Background of the Invention
[0001] The present invention relates to a easily replaceable, resilient support module for
use when mounting a post or pole in a desired normal orientation, for example a post
supporting a traffic sign, a street or traffic light pole, a traffic barrier or a
shop sign, in a base element with a support module-receiving bore for said post, and
a system using such a support module.
[0002] More than 7000 posts supporting traffic signs need to be replaced yearly in a medium-sized
town like Stockholm with about 1 million inhabitants. The posts are typically damaged
by being run down by cars or heavy vehicles. The cost for replacing a post is not
just the cost of a new post as such, but may also relate to replacement of the base
element, typically buried 60-100 centimeters down into the ground. Conventionally
the base element is made in concrete as a prefabricated standard element adapted to
support the lower end of a post. In some urban areas with heavy traffic a same signpost
be run down and replaced up to 10-20 times per year.
[0003] Posts are also frequently used as traffic barriers for separating oncoming traffic
from each other, or separating vehicles from pedestrians, and they may also support
multiple steel wires which run between the posts. These posts are designed to bend
when run over by cars, and frequently need to be exchanged.
[0004] This problem of the costs of knocked-down posts needing replacement has been in focus
over many decades, and several different proposals have been presented and patented,
but not many of those has been put into regular use, as they may cause other problems
such as safety risks for pedestrians or drivers of the vehicles.
Prior Art
[0005] Several prior art solutions involve the use of a spring member in the base of the
signpost, but this design may cause severe damage when the signpost is suddenly released
from the impacting vehicle and bounces back with considerable force and speed. One
such solution is shown in Gebrauchsmuster
DE9301135 where a joint between a convex end surface of the pole and a concave surface on the
base is kept together by a heavy spring arranged inside the pole, allowing the vertically
oriented pole to deflect into a horizontal position where the spring is compressed
and thus preloaded to a maximal extent.
US7377717 also teaches a spring-loaded mount, using two spring-loaded wires and cooperating
and complimentary notches and ridges in convex and concave surfaces.
US7726056 teaches a heavy-duty spring connecting the signpost pole with the base.
[0006] Other solutions involve a deliberately weak part that breaks upon impact, which has
the disadvantage that this may release the signpost into surrounding traffic and cause
more injuries. One such solution, shown in
DE29801441, has an intermediate cylindrical member mounted on a base member, with the weak point
of the intermediate member located at a distance from the base member inside the signpost.
Once this weak member breaks the entire signpost could be cast into surrounding traffic.
Yet another solution of this kind is shown in
DE2319229 where the weak point is located in a coaxial insert between the lowermost part of
the signpost pole and a base mounted lower pole.
[0007] Other solutions involve usage of a plastically-deformable element in the end of the
signpost that deforms at any order of impact and may be replaced afterward. One such
solution could be seen in
FR2836166, but this needs replacement of the deformable element even if the impact force is
low.
A further prior art resilient post support module is known from
EP 0 077 313 A1.
Summary of the Invention:
[0008] The invention is related to an improved design for a resilient support module that
may reduce the cost for replacing a post that has been collided with, and which does
not have all the disadvantages of the prior art. The invention as defined in claim
1 remedies at least some of the disadvantages.
[0009] In following, relative positions such as upper or lower, above or below are defined
in relation to a post, where a lower part is closer to the mounting surface or support
and an upper part is further away from the mounting surface or support. Length is
the axial distance in the longitudinal direction of the post, and diameter is related
to a measurement in a transverse plane intersecting the longitudinal axis of the post
orthogonally. In the following the word "post" is intended to include, but is not
limited to, any elongated supporting device such as poles, posts, pillars, stanchions,
standards, palings, pales, stakes, battens, masts, bars, shafts, rods, beams, uprights,
etc. The expression "normal orientation" relates to the desired orientation of a post
when it is in normal e.g. substantially vertical for a road sign or fence post and
horizontally or inclined to the horizontal for a post for a sign projecting from a
wall.
[0010] The present invention, while illustrated by embodiments showing a vertically-orientated
post for a traffic sign, is applicable to all posts orientated at any angle, for example
those extending vertically from the ground, and those which extend horizontally or
at an angle to the horizontal.
[0011] According to an aspect of the invention, a resilient support module is used when
mounting a post by means of a support module-receiving bore. Said support module comprises:
a lower attachment member insert able to be inserted into the support module-receiving
bore, the outer shape of the lower attachment member preferably being complimentary
with the inner shape of the support module-receiving bore, thereby allowing the lower
attachment member to be preferably slid into, and retained in, the support module-receiving
bore;
an upper attachment member insert able to be attached to the lower end of a post,
or able to inserted into a hollow bore in the base of a post and having with an outer
shape complimentary with the shape of the post allowing the upper attachment member
to be inserted into, and retained in the post;
a longitudinally-oriented, elastically and plastically deformable, connecting member
arranged in the upper and lower attachment members with upper locking means for preventing
the connecting member from being withdrawn from the upper attachment member and with
lower means for preventing the connecting member from being withdrawn from the lower
attachment member, wherein the position of the upper and/or lower locking means are
adjustable in order to adjust the force connecting the upper and lower attachment
means together and/or to adjust the resistance to tilting of the upper attachment
means with respect to the lower attachment means. The connecting member has a length
that is greater by a length L than that of the vertical length of the upper attachment
member and the thickness of body of the lower attachment member so that it can project
out of the lower surface of the body of the lower attachment module. If the lower
end of the connecting member is intended to come into contact with the inside of a
support module-receiving bore or the like (for example the body of the lower attachment
module may be provided with a tubular extension projecting down into a support module-receiving
bore and the connecting member is intended to come into contact with the inner wall
of this extension) during use then ,in accordance with the invention, L is equal to
or greater than 150% of the diameter of the lower attachment member (Dlam) and less
than ten time the diameter of the lower attachment member, more preferably length
L is equal to or greater than twice and equal to or less than eight times the diameter
of the lower attachment member and most preferably equal to or greater than three
times and less than or equal to five times the diameter of the lower attachment member.
[0012] If the end of the connecting member is not intended to come into contact with the
inside of a module-receiving bore or the like during use, for example due to the connecting
member being provided with a sideways projecting element which is intended to contact
the inside of a bore first, then, in accordance with the invention, L is equal to
or greater than 50% of the diameter of the lower attachment member (Dlam) and less
150% of the diameter of the lower attachment member.
[0013] The connecting member enables an impact force to be absorbed by elastic deformation
of the connecting member when the impact causes the post to be inclined from its normal
orientation and the lower end of the connecting member, or an element projecting sideways
from the connecting member such as the lower locking means or other sideways projecting
element, contacts the inner wall of the lower attachment member and/or support module-receiving
bore and starts to bend. Further absorption of the impact force that takes place after
the elastic limit of the connecting member has been reached, is by any plastic deformation
that may occur when the long rod is exposed to further stresses upon deflection of
the post. The dimensions of the connecting member and support module-receiving bore
are preferably chosen so that the breaking point of the connecting member is not reached
when the post is bent through an angle of at least 90 degrees from its normal orientation,
e.g. when a vertically-orientated post is knock so that it is flat on the ground or
when a post projecting orthogonally from a wall is flattened against the wall. This
helps to ensure that the post remains attached to the support module-receiving bore
even when knocked flat against the surface in which the support module-receiving bore
is formed. The post can subsequently be repositioned in its original orientation by
simply replacing the plastically-deformed connecting member with a new one.
[0014] In another aspect of the invention, additionally, one of the upper and upwardly facing
surface or the lower and downwardly facing surface has a convex surface arranged symmetrically
around the connecting member, and the other upper or lower surface has a flat surface,
allowing the convex surface to roll over the flat surface when post is deflected from
its normal orientation. This enables the post to be deflected upon impact when an
impact force overcomes the friction between the contacting surfaces of the upper and
lower contacting surface, such that a rolling motion is developed between the convex
surface and the flat surface of the upper and lower attachment members, with the point
of contact between these surfaces changing as the post deflects further from the ordinary
vertical position.
[0015] According to the inventive resilient support module the connecting member is provided
with a concentrically-arranged compression spring located between the upper and lower
means for preventing the connecting member from being withdrawn. This compression
spring will provide a biasing force on the support module to keep the post in its
desired normal position and may be arranged to elastically absorb impact forces during
initial movement of the post from the desired orientation.
[0016] According to yet another aspect of the inventive resilient support module the connecting
member comprises a threaded rod and the upper locking means is an upper locking nut
or the like engaging a threaded upper part of the rod and the lower locking means
is a nut engaging a threaded lower part of the rod. Changing the distance between
these locking means will provide an adjustable clamping force keeping the lower and
upper attachment members together.
[0017] According to yet another preferred embodiment of the inventive resilient support
module the connecting member may additionally include a spring arranged concentrically
on said connecting member and located between the lower locking nut and a lower washer
member. This additional spring could provide with a lower biasing force that that
for returning the post to the vertical position following an impact that only deflects
the post a small angle, for example 10 degrees or 20 degrees, which is smaller than
the angle which brings the connecting rod or sideways projecting element into contact
with the interior of the lower attachment member/support module-receiving bore. This
allows the post to resiliently respond to low impact forces of the type which result
from the kind of impact that often occurs in parking lots and similar places where
vehicles travel in low speed and in restricted areas for maneuvering. Such a spring
preferably has a spring constant sufficiently high enough to prevent the post from
deflecting under expected wind loads but sufficiently lower enough that the spring
force returning the post to the vertical after being deflected is not dangerously
high.
[0018] The lower attachment member may include a tubular lower extension to form a lower
chamber with an internal diameter with a predetermined distance between the internal
surface of the lower chamber and the portion of the connecting member that protrudes
axially downwardly in said lower chamber. This enables a predetermined deflection
of the post before the end, or sideways projecting element, of the connecting member
meets the internal surface of the lower chamber/support module-receiving bore and
the connecting member starts to be elastically deformed.
[0019] According to a preferred embodiment of the inventive resilient support module, the
axial length of the lower attachment member running down into the lower chamber and/or
support module-receiving bore of a base element or support or substrate, when fully
mounted, is equal to or greater than the 50 % of the width of the lower attachment
member and less than ten times the width of the lower attachment member, more preferably
is equal to or greater than the width of the lower attachment member and equal to
or less than four times the width of the lower attachment member. This allows a distribution
of stress forces over a large area when post deflects, avoiding any cracking or deformation
of the support module-receiving bore and its surrounding, and thus helps to ensure
that any permanent deformation is limited to the relatively cheap and easy to replace
support module only.
[0020] In order to reduce local stress forces on the base element or the like, according
to a preferred embodiment of the inventive resilient support module the diameter of
the upper and upwardly facing surface is greater than the diameter of the post and
is preferably equal to or greater than 10 centimeters more than the diameter of the
post. Preferably it at least covers the upper end face of a base element if used.
[0021] In the inventive resilient support module the convex surface has preferably a rounded,
hemi-spherical shape with a constant radius over the entire convex surface. This rounded
form gradually changes the contact point between the upper and lower attachment members
as the post deflects.
[0022] In a preferred embodiment of the module the radius of the rounded shape substantially
corresponds to the external radius of the post. However, other shapes of the hemi-spherical
form may be used that result in this smooth change of contact point between the surfaces
and a rolling motion between the lower and upper attachment members. The radius may
for example be larger than the radius of the post, with a convex end member having
a radius 2-5 times the radius of the post. The rounded shape may have a varying radius
which changes the distance of the contact point of the upper and lower attachment
modules from the original contact point in a non-linear manner.
[0023] In a possible alternative of the inventive resilient support module the convex surface
may have a transition surface closest to the connecting rod being flat. This will
reduce tendency to deflect the post at very small impact forces, or when the post
is exposed to strong wind forces.
[0024] The connecting member of the inventive resilient support module preferably has a
diameter equal to or less than 25% of the diameter of the support module, preferably
a diameter which is equal to or greater than 5 and equal to or less than 15 mm if
the support module has a diameter in the range of 50-100 mm. Preferably, said connecting
member is a rod made in one piece with threaded ends or more preferably has a continuous
thread along its length to allow nuts, threaded washers or other suitably threaded
objects to be threaded to any position along its length. The material of the rod is
preferably a metal and most preferably a steel. Preferably the material of the rod
allows elastic deformation, plastic deformation and elongation of the rod by an amount
which is equal to or greater than 8% before breaking. More preferably the material
of the connecting member allows elastic deformation, plastic deformation and elongation
of the rod by an amount which is equal to or greater than 10% before breaking. Preferably
mild carbon steel threaded rods or studs may thus be used. Preferably mild steel from
classes 8.8 to 12.9 of ISO 898-1 can be used, most preferably mild steel from classes
8.8 to 9.8. A brittle rod which breaks easily is not to be used, as the rod should
be able to be plastically deformed during deflection of the post when the impact forces
exceed a certain level, i.e. after the tilted connecting rod or a sideways projecting
element of the connecting rod meets the inner surface of the lower attachment member
and it can no longer deflect elastically. Preferably the elasticity of the rod is
not too high as this would cause the rod to project the post back with considerable
force if it is deflected through a large angle before reaching its plastic yield range.
Therefore, spring steels are preferably avoided.
List of Drawings
[0025] In the following schematic drawings some of the same details are not numbered in
additional figures.
Figure 1 shows schematically a traffic sign mounted on a post with a support module
according to the present invention;
Figure 2 shows schematically a cross-section through a standard base element;
Figure 3 shows schematically an embodiment of the support module according to the
present invention in the initial mounting position;
Figure 4 show the support module according to figure 3 in a deflected position;
Figure 5a shows schematically a further embodiment of the support module according
to the present invention;
Figure 5b shows schematically another embodiment of the support module according to
the present invention;
Figure 6 shows schematically an alternative embodiment of a support module according
to the present invention;
Figure 7 shows a further embodiment of a support module according to the invention.
Figures 8a) to 8f) show further embodiments of compression springs according to the
invention.
Figures 9a-9d show schematically different embodiments of different shapes of support
receiving bores.
Figure 10a shows a further embodiment of a support module according to the present
invention.
Figure 10 b shows a plan view of an embodiment of an asymmetric sideways projecting
element according to the present invention.
Figure 11 shows a simplified graph of deflection angle against force for a post supported
by a support module according to the present invention.
Detailed Description of the Invention
[0026] Figure 1 shows schematically a traffic sign 2 mounted on a post 1 of outer diameter
D
op mounted, by means of a support module 5 according to the present invention comprising
an upper attachment member 10 and a lower attachment member 20. On the left of the
figure the lower attachment member is mounted in a support module-receiving bore 31
of a base element 30. Base element typically is buried 40-100 centimeters into a substrate
such as soil 50 with its upper end exposed or level with the surface of the soil.
The base element may of course be placed on a surface rather than being buried in
the soil. As shown on the right of the figure a lower attachment member may be fitted
into a support module-receiving bore mounted vertically directly into the substrate
but a support module-receiving bore can be positioned at an angle, for example horizontally.
[0027] The upper attachment member 10 is inserted into the hollow lower end of the post
which has an inner diameter D
ip, and extends a length L
10, into the post when fully mounted. Preferably L
10 is equal to, or greater than, the inner diameter of the post D
ip, and more preferably is equal to, or greater than, twice D
ip and equal to or less than 5 times D
ip. This allows a distribution of stress forces over a larger area of the post when
the post deflects, which helps to avoid any cracking or deformation of the post, and
thus helps to ensure that the entire deformation caused by forces deflecting the post
are absorbed in the support module only.
[0028] The lower attachment member 20 is inserted into the support module-receiving bore
31 of length L
30 of the base element 30 and extends a length L
20 down into the bore of the base element. Length L20 comprises the length of the body
25 of the lower attachment member inside the bore and any tubular extension 20' projecting
from the body 25 into the bore. Preferably L20 is equal to or greater than one third
of the diameter of the support module receiving bore and equal to or less than 10
times that diameter. More preferably L20 is equal to or greater than half the diameter
of the support module receiving bore and equal to or less than 5 times that diameter.
Preferably the inner diameter D
ib of support module-receiving bore 31 is the same the inner diameter D
ip of the post and thus can be made of the same stock as the post and the outer diameter
D
lam of the portion of the lower attachment member 20 inserted into the module receiving
bore is the same as, or adapted to the shape and diameter of the module receiving
bore so that it is a sliding or friction fit into the module receiving bore. The length
L
30 is the same as or greater than the length L
20 that the lower attachment member extends into it. Preferably L
30 is equal to or greater than twice the length L
20 and less than or equal to 10 times the length L
20.
[0029] When fully mounted, for a traffic sign post with a diameter of up to 10 cm, preferably
L
20 is equal to or greater than 5 centimeters and less than or equal to 100 cm, and more
preferably is equal to or greater than 10 cm and equal to or less than 40 centimeters.
This allows a distribution of stress forces over a larger area when post deflects,
avoiding any cracking or deformation of any base element, and thus enable that entire
deformation is assumed in the support module only. This is desirable because base
elements for use in the ground typically are made in concrete, and such concrete base
elements are less resistant to tension forces (i.e. forces tending to expand the surrounding
base element such as those which occur when a vertical post is deflected horizontally),
while post are often made in galvanized carbon steel, which can withstand a much higher
order of tension forces and thus the insertion length may be shorter for the upper
attachment member.
[0030] Figure 2 show a cross-section through a typical standardized prefabricated base element
30 with a truncated pyramidal shape. It has an upper end face 32, with a downwardly
extending support module-receiving bore 31 of diameter B for mounting of a suitable
post. If Diameter B is larger than the diameter of the lower attachment member then
the support module-receiving bore may be provided with a liner 33 of outer diameter
B and internal diameter D
ib to receive a lower attachment member.
[0031] Figure 3 shows a cross section through the support module according to the present
invention in the initial vertical mounting position. The support module comprises
an upper attachment member 10 and a separate lower attachment member 20. In this embodiment
of the invention the lower attachment member and the upper attachment member are two
separate entities which are held together by a connecting member 40, however it is
possible to make the upper and lower attachment members as a single unit which can
bend The support module may be made of any suitable materials such as steel, aluminum
or other metals, composite materials, plastics, polymers or rubber, any of which may
be provided with metal reinforcement of stress points if necessary. It is possible
that the upper attachment module and lower attachment module can be made of different
materials.
[0032] The lower attachment member 20 comprises a cylindrical body 25 which is insertable
into a module-receiving bore 31 of the base element. Cylindrical body has parallel
upper end surface 21 and lower end surface 26 separated by substrate 27 of thickness
S. The lower attachment member has an outer form complimentary with the inner form
of the support module-receiving bore 31 allowing the lower attachment to be inserted
into the support module-receiving bore, preferably with a sliding or low friction
fit to allow easy insertion and removal of the lower attachment member. Releasable
retaining means (not shown) may be provided to releasably retain the lower and/or
upper attachment members in their respective support module-receiving bores. The upper
end of the body may be provided with a flange 28 which preferably has a larger diameter
than the lower end surface so that it can resting on and supported by the upper surface
32 of a base element when the lower attachment member is fully inserted into the support
module-receiving bore. Upper surface 21 has a central through bore 23 which extends
in the longitudinal direction into the interior of lower attachment member 20. Central
bore 23, which may be cylindrical but is preferably tapered with its widest end at
the base, has a maximum diameter E which is wide enough to prevent interference with
the movement of connecting member 40. Optionally a bore of similar diameter may extend
into upper attachment member 10. In this embodiment of the invention the bore 23 is
arranged in the centre of the lower attachment member but, as is described later,
the bore may be offset to one side of the centre of the lower attachment member.
[0033] The upper attachment member 10 is of total length U and is insertable into the hollow,
module-receiving, lower end of a post. The upper attachment member has an outer form
12 complimentary with the inner form of the post allowing the upper attachment member
to be inserted into the hollow post. Upper attachment member 10 has an axial through
bore 16. Said upper attachment member also incorporates a lower and downwardly facing
surface 11 in contact with the upper and upwardly facing surface 21 of the lower attachment
member.
[0034] A connecting member 40 oriented in the axial direction of the support module is arranged
in the bores of both the upper and lower attachment members 10, 20. Connecting member
40 preferably comprises a threaded rod of outer diameter X cm. Diameter X is preferably
equal to or less than 25% of the diameter of the lower attachment module, more preferably
equal to or less than 10% of the diameter of the lower attachment module. In an embodiment
of the invention, it is equal to or greater than 5 mm and equal to or less than 15
mm when the lower attachment module has a diameter in the range of 50-100 mm. The
axial bore 16 of upper attachment member 10 has an diameter which is equal to or greater
than X so that connecting member 40 can be inserted into said bore. Connecting member
extends a, preferably adjustable, distance L beyond the lower end surface of the lower
attachment module. The total length of the connecting member is at least equal to
S + U plus L in order to ensure that some of the connecting member projects out of
the upper end of upper attachment member so that the upper locking element can grip
the connecting member. Connecting member has a nut or other threaded adjustable upper
locking element 42 and optional friction reducing upper washer 41 at the upper end
of the connecting member 40 for preventing the connecting member from being withdrawn
from below from the upper attachment member and for adjusting the length L that the
connecting member projects below the lower end surface of the lower attachment member.
A nut or other, preferably threaded, adjustable lower locking element 44 at the lower
end of the connecting member prevents the connecting member from being withdrawn from
the lower attachment member. This lower locking element is a sideways projecting element
on the connecting member. A compressible preload spring 45 of length Y and spring
constant Z is provided between the lower locking element and the upper inner wall
46 of the end of the lower attachment member. This biases the connecting member to
a vertical position. A lower washer member 43 is preferably provided between the preload
spring and the upper inner wall 46 of the end of the lower attachment member and it
functions as a friction-reducing sliding washer that allows the washer to slide upon
deflection of the connecting member until the outer periphery of the washer 43 meets
the surface of the internal wall 47 of the module-receiving bore. The interior of
the module-receiving bore forms a cylindrical chamber CH.
[0035] As mentioned above, upper surface 21 has a central bore 23 of maximum diameter E
which extends axially into the interior of lower attachment member 20. An upper bore
24 of similar diameter may extend partly into upper attachment member 10 to prevent
lateral movement of the connecting rod from being limited. A compressed spring 49
of spring constant Z' is fitted in said central bore around the connecting member
40 and has its upper end 51 in contact with the upper end of the bore 24 and its lower
end 53 in contact with the upper surface of washer 43.
[0036] Preferably one of the upper and upwardly facing surface, in this embodiment 21, or
the lower and downwardly facing surface, in this embodiment 11, has a convex surface
CF arranged symmetrically around the connecting member 40, and the other surface has
a flat surface FF, allowing the convex surface to roll over the flat surface when
post 1 is deflected from its vertical orientation. Hence, the convex surface may be
arranged on surface 21 and the flat surface on surface 11, which is the opposite to
that which is shown in figure 1. The shape and diameter of at least the central bore
23 and optional upper bore 24 are chosen to minimize contact of the connecting member
with the interior of these bores when the upper attachment member is inclined with
respect to the lower attachment member.
[0037] A protective socket 19 may be arranged around the area of rolling motion between
the convex surface 11 / CF and the flat surface 21 / FF, preventing the ingress of
gravel etc. that could counteract the intended rolling motion. Such a protective socket
may be made in the form of a thin cylindrical shielding plate of any suitable material
such as a plastic or a thin metal and is adapted to a break-away or collapse following
a predetermined deformation.
[0038] As shown in figure 3 the upper attachment member 10 is provided with a cylindrical
guide surface 12 onto which the post could be guided until the end surface of the
post comes into abutting contact with the shoulder 13. Further, in this vertical starting
position it can also be seen that the lower end of the connecting rod is located at
a clearance d to the inside of the chamber CH. The sideways projecting lower locking
element has a clearance of dl to the inside of the chamber. The lower locking element
is shown in a first, upper position by solid lines and in a lower position by dashed
lines.
[0039] In Figure 4 the support module according to the present invention is shown in a first
order of deflection of the post, and the function of support module will be described
in more detail with description of interaction between parts thereof. In this figure
is shown an order of deflection of the post that at a deflection angle α that depends
on the internal diameter of chamber CH, the length L of the connecting rod 40 projecting
in the chamber and the position on connecting 40 of a sideways projecting element
on the connecting rod, namely the lower locking element 44. Increasing the length
L means that the end of the connecting rod will tend to contact the inner wall of
the chamber at a smaller angle α. Furthermore, if lower locking element 44 is close
to the bottom of lower locking element 40 as shown by dashed lines, then it will contact
the inner wall of chamber CH before the lower end of connecting member 40 does. Thus,
movement of the lower locking element towards and away from the lower end of the connecting
member and/or changing the length L (by means of the upper locking element) can be
used to adjust the angle of deflection that the post can make before the connecting
member or lower locking element contacts the inner wall of chamber CH. Preferably
the length L of the connecting member projecting from the lower end surface of the
lower attachment means is equal to or greater than 150% of the diameter of the lower
attachment member (Dlam) and less than ten time the diameter of the lower attachment
member, more preferably length L is equal to or greater than twice and equal to or
less than eight times the diameter of the lower attachment member and most preferably
equal to or greater than three times and less than or equal to five times the diameter
of the lower attachment member.
[0040] In this position has the post has been deflected by a sideways force F which is sufficient
to overcome the static friction between the touching surfaces of the upper and lower
attachment members and the spring force of springs 45 and 49. When the lower locking
member is in the upper position as shown by solid lines, the lower end of the connecting
rod has come into abutting contact with the inner cylindrical wall surface of the
chamber CH, and the support module has been deflected without any plastic deformation
of the connecting rod 40. Instead the washer spring 45 has been compressed and the
lower washer 43 has been pushed to the right in the figure, while the compression
spring 49 has been bent. With the lower locking member in the upper position shown
by solid lines, during the deflection between the position shown in figure 3 and the
position shown in figure 4, are only the springs 45 and 49 elastically deformed, and
once the deflecting impact is withdrawn the post returns to the position of figure
3 due to the energy stored in the springs during their elastic deformation. The support
module could thus absorb a moderate impact that may be inflicted upon the post from,
for example, vehicles travelling at low speed, without any need for replacing the
post or associated support module. When the post 1 with the sideways projecting element,
namely the lower locking member in the upper position, experiences a larger sideways
force F and undergoes a larger deflection than that shown in figure 4 a second phase
elastic deflection commences where the connecting rod 40 starts to deform elastically
as the lower end of the connecting rod or the lower locking element is pressed with
increased force against the inner wall of chamber CH.
[0041] However, when the sideways projecting element is in the lower position shown by dashed
lines, the bending of the connecting member takes place when the sideways projecting
element contacts the inner wall of the chamber CH, i.e. at a smaller deflection angle.
Thus, the position of the sideways projecting element, for example a locking nut,
can be used to adjust the angle of deflection at which the connecting rod starts to
bend elastically.
[0042] During this deformation of the connecting rod 40 the convex surface of upper attachment
member 10 will roll on the flat surface of the lower attachment member 30, while further
compressing the washer spring 45. The shape of the surfaces will introduce a smoothly
increasing axial force on the connecting rod 45, while being counteracted by the washer
spring 45. The end of the connecting member or the sideways projecting element will
be forced into contact with the inner chamber wall CH and cause the connecting member
to bend elastically until the its limit of elastic deformation is reached. If the
sideways force on the post is released, then the post is returned to the upright position
by the energy stored in the springs and the elastically deformed connecting member.
[0043] If the sideways force is great enough so that the elastic limit of the connecting
member is reached, then the connecting member will deform plastically. This can proceed
until the post lies substantially parallel to the ground surface. The connecting rod
will bend but will remain in place. This prevents the post from being thrown around.
Once the sideways force is released the post will remain in substantially the same
position as energy stored in the compressed springs normally will not be sufficient
to raise the post back to its vertical orientation. The specification of the connecting
rod, i.e. choice of material and diameter of the rod is preferably chosen so that
the connecting member can be bent through an angle of at least 90 degrees with a radius
of curvature of the bend equal to the radius of the lower attachment member without
fracturing.
[0044] In accordance with the invention, the connecting member is made of mild steel. Preferably
a mild steel that may withstand an extension of 10-12% before fracturing is used.
[0045] If both ends of the connecting member are provided with locking means which can be
placed at different axial positions along the connecting means, it is possible to
adjust the length of the connecting member which out of the lower end of, the lower
attachment member and thereby adjust the angle of deflection that the connecting member
can undergo before it (or the sideways projecting element on it) contacts the inner
wall of the support module-receiving bore or the lower attachment member. Adjusting
the axial distance between the upper and lower locking members changes the spring
force between these two members.
[0046] Figure 5a shows an embodiment of the support module according to the present with
a smaller, central, transition part 11' of the convex surface being flat. Preferably,
this flat end piece of the surface 11 is equal to or greater than 2 mm wide and equal
to or less than 10 mm wide. More preferably it is equal to or greater than 3 mm wide
and equal to or less than 5mm wide, thereby leaving most of the convex surface intact.
The flat part of surface 11 may stabilize the ordinary vertical position of the post,
avoiding deflection in heavy wind if the sign mounted on the post has a large surface
facing the wind.
[0047] In the embodiments of the invention described above, the length of the connecting
member is such that its lower end may come into contact with the inner surface of
the lower attachment member before the sideways projecting element does. It is of
course possible to adapt any of the above embodiments of the invention to have a shorter
length L of the connecting member 40 which, when the post is deflected, is too short
to contact the inner wall of the chamber. In such a case the connecting member will
have to be provided with a sideways projecting element, which can also act as a lower
locking element, with a diameter which is sufficiently large enough to ensure that
it can contact the inner wall of the chamber when the connecting member is tilted,
as shown in figure 5b. It can, preferably, be adjustably positioned on the connecting
member in order to be able to adjust the angle of tilt that the connecting member
can make before the sideways projecting member contacts the chamber wall. In such
cases the length L of the connecting member be less than the diameter of the lower
attachment module. For example, when the sideways projecting element has a width or
diameter Ds which is equal to or greater than half the diameter of the lower attachment
means and a thickness which is less than 10% of the diameter of the lower attachment
means, then the length L may be as little as equal to 50% of the diameter of the lower
attachment module and equal to or less than 150% of the diameter of the lower attachment
module. This short length ensures that the sideways projecting member will contact
the inner surface of the chamber or the lower surface of the lower attachment means
before the end of the connecting member does.
[0048] In figure 6 is shown an alternative support module according to the present invention
with a larger diameter on the convex surface 11 / CF. Furthermore, there is only a
single compression spring 49 in the lower attachment member and the sideways projecting
element is the lower locking element 44', in this example in the form of a threaded
disc 44'. This is close to the bottom of the connecting member. In such a low position
the threaded disk will contact the side of the chamber before the connecting member,
thereby limiting the angle that the post can deflect before the connecting member
begins to deform. Raising the threaded member to the position shown in dotted lines
would allow a larger deflection before the connection member begins to deform.
[0049] While preferably a circular post 1 is used with a cylindrical bore 31 in the base
element 30, other shaped of the end of the post and a cooperating bore may be used.
Hollow circular posts provided with adapters to fit with a triangular, rectangular,
hexagonal, cross-shaped or any other regular or irregular cross-section bores of complementary
shape as shown in figures 9a) to 9d).
[0050] Figure 7 shows a further embodiment of a support module according to the invention.
In this module the compression spring 49' is in the form of a truncated cone made
of resilient material such as natural or synthetic rubber or other polymer. The spring
is mounted with the narrower end 51' upwards and the wider end 53' downwards in a
cavity 55 formed in the upper end of lower attachment member 20. The inner wall of
the cavity is adapted to the shape of the compression spring so that if the upper
attachment member is tilted then the compression spring can act on the inner wall
to return the upper attachment member to its original position.
[0051] The connecting member 4 is provided with a sideways projecting element in the form
of a threaded disk 44 of diameter P.
[0052] Figures 8 a) to 8 f) show different embodiments of compression springs which may
be used in the support module of figure 7.
[0053] The compression spring 49' of figure 8a) is a simple truncated cone with a central
bore 61 with a diameter which is equal to or greater than the diameter of the connecting
member which passes through it.
[0054] Preferably the diameters of the inner bore of the compression springs shown in figures
8a) to 8d) are 1 mm or greater than the diameter of the connecting member which passes
through it and equal to or less than 5 mm greater than the diameter of the connecting
member which passes through it.
[0055] While preferably a circular post 1 is used with a cylindrical bore 31 in the base
element 30, other shaped of the end of the post and a cooperating bore may be used.
Hollow circular posts provided with adapters to fit with a triangular, rectangular,
hexagonal, cross-shaped or any other regular or irregular cross-section bores of complementary
shape as shown in figures 9a) to 9d).
[0056] Figure 9a shows from above the standard cylindrical hole 31 in the ground base 30
in the upper figure and the end of the post from below in the lower figure.
[0057] Figure 9b) shows a different mounting hole 31' with a square form in the ground base
30 in the upper figure, requiring an adapter 72' with a square outer surface as shown
in lower figure.
[0058] Figure 9c) shows a different mounting hole 31" with hexagonal form in the ground
base 30 in the upper figure, requiring an adapter 72"as shown in the lower figure.
[0059] Figure 9d) shows a different mounting hole 31‴ with a cross form in the ground base
30 in the upper figure, requiring an adapter as shown in the lower figure.
[0060] Hence, by using with adapters as suggested above and shown in the lower row of figures
9b-9d, the same support module according to the present invention be used for different
base elements, while using a standard post with a circular cross-section.
[0061] In the above embodiments of the invention the connecting member is situated on the
central longitudinal axis of the support module. This means that it responds to sideways
forces independently of the direction from which the sideways force is applied. It
may however be preferable in some situations for a post to react differently depending
on which direction the sideways force is applied, for example a barrier post may be
needed to separate a bicycle path from a road and it is desirable for the post to
deflect more readily if hit by a bicycle in order to reduce the risk of injury to
the rider while at the same time being able to resist a more forceful impact from
a road vehicle. This can be achieved the support module with means for providing an
asymmetric response to tilting forces. A first means for providing an asymmetric response
to tilting forces can be achieved by positioning the connecting member 40 to one side
of the central axis of the post at a distance d1 as shown in figure 10. This will
mean that a sideways force from the side in which the connecting member is positioned
can only be tilted a relatively shorter angle before the connecting member, which
is at a distance (d - d1) from the inner wall of the chamber on that side of the centre
line, starts to undergo elastic deformation. When sideways force is applied from the
diametrically opposite side of the post then the connecting member is at a distance
(d + d1) from the inner wall of the chamber and thus can be deflected further before
the connecting member touches the inner wall of the chamber.
[0062] A different means for providing an asymmetric response to tilting forces can be achieved
by having a sidewinds-projecting element which is asymmetrical. For example, as shown
by dashed lines in figures 10a and 10b the locking member 44' is in the form of an
oval washer with a major axis of length M and a minor axis of length m with an asymmetrically-positioned
threaded hole offset from its centre by a distance O. If necessary the locking member
44' can be moved to the position shown by dashed lines, thereby causing the connecting
member to resist forces which tilt it to the right at a smaller angle of tilt than
forces causing it to tilt to the left.
[0063] A means for providing an asymmetric response to tilting forces can achieved by providing
the connecting rod with a kink or bending in the portion inside the lower attachment
member. As shown by dotted lines, such a kink to the left will cause earlier contact
of the connecting member with the left inner wall of the lower member (or the left
inner wall of a support module-receiving bore) when compared to a straight connecting
member.
[0064] A means for providing an asymmetric response to tilting forces can achieved by providing
the support module-receiving bore with an asymmetrical inner wall which has radial
depressions away from the central axis and/or projections towards the central axis.
A depression away from the central axis allows the connecting member or sideways projecting
element to be displaced further from its original position before it contacts the
inner wall, thereby allowing a post to tilt further before its movement is restricted
by the connecting member or sideways projecting member. A projection towards the central
axis allows the connecting member or sideways projecting element to be displaced less
from its original position before it contacts the inner wall, thereby allowing a post
to tilt less before its movement is restricted by the connecting member or sideways
projecting member.
[0065] Each means for providing an asymmetric response to tilting forces can be used on
its own in a support module or they can be combined in any combination in a support
module.
[0066] Fig 11 shows a simplified graph to illustrate how the deflection angle of a post
when subject to a sideways force can be adjusted by varying the spring constant of
the springs and the strength of the connecting rod. Region is a region where the deflecting
force is too low to overcome the friction in the system and the post is not deflected.
In region B the force is great enough to overcome the friction and the angle of deflection
is determined by the spring forces exerted by the springs in the system. In section
C the connecting member comes into contact with the side wall of the lower attachment
member and bends elastically. The solid line 111 represents springs with a spring
constant S and a connecting member of cross sectional area T. The dotted line 112
represent springs with a spring constant 2S and a connecting member of cross sectional
area T. The dashed line 113 represents springs with spring constant S and a connecting
member of cross sectional area 0.5 T.
1. A resilient support module for mounting a post (1) in a normal orientation in a support
module-receiving bore (31) for a post, comprising:
a lower attachment member (20) insertable into a support module receiving bore (31)
having an inner wall (31), said lower attachment member comprising a body of maximum
diameter (Dlam) with an upper end surface (21) and a lower end surface separated by
a substrate of thickness (S) and having a longitudinally extending through bore (23)
with an inner wall;
an upper attachment member (10), of length U, insertable into a bore of a post and/or
attachable to a post; said upper attachment member comprising a longitudinally extending
through bore (16);
a longitudinally extending connecting member (40) formed as a rod and extending through
said through bores and comprising an upper locking element (42) preventing the connecting
member from being withdrawn from below from the upper attachment member and a lower
locking element (44) for preventing the connecting member from being withdrawn from
above from the lower attachment member;
the connecting member is provided with one or more concentrically-arranged compression
springs (45; 49; 49') to provide a biasing force to the support module to keep it
in the normal orientation, wherein said one or more compression springs are located
between said upper locking element (42) and said lower locking element (44);
wherein
the connecting member comprises a sideways projecting element for contacting the inner
wall of the lower attachment member and/or support module-receiving bore wherein the
lower end of the connecting member, an element projecting sideways from the connecting
member such as the lower locking element (44) or other sideways projecting element
is the sideways projecting element (44);
the longitudinal length of the connecting member (40) is greater than that of the
sum of the total length of the upper attachment member (10) and the thickness (S)
of the substrate; and,
the lower end of the connecting member extends a distance L from the lower end surface
of lower attachment member (20), wherein:
i) the distance length L is equal to or greater than 150% of the diameter of the lower
attachment member (Dlam) and equal to or less than ten times the diameter of the lower
attachment member, more preferably length L is equal to or greater than twice and
equal to or less than eight times the diameter of the lower attachment member and
most preferably equal to or greater than three times and less than or equal to five
times the diameter of the lower attachment member when the connecting member comprises
a sideways projecting element with a diameter which is equal to or less than 50% of
the diameter of the lower attachment module; or
ii) the distance length L is equal to or greater than 50% of the diameter of the lower
attachment member (Dlam) and equal to or less than 150% of the diameter of the lower
attachment member when the connecting member comprises a sideways projecting element
with a diameter which is greater than 50% of the diameter of the lower attachment
module,
characterized in that:
the connecting member is made of mild steel,
the connecting member is arranged such that the force resisting deflection of the
upper attachment member from the normal orientation is absorbed:
first by elastic deformation of said one or more compression springs until the lower
end of the connecting member, or sideways projecting element contacts the inner wall
of the lower attachment member and/or the inner wall of the support module-receiving
bore;
then by elastic deformation of the connecting member after the lower end of the connecting
member, or sideways projecting element contacts the inner wall of the lower attachment
member and/or the inner wall of the support module-receiving bore; and,
subsequently by plastic deformation of the connecting member.
2. A resilient support module according to claim 1 characterized in that the rod of the connecting member (40) includes a threaded rod and an upper locking
nut (42) engaging a threaded upper part of the rod and a lower locking nut (44) engaging
a threaded lower part of the rod.
3. A resilient support module according to claim 2 characterized in that the connecting member (40) includes a washer spring (45) and a lower washer member
(43), wherein the washer spring (45) is arranged concentrically on said rod and located
between the lower locking nut (44) and said lower washer member (43).
4. A resilient support module according to any of the previous claims wherein said upper
attachment member has a lower and downwardly facing surface (11) in contact with an
upwardly facing surface (21) of the lower attachment member.
5. A resilient support module according to a claim 4 wherein one of the upwardly facing
surface (21) or the lower and downwardly facing surface (11) has a convex surface
(CF) symmetrically arranged around the connecting member (40), and the other of the
upwardly or downwardly facing surface has a flat surface (FF), allowing the convex
surface to roll over the flat surface when post (1) is deflected from its normal orientation.
6. A resilient support module according to claim 5 characterized in that the convex surface (CF) has a hemi-spherical form with a constant radius over the
entire convex surface.
7. A resilient support module according to claim 6 characterized in that said constant radius corresponds to the radius of the lower attachment module.
8. A resilient support module according to claim 5 characterized in that the convex surface (CF) has a flat transition surface (11') closest to the connecting
rod (40).
9. A resilient support module according to any of the previous claims characterized in that the connecting member has a diameter equal to or greater than 10% and equal to or
less than 25% of the diameter of the lower attachment module.
10. A resilient support module according to any of the previous claims characterized in that said connecting member is being made of a mild steel allowing plastic deformation
and elongation of the connecting member by an amount preferably equal to or greater
than 8 %, and more preferably equal to or greater than 10 %, before breaking.
11. A resilient support module according to any of the previous claims
characterized in that it is provided with means for providing an asymmetric response to tilting forces
comprising:
i) a kink or bend in the length L of the connecting member; and/or,
ii) an asymmetrical sideways projecting element on said connecting member; and/or,
iii) an asymmetrical positioning of the through bores.
12. A resilient support module according to any of the previous claims characterized in that said mild steel is preferably mild steel from classes 8.8 to 12.9 of ISO 898-1, most
preferably mild steel from classes 8.8 to 9.8 of ISO 898-1.
13. A resilient support module according to any of the previous claims characterized in that the upper and lower attachment members are made of any material such as steel, aluminum
or other metals, composite materials, plastics, polymers or rubber, any of which may
be provided with metal reinforcement of stress points.
14. System for resiliently mounting a post comprising a post, a support module-receiving
bore and a support module according to any of the previous claims wherein the lower
attachment module is received in the support module-receiving bore and the upper attachment
module is received in, or attached to, the post.
1. Elastisches Stützmodul zur Montage eines Pfostens (1) in einer normalen Ausrichtung
in einer Stützmodul-Aufnahmebohrung (31) für einen Pfosten, umfassend:
ein unteres Befestigungsglied (20), das in eine Stützmodul-Aufnahmebohrung (31), die
eine Innenwand (31) aufweist, einsetzbar ist, wobei das untere Befestigungsglied einen
Körper mit maximalem Durchmesser (Dlam) mit einer oberen Endfläche (21) und einer
unteren Endfläche, die durch ein Substrat der Dicke (S) getrennt sind, umfasst, und
eine sich längs erstreckende Durchgangsbohrung (23) mit einer Innenwand aufweist;
ein oberes Befestigungsglied (10) der Länge U, das in eine Bohrung eines Pfostens
einsetzbar und/oder an einem Pfosten befestigbar ist; wobei das obere Befestigungsglied
eine sich längs erstreckende Durchgangsbohrung (16) umfasst;
ein sich längs erstreckendes Verbindungsglied (40), das als eine Stange ausgebildet
ist und sich durch die Durchgangsbohrungen erstreckt und ein oberes Verriegelungselement
(42), das verhindert, dass das Verbindungsglied von unten aus dem oberen Befestigungsglied
herausgezogen wird, und ein unteres Verriegelungselement (44), das verhindert, dass
das Verbindungsglied von oben aus dem unteren Befestigungsglied herausgezogen wird,
umfasst;
wobei das Verbindungsglied mit einer oder mehreren konzentrisch angeordneten Druckfedern
(45; 49; 49') versehen ist, um eine Vorspannkraft für das Stützmodul bereitzustellen,
um es in der normalen Ausrichtung zu halten, wobei die eine oder die mehreren Druckfedern
zwischen dem oberen Verriegelungselement (42) und dem unteren Verriegelungselement
(44) angeordnet sind;
wobei
das Verbindungsglied ein seitlich vorstehendes Element zum Kontaktieren der Innenwand
des unteren Befestigungsglieds und/oder der Stützmodul-Aufnahmebohrung umfasst, wobei
das untere Ende des Verbindungsglieds, ein Element, das seitlich von dem Verbindungsglied
vorsteht, wie das untere Verriegelungselement (44), oder ein anderes seitlich vorstehendes
Element das seitlich vorstehende Element (44) ist;
die longitudinale Länge des Verbindungsglieds (40) größer ist als die der Summe aus
der Gesamtlänge des oberen Befestigungsglieds (10) und der Dicke (S) des Substrats
ist; und
das untere Ende des Verbindungsglieds sich um eine Distanz L von der unteren Endfläche
des unteren Befestigungsglieds (20) erstreckt, wobei:
i) die Distanzlänge L gleich oder größer als 150 % des Durchmessers des unteren Befestigungsglieds
(Dlam) und gleich oder kleiner als das Zehnfache des Durchmessers des unteren Befestigungsglieds
ist, Länge L bevorzugter gleich oder größer als das Zweifache und gleich oder kleiner
als das Achtfache des Durchmessers des unteren Befestigungsglieds ist, und am meisten
bevorzugt gleich oder größer als das Dreifache und kleiner als das Fünffache des Durchmessers
des unteren Befestigungsglieds ist, wenn das Verbindungsglied ein seitlich vorstehendes
Element mit einem Durchmesser umfasst, der gleich oder kleiner als 50 % des Durchmessers
des unteren Befestigungsmoduls ist; oder
ii) die Distanzlänge L gleich oder größer als 50 % des Durchmessers des unteren Befestigungsglieds
(Dlam) und gleich oder kleiner als 150 % des Durchmessers des unteren Befestigungsglieds
ist, wenn das Verbindungsglied ein seitlich vorstehendes Element mit einem Durchmesser
umfasst, der größer als 50 % des Durchmessers des unteren Befestigungsmoduls ist,
dadurch gekennzeichnet, dass:
das Verbindungsglied aus Weichstahl besteht,
das Verbindungsglied so angeordnet ist, dass die Kraft, die einer Auslenkung des oberen
Befestigungsglieds aus der normalen Ausrichtung widersteht, wie folgt aufgenommen
wird:
zunächst durch elastische Verformung der einen oder mehreren Druckfedern, bis das
untere Ende des Verbindungsglieds oder das seitlich vorstehende Element die Innenwand
des unteren Befestigungsglieds und/oder die Innenwand der Stützmodul-Aufnahmebohrung
kontaktiert;
dann durch elastische Verformung des Verbindungsglieds, nachdem das untere Ende des
Verbindungsglieds oder das seitlich vorstehende Element die Innenwand des unteren
Befestigungsglieds und/oder die Innenwand der Stützmodul-Aufnahmebohrung kontaktiert;
und
anschließend durch plastische Verformung des Verbindungsglieds.
2. Elastisches Stützmodul nach Anspruch 1, dadurch gekennzeichnet, dass die Stange des Verbindungsglieds (40) eine Gewindestange und eine obere Sicherungsmutter
(42), die einen oberen Gewindeteil der Stange in Eingriff nimmt, und eine untere Sicherungsmutter
(44), die einen unteren Gewindeteil der Stange in Eingriff nimmt, aufweist.
3. Elastisches Stützmodul nach Anspruch 2, dadurch gekennzeichnet, dass das Verbindungsglied (40) eine Unterlegscheibenfeder (45) und ein unteres Unterlegscheibenglied
(43) aufweist, wobei die Unterlegscheibenfeder (45) konzentrisch auf der Stange angeordnet
und zwischen der unteren Sicherungsmutter (44) und dem unteren Unterlegscheibenglied
(43) angeordnet ist.
4. Elastisches Stützmodul nach einem der vorhergehenden Ansprüche, wobei das obere Befestigungsglied
eine untere und nach unten weisende Oberfläche (11) in Kontakt mit einer nach oben
weisenden Oberfläche (21) des unteren Befestigungsglieds aufweist.
5. Elastisches Stützmodul nach Anspruch 4, wobei eine von der nach oben weisenden Oberfläche
(21) oder der unteren und nach unten weisenden Oberfläche (11) eine konvexe Oberfläche
(CF) aufweist, die symmetrisch um das Verbindungsglied (40) herum angeordnet ist,
und die andere von der nach oben oder der nach unten weisenden Oberfläche eine flache
Oberfläche (FF) aufweist, die es der konvexen Oberfläche ermöglicht, über die flache
Oberfläche zu rollen, wenn der Pfosten (1) aus seiner normalen Ausrichtung abgelenkt
ist.
6. Elastisches Stützmodul nach Anspruch 5, dadurch gekennzeichnet, dass die konvexe Oberfläche (CF) eine halbkugelförmige Form mit einem konstanten Radius
über die gesamte konvexe Oberfläche aufweist.
7. Elastisches Stützmodul nach Anspruch 6, dadurch gekennzeichnet, dass der konstante Radius dem Radius des unteren Befestigungsmoduls entspricht.
8. Elastisches Stützmodul nach Anspruch 5, dadurch gekennzeichnet, dass die konvexe Oberfläche (CF) eine flache Übergangsfläche (11') aufweist, die der Verbindungsstange
(40) am nächsten liegt.
9. Elastisches Stützmodul nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Verbindungsglied einen Durchmesser aufweist, der gleich oder größer als 10 %
und gleich oder kleiner als 25 % des Durchmessers des unteren Befestigungsmoduls ist.
10. Elastisches Stützmodul nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Verbindungsglied aus einem Weichstahl hergestellt ist, der eine plastische Verformung
und Dehnung des Verbindungsglieds um einen Betrag, der vorzugsweise gleich oder größer
als 8 % und bevorzugter gleich oder größer als 10 % ist, bevor dieses bricht, ermöglicht.
11. Elastisches Stützmodul nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass es mit Mitteln zum Bereitstellen einer asymmetrischen Reaktion auf Kippkräfte versehen
ist, die Folgendes umfassen:
i) einen Knick oder eine Biegung in der Länge L des Verbindungsglieds; und/oder
ii) ein asymmetrisches, seitlich vorstehendes Element an dem Verbindungsglied; und/oder
iii) eine asymmetrische Positionierung der Durchgangsbohrungen.
12. Elastisches Stützmodul nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Weichstahl vorzugsweise Weichstahl der Klassen 8.8 bis 12.9 aus ISO 898-1, am
meisten bevorzugt Weichstahl der Klassen 8.8 bis 9.8 aus ISO 898-1 ist.
13. Elastisches Stützmodul nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das obere und das untere Befestigungsglied aus einem beliebigen Material wie Stahl,
Aluminium oder anderen Metallen, Verbundmaterialien, Kunststoffen, Polymeren oder
Gummi hergestellt sind, von denen jedes mit einer Metallverstärkung von Spannungspunkten
versehen sein kann.
14. System zur elastischen Montage eines Pfostens, das einen Pfosten, eine Stützmodul-Aufnahmebohrung
und ein Stützmodul nach einem der vorhergehenden Ansprüche umfasst, wobei das untere
Befestigungsmodul in der Stützmodul-Aufnahmebohrung aufgenommen ist und das obere
Befestigungsmodul in dem Pfosten aufgenommen oder an diesem befestigt ist.
1. Module de support résilient pour le montage d'un poteau (1) selon une orientation
normale dans un alésage de réception de module de support (31) pour un poteau, comprenant
:
un organe de fixation inférieur (20) pouvant être inséré dans un alésage de réception
de module de support (31) ayant une paroi interne (31), ledit organe de fixation inférieur
comprenant un corps de diamètre maximal (Dlam) doté d'une surface d'extrémité supérieure
(21) et d'une surface d'extrémité inférieure séparées par un substrat d'épaisseur
(S) et ayant un alésage traversant (23) à étendue longitudinale et doté d'une paroi
interne ;
un organe de fixation supérieur (10), de longueur U, pouvant être inséré dans un alésage
d'un poteau et/ou pouvant être fixé à un poteau ; ledit organe de fixation supérieur
comprenant un alésage traversant (16) à étendue longitudinale ;
un organe de raccord (40) à étendue longitudinale et conçu à la manière d'une tige
s'étendant à travers lesdits alésages traversants et comprenant un élément de verrouillage
supérieur (42) empêchant l'organe de raccord d'être retiré de l'organe de fixation
supérieur par-dessous ce dernier, et un élément de verrouillage inférieur (44) destiné
à empêcher l'organe de raccord d'être retiré de l'organe de fixation inférieur par-dessus
ce dernier ;
l'organe de raccord est pourvu d'un ou plusieurs ressorts de compression (45 ; 49
; 49') disposés concentriquement et destinés à fournir une force de sollicitation
au module de support afin de le maintenir dans l'orientation normale, lesdits un ou
plusieurs ressorts de compression étant situés entre ledit élément de verrouillage
supérieur (42) et ledit élément de verrouillage inférieur (44) ;
dans lequel
l'organe de raccord comprend un élément faisant saillie latéralement destiné à entrer
en contact avec la paroi interne de l'organe de fixation inférieur et/ou l'alésage
de réception de module de support, étant entendu que l'extrémité inférieure de l'organe
de raccord, un élément faisant saillie latéralement à partir de l'organe de raccord,
tel que l'élément de verrouillage inférieur (44) ou un autre élément faisant saillie
latéralement, constitue l'élément faisant saillie latéralement (44) ;
la longueur longitudinale de l'organe de raccord (40) est supérieure à celle de la
somme de la longueur totale de l'organe de fixation supérieur (10) et de l'épaisseur
(S) du substrat ; et
l'extrémité inférieure de l'organe de raccord s'étend sur une distance L à partir
de la surface d'extrémité inférieure de l'organe de fixation inférieur (20), étant
entendu que :
i) la longueur de la distance L est supérieure ou égale à 150 % du diamètre de l'organe
de fixation inférieur (Dlam) et inférieure ou égale à dix fois le diamètre de l'organe
de fixation inférieur ; de préférence, la longueur L est supérieure ou égale à deux
fois et inférieure ou égale à huit fois le diamètre de l'organe de fixation inférieur
et de manière davantage préférée supérieure ou égale à trois fois et inférieure ou
égale à cinq fois le diamètre de l'organe de fixation inférieur lorsque l'organe de
raccord comprend un élément faisant saillie latéralement dont le diamètre est inférieur
ou égal à 50 % du diamètre du module de fixation inférieur ; ou
ii) la longueur de la distance L est supérieure ou égale à 50 % du diamètre de l'organe
de fixation inférieur (Dlam) et inférieure ou égale à 150 % du diamètre de l'organe
de fixation inférieur lorsque l'organe de raccord comprend un élément faisant saillie
latéralement dont le diamètre est supérieur à 50 % du diamètre du module de fixation
inférieur,
caractérisé en ce que :
l'organe de raccord est composé d'acier doux,
l'organe de raccord est agencé de telle manière que la force de résistance à la déflexion
de l'organe de fixation supérieur par rapport à l'orientation normale est absorbée
:
d'abord par déformation élastique desdits un ou plusieurs ressorts de compression
jusqu'à l'extrémité inférieure de l'organe de raccord, ou un élément faisant saillie
latéralement entre en contact avec la paroi interne de l'organe de fixation inférieur
et/ou la paroi interne de l'alésage de réception de module de support ;
puis par déformation élastique de l'organe de raccord après l'entrée en contact de
l'extrémité inférieure de l'organe de raccord ou d'un élément faisant saillie latéralement
avec la paroi interne de l'organe de fixation inférieur et/ou la paroi interne de
l'alésage de réception de module de support ; et
ultérieurement, par déformation plastique de l'organe de raccord.
2. Module de support résilient selon la revendication 1, caractérisé en ce que la tige de l'organe de raccord (40) comporte une tige filetée et un écrou de verrouillage
supérieur (42) venant en prise avec une partie supérieure filetée de la tige et un
écrou de verrouillage inférieur (44) venant en prise avec une partie inférieure filetée
de la tige.
3. Module de support résilient selon la revendication 2, caractérisé en ce que l'organe de raccord (40) comporte un ressort de rondelle (45) et un organe formant
rondelle inférieure (43), ledit ressort de rondelle (45) étant agencé concentriquement
sur ladite tige et étant situé entre l'écrou de verrouillage inférieur (44) et ledit
organe formant rondelle inférieure (43).
4. Module de support résilient selon l'une quelconque des revendications précédentes,
dans lequel ledit organe de fixation supérieur a une surface inférieure tournée vers
le bas (11) en contact avec une surface tournée vers le haut (21) de l'organe de fixation
inférieur.
5. Module de support résilient selon la revendication 4, dans lequel l'une des surfaces
parmi la surface tournée vers le haut (21) et la surface inférieure tournée vers le
bas (11) a une surface convexe (CF) agencée symétriquement autour de l'organe de raccord
(40), et l'autre surface parmi la surface tournée vers le haut et la surface tournée
vers le bas a une surface plate (FF), ce qui permet à la surface convexe de rouler
sur la surface plate lorsque le poteau (1) est défléchi par rapport à son orientation
normale.
6. Module de support résilient selon la revendication 5, caractérisé en ce que la surface convexe (CF) est de forme hémisphérique présentant un rayon constant sur
toute la surface convexe.
7. Module de support résilient selon la revendication 6, caractérisé en ce que ledit rayon constant correspond au rayon du module de fixation inférieur.
8. Module de support résilient selon la revendication 5, caractérisé en ce que la surface convexe (CF) a une surface de transition plate (11') au plus près de la
tige de raccord (40).
9. Module de support résilient selon l'une quelconque des revendications précédentes,
caractérisé en ce que l'organe de raccord a un diamètre supérieur ou égal à 10 % et inférieur ou égal à
25 % du diamètre du module de fixation inférieur.
10. Module de support résilient selon l'une quelconque des revendications précédentes,
caractérisé en ce que ledit organe de raccord est composé d'un acier doux permettant une déformation plastique
et un allongement de l'organe de raccord de préférence de l'ordre d'au moins 8 %,
plus préférablement de l'ordre d'au moins 10 %, avant la rupture.
11. Module de support résilient selon l'une quelconque des revendications précédentes,
caractérisé en ce qu'il est pourvu de moyens permettant de fournir une réponse asymétrique à des forces
de pivotement, comprenant :
i)un pliage ou un cintrage dans la longueur L de l'organe de raccord ; et/ou
ii) un élément asymétrique faisant saillie latéralement sur ledit organe de raccord
; et/ou
iii) un positionnement asymétrique des alésages traversants.
12. Module de support résilient selon l'une quelconque des revendications précédentes,
caractérisé en ce que ledit acier doux est de préférence un acier doux des classes 8,8 à 12,9 selon la
norme ISO 898-1, de manière davantage préférée un acier doux des classes 8,8 à 9,8
selon la norme ISO 898-1.
13. Module de support résilient selon l'une quelconque des revendications précédentes,
caractérisé en ce que les organes de fixation supérieur et inférieur sont composés d'un quelconque matériau
parmi l'acier, l'aluminium ou autres métaux, les matériaux composites, les plastiques,
les polymères ou le caoutchouc ; ceux-ci pouvant être pourvus d'un renforcement métallique
aux points de contrainte.
14. Système de montage résilient d'un poteau, comprenant un poteau, un alésage de réception
de module de support et un module de support selon l'une quelconque des revendications
précédentes, dans lequel le module de fixation inférieur est reçu dans l'alésage de
réception de module de support et le module de fixation supérieur est reçu dans le
poteau ou fixé à celui-ci.