TECHNICAL FIELD
[0001] The present invention relates to an indoor unit for an air conditioner.
BACKGROUND ART
[0002] In some of conventional indoor units for an air conditioner, a casing includes a
decorative panel having a quadrilateral shape and including four blow-out ports (see,
for example, Japanese Patent No.
3,783,381 (Patent Literature 1)). The blow-out ports respectively extend along the four sides
of the decorative panel. The casing also includes flaps pivotably mounted to the decorative
panel to respectively open and close the blow-out ports. The casing houses therein
drivers respectively disposed on four corners of the decorative panel. The drivers
generate driving forces for turning the flaps. In other words, two of the drivers
are respectively located on axially opposite sides of each flap.
CITATION LIST
PATENT LITERATURE
[0003] Patent Literature 1: Japanese Patent No.
3,783,381
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0004] According to the conventional indoor units for an air conditioner, since two of the
drivers are respectively located on the axially opposite sides of each, the casing
becomes longer in length along the pivot axis of each flap.
[0005] If the length of the casing is simply shortened, each blow-out port becomes shorter
in length along the pivot axis of the corresponding blow-out port, which may cause
degradation in performance, specifically reduction in amount of air to be blown out
through each blow-out port.
[0006] Hence, the present invention provides an indoor unit for an air conditioner, the
indoor unit being capable of reduction in size and improvement in performance.
SOLUTIONS TO PROBLEM
[0007] An aspect of the present invention provides an indoor unit for an air conditioner,
the indoor unit including:
a casing having a blow-out port the casing including a casing main body;
a centrifugal fan disposed in the casing;
a heat exchanger disposed between the casing and the centrifugal fan;
a turnable flap configured to control a direction of air to be blown out through the
blow-out port; and
a driver disposed in the casing and configured to generate a driving force for turning
the flap,
wherein
the driver and the flap are arranged in a direction perpendicular to a pivot axis
of the flap.
[0008] According to the configuration described above, the driver is disposed in the casing
so that the driver and the flap are arranged in the direction perpendicular to the
pivot axis of the flap. Therefore, the driver does not adjoin the blow-out port along
the pivot axis of the flap. An increased amount of air is thus blown out through the
blow-out port in such a manner that a length of the blow-out port along the pivot
axis of the flap is made longer even when a length of the casing along the pivot axis
of the flap is made shorter. The indoor unit for an air conditioner is thus capable
of reduction in size and improvement in performance.
[0009] In the indoor unit for an air conditioner according to an embodiment,
a length of the flap along the pivot axis of the flap is at least 85% of a length
of the casing main body along the pivot axis of the flap.
[0010] According to the embodiment described above, the length of the flap along the pivot
axis of the flap is at least 85% of the length of the casing main body along the pivot
axis of the flap. This configuration therefore facilitates wind-direction control
and improves air blowing performance.
[0011] In the indoor unit for an air conditioner according to an embodiment,
a length of the blow-out port along the pivot axis of the flap (20) is at least 85%
of a length of the casing main body along the pivot axis of the flap (20).
[0012] According to the embodiment described above, the length of the blow-out port along
the pivot axis of the flap is at least 85% of the length of the casing main body along
the pivot axis of the flap. This configuration therefore ensures increase in amount
of air to be blown out through the blow-out port.
[0013] In the indoor unit for an air conditioner according to an embodiment,
the flap includes:
a flap main body extending along the pivot axis;
a first auxiliary flap elongated from a first end of the flap main body and extending
to an opposite side to a blow-out port side of the casing; and
a second auxiliary flap elongated from a second end of the flap main body and extending
to an opposite side to the blow-out port side of the casing, and
the flap has a barycenter located closer to a blow-out port side of the casing than
the pivot axis is, in a range where the flap is turnable.
[0014] According to the embodiment described above, in the range where the flap is turnable,
the barycenter of the flap is located closer to the blow-out port side than the pivot
axis is. This configuration enables a smooth turn of the flap.
[0015] The indoor unit for an air conditioner according to an embodiment further includes:
a link mechanism configured to transmit the driving force from the driver to the flap
such that the flap turns.
[0016] According to the embodiment described above, the link mechanism transmits the driving
force from the driver to the flap. This configuration therefore improves the degree
of freedom as to a place where the driver is disposed.
ADVANTAGEOUS EFFECT OF INVENTION
[0017] As will be clear from the foregoing description, the present invention provides an
indoor unit for an air conditioner, the indoor unit being capable of reduction in
size and improvement in performance.
BRIEF DESCRIPTION OF DRAWINGS
[0018]
FIG. 1 is a perspective view of an indoor unit for an air conditioner according to
an embodiment of the present invention.
FIG. 2 is another perspective view of the indoor unit.
FIG. 3 is a bottom view of the indoor unit.
FIG. 4 is a sectional view taken along line IV-IV in FIG. 3.
FIG. 5 is a bottom view of the indoor unit from which a panel, a drain pan, and the
like are detached.
FIG. 6 is a bottom view of the indoor unit which is illustrated in FIG. 5 and to which
a flap is attached.
FIG. 7 is a bottom view of the indoor unit from which the flap is detached.
FIG. 8 is a side view of the flap, a stepping motor, and a link mechanism.
FIG. 9 is a top view of a part of the flap.
FIG. 10 is a side view of the flap.
DESCRIPTION OF EMBODIMENTS
[0019] A specific description will be given of an indoor unit for an air conditioner according
to the present invention, based on embodiments illustrated in the drawings.
[0020] FIG. 1 is a perspective view of an indoor unit for an air conditioner according to
an embodiment of the present invention, the indoor unit being seen obliquely from
below. FIG. 2 is a perspective view of the indoor unit seen obliquely from above.
[0021] As illustrated in FIGS. 1 and 2, the indoor unit according to this embodiment is
designed to be embedded in a ceiling, and includes a casing main body 1, a panel 2
having a quadrilateral shape, the panel 2 being mounted to a lower side of the casing
main body 1, and a grille 3 detachably mounted to the panel 2. The casing main body
1, the panel 2, and the grille 3 constitute an example of a casing.
[0022] The indoor unit also includes a pipe connection part 5, a pipe connection part 6,
and a drain socket 7 each protruding from a sidewall of the casing main body 1. In
the casing main body 1, each of the pipe connection parts 5 and 6 is connected to
an external refrigerant pipe (not illustrated). Also in the casing main body 1, the
drain socket 7 is connected to an external drain hose (not illustrated).
[0023] The indoor unit also includes an electrical component 8 disposed on the sidewall
of the casing main body 1 and juxtaposed with the pipe connection parts 5 and 6 and
the drain socket 7.
[0024] The panel 2 has a blow-out port 10. The blow-out port 10 is located on one of longitudinally
opposite sides of the grille 3 so as to extend along a shorter side of an outer edge
of the panel 2. The panel 2 also has a flap 20 pivotably mounted thereto and configured
to open and close the blow-out port 10. In FIG. 1, the flap 20 closes the blow-out
port 10.
[0025] The indoor unit according to this embodiment also includes hanger fittings 101, 102,
103, and 104 (the hanger fitting 104 is illustrated in FIG. 5). The hanger fittings
101, 102, 103, and 104 are secured to hanger bolts (not illustrated) suspended from,
for example, a framework in a roof-space. The indoor unit is thus suspended from a
ceiling.
[0026] FIG. 3 is a bottom view of the indoor unit. In FIG. 3, the same constituent elements
as those illustrated in FIGS. 1 and 2 are denoted with the same reference signs as
those for the constituent elements illustrated in FIGS. 1 and 2.
[0027] The flap 20 has a U shape in plan view, and is configured to control a direction
of air blown out through the blow-out port 10.
[0028] More specifically, the flap 20 includes a flap main body 20a extending along a pivot
axis 21, a first auxiliary flap 20b elongated from a first end of the flap main body
20a, and a second auxiliary flap 20c elongated from a second end of the flap main
body 20a.
[0029] The first auxiliary flap 20b is elongated from the first end of the flap main body
20a so as to extend to an opposite side to a blow-out port 10 side of the panel 2.
The first auxiliary flap 20b is linked to a stepping motor 80 with a link mechanism
90. The stepping motor 80 is an example of a driver.
[0030] The second auxiliary flap 20c is elongated from the second end of the flap main body
20a so as to extend to the opposite side to the blow-out port 10 side of the panel
2. In other words, the second auxiliary flap 20c and the first auxiliary flap 20b
extend in parallel.
[0031] In a direction parallel to the pivot axis 21 of the flap 20 (hereinafter, such a
direction will be referred to as a "pivot axis direction"), a length L1 of the flap
20 is at least 85% of a length L2 of the casing main body 1 (see FIG. 5). For example,
the length L1 of the flap 20 is 280 mm when the length L2 of the casing main body
1 is 315 mm.
[0032] The flap 20 has a barycenter 22 set at the flap main body 20a so as to define a
clearance between the flap main body 20a and the pivot axis 21. In other words, the
flap 20 is disposed such that the barycenter 22 of the flap 20 is closer to a blow-out
port 10 side of the casing main body 1 than the pivot axis 21 is.
[0033] The stepping motor 80 is disposed in a space defined by the casing main body 1, the
panel 2, and the grille 3. The stepping motor 80 and the flap 20 are arranged adjacent
to each other in a direction perpendicular to the pivot axis of the flap 20. The stepping
motor 80 is located on a side opposite from the blow-out port 10 with respect of the
pivot axis 21 in the casing main body 1. The stepping motor 80 generates a driving
force for turning the flap 20. The flap 20 receives the driving force from the stepping
motor 80 through the link mechanism 90 to turn about the pivot axis 21. In other words,
the link mechanism 90 transmits the driving force from the stepping motor 80 to the
flap 20 so that the flap 20 turns. The stepping motor 80 may be closer to the blow-out
port 10 side than the pivot axis 21 is in the casing main body 1.
[0034] As illustrated in FIG. 3, the casing main body 1 (see FIGS. 1 and 2) has in its center
a suction port 1a. A filter 4 (see FIG. 4) is disposed between the suction port 1a
and the grille 3.
[0035] It should be noted that the blow-out port 10 in the casing main body 1 and a first
wall 11 (see FIG. 5) of the casing main body 1 are on the same side.
[0036] FIG. 4 is a sectional view taken along line IV-IV in FIG. 3. In FIG. 4, the same
constituent elements as those illustrated in FIGS. 1 to 3 are denoted with the same
reference signs as those for the constituent elements illustrated in FIGS. 1 to 3.
[0037] The casing main body 1 houses therein a turbo fan 30. The turbo fan 30 is driven
by a motor 31 to rotate in a predetermined rotation direction. The predetermined rotation
direction corresponds to a counterclockwise direction when the turbo fan 30 is seen
from below. The turbo fan 30 is an example of a centrifugal fan.
[0038] The casing main body 1 also houses therein a bell mouth 32 at a position between
the suction port 1a and the turbo fan 30. The turbo fan 30 sucks in indoor air via
a space inside the bell mouth 32.
[0039] The casing main body 1 also houses therein a heat exchanger 40 and a partition plate
50 at a position around the turbo fan 30. Air from the turbo fan 30 flows toward the
blow-out port 10 via the heat exchanger 40. At this time, the partition plate 50 guides
to the heat exchanger 40 the air from the turbo fan 30. The partition plate 50 is
an example of a partition. The partition may constitute a part of the casing main
body 1.
[0040] The casing main body 1 also houses therein a drain pan 60 at a position below the
heat exchanger 40 and partition plate 50. The drain pan 60 thus receives dew condensation
water caused by condensation at each of the heat exchanger 40 and the partition plate
50.
[0041] The casing main body 1 has an air flow path P for guiding air from the turbo fan
30 to the blow-out port 10 in the panel 2.
[0042] FIG. 5 is a bottom view of the indoor unit from which the panel 2, the drain pan
60, and the like are detached.
[0043] The casing main body 1 includes a first wall 11 located near the blow-out port 10,
a second wall 12 opposite to the first wall 11, a third wall 13 connecting the first
wall 11 and the second wall 12, and a fourth wall 14 connecting the first wall 11
and the second wall 12 and opposite to the third wall 13. Each of the third wall 13
and the fourth wall 14 has an end near the blow-out port 10, the end being elongated
from the first wall 11. Each of the third wall 13 and the fourth wall 14 has an end
opposite to the blow-out port 10, the end being elongated from the second wall 12.
[0044] The second wall 12 includes a third wall 13-side portion 12a and a fourth wall 14-side
portion 12b. The fourth wall 14-side portion 12b is closer to the first wall 11 than
the third wall 13-side portion 12a is. In the second wall 12, the fourth wall 14-side
portion 12b where the pipe connection parts 5 and 6 are disposed is recessed toward
the first wall 11. An intermediate portion 12c is located between the third wall 13-side
portion 12a and the fourth wall 14-side portion 12b, and is tilted relative to each
of the third wall 13-side portion 12a and the fourth wall 14-side portion 12b. The
third wall 13-side portion 12a of the second wall 12 is an example of a portion of
a second wall in a casing, the portion being located near a first extension part.
The fourth wall 14-side portion 12b of the second wall 12 is an example of a portion
of a second wall in a casing, the portion being located near a second extension part.
[0045] The heat exchanger 40 is disposed between the turbo fan 30 and the first wall 11,
third wall 13, and fourth wall 14 of the casing main body 1.
[0046] More specifically, the heat exchanger 40 includes a first heat exchange part 41,
a second heat exchange part 42, and a third heat exchange part 43. The first heat
exchange part 41, the second heat exchange part 42, and the third heat exchange part
43 are formed integrally. The second heat exchange part 42 is an example of a first
extension part. The third heat exchange part 43 is an example of a second extension
part. The first heat exchange part 41, the second heat exchange part 42, and the third
heat exchange part 43 may be formed separately. For example, the first heat exchange
part 41, the second heat exchange part 42, and the third heat exchange part 43 may
be spaced apart from one another.
[0047] The flap 20 is disposed near the first wall 11 of the casing main body 1. The flap
20 is located below a space near the first wall 11 of the casing main body 1.
[0048] The first heat exchange part 41 is disposed opposite the first wall 11 of the casing
main body 1, and extends along the first wall 11.
[0049] The second heat exchange part 42 is disposed opposite the third wall 13 of the casing
main body 1, and extends from the first wall 11 toward the second wall 12. The second
heat exchange part 42 is located upstream of the first heat exchange part 41 in the
rotation direction of the turbo fan 30. The drain pump 70 is disposed between a distal
end, or tip, of the second heat exchange part 42 and the third wall 13-side portion
of the second wall 12.
[0050] The drain pump 70 sucks in dew condensation water and the like retained in the drain
pan 60, and discharges the sucked dew condensation water and the like toward the drain
socket 7. In other words, the drain pump 70 is a pump for discharging, from the casing
main body 1, dew condensation water and the like in the casing main body 1.
[0051] The third heat exchange part 43 is disposed opposite the fourth wall 14 of the casing
main body 1, and extends from the first wall 11 toward the second wall 12. The third
heat exchange part 43 is located downstream of the first heat exchange part 41 in
the rotation direction of the turbo fan 30. The distal end of the second heat exchange
part 42 is closer to the second wall 12 than a distal end, or tip, of the third heat
exchange part 43 is. In other words, the distal end of the second heat exchange part
42 is located at a place that is relatively far from the blow-out port 10, and the
distal end of the third heat exchange part 43 is located at a place that is relatively
close to the blow-out port 10.
[0052] The distal end of the third heat exchange part 43 is connected to the pipe connection
part 5 with a refrigerant pipe 85. The distal end of the third heat exchange part
43 is connected to the pipe connection part 6 with a refrigerant pipe 86.
[0053] The pipe connection parts 5 and 6 respectively connect the refrigerant pipes 85 and
86 inside the casing main body 1 to refrigerant pipes outside the casing main body
1. The pipe connection parts 5 and 6 allow a refrigerant to flow into the heat exchanger
40.
[0054] A distance between the second heat exchange part 42 and the third heat exchange part
43 gradually increases from the blow-out port 10 in a direction away from the blow-out
port 10. Specifically, the heat exchanger 40 has a U shape in plan view. The distance
between the second heat exchange part 42 and the third heat exchange part 43 may be
fixed or may be substantially fixed. The heat exchanger 40 may have, for example,
a V shape or a circular shape in plan view.
[0055] The partition plate 50 and the heat exchanger 40 surround the turbo fan 30. The partition
plate 50 is connected to the distal end of the second heat exchange part 42 in the
heat exchanger 40 and the distal end of the third heat exchange part 43 in the heat
exchanger 40.
[0056] FIG. 6 illustrates the indoor unit which is illustrated in FIG. 5 and to which the
flap 20 (diagonally shaded) is attached. FIG. 7 illustrates the indoor unit from which
the flap 20 is detached. In FIGS. 6 and 7, the same constituent elements as those
illustrated in FIGS. 1 to 5 are denoted with the same reference signs as those for
the constituent elements illustrated in FIGS. 1 to 5.
[0057] As illustrated in FIG. 6, the flap main body 20a, the first auxiliary flap 20b, and
the second auxiliary flap 20c are located so as not to overlap the heat exchanger
40 in plan view. The flap main body 20a, the first auxiliary flap 20b, and the second
auxiliary flap 20c are located between the first wall 11 of the casing main body 1
and the second wall 12 of the casing main body 1 in plan view. The flap main body
20a extends along the first wall 11 of the casing main body 1. The first auxiliary
flap 20b extends along the third wall 13 of the casing main body 1. The second auxiliary
flap 20c extends along the fourth wall 14 of the casing main body 1. Each of the first
auxiliary flap 20b and the second auxiliary flap 20c has a distal end, or tip, that
is closer to the second wall 12 of the casing main body 1 than the flap main body
20a is in plan view.
[0058] As illustrated in FIGS. 6 and 7, the blow-out port 10 includes a first blow-out port
part 10a having a rectangular shape and extending along the first wall 11 of the casing
main body 1, a second blow-out port part 10b, and a third blow-out port part 10c.
The second blow-out port part 10b is elongated from a first end of the first blow-out
port part 10a, and extends toward the third wall 13 of the casing main body 1. The
second blow-out port part 10b is then bent to extend toward the second wall 12 of
the casing main body 1. The third blow-out port part 10c is elongated from a second
end of the first blow-out port part 10a, and extends toward the fourth wall 14 of
the casing main body 1. The third blow-out port part 10c is then bent to extend toward
the second wall 12 of the casing main body 1.
[0059] In the pivot axis direction of the flap 20, a length L3 of the blow-out port 10 is
at least 85% of the length L2 of the casing main body 1. For example, the length L3
of the blow-out port 10 is 283 mm when the length L2 of the casing main body 1 is
315 mm.
[0060] FIG. 8 is a side view of the flap 20, the stepping motor 80, and the link mechanism
90.
[0061] The link mechanism 90 includes a first link 90a, a second link 90b having a first
end connected to a first end of the first link 90a, and a third link 90c having a
first end connected to a second end of the first link 90a. The second link 90b has
a second end connected to a rotation shaft of the stepping motor 80. The third link
90c has a second end connected to the first auxiliary flap 20b.
[0062] The flap 20 receives the driving force from the stepping motor 80 through the link
mechanism 90 to turn in a direction indicated by an arrow R1 or in a direction indicated
by an arrow R2.
[0063] FIG. 9 is a top view of a part of the flap 20. FIG. 10 is a side view of the flap
20.
[0064] As illustrated in FIGS. 9 and 10, in closing the blow-out port 10, the first and
second auxiliary flaps 20b and 20c of the flap 20 are tilted such that the ends of
the first and second auxiliary flaps 20b and 20c, the ends being farther from the
flap main body 20a, become lower than the ends of the first and second auxiliary flaps
20b and 20c, the ends being nearer to the flap main body 20a.
[0065] When the turbo fan 30 is driven to blow out air through the blow-out port 10, the
flap 20 turns within a range between an upper-limit position 23 indicated by a chain
double-dashed line and a lower-limit position 24 indicated by a chain double-dashed
line. At this time, the barycenter of the flap 20 moves while describing an arc about
the pivot axis 21. The barycenter of the flap 20 is thus located on the right side
of FIG. 10 with respect to a vertical plane including the pivot axis 21. Specifically,
in the range where the flap 20 is turnable, the barycenter 22 of the flap 20 is located
closer to the blow-out port 10 side of the panel 2 than the pivot axis 21 is. In feeding
air blown out through the blow-out port 10 to a farther place, the flap 20 takes the
upper-limit position 23. In feeding air blown out through the blow-out port 10 to
a nearer place, the flap 20 takes the lower-limit position 24.
[0066] When the flap 20 turns in the range between the upper-limit position 23 and the lower-limit
position 24, the first and second auxiliary flaps 20b are moved more inward than the
blow-out port 10.
[0067] According to the indoor unit having the configuration described above, the stepping
motor 80 and the flap 20 are arranged in the direction perpendicular to the pivot
axis direction of the flap 20. Therefore, the stepping motor 80 and blow-out port
10 are not arranged in the pivot axis direction of the flap 20. An increased amount
of air is thus blown out through the blow-out port 10 in such a manner that the length
L3 of the blow-out port 10 is made longer even when the length L2 of the casing main
body 1 is made shorter. The indoor unit is thus capable of reduction in size and improvement
in performance.
[0068] The length L1 of the flap 20 is at least 85% of the length L2 of the casing main
body 1. This configuration therefore facilitates wind-direction control and improves
air blowing performance.
[0069] The length L3 of the blow-out port 10 is at least 85% of the length L2 of the casing
main body 1. This configuration therefore ensures increase in amount of air to be
blown out through the blow-out port 10.
[0070] In the range where the flap 20 is turnable, the barycenter 22 of the flap 20 is located
closer to the blow-out port 10 side of the panel 2 than the pivot axis 21 is. This
configuration enables a smooth turn of the flap 20.
[0071] If the barycenter 22 of the flap 20 is located closer to the blow-out port 10 side
of the panel 2 than the pivot axis 21 is, at a part of the range where the flap 20
is turnable, and the barycenter 22 of the flap 20 is located farther from the blow-out
port 10 side of the panel 2 than the pivot axis 21 is, at another part of the range
where the flap 20 is turnable, the flap 20 does not turn smoothly.
[0072] When the flap 20 turns in the range between the upper-limit position 23 and the lower-limit
position 24, the first and second auxiliary flaps 20b are moved more inward than the
blow-out port 10. With this configuration, air from the air flow path P is blown out
through the blow-out port 10 with good controllability.
[0073] The link mechanism 90 transmits a driving force from the stepping motor 80 to the
flap 20. This configuration therefore improves the degree of freedom as to a place
where the stepping motor 80 is disposed.
[0074] In this embodiment, the casing of the indoor unit has a rectangular parallelepiped
shape and is constituted of the casing main body 1, the panel 2, and the grille 3;
however, the shape of the casing is not limited thereto.
[0075] Also in this embodiment, the indoor unit is designed to be embedded in a ceiling;
however, the indoor unit is not limited thereto. Alternatively, the present invention
is also applicable to an indoor unit designed to be suspended from a ceiling.
[0076] Also in this embodiment, the indoor unit has the blow-out port 10 through which air
is blown out in one direction via the heat exchanger 40. Alternatively, the indoor
unit may have blow-out ports through which air is blown out in two directions or in
three directions via the heat exchanger 40.
[0077] Also in this embodiment, the link mechanism serves as a transmission mechanism configured
to transmit a driving force from a driver to a flap. Examples of the link mechanism
may include a mechanism including a rack gear and a pinion gear, a mechanism including
a belt and a pulley, and a mechanism including a gear train.
[0078] The foregoing description concerns specific embodiments of the present invention;
however, the present invention is not limited to the foregoing embodiment, and various
modifications and variations may be made within the scope of the present invention.
For example, an appropriate combination of the configurations described in the foregoing
embodiment may be regarded as an embodiment of the present invention.
REFERENCE SIGNS LIST
[0079]
- 1
- casing main body
- 1a
- suction port
- 2
- panel
- 3
- grille
- 4
- filter
- 5, 6
- pipe connection part
- 7
- drain socket
- 8
- electrical component
- 10
- blow-out port
- 11
- first wall
- 12
- second wall
- 13
- third wall
- 14
- fourth wall
- 20
- flap
- 20a
- flap main body
- 20b
- first auxiliary flap
- 20c
- second auxiliary flap
- 21
- pivot axis
- 22
- barycenter
- 30
- turbo fan
- 31
- motor
- 32
- bell mouth
- 40
- heat exchanger
- 41
- first heat exchange part
- 42
- second heat exchange part
- 43
- third heat exchange part
- 50
- partition plate
- 60
- drain pan
- 70
- drain pump
- 80
- stepping motor
- 90
- link mechanism