TECHNICAL FIELD
[0001] This disclosure relates to high-Mn steel that is suitable for structural steel used
in an extremely low-temperature environment such as a storage tank of liquefied gas,
in particular, high-Mn steel excellent in toughness at low temperature, and a production
method therefor.
BACKGROUND
[0002] To use a hot-rolled steel plate in a structure for a storage tank of liquefied gas,
the steel plate needs to have high strength and excellent toughness at low temperature
because the structure is used at extremely low temperature. For example, when a hot-rolled
steel plate is used for a storage tank of liquefied natural gas, excellent toughness
needs to be guaranteed at the boiling point of the liquefied natural gas, that is,
-164 °C or lower. When a steel material has poor low-temperature toughness, the safety
as a structure for an extremely low temperature storage tank may not be maintained.
Thus, there is a growing demand for steel materials with improved low-temperature
toughness that are applied to such a structure. Hereinafter, an extremely low temperature
range including -164 °C is referred to as "low temperature".
[0003] In view of the demand, austenitic stainless steel which has austenite as a microstructure
of a steel plate, the austenite having no brittleness at low temperature, 9 % Ni steel,
or five thousand series aluminum alloys have been conventionally used. However, the
alloy cost and production cost are high, and thus there is a demand for steel materials
which are inexpensive and excellent in low-temperature toughness.
[0004] As new steel materials replacing conventional steel for low temperature use, for
example,
JP 2017-71817 A (PTL 1) proposes using, as structural steel used in a low temperature environment,
high-Mn steel added with a large amount of Mn which is a relatively inexpensive austenite-stabilizing
element.
[0005] PTL 1 proposes a technique of controlling the Mn segregation ratio to prevent carbides
generated in crystal grain boundaries from becoming an origin of fracture.
CITATION LIST
SUMMARY
(Technical Problem)
[0007] Though it is possible to provide high-Mn steel excellent in low-temperature toughness
according to the technique of PTL 1, there has been a demand for material cost reduction
since the high-Mn steel needs to contain Ni from the viewpoint of guaranteeing toughness.
Further, to reduce the Mn segregation ratio, diffusion heat treatment having a product
of heating temperature (°C) and heating time (hr) of 30000 °C·hr or more is required,
which incurs a high production cost.
[0008] It could thus be helpful to provide high-Mn steel excellent in low-temperature toughness
which can suppress costs of materials and production. Further, it could be helpful
to propose an advantageous method for producing such high-Mn steel. As used herein,
the phrase "excellent in low-temperature toughness" means that the absorbed energy
vE
-196 in a Charpy impact test at -196 °C is 100 J or more.
(Solution to Problem)
[0009] To achieve the aforementioned objects, the inventors conducted extensive study on
high-Mn steel as to various factors determining the chemical composition and microstructure
of a steel plate to discover the following:
- a. Since high-Mn austenite steel has slow diffusion of Mn, a Mn segregation portion
having a low Mn concentration formed during continuous casting remains after hot rolling.
When the Mn segregation portion has a Mn concentration of less than 16 %, deformation-induced
martensite forms at low temperature, deteriorating low-temperature toughness. Therefore,
to improve the low-temperature toughness of high-Mn steel, it is effective to increase
the Mn concentration in the Mn segregation portion.
- b. Since high-Mn austenite steel has slow diffusion of Mn, a Mn segregation portion
having a high Mn concentration formed during continuous casting remains after hot
rolling. The Mn segregation having a Mn concentration of more than 38 % causes intergranular
fracture, deteriorating low-temperature toughness. Therefore, to improve the low-temperature
toughness of high-Mn steel, it is effective to decrease the Mn concentration in the
Mn segregation portion.
- c. With hot rolling under suitable conditions, the above a or b can be realized without
diffusion heat treatment, and production costs can be suppressed.
- d. Performing hot rolling under suitable conditions to provide a high dislocation
density is effective for increasing yield stress.
[0010] This disclosure is based on the above discoveries and further investigation conducted
by the inventors. The primary features of this disclosure are as follows.
- 1. High-Mn steel comprising: a chemical composition containing (consisting of), in
mass%,
C: 0.100 % or more and 0.700 % or less,
Si: 0.05 % or more and 1.00 % or less,
Mn: 20.0 % or more and 35.0 % or less,
P: 0.030 % or less,
S: 0.0070 % or less,
Al: 0.01 % or more and 0.07 % or less,
Cr: 0.5 % or more and 7.0 % or less,
N: 0.0050 % or more and 0.0500 % or less,
O: 0.0050 % or less,
Ti: 0.0050 % or less, and
Nb: 0.0050 % or less
with the balance being Fe and inevitable impurities; and
a microstructure having austenite as a matrix phase, wherein
the microstructure has a Mn segregation portion with a Mn concentration of 16 % or
more and 38 % or less, and
the high-Mn steel has an average KAM (Kernel Average Misorientation) value of 0.3
or more, an absorbed energy in a Charpy impact test at -196 °C of 100 J or more, and
a yield stress of 400 MPa or more.
Further, the KAM value represents an average of orientation difference between each
pixel (having a pitch of 0.3 µm) and the adjacent pixel in a crystal grain. For a
steel plate after hot rolling, EBSD (Electron Backscatter Diffraction) analysis in
a field of 500 µm × 200 µm was performed in arbitrary two fields, and an average of
the analysis results for all the measured regions was calculated to determine an average
KAM value.
- 2. The high-Mn steel according to 1., wherein the chemical composition further contains,
in mass%, at least one selected from the group consisting of
Mo: 2.0 % or less,
V: 2.0 % or less,
W: 2.0 % or less,
Ca: 0.0005 % or more and 0.0050 % or less,
Mg: 0.0005 % or more and 0.0050 % or less, and
REM: 0.0010 % or more and 0.0200 % or less.
- 3. A method for producing high-Mn steel, comprising: heating a steel material having
the chemical composition according to 1. or 2. to a temperature range of 1100 °C or
higher and 1300 °C or lower; and
hot rolling the steel material with a rolling finish temperature of 800 °C or higher
and a total rolling reduction of 20 % or more.
- 4. The method for producing high-Mn steel according to 3., further comprising:
hot rolling the steel material with a rolling finish temperature of 700 °C or higher
and lower than 950 °C; and
then subjecting the steel material to cooling treatment at an average cooling rate
of 1.0 °C/s or more within a range of a temperature at or above (the rolling finish
temperature - 100 °C) to a temperature ranging from 300 °C to 650 °C.
As used herein, each temperature range represents a surface temperature of a steel
material or a steel plate.
(Advantageous Effect)
[0011] According to this disclosure, it is possible to provide high-Mn steel excellent in
low-temperature toughness. Therefore, our high-Mn steel largely contributes to the
improvement of the safety and the service life of a steel structure used in a low
temperature environment such as a tank for a storage tank of liquefied gas, and has
industrially significant effects. Further, our production method does not decrease
productivity or increase the production cost, and thus is excellent in economic efficiency.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In the accompanying drawings:
FIG. 1 is a graph representing a relationship between the Mn concentration of a negative
Mn segregation portion and a Charpy absorbed energy (vE-196); and
FIG. 2 is a graph representing a relationship between the Mn concentration of a Mn
segregation portion and a Charpy absorbed energy (vE-196).
DETAILED DESCRIPTION
Our high-Mn steel will be described in detail hereinafter.
[Chemical Composition]
[0013] The chemical composition of our high-Mn steel and the reasons for the limitations
thereof are described first. In the description of the chemical composition, "%" denotes
"mass%" unless otherwise noted.
C: 0.100 % or more and 0.700 % or less
[0014] C is an inexpensive austenite-stabilizing element, and an important element to obtain
austenite. To obtain this effect, the C content needs to be 0.100 % or more. On the
other hand, a C content beyond 0.700 % generates excessive Cr carbides, deteriorating
low-temperature toughness. Therefore, the C content is set to be 0.100 % or more and
0.700 % or less. The C content is preferably 0.200 % or more and 0.600 % or less.
Si: 0.05 % or more and 1.00 % or less
[0015] Si acts as a deoxidizer, is necessary for steelmaking, and is effective at increasing
the strength of a steel plate by solid solution strengthening when dissolved in steel.
To obtain such an effect, the Si content needs to be 0.05 % or more. On the other
hand, a Si content beyond 1.00 % deteriorates weldability. Therefore, the Si content
is set to 0.05 % or more and 1.00 % or less, and preferably 0.07 % or more and 0.50
% or less.
Mn: 20.0 % or more and 35.0 % or less
[0016] Mn is a relatively inexpensive austenite-stabilizing element. In this disclosure,
Mn is an important element for achieving both strength and low-temperature toughness.
To obtain the effects, the Mn content needs to be 20.0 % or more. On the other hand,
a Mn content beyond 35.0 % deteriorates low-temperature toughness. Further, such a
high Mn content deteriorates weldability and cuttability, and further promotes segregation
as well as the occurrence of stress corrosion cracking. Therefore, the Mn content
is set to 20.0 % or more and 35.0 % or less, preferably 23.0 % or more and 30.0 %
or less, and more preferably 28.0 % or less.
P: 0.030 % or less
[0017] When a P content is beyond 0.030 %, P segregates to grain boundaries and becomes
an origin of stress corrosion cracking. Therefore, the upper limit of the P content
is 0.030 %, and desirably, the P content is kept as small as possible. Therefore,
the P content is set to 0.030 % or less. Excessively reducing P involves high refining
cost and is economically disadvantageous. Therefore, the P content is desirably set
to 0.002 % or more, preferably 0.005 % or more and 0.028 % or less, and more preferably
0.024 % or less.
S: 0.0070 % or less
[0018] S deteriorates the low-temperature toughness and ductility of the base metal. Therefore,
the upper limit of the S content is 0.0070 %, and desirably, the S content is kept
as small as possible. Therefore, the S content is set to 0.0070 % or less. Excessively
reducing S involves high refining cost and is economically disadvantageous. Therefore,
the lower limit of the S content is desirably set to 0.001 % or more. The S content
is preferably set to 0.0020 % or more and 0.0060 % or less.
Al: 0.01 % or more and 0.07 % or less
[0019] Al acts as a deoxidizer and is used most commonly in molten steel deoxidizing processes
to obtain a steel plate. To obtain such an effect, the Al content needs to be 0.01
% or more. On the other hand, when the Al content is beyond 0.07 %, Al is mixed into
a weld metal portion during welding, deteriorating the toughness of the weld metal.
Therefore, the Al content is set to 0.07 % or less. Therefore, the Al content is set
to 0.01 % or more and 0.07 % or less, and preferably 0.02 % or more and 0.06 % or
less.
Cr: 0.5 % or more and 7.0 % or less
[0020] Cr is an element which stabilizes austenite with an appropriate amount of addition
and is effective for improving low-temperature toughness and base metal strength.
To obtain such effects, the Cr content needs to be 0.5 % or more. On the other hand,
a Cr content beyond 7.0 % generates Cr carbides, deteriorating low-temperature toughness
and stress corrosion cracking resistance. Therefore, the Cr content is set to 0.5
% or more and 7.0 % or less, preferably 1.0 % or more and 6.7 % or less, and more
preferably 1.2 % or more and 6.5 % or less. To further improve stress corrosion cracking
resistance, the Cr content is further preferably 2.0 % or more and 6.0 % or less.
N: 0.0050 % or more and 0.0500 % or less
[0021] N is an austenite-stabilizing element and an element which is effective for improving
low-temperature toughness. To obtain such an effect, the N content needs to be 0.0050
% or more. On the other hand, the N content beyond 0.0500 % coarsens nitrides or carbonitrides,
deteriorating toughness. Therefore, the N content is set to 0.0050 % or more and 0.0500
% or less, and preferably 0.0060 % or more and 0.0400 % or less.
O: 0.0050 % or less
[0022] O deteriorates low-temperature toughness because of the formation of oxides. Therefore,
the O content is set to 0.0050 % or less, and preferably 0.0045 % or less. Excessively
reducing O involves high refining cost and is economically disadvantageous. Therefore,
the O content is desirably set to 0.0010 % or more.
Ti: 0.005 % or less, and Nb: 0.005 % or less
[0023] Ti and Nb form carbonitrides with a high melting point in steel to prevent coarsening
of crystal grains, then becoming an origin of fracture and a propagation path of cracks.
In particular, in high-Mn steel, Ti and Nb hinder microstructure control for enhancing
low-temperature toughness and improving ductility, and thus, need to be intentionally
limited. Specifically, Ti and Nb are components which are inevitably mixed from raw
materials and the like into steel, and Ti of more than 0.005 % and 0.010 % or less
and Nb of more than 0.005 % and 0.010 % or less are typically mixed. Thus, according
to the method described below, it is necessary to avoid inevitable mixing of Ti and
Nb and limit the content of each Ti and Nb to 0.005 % or less. By limiting the content
of each Ti and Nb to 0.005 % or less, it is possible to eliminate the adverse effect
of carbonitrides and guarantee excellent low-temperature toughness and ductility.
The content of each Ti and Nb is preferably set to 0.003 % or less. The contents of
each Ti and Nb may be 0 %.
[0024] The balance other than the aforementioned components is Fe and inevitable impurities.
The inevitable impurities include H, and a total content of 0.01 % or less is allowable.
[Microstructure]
Microstructure having austenite as a matrix phase
[0025] When a steel material has a body centered cubic (bcc) crystal structure, the steel
material may cause brittle fracture in a low temperature environment, and thus, is
not suitable for use in a low temperature environment. When the steel material is
assumed to be used in a low temperature environment, the steel material is required
to have, as a matrix phase, an austenite microstructure which has a face centered
cubic (fcc) crystal structure. As used herein, the phrase "having austenite as a matrix
phase" and similar phrases mean that the area ratio of an austenite phase is 90 %
or more. The balance other than the austenite phase is a ferrite or martensite phase.
The area ratio of the austenite phase is preferably 95 % or more.
[0026] As stated above, in high-Mn steel containing Mn in an amount of 20.0 % or more and
35.0 % or less, a segregation portion having a low Mn concentration and a segregation
portion having a high Mn concentration, compared with the Mn content in the chemical
composition are formed. As described below, the inventors found that these portions
having different Mn concentrations are a factor behind the deterioration of low-temperature
toughness.
[0027] Specifically, the Mn concentration of a Mn segregation portion and an absorbed energy
in a Charpy impact test at -196 °C were measured on a steel plate obtained by hot
rolling a steel material having the aforementioned chemical composition under various
conditions. As used herein, the Mn segregation portion, which is a region having a
low or high Mn concentration within a Mn segregation band, is specifically represented
by a region having a lowest or highest Mn concentration which is measured by EBSD
(Electron Backscatter Diffraction) analysis on a polished surface in a cross section
along a rolling direction of a steel plate after hot rolling.
Microstructure having Mn segregation portion with Mn concentration of 16 % or more
and 38 % or less
[0028] First, in a Mn segregation portion having a low Mn concentration (negative Mn segregation
portion), as FIG. 1 illustrates the result of measuring the Mn concentration and the
absorbed energy in the Charpy impact test at -196 °C, it is found that when the Mn
concentration in the Mn segregation portion is 16 % or more, an absorbed energy of
100 J or more is achieved. The Mn concentration in the Mn segregation portion is preferably
17 % or more.
[0029] Further, in a Mn segregation portion having a high Mn concentration, as FIG. 2 illustrates
a result obtained by measuring the Mn concentration and the absorbed energy in the
Charpy impact test at -196 °C, it is found that when the Mn concentration in the Mn
segregation portion is 38 % or less, an absorbed energy of 100 J or more is achieved.
The Mn concentration in the Mn segregation portion is preferably 37 % or less.
Average KAM (Kernel Average Misorientation) value being 0.3 or more
[0030] As stated above, the KAM value is determined by performing EBSD (Electron Backscatter
Diffraction) analysis in a field of 500 µm × 200 µm in an arbitrary two fields of
a steel plate after hot rolling and calculating from the analysis results an average
of orientation difference between each pixel (having a pitch of 0.3 µm) and the adjacent
pixel in a crystal grain. The KAM value reflects the local crystal orientation change
caused by dislocation in the microstructure. A higher KAM value represents a larger
orientation difference between a measurement point and the adjacent portion. Specifically,
a higher KAM value means a higher local deformation degree in a grain. Therefore,
a higher KAM value in a steel plate after rolling means a higher dislocation density.
Further, when the average KAM value is 0.3 or more, it means accumulation of a large
amount of dislocation, and thus, yield stress increases. The average KAM value is
preferably 0.5 or more. On the other hand, when the average KAM value is beyond 1.3,
toughness may be deteriorated. Thus, the average KAM value is preferably 1.3 or less.
[0031] A Mn segregation portion having a Mn concentration of 16 % or more and 38 % or less
and an average KAM value of 0.3 or more as stated above can be obtained by adjusting
the chemical composition as described above and performing hot rolling according to
the following conditions.
[0032] In this disclosure, to further improve strength and low-temperature toughness, in
addition to the above essential elements, the following elements can be contained
as necessary.
At least one of Mo: 2.0 % or less, V: 2.0 % or less, W: 2.0 % or less, Ca: 0.0005
% or more and 0.0050 % or less, Mg: 0.0005 % or more and 0.0050 % or less, and REM:
0.0010 % or more and 0.0200 % or less.
Mo, V, and W: 2.0 % or less
[0033] Mo, V, and W contribute to stabilizing austenite and improving base metal strength.
To obtain such an effect, Mo, V, and/or W is preferably contained in an amount of
0.001 % or more. On the other hand, when the content of Mo, V, and/or W is beyond
2.0 %, coarse carbonitrides are generated, which may become an origin of fracture,
and additionally increase production cost. Therefore, when Mo, V, and/or W is contained,
the content of each added alloying element is 2.0 %, preferably 0.003 % or more and
1.7 % or less, and more preferably 1.5 % or less.
Ca: 0.0005 % or more and 0.0050 % or less, Mg: 0.0005 % or more and 0.0050 % or less,
REM: 0.0010 % or more and 0.0200 % or less
[0034] Ca, Mg, and REM are elements useful for morphological control of inclusions and can
be contained as necessary. The morphological control of inclusions means granulating
elongated sulfide-based inclusions. The morphological control of inclusions improves
ductility, toughness, and sulfide stress corrosion cracking resistance. To obtain
such effects, Ca and/or Mg is preferably contained in an amount of 0.0005 % or more
and REM is preferably contained in an amount of 0.0010 % or more. On the other hand,
when these elements are contained in a large amount, not only the amount of nonmetallic
inclusions may be increased, ending up deteriorating ductility, toughness, and sulfide
stress corrosion cracking resistance, but also an economic disadvantage may be entailed.
[0035] Therefore, when Ca and Mg are contained, the content of each element is set to 0.0005
% or more and 0.0050 % or less. When REM is contained, the content is set to 0.0010
% or more and 0.0200 % or less. Preferably, the Ca content is set to 0.0010 % or more
and 0.0040 % or less, the Mg content is set to 0.0010 % or more and 0.0040 % or less,
and the REM content is set to 0.0020 % or more and 0.0150 % or less.
[0036] Our high-Mn steel can be obtained from molten steel having the aforementioned chemical
composition which is prepared by steelmaking using a publicly-known method such as
using a converter and an electric heating furnace. In addition, the high-Mn steel
may also be subjected to secondary refinement in a vacuum degassing furnace. During
the secondary refinement, to limit the contents of Ti and Nb which hinder suitable
microstructure control within the aforementioned range, it is necessary to prevent
Ti and Nb from being inevitably mixed from raw materials or the like into steel and
decrease the contents of Ti and Nb. For example, by decreasing the basicity of slag
in the refining stage such that these alloy elements are concentrated in the slag
to be discharged, it is possible to reduce the Ti and Nb concentrations in a final
slab product. It is also possible to apply a method in which oxygen is blown into
the furnace or the like for oxidation such that an alloy of Ti and Nb can be floated
and separated during circulation. Subsequently, it is preferable to make the steel
into a steel material such as a slab having a predetermined size by a publicly-known
steel making method such as continuous casting.
[0037] The following provides a further definition of production conditions to make the
aforementioned steel material into a steel material exhibiting excellent low-temperature
toughness.
[Heating temperature of steel material: 1100 °C or higher and 1300 °C or lower]
[0038] To obtain high-Mn steel having the aforementioned features, it is important to perform
heating to a temperature range of 1100 °C to 1300 °C and hot rolling with a rolling
finish temperature of 800 °C or higher and a total rolling reduction of 20 % or more.
The temperature is controlled based on the surface temperature of the steel material.
[0039] Specifically, to promote diffusion of Mn during the hot rolling, the heating temperature
before the rolling is set to 1100 °C or higher. On the other hand, a heating temperature
beyond 1300 °C may trigger steel melting, and thus, the upper limit of the heating
temperature is set to 1300 °C. The heating temperature is preferably 1150 °C or higher
and 1250 °C or lower.
[Rolling finish temperature of 800 °C or higher and total rolling reduction of 20
% or more]
[0040] Further, it is important to set the total rolling reduction during the rolling to
as high as 20 % or more to thereby decrease the distance between Mn segregation portions
such that diffusion of Mn is promoted. Similarly, from the viewpoint of promoting
diffusion of Mn during the rolling, the rolling finish temperature is set to 800 °C
or higher. This is because Mn is not sufficiently diffused at a temperature of lower
than 800 °C, which is well below two thirds of the melting point of Mn. The rolling
finish temperature is preferably 950 °C or higher and more preferably 1000 °C or higher
and 1050 °C or lower. Further, the total rolling reduction is preferably 30 % or more.
No upper limit is placed on the total rolling reduction, but from the viewpoint of
improving rolling efficiency, the upper limit is preferably 98 %.
[0041] Further, if necessary, it is advantageous for increasing the KAM value to additionally
perform the second hot rolling which satisfies the following conditions after the
above hot rolling. Here, when the finish temperature of the above first hot rolling
is 1100 °C or higher, the second hot rolling may be continued as it is, whereas when
the finish temperature is lower than 1100 °C, re-heating to 1100 °C or higher is performed.
Again, a heating temperature beyond 1300 °C may trigger steel melting. Thus, the upper
limit of the heating temperature is set to 1300 °C. The temperature is controlled
based on the surface temperature of the steel material. The heating temperature is
preferably 1150 °C or higher and 1250 °C or lower.
[Rolling finish temperature: 700 °C or higher and lower than 950 °C]
[0042] The second hot rolling requires at least one pass of final finish rolling at 700
°C or higher and lower than 950 °C. Specifically, by performing at least one pass
of rolling preferably with a rolling reduction of 10 % or more at lower than 950 °C,
dislocations having being introduced during the first rolling are less likely to be
recovered and easily remain, and thus, the KAM value can be increased. Further, crystal
grains become excessively coarse in a finish temperature range of 950 °C or higher,
and thus desired yield stress cannot be obtained. Therefore, it is preferable to perform
at least one pass of final finish rolling at lower than 950 °C. The finish temperature
is preferably 900 °C or lower and more preferably 850 °C or lower.
[0043] On the other hand, a finish temperature of lower than 700 °C deteriorates toughness,
and thus, the finish temperature is set to 700 °C or higher, and preferably 750 °C
or higher. The rolling reduction at lower than 950 °C is preferably 20 % or more and
more preferably 50 % or more. However, rolling with a rolling reduction of beyond
95 % deteriorates toughness, and thus, a rolling reduction of 95 % or less is preferable.
[Average cooling rate within a range of a temperature at or above (a rolling finish
temperature - 100 °C) to a temperature ranging from 300 °C to 650 °C: 1.0 °C/s or
more]
[0044] After the hot rolling, cooling is immediately performed. Gentle cooling of the steel
plate after the hot rolling promotes formation of precipitates, thus deteriorating
low-temperature toughness. Cooling the steel plate at a cooling rate of 1.0 °C/s or
more can prevent formation of these precipitates. Further, excessive cooling distorts
the steel plate, deteriorating productivity. In particular, for a steel material having
a plate thickness of less than 10 mm, air cooling is preferable. Therefore, the upper
limit of the cooling start temperature is set to 900 °C. For the aforementioned reasons,
in the cooling after the hot rolling, on a surface of the steel plate, the average
cooling rate within a range of a temperature at or above (a rolling finish temperature
- 100 °C) to a temperature ranging from 300 °C to 650 °C is set to 1.0 °C/s or more.
Note that the subsequent heating treatment is unnecessary because the Mn segregation
portions in the as-rolled state are maintained within a narrow Mn concentration range.
EXAMPLES
[0045] This disclosure will be described in further detail below by way of examples. Note
that this disclosure is not limited to the following examples.
[0046] Steel slabs having the chemical compositions listed in Table 1 were made by a converter-ladle
refining-continuous casting process. Next, the obtained steel slabs were subjected
to blooming (the first hot rolling) and hot rolling (the second hot rolling) under
conditions listed in Table 2 to obtain steel plates having a thickness of 10 mm to
30 mm. Tensile properties, toughness, and microstructure of the obtained steel plates
were evaluated as described below.
(1) Tensile properties
[0047] JIS NO. 5 tensile test pieces were collected from each steel plate. Then, the test
pieces were subjected to a tensile test in conformity with JIS Z 2241 (1998) to investigate
tensile properties. In this disclosure, when a test piece had a yield stress of 400
MPa or more and a tensile strength of 800 MPa or more, the corresponding steel plate
was determined to have excellent tensile properties. Further, when a test piece had
an elongation of 40 % or more, the corresponding steel plate was determined to have
excellent ductility.
(2) Low-temperature toughness
[0048] Charpy V-notch test pieces were collected from each steel plate having a plate thickness
of more than 20 mm at a 1/4 position of the plate thickness or from each steel plate
having a plate thickness of 20 mm or less at a 1/2 position of the plate thickness,
in a direction parallel to the rolling direction in conformity with JIS Z 2242 (2005).
Then, the test pieces were subjected to Charpy impact test in conformity with JIS
Z 2242 (2005), where three test pieces were used for each steel plate, to determine
absorbed energy at -196 °C and evaluate base metal toughness. In this disclosure,
when the three test pieces had an average absorbed energy (vE
-196) of 100 J or more, the corresponding steel plate was determined to have excellent
base steel toughness. For steel plates having a plate thickness of less than 10 mm,
Charpy V-notch test pieces having a sub-size of 5 mm were collected from each steel
plate at a 1/2 position of the plate thickness, in a direction parallel to the rolling
direction in conformity with JIS Z 2242 (2005). Then, the test pieces were subjected
to Charpy impact test at -196 °C in conformity with JIS Z 2242 (2005), where three
test pieces were used for each steel plate. When the three test pieces had an average
absorbed energy (vE
-196) of 67 J or more, the corresponding steel plate was determined to have excellent
base steel toughness.
Percent brittle fracture
[0049] After the Charpy impact test at -196 °C, SEM observation (at 500 magnifications in
10 fields) was performed to measure percent brittle fracture. When the test pieces
had a percent brittle fracture of 0 %, the corresponding steel plate was determined
to have excellent low-temperature toughness.
(3) Microstructure evaluation
KAM value
[0050] For each steel plate after the hot rolling, EBSD (Electron Backscatter Diffraction)
analysis (measurement step: 0.3 µm) in a field of 500 µm × 200 µm was performed in
arbitrary two fields (at a 1/4 position of the plate thickness or and 1/2 position
of the plate thickness) on a polished surface in a cross section along the rolling
direction of the steel plate and an average of the analysis results for all the measured
regions was calculated to determine an average KAM value.
Deformation-induced martensite
[0051] After the Charpy impact test, the test piece was polished stepwise for convenience
of observation to its notch bottom. In the test piece, five fields with a size of
100 µm × 100 µm were observed by EBSD analysis (measurement step: 0.08 µm) to determine
the presence/absence of deformation-induced martensite.
Mn concentration
[0052] Further, at the above-described positions where the KAM values were measured by EBSD,
EPMA (Electron Probe Micro Analyzer) analysis was further performed to determine Mn
concentrations, and those portions having the lowest Mn concentration and the highest
Mn concentration were defined as segregation portions.
[0053] The results of these measurements are listed in Table 3.
Table 1
Steel No. |
Chemical compostion (mass%) |
Remarks |
C |
Si |
Mn |
P |
S |
Al |
Cr |
O |
N |
Nb |
Ti |
V |
Mo |
W |
Ca |
Mg |
REM |
1 |
0.150 |
0.82 |
29.4 |
0.025 |
0.0058 |
0.034 |
3.78 |
0.0034 |
0.0150 |
0.002 |
0.002 |
- |
- |
- |
- |
- |
- |
Example |
2 |
0.654 |
0.12 |
20.8 |
0.018 |
0.0042 |
0.028 |
2.78 |
0.0027 |
0.0132 |
0.002 |
0.002 |
- |
- |
- |
- |
- |
- |
Example |
3 |
0.432 |
0.26 |
22.9 |
0.016 |
0.0039 |
0.037 |
4.81 |
0.0019 |
0.0259 |
0.001 |
0.002 |
0.09 |
- |
- |
- |
- |
- |
Example |
4 |
0.332 |
0.78 |
21.3 |
0.020 |
0.0065 |
0.045 |
3.12 |
0.0033 |
0.0191 |
0.002 |
0.003 |
- |
0.48 |
- |
- |
- |
- |
Example |
5 |
0.294 |
0.77 |
28.1 |
0.027 |
0.0028 |
0.063 |
1.87 |
0.0036 |
0.0243 |
0.001 |
0.002 |
- |
- |
0.09 |
- |
- |
- |
Example |
6 |
0.465 |
0.63 |
27.1 |
0.017 |
0.0024 |
0.038 |
6.19 |
0.0046 |
0.0350 |
0.003 |
0.003 |
- |
- |
- |
0.0016 |
- |
- |
Example |
7 |
0.327 |
0.46 |
22.5 |
0.018 |
0.0043 |
0.056 |
2.43 |
0.0032 |
0.0245 |
0.002 |
0.002 |
- |
- |
- |
- |
0.003 |
- |
Example |
8 |
0.364 |
0.41 |
20.2 |
0.028 |
0.0029 |
0.029 |
1.12 |
0.0042 |
0.0078 |
0.004 |
0.001 |
- |
- |
- |
- |
- |
0.0044 |
Example |
9 |
0.288 |
0.19 |
24.3 |
0.023 |
0.0057 |
0.047 |
5.78 |
0.0038 |
0.0334 |
0.002 |
0.001 |
- |
- |
- |
- |
- |
- |
Example |
10 |
0.587 |
0.32 |
25.2 |
0.021 |
0.0034 |
0.045 |
4.24 |
0.0041 |
0.0092 |
0.003 |
0.001 |
- |
- |
- |
- |
- |
- |
Example |
11 |
0.912 |
0.41 |
27.5 |
0.020 |
0.0024 |
0.038 |
3.43 |
0.0022 |
0.0113 |
0.002 |
0.002 |
- |
- |
- |
- |
- |
- |
Comparative Example |
12 |
0.571 |
0.03 |
25.4 |
0.017 |
0.0027 |
0.037 |
5.11 |
0.0029 |
0.0387 |
0.002 |
0.002 |
- |
- |
- |
- |
- |
- |
Comparative Example |
13 |
0.135 |
0.48 |
17.6 |
0.026 |
0.0019 |
0.049 |
2.33 |
0.0047 |
0.0471 |
0.001 |
0.001 |
- |
- |
- |
- |
- |
- |
Comparative Example |
14 |
0.172 |
0.44 |
26.3 |
0.042 |
0.0025 |
0.039 |
0.87 |
0.0039 |
0.0334 |
0.001 |
0.003 |
- |
- |
- |
- |
- |
- |
Comparative Example |
15 |
0.299 |
0.25 |
28.7 |
0.021 |
0.0084 |
0.027 |
1.86 |
0.0021 |
0.0062 |
0.002 |
0.001 |
- |
- |
- |
- |
- |
- |
Comparative Example |
16 |
0.554 |
0.11 |
21.4 |
0.019 |
0.0034 |
0.090 |
3.69 |
0.0034 |
0.0224 |
0.002 |
0.003 |
- |
- |
- |
- |
- |
- |
Comparative Example |
17 |
0.291 |
0.26 |
27.4 |
0.013 |
0.0025 |
0.061 |
8.25 |
0.0042 |
0.0143 |
0.003 |
0.002 |
- |
- |
- |
- |
- |
- |
Comparative Example |
18 |
0.425 |
0.13 |
21.9 |
0.022 |
0.0049 |
0.024 |
3.77 |
0.0082 |
0.0241 |
0.002 |
0.002 |
- |
- |
- |
- |
- |
- |
Comparative Example |
19 |
0.356 |
0.43 |
25.7 |
0.023 |
0.0036 |
0.053 |
6.37 |
0.0031 |
0.0589 |
0.004 |
0.002 |
- |
- |
- |
- |
- |
- |
Comparative Example |
20 |
0.095 |
0.29 |
28.1 |
0.025 |
0.0036 |
0.042 |
6.12 |
0.0023 |
0.0095 |
0.002 |
0.002 |
- |
- |
- |
- |
- |
- |
Comparative Example |
21 |
0.633 |
1.04 |
23.3 |
0.019 |
0.0040 |
0.035 |
2.53 |
0.0037 |
0.0170 |
0.002 |
0.002 |
- |
- |
- |
- |
- |
- |
Comparative Example |
22 |
0.540 |
0.35 |
21.6 |
0.027 |
0.0033 |
0.050 |
0.47 |
0.0028 |
0.0210 |
0.001 |
0.003 |
- |
- |
- |
- |
- |
- |
Comparative Example |
23 |
0.451 |
0.26 |
20.8 |
0.029 |
0.0060 |
0.035 |
2.87 |
0.0038 |
0.0327 |
0.006 |
0.002 |
- |
- |
- |
- |
- |
- |
Comparative Example |
24 |
0.624 |
0.51 |
24.0 |
0.025 |
0.0052 |
0.028 |
3.18 |
0.0032 |
0.0188 |
0.002 |
0.006 |
- |
- |
- |
- |
- |
- |
Comparative Example |
25 |
0.236 |
0.64 |
34.5 |
0.022 |
0.0061 |
0.042 |
1.45 |
0.0031 |
0.0363 |
0.002 |
0.002 |
- |
- |
- |
- |
- |
- |
Example |
26 |
0.119 |
0.86 |
35.7 |
0.027 |
0.0063 |
0.029 |
0.55 |
0.0044 |
0.0466 |
0.002 |
0.002 |
- |
- |
- |
- |
- |
- |
Comparative Example |
27 |
0.671 |
0.75 |
21.3 |
0.020 |
0.0047 |
0.008 |
0.94 |
0.0095 |
0.0377 |
0.001 |
0.001 |
- |
- |
- |
- |
- |
- |
Comparative Example |
28 |
0.312 |
0.32 |
33.5 |
0.023 |
0.0034 |
0.045 |
0.50 |
0.0026 |
0.0139 |
0.002 |
0.002 |
- |
- |
- |
- |
- |
- |
Example |
Table 2
Sample No. |
Steel No. |
Plate thickness (mm) |
First rolling conditions |
Second rolling conditions |
Remarks |
Slab heating temperature (°C) |
Rolling finish temperature (°C) |
Total rolling reduction (%) |
Re-heating temperature (°C) |
Rolling finish temperature (°C) |
Cooling start temperature (°C) |
Cooling rate within a range of 300 °C to 650 °C (°C/s) |
1 |
1 |
22 |
1130 |
921 |
32 |
1130 |
810 |
774 |
8 |
Example |
2 |
2 |
25 |
1130 |
918 |
29 |
1130 |
823 |
787 |
9 |
Example |
3 |
3 |
18 |
1100 |
887 |
36 |
1100 |
765 |
702 |
9 |
Example |
4 |
4 |
20 |
1100 |
892 |
35 |
1100 |
796 |
734 |
8 |
Example |
5 |
5 |
25 |
1150 |
939 |
43 |
1150 |
838 |
805 |
8 |
Example |
6 |
6 |
15 |
1150 |
937 |
46 |
1150 |
811 |
741 |
12 |
Example |
7 |
7 |
10 |
1180 |
946 |
51 |
1180 |
805 |
728 |
16 |
Example |
8 |
8 |
10 |
1200 |
953 |
53 |
1200 |
763 |
671 |
10 |
Example |
9 |
9 |
13 |
1160 |
941 |
30 |
1160 |
813 |
762 |
7 |
Example |
10 |
10 |
28 |
1250 |
1034 |
26 |
1250 |
946 |
915 |
16 |
Example |
11 |
1 |
30 |
1300 |
1102 |
20 |
- |
803 |
770 |
14 |
Example |
12 |
11 |
20 |
1250 |
1011 |
30 |
1250 |
871 |
836 |
6 |
Comparative Example |
13 |
12 |
15 |
1250 |
1019 |
41 |
1250 |
855 |
817 |
11 |
Comparative Example |
14 |
13 |
20 |
1120 |
919 |
42 |
1120 |
789 |
748 |
12 |
Comparative Example |
15 |
14 |
25 |
1120 |
931 |
29 |
1120 |
802 |
770 |
7 |
Comparative Example |
16 |
15 |
20 |
1170 |
955 |
38 |
1170 |
820 |
774 |
3 |
Comparative Example |
17 |
16 |
10 |
1170 |
937 |
53 |
1170 |
786 |
735 |
5 |
Comparative Example |
18 |
17 |
20 |
1150 |
917 |
43 |
1150 |
801 |
756 |
13 |
Comparative Example |
19 |
18 |
18 |
1150 |
926 |
32 |
1150 |
790 |
746 |
8 |
Comparative Example |
20 |
19 |
13 |
1130 |
903 |
45 |
1130 |
767 |
710 |
12 |
Comparative Example |
21 |
20 |
20 |
1150 |
920 |
38 |
1150 |
828 |
771 |
10 |
Comparative Example |
22 |
21 |
18 |
1150 |
914 |
39 |
1150 |
821 |
760 |
7 |
Comparative Example |
23 |
22 |
25 |
1170 |
956 |
30 |
1170 |
837 |
794 |
12 |
Comparative Example |
24 |
23 |
14 |
1190 |
958 |
48 |
1190 |
819 |
762 |
8 |
Comparative Example |
25 |
24 |
17 |
1190 |
966 |
46 |
1190 |
830 |
788 |
10 |
Comparative Example |
26 |
1 |
17 |
1130 |
897 |
39 |
1130 |
682 |
587 |
8 |
Comparative Example |
27 |
2 |
23 |
1200 |
956 |
16 |
1200 |
873 |
831 |
12 |
Comparative Example |
28 |
3 |
15 |
1200 |
961 |
23 |
1200 |
841 |
780 |
0.5 |
Comparative Example |
29 |
4 |
15 |
1230 |
756 |
37 |
1230 |
823 |
768 |
7 |
Comparative Example |
30 |
5 |
20 |
1230 |
975 |
31 |
1230 |
810 |
653 |
3 |
Comparative Example |
31 |
6 |
15 |
1050 |
888 |
25 |
1150 |
876 |
830 |
6 |
Comparative Example |
32 |
7 |
25 |
1150 |
930 |
36 |
1050 |
731 |
687 |
10 |
Comparative Example |
33 |
8 |
30 |
1250 |
1025 |
55 |
1300 |
980 |
947 |
9 |
Comparative Example |
34 |
9 |
30 |
1300 |
704 |
75 |
- |
- |
655 |
6 |
Comparative Example |
35 |
25 |
15 |
1130 |
906 |
35 |
1130 |
763 |
694 |
7 |
Example |
36 |
25 |
15 |
1130 |
933 |
18 |
1130 |
707 |
655 |
6 |
Comparative Example |
37 |
26 |
20 |
1150 |
934 |
42 |
1150 |
795 |
752 |
8 |
Comparative Example |
38 |
27 |
6 |
1200 |
920 |
31 |
1200 |
734 |
air cooling |
- |
Comparative Example |
39 |
28 |
6 |
1250 |
963 |
44 |
1250 |
860 |
air cooling |
- |
Example |
40 |
1 |
30 |
1300 |
808 |
60 |
- |
- |
765 |
13 |
Example |
Table 3
Sample No. |
Steel No. |
Microstructure |
Mechanical properties |
Remarks |
Average KAM value |
Deformation induced martensite |
Mn concentration in Mn segregation portion (lowest) (mass%) |
Mn concentration in Mn segregation portion (highest) (mass%) |
Yield stress (MPa) |
Tensile strength (MPa) |
Total elongation (%) |
Absorbed energy at-196°C (vE-196°C) (J) |
Brittleness fracture (%) |
1 |
1 |
0.9 |
absent |
25.1 |
33.7 |
409 |
845 |
66 |
107 |
0 |
Example |
2 |
2 |
0.8 |
absent |
17.0 |
24.7 |
506 |
913 |
50 |
105 |
0 |
Example |
3 |
3 |
1.1 |
absent |
20.6 |
25.0 |
426 |
952 |
65 |
124 |
0 |
Example |
4 |
4 |
1.0 |
absent |
17.9 |
24.6 |
408 |
821 |
68 |
110 |
0 |
Example |
5 |
5 |
0.7 |
absent |
24.5 |
31.8 |
418 |
808 |
61 |
117 |
0 |
Example |
6 |
6 |
0.9 |
absent |
23.5 |
30.7 |
454 |
971 |
65 |
138 |
0 |
Example |
7 |
7 |
1.2 |
absent |
18.8 |
25.8 |
421 |
943 |
63 |
115 |
0 |
Example |
8 |
8 |
0.8 |
absent |
16.0 |
24.6 |
438 |
1012 |
69 |
102 |
0 |
Example |
9 |
9 |
0.9 |
absent |
21.3 |
27.3 |
413 |
957 |
65 |
131 |
0 |
Example |
10 |
10 |
0.3 |
absent |
22.6 |
27.4 |
401 |
925 |
67 |
153 |
0 |
Example |
11 |
1 |
1.0 |
absent |
23.5 |
35.6 |
420 |
855 |
64 |
103 |
0 |
Example |
12 |
11 |
0.5 |
absent |
23.3 |
31.5 |
614 |
755 |
47 |
61 |
25 |
Comparative Example |
13 |
12 |
0.7 |
absent |
22.2 |
28.7 |
385 |
930 |
67 |
124 |
0 |
Comparative Example |
14 |
13 |
1.0 |
present |
13.9 |
21.8 |
406 |
924 |
71 |
47 |
30 |
Comparative Example |
15 |
14 |
0.9 |
absent |
21.5 |
31.1 |
411 |
971 |
62 |
67 |
21 |
Comparative Example |
16 |
15 |
0.9 |
absent |
25.3 |
32.5 |
421 |
875 |
53 |
76 |
14 |
Comparative Example |
17 |
16 |
1.0 |
absent |
18.2 |
24.6 |
495 |
975 |
61 |
93 |
11 |
Comparative Example |
18 |
17 |
0.9 |
absent |
23.6 |
31.0 |
436 |
850 |
51 |
50 |
38 |
Comparative Example |
19 |
18 |
1.0 |
absent |
17.5 |
26.4 |
468 |
891 |
53 |
81 |
13 |
Comparative Example |
20 |
19 |
1.1 |
absent |
21.3 |
30.4 |
514 |
840 |
47 |
73 |
14 |
Comparative Example |
21 |
20 |
0.8 |
absent |
24.7 |
31.4 |
370 |
785 |
68 |
127 |
0 |
Comparative Example |
22 |
21 |
0.8 |
absent |
20.5 |
26.1 |
577 |
775 |
50 |
64 |
23 |
Comparative Example |
23 |
22 |
0.7 |
absent |
17.9 |
25.3 |
481 |
893 |
62 |
75 |
15 |
Comparative Example |
24 |
23 |
0.9 |
absent |
17.1 |
24.3 |
450 |
936 |
55 |
89 |
12 |
Comparative Example |
25 |
24 |
0.7 |
absent |
21.1 |
27.3 |
514 |
940 |
51 |
96 |
11 |
Comparative Example |
26 |
1 |
1.5 |
absent |
25.5 |
33.1 |
503 |
865 |
45 |
56 |
28 |
Comparative Example |
27 |
2 |
0.5 |
present |
15.7 |
25.9 |
536 |
923 |
50 |
95 |
11 |
Comparative Example |
28 |
3 |
0.7 |
absent |
20.8 |
25.3 |
415 |
876 |
43 |
61 |
24 |
Comparative Example |
29 |
4 |
0.8 |
present |
15.1 |
27.5 |
412 |
931 |
53 |
74 |
15 |
Comparative Example |
30 |
5 |
0.8 |
absent |
24.1 |
31.9 |
407 |
770 |
41 |
46 |
40 |
Comparative Example |
31 |
6 |
0.4 |
present |
15.8 |
37.7 |
440 |
899 |
46 |
93 |
11 |
Comparative Example |
32 |
7 |
1.4 |
absent |
18.6 |
26.1 |
468 |
941 |
54 |
73 |
15 |
Comparative Example |
33 |
8 |
0.2 |
absent |
16.5 |
24.0 |
365 |
933 |
72 |
116 |
0 |
Comparative Example |
34 |
9 |
1.4 |
absent |
20.7 |
27.7 |
553 |
802 |
43 |
41 |
45 |
Comparative Example |
35 |
25 |
1.1 |
absent |
30.8 |
38.0 |
427 |
760 |
56 |
102 |
0 |
Example |
36 |
25 |
1.1 |
absent |
30.5 |
38.6 |
459 |
787 |
52 |
80 |
13 |
Comparative Example |
37 |
26 |
0.9 |
absent |
31.8 |
39.4 |
450 |
777 |
50 |
52 |
35 |
Comparative Example |
38 |
27 |
1.3 |
absent |
17.7 |
24.9 |
494 |
902 |
52 |
58* |
12 |
Comparative Example |
39 |
28 |
0.7 |
absent |
30.8 |
36.3 |
449 |
886 |
54 |
73* |
0 |
Example |
40 |
1 |
1.0 |
absent |
26.1 |
32.5 |
418 |
846 |
65 |
104 |
0 |
Example |
[0054] Our high-Mn steel samples were all confirmed to satisfy the aforementioned desired
performance (a base metal yield stress of 400 MPa or more and an average absorbed
energy (vE
-196) of 100 J or more for low-temperature toughness). In contrast, the comparative examples
out of the scope of this disclosure did not satisfy the aforementioned desired performance
in terms of either or both of yield stress and low-temperature toughness.