TECHNICAL FIELD
[0001] The present disclosure relates to a cell culture system and a cell culture device
that are suitable for simply and appropriately performing mass culture.
BACKGROUND
[0002] In recent years, in order to culture a large amount of cells, there is known a cell
culture technique for culturing cells seeded in a culture solution using a cell culture
container having a multilayer structure containing a plurality of trays. In such a
cell culture technique, in order to alleviate the burden on an operator, a cell culture
device that performs a handling operation of holding and rotating a cell culture container
is used to introduce a culture solution having seeded cells into the cell culture
container or to recover the culture solution from the cell culture container (
see Patent Document 1).
[0003] There is available a cell culture system that includes a carriage device capable
of mounting and moving a multilayer type cell culture container containing a plurality
of trays, and an operation device capable of holding and rotating the cell culture
container. The carriage device includes a carriage having wheels, and a fixing member
detachably mounted on the carriage to fix the cell culture container to the carriage.
The operation device includes a rotation part for holding the cell culture container
together with the fixing member and performing a rotation operation of rotating the
cell culture container with a first rotation shaft and/or a second rotation shaft.
[0004] When the cell culture is finished, the cell culture container is removed from the
operation device and is transferred to another place together with the carriage to
collect cells. Next, a suspension of cells to be cultured and a culture medium is
put into a cell culture container. The cell culture container is moved again by the
carriage and is set in the operation device.
[Prior Art Document]
Patent Document
[0005] Patent Document 1: Japanese Patent Application Publication No.
2018-138056
[0006] However, in such a configuration, the cell culture container is taken out of an incubator.
Therefore, there is a problem that the cells are stimulated by a drop in the temperature
of the cells. In addition, when the cell culture container is taken out of the incubator
and transported, the culture medium may be shaken. Thus, the cells may be subjected
to an impact and may be peeled off or stimulated. Further, when a multilayer type
culture container is used, the weight of the container is heavy, and the manual transfer
of the container is not easy. Furthermore, since a liquid feeding tube is reconnected,
there is a problem that the cells have to be discarded due to contamination or the
like.
[0007] Therefore, in order to replace the culture medium in the incubator, it is also conceivable
to adopt, for example, a configuration in which a smaller version of the configuration
of Patent Document 1 is brought into the incubator. However, even in the incubator,
the reconnection of a tube or the like may cause contamination due to introduction
of bacteria. For this reason, at least the inside of the incubator needs to be kept
in a clean atmosphere. After all, in consideration of the opening and closing of a
door of the incubator, a high degree of cleanness is also required in the room where
the incubator is installed.
[0008] When the tube is attached to or detached from the cell culture container in the incubator,
a CO
2 gas or the like is also introduced into the incubator. Therefore, the gas is leaked
and the room is humidified, which may cause rusting. For this reason, humidity management
is also required.
[0009] Furthermore, in order to handle the multilayer type cell culture container in the
incubator where there are many spatial restrictions, it is necessary to devise appropriate
measures.
SUMMARY
[0010] By paying attention to such a problem, it is an object of the present disclosure
to provide a novel cell culture system and a novel cell culture device that do not
require a high-grade clean environment and can appropriately handle a multilayer type
cell culture container despite a lot of spatial restrictions.
[0011] In order to achieve such an object, the present disclosure takes the following measures.
[0012] According to one embodiment of the present disclosure, a cell culture system includes:
a cell culture container; a liquid storage part configured to store a liquid including
a culture medium or a reagent to be supplied to the cell culture container; and a
cell collection part configured to collect cells cultured in the cell culture container,
wherein the cell culture container, the liquid storage part and the cell collection
part are connected by spatially closed-system lines at least during a period from
feeding of the liquid to the cell culture container to removal of the cultured cells,
wherein the cell culture container is arranged in an incubator in a form of a multistage
shelf including a liquid supply/discharge port, and wherein the cell culture container
is posture-changeable in the incubator between a posture for distributing the liquid
to each shelf through the liquid supply/discharge port while maintaining a state of
the closed-system lines and a posture for collecting and discharging the liquid from
each shelf through the liquid supply/discharge port.
[0013] This makes it possible to cope with mass culture by using the multistage-shelf-type
cell culture container. At this time, since the cell culture container is not taken
out of the incubator, the cells are not damaged by a temperature change or vibration.
Since no hand technique is required, it is possible to reduce labor. In addition,
since the closed system is maintained, it is possible to prevent contamination which
may be caused by the introduction of bacteria. Since the incubator and hence the room
need not be kept at a high degree of cleanliness, it is possible to save an operator
from wearing excessive clean clothes when operating the device. Similarly, since the
closed-system lines prevent the gas from being leaked into the incubator, it is not
necessary to control the humidity in the incubator. Furthermore, since the number
of the liquid supply/discharge ports can be reduced by distributing and collecting
the liquid from the liquid supply/discharge ports for each shelf, it is possible to
simplify the peripheral structure of the cell culture container which is movable in
the incubator.
[0014] According to one embodiment of the present disclosure, the cell culture container
includes a plurality of cell culture containers arranged in the incubator, and at
least the cell culture containers are connected to each other via the closed-system
lines to enable subculture of the cultured cells. Therefore, the culture rate can
be substantially increased while maintaining the basic effects of the present embodiment.
[0015] According to one embodiment of the present disclosure, a cell culture device includes:
a multistage-shelf-type cell culture container disposed in an incubator and including
a liquid supply/discharge port; a drive mechanism configured to change a posture of
the cell culture container between a posture for distributing a liquid to each shelf
through the liquid supply/discharge port and a posture for collecting the liquid from
each shelf and discharging the liquid through the liquid supply/discharge port; and
a liquid supply/discharge tube configured to be kept connected to the liquid supply/discharge
port while driving the cell culture container.
[0016] This makes it possible to perform appropriate handling of the cell culture container
while reducing, as far as possible, the number of liquid supply/discharge tubes which
are movable in a state in which the tubes are connected to the cell culture container.
[0017] Further, the liquid supply/discharge port includes a liquid supply port and a liquid
discharge port. As long as the liquid supply/discharge port serves as a liquid supply
port for supplying a liquid to each shelf and a liquid discharge port for discharging
the liquid from each shelf and as long as the drive mechanism drives the cell culture
container so that a posture of the cell culture container when the liquid is supplied
is different from a posture of the cell culture container when the liquid is discharged,
it is possible to further reduce the number of ports and the number of tubes.
[0018] According to one embodiment of the present disclosure, the cell culture container
includes a communication portion corresponding to each of shelf spaces at a side of
one end edge of each shelf constituting a multistage shelf structure, wherein the
shelf spaces are partitioned from each other in portions other than the communication
portion, wherein the one end edge is provided with an upstanding wall for storing
the liquid on a shelf surface when the shelf is horizontal, and wherein the drive
mechanism is configured to drive the cell culture container to sequentially take a
liquid supply posture in which each shelf surface is erected so that the communication
portion is positioned downward and the liquid is uniformly introduced to each shelf,
an intermediate posture in which the liquid in each shelf space is separated by rotating
the cell culture container from the liquid supply posture so that the communication
portion is positioned upward, and a culture posture in which the liquid is equally
distributed on each shelf surface by subsequently rotating the cell culture container
so that the shelf surface of each shelf is horizontal.
[0019] If the liquid supply posture is directly shifted to the culture posture, an unequal
state in which it is easier for the liquid to enter the lower shelf and it is more
difficult for the liquid to enter the upper shelf may be established over time. Therefore,
the cell culture container has to be rapidly rotated to prevent such a state. For
this reason, there is a possibility that the cells may be damaged, and there is a
concern that the cells may be dried. On the other hand, if the intermediate posture
as described above is interposed, even when the cell culture container is not suddenly
rotated, the liquid is evenly distributed in the respective shelf spaces without creating
a vertical relationship on the shelf from the liquid supply posture to the intermediate
posture. Therefore, even if the subsequent rotation from the intermediate posture
to the culture posture is not suddenly performed, the liquid that has entered the
respective shelf spaces can be brought into to a state in which the liquid is stored
on the horizontal shelf surface as it is. As a result, the posture of the cell culture
container can be changed at an appropriate speed, the damage to the cells can be reduced,
and the cells can be prevented from drying.
[0020] According to one embodiment of the present disclosure, the drive mechanism includes:
a first driver configured to rotationally drive the cell culture container about a
first axis; a second driver configured to rotationally drive the cell culture container
about a second axis orthogonal to the first axis; and a controller configured to control
the first driver and the second driver, wherein the first driver is positioned in
a direction extending along the first axis, and wherein the second driver is disposed
in a vicinity of the first driver and is connected to the second axis via a transmission
part configured to transmit power to the second axis along a direction parallel to
the first axis.
[0021] By doing so, at least the drive mechanism is not bulky in the second axial direction.
Therefore, the drive mechanism can be appropriately disposed in the incubator having
a large spatial restriction.
[0022] Furthermore, if the cell culture container whose posture is changed with the liquid
supply/discharge tube kept in a connected state is further provided with an automatic
winding mechanism that winds up the extra length with a certain tension applied to
the liquid supply/discharge tube, even when the cell culture container is rotated
with the liquid supply/discharge tube kept in a connected state, it is possible to
effectively prevent the liquid supply/discharge tube from being entangled with the
surroundings.
BRIEF DESCRIPTION OF DRAWINGS
[0023] The accompanying drawings, which are incorporated in and constitute a part of the
specification, illustrate embodiments of the present disclosure, and together with
the general description given above and the detailed description of the embodiments
given below, serve to explain the principles of the present disclosure.
FIG. 1 is a schematic configuration diagram of a cell culture system according to
an embodiment of the present disclosure.
FIG. 2 is a view showing an incubator of the system which accommodates cell culture
containers.
FIGS. 3A and 3B are views showing a shelf structure of a cell culture container.
FIG. 4 is a view showing the cell culture container together with a drive mechanism.
FIG. 5 is a view showing the cell culture container together with the drive mechanism.
FIG. 6 is a view showing the cell culture container together with the drive mechanism.
FIG. 7 is a view showing a procedure for driving the cell culture container.
FIGS. 8A and 8B are views showing a procedure for driving the cell culture container.
FIGS. 9A and 9B are views showing a procedure for driving the cell culture container.
FIGS. 10A and 10B are views showing a procedure for driving the cell culture container.
FIGS. 11A and 11B are views showing a procedure for driving the cell culture container.
FIG. 12 is a view showing a modification of the present disclosure.
FIGS. 13A and 13B are views showing other modifications of the present disclosure.
DETAILED DESCRIPTION
[0024] Reference will now be made in detail to various embodiments, examples of which are
illustrated in the accompanying drawings. In the following detailed description, numerous
specific details are set forth in order to provide a thorough understanding of the
present disclosure. However, it will be apparent to one of ordinary skill in the art
that the present disclosure may be practiced without these specific details. In other
instances, well-known methods, procedures, systems, and components have not been described
in detail so as not to unnecessarily obscure aspects of the various embodiments.
[0025] Hereinafter, embodiments of the present disclosure will be described with reference
to the drawings.
[0026] FIG. 1 is a system diagram schematically showing a cell culture system CCS according
to the present embodiment. This cell culture system CCS includes a cell culture container
2 (2(A), 2(B)), a refrigerator 1 serving as a liquid storage part for storing liquids
such as a culture medium and various reagents to be supplied to the cell culture container
2, and a cell collection part 3 for collecting cells cultured in the cell culture
container 2. Appropriate portions of the cell culture container 2, the refrigerator
1, and the cell collection part 3 are connected by sterile connectors (not shown).
After the cell culture container 2, the refrigerator 1, and the cell collection part
3 are assembled, the inside of the system is configured by closed lines L from the
start of an operation to the end of the operation, whereby the entry of bacteria from
the outside is prevented.
[0027] The refrigerator 1 is maintained at a temperature required to keep a culture medium
and various reagents cold, for example, about 5 degrees C.
[0028] The cell culture container 2 has a shelf structure for culturing cells in a flatly
spread culture medium. The cell culture container 2 is placed in a temperature environment
of about 37 degrees C to promote cell division.
[0029] The cell collection part 3 collects the cells in the liquid taken out after culturing
in the cell culture container 2. Between the cell culture container 2 and the cell
collection part 3, an intermediate processing part IP such as an analysis part for
analyzing the state of the cells and an adjustment part for adjusting the dilution
of the suspension containing the cells may be interposed as necessary. All the lines
in the intermediate processing part IP are also configured by closed lines L.
[0030] In such closed-system lines L, there is constructed a system that automatically performs,
without human intervention, a step of preparing liquids such as a culture medium and
a reagent in the refrigerator 1 and feeding those liquids from the refrigerator 1
to the cell culture container 2, a step of culturing cells in the cell culture container
2, a step of taking out the cultured cells from the cell culture container 2 and collecting
the cultured cells in the cell collection part 3, a step for causing the intermediate
processing part IP to perform various intermediate processes on the liquids taken
out from the cell culture container 2 before collection, and the like.
[0031] For this purpose, valves V and pumps P (a pressure feed pump P(a) and a suction pump
P(b)) are connected to the respective lines L as necessary. These valves V and pumps
P are controlled by a control command SG from a controller CT.
[0032] In the present embodiment, in order to maintain the cell culture container 2 at a
predetermined temperature without breaking the closed-system lines L, a cell culture
device CV including the cell culture container 2 and peripheral component parts is
arranged in the incubator 4 as shown in FIGS. 1 and 2 while connecting a liquid supply/discharge
tube 61 that constitutes a part of the closed-system lines L.
[0033] Thus, the cell culture container 2 receives a spatial restriction. For that reason,
in order to enable culture as much as possible, it is necessary to increase the culture
rate in the cell culture container 2.
[0034] Therefore, the present embodiment adopts a configuration in which the cell culture
container 2 is formed in a multistage shelf structure to increase the culture area
just as much as the number of shelves 21. Due to the multistage shelf structure, there
is a need for a process of spreading the liquid supplied from the outside to the respective
shelves 21 and discharging the liquid from the respective shelves 21 to the outside
after the culture is completed. At this time, in order to reduce the number of closed-system
lines L to be connected as much as possible, a liquid supply/discharge port 22 serving
as both a liquid supply port and a liquid discharge port is provided in a housing
of the cell culture container 2. The liquid supply/discharge port 22 is common to
the respective shelves 21. By changing the posture of the cell culture container 2
while maintaining the closed line state in the incubator 4, it is possible to perform
the liquid supply to the respective shelves 21 and the liquid discharge from the respective
shelves 21.
[0035] Specifically, as shown in FIGS. 3A and 3B, in the cell culture container 2, communication
portions 21c are provided in corners C on the side of one end edge 21a of each shelf
21 by partially cutting out a shelf surface 21b so that a liquid can evenly enter
the respective shelf spaces S. The shelf spaces S are configured to be partitioned
by the shelf surface 21b and the side surface 21d in the portions other than the communication
portion 21c. An upstanding wall 21e having a lower height than the side surface 21d
is provided at a boundary between the communication portion 21c and the shelf surface
21b so that the liquid can be stored when the shelf surface 21b is kept in a horizontal
state and the liquid can be discharged when the shelf surface 21b is inclined or inverted.
That is, the hatched portion in FIG. 3B indicates a region where the liquid can be
stored when the shelf surface 21b is horizontal.
[0036] As shown in FIGS. 4 to 7, the cell culture device CV includes a drive mechanism 5
for changing the posture of the cell culture container 2.
[0037] The drive mechanism 5 includes a base 51, a turntable 52 attached to the base 51
so as to be rotatable about a first axis X, a container holding member 53 attached
to the turntable 52 so as to be rotatable about a second axis Y, a first drive part
(driver) 54 configured to rotationally drive the turntable 52 about the first axis
X, a second drive part (driver) 55 configured to rotationally drive the container
holding member 53 about the second axis Y, and the controller CT as a control part
for controlling the drive parts 54 and 55. The cell culture container 2 can be detachably
attached to the container holding member 53 via a clamping part 53a that makes use
of an elastic force.
[0038] The first drive part 54 is positioned in the direction extending along the first
axis X from the cell culture container 2. The second drive part 55 is disposed in
the vicinity of the first drive part 54 and is connected to the second axis Y via
a transmission mechanism 56 (
see FIG. 7) that makes use of a belt, a chain or the like configured to transmit power
to the second axis Y along the first axis X.
[0039] That is, if only the first drive part 54 is driven, as shown in FIG. 7, the turntable
52, the container holding member 53, and the cell culture container 2 can rotate about
the first axis X. If the only the second drive part 55 is driven, as shown in FIG.
6, the turntable 52 does not rotate but the container holding member 53 and the cell
culture container 2 can rotate about the second axis Y. If the first drive part 54
and the second drive part 55 are driven simultaneously, the turntable 52, the container
holding member 53, and the cell culture container 2 can rotate about the first axis
X as shown in FIG. 7 while the container holding member 53 and the cell culture container
2 can rotate about the second axis Y as shown in FIG. 6. The drive mechanism 5 may
control the posture of the cell culture container 2 by open control, or may feedback
control the posture of the cell culture container 2 by providing a sensor or the like
for detecting the posture of the shelf surface 21b.
[0040] When the cell culture container 2 is swung, it is necessary to rotate the cell culture
container 2 at a speed at which the culture medium is not shaken and excessive stimulation
is not applied to the cells, and it is necessary to supply the liquid evenly to the
respective shelves 21. Therefore, posture control is performed according to the following
procedure.
[0041] First, the controller CT of FIG. 1 for driving the drive parts 54 and 55 drives the
first drive part 54 to rotate the cell culture container 2 about the first axis X
by 90 degrees so that the communication portion 21c is positioned downward as shown
in FIG. 7. Each shelf surface 21b is erected to obtain a liquid supply posture. Then,
the liquid is supplied from the front side to the back side in FIG. 7 with respect
to the liquid supply/discharge port 22 facing in the horizontal direction, thereby
allowing the liquid to evenly enter the respective shelf spaces S. At this stage,
the liquid can be moved between the shelf spaces S when the posture of the cell culture
container 2 is changed.
[0042] In this state, the second drive part 55 is driven to rotate the cell culture container
2 about the second axis Y by 90 degrees (
see FIGS. 8A and 8B), and the first drive part 54 is driven to rotate the cell culture
container 2 about the first axis X by 90 degrees (
see FIGS. 9A and 9B), thereby bringing the cell culture container 2 into an intermediate
posture. Thus, the communication portion 21c is located upward, and the liquid is
substantially equally distributed in the respective shelf spaces S. At this stage,
the liquid that has entered each shelf space S cannot move back and forth even if
the posture of the cell culture container 2 is changed.
[0043] Furthermore, the second drive part 55 is driven to rotate the cell culture container
about the second axis Y by 90 degrees, thereby bringing each shelf surface 21b into
a horizontal culture posture so that the liquid is substantially evenly distributed
on the respective shelf surfaces 21b (
see FIGS. 10A and 10B). The liquid is stored in the region indicated by hatching in FIG.
10B. Culture proceeds in this state.
[0044] At the time of liquid discharge, as shown in FIGS. 11A and 11B, the first drive part
54 is driven about the first axis X so as to be held at an angle θ1 with respect to
the horizontal direction and the second drive part 55 is driven about the second axis
Y so as to be held at an angle θ2 with respect to the horizontal direction (liquid
discharge posture) so that the liquid supply/discharge port 22 faces downward and
the liquid in each shelf space S reaches the liquid supply/discharge port 22 through
the communication portion 21c. The angles θ1 and θ2 are set to, for example, about
30 degrees so that no liquid remains.
[0045] When the liquid discharge is completed, the posture returns to the posture shown
in FIG. 7 for the next liquid supply.
[0046] The controller CT shown in FIG. 1 incorporates sequences regarding the driving performed
by such series of drive parts 54 and 55, the control of the pumps P (P(a) and P(b))
for liquid supply and discharge, the control of the valves V at the respective portions,
and the like.
[0047] During culture, it is necessary to replace the culture medium at a predetermined
frequency (for example, once a day). Further, as shown in FIGS. 1 and 2, a plurality
of (two in the illustrated example) cell culture containers 2(A) and 2(B) may be installed
in the incubator 4, and the drive mechanism 5 and the liquid supply/discharge tube
61 may be connected to each of the cell culture containers 2(A) and 2(B). So-called
subculture in which the cells cultured in the first cell culture container are transferred
to the second cell culture container for further growth may be performed. For this
reason, the controller CT shown in FIG. 1 also incorporates a sequence for replacing
the culture medium for each of the cell culture containers 2(A) and 2(B), a sequence
for peeling off the cells cultured in the first cell culture container 2(A), discharging
the cells from the liquid supply/discharge port 22 and introducing the cells into
the second cell culture container 2(B) through the liquid supply/discharge port 22,
and the like.
[0048] Furthermore, what is indicated by reference numeral 23 in each figure is an air supply/exhaust
port. When supplying the liquid through the liquid supply/discharge port 22, the internal
gas is extracted from the cell culture container. When discharging the liquid through
the liquid supply/discharge port 22, the gas is introduced into the cell culture container,
thereby smoothly performing the liquid supply and discharge. What is indicated by
reference numeral 62 is an air supply/exhaust tube. The liquid supply/discharge port
22 is moved in and out from the bottom of the cell culture container 2 to prevent
gas bubbles from being mixed into the liquid.
[0049] In a series of operations, in order to prevent the liquid supply/discharge tube 61
or the air supply/exhaust tube 62 from being entangled, the driving of the cell culture
container 2 by the drive parts 54 and 55 is controlled so that the liquid supply/discharge
tube 61 or the air supply/exhaust tube 62 is not rotated by 180 degrees or more about
the X axis and Y axis as far as possible. What is indicated by reference numeral 21c'
in the figure is a communication portion provided by cutting out each shelf surface
21b and communicating with the air supply/exhaust port 23. What is indicated by reference
numeral 21e' in the figure is an upstanding wall for storing a liquid on each shelf
surface 21b.
[0050] As described above, the cell culture system CCS of the present embodiment includes:
a cell culture container 2; a refrigerator 1 serving as a liquid storage part for
storing a liquid such as a culture medium or a reagent to be supplied to the cell
culture container 2; and a cell collection part 3 configured to collect cells cultured
in the cell culture container 2, wherein the cell culture container 2, the refrigerator
1, and the cell collection part 3 are connected by spatially closed-system lines L
at least during a period from the feeding of the liquid to the cell culture container
2 to the removal of the cultured cells, the cell culture container 2 is arranged in
an incubator 4 in the form of a multistage shelf having a liquid supply/discharge
port 22, and the cell culture container 2 is posture-changeable in the incubator 4
between a posture for distributing the liquid to each shelf 21 through the liquid
supply/discharge port 22 while maintaining a closed line state and a posture for collecting
and discharging the liquid from each shelf 21 through the liquid supply/discharge
port 22.
[0051] This makes it possible to cope with mass culture by using the multistage-shelf-type
cell culture container 2. At this time, since the cell culture container 2 is not
taken out of the incubator 4, the cells are not damaged by a temperature change or
vibration. Since no technique is required, it is possible to reduce labor. In addition,
since the closed system is maintained, it is possible to prevent contamination which
may be caused by the introduction of bacteria. Since the incubator 4 and hence the
room need not be kept at a high degree of cleanliness, it is possible to save the
operator from wearing excessive clean clothes when operating the device. Similarly,
since the closed-system lines L prevent the gas from being leaked into the incubator
4, it is not necessary to control the humidity in the incubator 4. Furthermore, since
the number of the liquid supply/discharge ports 22 can be reduced by distributing
and collecting the liquid from the liquid supply/discharge ports 22 for each shelf
21, it is possible to simplify the peripheral structure of the cell culture container
2 which is movable in the incubator 4.
[0052] In addition, the cell culture container 2 includes a plurality of cell culture containers
2(A) and 2(B) arranged in the incubator 4, and at least the cell culture containers
2(A) and 2(B) are connected to each other via the closed-system lines L so as to enable
subculture of the cultured cells. Therefore, the culture rate can be greatly increased
while maintaining the basic effects of the present embodiment.
[0053] Further, the cell culture device CV of the present embodiment includes: a multistage-shelf-type
cell culture container 2 disposed in an incubator 4 and having a liquid supply/discharge
port 22; a drive mechanism 5 configured to change a posture of the cell culture container
2 between a posture for distributing a liquid to each shelf 21 through the liquid
supply/discharge port 22 and a posture for collecting the liquid from each shelf 21
and discharging the liquid through the liquid supply/discharge port 22; and a liquid
supply/discharge tube 61 configured to be kept connected to the liquid supply/discharge
port 22 during the driving thereof. This makes it possible to perform appropriate
handling of the cell culture container 2 while reducing, as far as possible, the number
of liquid supply/discharge tubes 61 which are movable in a state in which the tubes
are connected to the cell culture container 2.
[0054] In a configuration (not shown), the liquid supply/discharge port 22 may be configured
by a liquid supply port and a liquid discharge port, and a liquid supply tube and
a liquid discharge tube may be connected to the liquid supply port and the liquid
discharge port, respectively. However, in the present embodiment, the liquid supply/discharge
port 22 serves as a liquid supply port configured to supply the liquid to each shelf
21 and a liquid discharge port configured to discharge the liquid from each shelf
21, and the drive mechanism 5 is configured to drive the cell culture container 2
so that a posture of the cell culture container when the liquid is supplied is different
from a posture of the cell culture container when the liquid is discharged. This makes
it possible to reduce the number of ports and the number of tubes.
[0055] In that case, the cell culture container 2 includes a communication portion 21c corresponding
to each of shelf spaces S on the side of one end edge 21a of each shelf constituting
a multistage shelf structure, the shelf spaces S are partitioned from each other in
portions other than the communication portion 21c, the cell culture container 2 is
provided at one end edge 21a with an upstanding wall 21e for storing the liquid on
a shelf surface 21b when the shelf 21 is horizontal, and the drive mechanism 5 is
configured to drive the cell culture container 2 so as to sequentially take a liquid
supply posture
(see FIG. 7) in which each shelf 21 is erected so that the communication portion 21c is
positioned downward and the liquid is uniformly introduced onto each shelf surface
21b, an intermediate posture (
see FIGS. 9A and 9B) in which the liquid in each shelf space S is separated by rotating
the cell culture container 2 from the liquid supply posture so that the communication
portion 21c is positioned upward, and a culture posture (
see FIGS. 10A and 10B) in which the liquid is substantially equally distributed on each
shelf surface 21b by subsequently rotating the cell culture container 2 so that the
shelf surface 21b of each shelf 21 is horizontal.
[0056] That is, if the cell culture container 2 is rotated about the first axis X to directly
shift the liquid supply posture shown in FIG. 7 to the culture posture shown in FIGS.
10A and 10B, an unequal state in which it is easier for the liquid to enter the lower
shelf 21 and it is more difficult for the liquid to enter the upper shelf 21 may be
established over time. Therefore, the cell culture container 2 has to be rapidly rotated
to prevent such a state. For this reason, there is a possibility that the cells may
be damaged. On the other hand, if the intermediate posture as described above is interposed,
even when the cell culture container 2 is not suddenly rotated, the liquid is evenly
distributed in the respective shelf spaces S without creating a vertical relationship
on the shelf 21 from the liquid supply posture shown in FIG. 7 to the intermediate
posture shown in FIGS. 9A and 9B. Therefore, even if the subsequent rotation from
the intermediate posture to the culture posture is not suddenly performed, the liquid
that has entered the respective shelf spaces S can be brought into a state in which
the liquid is stored on the horizontal shelf surface 21b as it is. As a result, the
posture of the cell culture container 2 can be changed at an appropriate speed, and
the damage to the cells can be reduced.
[0057] In addition, the drive mechanism 5 includes a first drive part 54 configured to rotationally
drive the cell culture container 2 about a first axis X, a second drive part 55 configured
to rotationally drive the cell culture container 2 about a second axis Y orthogonal
to the first axis X, and a controller CT as a control part for controlling the drive
parts 54 and 55, wherein the first drive part 54 is positioned in a direction extending
along the first axis X, and the second drive part 55 is disposed in the vicinity of
the first drive part 54 and is connected to the second axis Y via the transmission
mechanism 56 configured to transmit power to the second axis Y along a direction parallel
to the first axis X. Since at least the drive mechanism 5 is not bulky in the second
axis Y direction, the drive mechanism 5 can be appropriately disposed in the incubator
4 having a large spatial restriction.
[0058] Although one embodiment of the present disclosure has been described above, the specific
configuration of each part is not limited only to the embodiment described above.
[0059] For example, as shown in FIG. 12, the cell culture device may further include an
automatic winding mechanism 7 configured to wind up an extra length of the liquid
supply/discharge tube 61 while applying a certain tension to the liquid supply/discharge
tube 61 with respect to the cell culture container 2 whose posture is changed in a
state in which the liquid supply/discharge tube 61 is connected thereto.
[0060] According to this configuration, the liquid supply/discharge tube 61 does not sag
and does not become entangled with the surroundings. Furthermore, since the liquid
supply/discharge tube 61 does not sag, it is possible to eliminate the liquid which
may otherwise remain in the sagging portion of the liquid supply/discharge tube 61.
For example, the automatic winding mechanism 7 may be of a type in which the liquid
supply/discharge tube 61 is wound around a rotation mechanism provided with an actuator,
and the actuator of the rotation mechanism is rotated in the forward or reverse direction
depending on the swing angle of the cell culture container 2 to take in or take out
the liquid supply/discharge tube 61 so that the liquid supply/discharge tube 61 can
maintain a constant tension at any angle of the cell culture container 2.
[0061] Furthermore, the liquid supply/discharge port and the liquid supply/discharge tube
may be divided into one for liquid supply and one for liquid discharge.
[0062] Furthermore, the configuration of the drive mechanism and the procedure for changing
the posture of the cell culture container may be other configurations and procedures
as long as they can pass through the intermediate posture.
[0063] Furthermore, in the above-described embodiment, the refrigerator 1 as a liquid storage
part is disposed outside, and the liquid in the refrigerator 1 is directly supplied
to the cell culture containers 2 (2(A) and 2(B)) in the incubator 4. Alternatively,
as shown in FIGS. 13A and 13B, a bag 101 as a liquid storage part may be disposed
so as to be suspended in the incubator 4, and the liquid may be supplied from the
bag 101 to the cell culture containers 2 (2(A) and 2(B)).
[0064] In this case, as shown in FIG. 13A, the liquid from the refrigerator 1 may be temporarily
accumulated in the bag 101 and then supplied to the cell culture containers 2 (2(A)
and 2(B)). Alternatively, as shown in FIG. 13B, the liquid may be merely supplied
from the bag 101 without going through the external refrigerator 1.
[0065] In the configuration of FIG. 13A, it is also effective to provide a preheating part
101a for preheating the liquid before being introduced into the incubator 4. If a
low temperature solution is put into the cell culture containers 2 (2(A) and 2(B))
without preheating the same, there is a risk of irritating the cells. However, if
a solution is preheated in advance, it is possible to prevent the temperature in the
incubator 4 from fluctuating and to appropriately perform the temperature control
in the incubator 4.
[0066] Of course, it is effective to apply such a preheating part 101a to the configuration
shown in FIG. 1. It is possible to optimize the temperature control by preheating
the liquid before being introduced into the incubator 4.
[0067] Of course, it may be possible to adopt a configuration in which the liquid introduced
into the incubator 4 is heated in the incubator 4 and supplied to the cell culture
containers 2 (2(A) and 2(B)).
[0068] Other configurations and various modifications may be adopted without departing from
the scope of the present disclosure.
[0069] According to the present disclosure having the aforementioned configuration, it is
possible to provide a novel useful cell culture system and a novel useful cell culture
device that do not require a high-grade clean environment and can appropriately handle
a multistage-shelf-type cell culture container despite a lot of spatial restrictions.
[0070] While certain embodiments have been described, these embodiments have been presented
by way of example only, and are not intended to limit the scope of the disclosures.
Indeed, the embodiments described herein may be embodied in a variety of other forms.
Furthermore, various omissions, substitutions and changes in the form of the embodiments
described herein may be made without departing from the scope of the disclosures.
The accompanying claims and their equivalents are intended to cover such forms or
modifications as would fall within the scope of the disclosures.
1. A cell culture system (CCS), comprising:
a cell culture container (2);
a liquid storage part (1) configured to store a liquid including a culture medium
or a reagent to be supplied to the cell culture container (2); and
a cell collection part (3) configured to collect cells cultured in the cell culture
container (2),
wherein the cell culture container (2), the liquid storage part (1), and the cell
collection part (3) are connected by spatially closed-system lines (L) at least during
a period from feeding of the liquid to the cell culture container (2) to removal of
the cultured cells,
wherein the cell culture container (2) is arranged in an incubator (4) in a form of
a multistage shelf (21) including a liquid supply/discharge port (22), and
wherein the cell culture container (2) is posture-changeable in the incubator (4)
between a posture for distributing the liquid to each shelf (21) through the liquid
supply/discharge port (22) while maintaining a state of the closed-system lines (L)
and a posture for collecting and discharging the liquid from each shelf (21) through
the liquid supply/discharge port (22).
2. The system (CCS) of Claim 1, wherein the cell culture container (2) includes a plurality
of cell culture containers (2(A), 2(B)) arranged in the incubator (4), and at least
the cell culture containers (2(A), 2(B)) are connected to each other via the closed-system
lines (L) to enable subculture of the cultured cells.
3. A cell culture device (CV), comprising:
a multistage-shelf-type cell culture container (2) disposed in an incubator (4) and
including a liquid supply/discharge port (22);
a drive mechanism (5) configured to change a posture of the cell culture container
(2) between a posture for distributing a liquid to each shelf (21) through the liquid
supply/discharge port (22) and a posture for collecting the liquid from each shelf
(21) and discharging the liquid through the liquid supply/discharge port (22); and
a liquid supply/discharge tube (61) configured to be kept connected to the liquid
supply/discharge port (22) while driving the cell culture container (2).
4. The device (CV) of Claim 3, wherein the liquid supply/discharge port (22) serves as
a liquid supply port configured to supply the liquid to each shelf (21) and a liquid
discharge port configured to discharge the liquid from each shelf (21), and the drive
mechanism (5) is configured to drive the cell culture container (2) so that a posture
of the cell culture container (2) when the liquid is supplied is different from a
posture of the cell culture container (2) when the liquid is discharged.
5. The device (CV) of Claim 4, wherein the cell culture container (2) includes a communication
portion (21c) corresponding to each of shelf spaces (S) at a side of one end edge
(21a) of each shelf (21) constituting a multistage shelf structure,
wherein the shelf spaces (S) are partitioned from each other in portions other than
the communication portion (21c),
wherein the one end edge (21a) is provided with an upstanding wall (21e) for storing
the liquid on a shelf surface (21b) when the shelf (21) is horizontal, and
wherein the drive mechanism (5) is configured to drive the cell culture container
(2) to sequentially take a liquid supply posture in which each shelf surface (21b)
is erected so that the communication portion (21c) is positioned downward and the
liquid is uniformly introduced to each shelf (21), an intermediate posture in which
the liquid in each shelf space (S) is separated by rotating the cell culture container
(2) from the liquid supply posture so that the communication portion (21c) is positioned
upward, and a culture posture in which the liquid is equally distributed on each shelf
surface (21b) by subsequently rotating the cell culture container (2) so that the
shelf surface (21b) of each shelf (21) is horizontal.
6. The device (CV) of any one of Claims 3 to 5, wherein the drive mechanism (5) includes:
a first driver (54) configured to rotationally drive the cell culture container (2)
about a first axis (X);
a second driver (55) configured to rotationally drive the cell culture container (2)
about a second axis (Y) orthogonal to the first axis (X); and
a controller (CT) configured to control the first driver (54) and the second driver
(55),
wherein the first driver (54) is positioned in a direction extending along the first
axis (X), and
wherein the second driver (55) is disposed in a vicinity of the first driver (54)
and is connected to the second axis (Y) via a transmission part configured to transmit
power to the second axis (Y) along a direction parallel to the first axis (X).
7. The device (CV) of any one of Claims 3 to 6, further comprising:
an automatic winding mechanism (7) configured to wind up an extra length of the liquid
supply/discharge tube (61) while applying a certain tension to the liquid supply/discharge
tube (61) with respect to the cell culture container (2) whose posture is changed
in a state in which the liquid supply/discharge tube (61) is connected to the cell
culture container (2).