[0001] The application claims the priorities to Chinese patent application No.
201710848349.4 titled " TRAILER FRAME AND TRAILER BOGIE HAVING SAME", filed with the China National
Intellectual Property Administration on September 19, 2017, and Chinese patent application
No.
201721202607.3 titled " TRAILER FRAME AND TRAILER BOGIE HAVING SAME", filed with the China National
Intellectual Property Administration on September 19, 2017, which are incorporated
herein by reference in its entirety.
FIELD
[0002] The present application relates to the technical field of bogies, particularly relating
to a trailer frame. Besides, the present application further relates to a trailer
bogie having the trailer frame.
BACKGROUND
[0003] A bogie is an important component in a railway vehicle, the trailer bogie is installed
at a lower side of a trailer body, and the trailer bogie generally includes a frame,
a primary suspension, a secondary suspension, an axle box, a wheel set, a brake device
and so on.
[0004] In a typical trailer bogie, the brake device includes a brake clamp, a brake seat
is directly connected to a cross beam of the frame, the brake seat forms a cantilever
structure with respect to the cross beam, and the brake clamp is connected to the
corresponding brake seat.
[0005] However, the brake seat is directly connected to the cross beam, and has a relatively
long cantilever in the running direction of the vehicle. In addition, a connection
region of the brake seat and the cross beam usually has a varying cross section. Therefore,
under the frequent effect of the braking force, a problem of stress concentration
on the cross beam in this region is serious, and relatively complicated structural
and welding designs are usually required, thereby increasing the difficulties in design
and machining of the cross beam.
[0006] Therefore, a technical problem to be addressed by those skilled in the art is to
overcome the defects of the conventional trailer bogies.
SUMMARY
[0007] In view of this, an object of the present application is to provide a trailer frame,
the design and machining of a cross beam of the trailer frame is relatively convenient,
and the stress concentration on the cross beam can reduced. Another object of the
present application is to provide a trailer bogie including the above trailer frame,
the design and machining of the cross beam of the trailer frame is relatively convenient,
and the stress concentration on the cross beam can be reduced.
[0008] In order to realize the above objects, following technical solutions are provided
according to the present application.
[0009] A trailer frame includes a cross beam and side beams fixedly arranged at two ends
of the cross beam, and each of the side beams is an U-shaped structural beam, wherein
a first brake beam located between the side beams is arranged in front of and above
the cross beam, and a second brake beam located between the side beams is arranged
in rear of and above the cross beam; the first brake beam is parallel with the second
brake beam, two ends of each of the first brake beam and the second brake beam are
fixedly connected to inner sides of the side beams respectively, and are each provided
with a brake seat for mounting a brake device; the first brake beam has multiple brake
seats, the multiple brake seats of the first brake beam are located at a front side
of the first brake beam and are transversely arranged at intervals on the first brake
beam; the second brake beam has multiple brake seats, and the multiple brake seats
of the second brake beam are located at a rear side of the second brake beam and are
transversely arranged at intervals on the second brake beam.
[0010] Preferably, an upper cover plate of the side beam extends inward at a position corresponding
to the first brake beam and the second brake beam, to form a connecting plate; two
ends of each of the first brake beam and the second brake beam are each provided with
a connecting portion located below the corresponding connecting plate, and are connected
to a side plate of the side beam and the connecting plate through the connecting portion.
[0011] Preferably, the connecting portion is an U-shaped plate having an opening facing
the corresponding connecting plate, an U-shaped end surface of the connecting portion
is welded to the side plate of the side beam, and a top end surface of the connecting
portion is welded to a lower surface of the connecting plate.
[0012] Preferably, the first brake beam and the second brake beam each includes a radial
flange at a position of a root of the corresponding connecting portion, and the radial
flange abuts against the connecting plate and the connecting portion.
[0013] Preferably, the radial flange has an arc-shaped edge corresponding to the connecting
portion and straight edges located at two sides of the arc-shaped edge, and has a
laterally widened portion corresponding to the connecting plate.
[0014] Preferably, the brake seat is provided with four hanging points for mounting the
brake device through hanging at the four points.
[0015] Preferably, a back of the brake seat is C-shaped, and is arranged to match an outer
surface of the first brake beam or the second brake beam respectively.
[0016] Preferably, the brake seat includes a horizontal seat plate and an upper skirt on
a top of the seat plate and a lower skirt on a bottom of the seat plate, and a height
of the upper skirt and a height of the lower skirt gradually increase from a front
end to a root of the seat plate.
[0017] A trailer bogie includes the trailer frame according to any one of the above solutions.
[0018] In the trailer frame according to the present application, the brake seats are arranged
on the first brake beam and the second brake beam, which, compared with the conventional
technology in which the brake seats are directly fixed on the cross beam, can simplify
the manufacturing technique of the cross beam, make the design and machining of the
cross beam easier and reduce the stress concentration on the cross beam, and can also
reduce the amount of welding on the cross beam and greatly reduce the load that the
cross beam is required to bear. Besides, the first brake beam and the second brake
beam are supported between the two side beams, which can improve the stability of
the frame to prevent the deformation of the frame.
[0019] The trailer bogie includes the trailer frame according to the present application,
and by employing the trailer frame, the trailer bogie can simplify the manufacturing
technique of the cross beam, make the design and machining of the cross beam easier
and reduce the stress concentration on the cross beam.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] For more clearly illustrating embodiments of the present application or the technical
solutions in the conventional technology, drawings referred to describe the embodiments
or the conventional technology will be briefly described hereinafter. Apparently,
the drawings in the following description are only some examples of the present application,
and for those skilled in the art, other drawings may be obtained based on these drawings
without any creative efforts.
Figure 1 is a schematic view showing the structure of a trailer frame according to
the present application;
Figure 2 is an enlarged view showing a portion A in Figure 1;
Figure 3 is an enlarged view showing a portion B in Figure 1;
Figure 4 is a schematic view showing the structure of a trailer bogie according to
the present application.
Reference Numerals in Figures 1 to 4:
| 1 |
cross beam, |
2 |
side beam, |
| 21 |
connecting plate, |
3 |
first break beam, |
| 4 |
brake seat, |
41 |
hanging point, |
| 5 |
second break beam, |
6 |
connecting portion, |
| 7 |
radial flange. |
|
|
DETAIL DESCRIPTION
[0021] The technical solution according to the embodiments of the present application will
be described clearly and completely as follows in conjunction with the accompany drawings
in the embodiments of the present application. It is obvious that the described embodiments
are only a part of the embodiments according to the present application, rather than
all of the embodiments. All the other embodiments obtained by those skilled in the
art based on the embodiments in the present application without any creative work
belong to the scope of the present application.
[0022] An aspect of the present application is to provide a trailer frame, and the design
and machining of a cross beam of the trailer frame is relatively convenient and the
stress concentration on the cross beam can be reduced. Another aspect of the present
application is to provide a trailer bogie including the above trailer frame, and the
design and machining of the cross beam of the trailer frame is relatively convenient
and the stress concentration on the cross beam can be reduced.
[0023] Reference is made to Figures 1 to 4, Figure 1 is a schematic view showing the structure
of a trailer frame according to the present application; Figure 2 is an enlarged view
showing a portion A in Figure 1; Figure 3 is an enlarged view showing a portion B
in Figure 1; and Figure 4 is a schematic view showing the structure of a trailer bogie
according to the present application.
[0024] A specific embodiment of the trailer frame according to the present application includes
a frame. The frame includes a cross beam 1 and two side beams 2 fixedly arranged at
two ends of the cross beam 1. Each of the two side beams 2 is an U-shaped structural
beam, and an end portion of the cross beam 1 is usually connected to a downward concaved
portion of the side beam 2. A first brake beam 3 located between the side beams 2
is arranged in front of and above the cross beam 1, a second brake beam 5 located
between the side beams 2 is arranged in rear of and above the cross beam 1, and the
first brake beam 3 is parallel with the second brake beam 5. Two ends of the first
brake beam 3 are fixedly connected to inner sides of the side beams 2 respectively,
and two ends of the second brake beam 5 are fixedly connected to the inner sides of
the side beams 2 respectively. The first brake beam 3 and the second brake beam 5
are each provided with a brake seat 4 for mounting a brake device. The first brake
beam 3 has multiple brake seats 4, the multiple brake seats 4 are located at a front
side of the first brake beam 3, and all of the brake seats 4 of the first brake beam
3 are transversely arranged at intervals on the first brake beam 3. The second brake
beam 5 has multiple brake seats 4, the multiple brake seats 4 of the second brake
beam 5 are located at a rear side of the second brake beam 5, and all of the brake
seats 4 of the second brake beam 5 are transversely arranged at intervals on the second
brake beam 5. The first brake beam 3 and the second brake beam 5 may be fixedly connected
to the side beams 2 by welding. The trailer frame may be manufactured by welding,
forging, casting and combination of various machining methods.
[0025] In this trailer frame according to the present application, the brake seats 4 are
arranged on the first brake beam 3 and the second brake beam 5, which, compared with
the conventional technology in which the brake seats 4 are directly fixed on the cross
beam 1, can simplify the manufacturing technique of the cross beam 1, make the design
and machining of the cross beam 1 easier and reduce the stress concentration on the
cross beam 1, and can also reduce the amount of welding on the cross beam 1 and greatly
reduce the load that the cross beam 1 is required to bear. Besides, the first brake
beam 3 and the second brake beam 5 are supported between the two side beams 2, which
can improve the stability of the frame to prevent the deformation of the frame.
[0026] In above embodiments, an upper cover plate of the side beam 2 extends inward at a
position corresponding to the first brake beam 3 and the second brake beam 5, to form
a connecting plate 21. "Extending inward" herein refers to that the connecting plate
21 on one of the side beams 2 extends toward the other one of the side beams 2. Two
ends of each of the first brake beam 3 and the second brake beam 5 are respectively
provided with a connecting portion 6 located below the corresponding connecting plate
21, and are connected to a side plate of the side beam 2 and the connecting plate
21 through the connecting portion 6. The arrangement of the connecting plate 21 can
increase a connecting area between the brake beam and the side beam 2, besides, a
part of the structure of the upper cover plate of the side beam 2 is separately extended
to connect the first brake beam 3 and the second brake beam 5, which can prevent the
first brake beam 3 and the second brake beam 5 from occupying a space used for connecting
other components on the side beams 2, thus preventing the first brake beam 3 and the
second brake beam 5 from interfering with other components on the side beams 2.
[0027] Further, the connecting portion 6 may be an U-shaped plate having an opening facing
the corresponding connecting plate 21, an U-shaped end surface of the connecting portion
6 is welded to the side plate of the side beam 2, and a top end surface of the connecting
portion 6 is welded to a lower surface of the connecting plate 21. By arranging the
connecting portion 6 as the U-shaped plate, the weight of the connecting portion 6
can be reduced under the premise that a welding area between the connecting portion
6 and the connecting plate 21 can be ensured. Of course, the connecting portion 6
may also be a C-shaped plate, a polygonal frame or other structures.
[0028] In the above embodiments, the first brake beam 3 and the second brake beam 5 may
each has a radial flange 7 at a position of a root of the corresponding connecting
portion 6, and the radial flange 7 abuts against the connecting plate 21 and the connecting
portion 6. By arranging the radial flange 7, connecting areas between the first brake
beam 3 and the connecting plate 21, and between the second brake beam 5 and the connecting
plate 21 can be further increased, to ensure reliable connections between the first
brake beam 3 and the side beam 2, and between the second brake beam 5 and the side
beam 2.
[0029] Further, the radial flange 7 may have an arc-shaped edge corresponding to the connecting
portion 6 and straight edges located at two sides of the arc-shaped edge, and has
a laterally widened portion corresponding to the connecting plate 21. Referring to
Figure 2, a bottom of an abutting plate is the arc-shaped edge, the portions above
the arc-shaped edge are the straight edges, and the portion above the straight edge
is the laterally widened portion matching the connecting plate 21 in shape. Such arrangement
can facilitate the assembly between the radial flange 7 and the connecting plate 21,
besides, since the radial flange 7 is arranged around the root of the connecting portion
6, an outer peripheral surface of the radial flange 7 is relatively smooth, and the
stress concentration phenomenon can be reduced.
[0030] In the above embodiments, the brake seat 4 may specifically be provided with four
hanging points 41 for mounting the brake device through hanging at the four points,
so as to ensure the reliable connection of the brake device.
[0031] In the above embodiments, a back of the brake seat 4 may be C-shaped, and is arranged
to match an outer surface of the first brake beam 3 or the second brake beam 5 correspondingly.
The back of the brake seat 4 is C-shaped so that a part of the brake seat 4 is located
at an upper side of the first brake beam 3 or the second brake beam 5 and another
part of the brake seat 4 is located at a lower side of the first brake beam 3 or the
second brake beam 5, thereby enhancing the reliability of the connection. Wherein,
the first brake beam 3 and the brake seat 4 may be an integral casting piece or an
integral forging piece, and the second brake beam 5 and the brake seat 4 may be an
integral casting piece or an integral forging piece, to ensure the overall structural
strength. Of course, the first brake beam 3 and the brake seat 4, as well as the second
brake beam 5 and the brake seat 4, may also be separately formed and then be connected
by welding or other manners.
[0032] In the above embodiments, the brake seat 4 may include a horizontal seat plate and
an upper skirt on a top of the seat plate and a lower skirt on a bottom of the seat
plate, wherein a height of the upper skirt and a height of the lower skirt both gradually
increase from a front end to a root of the seat plate. The heights of the upper skirt
and the lower skirt of the brake seat 4 gradually increase from the front end to the
root of the seat plate, which can ensure the strength at the joint between the brake
seat 4 and the first brake beam 3 or the second brake beam 5, and meanwhile reduce
the weight of the brake seat 4 and save the materials.
[0033] The seat plate may be embodied as a rectangular plate, and the four hanging points
41 are located at four top points of the brake seat 4, to facilitate the positioning
of the hanging points 41, thereby ensuring the reliability of the hanging.
[0034] In the above embodiments, the first brake beam 3 and the second brake beam 5 may
employ the integrally casting structure, which facilitates reducing the space occupied
by the first brake beam 3 and the second brake beam 5 in the bogie, and ensures that
the first brake beam 3 and the second brake beam 5 both have a relatively high strength
to meet the bearing needs. Of course, the first brake beam 3 and the second brake
beam 5 may also be formed by segmental forging or by casting and welding or may adopt
other structural forms.
[0035] In the above embodiments, the number of the brake seats 4 on the first brake beam
3 and the second brake beam 5 can be set according to actual situations. For example,
the number of the brake seat 4 may be two, three, or four.
[0036] In the above embodiments, a certain number of partitions may be arranged in the cross
beam 1 and the side beam 2 as needed to further increase the torsional strength of
the frame. In addition, a lightening hole can be arranged in the partition to reduce
an overall weight of the bogie and save the material as much as possible while meeting
strength requirements of the bogie.
[0037] In addition to the trailer frame, a trailer bogie including the trailer frame provided
in the above embodiments is further provided according to the present application.
By employing the trailer frame, the trailer bogie can simplify the manufacturing technique
of the cross beam 1, make the design and machining of the cross beam 1 easier and
reduce the stress concentration on the cross beam 1. Structures of other parts of
the trailer bogie can be referred to the conventional technology and will not be described
herein.
[0038] The above embodiments in this specification are described in a progressive manner.
Each of the embodiments is mainly focused on describing its differences from other
embodiments, and references may be made among these embodiments with respect to the
same or similar portions among these embodiments.
[0039] The trailer frame and the trailer bogie having the trailer frame provided according
to the present application are described in detail hereinbefore. The principle and
the embodiments of the present application are illustrated herein by specific examples.
The above description of examples is only intended to help the understanding of the
method and the spirit of the present application. It should be noted that, for the
person skilled in the art, a few of modifications and improvements may be made to
the present application without departing from the principle of the present application,
and these modifications and improvements are also deemed to fall into the scope of
the present application defined by the claims.
1. A trailer frame, comprising a cross beam (1) and side beams (2) fixedly arranged at
two ends of the cross beam (1), and each of the side beams (2) is an U-shaped structural
beam, wherein a first brake beam (3) located between the side beams (2) is arranged
in front of and above the cross beam (1), and a second brake beam (5) located between
the side beams (2) is arranged in rear of and above the cross beam (1); the first
brake beam (3) is parallel with the second brake beam (5), two ends of each of the
first brake beam (3) and the second brake beam (5) are fixedly connected to inner
sides of the side beams (2) respectively, and the first brake beam (3) and the second
brake beam (5) are each provided with a brake seat (4) for mounting a brake device;
the first brake beam (3) has a plurality of the brake seats (4), and the plurality
of the brake seats (4) of the first brake beam (3) are located at a front side of
the first brake beam (3) and are transversely arranged at intervals on the first brake
beam (3); the second brake beam (5) has a plurality of the brake seats (4), and the
plurality of brake seats (4) of the second brake beam (5) are located at a rear side
of the second brake beam (5) and are transversely arranged at intervals on the second
brake beam (5).
2. The trailer frame according to claim 1, wherein an upper cover plate of the side beam
(2) extends inward at a position corresponding to the first brake beam (3) and the
second brake beam (5), to form a connecting plate (21); two ends of each of the first
brake beam (3) and the second brake beam (5) are each provided with a connecting portion
(6) located below the corresponding connecting plate (21), and the first brake beam
(3) and the second brake beam (5) are each connected to a side plate of the side beam
(2) and the connecting plate (21) through the respective connecting portion (6).
3. The trailer frame according to claim 2, wherein the connecting portion (6) is an U-shaped
plate having an opening facing the corresponding connecting plate (21), an U-shaped
end surface of the connecting portion (6) is welded to the side plate of the side
beam (2), and a top end surface of the connecting portion (6) is welded to a lower
surface of the connecting plate (21).
4. The trailer frame according to claim 2, wherein the first brake beam (3) and the second
brake beam (5) each comprises a radial flange (7) at a position of a root of the corresponding
connecting portion (6), and the radial flange (7) abuts against the connecting plate
(21) and the connecting portion (6).
5. The trailer frame according to claim 4, wherein the radial flange (7) has an arc-shaped
edge corresponding to the connecting portion (6) and straight edges located at two
sides of the arc-shaped edge, and has a laterally widened portion corresponding to
the connecting plate.
6. The trailer frame according to any one of claims 1 to 5, wherein the brake seat (4)
is provided with four hanging points (41) for mounting the brake device through hanging
at the four points.
7. The trailer frame according to claim 6, wherein a back of the brake seat (4) is C-shaped,
and is arranged to match an outer surface of the first brake beam (3) or the second
brake beam (5).
8. The trailer frame according to claim 6, wherein the brake seat (4) comprises a horizontal
seat plate and an upper skirt on a top of the seat plate and a lower skirt on a bottom
of the seat plate, and a height of the upper skirt and a height of the lower skirt
gradually increase from a front end to a root of the seat plate.
9. A trailer bogie, comprising the trailer frame according to any one of claims 1 to
8.