[0001] The present application is proposed based on China patent application No.
201710348657.0, filed on May 17, 2017, and claims priority to the China patent application, the entire contents of which
are hereby incorporated by reference.
Technical Field
[0002] The present invention relates to the technical field of air conditioners, and particularly
relates to a control method and device for an air conditioner.
Background
[0003] During the operation of the existing air conditioner product, an indoor unit and
an outdoor unit of the air conditioner often have a freezing problem under different
working conditions. For example, when the air conditioner is operated in a refrigeration
mode in summer, if a set refrigeration temperature and indoor and outdoor actual environment
temperatures are too low and the rotating speed of an internal fan is small, then
the temperature of an inner coil pipe is too low, causing that the indoor heat exchanger
of the indoor unit will generate freezing phenomena such as icing and frosting. Or,
when the air conditioner is operated in a heating mode in winter, if a set heating
temperature and the indoor and outdoor actual environment temperatures are too low,
then the temperature of an outer coil pipe is also too low, causing that the outdoor
heat exchanger of the outdoor unit will also generate freezing phenomena such as icing
and frosting. The freezing problem of the outdoor heat exchanger and the indoor heat
exchanger will affect the normal heat exchange work of the heat exchangers and shorten
the service life of the heat exchangers. Therefore, in the related art, in order to
reduce the occurrence of the freezing problem, a freezing protection function is added
to the air conditioner product. Most of the protection principles of the existing
freezing protection function are as follows: when the indoor heat exchanger or the
outdoor heat exchanger of the air conditioner freezes, the compressor stops operating,
and is restarted after the freezing phenomenon disappears. However, this mode will
cause frequent start and stop of the compressor, which not only consumes a lot of
energy, but also affects the service life of the compressor.
Summary
[0004] The present invention provides a control method and device for an air conditioner,
so as to solve a freezing problem of heat exchangers of an air conditioner. In order
to basically understand some aspects of the disclosed embodiments, a brief summary
is given below. The summary is not a general comment, nor tends to determine key/critical
constituent elements or describe a protection scope of these embodiments, and merely
aims to present some concepts in a simplified form as an introduction of the following
detailed description.
[0005] According to a first aspect of the present invention, a control method for an air
conditioner is provided, including: determining a frosting state of an indoor unit
when an air conditioner is operated in a refrigeration mode; and controlling to block
a refrigerant pipeline flowing to the indoor unit when the indoor unit frosts in the
refrigeration mode.
[0006] Further, the controlling to block a refrigerant pipeline flowing to the indoor unit
includes: controlling to turn off a first electromagnetic valve connected to the refrigerant
pipeline between an indoor heat exchanger of the indoor unit and a throttle valve.
[0007] Further, the control method further includes: acquiring a first refrigerant pressure
of the first electromagnetic valve adjacent to a side of the throttle valve; and controlling
to turn on the first electromagnetic valve when the first refrigerant pressure is
greater than or equal to a preset first refrigerant pressure threshold.
[0008] Further, the control method further includes: acquiring a first duration for blocking
the refrigerant pipeline; and controlling to unblock the refrigerant pipeline when
the first duration is greater than or equal to a preset first set duration, wherein
the first set duration is determined according to a frequency of a compressor of the
air conditioner.
[0009] Further, the first set duration is determined according to the frequency of the compressor
of the air conditioner, includes: acquiring a current frequency of the compressor
of the air conditioner; and determining the first set duration corresponding to the
current frequency according to a corresponding relationship between a preset frequency
of the compressor and the first set duration. According to a second aspect of the
present invention, a control method for an air conditioner is further provided, including:
determining a frosting state of an outdoor unit when an air conditioner is operated
in a heating mode; and controlling to block a refrigerant pipeline flowing to the
outdoor unit when the outdoor unit frosts in the heating mode.
[0010] Further, the controlling to block a refrigerant pipeline flowing to the outdoor unit
includes: controlling to turn off a second electromagnetic valve connected to the
refrigerant pipeline between an outdoor heat exchanger of the outdoor unit and a throttle
valve.
[0011] Further, the control method further includes: acquiring a second refrigerant pressure
of the second electromagnetic valve adjacent to a side of the throttle valve; and
controlling to turn on the second electromagnetic valve when the refrigerant pressure
is greater than or equal to a preset second refrigerant pressure threshold.
[0012] Further, the control method further includes: acquiring a second duration for blocking
the refrigerant pipeline; and controlling to unblock the refrigerant pipeline when
the second duration is greater than or equal to a preset second set duration, wherein
the second set duration is determined according to a frequency of a compressor of
the air conditioner.
[0013] Further, the second set duration is determined according to the frequency of the
compressor of the air conditioner, includes: acquiring a current frequency of the
compressor of the air conditioner; and determining the second set duration corresponding
to the current frequency according to a corresponding relationship between a preset
frequency of the compressor and the second set duration.
[0014] According to a third aspect of the present invention, a control device for an air
conditioner is further provided, including: a determining unit configured to determine
a frosting state of an indoor unit when the air conditioner is operated in a refrigeration
mode; and a control unit configured to control to block a refrigerant pipeline flowing
to the indoor unit when the indoor unit frosts in the refrigeration mode.
[0015] According to a fourth aspect of the present invention, a control device for an air
conditioner is further provided, including: a determining unit configured to determine
a frosting state of an outdoor unit when the air conditioner is operated in a heating
mode; and a control unit configured to control to block a refrigerant pipeline flowing
to the outdoor unit when the outdoor unit frosts in the heating mode.
[0016] The control method for the air conditioner in the present invention controls to block
the refrigerant pipeline flowing to the heat exchangers that generate the frosting
problem to stop continuously inputting low-temperature refrigerants to the frosted
heat exchangers so as to avoid further increasing the frosting problem, and can also
utilize the temperature of the environment in which the heat exchangers are located
to naturally defrost and deice the heat exchangers to achieve the freezing protection
effect on the heat exchangers of the air conditioner.
[0017] It should be understood that the above general descriptions and the following detailed
descriptions are merely exemplary and illustrative and not restrictive to the present
invention.
Brief Description of the Drawings
[0018] The accompanying drawings herein, which are incorporated in the description and constitute
a part of the description, illustrate embodiments consistent with the present invention
and serve to explain principles of the present invention together with the description.
FIG. 1 is a structural schematic diagram I of an air conditioner of the present invention
shown according to an exemplary embodiment;
FIG. 2 is a structural schematic diagram II of an air conditioner of the present invention
shown according to an exemplary embodiment;
FIG. 3 is a flow chart I of a control method for an air conditioner of the present
invention shown according to an exemplary embodiment; and
FIG. 4 is a flow chart II of a control method for an air conditioner of the present
invention shown according to an exemplary embodiment.
[0019] In the figures: 1 indoor heat exchanger; 2 outdoor heat exchanger; 3 compressor;
4 throttle valve; 51 first electromagnetic valve; and 52 second electromagnetic valve.
Detailed Description
[0020] The following description and accompanying drawings fully illustrate specific embodiments
of the present invention so that those skilled in the art can practice the specific
embodiments. Other embodiments may include structural, logical, electrical and process
variations and other variations. Embodiments merely represent possible variations.
Individual components and functions are optional unless explicitly required, and a
sequence of operations is variable. Parts and features of some embodiments may be
included in or substituted for parts and features of other embodiments. A scope of
embodiments of the present invention includes a full scope of claims and available
equivalents of the claims. In this description, various embodiments may be individually
or generally represented by a term "invention" for convenience merely. If more than
one invention is actually disclosed, the scope of the application is not automatically
limited to any individual invention or inventive concept. In this description, relational
terms such as first, second, etc. are merely used to distinguish one entity or operation
from another entity or operation, and do not require or imply any actual relationship
or order among these entities or operations. Moreover, the terms such as "include",
"contain" or any other variation thereof are intended to cover non-exclusive inclusions,
such that a process, method or apparatus including a series of elements not merely
includes those elements, but also includes other elements not explicitly listed, or
includes inherent elements of such process, method or apparatus. An element that is
defined by the phrase "comprising a ..." does not exclude the presence of another
same element in the process, method, or apparatus that includes the element. Each
embodiment herein is described in a progressive manner, and focuses on illustrating
differences from other embodiments. Same and similar parts of the various embodiments
can be referred to each other. Methods, products and the like disclosed in embodiments
correspond to the method parts disclosed in embodiments, and thus are described relatively
simply; and the relevant parts refer to the descriptions of the method parts. FIG.
1 and FIG. 2 respectively disclose structural schematic diagrams of an air conditioner
in different embodiments.
[0021] In the embodiment, an air conditioner generally includes an indoor unit and an outdoor
unit, and is specifically provided with a compressor 3, a four-way valve, a throttle
valve 4, an indoor heat exchanger 1, an outdoor heat exchanger 2 and other functional
components. The compressor 3, the four-way valve, the throttle valve 4, the outdoor
heat exchanger 2 and the indoor heat exchanger 1 are connected through a refrigerant
pipeline to form a refrigerant circulation loop; and the refrigerant flows along flow
directions set by different operation modes through the refrigerant circulation loop
to realize the functions of heating and refrigeration.
[0022] In the embodiment, the operation mode of the air conditioner includes a refrigeration
mode and a heating mode. The flowing direction of the refrigerant which is set when
the air conditioner is operated in the refrigeration mode means that, a high-temperature
refrigerant discharged by the compressor 3 firstly flows through the outdoor heat
exchanger 2 to exchange heat with the outdoor environment, then flows into the indoor
heat exchanger 1 to exchange heat with the indoor environment, and finally flows back
to the compressor 3 to perform compression operation again. In this process, the refrigerant
that flows through the outdoor heat exchanger 2 releases heat to the outdoor environment,
and the refrigerant that flows through the indoor heat exchanger 1 absorbs the heat
from the indoor environment. Through the circulating flow of the refrigerants in the
refrigerant circulation loop, the indoor heat can be continuously released into the
outdoor environment, thereby achieving the refrigeration purpose of reducing the indoor
environment temperature.
[0023] The flowing direction of the refrigerant which is set when the air conditioner is
operated in the heating mode means that, a high-temperature refrigerant discharged
by the compressor 3 firstly flows through the indoor heat exchanger 1 to exchange
heat with the outdoor environment, then flows into the outdoor heat exchanger 2 to
exchange heat with the indoor environment, and finally flows back to the compressor
3 to perform compression operation again. In this process, the refrigerant that flows
through the indoor heat exchanger 1 releases heat to the indoor environment, and the
refrigerant that flows through the outdoor heat exchanger 2 absorbs the heat from
the outdoor environment. Through the circulating flow of the refrigerants in the refrigerant
circulation loop, the outdoor heat can be continuously released into the indoor environment,
thereby achieving the heating purpose of increasing the indoor environment temperature.
[0024] Therefore, when the air conditioner is operated in the refrigeration mode, the temperature
of the refrigerant inputted into the indoor heat exchanger 1 is low. An outer surface
of the indoor heat exchanger 1 and an inner coil pipe are affected by the temperature
of the low-temperature refrigerant, and thus the temperature of the outer surface
of the indoor heat exchanger 1 and the temperature of the inner coil pipe are also
low. In this case, water vapor in the indoor environment will condense into a frost
layer or an ice layer on the outer surface of the indoor heat exchanger 1 and the
inner coil pipe, which not only blocks the heat exchange between the refrigerant that
flows in the indoor heat exchanger 1 and the outdoor environment, but also easily
freezes and damages the inner coil pipe. In order to prevent the indoor unit from
generating the freezing and damaging problem when the air conditioner is operated
in the refrigeration mode, the present invention provides an anti-freezing control
method under the refrigeration condition in summer.
[0025] FIG. 3 is a control flow chart of an air conditioner of the present invention in
an embodiment under the refrigeration condition in summer.
[0026] An anti-freezing control method under the heating condition in summer in the present
invention includes:
S301: the frosting state of an indoor unit when an air conditioner is operated in
a refrigeration mode is determined.
[0027] In the embodiment, generally, the indoor unit frosts under the working condition
in summer, and the air conditioner is mainly operated in a refrigeration mode that
reduces the indoor environment temperature. At this moment, the indoor heat exchanger
is filled with a large amount of low-temperature refrigerants. When the refrigeration
temperature set by the user is low and the actual indoor and outdoor environment temperatures
are also low, the heat exchange between the refrigerants and the indoor environment
is small and the temperature of the outer surface of the indoor heat exchanger and
the temperature of the inner coil pipe are also low. Therefore, water vapor is easy
to condense into a frost layer on the surface of the indoor heat exchanger and on
the inner coil pipe. In this way, the frosting state of the indoor unit can be detected
to judge whether anti-freezing protection control is required.
[0028] In the embodiment, the frosting state of the indoor unit can be determined by detecting
the thickness of the frost layer condensed on the outer surface or the inner coil
pipe of the indoor unit via a sensor. When the thickness of the frost layer condensed
on the outer surface or the inner coil pipe of the indoor unit reaches a set thickness,
a condition for defrosting is satisfied.
[0029] For example, the thickness of the frost layer which is set by the air conditioner
is 10 mm. The sensor detects the thickness of the frost layer at a detection point
which is preset on the inner coil pipe. If the thickness of the frost layer at the
detection point is greater than or equal to 10 mm, it can be determined that the inner
coil pipe of the indoor unit has reached the condition for defrosting, and the thickness
of the frost layer may affect the normal use of the air conditioner. Therefore, the
indoor unit needs to be defrosted. If the thickness of the frost layer at the detection
point is less than 10 mm, it can be determined that the inner coil pipe of the indoor
unit has not reached the condition for defrosting, and the thickness of the frost
layer has less influence on the normal use of the air conditioner. Therefore, it is
not necessary to defrost the indoor unit.
[0030] In another embodiment, the temperature of the outer surface or the inner coil pipe
of the indoor unit can be detected to judge the frosting state of a chassis of the
indoor unit. Specifically, the actual temperature of the outer surface or the inner
coil pipe of the indoor unit can be detected through a temperature sensor, and is
compared with a preset frosting temperature. If the currently detected actual temperature
of the outer surface or the inner coil pipe of the indoor unit is not greater than
the preset frosting temperature, it may be determined that there may be a problem
that the frost layer may be condensed in the chassis of the outdoor unit.
[0031] For example, the frosting temperature of the indoor unit which is preset by the air
conditioner is 0°C, and the temperature sensor detects the current coil pipe temperature
of the coil pipe of the indoor unit. If the current coil pipe temperature is less
than or equal to 0°C, it can be determined that the coil pipe of the indoor unit has
reached the condition for defrosting, and the condensed frost layer may affect the
normal use of the air conditioner. Therefore, the indoor unit needs to be defrosted.
If the current coil pipe temperature is greater than 0°C, it can be determined that
the water vapor of the indoor environment has not reached the condition for frosting
on the inner coil pipe and no frost or a less amount of frost is condensed on the
inner coil pipe of the indoor unit. Therefore, it is not necessary to defrost the
indoor unit.
[0032] S302: a refrigerant pipeline flowing to the indoor unit is controlled to be blocked
when the indoor unit frosts in the refrigeration mode.
[0033] When the indoor unit frosts, it can be determined that the defrosting condition is
satisfied, and the indoor unit needs the freezing protection control of the defrosting,
and the refrigerant pipeline flowing to the indoor unit is controlled to be blocked,
so as to stop the continuous input of the low-temperature refrigerant into the indoor
unit. In this way, the temperature of the newly inputted low-temperature refrigerant
can be prevented from continuing to affect the temperature of the outer surface and
the inner coil pipe of the indoor unit, so as to maintain the temperature of the indoor
unit at a frosting temperature or even lower, thereby avoiding further aggravating
the freezing problem.
[0034] In the embodiment, the blocked refrigerant pipeline flowing to the indoor unit is
the refrigerant pipeline on a side connected to an inlet end of the indoor heat exchanger.
In this way, the input of the low-temperature refrigerant to the indoor heat exchanger
can be directly stopped. Meanwhile, part of the low-temperature refrigerant that has
been inputted into the indoor heat exchanger before the refrigerant pipeline is blocked
can flow out of an outlet end and continue to flow back into the compressor along
the refrigerant circulation loop, thereby gradually reducing the quantity of the low-temperature
refrigerant that causes the freezing problem for the indoor heat exchanger. Meanwhile,
part of the low-temperature refrigerant that remains in the indoor heat exchanger
can continue to exchange heat with the indoor environment. Since the indoor environment
temperature is always higher than the refrigerant temperature in the indoor heat exchanger,
during the heat exchange, the low-temperature refrigerant absorbs the heat in the
outdoor environment and the temperature rises, and the temperature of the outer surface
of the indoor heat exchanger and the temperature of the inner coil pipe also rise
together. When the temperature of the outer surface of the indoor heat exchanger and
the temperature of the inner coil pipe are higher than the frosting temperature, the
frost layers condensed on the outer surface and the inner coil pipe will gradually
melt into water. In this way, anti-freezing protection for the indoor unit is realized.
[0035] In the embodiment, the inlet end of the indoor heat exchanger is communicated to
the throttle valve and the outdoor heat exchanger through the refrigerant pipeline
in sequence. Therefore, when the throttle valve is turned off, a refrigerant flow
path between the indoor heat exchanger and the outdoor heat exchanger is in a blocked
state. The outdoor heat exchanger cannot continue to input the refrigerants into the
indoor heat exchanger according to the flow direction of the refrigerant defined by
the refrigeration mode. Therefore, one of the implementation modes of controlling
to block the refrigerant pipeline flowing to the indoor unit in step S302 is to turn
off the throttle valve to cut off a conveying path of the refrigerants to the indoor
heat exchanger, thereby realizing the anti-freezing protection for the indoor heat
exchanger.
[0036] However, in the air conditioner structure shown in the embodiment of FIG. 1, a first
electromagnetic valve 51 is separately disposed between the refrigerant inlet end
of the indoor heat exchanger 1 and the throttle valve 4, and can be used to control
to turn on or turn off the refrigerant pipeline between the indoor heat exchanger
1 and the throttle valve 4. Specifically, when the first electromagnetic valve is
in the turn-on state, the refrigerant pipeline between the indoor heat exchanger and
the throttle valve is in a turn-on state, and the refrigerants can flow into the indoor
heat exchanger along the refrigerant pipeline. When the first electromagnetic valve
is in a turn-off state, the refrigerant pipeline between the indoor heat exchanger
and the throttle valve is in a turn-on state, and the refrigerants cannot continue
to flow into the indoor heat exchanger along the refrigerant pipeline. In this way,
another implementation mode of controlling to block the refrigerant pipeline flowing
to the indoor unit in step S302 is to control to turn off the first electromagnetic
valve, which also cuts off the conveying path of the refrigerants to the indoor heat
exchanger, thereby realizing the purpose of anti-freezing protection for the indoor
heat exchanger. In the control method of the present invention, in the process of
controlling the turn-on and turn-off of the refrigerant pipeline, the compressor is
in a turn-on state and the refrigerants will still move along the refrigerant circulation
loop under the driving force of the compressor. Since the refrigerant circulation
loop performs delivery in a single flow direction in the refrigeration mode, after
the refrigerant pipeline flowing to the indoor unit is blocked in step S302, the refrigerants
gradually accumulate on a refrigerant input side of a refrigerant pipeline blocking
position, causing that the pressure of the refrigerants in this side is gradually
increased. For example, in the embodiment of FIG. 1, after the electromagnetic valve
is turned off, a side of the electromagnetic valve adjacent to the throttle valve
is the aforementioned refrigerant input side. The refrigerants discharged from a compressor
vent pass through the four-way valve and the outdoor heat exchanger and then are blocked
on the input side of the electromagnetic valve, so that the pressure of the refrigerants
at this side is increased. When too many refrigerants accumulate on the input side
of the electromagnetic valve and the hydraulic pressure of the refrigerants is too
large, the refrigerant pipeline may burst and the electromagnetic valve may be damaged.
Therefore, the time of blocking the refrigerant pipeline in step S302 shall not be
too long, and it is necessary to re-unblock the refrigerant pipeline in proper time
for performing pressure relief operation, so as to avoid excessively large hydraulic
pressure of the local refrigerants.
[0037] In the embodiment, the re-unblocking of the refrigerant pipeline is controlled according
to the refrigerant pressure on the refrigerant input side of the refrigerant pipeline
blocking position. Specifically, the pressure relief control process for the air conditioner
structure shown in FIG. 1 includes: a first refrigerant pressure on a side of the
electromagnetic valve adjacent to the throttle valve is acquired; and the first electromagnetic
valve is controlled to be turned on when the first refrigerant pressure is greater
than or equal to a preset first refrigerant pressure threshold.
[0038] The first refrigerant pressure threshold is a safety critical pressure value of the
refrigerant pipeline. When the refrigerant pressure in the refrigerant pipeline is
higher than the first refrigerant pressure threshold, there may be a problem that
the refrigerant pipeline bursts and the electromagnetic valve is damaged by the high
hydraulic pressure of the refrigerants. When the refrigerant pressure in the refrigerant
pipeline is lower than a second refrigerant pressure threshold, it is less likely
to burst the refrigerant pipeline and damage the electromagnetic valve by the high
hydraulic pressure of the refrigerants. Therefore, the control method of the present
invention ensures that the pressure on the refrigerant input side of the electromagnetic
valve is less than the first refrigerant pressure threshold to guarantee the safety
and the stability of the air conditioner during the anti-freezing protection.
[0039] For the above-mentioned air conditioner that directly controls to turn on and turn
off the refrigerant pipeline through the throttle valve, the acquired first refrigerant
pressure is the refrigerant pressure of the throttle valve adjacent to a side of the
outdoor heat exchanger. The pressure at this side is the refrigerant pressure on the
refrigerant input side. Therefore, when the refrigerant pressure on a side of the
throttle valve adjacent to the outdoor heat exchanger is greater than or equal to
the preset first refrigerant pressure threshold, the throttle valve can be controlled
to be turned on to perform pressure relief operation, so as to ensure that the throttle
valve is not damaged by high hydraulic pressure of the refrigerants.
[0040] In another embodiment of the present invention, besides the mode of judging whether
to unblock the refrigerant pipeline to perform pressure relief operation according
to the real-time refrigerant pressure on the refrigerant input side in the above embodiment,
another control method of the present invention is: a first duration for blocking
the refrigerant pipeline is acquired; and the refrigerant pipeline is controlled to
be unblocked when the first duration is greater than or equal to a preset first set
duration, wherein the first set duration is determined according to the frequency
of the compressor of the air conditioner.
[0041] The compressor is operated at a set frequency, and the refrigerants discharged into
the refrigerant circulation loop per unit time are also quantitative. In this way,
the quantity of the refrigerants accumulated on the refrigerant input side of the
first electromagnetic valve or the throttle valve is linearly proportional to the
blocking time of the refrigerant pipeline. Namely, if the blocking time is longer,
then the quantity of refrigerants accumulated on the refrigerant input side is larger
and the pressure of the refrigerants is higher. Therefore, the time taken for the
refrigerants accumulated on the refrigerant input side of the electromagnetic valve
or the throttle valve to reach the safety critical pressure value is also a fixed
value. When the duration of blocking the refrigerant pipeline does not exceed the
fixed time, the refrigerant pressure on the refrigerant input side is less than the
safety critical pressure value, and the pressure damage to the first electromagnetic
valve or the throttle valve and the refrigerant pipeline is small. When the duration
of blocking the refrigerant pipeline exceeds the fixed time, the refrigerant pressure
on the refrigerant input side is greater than the safety critical pressure value,
and the pressure damage to the first electromagnetic valve or the throttle valve and
the refrigerant pipeline is large. Therefore, the duration of blocking the refrigerant
pipeline for a single time by the control method of the present invention shall not
exceed the preset first set duration, wherein the first set duration is the aforementioned
fixed time.
[0042] In the embodiment, if the frequency of the compressor is higher, then the quantity
of refrigerants discharged per unit time is larger, and the time taken for the refrigerant
pressure on the refrigerant input side of the first electromagnetic valve or the throttle
valve to reach the safety critical pressure value is shorter. Therefore, the first
set duration is determined according to the frequency of the compressor of the air
conditioner, and is inversely linearly proportional to the frequency. Namely, if the
frequency of the compressor is higher, then the first set duration is shorter. Specifically,
the process that the first set duration is determined according to the frequency of
the compressor of the air conditioner in the present invention includes: the current
frequency of the compressor of the air conditioner is acquired; and the first set
duration corresponding to the current frequency is determined according to a corresponding
relationship between the preset frequency of the compressor and the first set duration.
[0043] In the embodiment, the corresponding relationship between the preset frequency of
the compressor and the first set duration is determined according to the data collected
by experiments before the air conditioner is dispatched from the factory. For example,
for a certain type of air conditioner product, a safety refrigerant pressure critical
value of the first electromagnetic valve is 600 kpa, and an operating frequency range
of the air conditioner compressor is 50 hz to 100 hz. The operating frequency of the
compressor can be divided into five gears, including a first frequency gear (50 hz
to 60 hz), a second frequency gear (60 hz to 70 hz),a third frequency gear (70 hz
to 80 hz), a fourth frequency gear (80 hz to 90 hz) and a fifth frequency gear (90
hz to 100 hz). The total duration taken for the first electromagnetic valve to reach
the safety refrigerant pressure critical value from the beginning of blocking the
refrigerant pipeline when the compressor is operated at a maximum frequency of each
of the aforementioned frequency gears is detected respectively. The detected total
duration is taken as the first set duration corresponding to each frequency gear.
For example, the first set duration corresponding to the first frequency gear is 5
min, the first set duration corresponding to the second frequency gear is 4 min, and
the like. In this way, the first set duration corresponding to the current frequency
of the compressor can be determined by acquiring the current frequency of the compressor
at which the air conditioner is operated and matching the current frequency with the
preset corresponding relationship.
[0044] In the embodiment, the control method of the present invention further includes:
the temperature of the outer surface of the indoor heat exchanger or the temperature
of the inner coil pipe of the indoor unit is detected within the first set duration,
and is compared with a preset freezing critical temperature; and if the detected temperature
of the outer surface of the indoor heat exchanger or the detected temperature of the
inner coil pipe within the first set duration is greater than or equal to the freezing
critical temperature, the refrigerant pipeline flowing into the indoor heat exchanger
can be controlled to be unblocked.
[0045] The freezing critical temperature is the temperature of the outer surface of the
indoor heat exchanger or the temperature of the inner coil pipe when the indoor unit
is frosted and frozen. Namely, when the temperature of the outer surface of the indoor
heat exchanger or the temperature of the inner coil pipe is less than or equal to
the freezing critical temperature, the indoor unit will generate a freezing phenomenon;
and when the temperature of the outer surface of the indoor heat exchanger or the
temperature of the inner coil pipe is greater than the freezing critical temperature,
the freezing phenomenon of the indoor unit will gradually disappear. Therefore, when
the freezing phenomenon of frosting occurs in the air conditioner of the present invention,
the temperature of the outer surface of the indoor heat exchanger or the temperature
of the inner coil pipe is less than or equal to the freezing critical temperature.
In this way, in the control method of the present invention, within the first set
duration after the refrigerant pipeline flowing into the indoor heat exchanger is
blocked, since no new low-temperature refrigerant is replenished into the indoor heat
exchanger under the influence of the temperature of the indoor environment, the temperature
of the outer surface of the indoor heat exchanger or the temperature of the inner
coil pipe gradually rises. If the temperature rises to be greater than the freezing
critical temperature in advance within the first set duration, the refrigerant pipeline
flowing into the indoor heat exchanger can be turned on in advance, thereby shortening
the process time of the anti-freezing control to recover the normal operation of the
air conditioner.
[0046] Optionally, the freezing critical temperature is a critical frosting temperature
under the current working conditions.
[0047] In addition, if the freezing critical temperature is not reached after the refrigerant
pipeline is blocked for a single time for the first set duration, the refrigerant
pipeline needs to be turned on for pressure relief; and after a set interval time,
the refrigerant pipeline flowing into the indoor heat exchanger is blocked again according
to the method of the above embodiment, so as to continue the anti-freezing protection
control for the indoor unit.
[0048] In order to prevent malfunction caused by the fault of the temperature sensor used
for detecting the temperature of the outer surface of the indoor heat exchanger or
the temperature of the inner coil pipe of the indoor unit, in the embodiment, if the
temperature of the outer surface of the indoor heat exchanger or the temperature of
the inner coil pipe detected in several consecutive control processes is not greater
than the freezing critical temperature, then control will be performed to issue a
sensor failure alarm, and the temperature sensor needs to be repaired.
[0049] FIG. 4 is a control flow chart of an air conditioner of the present invention in
an embodiment under the heating condition in winter.
[0050] The present invention further provides an anti-freezing control method under the
heating condition in winter, including:
S401: the frosting state of an outdoor unit when an air conditioner is operated in
a heating mode is determined.
[0051] In the embodiment, generally, the outdoor unit frosts under the working condition
in winter, and the air conditioner is mainly operated in a heating mode that increases
the outdoor environment temperature. At this moment, the outdoor heat exchanger is
filled with a large amount of low-temperature refrigerants. When the heating temperature
set by the user is low and the actual indoor and outdoor environment temperatures
are also low, the heat exchange between the refrigerants and the outdoor environment
is small and the temperature of the outer surface of the outdoor heat exchanger and
the temperature of an outer coil pipe are also low. Therefore, water vapor is easy
to condense into a frost layer on the surface of the outdoor heat exchanger and on
the outer coil pipe. In this way, the frosting state of the outdoor unit can be detected
to judge whether anti-freezing protection control is required.
[0052] In the embodiment, the frosting state of the outdoor unit can be determined by detecting
the thickness of the frost layer condensed on the outer surface or the outer coil
pipe of the outdoor unit via a sensor. When the thickness of the frost layer condensed
on the outer surface or the outer coil pipe of the outdoor unit reaches a set thickness,
a condition for defrosting is satisfied.
[0053] For example, the thickness of the frost layer which is set by the air conditioner
is 10 mm. The sensor detects the thickness of the frost layer at a detection point
which is preset on the outer coil pipe. If the thickness of the frost layer at the
detection point is greater than or equal to 10 mm, it can be determined that the outer
coil pipe of the outdoor unit has reached the condition for defrosting, and the thickness
of the frost layer may affect the normal use of the air conditioner. Therefore, the
outdoor unit needs to be defrosted. If the thickness of the frost layer at the detection
point is less than 10 mm, it can be determined that the outer coil pipe of the outdoor
unit has not reached the condition for defrosting, and the thickness of the frost
layer has less influence on the normal use of the air conditioner. Therefore, it is
not necessary to defrost the outdoor unit.
[0054] In another embodiment, the temperature of the outer surface or the outer coil pipe
of the outdoor unit can be detected to judge the frosting state of a chassis of the
outdoor unit. Specifically, the actual temperature of the outer surface or the outer
coil pipe of the outdoor unit can be detected through a temperature sensor, and is
compared with a preset frosting temperature. If the currently detected actual temperature
of the outer surface or the outer coil pipe of the outdoor unit is not greater than
the preset frosting temperature, it may be determined that there may be a problem
that the frost layer may be condensed in the chassis of the outdoor unit. For example,
the frosting temperature of the outdoor unit which is preset by the air conditioner
is 0°C, and the temperature sensor detects the current coil pipe temperature of the
coil pipe of the outdoor unit. If the current coil pipe temperature is less than or
equal to 0°C, it can be determined that the coil pipe of the outdoor unit has reached
the condition for defrosting, and the condensed frost layer may affect the normal
use of the air conditioner. Therefore, the outdoor unit needs to be defrosted. If
the current coil pipe temperature is greater than 0°C, it can be determined that the
water vapor of the outdoor environment has not reached the condition for frosting
on the outer coil pipe and no frost or a less amount of frost is condensed on the
outer coil pipe of the outdoor unit. Therefore, it is not necessary to defrost the
outdoor unit.
[0055] S402: a refrigerant pipeline flowing to the outdoor unit is controlled to be blocked
when the outdoor unit frosts in the heating mode.
[0056] When the outdoor unit frosts, it can be determined that the defrosting condition
is satisfied, and the outdoor unit needs the freezing protection control of the defrosting,
and the refrigerant pipeline flowing to the outdoor unit is controlled to be blocked,
so as to stop the continuous input of the low-temperature refrigerant into the outdoor
unit. In this way, the temperature of the newly inputted low-temperature refrigerant
can be prevented from continuing to affect the temperature of the outer surface and
the outer coil pipe of the outdoor unit, so as to maintain the temperature of the
outdoor unit at a frosting temperature or even lower, thereby avoiding further aggravating
the freezing problem.
[0057] In the embodiment, the blocked refrigerant pipeline flowing to the outdoor unit is
the refrigerant pipeline on a side connected to an inlet end of the outdoor heat exchanger.
In this way, the input of the low-temperature refrigerant into the outdoor heat exchanger
can be directly stopped. Meanwhile, part of the low-temperature refrigerant that has
been inputted into the outdoor heat exchanger before the refrigerant pipeline is blocked
can flow out of an outlet end and continue to flow back into the compressor along
the refrigerant circulation loop, thereby gradually reducing the quantity of the low-temperature
refrigerant that causes the freezing problem for the outdoor heat exchanger. Meanwhile,
part of the low-temperature refrigerant that remains in the outdoor heat exchanger
can continue to exchange heat with the outdoor environment. Since the outdoor environment
temperature is higher than the refrigerant temperature in the outdoor heat exchanger,
during the heat exchange, the low-temperature refrigerant absorbs the heat in the
outdoor environment and the temperature rises, and the temperature of the outer surface
of the outdoor heat exchanger and the temperature of the outer coil pipe also rise
together. When the temperature of the outer surface of the outdoor heat exchanger
and the temperature of the outer coil pipe are higher than the frosting temperature,
the frost layers condensed on the outer surface and the outer coil pipe will gradually
melt into water. In this way, anti-freezing protection for the outdoor unit is realized.
[0058] In the embodiment, the inlet end of the outdoor heat exchanger is communicated to
the throttle valve and the indoor heat exchanger through the refrigerant pipeline
in sequence. Therefore, when the throttle valve is turned off, a refrigerant flow
path between the outdoor heat exchanger and the indoor heat exchanger is in a blocked
state. The indoor heat exchanger cannot continue to input the refrigerants into the
outdoor heat exchanger according to the flow direction of the refrigerant defined
by the heating mode. Therefore, one of the implementation modes of controlling to
block the refrigerant pipeline flowing to the outdoor unit in step S402 is to turn
off the throttle valve to cut off a conveying path of the refrigerants to the outdoor
heat exchanger, thereby realizing the anti-freezing protection for the outdoor heat
exchanger.
[0059] However, in the air conditioner structure shown in the embodiment of FIG. 2, a second
electromagnetic valve 52 is separately disposed between the refrigerant inlet end
of the outdoor heat exchanger 2 and the throttle valve 4, and can be used to control
to turn on or turn off the refrigerant pipeline between the outdoor heat exchanger
2 and the throttle valve 4. Specifically, when the second electromagnetic valve is
in the turn-on state, the refrigerant pipeline between the outdoor heat exchanger
and the throttle valve is in a turn-on state, and the refrigerants can flow into the
outdoor heat exchanger along the refrigerant pipeline. When the second electromagnetic
valve is in a turn-off state, the refrigerant pipeline between the outdoor heat exchanger
and the throttle valve is in a turn-on state, and the refrigerants cannot continue
to flow into the outdoor heat exchanger along the refrigerant pipeline. In this way,
another implementation mode of controlling to block the refrigerant pipeline flowing
to the outdoor unit in step S402 is to control to turn off the second electromagnetic
valve, which also cuts off the conveying path of the refrigerants to the outdoor heat
exchanger, thereby realizing the purpose of anti-freezing protection for the outdoor
heat exchanger.
[0060] In the control method of the present invention, in the process of controlling the
turn-on and turn-off of the refrigerant pipeline, the compressor is in a turn-on state
and the refrigerants will still move along the refrigerant circulation loop under
the driving force of the compressor. Since the refrigerant circulation loop performs
delivery in a single flow direction in the heating mode, after the refrigerant pipeline
flowing to the outdoor unit is blocked in step S402, the refrigerants gradually accumulate
on a refrigerant input side of a refrigerant pipeline blocking position, causing that
the pressure of the refrigerants in this side is gradually increased. For example,
in the embodiment of FIG. 2, after the electromagnetic valve is turned off, a side
of the electromagnetic valve adjacent to the throttle valve is the aforementioned
refrigerant input side. The refrigerants discharged from a compressor vent pass through
the four-way valve and the indoor heat exchanger and then are blocked on the input
side of the electromagnetic valve, so that the pressure of the refrigerants at this
side is increased. When too many refrigerants accumulate on the input side of the
electromagnetic valve and the hydraulic pressure of the refrigerants is too large,
the refrigerant pipeline may burst and the electromagnetic valve may be damaged. Therefore,
the time of blocking the refrigerant pipeline in step S402 shall not be too long,
and it is necessary to re-unblock the refrigerant pipeline in proper time for performing
pressure relief operation, so as to avoid excessively large hydraulic pressure of
the local refrigerants.
[0061] In the embodiment, the re-unblocking of the refrigerant pipeline is controlled according
to the refrigerant pressure on the refrigerant input side of the refrigerant pipeline
blocking position. Specifically, the pressure relief control process for the air conditioner
structure shown in FIG. 2 includes: a second refrigerant pressure on a side of the
second electromagnetic valve adjacent to the throttle valve is acquired; and the second
electromagnetic valve is controlled to be turned on when the second refrigerant pressure
is greater than or equal to a preset second refrigerant pressure threshold.
[0062] The second refrigerant pressure threshold is a safety critical pressure value of
the refrigerant pipeline. When the refrigerant pressure in the refrigerant pipeline
is higher than the second refrigerant pressure threshold, there may be a problem that
the refrigerant pipeline bursts and the electromagnetic valve is damaged by the high
hydraulic pressure of the refrigerants. When the refrigerant pressure in the refrigerant
pipeline is lower than a second refrigerant pressure threshold, it is less likely
to burst the refrigerant pipeline and damage the electromagnetic valve by the high
hydraulic pressure of the refrigerants. Therefore, the control method of the present
invention ensures that the pressure on the refrigerant input side of the electromagnetic
valve is less than the second refrigerant pressure threshold to guarantee the safety
and the stability of the air conditioner during the anti-freezing protection.
[0063] For the above-mentioned air conditioner that directly controls to turn on and turn
off the refrigerant pipeline through the throttle valve, the acquired second refrigerant
pressure is the refrigerant pressure of the throttle valve adjacent to a side of the
indoor heat exchanger. The pressure at this side is the refrigerant pressure on the
refrigerant input side. Therefore, when the refrigerant pressure on a side of the
throttle valve adjacent to the indoor heat exchanger is greater than or equal to the
preset second refrigerant pressure threshold, the throttle valve can be controlled
to be turned on to perform pressure relief operation, so as to ensure that the throttle
valve is not damaged by high hydraulic pressure of the refrigerants.
[0064] In another embodiment of the present invention, besides the mode of judging whether
to unblock the refrigerant pipeline to perform pressure relief operation according
to the real-time refrigerant pressure on the refrigerant input side in the above embodiment,
another control method of the present invention is: a second duration for blocking
the refrigerant pipeline is acquired; and the refrigerant pipeline is controlled to
be unblocked when the second duration is greater than or equal to a preset second
set duration, wherein the second set duration is determined according to the frequency
of the compressor of the air conditioner.
[0065] The compressor is operated at a set frequency, and the refrigerants discharged into
the refrigerant circulation loop per unit time are also quantitative. In this way,
the quantity of the refrigerants accumulated on the refrigerant input side of the
second electromagnetic valve or the throttle valve is linearly proportional to the
blocking time of the refrigerant pipeline. Namely, if the blocking time is longer,
then the quantity of refrigerants accumulated on the refrigerant input side is larger
and the pressure of the refrigerants is higher. Therefore, the time taken for the
refrigerants accumulated on the refrigerant input side of the electromagnetic valve
or the throttle valve to reach the safety critical pressure value is also a fixed
value. When the duration of blocking the refrigerant pipeline does not exceed the
fixed time, the refrigerant pressure on the refrigerant input side is less than the
safety critical pressure value, and the pressure damage to the second electromagnetic
valve or the throttle valve and the refrigerant pipeline is small. When the duration
of blocking the refrigerant pipeline exceeds the fixed time, the refrigerant pressure
on the refrigerant input side is greater than the safety critical pressure value,
and the pressure damage to the second electromagnetic valve or the throttle valve
and the refrigerant pipeline is large. Therefore, the duration of blocking the refrigerant
pipeline for a single time by the control method of the present invention shall not
exceed the preset second set duration, wherein the second set duration is the aforementioned
fixed time.
[0066] In the embodiment, if the frequency of the compressor is higher, then the quantity
of refrigerants discharged per unit time is larger, and the time taken for the refrigerant
pressure on the refrigerant input side of the second electromagnetic valve or the
throttle valve to reach the safety critical pressure value is shorter. Therefore,
the second set duration is determined according to the frequency of the compressor
of the air conditioner, and is inversely linearly proportional to the frequency. Namely,
if the frequency of the compressor is higher, then the second set duration is shorter.
Specifically, the process that the second set duration is determined according to
the frequency of the compressor of the air conditioner in the present invention includes:
the current frequency of the compressor of the air conditioner is acquired; and the
second set duration corresponding to the current frequency is determined according
to a corresponding relationship between the preset frequency of the compressor and
the second set duration.
[0067] In the embodiment, the corresponding relationship between the preset frequency of
the compressor and the second set duration is determined according to the data collected
by experiments before the air conditioner is dispatched from the factory. For example,
for a certain type of air conditioner product, a safety refrigerant pressure critical
value of the second electromagnetic valve is 600 kpa, and an operating frequency range
of the air conditioner compressor is 50 hz to 100 hz. The operating frequency of the
compressor can be divided into five gears, including a first frequency gear (50 hz
to 60 hz), a second frequency gear (60 hz to 70 hz),a third frequency gear (70 hz
to 80 hz), a fourth frequency gear (80 hz to 90 hz) and a fifth frequency gear (90
hz to 100 hz). The total duration taken for the second electromagnetic valve to reach
the safety refrigerant pressure critical value from the beginning of blocking the
refrigerant pipeline when the compressor is operated at a maximum frequency of each
of the aforementioned frequency gears is detected respectively. The detected total
duration is taken as the second set duration corresponding to each frequency gear.
For example, the second set duration corresponding to the first frequency gear is
5 min, the second set duration corresponding to the second frequency gear is 4 min,
and the like. In this way, the second set duration corresponding to the current frequency
of the compressor can be determined by acquiring the current frequency of the compressor
at which the air conditioner is operated and matching the current frequency with the
preset corresponding relationship.
[0068] In the embodiment, the control method of the present invention further includes:
the temperature of the outer surface of the outdoor heat exchanger or the temperature
of the outer coil pipe of the outdoor unit is detected within the second set duration,
and is compared with a preset freezing critical temperature; and if the detected temperature
of the outer surface of the outdoor heat exchanger or the detected temperature of
the outer coil pipe within the second set duration is greater than or equal to the
freezing critical temperature, the refrigerant pipeline flowing into the outdoor heat
exchanger can be controlled to be unblocked.
[0069] The freezing critical temperature is the temperature of the outer surface of the
outdoor heat exchanger or the temperature of the outer coil pipe when the outdoor
unit is frosted and frozen. Namely, when the temperature of the outer surface of the
outdoor heat exchanger or the temperature of the outer coil pipe is less than or equal
to the freezing critical temperature, the outdoor unit will generate a freezing phenomenon;
and when the temperature of the outer surface of the outdoor heat exchanger or the
temperature of the outer coil pipe is greater than the freezing critical temperature,
the freezing phenomenon of the outdoor unit will gradually disappear. Therefore, when
the freezing phenomenon of frosting occurs in the air conditioner of the present invention,
the temperature of the outer surface of the outdoor heat exchanger or the temperature
of the outer coil pipe is less than or equal to the freezing critical temperature.
In this way, in the control method of the present invention, within the second set
duration after the refrigerant pipeline flowing into the outdoor heat exchanger is
blocked, since no new low-temperature refrigerant is replenished into the outdoor
heat exchanger under the influence of the temperature of the indoor environment, the
temperature of the outer surface of the outdoor heat exchanger or the temperature
of the outer coil pipe gradually rises. If the temperature rises to be greater than
the freezing critical temperature in advance within the second set duration, the refrigerant
pipeline flowing into the outdoor heat exchanger can be turned on in advance, thereby
shortening the process time of the anti-freezing control to recover the normal operation
of the air conditioner. Optionally, the freezing critical temperature is a critical
frosting temperature under the current working conditions.
[0070] In addition, if the freezing critical temperature is not reached after the refrigerant
pipeline is blocked for a single time for the second set duration, the refrigerant
pipeline needs to be turned on for pressure relief; and after a set interval time,
the refrigerant pipeline flowing into the outdoor heat exchanger is blocked again
according to the method of the above embodiment, so as to continue the anti-freezing
protection control for the outdoor unit.
[0071] In order to prevent malfunction caused by the fault of the temperature sensor used
for detecting the temperature of the outer surface of the outdoor heat exchanger or
the temperature of the outer coil pipe of the outdoor unit, in the embodiment, if
the temperature of the outer surface of the outdoor heat exchanger or the temperature
of the outer coil pipe detected in several consecutive control processes is not greater
than the freezing critical temperature, then control will be performed to issue a
sensor failure alarm, so that a user repairs the temperature sensor in time.
[0072] The present invention further provides a control device for an air conditioner, which
can be configured to perform anti-freezing protection control for the indoor unit
under the working condition in summer. Specifically, the control device includes:
a determining unit configured to determine the frosting state of the indoor unit when
the air conditioner is operated in a refrigeration mode; and a control unit configured
to control to block a refrigerant pipeline flowing to the indoor unit when the indoor
unit frosts in the refrigeration mode.
[0073] For the air conditioner structure in the embodiment shown in FIG. 1, the process
that the control unit controls to block a refrigerant pipeline flowing to the indoor
unit includes: the first electromagnetic valve connected to the refrigerant pipeline
between the indoor heat exchanger of the indoor unit and the throttle valve is controlled
to be turned off.
[0074] In the embodiment, the control device further includes an acquiring unit. The acquiring
unit is configured to acquire a first refrigerant pressure of the first electromagnetic
valve adjacent to a side of the throttle valve. Correspondingly, the control unit
is configured to control to turn on the first electromagnetic valve when the first
refrigerant pressure is greater than or equal to a preset first refrigerant pressure
threshold.
[0075] In another embodiment, the control device further includes an acquiring unit. The
acquiring unit is configured to acquire a first duration for blocking the refrigerant
pipeline. Correspondingly, the control unit is configured to control to unblock the
refrigerant pipeline when the first duration is greater than or equal to a preset
first set duration, wherein the first set duration is determined according to the
frequency of a compressor of the air conditioner.
[0076] In the embodiment, a determining unit is configured to determine the first set duration
according to the frequency of the compressor of the air conditioner. Specifically,
the acquiring unit acquires the current frequency of the compressor of the air conditioner;
and the determining unit determines the first set duration corresponding to the current
frequency according to a corresponding relationship between the preset frequency of
the compressor and the first set duration.
[0077] The present invention further provides a control device for an air conditioner, which
can be configured to perform anti-freezing protection control for the outdoor unit
under the working condition in winter. Specifically, the control device includes:
a determining unit configured to determine the frosting state of the outdoor unit
when the air conditioner is operated in a heating mode; and a control unit configured
to control to block a refrigerant pipeline flowing to the outdoor unit when the outdoor
unit frosts in the heating mode.
[0078] For the air conditioner structure in the embodiment shown in FIG. 2, the process
that the control unit controls to block a refrigerant pipeline flowing to the outdoor
unit includes: the second electromagnetic valve connected to the refrigerant pipeline
between the outdoor heat exchanger of the outdoor unit and the throttle valve is controlled
to be turned off.
[0079] In the embodiment, the control device further includes an acquiring unit. The acquiring
unit is configured to acquire a second refrigerant pressure of the second electromagnetic
valve adjacent to a side of the throttle valve. Correspondingly, the control unit
is configured to control to turn on the second electromagnetic valve when the second
refrigerant pressure is greater than or equal to a preset second refrigerant pressure
threshold.
[0080] In another embodiment, the control device further includes an acquiring unit. The
acquiring unit is configured to acquire a second duration for blocking the refrigerant
pipeline. Correspondingly, the control unit is configured to control to unblock the
refrigerant pipeline when the second duration is greater than or equal to a preset
second set duration, wherein the second set duration is determined according to the
frequency of a compressor of the air conditioner.
[0081] In the embodiment, a determining unit is configured to determine the second set duration
according to the frequency of the compressor of the air conditioner. Specifically,
the acquiring unit acquires the current frequency of the compressor of the air conditioner;
and the determining unit determines the second set duration corresponding to the current
frequency according to a corresponding relationship between the preset frequency of
the compressor and the second set duration.
[0082] It should be understood that the present invention is not limited to processes and
structures described above and shown in the accompanying drawings, and can be subjected
to various modifications and changes without departing from the scope thereof. The
scope of the present invention is merely limited by the appended claims.