FIELD OF INVENTION
[0001] The present invention provides a liquid laundry detergent composition. In particular,
it relates to a concentrated liquid laundry detergent composition for use in domestic
laundry.
BACKGROUND OF THE INVENTION
[0002] Laundry liquid formulations containing saturated long chain alkyl ether carboxylates
with high degrees of ethoxylation are desirable as they provide enhanced cleaning
particularly of sebum soil.
[0003] Saturated long chain alkyl ether carboxylates with high degrees of ethoxylation are
solid waxy materials at room temperature.
[0004] To reduce weight in transportation it is desirable to have highly concentrated liquid
laundry detergent with minimal contents of water. This may be used directly for washing
or further mixed with other ingredients before washing. However it is highly desirable
that the concentrated liquid detergent is a pourable liquid, both for ease of use
for the consumer when using the concentrated liquid detergent, or when the concentrated
liquid detergent is further processed into a more complex liquid detergent.
[0005] Accordingly, there is need for highly concentrated laundry detergents containing
high levels of saturated long chain alkyl ether carboxylates that are pourable liquids
at room temperature.
[0006] WO 2013/087286 (Unilever) discloses aqueous liquids formulations containing alkyl ether carboxylic acids,
betaines, anionic surfactant, non-ionic surfactant for providing softening benefits.
[0007] WO 2014/060235 (Unilever) discloses an aqueous laundry detergent composition comprising (a) nonionic surfactant,
(b) anionic surfactant, (c) alkyl ether carboxylic acid or carboxylate salt thereof,
and, (d) a polyglucosamine or a copolymer of glucosamine and N-acetylglucosamine;
and to its use to soften fabrics. Further liquid laundry detergents comprising a linear
alkyl benzene sulfonate acid surfactant and an alkyl ether carboxylic acid surfactant
are disclosed in
US 2015/252294 A1.
SUMMARY OF THE INVENTION
[0008] In one aspect, the present invention provides a liquid laundry detergent composition
comprising:
- (i) from 50 to 80 wt.% of a linear alkyl benzene sulfonic acid surfactant;
- (ii) from 15 to 45 wt.% of an alkyl ether carboxylic acid surfactant of the following
structure:
R1-(OCH2CH2)n-OCH2-COOH,
wherein: R1 is selected from saturated C16 to C22 linear or branched alkyl chains, preferably C16 to C18 linear alkyl chains, and wherein n is selected from 10 to 24;
- (iii) less than 10 wt.% water;
- (iv) from 0 to 20 wt.% non-ionic surfactant of the following structure
R2-(OCH2CH2)n-OH,
wherein: R2 is selected from saturated C12 to C22 linear or branched alkyl chains, preferably C16 to C18 linear alkyl chains, and wherein n is selected from 5 to 30, preferably 10 to 20;
wherein the pH of the formulation is from 0.3 to 2.0; and
wherein the weight ratio of linear alkyl benzene sulfonic acid surfactant to the alkyl
ether carboxylic acid surfactant is from 1.5:1 to 5:1; and,
wherein the pH of the formulation is that of a 1 wt.% solution of the liquid laundry
detergent composition dissolved in demineralised water at 293K.
[0009] Preferably the pH of the formulation is from 0.5 to 2.0, more preferably from 0.5
to 1.5.
[0010] A preferred liquid laundry detergent composition comprises:
- (i) from 60 to 80 wt.% of a linear alkyl benzene sulfonic acid surfactant;
- (ii) from 20 to 40 wt.% of an alkyl ether carboxylic acid surfactant of the following
structure:
R1-(OCH2CH2)n-OCH2-COOH,
wherein: R1 is selected from saturated C16 to C18 linear alkyl chains, and wherein n is selected from 10 to 20;
- (iii) less than 10 wt.% water;
- (iv) from 0 to 20 wt.% non-ionic surfactant of the following structure
R2-(OCH2CH2)n-OH,
wherein: R2 is selected from saturated C12 to C22 linear or branched alkyl chains, preferably C16 to C18 linear alkyl chains, and wherein n is selected from 10 to 20;
wherein the pH of the formulation is from 0.5 to 2.0;
and wherein the weight ratio of linear alkyl benzene sulfonic acid surfactant to the
alkyl ether carboxylic acid surfactant is from 1.5:1 to 4:1; and,
wherein the pH of the formulation is that of a 1 wt.% solution of the liquid laundry
detergent composition dissolved in demineralised water at 293K.
DETAILED DESCRIPTION OF THE INVENTION
[0011] Water contents are measured by Karl Fischer Titration. This may be accomplished using
an automated Karl Fischer titrators, available from MetroOhm, and Mettler Toledo.
[0012] The pH of the formulation is that of a 1 wt.% solution of the liquid laundry detergent
composition dissolved in demineralised water at 293K.
[0013] Room temperature as used herein is defined as 293K.
Linear alkyl benzene sulfonic acid surfactant
[0014] The liquid laundry composition comprises from 50 to 80 wt.%, preferably from 55 to
80 wt.%, more preferably from 55 to 75 wt.%, most preferably from 60 to 75 wt.% of
the linear alkyl benzene sulfonic acid surfactant. Weights are expressed as the protonated
form (i.e. the linear alkyl benzene anionic sulfonic acid form).
[0015] They may be used as salt version, for example alkali metal salt (preferably sodium
salt), triethanolamine, monoethanol amine salt. The sodium salt is most preferred.
Preferably the non-neutralised acid form is used.
[0016] Linear alkyl benzene sulfonic acid has the structure:

where x + y = 7, 8, 9 or 10.
[0017] Preferably x + y = 8 is present at a weight level greater than 28 wt.% of the total
level of the linear alkyl benzene anionic surfactant.
[0018] Preferably x + y = 9 is present at greater than 28 wt.% of the total level of the
linear alkyl benzene anionic surfactant. Weights are expressed as the protonated form.
[0019] The surfactant may be produced by a variety of different routes. Synthesis is discussed
in Anionic Surfactants Organic Chemistry edited by H.W. Stache (Marcel Dekker, New
York 1996).
[0020] Linear alkyl benzene sulfonic acid may be made by the sulfonation of linear alkyl
benzene. The sulfation can be carried out with concentrated sulphuric acid, oleum
or sulphur trioxide. Linear alkyl benzene sulfonic acid produced by reaction of linear
alkyl benzene with sulphur trioxide is preferred.
[0021] Linear alkyl benzene may be produced by a variety of routes. Examples include:
Benzene may be alkylated with n-alkenes using HF catalyst.
[0022] Benzene may be alkylated with n-alkenes in a fixed bed reactor with a solid acidic
catalyst such as Alumosilicate (DETAL process).
[0023] Benzene may be alkylated with n-alkenes using an aluminium chloride catalyst. Benzene
may be alkylated with n-chloroparaffins using an aluminium chloride catalyst.
Alkyl ether carboxylic acid
[0024] The liquid laundry composition comprises from 15 to 45 wt.%, preferably from 15 to
40 wt.%, more preferably from 17.5 to 40 wt.%, most preferably from 20 to 40 wt.%
of the alkyl ether carboxylic acid anionic surfactant.
[0025] Weights of alkyl ether carboxylic acid are calculated as the protonated form, R
2-(OCH
2CH
2)
n-OCH
2COOH, where n is from 10 to 24. They may be used as salt version for example sodium
salt, triethanolamine, monoethanol amine salt. The sodium salt is most preferred.
[0026] n may be from 10 to 24, preferably from, 10 to 20, more preferably from 15 to 20.
[0027] Alkyl ether carboxylic acids synthesis is discussed in Anionic Surfactants Organic
Chemistry edited by H.W. Stache (Marcel Dekker, New York 1996). They may be synthesised
via the reaction of the corresponding alcohol ethoxylate with chloroacetic acid or
monochloro sodium acetate in the presence of NaOH:-
R
2-(OCH
2CH
2)
n-OH + NaOH + ClCH
2COONa → R
2-(OCH
2CH
2)
n-OCH
2COOH + NaCl + H
2O
[0028] In this synthesis residual R
2-(OCH
2CH
2)
n-OH may be present, preferably levels of R
2-(OCH
2CH
2)
n-OH are from 0 to 10 wt.% in the alkyl ether carboxylic acid. Low levels of diglycolic
acid and glycolic acid may be present as bi products.
[0029] The alkyl ether carboxylic acid may also be synthesised via an oxidation reaction:-
R
2-(OCH
2CH
2)
n-O CH
2CH
2OH → R
2-(OCH
2CH
2)
n-OCH
2COOH
[0030] The oxidation is typically conducted using oxygen as the oxidant under basic conditions
in the presence of metal catalyst such as Pd/Pt, as described in
DE3135946;
DE2816127 and
EP0304763.
[0031] The alkyl chain may be linear or branched, preferably it is linear.
[0032] The alkyl chain is preferably selected from CH
3(CH
2)
15 and CH
3(CH
2)
17
[0033] The alkyl ether carboxylic acid is most preferably of the structure:
CH
3(CH
2)
17(OCH
2CH
2)
20OCH
2COONa
[0034] Alkyl ether carboxylic acids are available from Kao (Akypo
®), Huntsman (Empicol
®) and Clariant (Emulsogen
®).
[0035] The alkyl ether carboxylic acid is preferably used directly form the synthesis without
further purification.
[0036] The weight ratio of linear alkyl benzene sulfonic acid surfactant to the alkyl ether
carboxylic acid surfactant is from 1.5:1 to 5:1. The weight ratio of linear alkyl
benzene sulfonic acid surfactant to the alkyl ether carboxylic acid surfactant may
preferably be from 1.5:1 to 4.5:1, for example from 1.5:1 to 4:1; or from 2:1 to 4.5:1;
or 2:1 to 4:1; or even 2.5:1 to 4.25:1; or even 2.5:1 to 4:1.
[0037] Water may be absent from the formulation, or present at a level of less than 10 wt.%,
preferably less than 9 wt.%. If water is present, then it is present preferably at
a level of from 0.01 to 8 wt.%, more preferably from 0.1 to 8 wt.%, most preferably
from 1 to 8 wt.%.
[0038] Non-ionic surfactant may be absent from the formulation, or present at a level of
less than 20 wt.%, preferably less than 15 wt.%, more preferably less than 12 wt.%.
If non-ionic surfactant is present, then it is present preferably at a level of from
0.1 to 20 wt.%, more preferably from 0.1 to 15 wt.%, most preferably from 0.25 to
12 wt.%.
[0039] The non-ionic surfactant has the following structure:
R
2-(OCH
2CH
2)
n-OH,
wherein: R
2 is selected from saturated C
12 to C
22 linear or branched alkyl chains, preferably C
16 to C
18 linear alkyl chains, and wherein n is selected from 5 to 30, preferably 10 to 20.
[0040] The liquid detergent composition of the invention can be considered a concentrated
liquid detergent composition. It may be used directly, or more preferably used as
an ingredient to formulate further liquid detergent compositions.
[0041] Such further liquid detergent compositions may comprise further ingredients such
as: fatty acids or salts thereof, shading dyes, enzymes (such as lipase, protease,
amylase, cellulase), antiredeposition polymers, dye transfer inhibiting polymers,
builders, structurants or thickening polymers, sequestrants, perfumes, and/or soil
release polymers.
Experimental
[0042] The following mixtures containing 20 wt.% of alkyl ether carboxylate (R
1 = stearyl, n = 20, used as Na salt) and 80 wt.% second surfactant were prepared at
333K. At this temperature, all ingredients were liquid. They were then cooled to 293K.
The phase results are shown in the table. The pH of the formulation is between 0.3
to 2.0
| Second surfactant |
Phase at 293K |
| linear alkyl benzene anionic sulfonic acid inventive |
Pourable Liquid |
| Sodium lauryl ether sulfonate with 1 mole of ethoxylation comparative |
Solid |
| Sodium lauryl ether sulfonate with 3 mole of ethoxylation comparative |
Soft Gel |
| Non-ionic surfactant: alcohol ethoxylate with C13-15 and 7 moles of ethoxylation comparative |
Soft Gel |
[0043] The experiment with was repeated with different ratios of linear alkyl benzene anionic
sulfonic acid to the alkyl ether carboxylate. The results are shown in the following
table, along with the entry for the previous example:-
| Wt% alkyl ether carboxylate |
Wt% linear alkyl benzene anionic sulfonic acid |
Phase at 293K |
| 100 comparative |
0 |
solid |
| 50 comparative |
50 |
Soft gel |
| 40 inventive |
60 |
Pourable Liquid |
| 30 inventive |
70 |
Pourable Liquid |
| 20 inventive |
80 |
Pourable Liquid |
1. A liquid laundry detergent composition comprising:
(i) from 50 to 80 wt.% of a linear alkyl benzene sulfonic acid surfactant;
(ii) from 15 to 45 wt.% of an alkyl ether carboxylic acid surfactant of the following
structure:
R1-(OCH2CH2)n-OCH2-COOH,
wherein: R1 is selected from saturated C16 to C22 linear or branched alkyl chains, preferably C16 to C18 linear alkyl chains, and wherein n is selected from 10 to 24;
(iii) less than 10 wt.% water;
(iv) from 0 to 20 wt.% non-ionic surfactant of the following structure
R2-(OCH2CH2)n-OH,
wherein: R2 is selected from saturated C12 to C22 linear or branched alkyl chains, preferably C16 to C18 linear alkyl chains, and wherein n is selected from 5 to 30, preferably 10 to 20;
wherein the pH of the formulation is from 0.3 to 2.0; and
wherein the weight ratio of linear alkyl benzene sulfonic acid surfactant to the alkyl
ether carboxylic acid surfactant is from 1.5:1 to 5:1; and,
wherein the pH of the formulation is that of a 1 wt.% solution of the liquid laundry
detergent composition dissolved in demineralised water at 293K.
2. A liquid laundry detergent composition according to claim 1, wherein the pH of the
formulation is from 0.5 to 2.0, preferably from 0.5 to 1.5.
3. A liquid laundry detergent composition according to claim 1 or claim 2, wherein the
non-ionic surfactant is present at a level of from 0.1 to 20 wt.%, preferably from
0.1 to 15 wt.%, more preferably from 0.25 to 12 wt.%.
4. A liquid laundry detergent composition according to any preceding claim, wherein the
composition comprises from 55 to 80 wt.%, preferably from 55 to 75 wt.%, more preferably
from 60 to 75 wt.% of the linear alkyl benzene sulfonic acid surfactant.
5. A liquid laundry detergent composition according to any preceding claim, wherein the
composition comprises from 15 to 40 wt.%, preferably from 17.5 to 40 wt.%, more preferably
from 20 to 35 wt.% of the alkyl ether carboxylic acid anionic surfactant.
6. A liquid laundry detergent composition according to any preceding claim, wherein the
level of water is from 0 to less than 9 wt.%, preferably from 0.01 to 8 wt.%, more
preferably from 0.1 to 8 wt.%, most preferably from 1 to 8 wt.%.
7. A liquid laundry detergent composition according to claim 1, comprising:
(i) from 60 to 80 wt.% of a linear alkyl benzene sulfonic acid surfactant;
(ii) from 20 to 40 wt.% of an alkyl ether carboxylic acid surfactant of the following
structure:
R1-(OCH2CH2)n-OCH2-COOH,
wherein: R1 is selected from saturated C16 to C18 linear alkyl chains, and wherein n is selected from 15 to 20;
(iii) less than 10 wt.% water;
(iv) from 0 to 20 wt.% non-ionic surfactant of the following structure
R2-(OCH2CH2)n-OH,
wherein: R2 is selected from saturated C12 to C22 linear or branched alkyl chains, preferably C16 to C18 linear alkyl chains, and wherein n is selected from 10 to 20;
wherein the pH of the formulation is from 0.5 to 2.0;
and wherein the weight ratio of linear alkyl benzene sulfonic acid surfactant to the
alkyl ether carboxylic acid surfactant is from 1.5:1 to 4:1; and,
wherein the pH of the formulation is that of a 1 wt.% solution of the liquid laundry
detergent composition dissolved in demineralised water at 293K.
1. Flüssige Waschmittelzusammensetzung, umfassend:
(i) 50 bis 80 Gew.-% eines linearen Alkylbenzolsulfonsäure-Tensids;
(ii) 15 bis 45 Gew.-% eines Alkylethercarbonsäure-Tensids der folgenden Struktur:
R1-(OCH2CH2)n-OCH2-COOH,
wobei: R1 aus gesättigten linearen oder verzweigten C16- bis C22-Alkylketten, vorzugsweise aus linearen C16- bis C18-Alkylketten ausgewählt ist, und wobei n aus 10 bis 24 ausgewählt ist;
(iii) weniger als 10 Gew.-% Wasser;
(iv) 0 bis 20 Gew.-% nicht-ionisches Tensid der folgenden Struktur
R2-(OCH2CH2)n-OH,
wobei: R2 aus gesättigten linearen oder verzweigten C12- bis C22-Alkylketten, vorzugsweise aus linearen C16- bis C18-Alkylketten ausgewählt ist, und wobei n aus 5 bis 30, vorzugsweise 10 bis 20, ausgewählt
ist;
wobei der pH-Wert der Formulierung 0,3 bis 2,0 beträgt und
wobei das Gewichtsverhältnis von linearem Alkylbenzolsulfonsäure-Tensid zu dem Alkylethercarbonsäure-Tensid
1,5:1 bis 5:1 beträgt und
wobei der pH-Wert der Formulierung derjenige einer 1 gewichtsprozentigen Lösung der
flüssigen Waschmittelzusammensetzung, gelöst in entmineralisiertem Wasser, bei 293
K ist.
2. Flüssige Waschmittelzusammensetzung nach Anspruch 1, wobei der pH-Wert der Formulierung
0,5 bis 2,0, vorzugsweise 0,5 bis 1,5, beträgt.
3. Flüssige Waschmittelzusammensetzung nach Anspruch 1 oder Anspruch 2, wobei das nicht-ionische
Tensid in einer Menge von 0,1 bis 20 Gew.-%, vorzugsweise von 0,1 bis 15 Gew.-%, bevorzugter
von 0,25 bis 12 Gew.-%, vorliegt.
4. Flüssige Waschmittelzusammensetzung nach irgendeinem vorhergehenden Anspruch, wobei
die Zusammensetzung 55 bis 80 Gew.-%, vorzugsweise 55 bis 75 Gew.-%, bevorzugter 60
bis 75 Gew.-% des linearen Alkylbenzolsulfonsäure-Tensids umfasst.
5. Flüssige Waschmittelzusammensetzung nach irgendeinem vorhergehenden Anspruch, wobei
die Zusammensetzung 15 bis 40 Gew.-%, vorzugsweise 17,5 bis 40 Gew.-%, bevorzugter
20 bis 35 Gew.-% des anionischen Alkylethercarbonsäure-Tensids enthält.
6. Flüssige Waschmittelzusammensetzung nach irgendeinem vorhergehenden Anspruch, wobei
die Menge des Wassers 0 bis weniger als 9 Gew.-%, vorzugsweise 0,01 bis 8 Gew.-%,
bevorzugter 0,1 bis 8 Gew.-%, höchst bevorzugt 1 bis 8 Gew.-%, beträgt.
7. Flüssige Waschmittelzusammensetzung nach Anspruch 1, umfassend:
(i) 60 bis 80 Gew.-% eines linearen Alkylbenzolsulfonsäure-Tensids;
(ii) 20 bis 40 Gew.-% eines Alkylethercarbonsäure-Tensids der folgenden Struktur:
R1-(OCH2CH2)n-OCH2-COOH,
wobei: R1 aus gesättigten linearen C16- bis C18-Alkylketten ausgewählt ist und wobei n aus 15 bis 20 ausgewählt ist;
(iii) weniger als 10 Gew.-% Wasser;
(iv) 0 bis 20 Gew.-% nicht-ionisches Tensid der folgenden Struktur
R2-(OCH2CH2)n-OH,
wobei: R2 aus gesättigten linearen oder verzweigten C12- bis C22-Alkylketten, vorzugsweise aus linearen C16- bis C18-Alkylketten, ausgewählt ist und wobei n aus 10 bis 20 ausgewählt ist;
wobei der pH-Wert der Formulierung 0,5 bis 2,0 beträgt;
und wobei das Gewichtsverhältnis von linearem Alkylbenzolsulfonsäure-Tensid zu dem
Alkylethercarbonsäure-Tensid 1,5:1 bis 4:1 beträgt; und
wobei der pH-Wert der Formulierung derjenige einer 1 gewichtsprozentigen Lösung der
flüssigen Waschmittelzusammensetzung, gelöst in entmineralisiertem Wasser, bei 293
K ist.
1. Composition de détergent de lessive liquide comprenant :
(i) de 50 à 80 % en masse d'un tensioactif d'acide alkylbenzène sulfonique linéaire
;
(ii) de 15 à 45 % en masse d'un tensioactif d'acide alkyléther carboxylique de la
structure suivante :
R1-(OCH2CH2)n-OCH2-COOH,
dans laquelle : R1 est choisi parmi des chaînes alkyle linéaires ou ramifiées en C16 à C22 saturées, de préférence des chaînes alkyle linéaires en C16 à C18, et dans laquelle n est choisi de 10 à 24 ;
(iii) moins de 10 % en masse d'eau ;
(iv) de 0 à 20 % en masse de tensioactif non-ionique de la structure suivante
R2-(OCH2CH2)n-OH,
dans laquelle : R2 est choisi parmi des chaînes alkyle linéaires ou ramifiées en C12 à C22 saturées, de préférence des chaînes alkyle linéaires en C16 à C18, et dans laquelle n est choisi de 5 à 30, de préférence de 10 à 20 ;
dans laquelle le pH de la formulation est de 0,3 à 2,0 ; et
dans laquelle le rapport massique de tensioactif d'acide alkylbenzène sulfonique linéaire
au tensioactif d'acide alkyléther carboxylique est de 1,5:1 à 5:1 ; et,
dans laquelle le pH de la formulation est celui d'une solution à 1 % en masse de la
composition de détergent de lessive liquide dissoute dans de l'eau déminéralisée à
293 K.
2. Composition de détergent de lessive liquide selon la revendication 1, dans laquelle
le pH de la formulation est de 0,5 à 2,0, de préférence de 0,5 à 1,5.
3. Composition de détergent de lessive liquide selon la revendication 1 ou revendication
2, dans laquelle le tensioactif non-ionique est présent à une teneur de 0,1 à 20 %
en masse, de préférence de 0,1 à 15 % en masse, encore mieux de 0,25 à 12 % en masse.
4. Composition de détergent de lessive liquide selon l'une quelconque des revendications
précédentes, dans laquelle la composition comprend de 55 à 80 % en masse, de préférence
de 55 à 75 % en masse, encore mieux de 60 à 75 % en masse du tensioactif d'acide alkylbenzène
sulfonique linéaire.
5. Composition de détergent de lessive liquide selon l'une quelconque des revendications
précédentes, dans laquelle la composition comprend de 15 à 40 % en masse, de préférence
de 17,5 à 40 % en masse, encore mieux de 20 à 35 % en masse du tensioactif anionique
d'acide alkyléther carboxylique.
6. Composition de détergent de lessive liquide selon l'une quelconque des revendications
précédentes, dans laquelle la teneur en eau est de 0 à moins de 9 % en masse, de préférence
de 0,01 à 8 % en masse, encore mieux de 0,1 à 8 % en masse, bien mieux encore de 1
à 8 % en masse.
7. Composition de détergent de lessive liquide selon la revendication 1, comprenant :
(i) de 60 à 80 % en masse d'un tensioactif d'acide alkylbenzène sulfonique linéaire
;
(ii) de 20 à 40 % en masse d'un tensioactif d'acide alkyléther carboxylique de la
structure suivante :
R1-(OCH2CH2)n-OCH2-COOH,
dans laquelle : R1 est choisi parmi des chaînes alkyle linéaires en C16 à C18 saturées, et
dans laquelle n est choisi de 15 à 20 ;
(iii) moins de 10 % en masse d'eau ;
(iv) de 0 à 20 % en masse de tensioactif non-ionique de la structure suivante
R2-(OCH2CH2)n-OH,
dans laquelle : R2 est choisi parmi des chaînes alkyle linéaires ou ramifiées en C12 à C22 saturées, de préférence des chaînes alkyle linéaires en C16 à C18, et dans laquelle n est choisi de 10 à 20 ;
dans laquelle le pH de la formulation est de 0,5 à 2,0 ;
et dans laquelle le rapport de masse de tensioactif d'acide alkylbenzène sulfonique
linéaire au tensioactif d'acide alkyléther carboxylique est de 1,5:1 à 4:1 ; et,
dans laquelle le pH de la formulation est celui d'une solution à 1 % en masse de la
composition de détergent de lessive liquide dissoute dans de l'eau déminéralisée à
293 K.