TECHNOLOGICAL FIELD
[0001] Embodiments of the present disclosure relate generally to air purification and, more
particularly, to facilitating secure connection between respirator elements.
BACKGROUND
[0002] Respirator cartridges are used with respirators such as air purifying masks, supplied
air respirators, and/or the like. Respirator cartridges often engage with the respirator
to provide removable filtering elements that prevent a user from inhaling harmful
substances (e.g., toxic gases, airborne fluids, suspended particulates, etc.). Applicant
has identified a number of deficiencies and problems associated with conventional
respirator cartridges and respirator systems. Through applied effort, ingenuity, and
innovation, many of these identified problems have been solved by developing solutions
that are included in embodiments of the present disclosure, many examples of which
are described in detail herein.
BRIEF SUMMARY
[0003] Various embodiments described herein relate to an adaptor and associated respirator
system. An example adaptor includes an adaptor top and an adaptor bottom. The adaptor
top may include a top portion that receives a respirator bayonet cartridge attached
thereto, and a bottom portion extending from the top portion that couples the adaptor
top to a respirator. The adaptor top may further include a plurality of ratchet gears.
The adaptor bottom may engage with the adaptor top and may include one or more pawl
teeth configured to engage at least one of the plurality of ratchet gears of the adaptor
top so as to limit rotation of the adaptor top with respect to the adaptor bottom
to a single direction.
[0004] In some embodiments, the adaptor top may define one or more snap elements configured
to receive corresponding elements of the bayonet cartridge attached thereto.
[0005] In other embodiments, the adaptor top includes a disk element extending outwardly
from a junction between the top portion of the adaptor top and the bottom portion
of the adaptor top, and the disk element defines the plurality of ratchet gears. In
such an embodiment, the adaptor may include an adaptor gasket disposed adjacent the
disc shaped element of the adaptor top.
[0006] In some cases, upon engagement of the adaptor top with the adaptor bottom, the adaptor
may be rotatable in a clockwise direction relative to the adaptor bottom. In such
an embodiment, upon engagement of the adaptor top with the adaptor bottom, the one
or more pawl teeth may prevent an anti-clockwise rotation of the adaptor top with
respect to the adaptor bottom via engagement with at least one of the plurality of
ratchet gears.
[0007] In some example embodiments, the adaptor bottom includes a tab element communicably
coupled with the one or more pawl teeth and configured to, when actuated, disengage
the one or more pawl teeth from the at least one of the plurality of ratchet gears
so as to allow rotation of the adaptor top with respect to the adaptor bottom in either
direction.
[0008] In other embodiments, the bottom portion may include a threaded connection configured
to mechanically engage with a corresponding threaded connector of the respirator.
[0009] In some embodiments, the adaptor also includes a piston unit configured to generate
tactile or audible feedback in an instance in which the adaptor and bayonet cartridge
attached thereto are successfully coupled to the respirator.
[0010] In some cases, the adaptor top and the adaptor bottom each further include corresponding
openings such that, in an instance in which the bottom portion of the adaptor top
couples the adaptor top to the respirator, the adaptor bottom is disposed between
the adaptor top and the respirator. In such an example, the adaptor top and corresponding
opening may define a casing having a threaded connection on an inner surface of the
casing configured to receive a corresponding threaded connector of the respirator.
[0011] In some embodiments, the adaptor may include an adaptor gasket configured to be fitted
co-axially over the adaptor top. In an instance in which the adaptor top receives
a respirator bayonet cartridge attached thereto, the adaptor gasket may be disposed
between the adaptor top and the respirator bayonet cartridge.
[0012] The above summary is provided merely for purposes of providing an overview of one
or more embodiments described herein so as to provide a basic understanding of some
aspects of the disclosure. Accordingly, it will be appreciated that the above-described
embodiments are merely examples and should not be construed to narrow the scope or
spirit of the disclosure in any way. It will be appreciated that the scope of the
disclosure encompasses many potential embodiments in addition to those here summarized,
some of which are further explained within the following detailed description and
its accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The description of the embodiments can be read in conjunction with the accompanying
figures. It will be appreciated that for simplicity and clarity of illustration, elements
illustrated in the figures have not necessarily been drawn to scale. For example,
the dimensions of some of the elements are exaggerated relative to other elements.
Embodiments incorporating teachings of the present disclosure are shown and described
with respect to the figures presented herein, in which:
FIG. 1 illustrates an exploded view of an example adaptor and respirator system, in
accordance with some example embodiments described herein.
FIG. 2 illustrates a perspective view of the adaptor of FIG. 1, in accordance with
some example embodiments described herein.
FIG. 3 illustrates an exploded view of an assembly of the adaptor unit, in accordance
with some example embodiments described herein.
FIG. 4 illustrates a side view of the adaptor and an engagement of one or more ratchet
gears of an adaptor top with at least one pawl teeth of an adaptor bottom of the adaptor,
in accordance with some example embodiments described herein.
FIG. 5A illustrates a perspective view of the one or more ratchet gears of the adaptor
top, in accordance to some example embodiments described herein.
FIG. 5B illustrates a perspective view of a portion of the adaptor bottom including
one or more pawl teeth and a tab element, in accordance with some example embodiments
described herein.
FIG. 6A illustrates a sectional view of an example adaptor, in accordance with some
example embodiments described herein.
FIG. 6B illustrates a sectional view of an engagement of the adaptor top to the adaptor
bottom, in accordance with some example embodiments described herein.
FIG. 7 illustrates a side view and a sectional view of an adaptor unit engaged to
a respirator cartridge, in accordance with an embodiment described herein.
FIG. 8 illustrates an example adaptor for engaging a respirator cartridge with a respirator,
in accordance with some example embodiments described herein.
DETAILED DESCRIPTION
[0014] Some embodiments of the present disclosure will now be described more fully hereinafter
with reference to the accompanying drawings, in which some, but not all embodiments
of the disclosure are shown. Indeed, these disclosures may be embodied in many different
forms and should not be construed as limited to the embodiments set forth herein;
rather, these embodiments are provided so that this disclosure will satisfy applicable
legal requirements. Like numbers refer to like elements throughout. Terminology used
in this patent is not meant to be limiting in so far as devices described herein,
or portions thereof, may be attached or utilized in other orientations
[0015] The phrases "in one embodiment," "according to one embodiment," and the like generally
mean that the particular feature, structure, or characteristic following the phrase
may be included in at least one embodiment of the present disclosure, and may be included
in more than one embodiment of the present disclosure (importantly, such phrases do
not necessarily refer to the same embodiment)
[0016] The word "exemplary" is used herein to mean "serving as an example, instance, or
illustration." Any implementation described herein as "exemplary" is not necessarily
to be construed as preferred or advantageous over other implementations.
[0017] If the specification states a component or feature "may," "can," "could," "should,"
"would," "preferably," "possibly," "typically," "optionally," "for example," "often,"
or "might" (or other such language) be included or have a characteristic, that particular
component or feature is not required to be included or to have the characteristic.
Such component or feature may be optionally included in some embodiments, or it may
be excluded.
[0018] "Respirator bayonet cartridge" is used herein to refer to a respirator cartridge
having snap fitting elements for engaging the respirator cartridge with a respirator.
In contrast, "Respirator threaded cartridge" is used herein to refer to a respirator
cartridge having threaded connections for engaging the respirator cartridge with the
respirator.
[0019] "Threaded connector respirators" are used herein to refer to respirators having threaded
based connector elements for engaging with respirator threaded cartridges. In contrast,
"Bayonet connector respirators" are used herein to refer to respirators having snaps
fittings for engaging with respirator bayonet cartridges.
[0020] The term "threadings" is used herein to refer to any threaded connection (e.g., threaded
fitting, screw fitting, or the like). The term "anti-clockwise" is used interchangeably
with counterclockwise as would be evident to one of ordinary skill in the art.
[0021] Adaptor units (e.g., adaptors) are widely used to provide flexibility to users for
connecting respirator cartridges with one type of connection to a respirator having
another type of connection mechanism. For instance, some adaptor units are configured
to engage the respirator bayonet cartridges with the threaded connector respirators.
Similarly, another type of adaptor units are configured to engage respirator threaded
cartridges with bayonet connector respirators. In some conventional systems, an adaptor
unit is first engaged with the respirator, and thereafter the cartridge is engaged
over an assembly of the adaptor unit engaged to the respirator. In this regard, some
adaptor units are configured from one end to engage with threading based engagement
means, like threaded connectors of the respirator and from an opposite end are configured
to engage with bayonet based cartridge filters having snap fittings. Often in instances
in which the cartridge requires replacement, attempts to disengage the respiratory
bayonet cartridge also results in disengagement of the adaptor attached thereto (e.g.,
due to the limited tolerances of mechanical engagement of the adaptor unit over the
respirator). Sudden disengagement of the adaptor unit from the respirator may result
in undesired inflow of polluted or toxic air to the interior of the respirator which
may impact the performance of the respirator or health of a user.
[0022] Various example embodiments described herein relate to adaptor units (e.g., adaptors)
that facilitate engagement of a respirator with a respirator cartridge. According
to some example embodiments, an adaptor unit that facilitates engagement of a threaded
connector respirator to a respirator bayonet cartridge is described. The adaptor unit
includes an adaptor top, an adaptor bottom, and a gasket. The adaptor bottom also
includes one or more threadings (e.g., threaded connection elements) that are configured
to engage with threaded connectors of the threaded connector respirator, thereby facilitating
an engagement of the adaptor unit with the threaded connector respirator. A portion
of the adaptor top also includes one or more snaps that are configured to engage with
snap fittings of the respirator bayonet cartridge. Accordingly, the one or more snaps
of the adaptor top facilitate engagement of the respirator bayonet cartridge with
the adaptor unit. The adaptor top also includes multiple ratchet gears and the adaptor
bottom also includes one or more pawl teeth.
[0023] In accordance with various example embodiments described herein, the adaptor top
is configured to be engaged mechanically over the adaptor bottom. In this regard,
upon engagement of the adaptor top over the adaptor bottom, the one or more ratchet
gears of the adaptor top are positioned within grooves defined by the one or more
pawl teeth of the adaptor bottom. When the adaptor top is engaged over the adaptor
bottom, the adaptor top is operable to be rotated in a clockwise direction relative
to the adaptor bottom. In this way, the structure of the one or more pawl teeth of
the adaptor bottom restrict an anti-clockwise rotation of the adaptor top relative
to the adaptor bottom. A tab element is also provided on the adaptor bottom of the
adaptor unit that is configured to, when actuated, disengage the engagement of the
one or more ratchet gears with the one or more pawl teeth so as to allow an anti-clockwise
rotation of the adaptor unit (e.g., rotation in either direction). Thus, the engagement
of the one or more ratchet gears of the adaptor top with the one or more pawl teeth
of the adaptor bottom ensures that undesired disengagement of the adaptor unit from
the respirator is prevented.
[0024] FIG. 1 depicts an example adaptor unit for engaging a respirator cartridge with a
respirator (e.g., respirator system). In accordance with various example embodiments
described herein, a respirator assembly 100 includes a respirator 102 comprising one
or more threaded connectors 104-1 and 104-2 (not shown) configured for engaging one
or more respirator cartridges (e.g., respirator threaded cartridges). The respirator
102 may correspond to a full-face piece mask air purifying respirator (APR). In another
example embodiment, the respirator 102 may correspond to a half-face piece mask APR.
An adaptor unit 106 of the respirator assembly 100 is configured to facilitate an
engagement of a respirator bayonet cartridge 108-1 with the respirator 102. The adaptor
unit 106 includes an adaptor top 110, an adaptor bottom 112, and an adaptor gasket
114. In this regard, the adaptor top 110 is configured to be engaged with the adaptor
bottom 112 and the adaptor gasket 114 to form the adaptor unit 106.
[0025] The adaptor top 110 of the adaptor unit 106 at a top portion includes one or more
engagement elements such as snap fittings that are configured to engage with corresponding
snap fit engagement elements of the respirator bayonet cartridge 108-1. The adaptor
top 110 at its bottom portion includes threadings (e.g., threaded connection elements)
that are configured to engage mechanically with the threaded connector 104-1 of the
respirator 102. In some example embodiments, a gasket 105 may be fitted around the
threadings 104-1 of the respirator 102 so as to prevent any leakage of airflow when
the adaptor unit 106 is engaged with the respirators 102 via the threadings 104-1.
In accordance with said example embodiments, the adaptor unit 106 from its one end
116 is configured to be engaged with the threaded connector 104-1 and from its other
end 118, opposite to the end 116, is configured to engage with snap fittings based
bayonet engagement elements of the respirator bayonet cartridge 108-1.
[0026] Further, in accordance with various example embodiments described herein, the adaptor
top 110 also includes multiple ratchet gears, and the adaptor bottom 112 includes
one or more pawl teeth that ensure proper fit of the adaptor unit 106 with the respirator
102. Details related to the structure and operation of the adaptor top 110 including
the multiple ratchet gears and the adaptor bottom 112 including the at least one pawl
teeth are described hereafter with reference to FIGS. 2-6B.
[0027] FIG. 2 illustrates a perspective view of an adaptor unit in accordance with some
example embodiments described herein. An adaptor unit 200 includes an adaptor gasket
201, an adaptor top 202, and an adaptor bottom 204. The adaptor top 202 includes a
first portion, for example a top portion 206, and a second portion, for example a
bottom portion 208. Illustratively, in accordance with said example embodiments, the
bottom portion 208 extends from the top portion 206 so as to define a casing 210 that
through passes coaxially from a disc shaped element 212 of the adaptor top 202. In
this regard, the disc shaped element 212 (e.g., disk element 212) of the adaptor top
202 extends outwardly from a junction 214 of the top portion 206 and the bottom portion
208 of the adaptor top 202. The top portion 206 of the adaptor top 202 includes at
least one snap element 216. The at least one snap element 216 of the top portion 206
is configured to be mechanically engaged with respective snap elements (not shown)
that may be present on a respirator bayonet cartridge (e.g., the respirator bayonet
cartridge 108-1 as illustrated in FIG. 1. In some embodiments, the at least one snap
216 of the adaptor top 202 also includes respective stopper element 215 that supports
the engagement of the at least one snap 216 of the adaptor top 202 with the respective
snap elements of the respirator bayonet cartridge 108-1 and also prevents any slippage
of the respirator bayonet cartridge 108-1 when engaged to the adaptor unit 200.
[0028] In accordance with some example embodiments, the top portion 216 of the adaptor top
202 may also include a piston unit 217 that facilitates generation of a continuous
click sound upon engagement of the respirator bayonet cartridge over the adaptor top
202. The click sound (e.g., or equivalent audio or tactile feedback) provides to a
user an indication of the amount of clockwise rotation to be performed in order to
engage the respirator bayonet cartridge over the adaptor top. In this regard, as the
respirator bayonet cartridge is rotated clockwise over the adaptor top 202, a rib
on the bottom surface of the respirator bayonet cartridge slides over a slanted surface
of the piston unit 217 and subsequently hits to a piston element 217-1 of the piston
unit 217 so as to produce the click sound indicative of proper engagement of the snap
elements 216 on respective snap elements of the respirator bayonet cartridge. Accordingly,
the user may halt rotation of the respirator bayonet cartridge over the adaptor top
202.
[0029] In accordance with various example embodiments described herein, the disc shaped
element 212 of the adaptor top 202 includes one or more ratchet gears 218 defined
along a periphery of a bottom surface of the disc shaped element 212. The adaptor
bottom 204 of the adaptor unit 200 includes at least one pawl teeth 220 (e.g., one
or more pawl teeth 220). In this regard, at least one pawl teeth 220 of the adaptor
bottom 204 is configured to engage with at least one of the one or more ratchet gears
218 of the adaptor top 202. The at least one pawl teeth 220 of the adaptor bottom
204 are of a complimentary shape with the one or more ratchet gears 218. As such,
the at least one pawl teeth 220 is configured to engage with at least one of the one
or more ratchet gears 218 such that the engagement allows a clockwise movement of
the adaptor top 202 with respect to the adaptor bottom 204, but prevents an anti-clockwise
movement of the adaptor top 202 relative to the adaptor bottom 204. Further details
of the engagement of the multiple ratchet gears 218 with the at least one pawl teeth
220 are described with reference to FIGS. 3-6B.
[0030] The adaptor bottom 204 also includes a tab element 222 extending from the at least
one pawl teeth 220 of the adaptor bottom 204. In some embodiments, the tab element
222 is configured to disengage, in response to user actuation, an engagement of the
at least one pawl teeth 220 with at least one of the plurality of the ratchet gears
218. This disengagement allows a rotation of the adaptor top 202 in anti-clockwise
direction with respect to the adaptor bottom 204 (e.g., in both directions).
[0031] FIG. 3 illustrates a perspective view of the adaptor unit 200, a top-to-bottom exploded
view 350, and a bottom-to-top exploded view 301. The adaptor unit 300 includes the
adaptor gasket 201, the adaptor top 202, and the adaptor bottom 204, as described
with reference to FIG. 2. The adaptor top 202 includes a first face 302 and a second
face 304 that extends opposite from the first face 302. The first face 302 includes
a first portion 306 protruding outwardly from the first face 302 and the second face
304 includes a second portion 308 protruding outwardly form the second face 304. In
some embodiments, the first face 302 and the second face 304 of the adaptor top 202
define a disc shaped element 309 of the adaptor top 202 such that, at a periphery
of the disc shaped element 309 towards the second face 304 one or more ratchet gears
310 are defined. The first portion 306 of the first face 302 extends to the second
portion 308 of the second face 304 to define a casing 312. In this regard, the casing
312 defined by the first portion 306 and the second portion 308 is co-axial to the
disc shaped element 309 defined by the first face 302 and the second face 304. As
shown, the casing 312 is defined along an axis AA' that is perpendicular to an axis
BB' of the disc shaped element 309.
[0032] As illustrated, the first portion 306 of the adaptor top 202 extends out from the
first face 302 and includes one or more snap elements 314 defined at a periphery of
a first end 313 of the casing 312. For instance, the first portion 306 of the adaptor
top 202 may include three snap elements 314 defined at the first end 313 of the casing
312. In accordance with various example embodiments described herein, the one or more
snap elements 314 of the adaptor top 202 are configured to be mechanically engaged
with respective snap elements (not shown) of a respirator bayonet cartridge (e.g.,
the respirator bayonet cartridge 108-1 as described in FIG. 1). In this regard, the
one or more snap elements 314 of the adaptor top 202 facilitate an engagement of the
respirator bayonet cartridge with the adaptor unit 200. Further details related to
the engagement of the respirator bayonet cartridge with the adaptor unit 200 are described
with reference to FIG. 7.
[0033] As the top portion 306 of the adaptor top 202 protrudes outwardly along the linear
axis AA' from the disc shaped element 309, a part 316 of the first portion 306 of
the adaptor top 202 is defined as a complimentary shape to a shape of the adaptor
gasket 201. In this regard, the adaptor gasket 201 is configured to be engaged over
the part 316 of the adaptor top 202. The adaptor gasket 201, in accordance with some
example embodiments, may be of a flexible material such as, but not limited to, flexible
plastic or silicon, that may upon engagement over the adaptor top 202 be gripped over
the part 316 of the adaptor top 202. In this regard, upon an engagement of the respirator
bayonet cartridge with a respirator via the adaptor unit 200, the adaptor gasket 201
prevents any leakage of air flow between the respirator bayonet cartridge and the
respirator (e.g., forms a seal).
[0034] Referring to the bottom-to-top exploded view 301, the second portion 308 of the adaptor
top 202 extends outwardly from the second face 304 along the linear axis AA'. The
second portion 308 includes one or more snap fits 319 that are configured to facilitate
an engagement of the adaptor top 202 with the adaptor bottom 204. For the engagement
of the adaptor top 202 with the adaptor bottom 204, according to one example embodiment,
the adaptor top 202 is press-fit over the adaptor bottom 204 that causes the engagement
of the snap fits 319 of the adaptor top 202 with corresponding snap fits (not shown)
of shape complimentary to the snap fits 319 on the adaptor bottom 204. As illustrated,
an inner surface of the casing 312 defined by the second portion 308 includes one
or more threadings 318. In this aspect, the one or more threadings 318 (e.g., threaded
connection elements) are configured to mechanically engage with a threaded connector
of a respirator (e.g., the threaded connector 104-1 of the respirator 102 as described
in FIG. 1). In this regard, in accordance with various example embodiments described
herein, the adaptor unit 200 is assembled with the threaded connector 104-1 of the
respirator 102 based on a threaded engagement.
[0035] In some embodiments, the threadings 318 (e.g., threaded connection elements) on the
adaptor unit 200 are configured to ensure proper fit of the adaptor unit 200 with
a threaded connector respirator (e.g., the respirator 102 as described in FIG. 1).
In this aspect, according to various example embodiments described herein, the adaptor
unit 200 may be rotated in a clockwise direction about the axis AA' with respect to
the respirator 102, to facilitate an engagement of the threadings 318 of the adaptor
unit 200 with the threadings 104-1 of the respirator 102. To this extent, in some
example embodiments, upon the clockwise rotation, the engagement of the adaptor unit
200 with the respirator 102 generates a continuous click sound during the rotation.
The continuous click sound, may be generated due to an engagement of the threadings
318 with the threaded connector 104-1 of the respirator, and may indicate to a user
engaging the adaptor unit 200 with the respirator 102 a necessary amount of force
to be used for rotating the adaptor unit 200 with respect to the respirator 102.
[0036] In accordance with various example embodiments described herein, the adaptor bottom
204 includes one or more pawl teeth 320 and one or snap fits 322. The one or more
snap fits 322 are configured to be engaged with the snap fits 319 of the adaptor top
202, thereby facilitating an engagement of the adaptor top 202 with the adaptor bottom
204. Upon engagement of the adaptor top 202 with the adaptor bottom 204, the one or
more ratchet gears 310 of the adaptor top 202 are received within grooves defined
by the one or more pawl teeth 320. The one or more pawl teeth 320 of the adaptor bottom
204 mechanically engage with the one or more ratchet gears 310 of the adaptor top
202 so as to allow a clockwise rotation of the adaptor top 202 with respect to the
adaptor bottom 204, but restrict an anti-clockwise rotation of the adaptor top 202
with respect to the adaptor bottom 204. In this regard, each of the one or more pawl
teeth 320 of the adaptor bottom may be of a form factor such that, upon engaging the
adaptor top 202 over the adaptor bottom 204, if an anti-clockwise rotation of the
adaptor top 202 with respect to the adaptor bottom 204 is attempted, the one or more
ratchet gears 310 of the adaptor top 202 are engaged mechanically within grooves of
the one or more pawl teeth 320 to restrict the anti-clockwise rotation. Further details
of the mechanical engagement of the one or more ratchet gears 310 of the adaptor top
202 with the one or more pawl teeth 320 are described with reference to FIGS. 4-5B.
[0037] Referring to the perspective view, the adaptor unit 200 includes the adaptor top
202 engaged with the adaptor bottom 204 and the adaptor gasket 201 fitted co-axially
over the adaptor top 202. In this regard, the adaptor unit 200 is configured to be
mechanically engaged over a respirator (e.g., the respirator 102 as described in FIG.1)
by rotating the adaptor unit 200 clockwise with respect to the axis AA'. For engaging
the adaptor unit 200 over a like the respirator 102, the adaptor unit 200 is rotated
in a clockwise direction about the axis AA' that causes engagement of the one or more
threadings 318 of the adaptor top 202 with the threaded connector 104-1 of the respirator
102. Similarly, once the adaptor unit 200 is engaged with the respirator, an anti-clockwise
rotation of the adapter unit 200 about the axis AA', causes disengagement of the one
or more threadings 318 of the adaptor top 202 with the threaded connector 104-1 of
the respirator 102, thereby disengaging the adaptor unit 200 with the respirator 102.
However, in accordance with various example embodiments described herein, the anti-clockwise
rotation of the adaptor unit 200 about the axis AA' may not be performed ordinarily
unless a tab element 324 of the adaptor bottom 204 is pressed down (e.g., actuated
by a user). In this aspect, the anti-clockwise rotation of the adaptor top 202 relative
to the adaptor bottom 204 is restricted due to the mechanical engagement of the one
or more pawl teeth 320 of the adaptor bottom 204 with the one or more ratchet gears
310 of the adaptor top 202. The adaptor bottom 204 includes the tab element 324 that
extends out from the one or more pawl teeth 320. The tab element 324 is configured
to disengage the engagement of the one or more pawl teeth 320 with the one or more
ratchet gears 310, thereby allowing a rotation of the adaptor top 202 anti-clockwise
relative to the adaptor bottom 204 to facilitate a disengagement of the adaptor unit
200 from the respirator. Further details related to the engagement of the one or more
pawl teeth 320 with the one or more ratchet gears 310 that restrict anti-clockwise
rotation of the adaptor unit 200 are described with reference to FIGS. 4-6B.
[0038] FIG. 4 illustrates a side view 410 of the adaptor unit 200 and a perspective view
450 showing an engagement 402 of the one or more ratchet gears 310 of the adaptor
top 202 with the one or more pawl teeth 320 of the adaptor bottom 204. Referring to
the side view 410, the adaptor unit 200 includes an adaptor top 202 engaged over the
adaptor bottom 204. Further, as illustrated, the adaptor gasket 201 is also engaged
over the adaptor top 201. Referring to the perspective view 450, the engagement 402
of the one or more ratchet gears 310 of the adaptor top 202 with the one or more pawl
teeth 320 of the adaptor bottom 204 is illustrated. In this aspect, the engagement
402 may be such that a rotation of the adaptor top 202 in a clockwise direction with
respect to the adaptor bottom 204 is allowed and an anticlockwise rotation of the
adaptor top 202 with respect to the adaptor bottom 204 is restricted. As described
with reference to FIG.2, the adaptor top 202 on its bottom surface (e.g., the second
face 304) defines the one or more ratchet gears 310 (e.g., a first ratchet gear 310-1,
a second rather gear 310-2, etc.) at a periphery of the second face 304. Also, the
adaptor bottom 204 of the adaptor unit 200 defines the one or more pawl teeth 320
(e.g., a first pawl teeth 320-1, a second pawl teeth 320-2, and a third pawl teeth
320-3 collectively referred as the one or more pawl teeth 320 for brevity). As the
adaptor top 202 is engaged over the adaptor bottom 204, one or more of the first ratchet
gear 310-1, the second ratchet gear 310-2, and the third ratchet gear 310-3 are received
within grooves defined by the respective one or more pawl teeth 320 (i.e., the first
pawl teeth 320-1, the second pawl teeth 320-2, and the third pawl teeth 320-3, respectively).
The form factor of the one or more pawl teeth 320 is defined such that, upon receiving
the one or more ratchet gears 310, the adaptor top 202 can be rotated clockwise relative
to the adaptor bottom 204, but cannot be rotated anti-clockwise relative to the adaptor
bottom 204. Said differently an overall anti-clockwise rotation of the adaptor unit
200, in instances when the adaptor unit 200 is engaged to the respirator 102, is restricted.
In this aspect, a tab element 404 of the adaptor bottom 204 extends from the one or
more pawl teeth 320. The tab element 404, according to various example embodiments,
is configured to disengage the one or more ratchet gears 310 from the one or more
pawl teeth 320 so as to allow an anticlockwise rotation of the adaptor top 202 relative
to the adaptor bottom 204 (e.g., rotation in either direction). Further details of
structure and form factor of the one or more ratchet gears 310, the one or more pawl
teeth 320, and the tab element 404 are described with reference to FIGS. 5A-5B and
6A-6B, respectively.
[0039] FIG. 5A illustrates a perspective view 500 of the one or more ratchet gears 310 of
the adaptor top 202, in accordance to some example embodiments described herein. As
illustrated, a periphery of the disc shaped element 309 of the adaptor top 202 defines
the multiple ratchet gears 310-1, 310-2, 310-3.... 310-n (collectively referred as
one or more ratchet gears 310, herein throughout the description for brevity). In
this regard, each of the one or more ratchet gears 310 may be of a form factor that
defines a tapered end 502 and a slanted end 504 (i.e., forming one teeth shape structure
that defines one gear). In accordance with various example embodiments described herein,
the tapered end 502 and the slanted end 504 of the one or more ratchet gears 310 form
pre-defined angles A1 and A2, respectively, relative to a bottom surface 505 of the
adaptor top 202. In this aspect, the angle A2 defined by the slanted end 504 of the
one or more ratchet gears 310 is such that, upon engagement of the adaptor top 202
with the adaptor bottom 204, in an instance when the adaptor top 202 rotates clockwise
relative to the adaptor bottom 204, the slanted end 502 slides over a surface of the
one or more pawl teeth 320 of the adaptor bottom 204. Further, the angle A1 defined
by the tapered end 502 of the one or more ratchet gears 310 is such that, upon engagement
of the adaptor top 202 with the adaptor bottom 204, an attempt to rotate the adaptor
top 202 anti-clockwise relative to the adaptor bottom 204 causes the tapered end 502
to engage with the one or more pawl teeth 320 of the adaptor bottom 204 so as to restrict
the anti-clockwise rotation of the adaptor top 202 relative to the adaptor bottom
204. In accordance with various example embodiments, the angle A1 defined by the tapered
end 502 of the one or more ratchet gears 310 may be within a range from about 30 degrees
to about 50 degrees with respect to the bottom surface 505, or more preferably within
a range from about 40 degrees to about 50 degrees with respect to the bottom surface
505 of the adaptor top 202. Further, in accordance with various example embodiments,
the angle A2 defined by the tapered end 502 of the one or more ratchet gears 310 may
be within a range from about 2 degrees to about 10 degrees with respect to the bottom
surface 505, or more preferably within a range from about 3 degrees to about 8 degrees
with respect to the bottom surface 505 of the adaptor top 202.
[0040] FIG. 5B illustrates a perspective view 550 of a portion of the adaptor bottom 204
representing the one or more pawl teeth 320, for instance the first pawl teeth 320-1,
the second pawl teeth 320-2, and the third pawl teeth 320-3, and the tab element 404
that extends from the one or more pawl teeth 320. In this aspect, each of the one
or more pawl teeth 320 includes a first wall 506 and a second wall 508 that defines
a form factor of the one or more pawl teeth 320. In according with various example
embodiments described herein, upon engaging the adaptor top 202 over the adaptor bottom
204, the one or more ratchet gears 310 are received in grooves defined between the
one or more pawl teeth 320. For example, in one example embodiment, upon engaging
the adaptor top 202 over the adaptor bottom 204, the first ratchet gear 310-1 is received
in a first groove 512-1 defined by the first pawl teeth 320-1 and the second pawl
teeth 320-2. Accordingly, the second ratchet gear 310-2 is received in a second groove
512-2 defined by the second pawl teeth 320-2 and the third pawl teeth 320-2.
[0041] Upon clockwise rotation of the adaptor top 202 relative to the adaptor bottom 204,
the one or more ratchet gears 310 slide over a surface of the one or more pawl teeth
320. For example, upon the clockwise rotation of the adaptor top 202, the second ratchet
gear 310-2 slides over the second groove 512-2 and is recessed in the first groove
512-1. Similarly, upon the clockwise rotation of the adaptor top 202, remaining ratchet
gears 310 of the adaptor top 202 slide through the one or more pawl teeth 320 of the
adaptor bottom 204. In accordance with various example embodiments described herein,
upon an attempt to rotate the adaptor top 202 anti-clockwise relative to the adaptor
bottom 204, the one or more ratchet gears 310 are engaged with the one or more pawl
teeth 320 so as to restrict any anti-clockwise motion of the adaptor unit 200.
[0042] The tab element 404 in accordance with various example embodiments described herein,
is pivoted about an end 510 and may be pushed down (e.g., actuated) relative to two
extensions 512-1 and 512-2 defined by the adaptor bottom 204. In this aspect, as the
tab element 404 is pushed down, the one or more ratchet gears 310 are disengaged from
the one or more pawl teeth 320, thereby allowing the adaptor top 202 to rotate in
any of the clockwise or the anticlockwise direction relative to the adaptor bottom
204. Accordingly, referring to FIGS. 1-5, in situations where a user desires to disengage
the adaptor unit 200 from the respirator 102, the tab element 404 may be pushed down
to allow the anticlockwise rotation of the adaptor unit 200 to disengage the threadings
318 (e.g., threaded connection elements) from the threaded connector 104-1 of the
respirator 102.
[0043] FIG. 6A illustrates a sectional view 600 of the adaptor unit 200, in accordance with
some example embodiments described herein. As illustrated, the adaptor top 202 is
mechanically engaged over the adaptor bottom 204 via the snap elements 319 of the
adaptor bottom 204. As shown, the adaptor top 200 defines the casing 312 including
the threadings 318 defined at one end of the casing 312. As illustrated, the adaptor
gasket 201 is fitted over the adaptor top 202 such that the adaptor gasket 201 thereby
surrounds a cross section of the casing 319 of the adaptor top 202. Further, the adaptor
top 201 at its one end defines the one or more snap elements 314 having respective
stoppers 315 that are configured to support an engagement of a respirator bayonet
cartridge on the adaptor unit 200. FIG. 6B, schematically depicts another sectional
view 650 depicting an engagement of the adaptor top 202 of the adaptor unit 200 to
the adaptor bottom 204, in accordance with an embodiment described herein. The adaptor
top 202 is engaged over the adaptor bottom 204 based on the snap element 319 defined
on an outer surface of the casing 312 of the adaptor top 204.
[0044] FIG. 7 illustrates depicts a side view 700 and a sectional view 750 of the adaptor
unit 200 engaged to a respirator cartridge 702, in accordance with an embodiment described
herein. The respirator cartridge 702 is engaged to the adaptor unit 200 based on a
snap fit arrangement 704. In this regard, the snap fit arrangement 704 represents
an engagement of the one or more snap fits 314 defined at a top portion of the adaptor
top 202 with corresponding snap fits (not shown) of the respirator cartridge 702.
In one example embodiment, the respirator cartridge 702 is a respirator bayonet cartridge
having snap fits that are configured to engage with the snap fits 314 of the adaptor
top 202.
[0045] Referring to the sectional view 750, the respirator cartridge 102 is engaged with
the adaptor unit 200 such that a bottom portion 706 of the respirator cartridge 702
is co-axial to the adaptor top 202 of the adaptor unit 200. In this regard, to engage
the adaptor unit 200 to the respirator cartridge 702, the respirator cartridge 702
may be positioned over the adaptor top 202 and rotated in a clockwise direction relative
to the adaptor top 202. This rotation facilitates an engagement of the one or more
snap fits 314 of the adaptor top 202 with corresponding snap fits on the bottom portion
706 of the respirator cartridge 702. Accordingly, to replace or disengage the respirator
cartridge 702 from the adaptor unit 200, the respirator cartridge 702 may be rotated
in an anticlockwise direction relative to the adaptor top 202. As illustrated, the
respirator cartridge 702 includes one or more filter elements 708 that may be configured
to filter an inflow of air, as the air passes through a cross section 710 of the respirator
cartridge, and to a respirator (e.g., the respirator 102 via the adaptor unit 200).
A sectional view 770 represents the respirator cartridge 702 engaged over a respirator
like the respirator 102 via the adaptor unit 200.
[0046] FIG. 8 illustrates an example scenario 800 including the adaptor unit 106 for engaging
the one or more respirator cartridges 108-1 and/or 108-2 with another respirator 802,
in accordance with some example embodiments described herein. In this regard, the
respirator 802 is a half face piece mask air purifying respirator. While described
herein with reference to a separate adaptor unit, the present disclosure also contemplates
that one or more of the elements may be form integral with a respirator mark and/or
as part of a respirator system.
[0047] In accordance with various example embodiments described herein, in operation to
engage a threaded connector respirator with a respirator bayonet cartridge, various
components of the adaptor unit may be first assembled. For instance, firstly, the
adaptor top 202 may be assembled with the adaptor bottom 204 and the adaptor gasket
201. Thereafter, the assembly of the adaptor unit 200 is engaged to the threaded connector
respirator. In this aspect, the assembly of the adaptor unit 200 may be positioned
over the threading connector respirator such that the threadings 318 of the adaptor
top 202 mates with the threaded connector like the threaded connector 104-1 of the
respirator 102.
[0048] Accordingly, the assembly of the adaptor unit 200 may be rotated clockwise relative
to the respirator to facilitate an engagement of the threadings 318 of the adaptor
top 202 with the threaded connector like the threaded connector 104-1 of the respirator
102, thereby engaging the adaptor unit 200 with the respirator 102. Thirdly, a respirator
bayonet cartridge is engaged over an assembly of the adaptor unit 200 with the respirator
102. In this regard, the respirator bayonet cartridge may be positioned over the top
portion 306 of the adaptor top 202 such that snap elements of the respirator bayonet
cartridge mate with the snap fits 314 of the adaptor top 202. Accordingly, the respirator
bayonet cartridge is rotated clockwise with respect to the assembly of the adaptor
unit 200 and the respirator which facilitates an engagement of the snap elements 314
of the adaptor top 202 with respective snap elements of the respirator bayonet cartridge,
thereby engaging the respirator bayonet cartridge with the adaptor unit 200. This
facilitates a fluidic communication of the respirator bayonet cartridge with the respirator
102.
[0049] In accordance with various example implementations of said embodiments, both respirator
threaded cartridges or respirator bayonet cartridges may be used. Accordingly, a user
without performing any modifications to an existing threaded connector respirator
may use either a respirator threaded cartridge or respirator bayonet cartridge.
[0050] In some example embodiments, certain ones of the operations herein may be modified
or further amplified as described below. Moreover, in some embodiments additional
optional operations may also be included. It should be appreciated that each of the
modifications, optional additions or amplifications described herein may be included
with the operations herein either alone or in combination with any others among the
features described herein.
[0051] The foregoing method descriptions and the process flow diagrams are provided merely
as illustrative examples and are not intended to require or imply that the steps of
the various embodiments must be performed in the order presented. As will be appreciated
by one of skill in the art the order of steps in the foregoing embodiments may be
performed in any order. Words such as "thereafter," "then," "next," etc. are not intended
to limit the order of the steps; these words are simply used to guide the reader through
the description of the methods. Further, any reference to claim elements in the singular,
for example, using the articles "a," "an" or "the" is not to be construed as limiting
the element to the singular.
[0052] Many modifications and other embodiments of the inventions set forth herein will
come to mind to one skilled in the art to which these inventions pertain having the
benefit of teachings presented in the foregoing descriptions and the associated drawings.
Although the figures only show certain components of the apparatus and systems described
herein, it is understood that various other components may be used in conjunction
with the supply management system. Therefore, it is to be understood that the inventions
are not to be limited to the specific embodiments disclosed and that modifications
and other embodiments are intended to be included within the scope of the appended
claims. Moreover, the steps in the method described above may not necessarily occur
in the order depicted in the accompanying diagrams, and in some cases one or more
of the steps depicted may occur substantially simultaneously, or additional steps
may be involved. Although specific terms are employed herein, they are used in a generic
and descriptive sense only and not for purposes of limitation.
1. An adaptor comprising:
an adaptor top comprising:
a top portion, wherein the top portion is configured to receive a respirator bayonet
cartridge attached thereto;
a bottom portion extending from the top portion, wherein the bottom portion is configured
to couple the adaptor top to a respirator; and
a plurality of ratchet gears; and
an adaptor bottom configured to engage with the adaptor top, wherein the adaptor bottom
comprises one or more pawl teeth configured to engage at least one of the plurality
of ratchet gears of the adaptor top so as to limit rotation of the adaptor top with
respect to the adaptor bottom to a single direction.
2. The adaptor according to Claim 1, wherein the adaptor top defines one or more snap
elements configured to receive corresponding elements of the bayonet cartridge attached
thereto.
3. The adaptor according to Claim 1 or 2, wherein the adaptor top further comprises a
disk element extending outwardly from a junction between the top portion of the adaptor
top and the bottom portion of the adaptor top, and wherein the disk element defines
the plurality of ratchet gears.
4. The adaptor according to one of Claims 1-3, wherein, upon engagement of the adaptor
top with the adaptor bottom, the adaptor top is configured to be rotatable in a clockwise
direction relative to the adaptor bottom.
5. The adaptor according to Claim 4, wherein, upon engagement of the adaptor top with
the adaptor bottom, the one or more pawl teeth are configured to prevent an anti-clockwise
rotation of the adaptor top with respect to the adaptor bottom via engagement with
at least one of the plurality of ratchet gears.
6. The adaptor according to one of Claims 1-5, wherein the adaptor bottom further comprises
a tab element communicably coupled with the one or more pawl teeth and configured
to, when actuated, disengage the one or more pawl teeth from the at least one of the
plurality of ratchet gears so as to allow rotation of the adaptor top with respect
to the adaptor bottom in either direction.
7. The adaptor according to one of Claims 1-6, wherein the adaptor top and the adaptor
bottom each further comprise corresponding openings such that, in an instance in which
the bottom portion of the adaptor top couples the adaptor top to the respirator, the
adaptor bottom is disposed between the adaptor top and the respirator.
8. The adaptor according to one of Claims 1-7, further comprising a piston unit configured
to generate tactile or audible feedback in an instance in which the adaptor and bayonet
cartridge attached thereto are successfully coupled to the respirator.
9. A respirator system for use with bayonet cartridges, the system comprising:
an adaptor comprising:
an adaptor top comprising:
a top portion, wherein the top portion is configured to receive a respirator bayonet
cartridge attached thereto;
a bottom portion extending from the top portion; and
a plurality of ratchet gears; and
an adaptor bottom configured to engage with the adaptor top, wherein the adaptor bottom
comprises one or more pawl teeth configured to engage at least one of the plurality
of ratchet gears of the adaptor top so as to limit rotation of the adaptor
top with respect to the adaptor bottom to a single direction; and
a respirator mask, wherein the respirator mask defines a connection configured to
engage the bottom portion of the adaptor top so as to secure the adaptor to the respirator
mask.
10. The respirator system according to Claim 9, wherein the adaptor top defines one or
more snap elements configured to receive corresponding elements of the bayonet cartridge
attached thereto.
11. The respirator system according to Claim 9 or 10, wherein the adaptor top further
comprises a disk element extending outwardly from a junction between the top portion
of the adaptor top and the bottom portion of the adaptor top, and wherein the disk
element defines the plurality of ratchet gears.
12. The respirator system according to one of Claims 9-11, wherein, upon engagement of
the adaptor top with the adaptor bottom, the adaptor top is configured to be rotatable
in a clockwise direction relative to the adaptor bottom.
13. The respirator system according to Claim 12, wherein, upon engagement of the adaptor
top with the adaptor bottom, the one or more pawl teeth are configured to prevent
an anti-clockwise rotation of the adaptor top with respect to the adaptor bottom via
engagement with at least one of the plurality of ratchet gears.
14. The respirator system according to one of Claims 9-13, wherein the adaptor bottom
further comprises a tab element communicably coupled with the one or more pawl teeth
and configured to, when actuated, disengage the one or more pawl teeth from the at
least one of the plurality of ratchet gears so as to allow a rotation of the adaptor
with respect to the adaptor bottom in either direction.
15. The respirator system according to one of Claims 9-14, further comprising a piston
unit configured to generate tactile or audible feedback indicative of successful coupling
between the respirator mask and the bayonet cartridge attached thereto via the adaptor.