Technical field of the invention
[0001] The present invention relates to a package according to the preamble of the independent
claim presented below.
Background of the invention
[0002] When the package contains items that should not be easily accessible for children,
for instance medicine, it is known to use packages with a child resistant locking
mechanism. However, there is a need for a package made of a paper board, which also
comprises a child resistant lock. The requirements for the carton package are that
it is difficult for a child to open and at the same time has a simple construction.
Objects of the invention
[0003] An object of the present invention is to provide a carton package that is considered
to meet the requirements for a package to be child resistant.
[0004] The object of the present invention is further to provide an improved child resistant
carton package comprising an outer sleeve and a tray accommodated slidably within
the outer sleeve, in which construction the tray cannot be drawn fully out from the
outer sleeve.
[0005] Further, the object of the invention is to provide an improved package with a simple
construction, which is made of paper board.
[0006] In order to achieve among others the objects presented above, the invention is characterized
by what is presented in the characterizing parts of the enclosed independent claims.
[0007] Some preferred embodiments of the invention will be described in the other claims.
Description of the invention
[0008] A typical package of the present invention comprises an outer sleeve and a tray accommodated
slidably within the outer sleeve and capable of motion between a closed position and
an open position, and the package comprises a locking mechanism for preventing immediate
opening of the package from the closed position to the open position, the outer sleeve
is open-ended from a first end of the outer sleeve. In a typical package of the present
invention, said locking mechanism comprises
- a locking part arranged inside the outer sleeve,
- a first flap arranged to a first end of the tray, and which first flap has bound outside
the side wall of the tray, wherein an end of the first flap is arranged against the
locking part of the outer sleeve, when the package is in closed position, and
- an opening flap arranged to the outer sleeve, which opening flap is arranged at least
partly overlapping with the first flap of the tray when the package is in closed position,
and the package further comprises a locking tab arranged at the bottom surface of
the tray, which locking tab is arranged to be against a folded flap inside the open-ended
first end of the outer sleeve when the package is opened for preventing to draw the
tray fully out from the outer sleeve.
[0009] A package according to the invention is preferably a carton package. The present
invention is based on a structure of the package comprising two parts: an outer sleeve
and a tray. The outer sleeve is around the tray when the package is in closed position.
A combination of the structural elements arranged to the outer sleeve and the tray
provides child proof locking mechanism for preventing immediate opening of the package
from the closed position to the open position. Further, the package according to the
present invention comprises an additional auto-stop function for preventing to draw
the tray fully out from the outer sleeve. The auto-stop function comprises a locking
tab arranged at the bottom surface of the tray, which locking tab is arranged to be
pushed against a folded flap inside the open-ended end of the outer sleeve when the
tray is drawn out from the outer sleeve. This improves the functionality of the package
and guarantees that the locking mechanism of the package may be used several times
and a function as a child resistant package is ensured.
[0010] A package according to the invention comprises two large planar surfaces, namely
a front surface and a back surface. Further, it comprises a first and a second sidewall,
and a first and a second end wall, which are essentially perpendicular to the front
surface and to the back surface. The package of the invention is formed from two parts:
an outer sleeve and a tray accommodated slidably within the outer sleeve. The outer
sleeve forms a front surface, a back surface, a first and a second side walls and
one of the end walls of the package, when the package is closed. The end wall formed
by the outer sleeve is a bottom part of the package. Another end wall of the package
is formed by an end of the tray, and it makes possible to open package by drawing
the tray out from the outer sleeve, wherein the outer sleeve is open-ended from a
first end of the outer sleeve. The tray is inside the outer sleeve when the package
is closed.
[0011] A first end of the tray is the end, which is inside the outer sleeve, i.e. the end
which is the first when tray is slid inside the outer sleeve. A second end of the
tray is the end, which is visible when the package is in closed position. In addition
to the first and the second ends, the tray comprises side walls and a bottom surface.
According to the present invention, an upper surface of the tray is at least partly
open. In one preferred embodiment, the upper surface of the tray is open. In an embodiment
of the invention, the upper surface of the tray may comprise an openable cover, e.g.
a slip cover. The item(s) or product(s) to be packed are arranged on the tray inside
the outer sleeve.
[0012] The structural elements relating to the locking mechanism of the package are constructed
both to an outer sleeve and to a tray of the package. The locking mechanism of the
package prevents immediate opening of the package from the closed position to the
open position. The locking mechanism comprises a locking part arranged to the outer
sleeve and positioned inside the outer sleeve, a first flap arranged to a first end
of the tray and an opening flap arranged to the outer sleeve. The first flap of the
tray has bound outside the side wall of the tray, wherein an end of the first flap
has been arranged against an end of the locking part of the outer sleeve, when the
package is in closed position, and thus preventing the opening of the package. The
opening flap and the first flap have been arranged at least partly overlapping when
the package is in closed position for providing releasing of the locking mechanisms
by pushing the opening flap inside. According to one preferred embodiment of the invention,
the opening flap and the first flap of the tray are substantially fully over-lapped
when the package is in closed position.
[0013] In addition to the locking mechanism, the package comprises a locking tab providing
auto-stop function and preventing that the tray is not completely drawn out from the
outer sleeve. A locking tab has formed to the bottom surface of the tray and it has
a hinged structure. In an embodiment of the invention, a locking tab has been formed
by cutting a tab out from the bottom surface of the tray, wherein a locking tab is
in connection with the bottom surface at least by one side. In a preferred embodiment
a locking tab protrudes slightly outwards from the plane of the bottom surface of
the tray. When the locking tab protrudes slightly toward the outer sleeve from the
plane of the bottom surface of the tray, the auto-stop function acts better.
[0014] According to an embodiment of the invention, the first end of the tray comprises
the first flap and also a second flap, which both have bound outside of the side walls
of the tray. A first and a second flap are arranged to opposite sides of the tray.
In an embodiment of the invention, the first flap and the second flap of the tray
are at least partly attached to the side walls. In an embodiment of the invention,
the first flap and the second flap of the tray are attached, e.g. glued, to the side
walls of tray by substantially whole length of the flaps. One of the flaps is a part
of the locking mechanism as disclosed above. The locking mechanism of the package
according to the invention may be formed in such a manner that it acts correctly irrespective
of is the first flap or the second flap of the tray arranged against the locking part
of the outer sleeve. In one preferred embodiment, the first and/or second flap of
the tray comprises embossing toward the side wall, wherein the embossing covers a
part of the flap and the flap is glued to the side wall of the tray from an area of
the embossing and the rest of the flap is not attached to the side walls. The embossing
decreases a gluing area for the flap and e.g. allowing a more reliable function of
the locking mechanism as the first flap is pushed more to the sleeve. In an embodiment
of the invention the first flap and the second flap have a slightly different shape.
In an embodiment of the invention, a length of the first flap of the tray is arranged
to be greater than the length of the second flap of the tray, wherein the first flap
is preferably meant to be a part of the locking mechanism. The length of the first
flap is dependent on the position of the opening flap in the outer sleeve. In an embodiment
of the invention, the first flap of the tray is dimensioned so that it elongates to
a folded line of the opening flap arranged to the outer sleeve when the package is
in closed position.
[0015] In an embodiment of the invention, a second flap of the tray arranged in the first
end of the tray is a part of the auto-stop function of the package. The second flap
is arranged to be connection with a flap of the outer sleeve arranged at the side
wall of the open end of the outer sleeve, when the package is opened for preventing
to draw the tray fully out from the outer sleeve. A combination of the locking tab
and the second flap of the tray guarantees that the tray is always right assembled
to the outer sleeve and the tray cannot be easily removed wholly inside the outer
sleeve. In a typical embodiment of the invention, an end of the second flap and the
cut end of the locking tab are arranged in a same line, when the package is in closed
position.
[0016] According to an embodiment of the invention, a tray of the package may further comprise
a projecting part arranged to a second end of the tray for preventing pull out the
products from the package when the package is closed. When the package is in closed
position the projecting part is inside the outer sleeve. In other words, the projecting
part is folded inside the outer sleeve. The projecting part is bound substantially
to same plane as the upper surface of the outer sleeve and thus it forms obstacle
to take the products from the tray, when the upper surface of the tray is open. According
to an embodiment of the invention, the projecting part has cut out from a flap of
the second end of the tray, which flap is folded inside the second end of the tray.
This enables a simple blank structure.
[0017] In an embodiment of the invention, the side walls of the tray are two folded by providing
strong side walls and therefore more strongly built tray. The first end of the tray
may be made of a single wall since it is inside the outer sleeve, also in open position.
It also makes a blank for the tray simpler and save material required.
[0018] The package according to the invention is formed from two blanks, a first blank for
the outer sleeve and the second blank for the tray. Manufacturing of the package from
two blanks makes possible it that the package also comprises a mechanism for preventing
to draw the tray fully out from the outer sleeve.
[0019] In production, the package according to the present invention may formed from a pre-glued
sleeve, or a sleeve may be delivered as a blank and then wrapped around the filled
tray in the filling line.
[0020] The outer sleeve of the package according to the invention comprises an opening flap.
An opening flap may have a hinged structure. At least one side of the opening flap
comprises contacting points, the opening flap is connected to the outer sleeve with
connecting points before the package is opened first time. Thus, it is possible to
find out whether or not a package has been previously opened. This only works once
but for certain applications it is useful for security reasons to have this function.
[0021] Typically, the blank for the package according to the present invention is made from
paper board with a weight between 100 g/m
2 and 600 g/m
2. In an embodiment of the invention, the paper board is covered at least on one side
with a coating having a thickness between 5 µm and 150 µm, more preferably between
25 µm and 75 µm. In an embodiment the paper board is covered on both sides.
Brief description of the Drawings
[0022] The invention will be described in more detail with reference to appended drawings,
in which
- Fig. 1
- illustrates a package according to an embodiment of the invention when the package
comprising a tray and an outer sleeve is in open position,
- Fig. 2
- shows a tray according to one embodiment of the invention in a folded state,
- Fig. 3
- shows a blank for a tray according to one embodiment of the invention in an unfolded
state,
- Fig. 4
- shows a blank for an outer sleeve according to one embodiment of the invention in
an unfolded state, and
- Fig. 5
- shows an outer sleeve according to one embodiment of the invention in a folded state.
Detailed description of the Drawings
[0023] Same reference numbers have been used in the Figures for parts corresponding to each
other.
[0024] Figure 1 shows a package 1 according to one embodiment of the invention, when the
package 1 is in open position. The package 1 comprises an outer sleeve 2 and a tray
3 arranged within the outer sleeve. The outer sleeve 2 forms the outer casing of the
package according to the present invention, but one end of the outer sleeve 2 is open
in order that the tray 3 can be push inside the outer sleeve 2. When package is opened,
the tray 3 can be drawn out from the outer sleeve and the tray will stop to the point
when the locking tab 7 arranges against an edge of a folded flap 25a inside the open-end
of the outer sleeve. The locking tab 7 provides an auto-stop function for the package
according to the present invention.
[0025] When the package is in closed position, it comprises two large planar surfaces, namely
a front surface 14 and a back surface 13 formed by the outer sleeve. Further, it comprises
a first and a second sidewall and a first and a second end wall, which are essentially
perpendicular to the upper surface and to the back surface. When package is in closed
position, one end of the tray has visible. Another end of the package is closed by
folding the flaps of the blank of the outer sleeve. An opening flap 5 has arranged
to a side wall 15 of the outer sleeve 2. The end(s) of the side wall(s) of the outer
sleeve may be shaped (a curved line 26 in Fig. 5) so that the tray 3 is easier to
pull out from the outer sleeve 2 wherein a part of the side wall 18 of the tray will
be visible at the side walls of the package.
[0026] Figure 2 shows a tray according to one embodiment of the invention in a folded state.
Figure 3 shows a blank for a tray 3 according to one embodiment of the invention in
an unfolded state. The tray 3 comprises the side walls 18, 19, the bottom surface
12 and the ends 10, 11. An upper surface of the tray is open. The side walls 18, 19
of the tray are two folded by folding the flaps 20, 21 inside the tray and attaching,
e.g. gluing them to the side walls. A first end of the tray comprises a first flap
4 and a second flap 8, which are bound outside the side walls 18, 19. A second end
of the tray is formed by folding the flaps 23, 22a, 22b inside the tray. The bottom
surface 12 of the tray comprises a locking tab 7. In a typical embodiment, the locking
tab 7 has cut out from the bottom surface so that it is connected to the bottom surface
only by one side which is the back edge of the locking tab in the opening direction
of the package. In a preferred embodiment according to the invention, the cut end
of the locking tab 7 is in substantially same line with the end of the first flap
4 arranged at the side wall of the tray. As illustrated in Fig. 1, the locking tab
7 arranges against an edge of a folded flap 25a inside the open-end of the outer sleeve
and a second flap 8 arranges against a flap 9 of the outer sleeve arranged at the
side wall of the open end of the outer sleeve, when the package is opened by drawing
the tray out from the outer sleeve. A combination of the locking tab 7 and the second
flap 8 prevents to draw the tray 3 fully out from the outer sleeve 2.
[0027] Figure 4 shows a blank for an outer sleeve 2 according to one embodiment of the invention
in an unfolded state. Figure 5 shows an outer sleeve 2 in folded state. The outer
sleeve comprises a front surface 14, a back surface 13, a first sidewall 15 and a
second sidewall 16. A bottom end of the package will be formed by folding the flaps
24a, 24b, 28a and 28b of the blank. An open end of the outer sleeve is formed by folding
flaps 9, 25a, 25b inside the outer sleeve, wherein they are arranged against the corresponding
front surface 14, back surface 13 and side wall 15. A flap 17 is folded inside the
outer sleeve and it is attached, e.g. glued to side wall 15 for forming the outer
sleeve. A locking part 6 is folded inside the outer sleeve. It may also be attached,
e.g. glued to the flap 17. A side wall 15 of the outer sleeve further comprises an
opening flap 5. An opening flap 5 may have a hinged structure, wherein it comprises
a folded line 27 and at least one side of the opening flap comprises contacting points
by with which the opening flap is connected to the outer sleeve before the package
is opened first time.
1. A package (1), which comprises an outer sleeve (2) and a tray (3) accommodated slidably
within the outer sleeve and capable of motion between a closed position and an open
position, and the package comprises a locking mechanism for preventing immediate opening
of the package from the closed position to the open position, the outer sleeve (2)
is open-ended from a first end of the outer sleeve, and said locking mechanism comprises
- a locking part (6) arranged inside the outer sleeve (2),
- a first flap (4) arranged to a first end of the tray, and which first flap (4) has
bound outside the side wall of the tray, wherein an end of the first flap (4) is arranged
against the locking part (6) of the outer sleeve, when the package is in closed position,
and
- an opening flap (5) arranged to the outer sleeve (2), which opening flap (5) is
arranged at least partly overlapping with the first flap (4) of the tray when the
package is in closed position,
characterized in that the package further comprises a locking tab (7) arranged at the bottom surface of
the tray (3), which locking tab (7) is arranged to be against a folded flap (25a)
inside the open-ended first end of the outer sleeve when the package is opened for
preventing to draw the tray fully out from the outer sleeve.
2. The package according to claim 1, characterized in that the locking tab (7) has formed by cutting from the bottom surface of the tray and
it protrudes slightly outwards from the plane of the bottom surface of the tray (3).
3. The package according to claim 1 or 2, characterized in that the first end of the tray further comprises a second flap (8), which is bound outside
of the side wall of the tray.
4. The package according to any of the preceding claims, characterized in that the side walls (18, 19) of the tray are two folded.
5. The package according to any of the preceding claims, characterized in that the first flap (4) of the tray comprises embossing towards the side wall (18) of
the tray.
6. The package according to any of the preceding claims, characterized in that the first flap (4) and the second flap (8) of the tray (3) are at least partly attached
to the side walls (18, 19) of the tray.
7. The package according to any of the preceding claims, characterized in that an upper surface of the tray (3) is at least partly open.
8. The package according to any of the preceding claims, characterized in that the upper surface of the tray (3) comprises an openable cover.
9. The package according to any of the preceding claims, characterized in that the tray (3) comprises a projecting part at a second end of the tray, which projecting
part is folded inside the outer sleeve when package is in closed position.
10. The package according to any of the preceding claims, characterized in that the package (1) is formed from two blanks, a first blank for the outer sleeve (2)
and the second blank for the tray (3).
11. The package according to any of the preceding claims, characterized in that at least one side of the opening flap (5) of the outer sleeve comprises contacting
points.
12. The package according to any of the preceding claims, characterized in that the first flap (4) of the tray has dimensioned so that it elongates to a folded line
(27) of the opening flap (5) arranged to the outer sleeve, when the package is in
closed position
13. The package according to any of the preceding claims, characterized in that the package is made from paper board with a weight between 100 g/m2 and 600 g/m2.
14. The package according to claim 13, characterized in that the paper board is covered at least on one side with polymer having a thickness between
5 µm and 150 µm.