[0001] The present invention generally relates to a drafting assembly for a ring spinning
machine including a roller apron support that allows said ring spinning machine to
draft either fancy yarn or normal yarn. In particular, the present invention relates
to a drafting kit for drafting fibres on a ring spinning machine.
Background of the invention
[0002] The production of fancy yarn of the type that it combines the use of two types of
roving or fibres of different colours or nature is known.
[0003] Patent
WO2015/033811 discloses a production method of fancy yarn wherein the feeding of a first type of
roving and a second type of roving is operated to form a yarn that combines different
blending ratios of these two types of roving. This fancy yarn production method requires
the use of a drafting assembly that has two adjacent drafting apron pairs located
behind the front rollers and provided for supplying a common spinning position with
the two types of roving. The first type of roving supplied to the middle apron pair
is drafted between the top and bottom front rollers and the middle apron pair, while
the second type of roving supplied to the back apron pair is drafted between the top
and bottom front rollers and the back apron pair. The middle apron pair and the back
apron pair are controlled for the start and stop thereof during spinning by controlling
the operation of the middle bottom roller and the back bottom roller, respectively.
Thus, with a simple structure of the drafting assembly, the blending ration of two
different types of fibres can be changed at each spinning position within a range
and a desired fancy yarn can be spun continuously.
[0004] The drafting assembly of the above-mentioned patent includes a middle bottom apron
wrapped around a middle drafting bottom roller and an apron profile, and a back bottom
apron arranged adjacent the middle bottom apron and wrapped around the back drafting
bottom roller and the same apron profile. The top aprons of the same drafting assembly
are wrapped around top drafting rollers and apron profiles of apron cradles mounted
on a top arm of the drafting assembly.
[0005] It is known that replacing bottom drafting aprons it's a time consuming and annoying
task that requires the bottom drafting rollers do not run. This task is particularly
annoying when in a production method of fancy yarn as the one disclosed by the above-mentioned
patent because of the presence of two adjacent bottom aprons of different length wrapped
around different bottom drafting rollers. The difference in length of the aprons complicates
far more the replacing of the aprons during rotation over the bottom rollers.
[0006] It is known to use a drafting assembly including a roller apron support removably
attached to the drafting frame of the ring spinning machine to facilitate replacing
of the bottom aprons. This removable roller apron support includes a pair of drafting
rollers coupled to a support arm and able to act as middle bottom drafting rollers
over the existing middle bottom drafting rollers at two spinning positions. This drafting
assembly allows the middle bottom aprons to be wrapped around middle bottom rollers
attached to removable roller apron support so that replacement of these middle bottom
aprons can take place easily. To this end, the drafting roller apron support is detached
and its drafting aprons are easily replaced while the existing bottom drafting rollers
keep running.
[0007] Nevertheless, the above-mentioned drafting assembly has the drawback that it does
not make easy handling and replacing of drafting aprons when fancy yarn is to be produced
by means of the method disclosed by patent
WO2015/033811. Besides, with the above-mentioned drafting assembly, handling of other drafting
components remains time consuming and annoying.
Description of the invention
[0008] The objective of the present invention is that of providing a drafting assembly and
a drafting kit that overcome the above-mentioned shortcomings.
[0009] In accordance with this objective, according to a first aspect, the present invention
provides a drafting assembly, which comprises, in a known manner, a roller apron support
removably attached to the drafting frame of a ring spinning machine and, in a characteristic
manner;
- a first drafting roller coupled to said removable roller apron support in a forward
position to be able to act in a spinning position S1, S2 as a middle bottom drafting
roller over an existing middle bottom drafting roller of said ring spinning machine,
- a second drafting roller coupled to said removable roller apron support in a backward
position with respect to said first drafting roller to be able to act in the said
spinning position as a back bottom drafting roller over an existing back bottom drafting
roller of said ring spinning machine, and
- an apron profile attached to said removable roller apron support for at least one
drafting apron to be wrapped around said first drafting roller and/or said second
drafting roller in a spinning position S1,S2,
- wherein said drafting assembly includes a drafting frame of the ring spinning machine
configured to modify either the working position of an existing front bottom drafting
roller or the working position of the existing middle and back bottom drafting rollers
for said first and second drafting rollers of the roller apron support to be able
to operate as middle and back bottom drafting rollers over the existing middle and
back bottom drafting rollers of the ring spinning machine.
[0010] For a preferred embodiment suitable for working two adjacent spinning positions S1,
S2 with a single removable roller apron support, the claimed drafting assembly comprises;
- a pair of first drafting rollers (4) for a pair of adjacent spinning positions S1,
S2 of said ring spinning machine, said pair of first drafting rollers (4) being coupled
to said roller apron support (2) in a forward position to be able to act on each spinning
position S1, S2 as middle bottom drafting rollers over existing middle bottom rollers
(13) of said ring spinning machine,
- a pair of second drafting rollers (5) for said pair of adjacent spinning positions
S1, S2 of said ring spinning machine, said pair of second drafting rollers (5) being
coupled to said same roller apron support (2) in a backward position with respect
the pair of first drafting rollers (4) to be able to act on each spinning position
S1, S2 as back bottom drafting rollers over existing back bottom rollers (12) of said
ring spinning machine,
- wherein said apron profile (6) is dimensioned to extend between said adjacent spinning
positions S1, S2, for at least one drafting apron (10a, 10b, 18) to be wrapped around
one of said first drafting rollers (4) and/or one of said second drafting rollers
(5) on each of said adjacent spinning positions S1, S2, and
- wherein said drafting assembly includes a drafting frame (7) of the ring spinning
machine configured to modify either the working position of an existing front bottom
drafting roller or the working position of the existing middle and back bottom drafting
rollers for said pair of first and second drafting rollers of the roller apron support
to be able to operate as middle and back bottom drafting rollers over the existing
middle and back bottom drafting rollers of the ring spinning machine.
[0011] According to this embodiment, preferably, a support arm is arranged centred on the
roller apron support between each pair of first and second drafting rollers and the
apron profile extends between the two adjacent spinning positions so that it is able
to act on two pair of drafting aprons.
[0012] Preferably, the drafting frame is configured to modify the working position of an
existing front bottom drafting roller by means of a raiser removably mounted on the
drafting frame of the ring spinning machine to raise the working position of an existing
front bottom drafting roller for said existing front bottom drafting roller to be
able to receive when in its raised working position at least one type of bundle of
fibres coming from said first and/or second drafting rollers mounted on said removable
roller apron support.
[0013] Thanks to the claimed features it is provided a drafting assembly that drastically
improves handling of components necessary for drafting fibres in a ring spinning machine.
In fact, the claimed invention allows the existing drafting frame to easily and quickly
switch to different methods of production of yarns avoiding the user the annoying
task of changing aprons and mounting required drafting components.
[0014] Besides, the claimed drafting assembly does not need the existing drafting frame
of the ring spinning machine to be substantially modified. As a matter of fact, by
means of just a raiser mounted on the drafting frame of the ring spinning machine,
the working position of the existing front roller is changed to be able to receive
bundles of fibres coming from said first and/or second drafting rollers mounted on
said removable roller apron support. The known drafting assemblies of the prior art
have the drawback that the working position of the middle bottom roller must be modified
to a lower position which makes compulsory to also modify the actuation and transmission
mechanism operating this bottom drafting roller. In the claimed invention the mechanisms
operating the existing bottom rollers does not need to be modified.
[0015] In the present invention, the first and second drafting rollers are coupled on a
roller apron support which is removable attached to the existing drafting frame of
the ring spinning machine. These first and second drafting rollers may act as middle
and back bottom rollers over the existing bottom rollers of the ring spinning machine
when the removable roller support is attached to the drafting frame of this ring spinning
machine. Middle and back bottom drafting aprons wrapped around those first and second
drafting rollers and said apron profile can be easily replaced by removing the roller
apron support while the existing bottom rollers of the drafting frame keep running.
[0016] By virtue of the presence of said first and second drafting rollers which are able
to act as middle and back bottom rollers at a spinning position of the ring spinning
machine, the claimed drafting assembly is easily and quickly made compatible with
different methods of production of yarn. For example, the claimed drafting assembly
may be used either to produce a fancy yarn combining different sections of different
bundles of fibres or to produce normal yarn (i.e. a yarn that combines pre-drafting
and main drafting of fibres).
[0017] According to one embodiment suitable for a method of production of fancy yarn, the
claimed drafting assembly comprises;
- a first drafting apron wrapped around each one of said first drafting rollers and
said apron profile and configured for drafting a first roving at a spinning position
S1, S2, and
- a second drafting apron wrapped adjacent to the first drafting apron around each one
of said second drafting rollers and the said apron profile, and configured for drafting
a second roving in the same ring spinning position S1, S2,
[0018] This embodiment of the claimed drafting assembly is suitable for a production method
of fancy yarn as the one disclosed in patent
WO2015/033811 wherein feeding of a first type of roving and a second type of roving is operated
to form a yarn that combines different sections of these two types of fibres.
[0019] According to this method of production of fancy yarn, a first roving is drafted by
means of said first drafting apron wrapped around one first drafting roller and said
apron profile, and a second roving is drafted by means of said second drafting apron
wrapped around a second drafting roller and the same apron profile. The first and
second apron are controlled for the start and stop thereof during spinning by controlling
the operation of the existing back and middle bottom rollers of the drafting frame
so that feeding of roving is interrupted alternately to combine sections of different
types of fibres in a single yarn. The existing middle and back bottom rollers are
responsible for operating the first and second drafting rollers attached to the roller
apron support.
[0020] Advantageously, according to the above-mentioned method of production of fancy yarn,
the body of the apron profile attached to the roller apron support defines, at each
spinning position S1, S2, a fitting for receiving and guiding said first and second
drafting aprons and preferably, each of said first and second drafting rollers comprises
a first roller portion of wider radius provided with a recess for receiving and guiding
one of said first or second drafting aprons.
[0021] Thanks to these features, the first and second adjacent drafting aprons remain in
a correct and optimum working position without the risk one drafting apron overlaps
the other.
[0022] According to another embodiment suitable for pre-drafing and drafting fibres of at
least one roving, the claimed drafting assembly comprises at each spinning position
S1, S2;
- a single drafting apron wrapped around each one of said first drafting rollers and
the said apron profile and configured for drafting fibres coming from at least one
roving.
[0023] This embodiment is suitable for producing a yarn wherein a roving is drafted in a
spinning position by means of a single drafting apron wrapped around said first drafting
roller and the apron profile. This single drafting apron is controlled for the start
and stop thereof during spinning by controlling operation of the existing middle bottom
rollers of the drafting frame which are responsible for operating the first drafting
roller attached to the roller apron support.
[0024] According to the present invention, the drafting assembly of the ring spinning machine
may easily adapt to either the production of the above-mentioned fancy yarn or to
the production of other yarn by simply interchanging drafting aprons on the drafting
rollers of the roller apron support while the existing bottom rollers keep running.
Thus, the drafting assembly drastically improves the managing of the drafting components
in a ring spinning machine.
[0025] Indeed, if two adjacent aprons are required at a spinning position S1, S2 for the
production of fancy yarn, the single drafting apron wrapping one of the first drafting
rollers and the apron profile of the removable roller apron support is removed and
replaced in place by two adjacent drafting aprons. One of these drafting aprons is
arranged to wrap a first drafting roller and the apron profile, and the other one
is arranged to wrap a second drafting apron and the same apron profile.
[0026] Preferably, the removable roller apron support comprises a support arm wherein said
first and second drafting rollers are attached, and wherein a back end of said support
arm is pivotally attached to the drafting frame of the ring spinning machine.
[0027] The roller apron support may be pivotally attached to a bar of the drafting frame
which is arranged behind the back bottom roller so that the support arm is able to
rotate from a working drafting position to an upper position to facilitate removing
the drafting aprons.
[0028] Advantageously, the removable roller apron support is a one-piece support wherein
a first portion of said piece defines the apron profile and a second portion of the
same piece defines this support arm.
[0029] According to an embodiment suitable for the production of fancy yarn, or for the
production of other type of yarn different from Fancy yarn, the support arm is extendable
for varying the distance between one of said first drafting rollers and one of said
second drafting rollers attached to the support arm of the roller apron support.
[0030] In this manner, the roller apron support adapts to different distances between existing
middle and back bottom rollers of the existing drafting frame. The distance between
bottom rollers of an existing drafting frame may be modified depending on the kind
of fibres used to manufacture the yarn so as to obtain a yarn of maximum quality.
[0031] Advantageously, according to one embodiment suitable for a method of production of
fancy yarn that dispenses with the use of pneumatic devices for compacting fibres
coming at the outlet of the drafting aprons, the claimed drafting assembly comprises
a fibre joining component removably attached to the apron profile of the roller apron
support, wherein said fibre joining component includes a fibre joining channel defining
a support bed (L) dimensioned to receive and support in parallel two bundles of fibres
at the outlet of said adjacent drafting aprons at a spinning position S1, S2.
[0032] Preferably, the apron profile of the roller apron support is adapted, for example
with a pair of notches, to receive and removably secure a pair of clamps which are
configured on said fibre joining component so that they can be snap fitted into the
apron profile.
[0033] Thanks to these features, the fibre joining channel fits the drafting aprons in such
a manner that the channel may receive and support various fibre bundles, in parallel.
Thus, according to a production method of fancy yarn, a cut end of one of the bundles
of fibres can rest on the aforementioned support bed "L" when the feeding of a roving
is interrupted.
[0034] According to the aforesaid embodiment suitable for the production of fancy yarn,
the claimed drafting assembly, preferably comprises;
- a first fibre condenser component removably attached to the roller apron support so
that it remains located between one of said first drafting roller and one of said
second drafting roller for receiving a first bundle of fibres at a spinning position
S1, S2, and advantageously, it also comprises;
- an apron guiding component removably attached to the roller apron support so that
it remains located between one of said first drafting roller and one of said second
drafting roller for guiding one of said second drafting aprons at a spinning position
S1, S2.
[0035] The claimed drafting assembly has the advantage that allows most of the components
needed for the production of the aforesaid fancy yarn to be removably attached to
the roller apron support, which in turn is also removably attached to the drafting
frame. Thus, handling drafting components is easier and maintenance works consume
much less time.
[0036] Optionally, the claimed drafting assembly comprises at least one second fibre condenser
component removably attached to the roller apron support so that it remains located
behind at least one of said second drafting rollers at a spinning position S1 or S2.
[0037] This second fibre condenser component may be attached to the roller apron support
by means of a bar that is removably attached to the back end of the roller apron support.
This second fibre condenser component helps joining fibres of a bundle entering the
drafting assembly.
[0038] According to a second aspect, the present invention provides a drafting kit for drafting
fibres of a yarn on a ring spinning machine, that in a characteristic manner comprises;
- a removable roller apron support,
- a pair of first drafting rollers for a pair of adjacent spinning positions S1, S2
of said ring spinning machine, said pair of first drafting rollers being removably
coupled to said apron support in a forward position to be able to act at each spinning
position S1, S2 as middle bottom drafting rollers over the existing middle bottom
rollers of said ring spinning machine,
- a pair of second drafting rollers for said pair of adjacent spinning positions S1,
S2 of said ring spinning machine, said pair of second drafting rollers being removably
coupled to said same roller apron support in a backward position with respect the
pair of first drafting rollers to be able to act at each spinning position S1, S2
as back bottom drafting rollers over the existing back bottom rollers of said ring
spinning machine,
- two pairs of first and second drafting aprons for drafting fibres at two spinning
position S1 or S2, wherein each pair of first and second drafting aprons includes
a first drafting apron configured for drafting a first roving when wrapped around
one of said first drafting rollers (4) and said apron profile, and a second drafting
apron configured for drafting a second roving when wrapped, adjacent to the first
drafting apron, around one of said second drafting rollers and the same apron profile,
- a pair of third drafting aprons for said adjacent spinning positions S1, S2, wherein
each one of the third drafting aprons is configured wider than each one of said first
and second drafting aprons for drafting fibres of at least one roving, when wrapped
around one of said first drafting rollers and said apron profile,
- wherein said pairs of first and second drafting aprons are interchangeable with said
pair of third drafting aprons on the first and second drafting rollers removably coupled
to the roller apron support.
[0039] Preferably, the drafting kit includes a raiser configured to be able to raise the
working position of an existing front bottom drafting roller of said ring spinning
machine for said existing front bottom drafting roller to be able to receive when
in its raised working position at least a bundle of fibres coming from said first
and/or second drafting rollers mounted on said removable roller apron support,
[0040] This claimed drafting kit permits an existing drafting frame to be easily adapted
to different methods of production of yarns and drastically improves handling of components
necessary for drafting fibres in a ring spinning machine. Indeed, this claimed drafting
kit allows the existing drafting frame to dispense with fixed attachments for fibre
condensers and easies the maintenance operations such as the one of replacing the
bottom drafting aprons while the drafting frame is keeps running.
[0041] Preferably, the claimed drafting kit comprises a roller apron support including means
for removably attaching at least one fibre condenser component, at least one apron
guiding component and/or at least one apron tension component, between one of said
first drafting rollers and one of said second drafting rollers. The aforesaid means
may include a removable bar susceptible to be attached to a roller support arm of
the removable apron support.
[0042] Optionally, the roller apron support may additionally comprise means for removable
attaching at least one fibre condenser component behind one of said second drafting
rollers.
[0043] In the present invention;
Fancy yarn shall be understood to be yarn formed from a first type of bundle of fibres
and a second type of bundle of fibres, said first type of bundle of fibres being,
for example, a bundle selected from among natural, artificial or synthetic fibres,
and said second type of bundle of fibres being, for example, a bundle selected from
among natural, artificial or synthetic fibres.
[0044] Yarn different from Fancy yarn shall be understood to mean a yarn manufactured including
pre-drafting and main drafting of at least a roving by means of single middle bottom
drafting apron wrapped around a middle bottom drafting roller.
[0045] Pre-drafting shall be understood to mean a drafting that takes place in between the
back and the middle rollers. Main drafting shall be understood to mean a drafting
that takes place in between the middle and the front rollers. Pre-drafting is necessary
for ensuring quality of a yarn when this yarn is manufactured at each spinning position
with a single drafting apron wrapped around a bottom middle roller.
[0046] Apron shall be understood to be an endless belt made from rubber or any other suitable
material. The apron helps in guiding the fibres from one drafting roller pair to other
drafting roller pair of a drafting assembly.
Brief description of the drawings
[0047] The previous and other advantages and features will be more fully understood from
the following detailed description of embodiments, with reference to the attached
drawings, which must be considered in an illustrative and non-limiting manner, in
which:
Figure 1 shows a perspective view of a removable apron support of a drafting kit of
the present invention suitable for a first method of production of fancy yarn.
Figure 2 shows a plan view of the removable apron support of figure 1.
Figure 3 shows a perspective view of a removable apron support of a drafting kit of
the present invention suitable for a second method of production of fancy yarn that
dispenses with the use of pneumatic devices for compacting fibres.
Figure 4 shows a plan view of the removable apron support of figure 3.
Figure 5 shows a perspective view of a removable apron support of a drafting kit of
the present invention suitable for pre-drafting and drafting fibres of at least one
roving. This roller apron support includes a support arm that is extendable.
Figure 6 shows a plan view of the removable apron support of figure 5.
Figure 7 shows a perspective view of a drafting assembly for a ring spinning machine
wherein removable apron supports according to figures 3 and 4 have been arranged on
the existing drafting frame. For the sake of clarity a top arm of the drafting frame
bearing the upper drafting rollers is not shown.
Figure 8 shows a side view of the drafting assembly of figure 7.
Figure 9 shows a side view of the drafting assembly of figure 7 wherein a roller apron
support is shown in an upper position suitable for allowing replacement of the drafting
aprons to switch to a different method of production of yarn.
Figure 10 shows a perspective view of a drafting assembly for a ring spinning machine
wherein removable apron supports according to figures 5 and 6 have been arranged on
the existing drafting frame. For the sake of clarity a top arm of the drafting frame
bearing the upper drafting rollers is not shown.
Figure 11 shows a side view of the drafting assembly of figure 10.
Figure 12 shows a side view of the drafting assembly of figure 10 wherein a roller
apron support is shown in an upper position suitable for allowing replacement of the
drafting aprons.
Figure 13 shows a perspective view of a fibre joining component attachable to the
apron profile of the claimed roller apron support.
Figures 14 and 15 show upper and lower perspective views of the roller apron support
of figure 1 wherein the drafting aprons are not depicted.
Description of preferred embodiments
[0048] Following is a description of the drafting kit of the present invention and several
embodiments of the claimed drafting assembly of the present invention with reference
to drawings of figures 1 to 15.
[0049] Figures 1 to 6 show perspective and plan views of removable roller apron supports
2 of the drafting kit and drafting assembly 1 of the present invention suitable for
different methods of production of yarn. All these removable apron supports 2 include
a support arm 3 which is arranged centred on the roller apron support 2 between a
pair of first drafting rollers 4 and a pair of second drafting rollers 5. An apron
profile 6 is attached to the roller apron support 2 and is dimensioned to be able
to extend between two adjacent spinning positions S1, S2 of the ring spinning machine.
[0050] As can be seen on figures 1 to 6, the pair of first drafting rollers 4 are coupled
on the roller apron support 2 in a forward position whereas the pair of second drafting
rollers 5 are coupled in a backward position with respect to said first drafting rollers
4. Both said first and second drafting rollers 4, 5 are mounted such as to be able
to act at each spinning position S1, S2 as middle and back bottom drafting rollers
over the existing middle and back bottom rollers 12, 13 of the ring spinning machine
(See drawings of figures 7, 10).
[0051] The rear end 3a of the support arm 3 of the roller apron support 2 is configured
so as to be able to rotate attached to a bar 8 of the drafting frame 7 of the ring
spinning machine. In particular, this rear end 3a is configured such that it can be
laterally displaced on the bar 8 of the drafting frame 7. In this manner, the roller
apron support 2 may be easily positioned to match with the middle and back upper drafting
rollers of a top arm (not represented) of the existing drafting frame or roller stand
7 of the ring spinning machine.
[0052] For a preferred embodiment, the claimed drafting kit and drafting assembly 1 include
a raiser 9 configured to be able to raise the working position of an existing front
bottom drafting roller 14 for said existing bottom drafting roller 14 to be able to
receive at least a bundle of fibres coming from said first and/or second drafting
rollers 4, 5 mounted on the roller support apron 2.
[0053] Figures 1 to 4 represent roller apron supports 2 of drafting kits suitable for producing
fancy yarn according to first and second methods of production that combine different
bundles of fibres in a single spinning position S1, S2. These rollers apron supports
2 include a first drafting apron 10a configured for drafting a first roving (not shown)
when wrapped around a first drafting roller 4 and the apron profile 6, and a second
drafting apron 10b configured for drafting a second roving (not shown) when wrapped
around a second drafting roller 5 and the same apron profile 6, adjacent the first
drafting apron 10a. Those first and second drafting aprons 10a, 10b are controlled
for the start and the stop thereof during spinning by controlling the operation of
the existing middle and back 12, 13 bottom rollers of the drafting frame 7 so that
feeding of roving is interrupted alternately to combine sections of different types
of fibres in a single yarn.
[0054] According to a particular method of production of fancy yarn which dispenses with
the use of pneumatic devices for compacting fibres coming at the outlet of the drafting
aprons 10a, 10b, the claimed drafting assembly 1 includes, at each spinning position
S1, S2 (see drawings of figures 3, 4 and 7 to 9);
- a fibre joining component 15 susceptible to be removably attached to the apron profile
6,
- an apron guiding component 19 removably attached to the roller apron support 2 so
that it remains located between said first and second drafting rollers 4, 5 to guide
the driving of one of those second drafting aprons 10b,
- a first fibre condenser component 20 removably attached to the roller apron support
2 so that it remains located between said first and second drafting rollers 4, 5 to
receive a first roving (not shown),
- two second fibre condenser components 21 removably attached to the roller apron support
2 so that they remain located behind the second drafting rollers 5 to help joining
fibres of first and second roving (not shown) when entering the drafting assembly
1, and
- an apron tension component 23.
[0055] As stated, the claimed drafting assembly 1 has the advantage that most of the components
needed for the production of fancy yarn are removably attached to a roller apron support
2, which in turn is also pivotally attached to the drafting frame 7 of the ring spinning
machine.
[0056] Figure 13 shows a perspective view of an embodiment of the fibre joining component
15 including a fibre joining channel 16 defining a support bed L dimensioned to receive
and support in parallel two bundles of fibres (not shown) at the outlet of the adjacent
drafting aprons 10a, 10b. A pair of securing clamps 17 are provided on the body of
the fibre joining component 15. These clamps 17 are configured to be snap fitted into
the edge of the apron profile 6. In fact, the surface of the edge 6a of the apron
profile 6 of the roller apron support 2 is adapted with two notches to receive and
removably secure these clamps 17 such that, in operation, the pair of clamps 17 have
the advantage that act as a guide for the outer sides of the first and second drafting
aprons 10a, 10b (see figures 8 and 9).
[0057] Figures 14 and 15 show upper and lower perspective views of a roller apron support
2 comprising an apron profile 6 whose body defines fittings 24 for receiving and guiding
the first and second drafting aprons 10a, 10b. In the same figures 14 and 15, it can
be observed said first and second drafting rollers 4, 5 are provided with first roller
portions 4a, 5a of wider radius including recesses 25 for receiving and guiding in
an optimum manner the first and second drafting aprons 10a, 10b.
[0058] Figures 5 and 6 show a roller apron support 2 of the claimed drafting kit suitable
for producing a yarn different from Fancy yarn, that is to say for producing a yarn
according to a method of production that includes pre-drafting and main drafting of
at least a bundle of fibres at each spinning position S1, S2. This embodiment includes
a single drafting apron 18 (the third drafting apron of the drafting kit) configured
for main drafting a roving (not shown) when wrapped around a first drafting roller
4 and the apron profile 6. At each spinning position S1, S2, the single drafting apron
18 is controlled for the start and the stop by controlling the operation of the existing
middle 13 bottom roller of the drafting frame 7 of the ring spinning machine.
[0059] As it is shown in figures 5, 6 and in figures 10 to 12, the roller apron support
2 may be, for example, a support arm 3 extendable for varying the distance between
the first and second drafting rollers 4, 5 which are arranged over the existing middle
and back drafting rollers of the drafting frame 7 of the ring spinning machine. In
this manner, the claimed drafting kit adapts to the production of different types
of yarn which require the distance between middle and back drafting rollers 12, 13
to be modified depending on the kind of fibres used to manufacture those yarns.
[0060] As stated in the description, the claimed drafting kit drastically improves handling
of components necessary for drafting fibres in a ring spinning machine. As a matter
of fact, by virtue of the presence of the claimed roller apron support 2 and preferably,
of the raiser 9, first and second drafting rollers 4, 5 of the roller apron support
2 are able to act as middle and back bottom rollers over the existing drafting bottom
rollers 12, 13 and the existing front bottom roller 14 is able to receive bundle of
fibres coming from said first and/or second drafting rollers 4, 5 to produce yarns
according to different methods of production.
[0061] If fancy yarn is to be produced, at each spinning position S1, S2 first and second
drafting aprons 10a, 10b are interchanged with single drafting apron 18 on first and
second drafting rollers 4, 5 attached to the roller apron support 2. To this end,
the roller apron support 2 is rotated to an upper position to facilitate changing
of single drafting apron 18 and placing of those drafting aprons 10a, 10b, while the
existing bottom drafting rollers, 12, 13 keep running (see, figures 7, 9, 10, 12).
As per the fibre joining component 15, the apron guiding component 19 and the first
and second fibre condenser components 20, 21, these components may be attached to
the roller apron support 2 either by means of bars 22 which are secured to the support
arm 3 wherein the first and second drafting rollers 4, 5 are attached, or by means
of clamps 17 which are secured to the edge 6a of the apron profile 6 as it is the
case of the fibre joining component 15.
[0062] When producing fancy yarn, at each spinning position S1, S2, a first roving (not
shown) is fed to a first drafting apron 10a and a second roving (not shown) is fed
to a second adjacent drafting apron 10b. Operation of these first and second drafting
aprons 10a, 10b is controlled by the middle and back existing bottom rollers 12, 13
acting on drafting aprons 10a, 10b which may be easily replaced in case of failure
without the need for the existing bottom rollers 12, 13 to stop running. Besides,
with the claimed drafting assembly, operation of drafting aprons 10a, 10b on the first
and second drafting rollers 4, 5 takes place by applying a force torque to the existing
bottom rollers 12, 13 lower than in the case of conventional drafting assemblies.
[0063] Conventional drafting frames does need the provision of an important number of attachments
to support fibre condenser and guiding components in between the reduced space left
by the existing drafting rollers of the drafting frame. The claimed drafting assembly
allows most of these components 19, 20, 21 to be attached to a removable roller apron
support 2 that is pivotally attached to the existing drafting frame 7.
[0064] A person skilled in the art could introduce changes and modifications in the embodiments
described without departing from the scope of the invention as it is defined in the
attached claims. For example, although it has been disclosed an embodiment of drafting
assembly 1 wherein the working position of the existing front roller 14 of the drafting
frame 7 is modified by means of a raiser 9, it would be possible to provide another
embodiment of drafting assembly 1 wherein the working position of the existing middle
and back bottom drafting rollers 12, 13 is modified to a lower position while the
existing working position of the front bottom roller 14 remains unchanged. The claimed
drafting kit would be suitable for both embodiments.
1. A drafting assembly (1) for a ring spinning machine, comprising a roller apron support
(2) removably attached to the drafting frame (7) of the ring spinning machine,
characterised in that it includes;
- a first drafting roller (4) coupled to said removable roller apron support (2) in
a forward position to be able to act at a spinning position S1, S2 as a middle bottom
drafting roller over an existing middle bottom drafting roller (13) of said ring spinning
machine,
- a second drafting roller (5) coupled to said removable roller apron support (2)
in a backward position with respect to said first drafting roller (4) to be able to
act at the said spinning position as a back bottom drafting roller over an existing
back bottom drafting roller (12) of said ring spinning machine, and
- an apron profile (6) attached to said removable roller apron support (2) for at
least one drafting apron (10a, 10b, 18) to be wrapped around said first drafting roller
and/or said second drafting roller at a spinning position S1,S2,
- wherein said drafting assembly includes a drafting frame (7) of the ring spinning
machine configured to modify either the working position of an existing front bottom
drafting roller (14) or the working position of the existing middle and back bottom
drafting rollers (12, 13) for said first and second drafting rollers (4, 5) of the
roller apron support (2) to be able to operate as middle and back bottom drafting
rollers over the existing middle and back bottom drafting rollers (12, 13) of the
ring spinning machine.
2. A drafting assembly (1) according to claim 1 and suitable for working two adjacent
spinning positions S1, S2 with a single removable roller apron support (2), wherein
it comprises;
- a pair of first drafting rollers (4) for a pair of adjacent spinning positions S1,
S2 of said ring spinning machine, said pair of first drafting rollers (4) being coupled
to said roller apron support (2) in a forward position to be able to act on each spinning
position S1, S2 as middle bottom drafting rollers over existing middle bottom rollers
(13) of said ring spinning machine,
- a pair of second drafting rollers (5) for said pair of adjacent spinning positions
S1, S2 of said ring spinning machine, said pair of second drafting rollers (5) being
coupled to said same roller apron support (2) in a backward position with respect
the pair of first drafting rollers (4) to be able to act on each spinning position
S1, S2 as back bottom drafting rollers over existing back bottom rollers (12) of said
ring spinning machine,
- wherein said apron profile (6) is dimensioned to extend between said adjacent spinning
positions S1, S2, for at least one drafting apron (10a, 10b, 18) to be wrapped around
one of said first drafting rollers (4) and/or one of said second drafting rollers
(5) on each of said adjacent spinning positions S1, S2, and
- wherein said drafting assembly includes a drafting frame (7) of the ring spinning
machine configured to modify either the working position of an existing front bottom
drafting roller (14) or the working position of the existing middle and back bottom
drafting rollers (12, 13) for said pair of first and second drafting rollers (4, 5)
of the roller apron support (2) to be able to operate as middle and back bottom drafting
rollers over the existing middle and back bottom drafting rollers (12, 13) of the
ring spinning machine.
3. A drafting assembly (1) according to any of claims 1 to 2, wherein said drafting frame
(7) is configured to modify the working position of an existing front bottom drafting
roller (14) by means of a raiser (9) removably mounted on the drafting frame (7) of
the ring spinning machine to raise the working position of an existing front bottom
drafting roller (14) for said existing front bottom drafting roller (14) to be able
to receive when in its raised working position at least one type of bundle of fibres
coming from said first and/or second drafting rollers (4, 5) mounted on said removable
roller apron support (2).
4. A drafting assembly (1) according to any of claims 1 to 3 and suitable for a method
of production of fancy yarn, wherein it comprises;
- a first drafting apron (10a) wrapped around each one of said first drafting rollers
(4) and said apron profile (6) and configured for drafting a first roving at a spinning
position S1, S2, and
- a second drafting apron (10b) wrapped adjacent to the first drafting apron (10a)
around each one of said second drafting rollers (5) and the said apron profile (6)
and configured for drafting a second roving in the same ring spinning position S1,
S2.
5. A drafting assembly (1) according to claim 4, wherein the body of said apron profile
(6) defines at each spinning position S1, S2 a fitting (24) for receiving said first
and second drafting aprons (10a, 10b).
6. A drafting assembly (1) according to any of claims 4 or 5, wherein each of said first
and second drafting rollers (4, 5) comprises a first roller portion (4a) of wider
radius provided with a recess (25) for receiving and guiding one of said first or
second drafting aprons (10a,10b).
7. A drafting assembly (1) according to claim 1 to 3 and suitable for pre-drafting and
drafting fibres of at least one roving, wherein it comprises ;
- a single drafting apron (18) at each spinning position S1, S2 wrapped around each
one of said first drafting rollers (4) and the said apron profile (6) for drafting
fibres coming from at least one roving.,
8. A drafting assembly (1) according to any of claims 1 to 6, wherein said removable
roller apron support (2) comprises a support arm (3) wherein said first and second
drafting rollers (4, 5) are attached, and wherein a rear end (3a) of said support
arm (3) is pivotally attached to the drafting frame (7) of the ring spinning machine.
9. A drafting assembly (1) according to claim 7, wherein said support arm (3) is extendable
for varying the distance between one of said first drafting rollers (4) and one of
said second drafting rollers (5) attached to the support arm (3) of the roller apron
support (2).
10. A drafting assembly (1) according to claims 1 to 5, wherein it comprises a fibre joining
component (15) removably attached to the apron profile (6) of said roller apron support
(2), said fibre joining component (15) including a fibre joining channel (16) defining
a support bed (L) dimensioned to receive and support in parallel at least two bundles
of fibres at the outlet of two adjacent drafting aprons (10a, 10b) in a spinning position
S1, S2.
11. A drafting assembly (1) according to any of claims 1 to 4, wherein it comprises a
first fibre condenser (20) component removably attached to the roller apron support
(2) so that it remains located between one of said first drafting roller (4) and one
of said second drafting roller (5) for receiving a first roving in a spinning position
S1, S2.
12. A drafting assembly (1) according to claim 4 , wherein it comprises an apron guiding
component (19) removably attached to the roller apron support (2) so that it remains
located between one of said first drafting rollers (4) and one of said second drafting
rollers (5) for guiding one of said second drafting aprons (10a) in a spinning position
S1, S2.
13. A drafting assembly (1) according to any of claims 1 to 3 , wherein it comprises at
least one second fibre condenser component (21) removably attached to the roller apron
support (2) so that it remains located behind one of said second drafting rollers
(5) in a spinning position S1 or S2.
14. Drafting kit for drafting fibres at two adjacent spinning positions of a ring spinning
machine , comprising ;
- a removable roller apron support (2),
- a pair of first drafting rollers (4) for a pair of adjacent spinning positions S1,
S2 of said ring spinning machine, said pair of first drafting rollers (4) being removably
coupled to said apron support (3) in a forward position to be able to act at each
spinning position S1, S2 as middle bottom drafting rollers over the existing middle
bottom rollers (13) of said ring spinning machine,
- a pair of second drafting rollers (5) for said pair of adjacent spinning positions
S1, S2 of said ring spinning machine, said pair of second drafting rollers (5) being
removably coupled to said same roller apron support (2) in a backward position with
respect the pair of first drafting rollers (4) to be able to act at each spinning
position S1, S2 as back bottom drafting rollers over the existing back bottom rollers
(12) of said ring spinning machine,
- two pairs of first and second drafting aprons (10a, 10b) for drafting fibres at
two spinning position S1 or S2, wherein each pair of first and second drafting aprons
(10a, 10b) includes a first drafting apron (10a) configured for drafting a first roving
when wrapped around one of said first drafting rollers (4) and said apron profile
(6), and a second drafting apron (10b) configured for drafting a second roving when
wrapped, adjacent to the first drafting apron (10a), around one of said second drafting
rollers (5) and the same apron profile (6),
- a pair of third drafting aprons (18) for said adjacent spinning positions S1, S2,
wherein each one of the third drafting aprons (18) is configured wider than each one
of said first and second drafting aprons (10a, 10b) for drafting fibres of at least
one roving, when wrapped around one of said first drafting rollers (4) and said apron
profile (6),
- wherein said pairs of first and second drafting aprons (10a, 10b) are interchangeable
with said pair of third drafting aprons (18) on the first and second drafting rollers
(4, 5) removably coupled to the roller apron support (2).
15. Drafting kit according to claim 14, wherein it includes a raiser (9) configured to
be able to raise the working position of an existing front bottom drafting roller
(14) of said ring spinning machine for said existing front bottom drafting roller
(14) to be able to receive when in its raised working position at least a bundle of
fibres coming from said first and/or second drafting rollers (4, 5) mounted on said
removable roller apron support (2),