side wall
bodies 91b in the form of three flights are provided as illustrated in Fig. 26. The
driven-side wall bodies 91b in the form of three flights are disposed at equal gaps
around the driven-side rotational axis CL2. The second driven-side wall body 92b is
similar in configuration. Each of the driven-side wall bodies 91b and 92b may be one,
two, or four or more in the number of flights.
[0251] The support member 33 is provided on the discharge port 3d side (left side in Fig.
24) of the driven-side scroll member 90. The support member 33 is fixed by the bolt
25 to the leading edge (free end) of the second driven-side wall body 92b.
[0252] The shank 35a for the support member is provided on the central axis side of the
support member 33 and the shank 35a for the support member is fixed to the housing
3 via the bearing 38 for the second support member, which is an angular ball bearing.
As a result, the driven-side scroll member 90 rotates around the driven-side rotational
axis CL2 via the support member 33.
[0253] The first side plate (a bearing support member) 27 is provided on the motor 5 side
(right side in Fig. 24) of the driven-side scroll member 90. The first side plate
27 is fixed by the bolt 28 to the leading edge (free end) of the first driven-side
wall body 91b. Formed at the rotation center of the first side plate 27 is the hole
portion 27h for the first side plate for penetration by the drive shaft portion 71d.
[0254] The second side plate (a bearing support member) 30 is provided at a predetermined
gap on the motor 5 side of the first side plate 27. The second side plate 30 is fixed
by the bolt 34 to the first side plate 27. Formed at the rotation center of the second
side plate 30 is the hole portion 30h for the second side plate for penetration by
the drive shaft portion 71d.
[0255] The shank 30a for the second side plate is provided on the central axis side of the
second side plate 30 and the shank 30a for the second side plate is fixed to the housing
3 via the bearing 32 for the second side plate, which is an angular ball bearing.
As a result, the driven-side scroll member 90 rotates around the driven-side rotational
axis CL2 via the second side plate 30 and the first side plate 27.
[0256] The first protruding wall portion 27b protruding toward the second side plate 30
is provided on the outer peripheral side end surface of the first side plate 27. The
second protruding wall portion 30c protruding toward the first side plate 27 is provided
on the outer peripheral side end surface of the second side plate 30. The protruding
wall portions 27b and 30c constitute a peripheral wall portion by being attached to
each other and fixed in a liquid-tight state. As a result, the center plate 20 disposed
between the first side plate 27 and the second side plate 30 is accommodated in the
space S surrounded by both protruding wall portions 27b and 30b as illustrated in
Fig. 27.
[0257] As illustrated in Fig. 24, the crank pin 15 is provided between the first and second
side plates 27 and 30 and the center plate 20. The crank pin 15 has the cylindrical
portion 15a at the center and the first eccentric shaft portion 15b and a second eccentric
shaft portion 15f, which have eccentric axes which are eccentric to the central axis
of the cylindrical portion 15a. The first eccentric shaft portion 15b protrudes to
one side (the left side) of the cylindrical portion 15a and the second eccentric shaft
portion 15f protrudes to the other side (right side) of the cylindrical portion 15a.
As a result, the crank pin 15 has a symmetrical shape about the cylindrical portion
15a.
[0258] Provided on the outer periphery of the cylindrical portion 15a is the bearing 16
for the cylindrical portion (a cylindrical portion rolling bearing), which is an angular
ball bearing. As a result, the cylindrical portion 15a is rotatable with respect to
the center plate 20. A lubricant such as grease is enclosed in the bearing 16 for
the cylindrical portion.
[0259] The first eccentric shaft portion 15b is provided with the bearing 34 for the first
eccentric shaft portion (a first crank pin end portion rolling bearing), which is
an angular ball bearing. As a result, the first eccentric shaft portion 15b is rotatable
with respect to the first side plate 27. Grease (a lubricant) is enclosed in the bearing
34 for the first eccentric shaft portion.
[0260] The second eccentric shaft portion 15f is provided with a bearing 35 for the second
eccentric shaft portion (second crank pin end portion rolling bearing), which is an
angular ball bearing. As a result, the second eccentric shaft portion 15f is rotatable
with respect to the second side plate 30. Grease (a lubricant) is enclosed in the
bearing 35 for the second eccentric shaft portion.
[0261] The crank pin 15 and the respective bearings 16, 34, and 35 are used as synchronization
drive mechanisms transmitting a drive force from the drive shaft portion 71d to the
driven-side scroll member 90 such that both scroll members 70 and 90 perform revolving
and orbiting motions in synchronization.
[0262] It is preferable that a plurality of the synchronization drive mechanisms provided
with the crank pin 15 are provided. For example, three synchronization drive mechanisms
are provided at equal angular gaps around the rotational axes CL1 and CL2 (see Fig.
27).
[0263] Fig. 28 is an enlarged view of the part around the crank pin 15.
[0264] The bearing 16 for the cylindrical portion is provided with an outer ring 16a, an
inner ring 16b, balls 16c disposed between the outer ring 16a and the inner ring 16b,
and a holder (not illustrated) holding the respective balls 16c at equal gaps.
[0265] The outer ring 16a is fitted to a circular groove formed in the center plate 20 via
an O-ring (elastic body) 36. The O-ring 36 is disposed in a state where the O-ring
36 is deformed by a predetermined amount and the O-ring 36 presses the outer ring
16a in the inner ring 16b direction.
[0266] The inner ring 16b is press-fitted and fitted to the cylindrical portion 15a.
[0267] A seal member 52 for sealing a lubricant is provided on a side (the right side in
Fig. 28) of the bearing 16 for the cylindrical portion. The seal member 52 has an
annular shape and the outer peripheral side of the seal member 52 is fixed to a side
portion of the outer ring 16a. The seal member 52 is not fixed to the inner ring 16b
and a predetermined gap is provided with respect to a side portion of the inner ring
16b. The inner peripheral end of the seal member 52 extends to the side portion of
the inner ring 16b. More specifically, the inner peripheral end of the seal member
52 extends to the inner peripheral side beyond the outer periphery of the inner ring
16b.
[0268] A snap ring 55 for fixing the seal member 52 in place is provided on a side (the
right side in the drawing) of the seal member 52.
[0269] The bearing 34 for the first eccentric shaft portion is provided with an outer ring
34a, an inner ring 34b, a plurality of balls 34c disposed between the outer ring 34a
and the inner ring 34b, and a holder (not illustrated) holding the respective balls
34c at equal gaps.
[0270] The outer ring 34a is fitted by press-fitting to a circular groove formed in the
first side plate 27. The inner ring 34b is fitted to the first eccentric shaft portion
15b by press-fitting.
[0271] A seal member 53 for sealing a lubricant is provided on a side (the right side in
Fig. 28) of the bearing 34 for the first eccentric shaft portion. The seal member
53 has an annular shape and the outer peripheral side of the seal member 53 is fixed
to a side portion of the outer ring 34a. The seal member 53 is not fixed to the inner
ring 34b and a predetermined gap is provided with respect to a side portion of the
inner ring 34b. The inner peripheral end of the seal member 53 extends to the side
portion of the inner ring 34b. More specifically, the inner peripheral end of the
seal member 53 extends to the inner peripheral side beyond the outer periphery of
the inner ring 34b.
[0272] A snap ring 56 for fixing the seal member 53 in place is provided on a side (the
right side in the drawing) of the seal member 53.
[0273] The bearing 35 for the second eccentric shaft portion is provided with an outer ring
35a, an inner ring 35b, a plurality of balls 35c disposed between the outer ring 35a
and the inner ring 35b, and a holder (not illustrated) holding the respective balls
35c at equal gaps.
[0274] The outer ring 35a is fitted by press-fitting to a circular groove formed in the
second side plate 30. The inner ring 35b is fitted to the second eccentric shaft portion
15f by press-fitting.
[0275] A seal member 54 for sealing a lubricant is provided on a side (the left side in
Fig. 28) of the bearing 35 for the second eccentric shaft portion. The seal member
54 has an annular shape and the outer peripheral side of the seal member 54 is fixed
to a side portion of the outer ring 35a. The seal member 54 is not fixed to the inner
ring 35b and a predetermined gap is provided with respect to a side portion of the
inner ring 35b. The inner peripheral end of the seal member 54 extends to the side
portion of the inner ring 35b. More specifically, the inner peripheral end of the
seal member 54 extends to the inner peripheral side beyond the outer periphery of
the inner ring 35b.
[0276] A snap ring 57 for fixing the seal member 54 in place is provided on a side (the
right side in the drawing) of the seal member 54.
[0277] The co-rotating scroll compressor 1 configured as described above operates as follows.
[0278] The drive shaft 6 is rotated around the drive-side rotational axis CL1 by the motor
5, and then the center plate 20 as well as the drive-side scroll member 70 rotates
around the drive-side axis CL1 via the drive shaft portion 71d connected to the drive
shaft 6. By the center plate 20 rotating, the drive force transmitted to the center
plate 20 is transmitted from the first side plate 27 and the second side plate 30
to the driven-side scroll member 90 via the crank pin 15 as a synchronization drive
mechanism and the driven-side scroll member 90 rotates around the driven-side rotational
axis CL2. At this time, the crank pin 15 rotates with respect to the center plate
20 and both side plates via the respective bearings 16, 34, and 35, and thus both
scroll members 70 and 90 relatively perform the revolving and orbiting motions.
[0279] By both scroll members 70 and 90 performing the revolving and orbiting motions, the
air suctioned from the intake port of the housing 3 is suctioned from the outer peripheral
sides of both scroll members 70 and 90 and taken into the compression chamber formed
by both scroll members 70 and 90. Then, the compression chamber formed by the first
drive-side wall body 71b and the first driven-side wall body 91b and the compression
chamber formed by the second drive-side wall body 72b and the second driven-side wall
body 92b are separately compressed. The air is compressed as the volume of each compression
chamber decreases with a movement to the center side. The air compressed by the first
drive-side wall body 71b and the first driven-side wall body 91b passes through the
through-hole 90h formed in the driven-side end plate 90a and merges with the air compressed
by the second drive-side wall body 72b and the second driven-side wall body 92b, and
the merged air is discharged from the discharge port 3d of the housing 3 to the outside
through the discharge port 72d.
[0280] The present embodiment has the following action and effect.
[0281] As illustrated in Fig. 28, the O-ring 36 is provided between the center plate 20
and the outer ring 16a of the bearing 16 for the cylindrical portion. As a result,
the tolerance of the crank pin 15, the side plates 27 and 30, and the center plate
20 can be absorbed by the O-ring 36 being deformed, internal force generation in the
crank pin 15 can be avoided, and the life of the synchronization drive mechanism can
be extended.
[0282] In addition, the machining tolerance of the crank pin 15 can be mitigated and machining
and management costs can be reduced.
[0283] In addition, the outer ring 16a is pressed to the inner ring 16b side by the O-ring
36, and thus it is possible to prevent slipping between the outer ring 16a and the
hole in which the outer ring 16a is fitted.
[0284] The outer ring 34a of the bearing 34 for the first eccentric shaft portion and the
outer ring 35a of the bearing 35 for the second eccentric shaft portion are press-fitted,
and thus the centrifugal force around the rotational axes CL1 and CL2 is held by the
bearings 34 and 35 for the eccentric shaft portions. The two bearings 34 and 35 bear
the centrifugal force in this manner, and thus the load to be borne can be mitigated
as compared with a case where the single bearing 16 for the cylindrical portion bears
the centrifugal force.
[0285] In addition, the crank pin 15 is supported at both ends by the two bearings 34 and
35 for the eccentric shaft portions, and thus the posture of the crank pin 15 can
be stabilized.
[Modification Example 1]
[0286] The present embodiment can be modified as follows.
[0287] The outer ring 16a of the bearing 16 for the cylindrical portion may be press-fitted
and the outer rings 34a and 35a of both bearings 34 and 35 for the eccentric shaft
portions may be provided with an O-ring 37 as illustrated in Fig. 29.
[0288] Then, the tolerance of the crank pin 15, the side plates 27 and 30, and the center
plate 20 can be absorbed by the O-ring 37 being deformed, internal force generation
in the crank pin 15 can be avoided, and the life of the synchronization drive mechanism
can be extended.
[0289] In addition, the machining tolerance of the crank pin 15 can be mitigated and machining
and management costs can be reduced.
[0290] In addition, the outer ring 16a is pressed to the inner ring 16b side by the O-ring
36, and thus it is possible to prevent slipping between the outer ring 16a and the
hole in which the outer ring 16a is fitted.
[Modification Example 2]
[0291] The present embodiment can be modified as follows.
[0292] The outer rings 34a and 35a of both bearings 34 and 35 for the eccentric shaft portions
may be provided with the O-ring 37 with the outer ring 16a of the bearing 16 for the
cylindrical portion provided with the O-ring 36 as illustrated in Fig. 30.
[0293] Then, the tolerance of the crank pin 15, the side plates 27 and 30, and the center
plate 20 can be absorbed by the O-rings 36 and 37 being deformed, internal force generation
in the crank pin 15 can be avoided, and the life of the synchronization drive mechanism
can be extended.
[0294] In addition, the machining tolerance of the crank pin 15 can be mitigated and machining
and management costs can be reduced.
[0295] In addition, the outer ring 16a is pressed to the inner ring 16b side by the O-ring
36, and thus it is possible to prevent slipping between the outer ring 16a and the
hole in which the outer ring 16a is fitted.
[Modification Example 3]
[0296] The present embodiment can be modified as follows.
[0297] The outer ring 16a of the bearing 16 for the cylindrical portion and the outer rings
34a and 35a of both bearings 34 and 35 for the eccentric shaft portions may be press-fitted
and an O-ring 38 may be provided between the crank pin 15 and each of the inner rings
16b, 34b, and 35b as illustrated in Fig. 31.
[0298] Then, the tolerance of the crank pin 15, the side plates 27 and 30, and the center
plate 20 can be absorbed by the O-ring 38 being deformed, internal force generation
in the crank pin 15 can be avoided, and the life of the synchronization drive mechanism
can be extended.
[0299] In addition, the machining tolerance of the crank pin 15 can be mitigated and machining
and management costs can be reduced.
[0300] The O-ring 38 may be provided only between the crank pin 15 and the inner ring 16b
of the bearing 16 for the cylindrical portion or only between the crank pin 15 and
the inner rings 34b and 35b of both bearings 34 and 35 for the eccentric shaft portions.
[Tenth Embodiment]
[0301] Next, a tenth embodiment of the present invention will be described. The present
embodiment differs from the ninth embodiment in terms of the configuration of the
crank pin 15. The tenth embodiment is similar to the ninth embodiment regarding the
other points, and thus the points will not be described below.
[0302] As illustrated in Fig. 32A, the components including the cylindrical portion 15a
and an eccentric shaft portion 15g constitute a crank pin 15'. The first eccentric
shaft portion 15b and the second eccentric shaft portion 15f are provided at both
ends of the eccentric shaft portion 15g, respectively.
[0303] An insertion hole 15a1 into which the eccentric shaft portion 15g is inserted is
formed in the cylindrical portion 15a. The eccentric shaft portion 15g is fixed by
being press-fitted into the insertion hole 15a1.
[0304] The crank pin 15 illustrated in the ninth embodiment is illustrated in Fig. 32B.
The cylindrical portion 15a, the first eccentric shaft portion 15b, and the second
eccentric shaft portion 15f are integrated in the crank pin 15 formed by being cut
out from the same material.
[0305] The present embodiment has the following action and effect.
[0306] The eccentric shaft portion 15g of the crank pin 15' is inserted into the insertion
hole 15a1 formed in the cylindrical portion 15a. As a result, the eccentric shaft
portion 15g and the cylindrical portion 15a can be separate components and can be
machined separately. Accordingly, the axial centers of the first eccentric shaft portion
15b and the second eccentric shaft portion 15f at both ends of the eccentric shaft
portion 15g can be aligned as compared with a case where the eccentric shaft portion
15g and the cylindrical portion 15a are integrally machined (Fig. 32B). Accordingly,
an internal force applied to the crank pin 15' can be reduced and the life of the
synchronization drive mechanism can be extended.
[0307] Although the crank pin 15' of the present embodiment can be applied in place of the
crank pin 15 of the ninth embodiment, the crank pin 15' of the present embodiment
is not limited to the configuration of the ninth embodiment and can be applied as
a crank pin used in a co-rotating scroll compressor.
Reference Signs List
[0308]
1 Co-rotating scroll compressor
3 Housing
3a Motor accommodation portion
3b Scroll accommodation portion
3d Discharge port
5 Motor (drive unit)
5a Stator
5b Rotor
6 Drive shaft
11 Drive-side bearing
15 Crank pin (synchronization drive mechanism)
15a Cylindrical portion
15a1 Insertion hole
15b Eccentric shaft portion, first eccentric shaft portion
15c End portion
15d Small-diameter portion
15e Central portion
15f Second eccentric shaft portion
15g Eccentric shaft portion
16 Bearing for cylindrical portion
17 Rear end bearing
18a Bearing for first eccentric shaft portion (crank pin end portion rolling bearing)
18b Bearing for second eccentric shaft portion (crank pin end portion rolling bearing)
19 O-ring (urging member)
20 Center plate
20a Shank
20b Fixing portion
21 Bolt
22 O-ring (elastic body)
23 O-ring (elastic body)
25 Bolt
26 Seal member
27 First side plate
27a Fixing portion
27b First protruding wall portion
27h Hole portion for first side plate
28 Bolt
30 Second side plate
30a Shank for second side plate
30b Fixing portion
30c Second protruding wall portion
30d Drive shaft portion
30h Hole portion for second side plate
31 Bolt
32 Bearing for second side plate
33 Support member
34 Bearing for first eccentric shaft portion (first crank pin end portion rolling
bearing)
34a Outer ring
34b Inner ring
34c Ball
35 Bearing for second eccentric shaft portion (second crank pin end portion rolling
bearing)
35a Outer ring
35b Inner ring
35c Ball
36, 37, 38 O-ring (elastic body)
40 Resinous shaft portion (resin portion)
41 Seal plate
42 Stopper ring
43 First seal member
44 Second seal member
45 Pin
46 Rolling bearing (ring)
46a Outer ring
46b Inner ring
46c Ball (rolling member)
47 O-ring (elastic body)
48 Slide bearing
49 Rolling bearing
50 Drive-side scroll member
51 Rolling bearing
52, 53, 54 Seal member
55, 56, 57 Snap ring
60 Driven-side scroll member
61a First driven-side end plate
61d Driven shaft portion
70 Drive-side scroll member
71 First drive-side scroll part
71a First drive-side end plate
71b First drive-side wall body
71d Drive shaft portion
72 Second drive-side scroll part
72a Second drive-side end plate
72b Second drive-side wall body
72c Second drive-side shaft portion
72d Discharge port
73 Flange portion
90 Driven-side scroll member
90h Through-hole
91 First driven-side scroll part
91b First driven-side wall body
92b Second driven-side wall body
CL1 Drive-side rotational axis
CL2 Driven-side rotational axis
CL3 Eccentric axis
t Gap
S Space