PRIORITY
FIELD
[0002] The field of the present invention generally relates to plastic containers. More
particularly, the field of the invention relates to an apparatus and method for reducing
foaming occurring with carbonated soft drink containers.
BACKGROUND
[0003] Plastic containers have been used as a replacement for glass or metal containers
in the packaging of beverages for several decades. The most common plastic used in
making beverage containers today is polyethylene terephthalate (PET). Containers made
of PET are transparent, thin-walled, and have the ability to maintain their shape
by withstanding the force exerted on the walls of the container by their contents.
PET resins are also reasonably priced and easy to process. PET bottles are generally
made by a process that includes blow-molding of plastic pre-forms which have been
made by injection molding of the PET resin.
[0004] A drawback to plastic containers is that those that contain carbonated contents may
allow foaming of the contents onto a consumer upon initially opening the container.
In some cases, the foaming may be great enough to spill the contents of the container
onto the lap of a consumer, or onto nearby furniture. Another drawback to plastic
containers is that carbon-dioxide content within the containers must be limited so
as to accommodate the foaming tendency of carbonated liquids. Limiting the carbon-dioxide
content effectively decreases the shelf-life of the contents. What is needed, therefore,
is an apparatus and method for decreasing the foaming tendency of bottled carbonated
contents, such that the carbon-dioxide content may be increased, thereby increasing
the shelf-life of the bottled carbonated contents.
SUMMARY
[0005] An apparatus and method are provided for a finish configured to define an opening
to an interior of a container and to substantially reduce foaming of contents when
the container is opened. The finish comprises a cylindrical body comprising a peripheral
portion with a first edge and a second edge disposed at opposite ends. The first edge
defines a first opening and is configured to receive a container cap. Generally, the
first edge is configured to receive a seal of the container cap. The second edge defines
a second opening and is configured to receive a neck of the container. The first and
second openings are in fluid communication. One or more threads on an exterior of
the peripheral portion are configured to rotatably engage with one or more threads
of the container cap. At least one notch is disposed at the first edge, peripheral
to the first opening, and comprises a cross-sectional shape suitably formed to substantially
reduce foaming of the contents. In one embodiment, the first edge comprises two notches,
disposed on opposite sides of the first opening, wherein the cross-sectional shape
of each of the notches comprises a half-circle configured to substantially reduce
foaming of the contents.
[0006] In an exemplary embodiment, an apparatus comprises a finish configured to define
an opening to an interior of a container and to substantially reduce foaming of contents
when the container is opened. The finish comprises a cylindrical body comprising a
peripheral portion with a first edge and a second edge disposed at opposite ends,
the first edge defining a first opening and configured to receive a container cap,
the second edge defining a second opening and configured to receive a neck of the
container, wherein the first and second openings are in fluid communication; one or
more threads on an exterior of the peripheral portion, the threads configured to rotatably
engage with one or more threads of the container cap; and at least one notch disposed
at the first edge, peripheral to the first opening, the at least one notch comprising
a cross-sectional shape suitably formed to substantially reduce foaming of the contents.
[0007] In another exemplary embodiment, the first edge is configured to receive a seal of
the container cap. In another exemplary embodiment, the first edge comprises two notches
disposed on opposite sides of the first opening. In another exemplary embodiment,
the cross-sectional shape is a half-circle. In another exemplary embodiment, the cross-sectional
shape is a square. In another exemplary embodiment, the cross-sectional shape is triangular.
In another exemplary embodiment, the cross-sectional shape is designed to produce
an audible sound when pressurized gas exits through the at least one notch during
twisting of the container cap.
[0008] In an exemplary embodiment, an apparatus comprises a container configured to substantially
reduce foaming of contents when the container is opened. The container comprises a
base which extends upward to a sidewall of the container; a shoulder connected between
the sidewall and a bell, a diameter of the bell decreasing as the bell extends upward
to a neck of the container; a finish connected to the neck, the finish configured
to receive a container cap and defining an opening to the interior of the container;
and at least one notch at the top of the finish configured to substantially reduce
foaming of contents when the container is opened.
[0009] In another exemplary embodiment, the top of the finish is further configured to receive
a seal of the container cap. In another exemplary embodiment, the sidewall comprises
a grip portion connected to the base and a label portion connected between the grip
portion and the shoulder. In another exemplary embodiment, the grip portion comprises
a plurality of circumferentially disposed grip portion ribs, and the label portion
comprises a plurality of circumferentially disposed label portion ribs. In another
exemplary embodiment, the grip portion and the label portion comprise a smooth continuous
surface extending from the base to the shoulder. In another exemplary embodiment,
the top of the finish comprises two notches disposed on opposite sides of the opening
to the interior of the container. In another exemplary embodiment, at least one notch
comprises a cross-sectional shape suitably formed to substantially reduce foaming
of contents. In another exemplary embodiment, the cross-sectional shape is a half-circle.
In another exemplary embodiment, the cross-sectional shape is a square. In another
exemplary embodiment, the cross-sectional shape is triangular. In another exemplary
embodiment, the cross-sectional shape is designed so as to produce an audible sound
when the container cap is twisted.
[0010] In another exemplary embodiment, a method for a container to substantially reduce
foaming of contents when the container is opened comprises extending a base upward
to a sidewall of the container; connecting a shoulder between the sidewall and a bell;
extending the bell from the shoulder to a neck of the container, such that a diameter
of the bell decreases as the bell extends to a neck; connecting a finish to the neck,
such that the finish defines an opening to the interior of the container; configuring
the finish to receive a container cap; and forming at least one notch at the top of
the finish so as to substantially reduce foaming of contents when the container is
opened. In another exemplary embodiment, configuring the finish further comprises
forming a cylindrical body comprising a peripheral portion with a first opening and
second opening disposed at opposite ends, such that the first opening is configured
to receive the container cap and the second opening is configured to receive the neck,
and forming one or more threads on an exterior of the peripheral portion, the threads
configured to rotatably engage with one or more threads of the container cap.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The drawings refer to embodiments of the present disclosure in which:
Figure 1 illustrates a lower perspective view of an exemplary embodiment of a container
in accordance with the present disclosure;
Figure 2 illustrates an upper perspective view of an exemplary embodiment of a finish,
according to the present disclosure;
Figure 3 illustrates a cross-sectional view of an exemplary embodiment of a finish
with a container cap installed, according to the present disclosure;
Figure 4A illustrates a cross-sectional view of an embodiment of a Carbonated Soft
Drink container cap in accordance with the present disclosure;
Figure 4B illustrates a cross-sectional view of an embodiment of a Hot Fill container
cap, according to the present disclosure; and
Figure 5 is a table illustrating observational data acquired during experimental testing
of various embodiments of the present disclosure.
[0012] While the present disclosure is subject to various modifications and alternative
forms, specific embodiments thereof have been shown by way of example in the drawings
and will herein be described in detail. The invention should be understood to not
be limited to the particular forms disclosed, but on the contrary, the intention is
to cover all modifications, equivalents, and alternatives falling within the scope
of the present invention as defined by the claims.
DETAILED DESCRIPTION
[0013] In the following description, numerous specific details are set forth in order to
provide a thorough understanding of the present disclosure. It will be apparent, however,
to one of ordinary skill in the art that the invention disclosed herein may be practiced
without these specific details. In other instances, specific numeric references such
as "first notch," may be made. However, the specific numeric reference should not
be interpreted as a literal sequential order but rather interpreted that the "first
notch" is different than a "second notch." Thus, the specific details set forth are
merely exemplary. The specific details may be varied from and still be contemplated
to be within the spirit and scope of the present disclosure. The term "coupled" is
defined as meaning connected either directly to the component or indirectly to the
component through another component. Further, as used herein, the terms "about," "approximately,"
or "substantially" for any numerical values or ranges indicate a suitable dimensional
tolerance that allows the part or collection of components to function for its intended
purpose as described herein.
[0014] In general, the present disclosure describes an apparatus and a method for a finish
configured to define an opening to an interior of a container and to substantially
reduce foaming of contents when the container is opened. The finish comprises a cylindrical
body including a peripheral portion with a first edge and a second edge disposed at
opposite ends. The first edge defines a first opening and is configured to receive
a container cap. Generally, the first edge is configured to receive a seal of the
container cap. The second edge defines a second opening and is configured to receive
a neck of the container. The first and second openings are in fluid communication.
One or more threads on an exterior of the peripheral portion are configured to rotatably
engage with one or more threads of the container cap. At least one notch is disposed
at the first edge, peripheral to the first opening, and comprises a cross-sectional
shape suitably formed to substantially reduce foaming of the contents. In one embodiment,
the first edge comprises two notches, disposed on opposite sides of the first opening,
wherein the cross-sectional shape of each of the notches comprises a half-circle configured
to substantially reduce foaming of the contents.
[0015] Figure 1 illustrates a lower perspective view of an exemplary embodiment of a container
100 in accordance with the present disclosure. The container 100 comprises a base
104 that extends up to a grip portion 108. The grip portion 108 comprises a plurality
of grip portion ribs 112 (i.e., sidewall ribs). As illustrated in Fig. 1, the plurality
of grip portion ribs 112 generally may vary in depth, and may swirl or angulate around
the grip portion 108. A label portion 116 is connected to the grip portion 108 and
comprises one or more label panel ribs 120 (i.e., sidewall ribs). The label panel
portion 116 transitions into a shoulder 124, which connects to a bell 128. In the
embodiment illustrated in Fig. 1, the bell 128 comprises a plurality of scallops 132.
In other embodiments, however, the bell 128 may include design features, or may be
smooth and generally unornamented. The bell 128 connects to a neck 136, which connects
to a finish 140. As shown in Fig. 1, the bell 128 comprises a diameter that generally
decreases as the bell 128 extends upward from the shoulder 124 to the neck 136 and
the finish 140. The finish 140 can be adapted to receive a closure to seal contents
in the container 100, such as by way of non-limiting example, a container cap or bottle
cap. The finish 140 generally defines an opening 144 that leads to an interior of
the container 100 for containing a beverage, or other contents.
[0016] Figure 2 illustrates an upper perspective view of an exemplary embodiment of the
finish 140 that is configured to substantially reduce foaming of contents, particularly
carbonated contents, during opening of the container 100. The finish 140 comprises
a cylindrical body 148 that includes a peripheral portion with a first edge 152 and
a second edge 156 disposed at opposite ends. The first edge 152 defines a first opening
160 and is configured to receive a container cap 164, or bottle cap, as shown in Fig.
3. The second edge 156 defines a second opening 168 and is configured to receive the
neck 136 of the container 100, as shown in Fig. 1. It will be appreciated that the
first and second openings 152, 156 are in fluid communication so as to define the
opening 144 into the interior of the container 100 once the finish 140 is installed
thereon.
[0017] As illustrated in Fig 2, an exterior of the cylindrical body 148 comprises one or
more threads 172 that are configured to rotatably engage with one or more threads
176 of the container cap 164. An engagement of the threads 172 of the finish 140 with
the threads 176 of the container cap 164 is best shown in Fig. 3. It should be borne
in mind, however, that the bottle cap need not be limited to the container cap 164
and thus bottle caps other than the cap 164 may be coupled with the finish 140, without
limitation. As such, Fig. 4A is a cross-sectional view of an exemplary embodiment
of a Carbonated Soft Drink (CSD) container cap 180 which may be used to seal pressurized
contents within the container 100. The CSD container cap 180 comprises a multiplicity
of threads 176 suitable for rotatably engaging with the threads 172 of the finish
140. During tightening of the container cap 180, a seal 188 within the cap enters
into the opening 144 and is placed into a pressed relationship with the first edge
152. Further, Fig. 4B is a cross-sectional view of an exemplary embodiment of a Hot
Fill container cap 184. The container cap 184 is substantially similar to the container
cap 180, with the exception that the container cap 184 comprises a seal 192 which
is taller than the seal 188. Thus, during tightening of the container cap 184 onto
the finish 140, the seal 192 enters more deeply into the opening 144 than the seal
188. It will be appreciated that the first edge 152 is configured to tightly receive
the seals 188, 192 into the opening 144 so as to retain the contents within the container
100 without leaking.
[0018] In the embodiment illustrated in Fig. 2, the first edge 152 comprises two notches
196 disposed on opposite sides of the first opening 160. Each of the two notches 196
comprises a cross-sectional shape suitably formed so as to substantially reduce foaming
of the contents when the container cap 164 is removed from the container 100. In the
illustrated embodiment, the cross-sectional shape of the notches 196 is a half-circle.
In other embodiments, one or both of the notches 196 may comprise cross-sectional
shapes other than a half-circle, such as, by way of non-limiting example, various
segments of circles, ellipsoids, ovals, rectangles, squares, triangles, V-shaped wedges,
and any other cross-sectional shape which advantageously reduces foaming of contents
when the container cap 164 is removed from the container 100. In some embodiments,
the cross-sectional shape of the notches 196 may be specifically designed so as to
produce an audible tone or sound as pressurized gas exits the container 100 through
the notches 196 when the container cap 164 is twisted. Moreover, it is to be understood
that although the finish 140 is described herein specifically in connection with the
container cap 164, the finish 140 is not limited to being coupled solely with the
container cap 164, but rather any container cap that is suitably configured to engage
with the finish 140, such that contents are sealed within the container 100, including
but not limited to the CSD container cap 180 and the Hot Fill container cap 184, may
be coupled with the finish 140 without detracting from the spirit and scope of the
present disclosure.
[0019] It will be appreciated that when the container cap 164 is tightly engaged with the
finish 140, as shown in Fig. 3, the seal within the cap, such as the seal 188, and
the first edge 152 cooperate so as to prevent pressurized contents within the container
100 from leaking out of the container. When the container cap 164 is loosened, generally
by twisting so as to loosen the engagement between the threads 172 and 176, the seal
188 is withdrawn from the first edge 152. In absence of the two notches 196, withdrawing
the seal 188 from the first edge 152 causes an abrupt drop in pressure within the
container 100 to the ambient atmospheric pressure. Such a drop in pressure may cause
the contents within the container 100 to foam and potentially force the contents between
the seal 188 and the first edge 152, and out of the container 100. In the embodiment
illustrated in Fig. 2, however, as the seal 188 is withdrawn from the finish 140,
the seal disengages from the two notches 196 before withdrawing from the rest of the
first edge 152, thereby slowing down the pressure release occurring within the container
100. As will be appreciated, more slowly releasing pressure within the container 100
substantially reduces the likelihood that the contents will foam and push out of the
container. Those skilled in the art will further appreciate that slowly reducing internal
pressure within the container 100 permits the use of additional carbon-dioxide content
within the container, thereby increasing the shelf-life of the contents.
[0020] As mentioned above, the cross-sectional shape of the notches 196 need not be limited
to those illustrated in Fig. 2, but rather various other cross-sectional shapes may
be utilized for the notches 196. Further, the number and positions of the notches
196 on the first edge 152 need not be limited to the number and positions illustrated
in Fig. 2. Thus, in some embodiments, the first edge 152 may comprise more than two
notches 196. In other embodiments, the first edge 152 may comprise one suitably configured
notch 196. In some embodiments, multiple notches 196 may be uniformly distributed
around the circumference of the first edge 152. In some embodiments, multiple notches
196 may be positioned around the circumference of the first edge 152 with a non-uniform
spacing between the notches. Accordingly, Fig. 5 is a table 200 illustrating results
observed during experimental testing performed in connection with applications of
various embodiments of the present disclosure.
[0021] In some embodiments, suitably sized and shaped holes may be implemented in lieu of
the notches 196. It is envisioned that the holes may be positioned just below the
first edge 152 so as to be covered over by the seal 188 when the container cap 164
is tightly engaged with the container 100. It is further envisioned that the shape
of the holes may be suitably designed to issue an audible sound when the container
cap 164 is removed from the container 100 and pressure is relieved from the interior
of the container. In some embodiments, the shape of each hole may be fashioned to
resemble a flute, or a reed, which vibrates when the container cap 164 is removed
from the container, thereby amplifying the audible sound as pressure within the container
100 is relieved.
[0022] While the invention has been described in terms of particular variations and illustrative
figures, those of ordinary skill in the art will recognize that the invention is not
limited to the variations or figures described. In addition, where methods and steps
described above indicate certain events occurring in certain order, those of ordinary
skill in the art will recognize that the ordering of certain steps may be modified
and that such modifications are in accordance with the variations of the invention.
Additionally, certain of the steps may be performed concurrently in a parallel process
when possible, as well as performed sequentially as described above. To the extent
there are variations of the invention, which are within the scope of the claims, it
is the intent that this patent will cover those variations as well. Therefore, the
present disclosure is to be understood as not limited by the specific embodiments
described herein, but only by scope of the appended claims.
1. A finish configured to define an opening to an interior of a container and to substantially
reduce foaming of contents when the container is opened, the finish comprising:
a cylindrical body (148) comprising a peripheral portion with a first edge (152) and
a second edge (156) disposed at opposite ends, the first edge defining a first opening
(160) and configured to receive a container cap (164), the second edge defining a
second opening (168) and configured to receive a neck (136) of the container, wherein
the first and second openings are in fluid communication;
one or more threads (176) on an exterior of the peripheral portion, the threads configured
to rotatably engage with one or more threads (176) of the container cap (164); and
at least one notch (196) disposed at the first edge, peripheral to the first opening,
the at least one notch comprising a cross-sectional shape suitably formed to substantially
reduce foaming of the contents.
2. The finish of claim 1, wherein the first edge is configured to receive a seal (192)
of the container cap.
3. The finish of claim 1, wherein the first edge comprises two notches (196) disposed
on opposite sides of the first opening.
4. The finish of claim 1, wherein the cross-sectional shape is a half-circle, or wherein
the cross-sectional shape is a square, or wherein the cross-sectional shape is triangular.
5. A container configured to substantially reduce foaming of contents when the container
is opened, the container comprising:
a base (104) which extends upward to a sidewall of the container (100);
a shoulder (124) connected between the sidewall and a bell (128), a diameter of the
bell decreasing as the bell extends upward to a neck (136) of the container;
a finish (140) connected to the neck, the finish configured to receive a container
cap (180) and defining an opening (144) to the interior of the container; and
at least one notch (196) at the top of the finish configured to substantially reduce
foaming of contents when the container is opened.
6. The container of claim 5, wherein the top of the finish is further configured to receive
a seal (192) of the container cap.
7. The container of claim 5 or 6, wherein the sidewall comprises a grip portion (108)
connected to the base and a label portion (116) connected between the grip portion
and the shoulder.
8. The container of claim 7, wherein the grip portion comprises a plurality of circumferentially
disposed grip portion ribs (112), and the label portion (116) comprises a plurality
of circumferentially disposed label portion ribs (120).
9. The container of claim 7, wherein the grip portion and the label portion comprise
a smooth continuous surface extending from the base to the shoulder.
10. The container of any of claims 5 to 9, wherein the top of the finish comprises two
notches (196) disposed on opposite sides of the opening to the interior of the container.
11. The container of any of claims 5 to 10, wherein the at least one notch comprises a
cross-sectional shape suitably formed to substantially reduce foaming of contents.
12. The container of claim 11, wherein the cross-sectional shape is a half-circle, or
wherein the cross-sectional shape is a square, or wherein the cross-sectional shape
is triangular.
13. A method for a container to substantially reduce foaming of contents when the container
is opened, the method comprising:
extending a base upward to a sidewall of the container;
connecting a shoulder between the sidewall and a bell;
extending the bell from the shoulder to a neck of the container, such that a diameter
of the bell decreases as the bell extends to a neck;
connecting a finish to the neck, such that the finish defines an opening to the interior
of the container;
configuring the finish to receive a container cap; and
forming at least one notch at the top of the finish so as to substantially reduce
foaming of contents when the container is opened.
14. The method of claim 13, wherein configuring the finish further comprises forming a
cylindrical body comprising a peripheral portion with a first opening and second opening
disposed at opposite ends, such that the first opening is configured to receive the
container cap and the second opening is configured to receive the neck, and forming
one or more threads on an exterior of the peripheral portion, the threads configured
to rotatably engage with one or more threads of the container cap.