Technique field
[0001] This invention relates to an underframe structure of rail vehicles, in particular
to an end structure of articulated multiple unit vehicle body underframe.
Background technique
[0002] At present, a hook connection device is generally used for the connection between
vehicles of domestic multiple unit. However, there are many countries with small land
areas, the speed requirements for multiple unit are not too high, and the focus is
on the lines with smaller turning radii. Therefore, some foreign vehicle operators
require using articulated bogies for the multiple unit.
[0003] The most successful case of articulated bogies abroad is the French TGV and AGV high-speed
vehicles, wherein the bogies are 2-point suspension bolster-free articulated bogies,
but height of floor of this articulated-bogie vehicle is relative high . Therefore,
considering the convenience of boarding and alighting, an intermediate passage in
the vehicle is required by the operator, the intermediate passage has a lower height,
and can only be achieved by designing a concave structure in the middle, which is
not conducive to the bearing and transmission of the vehicle body, thus raising the
design difficulty of the vehicle body.
[0004] In China, there are few studies on articulated multiple unit vehicles, and articulated
connections are mainly used on low-floor vehicles and light rail vehicles, and ram-armed
bogies are mainly used. Vehicles with ram-armed bogies have the characteristics of
strong ability to pass a small labyrinth radius, but the axle weight is small, generally
around 10 tons.
[0005] Prior art document
CN104015745A (see paragraph 19-21 of the specification of
CN104015745A, Figures 1 and 5 of
CN104015745A) discloses an end structure of articulated multiple unit vehicle body underframe,
includes two parallel side beams which are longitudinally disposed, two traction beams
parallel to the side beams are disposed between the two side beams, the two traction
beams are longitudinally symmetrically arranged; two parallel bolster beams are disposed
at the middle of the traction beam; ends of the two side beams and the traction beam,
which are located at a passenger compartment passage area, are vertically connected
to a partition wall through a second end beam, and the other ends of the two side
beams and the traction beam, which are located at the vehicle end connection area,
are vertically connected to a first end beam; bottoms of ends of the two traction
beams, which are located at the vehicle end connection area, are provided with a hinge
seat; lower surfaces of the two traction beams and the two bolster beams are fixedly
connected to a hinge support structure, and one end of the hinge support structure
is connected to the rear of the hinge seat, and the other end is connected to the
partition wall. Therefore, it appears that the end structure described in
CN104015745A is intended for mounting on a bogie arranged in the middle of the structure, seen
in the longitudinal direction, and not adapted for mounting on bogies arranged at
the end of the structure and in common with the respective neighboring structures
(Jacobs bogies).
[0006] In order to satisfy the axle load requirement of the multiple unit vehicles, the
4-point suspension bolster-free articulated bogie can be used, that is, articulated
traction devices are used and the vehicle body is carried by four air springs. At
the same time, the conventional underframe structure cannot suit the installation
and connection of the new bogie, therefore it is urgent to develop a new end structure
of vehicle body underframe.
Summary of the invention
[0007] The technical problem to be solved by the present invention is that, in view of the
deficiencies of the prior art, providing an end structure of articulated multiple
unit vehicle body underframe that can be mounted and connected with a 4-point suspension
bolster-free articulated bogie.
[0008] In order to solve the above technical problem, the technical solution adopted by
the present invention is an end structure of an articulated multiple unit vehicle
body underframe having the features of claim 1.
[0009] In the above solution, the hinge seat, the traction beam, the bolster beam, the side
beam and the partition wall are all made of hollow aluminum profiles, so that not
only the weight of the vehicle body underframe is reduced, but also the partial cavity
of the traction beam and the side beam can be removed, which provides the possibility
to set different heights for the upper surface of the passenger compartment passage
area and the vehicle end connection area, and lays a foundation for the equipment
installation at the bottom of the vehicle body underframe.
[0010] In the above solution, the inside of the traction beam is provided with a second
traction beam cavity and a first traction beam cavity from top to bottom; the second
traction beam cavities at the passenger compartment passage area are all removed,
thus a U-shaped gap with a U-shaped cross section is formed at a top portion of the
first traction beam cavity, the side floor is located behind the bolster beam, and
it is aligned with the lower surface of the second traction beam cavity, so that the
upper surface of the traction beam, the upper surface of the bolster beam and the
upper surface of the side beam at the vehicle end connection area are all aligned,
and an upper surface of the passenger compartment passage area is lower than an upper
surface of the vehicle end connection area.
[0011] In the above solution, the bottom of the first traction beam cavity is provided with
a vertical plate connector connected to the hinge support structure, so that the weld
seam of the important force transmitting portion will not appear at rigidity abrupt
change position.
[0012] In the above solution, the first traction beam cavity is machined with an L-shaped
gap with an L shape in the cross-sectional direction.
[0013] In the above solution, the hinge support structure is assembly welded by an intermediate
floor located at the middle of the upper surface of the hinge support structure, a
connecting floor located at both sides of the upper surface of the hinge support structure,
a supporting vertical plate located under the intermediate floor and the connecting
floor, and a supporting cover plate located at the lower surface of the hinge support
structure.
[0014] In the above solution, a connecting plane of the hinge seat and the hinge device
mounting hole (11) in the connecting plane of the hinge seat and the mounting plane
of the bolster beam and the air spring mounting hole (31) in the mounting plane are
holistically machined after the frame structure having the shape of three same rectangles
arranged side-by-side and the side floor are assembly welded, to reduce negative influence
on perpendicularity of the welding deformation to the mounting plane of the hinge
seat and the ground, and reduce negative influence on parallelism between the bolster
beam mounting plane and the side floor.
[0015] In the above solution, the middle portion of the side beam of the end structure of
articulated multiple unit vehicle body underframe is machined with a side beam cavity
gap, so as to ensure that the bogie frame and the wheelset have sufficient working
space during the vehicle operating..
[0016] In the above solution, a cavity boss is arranged between the partition wall and the
hinge support structure for transitioning the longitudinal impact force of the hinge
support structure, and the cavity can provide a connection space and a passage space
for brake pipe and cable line.
[0017] In the above solution, transitional ribs are provided at the joint of the side beam
and the partition wall under the frame structure, and at the joint of the traction
beam and the bolster beam, so that the rigidity of the end structure of the underframe
is more coordinated.
[0018] In the above solution, the upper surface of the side beam lower cavity of the side
beam is aligned with the lower surface of the bolster beam, and the upper surface
of the second traction beam cavity of the traction beam is aligned with the upper
surface of the bolster beam, so that the upper surface of the passenger compartment
passage area is lower than the upper surface of the vehicle end connection area.
[0019] In the above solution, the lower height of the hinge support structure is lower than
the height of at least one row of hinge mounting holes in the hinge seat to facilitate
the installation of the hinge device.
[0020] In the above solution, a vertical plate connector provided horizontally and a vertical
plate connector provided vertically are protruded below the traction beam, the vertical
plate connector provided horizontally is connected with a connecting floor of the
hinge support structure, and the vertical plate connector provided vertically is connected
with a support vertical plate of the hinge support structure. The length of the vertical
plate connectors are at least 30 mm, so that the weld seam of the important force
transmitting portion will not appear at rigidity abrupt change position. The intermediate
floor of the hinge support structure and the connecting floor are arranged in a non-integral
structure, thereby providing a welding space for the connecting floor and the supporting
cover plate, the structure is assembly welded after the welding of the connecting
floor and the support cover is completed.
[0021] In the present invention, the hinge seat and the bolster beam at the vehicle end
connection area are used for connecting the bogie; the upper part of the hinge seat
is connected with the traction beam, and the hinge support structure is arranged below
the traction beam and behind the hinge seat to resist the large longitudinal impact
force of the running vehicle; the bolster beam is located between the side beam and
the traction beam for connecting the air spring, and transmits the external force
on the hinge seat to the side beam; the traction beam, the hinge support structure
and the side beam are all connected to the rear partition wall, and form a frame structure
having a shape of three same rectangles arranged side-by-side, so that the overall
bearing performance is good, which lays a good foundation for the body strength to
meet the EN12663 standard to resist a compression force of 1500kN.
[0022] The upper surface of the passenger compartment passage area is slightly lower than
the upper surface of the vehicle end connection area. By connecting the lower surface
of the traction beam to the intermediate floor, and connecting the upper surface to
the floor on both sides, the cross-section of the vehicle body is designed to be a
concave shape structure, which not only provides an intermediate passage in the vehicle
and a plane for installing equipment such as seats, but also meets the working space
requirements of the bogie under the vehicle, making full use of limited space and
maintaining strength.
[0023] Profiles of the bolster beam, the traction beam, the side beam and the partition
wall are all large-section hollow structure, wherein a redundant cavity is arranged
under the side beam profile and the traction beam profile, and the cavity is partially
milled out in the working area of the bogie, while the rest of the profile still has
sufficient strength and functional integrity; the span of the rib in the middle of
the bolster beam profile is large enough to be used to mount the plug structure of
the air spring; the partition wall profile is provided with a boss structure for transit
the longitudinal impact force of the hinge support structure, and provides a connection
space for the brake pipe and the cable at the same time.
[0024] The aluminum alloy end structure of the vehicle body underframe in the present invention
can meet the installation requirements of the 4-point suspension articulated bogie.
The biggest advantage of using the hinge structure is to reduce the use of the bogie,
and reduce the weight of the whole vehicle and the running resistance of the vehicle
at the same time, and significant improve the curve passing performance of the vehicle.
[0025] The vehicle body in the present invention has good strength performance, meets the
requirements that the hinge seat area can withstand 1500 kN of longitudinal compression
force; providing a lower height intermediate passage, which provides great convenience
for passengers, and is particularly suitable for passenger vehicles which has lower
floor in some areas.
[0026] In addition, the end structure of underframe of the present invention has a high
degree of modularity and good processability, and is suitable for mass production.
DRAWINGS
[0027]
Figure 1 is a block diagram showing the components of an end structure of underframe
of the present invention.
Figure 2 is an axial view of the end structure of underframe of the present invention.
Figure 3 is a drawing of the traction beam profile.
Figure 4 is a schematic diagram of the end structure of underframe with the bogie.
Figure 5 is a front view of the end structure of underframe with bogie.
Figure 6 is A-A view of Figure 5.
Figure 7 is B-B view of Figure 5.
Figure 8 is C-C view of Figure 5.
[0028] In the figure: hinge seat (1), hinge device mounting hole (11), traction beam (2),
first traction beam cavity (21), L-shaped gap (21a), second traction beam cavity (22),
U-shaped gap (22a), vertical plate connector (23), bolster beam (3), air spring mounting
hole (31), hinge support structure (4), intermediate floor (41), connecting floor
(42), support plate (43), support cover (44), side beam (5), side beam lower cavity
(51), side beam cavity gap (51a), partition wall (6), cavity boss (61), transitional
rib (7), side floor (8), articulated bogie (9), air spring (91), hinge device(92).
Detailed description
[0029] As shown in FIG. 1 and FIG. 2, an embodiment of an end structure of the vehicle body
underframe of the present invention is composed of a hinge seat 1, two traction beams
2, two bolster beams 3, two side beams 5 and a partition wall 6, to form a holistic
frame structure having a shape of three same rectangles arranged side-by-side, these
components all are large-section hollow aluminum profiles, providing a basis for bearing
the vehicle's own weight and transmitting longitudinal forces. The front end of the
holistic frame structure is provided as a vehicle end connection area A', and the
rear end is provided as a passenger compartment passage area B'. The bottoms of the
two bolster beams 3 and the two traction beams 2 are provided with a hinge support
structure 4. The front and rear of the hinge support structure 4 are respectively
connected to the hinge seat 1 and the partition wall 6, and the upper surface of the
hinge seat 1 is smoothly transit to the upper surface of the partition wall 6 by the
upper surface of the hinge support structure 4, and the lower surface of the hinge
seat 1 is smoothly transit to the lower surface of the partition wall 6 by the lower
surface of the hinge support structure 4, to avoid excessive stress concentration.
The hinge support structure 4 is assembly welded by an intermediate floor 41 located
in the middle of the upper surface of the hinge support structure 4, a connecting
floor located at both sides of the upper surface of the hinge support structure 4,
a supporting vertical plate located under the intermediate floor and the connecting
floor, and a supporting cover 44 located at the lower surface of the hinge support
structure, and the hinge support structure 4 is used for supporting the hinge seat
1.
[0030] Above the holistic frame structure having a shape of three same rectangles arranged
side-by-side, a side floor 8 is provided between the traction beam 2 and the side
beam 5 for supporting the load inside the vehicle; at the connection portion with
large height fluctuation, such as the joint of the side beam 5 and the partition wall
6 and the joint of the traction beam 2 and the bolster beam 3, are provided with transitional
ribs 7, so that the structural rigidity of the end structure of the underframe is
more coordinated.
[0031] The plane of the hinge seat 1 and the hinge device mounting hole 11 thereof, and
the plane of the bolster beam 3 and the air spring mounting hole 31 thereof are holistically
machined after the frame structure having a shape of three same rectangles arranged
side-by-side and the side wall 8 are assembly welded, to reduce negative influence
on perpendicularity between the plane of the hinge seat 1 and the ground caused by
the welding deformation, and reduce negative influence on parallelism between the
plane of the bolster beam 3 and the side floor 8 caused by the welding deformation.
[0032] Figure 3 is a drawing of a traction beam profile. The traction beam 2 is a large-section
hollow structure, there are redundant cavities arranged in the lower cavity of the
profile, that is, a first traction beam cavity 21 and a second traction beam cavity
22, and a L-shaped gap 21a with a L-shaped cross-section and an U-shaped gap 22a with
an U-shaped cross-section are processed respectively; a vertical plate connector 23
is provided on one side of the first traction beam cavity 21 for connecting the hinge
support structure 4.
[0033] Figure 4 is a schematic diagram of the end structure of underframe with the bogie.
The hinge seat 1 and the bolster beam 3 located at the vehicle body connection area
are respectively connected to the hinge device 92 of the bogie 9 and the air spring
91; the bolster beam 3 is located between the side beam 5 and the traction beam 2,
mainly for bearing the vertical load of the vehicle; The nonlinear elastic characteristics
of the air spring 91 are utilized to enhance the comfort of the passenger, while transmitting
the longitudinal force on the hinge seat 1 to the side beam 5. The upper surface of
the passenger compartment passage area B' is slightly lower than the upper surface
of the vehicle end connection area A'. The second traction beam cavity 22 that retained
at the junction of the traction beam 2 and the bolster beam 3, whose rear section
that connected with the side floor 8 is completely milled, and the U-shaped gap 22a
is machined here to provide plane for mounting a seat and other equipment.
[0034] Figure 5 is a front view of the end structure of underframe with bogie. The bogie
9 is fixed under the end structure of underframe of the present invention, and the
hinge device 92 is connected to the hinge seat 1 by fixing bolts to the hinge device
mounting hole 11 in the hinge seat 1; the air spring 91 is connected to the bolster
beam 3 by fixing bolts to the air spring mounting hole 31 in the bolster beam 3.
[0035] The L-shaped gap 21a is machined in the first traction beam cavity 21, and the side
beam cavity gap 51a is machined in the middle section of the side beam 5, thus ensure
enough working space for the frame of the bogie 9 and the wheelset during vehicle
operation.
[0036] Figure 6 is an A-A view of Figure 5. One end of the traction beam 2 is connected
to the bolster beam 3 and the hinge seat 1, and the other end is connected to the
partition wall 6. The hinge seat 1 is connected to two traction beams 2 and is located
below them, and the upper surface of the bolster beam 3 is aligned with the upper
surface of the traction beam 2. The hinge support structure 4 is located below the
traction beam 2 for supporting the hinge seat 1 at front, to resist the large longitudinal
impact forces of the hinge device 92 during vehicle operation.
[0037] The bolster beam 3 is a large section hollow profile, the span of the intermediate
rib plate is large enough to be used to mount the insert structure of the air spring
91; the partition wall 6 is provided with a cavity boss 61 for transitioning the longitudinal
impact force of the hinge support structure 4, and its cavity can provide the connection
and passage space for the brake pipe and cable at the same time.
[0038] Figure 7 is a B-B view of Figure 5.The hinge seat 1 and the bolster beam 3 located
at the vehicle end connection area are used for connecting the bogie 9; the upper
part of the hinge seat 1 is connected with the traction beam 2. A hinge support structure
4 is provided below the traction beam 2 and behind the hinge seat 1 for resisting
the large longitudinal impact force during operation of the vehicle; the bolster beam
3 is located between the side beam 5 and the traction beam 2 for connecting the air
spring 91 and transmitting the external force on the hinge seat 1 to the side beam
5. The traction beam 2, the hinge support structure 4, and the side beam 5 are all
connected with the partition wall 6 behind to form a frame structure having a shape
of three same rectangles arranged side-by-side. The side beam 5 and the traction beam
2 are vertically symmetrically arranged, therefore the force is uniform, and the overall
bearing performance is good, which lays a good foundation for the vehicle body strength
to meet the EN12663 standard to resist a compression force of 1500kN.
[0039] The upper surface of the bolster beam 3 located at the vehicle end connection area
is aligned with the side beam 5 and the traction beam 2. Considering the strength,
the upper surface of the side beam lower cavity 51 of the side beam 5 is aligned with
the lower surface of the bolster beam 3 at the joint, the upper surface of the second
traction beam cavity 22 of the traction beam 2 is aligned with the upper surface of
the bolster beam 3 at the joint, and a transitional rib 7 is provided at the position
where the height difference between the traction beam 2 and the bolster beam 3 is
large, thereby ensuring the overall strength and stiffness coordination of this area.
[0040] In the passenger compartment passage area, the second traction beam cavity 22 of
the traction beam 2 is machined so that its upper surface is slightly lower than the
vehicle end connection area. The side floor 8 between the traction beam 2 and the
side beam 5 adopts a plate-beam structure, and the height is controlled within 30
mm, ensuring sufficient running safety clearance of h2, which is the distance between
the lower surface of the side floor 8 and the upper surface of the frame; and the
side beam lower cavity 51 of the side beam 5 is machined with a side beam cavity gap
51a, and the first traction beam cavity 21 of the traction beam 2 is machined with
a L-shaped gap 21a, ensuring that the lower surface of the traction beam 2 has a sufficient
safety clearance to the upper surface of the frame within the motion range of the
bogie 9. At the same time, the section area of the side beam 5 and the traction beam
2 are large, therefore the fundamental strength of the vehicle body will not be affected
after the redundant cavity is machined.
[0041] In the middle of the passenger compartment passage area, a hinge support structure
4 is provided below the traction beam 2, which is concave-downward in the cross section
direction of the vehicle body. The hinge support structure 4 is welded to the hinge
seat 1 in its front, and the lower portion of the hinge support structure 4 is lower
than at least one row of hinge mounting holes 11 to prevent the hinge seat 1 from
being subjected to excessive bending moments by longitudinal forces and disabled.
[0042] By designing a concave-downward structure in the cross-sectional direction, the intermediate
passage is provided in the vehicle, and the requirement of working space of the bogie
under the vehicle is satisfied, and the limited space is fully utilized and the strength
is maintained.
[0043] Figure 8 is a C-C view of Figure 5. In the passenger compartment passage area, the
upper surface of the traction beam 2 is aligned with the side floor 8, and a vertical
plate connector 23 provided horizontally and a vertical plate connector 23 provided
vertically extending under the traction beam 2 are respectively connected to the connection
floor 42 and the support vertical plate 43 of the hinge support structure 4. The vertical
plate connector 23 is at least 30 mm away from the closed cavity of the traction beam
2, so that the weld seam of the important force transmitting portion will not appear
at rigidity abrupt change position. The intermediate floor 41 is connected to two
connecting floors 42. The intermediate floor 41 is not integrally formed with the
connecting floor 42, mainly for providing welding space for the connecting floor 42
and the support cover 44, the whole structure is welded after the welding of the connecting
floor 42 and the support cover 44 is completed.
[0044] The partition wall 6 is a hollow profile structure with an oversized section, and
a cavity boss 61 is provided at a joint portion of the hinge support structure 4 and
the partition wall 6 to increase local strength, and a transitional rib 7 is provided
at a portion where the height difference between the side beam 5 and the partition
wall 6 is large, thereby ensuring the stiffness coordination in this region.
1. An end structure of articulated multiple unit vehicle body underframe, including two
parallel side beams (5) which are longitudinally disposed, two traction beams (2)
parallel to the side beams being disposed between the two side beams, wherein the
two traction beams are longitudinally symmetrically arranged; whereby the underframe
further includes a first bolster beam (3) being
laterally disposed between the traction beam and one side beam, and a second bolster
beam (3) being laterally disposed between the traction beam and the other side beam;
whereby the underframe has a front end provided as a vehicle end connection passage
area (A') and a rear end provided as a passenger compartment passage area (B'); whereby
the ends of the two side beams and the traction beam, at the rear end of the underframe,
are vertically connected to a partition wall (6), so that the overall structure of
the end structure of vehicle body underframe forms, seen in a vertical view, an underframe
structure having a shape of three same rectangles arranged side-by-side; whereby bottoms
of ends of the two traction beams, which are located at the vehicle end connection
area, are provided with a hinge seat (1); whereby lower surfaces of the two traction
beams and the two bolster beams are fixedly connected to a hinge support structure
(4), and one end of the hinge support structure is connected to the rear of the hinge
seat, and the other end is connected to the partition wall;
characterized in that the first bolster beam (3) and the second bolster beam (3) are disposed at a vehicle
end connection area; bottoms of two bolster beams are respectively connected to an
air spring (91) of a bogie (9); the hinge seat (1) is connected to a hinge device
(92) of the bogie (9); an intermediate floor (41) is directly disposed at the upper
part of the hinge support structure, a first side floor (8) is provided between an
upper part of one traction beam and an upper part of the side beam at the corresponding
side, and a second side floor (8) is provided between an upper part of the other traction
beam and an upper part of the side beam at the corresponding side, so that the vehicle
body underframe forms a concave-downward structure in a cross-section direction.
2. The end structure of articulated multiple unit vehicle body underframe according to
claim 1, wherein the hinge seat (1), the traction beam (2), the bolster beam (3),
the side beam (5) and the partition wall (6) are all made of hollow aluminum profiles.
3. The end structure of articulated multiple unit vehicle body underframe according to
claim 2, wherein the inside of the traction beam is provided with a second traction
beam cavity (22) and a first traction beam cavity (21) from top to bottom; a U-shaped
gap (22a) with a U-shaped cross section is formed at a top portion, located at the
passenger compartment passage area, of the first traction beam cavity (21), the side
floor is located behind the bolster beam and is aligned with the lower surface of
the second traction beam cavity (22), so that the upper surface of the traction beam,
the upper surface of the bolster beam and the upper surface of the side beam are all
aligned, and an upper surface of the passenger compartment passage area is lower than
an upper surface of the vehicle end connection area.
4. The end structure of articulated multiple unit vehicle body underframe according to
claim 3, wherein the bottom of the first traction beam cavity is provided with a vertical
plate connector (23) connected to the hinge support structure.
5. The end structure of articulated multiple unit vehicle body underframe according to
claim 3, wherein the first traction beam cavity (21) is provided with an L-shaped
gap (21a) with an L-shaped cross section.
6. The end structure of articulated multiple unit vehicle body underframe according to
claim 1, wherein the hinge support structure is assembly welded by an intermediate
floor (41) located in the middle of the upper surface of the hinge support structure,
a connecting floor (42) located at both sides of the upper surface of the hinge support
structure, a supporting vertical plate (43) located under the intermediate floor and
the connecting floor, and a supporting cover (44) located at the lower surface of
the hinge support structure.
7. The end structure of articulated multiple unit vehicle body underframe according to
claim 1, wherein a connecting plane of the hinge seat and a hinge device mounting
hole (11) in the hinge seat, and a mounting plane of the bolster beam and the air
spring mounting hole (31) in the bolster beam are holistically machined after the
frame structure having the shape of three same rectangles arranged side-by-side and
the side floor are assembly welded.
8. The end structure of articulated multiple unit vehicle body underframe according to
claim 3, wherein the middle portion of the side beam of the end structure of articulated
multiple unit vehicle body underframe is machined with a side beam cavity gap (51a).
9. The end structure of articulated multiple unit vehicle body underframe according to
claim 1, wherein a cavity boss (61) is disposed between the partition wall and the
hinge support structure.
10. The end structure of articulated multiple unit vehicle body underframe according to
claim 1, wherein a first transitional rib is provided at the joint of the side beam
and the partition wall under the frame structure, and a second transitional rib is
provided at the joint of the traction beam and the bolster beam.
1. Endstruktur eines gelenkigen Triebwagenkarosserie-Untergestells, enthaltend zwei parallele
Seitenträger (5), die längs angeordnet sind, zwei Zugträger (2) parallel zu den Seitenträgern,
die zwischen den zwei Seitenträgern angeordnet sind, wobei die zwei Zugträger längs
symmetrisch angeordnet sind; wobei das Untergestell ferner einen ersten Stützträger
(3), der quer zwischen dem Zugträger und einem Seitenträger angeordnet ist, und einen
zweiten Stützträger (3), der quer zwischen dem Zugträger und dem anderen Seitenträger
angeordnet ist, aufweist;
wobei das Untergestell ein vorderes Ende, das als ein Fahrzeugendverbindungsdurchgangsgebiet
(A') vorgesehen ist, und ein hinteres Ende, das als ein Fahrgastraumdurchgangsgebiet
(B') vorgesehen ist, aufweist;
wobei die Enden der zwei Seitenträger und des Zugträgers an dem hinteren Ende des
Untergestells vertikal mit einer Trennwand (6) verbunden sind, so dass die Gesamtstruktur
der Endstruktur des Fahrzeugkarosserieuntergestells in einer vertikalen Ansicht betrachtet
eine Untergestellstruktur bildet, die eine Form aus drei gleichen Rechtecken aufweist,
die nebeneinander angeordnet sind;
wobei Unterseiten von Enden der zwei Zugträger, die sich an dem Fahrzeugendverbindungsgebiet
befinden, mit einem Scharniersitz (1) versehen sind; wobei untere Flächen der zwei
Zugträger und der zwei Stützträger fest mit einer Scharniertragstruktur (4) verbunden
sind, und ein Ende der Scharniertragstruktur mit der Rückseite des Scharniersitzes
verbunden ist und das andere Ende mit der Trennwand verbunden ist;
dadurch gekennzeichnet, dass der erste Stützträger (3) und der zweite Stützträger (3) an einem Fahrzeugendverbindungsgebiet
angeordnet sind; Unterseiten der zwei Stützträger entsprechend mit einer Luftfeder
(91) eines Drehgestells (9) verbunden sind; der Scharniersitz (1) mit einer Scharniereinrichtung
(92) des Drehgestells (9) verbunden ist; eine Zwischenetage (41) direkt an dem oberen
Teil der Scharniertragstruktur angeordnet ist, eine erste Seitenetage (8) zwischen
einem oberen Teil eines Zugträgers und einem oberen Teil des Seitenträgers an der
entsprechenden Seite vorgesehen ist, und eine zweite Seitenetage (8) zwischen einem
oberen Teil des anderen Zugträgers und einem oberen Teil des Seitenträgers an der
entsprechenden Seite vorgesehen ist, so dass das Fahrzeugkarosserieuntergestell eine
in Richtung nach unten konkave Struktur in einer Querschnittsrichtung bildet.
2. Endstruktur eines gelenkigen Triebwagenkarosserie-Untergestells nach Anspruch 1, wobei
der Scharniersitz (1), der Zugträger (2), der Stützträger (3), der Seitenträger (5)
und die Trennwand (6) alle aus hohlen Aluminiumprofilen hergestellt sind.
3. Endstruktur eines gelenkigen Triebwagenkarosserie-Untergestells nach Anspruch 2, wobei
das Innere des Zugträgers von oben nach unten mit einer zweiten Zugträgeraussparung
(22) und einer ersten Zugträgeraussparung (21) versehen ist; ein U-förmiger Spalt
(22a) mit einem U-förmigen Querschnitt an einem Oberseitenbereich der ersten Zugträgeraussparung
(21) ausgebildet ist, der sich an dem Fahrgastzellendurchgangsgebiet befindet, die
Seitenetage sich hinter dem Stützträger befindet und auf die untere Fläche der zweiten
Zugträgeraussparung (22) ausgerichtet ist, so dass die obere Fläche des Zugträgers,
die obere Fläche des Stützträgers und die obere Fläche des Seitenträgers alle ausgerichtet
sind, und eine obere Fläche des Fahrgastzellendurchgangsgebiets niedriger ist als
eine obere Fläche des Fahrzeugendverbindungsgebiets.
4. Endstruktur eines gelenkigen Triebwagenkarosserie-Untergestells nach Anspruch 3, wobei
die Unterseite der ersten Zugträgeraussparung mit einem vertikalen Plattenverbinder
(23) versehen ist, der mit der Scharniertragstruktur verbunden ist.
5. Endstruktur eines gelenkigen Triebwagenkarosserie-Untergestells nach Anspruch 3, wobei
die erste Zugträgeraussparung (21) mit einem L-förmigen Spalt (21a) mit einem L-förmigen
Querschnitt versehen ist.
6. Endstruktur eines gelenkigen Triebwagenkarosserie-Untergestells nach Anspruch 1, wobei
die Scharniertragstruktur über eine Zwischenebene (41), die sich in der Mitte der
oberen Oberfläche der Scharniertragstruktur befindet, eine Verbindungsetage (42),
die sich an beiden Seiten der oberen Oberfläche der Schamierstruktur befindet, eine
vertikale Stützplatte (43), die sich unter der Zwischenebene und der Verbindungsebene
befindet, und eine Stützabdeckung (44), die sich an der unteren Oberfläche der Scharniertragstruktur
befindet, zusammengeschweißt ist.
7. Endstruktur eines gelenkigen Triebwagenkarosserie-Untergestells nach Anspruch 1, wobei
eine Verbindungsebene des Scharniersitzes und ein Scharniereinrichtungsmontageloch
(11) in dem Scharniersitz und eine Montageebene des Stützträgers und des Luftfedermontagelochs
(31) in dem Stützträger holistisch maschinell hergestellt sind, nachdem die Gestellstruktur,
die die Form von drei gleichen, nebeneinander angeordneten Rechtecken aufweist, und
die Seitenetage zusammengeschweißt sind.
8. Endstruktur eines gelenkigen Triebwagenkarosserie-Untergestells nach Anspruch 3, wobei
der Mittenbereich des Seitenträgers der Endstruktur des gelenkigen Triebwagenkarosserie-Untergestells
maschinell mit einem Seitenträgeraussparungsspalt (51a) hergestellt ist.
9. Endstruktur eines gelenkigen Triebwagenkarosserie-Untergestells nach Anspruch 1, wobei
ein Aussparungsvorsprung (61) zwischen der Trennwand und der Scharniertragstruktur
angeordnet ist.
10. Endstruktur eines gelenkigen Triebwagenkarosserie-Untergestells nach Anspruch 1, wobei
eine erste Übergangsrippe an der Verbindung des Seitenträgers und der Trennwand unter
der Gestellstruktur vorgesehen ist, und eine zweite Übergangsrippe an der Verbindung
des Zugträgers und des Stützträgers vorgesehen ist.
1. Structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées,
comprenant deux poutres latérales parallèles (5) qui sont disposées longitudinalement,
deux poutres de traction (2) parallèles aux poutres latérales étant disposées entre
les deux poutres latérales, dans laquelle les deux poutres de traction sont disposées
de manière longitudinalement symétrique; par quoi le châssis comprend en outre une
première poutre de coussin (3) étant disposée latéralement entre la poutre de traction
et une poutre latérale, et une seconde poutre de coussin (3) étant disposée latéralement
entre la poutre de traction et l'autre poutre latérale ;
par quoi le châssis a une extrémité avant prévue comme zone de passage de connexion
d'extrémité de véhicule (A') et une extrémité arrière prévue comme zone de passage
de compartiment passager (B') ; par quoi les extrémités des deux poutres latérales
et de la poutre de traction, à l'extrémité arrière du châssis, sont reliées verticalement
à une paroi de séparation (6), de sorte que la structure globale de la structure d'extrémité
du châssis de corps de véhicule forme, en vue verticale, une structure de châssis
ayant la forme de trois rectangles identiques disposés côte à côte ; dans lequel les
fonds des extrémités des deux poutres de traction, qui sont situées dans la zone de
connexion d'extrémité de véhicule, sont pourvus d'un siège d'articulation (1) ; par
quoi les surfaces inférieures des deux poutres de traction et des deux poutres de
coussin sont connectées de manière fixe à une structure de socle de charnière (4),
et une extrémité de la structure de support d'articulation est connectée à l'arrière
du socle de charnière, et l'autre extrémité est connectée à la paroi de séparation
;
caractérisé en ce que la première poutre de coussin (3) et la seconde poutre de coussin (3) sont disposées
au niveau d'une zone de connexion d'extrémité de véhicule ; les fonds de deux poutres
de coussin sont respectivement connectés à un ressort pneumatique (91) d'un bogie
(9) ; le socle de charnière (1) est connecté à un dispositif d'articulation (92) du
bogie (9) ; un plancher intermédiaire (41) est directement disposé à la partie supérieure
de la structure de support d'articulation, un premier plancher latéral (8) est prévu
entre une partie supérieure d'une poutre de traction et une partie supérieure de la
poutre latérale du côté correspondant, et un second plancher latéral (8) est prévu
entre une partie supérieure de l'autre poutre de traction et une partie supérieure
de la poutre latérale du côté correspondant, de sorte que le châssis de corps de véhicule
forme une structure concave vers le bas dans une direction de section transversale.
2. Structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées
selon la revendication 1, dans laquelle le socle de charnière (1), la poutre de traction
(2), la poutre de coussin (3), la poutre latérale (5) et la paroi de séparation (6)
sont tous faits de profilés creux en aluminium.
3. Structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées
selon la revendication 2, dans laquelle l'intérieur de la poutre de traction est pourvu
d'une seconde cavité de poutre de traction (22) et d'une première cavité de poutre
de traction (21) de haut en bas ; un espace en forme de U (22a) avec une section transversale
en forme de U est formé au niveau d'une portion de sommet, située au niveau de la
zone de passage de compartiment passager, de la première cavité de poutre de traction
(21), le plancher latéral est situé derrière la poutre de coussin et est aligné avec
la surface inférieure de la seconde cavité de poutre de traction (22), de sorte que
la surface supérieure de la poutre de traction, la surface supérieure de la poutre
de coussin et la surface supérieure de la poutre latérale sont toutes alignées, et
une surface supérieure de la zone de passage de compartiment passager est inférieure
à une surface supérieure de la zone de connexion d'extrémité de véhicule.
4. Structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées
selon la revendication 3, dans laquelle le fond de la première cavité de poutre de
traction est pourvu d'un connecteur de plaque vertical (23) relié à la structure de
support d'articulation.
5. Structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées
selon la revendication 3, dans laquelle la première cavité de poutre de traction (21)
est prévue d'un espace en forme de L (21a) avec une section transversale en forme
de L.
6. Structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées
selon la revendication 1, dans laquelle la structure de support d'articulation est
assemblée par soudage par un plancher intermédiaire (41) situé au milieu de la surface
supérieure de la structure de support d'articulation, un plancher de connexion (42)
situé des deux côtés de la surface supérieure de la structure de support d'articulation,
une plaque verticale de support (43) située sous le plancher intermédiaire et le plancher
de connexion, et un couvercle de support (44) situé à la surface inférieure de la
structure de support d'articulation.
7. Structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées
selon la revendication 1, dans laquelle un plan de connexion du socle de charnière
et un trou de montage de dispositif de charnière (11) dans le socle de charnière,
et un plan de montage de la poutre de coussin et le trou de montage de ressort pneumatique
(31) dans la poutre de coussin sont usinés de manière holistique après que la structure
de cadre ayant la forme de trois rectangles identiques disposés côte à côte et le
plancher latéral sont soudés par assemblage.
8. Structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées
selon la revendication 3, dans laquelle la partie centrale de la poutre latérale de
la structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées
est usinée avec un espace de cavité de poutre latérale (51a).
9. Structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées
selon la revendication 1, dans laquelle un bossage de cavité (61) est disposé entre
la paroi de séparation et la structure de support d'articulation.
10. Structure d'extrémité d'un châssis de corps de véhicule à unités multiples articulées
selon la revendication 1, dans laquelle une première nervure de transition est prévue
à la jonction de la poutre latérale et de la paroi de séparation sous la structure
de cadre, et une seconde nervure de transition est prévue à la jonction de la poutre
de traction et de la poutre de coussin.