Technical Field
[0001] The present invention relates to a connector to which wires are connected.
Background Art
[0002] So-called push-in connectors have conventionally been used in control boards or other
mechanisms as connectors to which wires are connected. In the connectors, wires are
inserted into insertion holes of a case and pressed against conducting terminals by
flat springs provided in the case so as to establish electrical connection.
[0003] The wire connector disclosed in Japanese Patent No.
4202125 (Document 1) includes a rod-like operation button that is movable toward and away
from a housing. In the wire connector, the rod-like operation button is pressed in
toward the housing so that a flat spring in the housing becomes elastically deformed
and separated from a conducting metal fitting. The tip of the rod-like operation button
is engaged with the flat spring to maintain the shape of the flat spring. This maintains
an open state in which the flat spring is separated from the conducting metal fitting.
Then, a wire is inserted into the wire connector in the open state, and thereafter
the rod-like operation button is taken out of the housing, which causes the flat spring
to be elastically restored and clamp the wire between the conducting metal fitting
and itself.
[0004] A wire fixing mechanism used in the plug disclosed in Japanese Patent No.
3357245 (Document 2) also includes a button member that is movable toward and away from a
housing in the same manner as described above. In the wire fixing mechanism, the button
member is pressed in toward the housing so that a spring in the housing becomes elastically
deformed and enters an open state in which the spring is separated from a terminal
metal fitting. The housing has a recess for holding the pressed-in button member.
The housing also has another recess for holding the button member that has returned
to its original position.
[0005] In the case where a wire is connected to the wire connector according to Document
1, it is necessary to pull the rod-like operation button out of the housing while
maintaining a state in which the wire is inserted in the wire connector in the open
state. This complicates the operation of connecting the wire and makes it difficult
to shorten the time required for the connection operation. Besides, an operator is
required to hold the wire with one of his/her hands and operate the rod-like operation
button with the other hand. Thus, one-handed connection operation is difficult to
perform. Accordingly, it is difficult for the operator to conduct the connection operation
with one hand. The same can be said of the wire fixing mechanism in the plug according
to Document 2.
Summary of Invention
[0006] The present invention is intended for a connector to which a wire is connected, and
it is an object of the present invention to facilitate connecting the wire to the
connector.
[0007] A connector according to a preferred embodiment of the present invention includes
a case, a conductive terminal part fixed to the case, an elastic member that is mounted
on the case and presses a wire against and clamps the wire to the terminal part by
restoring force of the elastic member, and a state maintaining part that comes in
contact with the elastic member and maintains a non-connected state of the elastic
member in which the elastic member is bent more than in its connected state in which
the elastic member clamps the wire. When the wire is inserted between the terminal
part and the elastic member in the non-connected state, a force is transmitted directly
or indirectly from the wire to the state maintaining part to move the state maintaining
part and to cause the elastic member to transition from the non-connected state to
the connected state. This connector facilitates connecting the wire to the connector.
[0008] Preferably, the state maintaining part is locked to a stepped portion of the case
while in contact with the elastic member in the non-connected state to maintain the
non-connected state of the elastic member.
[0009] More preferably, the connector further includes a state releasing part that, when
the wire is inserted between the terminal part and the elastic member in the non-connected
state, transmits a force from the wire to release the lock of the state maintaining
part to the case.
[0010] Yet more preferably, the state releasing part includes a support portion rotatably
mounted on the case, a first contact portion that comes in contact with the wire,
and a second contact portion that comes in contact with the state maintaining part.
When the wire is inserted, the first contact portion is pressed down to rotate the
state releasing part about the support portion, and the second contact portion moves
the state maintaining part in a direction away from the stepped portion.
[0011] Preferably, the state maintaining part is movable on a travel path provided in the
case between a first position in which the state maintaining part comes in contact
with the elastic member in the connected state and a second position in which the
state maintaining part comes in contact with the elastic member in the non-connected
state, and a surface of the state maintaining part located in the first position is
located inside the case and inward of an area of a surface of the case that is around
the state maintaining part, or located in the same plane as the area.
[0012] Preferably, the connector includes an identifier that enables visual recognition
of whether the state maintaining part maintains the non-connected state of the elastic
member.
[0013] Preferably, the elastic member is a flat spring.
[0014] These and other objects, features, aspects and advantages of the present invention
will become more apparent from the following detailed description of the present invention
when taken in conjunction with the accompanying drawings.
Brief Description of Drawings
[0015]
Fig. 1 is a sectional view of a connector according to one embodiment;
Fig. 2 is a sectional view of the connector;
Fig. 3 is an exploded perspective view of the connector;
Fig. 4 is a front view of the connector;
Fig. 5 is a sectional view of the connector;
Fig. 6 is a sectional view of the connector;
Fig. 7 is a sectional view of the connector;
Fig. 8 is a front view of another connector;
Fig. 9 is a front view of anther connector;
Fig. 10 is a sectional view of another connector;
Fig. 11 is a sectional view of the other connector;
Fig. 12 is a sectional view of another connector;
Fig. 13 is a sectional view of the other connector;
Fig. 14 is a sectional view of another connector;
Fig. 15 is a sectional view of the other connector;
Fig. 16 is a sectional view of another connector;
Fig. 17 is a sectional view of the other connector;
Fig. 18 is a sectional view of another connector;
Fig. 19 is a sectional view of the other connector;
Fig. 20 is a sectional view of the other connector;
Fig. 21 is a sectional view of the other connector;
Fig. 22 is a sectional view of the other connector;
Fig. 23 is a sectional view of the other connector;
Fig. 24 is a sectional view of another connector;
Fig. 25 is a sectional view of the other connector; and
Fig. 26 is a sectional view of the other connector.
Description of Embodiments
[0016] Fig. 1 is a sectional view of a connector 1 according to one embodiment of the present
invention. Fig. 2 is a sectional view of the connector 1 taken at a position II-II
in Fig. 1. Fig. 3 is an exploded perspective view of the connector 1. Fig. 4 is a
front view of the connector 1. The connector 1 is a push-in connector to which wires
are connected. Figs. 1 to 4 illustrate a state in which no wires are inserted in the
connector 1. Fig. 1 also illustrates a configuration at the back of the section. For
example, the connector 1 is used in the terminal strip of a control board or other
mechanisms.
[0017] In the following description, the up-down direction and the right-left direction
in Fig. 1 are simply referred to as the "up-down direction" and the "right-left direction.
" The direction perpendicular to the plane of Fig. 1 is referred to as a "thickness
direction." Fig. 1 illustrates a section approximately in the center of the connector
1 in the thickness direction. The up-down direction, the right-left direction, and
the thickness direction do not necessarily have to coincide with those at the timing
of mounting during use of the connector 1. The up-down direction also does not necessarily
have to coincide with the direction of Earth's gravity.
[0018] The connector 1 includes a case 2, a terminal part 3, an elastic member 4, an operation
part 5, and a releasing part 6. The case 2 houses therein the terminal part 3, the
elastic member 4, the operation part 5, and the releasing part 6. The case 2 is made
of, for example, a resin. In the example illustrated in Fig. 1, the case 2 has two
insertion holes 21 into which wires can be inserted. The case 2 houses therein two
terminal parts 3, two elastic members 4, two operation parts 5, and two releasing
parts 6. In other words, the connector 1 includes two sets of one terminal part 3,
one elastic member 4, one operation part 5, and one releasing part 6. Alternatively,
the connector 1 may include a single set or three or more sets of one terminal part
3, one elastic member 4, one operation part 5, and one releasing part 6.
[0019] Each set of one terminal part 3, one elastic member 4, one operation part 5, and
one releasing part 6 is disposed corresponding to each insertion hole 21. The two
sets of one terminal part 3, one elastic member 4, one operation part 5, and one releasing
part 6 are identical in properties such as shape and size and are disposed opposing
each other in the right-left direction. Focusing now on the insertion hole 21 on the
right side in Fig. 1, the terminal part 3 is located on the right side of a lower
end portion of the insertion hole 21 and extends downward from the lower end portion
of the insertion hole 21. The elastic member 4 extends toward the left from the lower
end portion of the insertion hole 21 and further extends downward. On the left side
of the insertion hole 21, the operation part 5 is disposed on the upper side of the
elastic member 4. The releasing part 6 expands from the left side of the insertion
hole 21 to the lower side of the insertion hole 21 at the back of the operation part
5 and the elastic member 4 in Fig. 1 (i.e., on the front side of the connector). The
releasing part 6 overlaps with the operation part 5 and the elastic member 4 in the
thickness direction.
[0020] The terminal parts 3 are conductive members fixed to the case 2. The terminal parts
3 are made of, for example, a metal. The terminal part 3 on the right side in Fig.
1 is electrically connected to the terminal part 3 on the left side in Fig. 1. In
the example illustrated in Figs. 1 to 5, the two terminal parts 3 form an integral
member. Specifically, the lower ends of the two terminal parts 3 are connected by
a conductive terminal connector 32 that extends in the right-left direction.
[0021] The elastic members 4 are elastically deformable members mounted on the case 2. In
the example illustrated in Figs. 1 to 4, the elastic members 4 are generally band-like
flat springs. The elastic members 4 are made of, for example, a metal. The elastic
members 4 may be formed of a conductive material, or may be formed of an insulating
material such as a resin. For example, the elastic members 4 are formed to bend in
approximately an L-, V-, or U-shape at their central portions 41 in the longitudinal
direction. The central portions 41 of the elastic members 4 are lodged by the case
2 so that each elastic member 4 is mounted on the case 2, with its opposite ends facing
approximately downward. In the following description, portions 22 of the case 2 that
come in contact with the central portions 41 from the underside are referred to as
" support portions 22." The support portions 22 extend approximately downward from
the central portions 41 of the elastic members 4.
[0022] Focusing now on the elastic member 4 on the right side in Fig. 1, a portion 42 of
the elastic member 4 that extends from the central portion 41 to the left side of
the support portion 22 is lodged between the support portion 22 and the other portion
of the case 2 and approximately fixed. A portion 43 of the elastic member 4 that extends
from the central portion 41 to the right side of the support portion 22 is in contact
with the terminal part 3 extending in the up-down direction. When the portion 43 of
the elastic member 4 is pressed down by the operation part 5 or other parts, the elastic
member 4 becomes elastically deformed and bent downward while the upper end portion
of the support portion 22 serves as a support. When the downward pressure applied
to the portion 43 is eliminated, the portion 43 returns to its original state by its
restoring force (i.e., becomes elastically restored). In the following description,
the portions 42 and 43 of the elastic member 4 are respectively referred to as a "fixed
portion 42" and a "movable portion 43." The fixed portion 42 and the movable portion
43 are approximately line symmetric with respect to a center line passing through
the central portion 41.
[0023] In the state illustrated in Fig. 1, the tips of the movable portions 43 of the elastic
members 4 are in contact with the terminal parts 3 below the insertion holes 21 as
described above so as to close the lower ends of the insertion holes 21 from the underside.
In the following description, the state illustrated in Fig. 1 is referred to as an
" insertion-hole closed state." The insertion-hole closed state is a state before
wires are inserted into the insertion holes 21, i.e., an initial state before the
connector 1 is used.
[0024] The elastic members 4 in the insertion-hole closed state (i.e., in the initial state)
slightly bend in directions in which the fixed portions 42 and the movable portions
43 come close to each other. This prevents the elastic members 4 from falling off
the case 2. On the left side in Fig. 1, the dashed double-dotted line indicates the
elastic member 4 that does not bend at all. In the example illustrated in Fig. 1,
the support portions 22 of the case 2 serve as stoppers that restrict the bend of
the elastic members 4 (i.e., flection of the elastic members 4) in the directions
in which the fixed portions 42 and the movable portions 43 come close to each other.
[0025] The operation parts 5 are generally columnar or plate-like members extending in the
up-down direction. The operation parts 5 are located inside holes (hereinafter, referred
to as "travel paths 24") provided in the case 2 and extending in the up-down direction
. The operation parts 5 are movable in the up-down direction along the travel paths
24. The travel paths 24 are open to an upper face 25 of the case 2 and extend approximately
downward from the upper face 25.
[0026] The operation parts 5 each include an upper end portion 51, a connecting portion
52, and a lower end portion 53. The upper end portion 51, the connecting portion 52,
and the lower end portion 53 are connected from the upper side to the lower side in
the order specified, thus forming an integral member. The operation parts 5 are made
of, for example, a resin. For example, the upper end portions 51 of the operation
parts 5 are generally rectangular parallelepiped portions. Upper faces 511 of the
upper end portions 51 are flat surfaces that are generally perpendicular to the up-down
direction. Each upper end portion 51 has a downward-opening recess 512 in the central
portion of the upper face 511. The connecting portions 52 extend downward from the
lower ends of the upper end portions 51 and connect the upper end portions 51 and
the lower end portions 53. For example, the connecting portions 52 are generally plate-like
portions having a greater width in the thickness direction than their width in the
right-left direction. The lower end portions 53 extend downward from the lower ends
of the connecting portions 52. For example, the lower end portions 53 are generally
plate-like or columnar portions.
[0027] The widths of the upper end portions 51 in the right-left direction are approximately
constant along approximately the entire lengths of the upper end portions 51 in the
up-down direction. The widths of the connecting portions 52 in the right-left direction
are approximately constant along approximately the entire lengths of the connecting
portions 52 in the up-down direction. The widths of the lower end portions 53 in the
right-left direction are approximately constant in the upper parts of the lower end
portions 53 and gradually decrease as the distance from the upper parts increases.
The widths of the upper end portions 51 in the right-left direction are greater than
the widths of the connecting portions 52 in the right-left direction. The widths of
the upper ends of the lower end portions 53 in the right-left direction are greater
than the widths of the lower ends of the connecting portions 52 in the right-left
direction. Opposite side faces of the connecting portions 52 in the right-left direction
are approximately perpendicular to the right-left direction and extend approximately
parallel to the up-down direction.
[0028] Focusing now on the operation part 5 on the right side in Fig. 1, the upper end portion
51 of the operation part 5 protrudes toward the left from the upper end of the connecting
portion 52. The left side face of the lower end portion 53 extends downward from the
upper end in approximately parallel with the up-down direction and then extends toward
the right as the distance from the lower end decreases. The elastic member 4 is partly
in contact with the left side face of the connecting portion 52 or the lower end portion
53. In the following description, the left side faces of the connecting portion 52
and the lower end portion 53 are collectively referred to as an "elastic-member contact
surface 54" of the operation part 5. The lower end portion 53 of the operation part
5 protrudes toward the right from the lower end of the connecting portion 52. This
forms an operation stepped portion 55 that protrudes toward the right, at the lower
end of the connecting portion 52 (i.e., at the upper end of the lower end portion
53).
[0029] In the insertion-hole closed state illustrated in Fig. 1, the operation stepped portions
55 of the operation parts 5 are locked to parts of the case 2 so as to restrict upward
movement of the operation parts 5. The elastic-member contact surfaces 54 of the operation
parts 5 are in contact with the movable portions 43 of the elastic members 4 as described
above, and the operation stepped portions 55 are pressed against the aforementioned
parts of the case 2 by the restoring force of the elastic members 4. This locks the
operation parts 5 to the case 2 and prevents the operation parts 5 from moving upward
above the positions illustrated in Fig. 1. When the connector 1 is assembled, the
operation parts 5 are disposed in advance in areas where the movable portions 43 of
the elastic members 4 that do not bend (i.e., in non-compressed state) are to be set,
and the elastic members 4 are mounted on the case 2 while being bent. This achieves
the above-described structure.
[0030] In the insertion-hole closed state illustrated in Fig. 1, the upper faces 511 of
the upper end portions 51 of the operation parts 5 are located in approximately the
same plane as areas of the upper face 25 of the case 2 that are around the operation
parts 5. Alternatively, the upper faces 511 of the upper end portions 51 of the operation
parts 5 may be located inside the case 2 and inward of the areas of the upper face
25 of the case 2 that are around the operation parts 5 (i.e., below the areas). Also,
as illustrated in Fig. 2, opposite side faces 513 of the operation parts 5 in the
thickness direction are located inside the case 2 and inward of areas of opposite
side faces 26 of the case 2 in the thickness direction that are around the operation
part 5, or located in approximately the same plane as these area. The same can be
said of the other surfaces of the operation parts 5. In other words, in the insertion-hole
closed state illustrated in Fig. 1, the surfaces of the operation parts 5 are located
inside the case and inward of the areas of the surfaces of the case 2 that are around
the operation parts 5 (i.e., areas around the travel paths 24), or located in approximately
the same plane as these areas.
[0031] The case 2 has stepped portions 241 that extend from the travel paths 24 in directions
intersecting with the travel paths 24, below the upper faces 511 of the operation
parts 5 illustrated in Fig. 1. In other words, the widths of the travel paths 24 in
the right-left direction are enlarged suddenly at the positions of the stepped portions
241 in the up-down direction. In the travel path 24 on the right side in Fig. 1, the
stepped portion 241 extends toward the left from the travel path 24 extending in the
up-down direction. In other words, this travel path 24 has a recess 242 that extends
toward the left on the underside of the stepped portion 241. In the travel path 24
on the left side in Fig. 1, the stepped portion 241 and the recess 242 extend toward
the right from the travel path 24 extending in the up-down direction.
[0032] The releasing parts 6 each include a first contact portion 61, a second contact portion
62, a support portion 63, and a base portion 64. For example, the first contact portion
61, the second contact portion 62, the support portion 63, and the base portion 64
form an integral member made of an insulating material such as a resin. The base portions
64 are generally flat plate-like portions that expand from the left side of the insertion
holes 21 to below the insertion holes 21 at the back of the operation parts 5 and
the elastic members 4 in Fig. 1 (i.e., on the front side of the connector). The first
contact portions 61, the second contact portions 62, and the support portions 63 protrude
toward the front in Fig. 1 (i.e., toward the back of the connector) from the base
portions 64.
[0033] The first contact portions 61 are generally flat plate-like portions that protrude
toward the back from the lower end portions of the base portions 64. The first contact
portions 61 are located below the insertion holes 21 and oppose the lower ends of
the insertion holes 21 in the up-down direction. For example, the upper faces of the
first contact portions 61 are faces that are generally perpendicular to the up-down
direction. The second contact portions 62 are generally flat plate-like or rod-like
portions that protrude toward the back from the upper end portions of the base portions
64. The second contact portions 62 are disposed in the aforementioned recesses 242
that extend to the sides from the travel paths 24. Thus, the second contact portions
62 are located on the sides opposite to the insertion holes 21 in the right-left direction
while clamping the operation parts 5 located in the travel paths 24. In other words,
the operation parts 5 and the travel paths 24 are located between the insertion holes
21 and the second contact portions 62 and the recesses 242 in the right-left direction.
The second contact portions 62 in the recesses 242 are separated from the operation
parts 5 in the right-left direction.
[0034] The support portions 63 are generally columnar portions that protrude toward the
back from approximately the central portions of the base portions 64 in the up-down
direction. The support portions 63 are mounted on the case 2 so as to be rotatable
about central axes parallel to the thickness direction. When mounted on the case 2,
for example, the support portions 63 are inserted into through holes provided in the
case 2 and extending in the thickness direction. In the example illustrated in Fig.
1, the support portions 63 are inserted from the front side into the through holes
provided in the upper end portions of the support portions 22 of the case 2. Accordingly,
the releasing parts 6 are mounted on the case 2 so as to be rotatable about the support
portions 63 extending in the thickness direction.
[0035] Next, the procedure for connecting a wire to the connector 1 will be described with
reference to Fig. 1 and Figs. 5 to 7. The following description is given of how a
wire is connected to the insertion hole 21 on the right side in the drawings. Operations
that the operator will perform when a wire is connected to the insertion hole 21 on
the left side in the drawings are approximately the same, except that the right and
left are opposite to those in the following description.
[0036] First, in the insertion-hole closed state illustrated in Fig. 1, the operation part
5 is pressed in toward the inside of the case 2 and moved downward along the travel
path 24. In order to press in the operation part 5, for example, the operator brings
the tip of an ordinary tool such as a minus driver into contact with the recess 512
of the upper end portion 51 of the operation part 5 and applies a downward force to
the operation part 5 via the minus driver. As the operation part 5 moves downward,
the elastic member 4 is bent and changes in shape. Specifically, as illustrated in
Fig. 5, the movable portion 43 of the elastic member 4 is pressed down by the lower
end portion 53 of the operation part 5 and spaced toward the left from the terminal
part 3. This opens the lower end of the insertion hole 21. In the following description,
the state of the connector 1 illustrated in Fig. 5 is referred to as an "insertion-hole
open state."
[0037] In the insertion-hole open state illustrated in Fig. 5, the operation part 5 is locked
to the case 2 and prevented from returning to the position illustrated in Fig. 1.
Specifically, when the upper face 511 of the operation part 5 is moved down and located
in approximately the same position as the aforementioned stepped portion 241 in the
up-down direction, the lower end portion 53 of the operation part 5 is pressed toward
the right by the restoring force of the elastic member 4, and the operation part 5
is inclined slightly. Accordingly, the lower end portion 53 of the operation part
5 moves toward the right, i.e., in a direction intersecting with the travel path 24,
and the upper end portion 51 of the operation part 5 moves toward the left, i.e.,
in a direction intersecting with the travel path 24. The left end portion of the upper
end portion 51 of the operation part 5 becomes embedded on the underside of the stepped
portion 241 (i.e., in the recess 242), and the upper face 511 of the operation part
5 is pressed against the lower face of the stepped portion 241 from the underside.
As a result, the operation part 5 is locked to the stepped portion 241.
[0038] In this way, the operation part 5 in contact with the elastic member 4 in the insertion-hole
open state is locked to the stepped portion 241 of the case 2, thereby maintaining
the insertion-hole open state of the elastic member 4. The elastic member 4 in the
insertion-hole open state is bent more than in its connected state described later,
and does not clamp a wire between the terminal part 3 and itself. In other words,
the insertion-hole open state of the connector 1 illustrated in Fig. 5 is a "non-connected
state. " The operation part 5 serves as a state maintaining part that maintains the
non-connected state of the elastic member 4.
[0039] In the recess 242, the upper end portion 51 of the operation part 5 comes in direct
contact with the second contact portion 62 of the releasing part 6 from the side and
moves the second contact portion 62 toward the left in the drawings. This causes the
releasing part 6 to rotate counterclockwise in the drawings about the support portion
63. As a result, the first contact portion 61 moves upward while opposing the insertion
hole 21 in the up-down direction below the insertion hole 21.
[0040] In the insertion-hole open state (i.e., non-connected state) illustrated in Fig.
5, the upper face 511 of the upper end portion 51 of the operation part 5 is located
inside the case 2 and inward of the area of the upper face 25 of the case 2 that is
around the operation part 5 (i.e., below the area). Alternatively, the upper face
511 of the upper end portion 51 of the operation part 5 may be located in approximately
the same plane as the area of the upper face 25 of the case 2 that is around the operation
part 5. The same can be said of the other surfaces of the operation part 5. In other
words, in the insertion-hole open state illustrated in Fig. 5, the surfaces of the
operation part 5 are located inside the case 2 and inward of the area of the surface
of the case 2 that is around the operation part 5 (i.e., area around the travel path
24), or located in approximately the same plane as the area.
[0041] As indicated by the dashed double-dotted line in Fig. 5, a wire 91 is inserted into
the insertion hole 21 of the connector 1 in the insertion-hole open state. For example,
the wire 91 may be a single wire, or may be a relatively thick stranded wire. As another
alternative, the wire 91 may be a wire obtained by providing a rod-like crimp terminal
or similar parts at the tip portion of a relatively thin stranded wire. The rod-like
crimp terminal may be an insulation-coated crimp terminal in which an insulating sleeve
or the like is provided at the root of a rod-like conductor, or may be a bare crimp
terminal that includes no insulating sleeve or the like. Preferably, the tip portion
of the wire 91 has a diameter greater than or equal to 0.42 mm, for example. In actuality,
the diameter of the tip portion of the wire 91 is less than or equal to 2.3 mm. The
diameter of the tip portion of the wire 91 may be changed to various values depending
on the current-carrying capacity of the connector 1 to which the wire 91 is connected.
The diameters of different portions of the wire 91 other than the tip portion may
also be changed to various values. As will be described later, the tip portion of
the wire 91 possesses such a degree or more of stiffness that it can press and move
the first contact portion 61 of the releasing part 6 downward.
[0042] The wire 91 is moved downward in the insertion hole 21 and inserted in between the
terminal part 3 and the elastic member 4 in the insertion-hole open state as illustrated
in Fig. 5. The tip portion of the wire 91 comes in direct contact with the upper face
of the first contact portion 61 of the releasing part 6. Then, as illustrated in Fig.
6, the wire 91 is further moved downward (i.e., further inserted into the case 2)
so that the first contact portion 61 is pressed down. This causes the releasing part
6 to rotate clockwise in Fig. 6 about the support portion 63. As a result, the second
contact portion 62 in contact with the operation part 5 moves toward the right in
Fig. 6 and moves the operation part 5 in a direction away from the stepped portion
241.
[0043] The releasing part 6 that has received the force transmitted from the wire 91 pushes
the upper end portion 51 of the operation part 5 toward the travel path 24 out of
the recess 242 on the underside of the stepped portion 241. This releases the lock
of the operation part 5 to the stepped portion 241. That is, the releasing part 6
serves as a state releasing part (i.e., releaser) that releases the lock of the operation
part 5, which serves as the state maintaining part, to the case 2.
[0044] When the lock of the operation part 5 to the stepped portion 241 has been released,
the movable portion 43 is moved diagonally upward toward the right by the restoring
force of the elastic member 4 and comes in contact with the wire 91 from the left
side as illustrated in Fig. 7. The movable portion 43 of the elastic member 4 presses
the wire 91 against the terminal part 3 and clamps the wire 91 between the terminal
part 3 and itself. Accordingly, the wire 91 and the terminal part 3 are electrically
and mechanically connected to each other. In other words, the wire 91 is connected
to the connector 1. In the following description, the state illustrated in Fig. 7
is referred to as a "connected state." As described above, the elastic member 4 in
the connected state clamps the wire 91 between the terminal part 3 and itself. At
the time when the lock of the operation part 5 is released and the wire 91 is pressed
against the terminal part 3 by the elastic member 4, a sound (e.g., a cracking sound),
a vibration, or other signs is generated due to, for example, a collision of the elastic
member 4, the wire 91, and the terminal part 3. In this case, when a sound is heard,
the operator is able to determine that the lock of the operation part 5 has been released.
Or, when a vibration transmitted to his/her fingertip is sensed, the operator is able
to determine that the lock of the operation part 5 has been released. The connector
1 may adopt various structures for stimulating the generation of such a sound and/or
a vibration or for amplifying such a sound and/or a vibration.
[0045] When the lock of the operation part 5 has been released in the insertion-hole open
state illustrated in Fig. 5, the operation part 5 is moved upward by the restoring
force of the elastic member 4. The elastic-member contact surface 54 of the operation
part 5 is in contact with the movable portion 43 of the elastic member 4. In the connected
state, the upper face 511 of the operation part 5 is located above the stepped portion
241. In this way, in the connector 1, a force is transmitted indirectly from the wire
91 to the operation part 5 via the releasing part 6 so as to move the operation part
5 and to cause the elastic member 4 to transition from the insertion-hole open state
(i.e., non-connected state) to the connected state. The connector 1 eliminates the
need for the operator to apply a force to the operation part 5 and the releasing part
6 with a tool such as a minus driver during transition from the insertion-hole open
state to the connected state.
[0046] In the connected state illustrated in Fig. 7, the upper face 511 of the upper end
portion 51 of the operation part 5 is located inside the case 2 and inward of the
area of the upper face 25 of the case 2 that is around the operation part 5 (i.e.,
below the area). Alternatively, the upper face 511 of the upper end portion 51 of
the operation part 5 may be located in approximately the same plane as the area of
the upper face 25 of the case 2 that is around the operation part 5. The same can
be said of the other surfaces of the operation part 5. In other words, in the connected
state illustrated in Fig. 5, the surfaces of the operation part 5 are located inside
the case 2 and inward of areas of the surfaces of the case 2 that are around the operation
part 5 (i.e., areas around the travel path 24), or located in approximately the same
plane as these areas.
[0047] In the case where the connector 1 is disposed such that the upper side in Fig. 7
becomes the lower side in the direction of Earth's gravity in the connected state
illustrated in Fig. 7, the operation part 5 is separated above from the elastic member
4 in Fig. 7 by the Earth's gravity. Then, in the same manner as in the insertion-hole
closed state illustrated in Fig. 1, the operation stepped portion 55 of the operation
part 5 is locked to part of the case 2 so as to restrict upward movement of the operation
part 5. This prevents the operation part 5 from moving upward above the position illustrated
in Fig. 1.
[0048] In the case where the wire 91 is extracted from the connector 1, for example, the
operator applies a downward force to the operation part 5 via an ordinary tool such
as a minus driver by bringing the tip of the minus driver into contact with the recess
512 of the upper end portion 51 of the operation part 5. The operation part 5 is then
moved downward and enters the insertion-hole open state as illustrated in Fig. 5.
In the insertion-hole open state, the operation part 5 is locked to the stepped portion
241 as described above, and the elastic member 4 is bent so as to separate the movable
portion 43 toward the left from the wire 91. In other words, the clamping of the wire
91 between the elastic member 4 and the terminal part 3 is released.
[0049] When the upper end portion 51 of the operation part 5 becomes embedded in the recess
242 on the underside of the stepped portion 241, the second contact portion 62 of
the releasing part 6 moves toward the left (i.e., in a direction away from the travel
path 24). This causes the releasing part 6 to rotate counterclockwise in Fig. 5 about
the support portion 63. As a result, the first contact portion 61 moves upward, and
the wire 91 in contact with the first contact portion 61 also moves upward. The connector
1 may adopt various structures for facilitating visual recognition of the upward movement
of the wire 91. In this case, for example, the operator is able to determine that
the connected state has been released, by visually recognizing the upward movement
of the wire 91. The operator is able to easily extract the wire 91 out of the connector
1 by pulling the wire 91 out of the insertion hole 21.
[0050] In the connector 1, the elastic member 4 is deformable among the insertion-hole closed
state illustrated n Fig. 1, the insertion-hole open state illustrated in Fig. 5, and
the connected state illustrated in Fig. 7. In the following description, the position
of the operation part 5 that is in contact with the elastic member 4 in the connected
state as illustrated in Fig. 7 is referred to as a "first position." The position
of the operation part 5 that is in contact with the elastic member 4 in the insertion-hole
open state (i.e., non-connected state) as illustrated in Fig. 5 is referred to as
a "second position." The position of the operation part 5 at which the operation stepped
portion 55 is locked to part of the case 2 as illsutrated in Fig. 1 is referred to
as a "third position."
[0051] The aforementioned travel path 24 connects the third position, the first position,
and the second position of the operation part 5 in the order specified. On the travel
path 24, the third position is located on the side opposite to the second position,
with the first position located therebetween. In the second position, the operation
part 5 can be locked to the stepped portion 241 of the case 2 as described above.
In the third position, the operation stepped portion 55 is locked to part of the case
2 so as to restrict upward movement of the operation part 5 (i.e., movement in a direction
away from the second position). In the third position, only part of the operation
part 5 may be locked to part of the case 2, and the operation stepped portion 55 does
not necessarily have to be locked to part of the case 2.
[0052] As described thus far, the connector 1 to which the wire 91 is connected includes
the case 2, the terminal part 3, the elastic member 4, and the operation part 5 serving
as the state maintaining part. The terminal part 3 has conductivity and is fixed to
the case 2. The elastic member 4 is mounted on the case 2. The elastic member 4 presses
the wire 91 against and clamps the wire 91 to the terminal part 3 by restoring force
of the elastic member 4. The operation part 5 comes in contact with the elastic member
4 to maintain the non-connected state (i.e., insertion-hole open state) of the elastic
member 4 in which the elastic member 4 is bent more than in the connected state in
which the elastic member 4 clamps the wire 91. In the connector 1, when the wire 91
is inserted between the terminal part 3 and the elastic member 4 in the non-connected
state, a force is transmitted indirectly from the wire 91 to the operation part 5
so as to move the operation part 5 and to cause the elastic member 4 to transmission
from the non-connected state to the connected state.
[0053] This facilitates connecting the wire 91 to the connector 1, as compared with the
structure in which transition to the connected state is implemented by the operator
operating the operation part while maintaining a state in which wire is inserted.
As a result, it is possible to reduce time and effort required for the operation of
connecting the wire 91 to the connector 1.
[0054] A control board or any other mechanism including the connector 1 may couple a plurality
of connectors 1 in the thickness direction and use them as a large-sized connector.
In such a large-sized connector, for example a plurality of wires 91 (see Fig. 5)
tied together by a tying band or the like may be connected to the insertion holes
21 of the plurality of connectors 1 aligned in the thickness direction. In this case,
since each connector 1 is capable of reducing time and effort required for the operation
of connecting the wire 91 as described above, it is possible to further enhance the
effect of reducing the number of processing steps performed in the operation of connecting
a plurality of wires 91.
[0055] In the connector 1, the operation part 5 in contact with the elastic member 4 in
the non-connected state is locked to the stepped portion 241 of the case 2 so as to
maintain the non-connected state of the elastic member 4. Accordingly, the connector
1 can easily achieve maintaining the non-connected state of the elastic member 4.
[0056] As described above, the connector 1 further includes the releasing part 6 serving
as the state releasing part. When the wire 91 is inserted between the terminal part
3 and the elastic member 4 in the non-connected state, a force is transmitted from
the wire 91 to the releasing part 6. This allows the releasing part 6 to release the
lock of the operation part 5 to the case 2. With this structure, the lock of the operation
part 5 to the case 2 can be released without the need to bring the operation part
5 into direct contact with the wire 91. Thus, it is possible to avoid a situation
in which the shape of the operation part 5 and the structure of locking the operation
part 5 to the case 2 are restricted by, for example, the shape of the wire 91 and
the positional relationship between the wire 91 and the operation part 5. This results
in an improvement in the degree of design flexibility in the shape of the operation
part 5 and the structure of locking the operation part 5 to the case 2. In the above-described
example, the releasing part 6 move the operation part 5 in the directions away from
the stepped portion 241 in order to release the lock of the operation part 5 to the
case 2, but the releasing part 6 may use other form to implement releasing the lock
of the operation part 5.
[0057] As described above, the releasing part 6 includes the first contact portion 61, the
second contact portion 62, and the support portion 63. The support portion 63 is rotatably
mounted on the case 2. The first contact portion 61 comes in contact with the wire
91. The second contact portion 62 comes in contact with the operation part 5. In the
connector 1, when the wire 91 is inserted, the first contact portion 61 is pressed
down, so that the releasing part 6 rotates about the support portion 63, and the second
contact portion 62 moves the operation part 5 in the directions away from the stepped
portion 241. This facilitates releasing the lock of the operation part 5 to the case
2 described above.
[0058] In the connector 1, operation part 5 is movable in the travel path 24 provided in
the case 2 between the first position in which the operation part 5 comes in contact
with the elastic member 4 in the connected state and the second position in which
the operation part 5 comes in contact with the elastic member 4 in the non-connected
state. The surface of the operation part 5 located in the first position is located
inside the case 2 and inward of the area of the surface of the case 2 that is around
the operation part 5, or located in approximately the same plane as the area. In this
way, in the connector 1, when the wire 91 is connected to the connector 1, the operation
part 5 does not protrude from the case 2. This prevents the elastic member 4 from
becoming deformed from the connected state due to, for example, an accidental collision
of the operation part 5 with a tool or the like. As a result, it is possible to prevent
the connected state from being unintentionally released due to unintended movement
of the operation part 5.
[0059] As described above, the elastic member 4 of the connector 1 is a flat spring. Thus,
it is possible to reduce the manufacturing cost of the connector 1. Alternatively,
the elastic member 4 may be any of various member (e.g., helical spring) other than
the flat springs.
[0060] In the connector 1, the surfaces of the operation part 5 that is located in the second
position are also located inside the case 2 and inward of the area of the surface
of the case 2 that is around the operation part 5, or located in the same plane as
the area. In this way, even in the non-connected state, the operation part 5 does
not protrude from the case 2. This prevents the elastic member 4 from becoming deformed
from the non-connected state due to, for example, an accidental collision of the operation
part 5 with a tool or the like. As a result, it is possible to prevent the non-connected
state (i.e., insertion-hole open state) from being unintentionally released.
[0061] In the connector 1, the surfaces of the operation part 5 that is located in the third
positions are also located inside the case 2 and inward of the area of the surface
of the case 2 that is around the operation part 5, or located in the same plane as
the area. In this way, the operation part 5 does not protrude from the case 2 in the
insertion-hole closed state. This prevents the operation part 5 of the connector 1
from being accidentally pressed and causing the elastic member 4 to become deformed
from the insertion-hole closed state (i.e., initial state). As a result, it is possible
to prevent an unnecessary force from being applied to the elastic member 4 during
shipment or other conditions.
[0062] The connector 1 may further include an identifier that enables visual recognition
of whether the operation part 5 maintains the non-connected state of the elastic member
4. This facilitates determining the states of the elastic member 4. Specifically,
for example as illustrated in Fig. 8, upper end portion 65 of the base portion 64
of the releasing part 6 extend to the vicinity of the upper face 25 of the case 2,
and only when the elastic member 4 is in the non-connected state (i.e., the insertion-hole
open state) as illustrated on the left side in Fig. 8, the upper end portion 65 become
visually recognizable through opening 27 provided in the upper face 25 of the case
2. When the elastic member 4 is not in the non-connected state as illsutrated on the
right side in Fig. 8, the upper end portion 65 of the releasing part 6 is hidden under
the upper face 25 of the case 2 and cannot be recognized visually through the opening
27 of the case 2. That is, the upper end portion 65 of the releasing part 6 serves
as the aforementioned identifier. To facilitate visual recognition, the upper end
portion 65 of the releasing part 6 is preferably colored with a different color from
the color of the portion of the releasing part 6 other than the upper end portion
65.
[0063] In the connector 1, the shapes of the releasing parts 6 may be changed in various
ways. For example, in a connector 1a illustrated in the front view in Fig. 9, releasing
parts 6a each further include a leg portion 66, in addition to the first contact portion
61, the second contact portion 62, and the support portion 63 described above. The
leg portions 66 are generally band-like portions that extend diagonally downward from
either of the opposite edges of the base portion 64 in the right-left direction that
is on the side opposite to the side where the first contact portion 61 is provided.
The lower end portions of the leg portions 66 abut on the case 2.
[0064] The releasing part 6a on the left side in Fig. 9 is in the non-connected state (i.e.,
insertion-hole open state), and the releasing part 6a on the right side is not in
the non-connected state (i.e., is in the insertion-hole closed state). In the releasing
part 6a on the right side in Fig. 9, the distance in the right-left direction between
the leg portion 66 and the base portion 64 is small, and the leg portion 66 is bent.
The restoring force of the leg portion 66 acts as a force that causes the releasing
part 6a to rotate counterclockwise and transition to the non-connected state. Accordingly,
in the connector 1a illustrated in Fig. 9, the releasing part 6a in the insertion-hole
closed state or the connected state can easily transition to the non-connected state.
[0065] Releasing parts 6b of a connector 1b illustrated in Figs. 10 and 11 each include
a generally V-shaped flat first contact portion 61b whose height in the up-down direction
is smaller than its width in the right-left direction, instead of the generally flat
plate-like first contact portion 61 illustrated in Fig. 1. The support portions 63b
of the releasing parts 6b are rotatably mounted on the case 2 above the support portions
22. Fig. 10 illustrates the connector 1b in the insertion-hole closed state (i.e.,
initial state). Fig. 11 illustrates the connector 1b in the insertion-hole open state
(i. non-connected state).
[0066] As illustrated in Figs. 10 and 11, in the connector 1b, the distance between the
support portions 63 and the first contact portions 61b are greater than in the example
illustrated in Fig. 1, and accordingly the ranges of rotation of the first contact
portions 61b are also larger. The case 2 has recesses in portions around the first
contact portions 61b, and these recesses prevent interference between the first contact
portions 61b and the case 2 during rotation of the first contact portions 61b. Besides,
because of the large distances between the support portions 63b and the first contact
portions 61b in the connector 1b, even if the force of the wires 91 (see Fig. 11)
pressing the first contact portions 61b downward is relatively small, the releasing
parts 6b can rotate to release the lock of the operation parts 5 to the case 2 and
connect the wires 91. Accordingly, the connector 1b is suitable for connecting wires
91 that have relatively low stiffness at their tip portions.
[0067] Figs. 12 to 23 illustrate other preferable examples of the connector. Figs. 12 to
23 illustrate part of the connectors (specifically, a portion in the vicinity of the
insertion hole 21 on the right side) in section. In Figs. 12 to 23, the elastic member
4 is indicated by the thick solid line.
[0068] In a connector 1c illustrated in Figs. 12 and 13, the upper end portion 51 of an
operation part 5c is a resin spring that bends in the right-left direction. The upper
end portion 51 of the operation part 5c includes a protrusion 56 that protrudes on
the side opposite to the insertion hole 21. Instead of the releasing part 6 illustrated
in Fig. 1, the connector 1c includes a releasing part 6c having a different structure
from that of the releasing part 6.
[0069] The releasing part 6c includes a first contact portion 61c, a second contact portion
62c, a support portion 63c, and a connecting portion 64c. The support portion 63c
is mounted on the case 2 so as to be rotatable about a central axis parallel to the
thickness direction. The connecting portion 64c is a generally rod-like member that
extends approximately in the right-left direction and is fixed to the support portion
63c. The first contact portion 61c is a generally flat plate-like member connected
to one end of the connecting portion 64c. The first contact portion 61c is disposed
below the insertion hole 21 and comes in contact with the tip portion of the wire
91 that is inserted into the insertion hole 21. The second contact portion 62c includes
a generally flat plate-like member connected to the other end of the connecting portion
64c, and a generally rod-like member extending upward from the flat plate-like member.
The second contact portion 62c is disposed below the operation part 5c.
[0070] Fig. 12 illustrates the connector 1c in the non-connected state. Fig. 13 illustrates
the connector 1c in the connected state. In the non-connected state illustrated in
Fig. 12, the upper end portion 51 of the operation part 5c is not compressed in the
right-left direction, and the protrusion 56 of the operation part 5c is locked to
the stepped portion 241 of the case 2. When the first contact portion 61c of the connector
1c in the non-connected state is pressed down by the wire 91, the connecting portion
64c rotates clockwise in the drawing together with the support portion 63c, and the
second contact portion 62c moves upward as illustrated in Fig. 13. Then, the upper
end portion 51 of the operation part 5c is pushed out to the travel path 24 by the
tip portion of the second contact portion 62c. Accordingly, the lock of the operation
part 5c to the case 2 is released, and the movable portion 43 is moved diagonally
upward toward the right by the restoring force of the elastic member 4 to clamp the
wire 91 between the terminal part 3 and itself. The operation part 5c is pushed up
by the movable part 43, so that the upper end portion 51 moves upward in the travel
path 24 while being compressed in the right-left direction.
[0071] In the connector 1c as well, as in the connector 1 illustrated in Fig. 1, a force
is transmitted indirectly from the wire 91 to the operation part 5c via the releasing
part 6c so as to move the operation part 5c and to cause the elastic member 4 to transition
from the non-connected state to the connected state. This facilitates connecting the
wire 91 to the connector 1c. As a result, it is possible to reduce time and effort
required for the operation of connecting the wire 91 to the connector 1c.
[0072] In a connector 1d illsutrated in Figs. 14 and 15, an operation part 5d includes an
operation-part main body 50, a connecting portion 57, and a contact portion 58. The
operation-part main body 50 is a generally columnar portion that extends in the up-down
direction. The operation-part main body 50 moves in the up-down direction in the travel
path 24. The connecting portion 57 is a generally plate-like portion that extends
downward from the lower end of the operation-part main body 50. The connecting portion
57 is located at the back of the elastic member 4 in Fig. 14. The contact portion
58 is a generally flat plate-like portion that protrudes toward the front in the drawings
from the lower end portion of the connecting portion 57. The contact portion 58 extends
diagonally downward toward the right in the drawings (i.e., in a direction toward
the bottom as the distance from the insertion hole 21 in the right-left direction
decreases) from the lower end portion of the connecting portion 57 and reaches a position
under the insertion hole 21. For example, the operation-part main body 50, the connecting
portion 57, and the contact portion 58 form an integral member. The connector 1d does
not include a member corresponding to the releasing part 6 in Fig. 1.
[0073] Fig. 14 illustrates the connector 1d in the non-connected state. Fig. 15 illustrates
the connector 1d in the connected state. In the non-connected state illustrated in
Fig. 14, an operation stepped portion 55d that protrudes toward the right from the
operation-part main body 50 of the operation part 5d is locked to the stepped portion
241d of the case 2. When the contact portion 58 of the operation part 5d is pressed
down by the wire 91 in the connector 1d in the non-connected state, the lower end
portion of the connecting portion 57 moves toward the left in the drawings (i.e.,
in a direction away from the insertion hole 21 in the right-left direction) so as
to release the lock of the operation stepped portion 55d to the case 2 as illustrated
in Fig. 15. As a result, the movable portion 43 is moved diagonally upward toward
the right by the restoring force of the elastic member 4 and clamps the wire 91 between
the terminal part 3 and itself. The operation part 5d is pushed up by the movable
portion 43 of the elastic member 4 and moved upward in the travel path 24.
[0074] In the connector 1d, when the wire 91 is inserted between the terminal part 3 and
the elastic member 4 in the non-connected state, a force is transmitted directly from
the wire 91 to the operation part 5d so as to move the operation part 5d and to cause
the elastic member 4 to transition from the non-connected state to the connected state.
This facilitates connecting the wire 91 to the connector 1d in the same manner as
in the connector 1 illustrated in Fig. 1. As a result, it is possible to reduce time
and effort required for the operation of connecting the wire 91 to the connector 1d.
[0075] In a connector 1e illustrated in Figs. 16 and 17, an operation part 5e has the same
shape as the operation-part main body 50 illustrated in Figs. 14 and 15. The operation
part 5e moves in the up-down direction in the travel path 24. The connector 1e also
includes a releasing part 6e. The releasing part 6e includes a support portion 63e,
a connecting portion 67, and a contact portion 68. For example, the support portion
63e, the connecting portion 67, and the contact portion 68 form an integral member.
[0076] The connecting portion 67 is a generally plate-like portion that extends in the up-down
direction. The connecting portion 67 is located at the back of the operation part
5e and the elastic member 4 in the drawings. The upper part of the connecting portion
67 overlaps with the operation part 5e in the thickness direction, and the lower part
of the connecting portion 67 extends downward from the lower end portion of the operation
part 5e. The contact portion 68 is a generally flat plate-like portion that protrudes
toward the front in the drawings from the lower end portion of the connecting portion
67. The contact portion 68 extends diagonally downward toward the right in the drawings
(i.e., in a direction toward the bottom as the distance from the insertion hole 21
in the right-left direction decreases) from the lower end portion of the connecting
portion 67 and reaches a position under the insertion hole 21. The support portion
63e is a generally columnar portion that protrudes toward the front in the drawings
from approximately the central portion of the connecting portion 67 in the up-down
direction. The support portion 63e is rotatably mounted on the operation part 5e.
Specifically, the support portion 63e is inserted into a through hole provided in
the operation part 5e and extending in the thickness direction.
[0077] Fig. 16 illustrates the connector 1e in the non-connected state. Fig. 17 illustrates
the connector 1e in the connected state. In the non-connected state illustrated in
Fig. 16, an operation stepped portion 55e that protrudes toward the right from the
operation part 5e is locked to the stepped portion 241 of the case 2. When the contact
portion 68 of the releasing part 6e is pressed down by the wire 91 in the connector
1e in the non-connected state, as illustrated in Fig. 17, the lower end portion of
the connecting portion 67 is moved toward the left in the drawing (i.e., in a direction
away from the insertion hole 21 in the right-left direction), and the upper end portion
of the connecting portion 67 is moved toward the right in the drawings. The upper
end portion of the connecting portion 67 comes in contact with the case 2 and presses
the case 2 toward the right, which causes the operation part 5e to move toward the
left and releases the lock of the operation stepped portion 55e to the case 2. Accordingly,
the movable portion 43 is moved diagonally upward toward the right by the restoring
force of the elastic member 4 and clamps the wire 91 between the terminal part 3 and
itself. The operation part 5e is pushed up by the movable portion 43 of the elastic
member 4 and moved upward together with the releasing part 6e in the travel path 24.
[0078] In the connector 1e, when the wire 91 is inserted between the terminal part 3 and
the elastic member 4 in the non-connected state, a force is transmitted indirectly
from the wire 91 to the operation part 5e so as to move the operation part 5e and
to cause the elastic member 4 to transition from the non-connected state to the connected
state. This facilitates connecting the wire 91 to the connector 1e in the same manner
as in the connector 1 illustrated in Fig. 1. As a result, it is possible to reduce
time and effort required for the operation of connecting the wire 91 to the connector
1e.
[0079] In a connector 1f illustrated in Figs. 18 to 23, an operation part 5f includes an
operation-part main body 50f, a contact portion 58f, and a spring portion 59f. Fig.
20 is a sectional view taken at a position XX-XX in Fig. 19. Fig. 22 is a sectional
view taken at a position XXII-XXII in Fig. 21.
[0080] The operation-part main body 50f is a generally flat plate-like portion that is approximately
perpendicular to the thickness direction. The upper end portion of the operation-part
main body 50f is fixed to the case 2. The operation-part main body 50f extends diagonally
downward toward the right in the drawings (i.e., in a direction toward the bottom
as the distance from the insertion hole 21 in the right-left direction decreases)
from the upper end portion fixed to the case 2, and reaches a position under the insertion
hole 21. The operation-part main body 50f is located at the back of the elastic member
4 in the drawings.
[0081] The contact portion 58f is a generally flat plate-like portion that protrudes toward
the front in the drawings from the lower end portion of the operation-part main body
50f. The spring portion 59f protrudes toward the back in the drawings from the operation-part
main body 50f at a position between the upper end portion of the operation-part main
body 50f and the contact portion 58f. The spring portion 59f abuts on a side wall
26 at the back of the case 2 in the drawings. The operation-part main body 50f is
separated from a side wall 26 at the front of the case 2 in the drawings. The distance
in the thickness direction between this side wall 26 and the operation-part main body
50f is slightly smaller than the width of the movable portion 43 of the elastic member
4 in the thickness direction. For example, the operation-part main body 50f, the contact
portion 58f, and the spring portion 59f form an integral member. In the connector
1f, the operation part 5f does not move in the up-down direction. Also, the connector
1f does not include a member corresponding to the releasing part 6 in Fig. 1.
[0082] Fig. 18 illustrates the connector 1f in the insertion-hole closed state (i.e., initial
state). Figs. 19 to 22 illustrate the connector 1f in the non-connected state. Fig.
23 illustrates the connector 1f in the connected state. In the insertion-hole closed
state illustrated in Fig. 18, the movable portion 43 of the elastic member 4 is located
above the operation-part main body 50f of the operation part 5f.
[0083] In the connector 1f, as illsutrated in Figs. 19 and 20, an operator inserts a tool
92 such as a minus driver into the case 2 from above so that the tip portion of the
tool 92 comes in contact with the movable portion 43 of the elastic member 4 and moves
the movable portion 43 downward. The movable portion 43 of the elastic member 4 is
located in a position overlapping with the operation-part main body 50f of the operation
part 5f in the thickness direction. The operation-part main body 50f is pressed toward
the front in Fig. 19 (i.e., toward the left in Fig. 20) by the restoring force of
the spring portion 59f, which causes the movable portion 43 of the elastic member
4 to be clamped between the operation-part main body 50f and the side wall 26 at the
front of the case 2 (i.e., the side wall 26 on the left side in Fig. 20) and enter
the non-connected state . The operation part 5f in contact with the elastic member
4 in the non-connected state presses the elastic member 4 against the case 2 so as
to maintain the non-connected state of the elastic member 4. In other words, the elastic
member 4 is maintained in the non-connected state by a frictional force acting between
the movable portion 43, the operation-part main body 50f, and the aforementioned side
wall 26.
[0084] In the connector 1f in the non-connected state, when the contact portion 58f of the
operation part 5f is pressed down by the wire 91 as illustrated in Figs. 21 and 22,
the lower portion of the operation-part main body 50f is slightly moved (i.e., bent)
toward the right in Fig. 22 and separated from the movable portion 43 of the elastic
member 4 while compressing the spring portion 59f. Alternatively, the frictional force
acting between the operation-part main body 50f and the movable portion 43 decreases
while the operation-part main body 50f and the movable portion 43 are in contact with
each other. As a result, the movable portion 43 is moved diagonally upward toward
the right in the drawings by the restoring force of the elastic member 4 and clamps
the wire 91 between the terminal part 3 and itself as illustrated in Fig. 23.
[0085] In the connector 1f, when the wire 91 is inserted between the terminal part 3 and
the elastic member 4 in the non-connected state, a force is transmitted directly from
the wire 91 to the operation part 5f so as to move the operation part 5f and to cause
the elastic member 4 to transition from the non-connected state to the connected state.
This facilitates connecting the wire 91 to the connector 1f in the same manner as
in the connector 1 illsutrated in Fig. 1. As a result, it is possible to reduce time
and effort required for the operation of connecting the wire 91 to the connector 1f.
[0086] The above-described connectors 1 and 1a to 1f may be modified in various ways.
[0087] For example, it is preferable in the connector 1 that the surfaces of each operation
part 5 located in the first, second, or third position are located inside the case
2 and inward of the areas of the surfaces of the case 2 that are around the operation
part 5, or located in approximately the same plane as the areas. Alternatively, part
of the operation part 5 located in the first, second, or third position may protrude
outward from the surface of the case 2. As another alternative, the operation part
5 may be connected to the elastic member 4 while in contact with the elastic member
4.
[0088] For example, the connector 1 may include an identifier having a different structure
from that illustrated in Fig. 8, as the identifier that enables visual recognition
of whether the operation parts 5 maintain the non-connected state of the elastic members
4. For example, the color of the inner faces of the upper end portions of the travel
paths 24 illsutrated in Fig. 5 may be different from the color of the upper faces
511 of the operation parts 5 and the color of the upper face 25 of the case 2. In
this case, if an operation part 5 is located in the third position as illustrated
on the left side in Fig. 5, the color of the inner surface of the travel path 24 can
hardly be recognized visually from the upper face 25 of the case 2. On the other hand,
if an operation part 5 is located in the second position and maintains the non-connected
state as illustrated on the right side in Fig. 5, the color of the inner surface of
the travel path 24 can be easily recognized visually. In this case, the upper end
portion of the travel path 24 serves as the aforementioned identifier.
[0089] In the example illsutrated in Fig. 24, portions 28 of the case 2 on the upper side
of the recesses 242 of the travel path 24 are made of a transparent or semi-transparent
material (e.g., transparent resin). This portion 28 (hereinafter, referred to as "
light-transmitting portion 28) opposes the upper end portion 51 of the operation part
5 located in the third position in the right-left direction as illsutrated on the
left side in Fig. 24. This enables the operator to visually recognize the upper end
portion 51 of the operation part 5 located in the third position through the light
transmitting part 28. On the other hand, when the operation part 5 is located in the
second position as illustrated on the right side in Fig. 24, the upper end portion
51 of the operation part 5 is located below the light transmitting part 28. Thus,
the operator can hardly visually recognize the upper end portion 51 of the operation
part 5 through the light transmitting part 28.
[0090] That is, in the example illsutrated in Fig. 24, in the case where the operator can
hardly visually recognize the upper end portion 51 of an operation part 5, it is determined
that the elastic member 4 is maintained in the non-connected state. On the other hand,
in the case where the operator can easily visually recognize the upper end portion
51 of an operation part 5 through the light transmitting part 28, it is determined
that the elastic member 4 is not in the non-connected state (i.e., the elastic member
4 is either in the insertion-hole closed state or the connected state). In the example
illustrated in Fig. 24, the light transmitting parts 28 and the upper end portions
51 of the operation parts 5 serve as the aforementioned identifier. Faces of the upper
end portions 51 of the operation parts 5 that oppose the light transmitting parts
28 in the right-left direction are preferably colored with a different color from
surrounding colors (e.g., the color of the inner faces of the upper portions of the
travel paths 24) in order to facilitate visual recognition through the light transmitting
parts 28.
[0091] In the example illustrated in Fig. 25, rotary members 71 are provided that rotate
along with the movement of the operation parts 5 in the up-down direction. The rotary
members 71 are, for example, generally rod-like members that extend approximately
in the right-left direction. The central portions of the rotary members 71 in the
right-left direction are rotatably connected to supports 29 provided in the case 2.
The supports 29 are located above the recesses 242 of the travel path 24 and inward
of the upper end portions 51 of the operation parts 5 in the right-left direction.
The supports 29 are, for example, generally columnar portions that extend in the thickness
direction. The rotary members 71 are rotatable about the supports 29 approximately
in parallel with planes perpendicular to the thickness direction. One ends 72 of the
rotary members 71 in the right-left direction are rotatably connected to the upper
end portions 51 of the operation parts 5.
[0092] When an operation part 5 is located in the third position as illsutrated on the left
side in Fig. 25, the end 72 (hereinafter, referred to as a "connection end 72) of
the rotary member 71 on the side closer to the operation part 5 is located above the
support 29. The other end 73 (hereinafter, referred to as a "free end 73") of the
rotary member 71 is located below the support 29 and protrudes diagonally downward
from the case 2. On the other hand, when an operation part 5 is located in the second
position and maintains the non-connected state as illsutrated on the right side in
Fig. 25, the connection end 72 of the rotary member 71 is located below the support
29. The free end 73 of the rotary member 71 is located above the support 29 and protrudes
diagonally upward from the case 2. Therefore, when an operator views the connector
1 in the thickness direction and if the free end 73 of a rotary member 71 protrudes
diagonally upward from the case 2, it is determined that the elastic member 4 is maintained
in the non-connected state. In the example illsutrated in Fig. 25, the free ends 73
of the rotary members 71 serve as the aforementioned identifier.
[0093] The positions of the aforementioned supports 29 and the connecting positions of the
operation parts 5 and the connection ends 72 of the rotary members 71 may be approximately
changed. For example, as illustrated on the left side in Fig. 26, the support 29 may
be disposed at positions overlapping in the thickness direction with the upper end
portion 51 of the operation part 5 located in the third position. In this case, the
connection end 72 of the rotary member 71 is located above the support 29. The free
end 73 of the rotary member 71 is located below the support 29 and overlaps with the
case 2 in the thickness direction. Thus, when the operator views the connector 1 in
the thickness direction, the free end 73 of the rotary member 71 cannot be recognized
visually. On the other hand, when the operation part 5 is located in the second position
and maintains the non-connected state as illsutrated on the right side in Fig. 26,
the connection end 72 of the rotary member 71 is located below the support 29. The
free end 73 of the rotary member 71 is located above the support 29 and above the
upper face 25 of the case 2. In other words, the rotary member 71 protrudes above
from the upper face 25 of the case 2. Accordingly, when the operator views the connector
1 in the thickness direction, the free end 73 of the rotary member 71 can be easily
recognized visually. That is, in the example illustrated in Fig. 26, in the case where
the operator views the connector 1 in the thickness direction and can visually recognize
the free end 73 of a rotary member 71, it is determined that the elastic member 4
is maintained in the non-connected state. In the example illustrated in Fig. 26 as
well, the free ends 73 of the rotary members 71 serve as the aforementioned identifier.
[0094] In the connectors 1 and 1a to 1f, the elastic member 4 transitions from the non-connected
state to the connected state as a result of the releasing part or the operation part
being pressed by the tip portion of the wire 91, but the present invention is not
limited to this example. For example, the releasing part or the operation part may
be pushed and moved sideways by the wire 91 inserted into the insertion hole 21 when
the wire 91 is contoured and the tip portion of the wire 91 is moved sideways. As
a result, a force for bending the elastic member 4 is eliminated, and the elastic
member 4 transitions from the non-connected state to the connected state.
[0095] Alternatively, the releasing part or the operation part may be pulled by the wire
91 inserted between the terminal part 3 and the elastic member 4. As a result, the
force for bending the elastic member 4 is eliminated, and the elastic member 4 transitions
from the non-connected state to the connected state. As another alternative, the releasing
part or the operation part may be rotated when the wire 91 inserted between the terminal
part 3 and the elastic member 4 is run over the side portion of the releasing part
or the operation part. As a result, the force for bending the elastic member 4 is
eliminated, and the elastic member 4 transitions from the non-connected state to the
connected state.
[0096] The connectors 1 and 1a to 1f described above may be used to connect wire to various
devices. For example, the connectors 1 and 1a to 1f may be used in device such as
relay socket or operation switche.
[0097] The configurations of the above-described preferred embodiments and variations may
be appropriately combined as long as there are no mutual inconsistencies.
[0098] While the invention has been shown and described in detail, the foregoing description
is in all aspects illustrative and not restrictive. It is therefore to be understood
that numerous modifications and variations can be devised without departing from the
scope of the invention.
Reference Signs List
[0099]
- 1, 1a to 1f
- Connector
- 2
- Case
- 3
- Terminal part
- 4
- Elastic member
- 5, 5c, 5d, 5e, 5f
- Operation part
- 6, 6a, 6b, 6c, 6e
- Releasing part
- 24
- Travel path
- 25
- Upper face (of the case)
- 26
- Side face (of the case)
- 61, 61b, 61c
- First contact portion
- 62, 62c
- Second contact portion
- 63, 63b, 63c, 63e
- Support portion
- 65
- Upper end portion (of the releasing part)
- 71
- Rotary member
- 73
- Free end (of the rotary member)
- 91
- Wire
- 241, 241d, 241e
- Stepped portion
- 511
- Upper face (of the operation part)
- 513
- Side face (of the operation part)