CROSS REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation of
U.S. Patent Application Serial No. 15/135,485 filed April 21, 2016, which is a continuation in part of
U.S. Patent Application Serial No. 14/977,560 filed Dec. 21, 2015, which itself is a continuation in part of
U.S. Patent Application Serial No. 14/873,857 filed October 2, 2015, which itself is a continuation of
U.S. Patent Application Serial No. 14/627,282 filed February 20, 2015 (now
U.S. Patent No. 9,259,846), which claims the benefit of
U.S. Provisional Application Serial No. 62/060,700, filed October 7, 2014, the entire disclosures of which are fully incorporated herein by reference. This
application also claims the benefit of
U.S. Provisional Application Serial No. 62/201,551, filed August 5, 2015, the entire disclosure of which is fully incorporated herein by reference.
FIELD
[0002] The present disclosure relates generally to personal grooming device and, more particularly,
to a personal shaving device for shaving hair.
BACKGROUND
[0003] Shaving razors are available in a variety of forms. For example, shaving razors may
include a disposable razor cartridge configured to be selectively coupled a handle.
The razor cartridge may include one or more razor blades disposed on a cutting surface
of the disposable razor cartridge. Once the razor blades are dull, the user may disconnect
the razor cartridge from the handle and reconnect a new razor cartridge.
FIGURES
[0004] The above-mentioned and other features of this disclosure, and the manner of attaining
them, will become more apparent and better understood by reference to the following
description of embodiments described herein taken in conjunction with the accompanying
drawings, wherein:
FIG. 1A shows a front view of a partially assembled shaving device consistent with one embodiment
of the present disclosure;
FIG. 1B shows a front view of a partially assembled shaving device of FIG. 1A with one embodiment of a hinge illustrating the head assembly generally parallel
to the handle;
FIG. 1C shows a front view of a partially assembled shaving device of FIG. 1A with one embodiment of a hinge illustrating the head assembly at an angle □ relative
to the handle;
FIG. 2 shows a side view of the partially assembled shaving device of FIG. 1A;
FIG. 3 shows a side view of the shaving device of FIG. 1A as fully assembled with a pivot biasing mechanism extended;
FIG. 4 shows a side view of the shaving device of FIG. 1A as fully assembled with a pivot biasing mechanism retracted;
FIG. 5 shows another embodiment of the shaving device;
FIG. 6A shows a cross-sectional view taken through the handle of the shaving device of FIG. 6B taken along lines 6-6;
FIG. 6B shows a close-up of one embodiment of a blade cartridge pivot biasing mechanism;
FIG. 7 shows one embodiment of a resistive pivot mechanism consistent with FIG. 5;
FIG. 8 shows another embodiment of a resistive pivot mechanism;
FIG. 9 shows yet another embodiment of a resistive pivot mechanism;
FIG. 10 shows another view of the resistive pivot mechanism consistent with FIG. 9;
FIG. 11 shows another embodiment of a resistive pivot mechanism consistent with the present
disclosure;
FIG. 12 shows another view of the resistive pivot mechanism consistent with FIG. 11;
FIG. 13 shows yet another embodiment of a resistive pivot mechanism consistent with the present
disclosure;
FIG. 14 shows another view of the resistive pivot mechanism consistent with FIG. 13;
FIG. 15 shows yet a further embodiment of a resistive pivot mechanism consistent with the
present disclosure;
FIGS. 16A and 16B show yet additional embodiments of a resistive pivot mechanism consistent with the
present disclosure;
FIGS. 17A and 17B show further embodiments of a resistive pivot mechanism consistent with the present
disclosure;
FIG. 18 generally illustrates one embodiment of a blade cartridge including a resistive pivot
mechanism consistent with the present disclosure;
FIG. 19 generally illustrates one embodiment of a resistive pivot mechanism taken along lines
19-19 of FIG. 18 consistent with the present disclosure;
FIG. 20 generally illustrates one embodiment of a resistive pivot mechanism taken along lines
20-20 of FIG. 19 consistent with the present disclosure;
FIGS. 21 and 22 generally illustrate another embodiment of a resistive pivot mechanism similar to
those of FIGS. 19 and 20;
FIGS. 23 and 24 generally illustrate another embodiment of a resistive pivot mechanism including
a ballast mechanism consistent with the present disclosure;
FIGS. 25-27 illustrate one embodiment of a hinge and swivel mechanism consistent with the
present disclosure;
FIG. 28 shows one embodiment of a blade cartridge centering mechanism;
FIG. 29 shows one embodiment of a blade cartridge centering mechanism consistent with FIG. 28;
FIG. 30A shows an enlarged front view of a blade cartridge according to one embodiment of
the present disclosure;
FIG. 30B shows an enlarged front view of a blade cartridge according to another embodiment
of the present disclosure;
FIG. 31 shows a cross-sectional view of a section of a blade cartridge including a retractable
ball bearing according to one embodiment of the present disclosure;
FIG. 32 shows a cross-sectional view of a section of a blade cartridge including a retractable
ball bearing according to another embodiment of the present disclosure;
FIG. 33 shows a cross-sectional view of a section of a blade cartridge including a retractable
ball bearing according to another embodiment of the present disclosure;
FIGS. 34-35B show cross-sectional views of a blade cartridge including self-lubricating retractable
ball bearing/elongated ball bearing/roller pin according to another embodiment of
the present disclosure;
FIGS. 35C-35E show various views of a retention clip for securing a ball bearing within the blade
cartridge;
FIGS. 35F-35H show various views of a blade retention clip for securing one or more razor blades
within the blade cartridge;
FIG. 36 shows an enlarged front view of a blade cartridge according to another embodiment
of the present disclosure;
FIG. 37 shows an enlarged front view of a blade cartridge according to another embodiment
of the present disclosure;
FIG. 38 shows an end view of yet another embodiment of a blade cartridge consistent with
the present disclosure;
FIG. 39 shows an end perspective view of the blade cartridge consistent with FIG. 38;
FIG. 40 shows an end view of one embodiment of a pivot pin/cylinder that may be used with
one embodiment of a resistive pivot mechanism in conjunction with the blade cartridge
of FIGS. 38 and 39;
FIGS. 41-45 show further views consistent with FIGS. 38-40;
FIGS. 46-49 show additional views of a razor consistent with FIGS. 25-27;
FIGS. 50-52 show additional views of a blade cartridge consistent with the present disclosure;
FIG. 53 shows another view of a razor consistent with the present disclosure;
FIG. 54 shows one embodiment of a razor having a resistive swing mechanism consistent with
the present disclosure;
FIG. 55 shows a perspective view of another shaving device including another embodiment of
a resistive pivot mechanism consistent with the present disclosure;
FIG. 56 shows a side view of the shaving device of FIG. 55 with the resistive pivot mechanism;
FIG. 57 shows a close-up side view of the shaving device of FIG. 55;
FIG. 58 shows another embodiment of a resistive pivot mechanism;
FIG. 59A shows the resistive pivot mechanism of FIG. 58 wherein the blade cartridge support member is partially transparent;
FIG. 59B shows one arrangement the blade cartridge magnets and the blade cartridge support
member magnets;
FIG. 59C shows another arrangement the blade cartridge magnets and the blade cartridge support
member magnets;
FIG. 59D shows yet another arrangement the blade cartridge magnets and the blade cartridge
support member magnets;
FIG. 60 shows another view of the resistive pivot mechanism of FIG. 59A;
FIG. 61 shows another view of the blade cartridge support member of FIG. 58 wherein the blade cartridge support member is partially transparent;
FIG. 62 shows another view of the blade cartridge support member of FIG. 61 wherein the blade cartridge support member is solid;
FIG. 63 shows another view of the blade cartridge of FIG. 58 wherein the blade cartridge is partially transparent;
FIG. 64 shows another view of the blade cartridge of FIG. 63 wherein the blade cartridge is partially solid;
FIG. 65 shows another embodiment of a resistive pivot mechanism;
FIG. 66 shows the resistive pivot mechanism of FIG. 65 wherein the blade cartridge support member is solid;
FIG. 67 shows the resistive pivot mechanism of FIG. 65 wherein the blade cartridge support member is partially transparent;
FIG. 68 shows a cross-sectional view of the blade cartridge of FIG. 65;
FIG. 69 shows another cross-sectional view of the blade cartridge of FIG. 65;
FIG. 70 shows a cross-sectional view of another embodiment of a resistive pivot mechanism;
FIG. 71 shows the resistive pivot mechanism of FIG. 70 wherein the blade cartridge support member is partially transparent along with an
axle and cams;
FIG. 72 shows another view of the blade cartridge support member of FIG. 71 without the axle and cams;
FIG. 73 shows another view of the blade cartridge of FIG. 70 wherein the blade cartridge support member is partially solid;
FIG. 74 shows another view of the resistive pivot mechanism of FIG. 70 wherein the blade cartridge support member is partially transparent along with the
axle, cams, and detent plate;
FIG. 75 shows a cross-sectional view of the blade cartridge of FIG. 70;
FIG. 76 shows another cross-sectional view of the blade cartridge of FIG. 70;
FIG. 77 shows one embodiment of a head assembly and a handle configured to be coupled together
using one or more magnets in an unassembled state;
FIG. 78 generally illustrates the head assembly and the handle of FIG. 77 in an assembled state;
FIG. 79 shows a cross-sectional view of the head assembly and handle of FIG. 77 in an unassembled state;
FIG. 80 shows a cross-sectional view of the head assembly and handle of FIG. 77 in an assembled state;
FIGS. 81A and 81B illustrate the magnetic force at different displacements into the cavity consistent
with the magnetic coupling of FIGS. 77-80;
FIG. 82 shows another embodiment of a magnetic connection between the head assembly and the
handle;
FIG. 83 shows a further embodiment of a magnetic connection between the head assembly and
the handle;
FIG. 84 shows one embodiment of a blade cartridge connection mechanism for securing a blade
cartridge to a blade cartridge support member in an unassembled state;
FIG. 85 shows the blade cartridge connection mechanism of FIG. 84 in an assembled state;
FIG. 86 shows a cross-sectional view of the blade cartridge connection mechanism of FIG. 84 in an unassembled state;
FIG. 87 shows a cross-sectional view of the blade cartridge connection mechanism of FIG. 84 in an assembled state;
FIG. 88 shows one embodiment of a blade cartridge retentioner for securing a blade cartridge
to a blade cartridge support member in an unassembled state;
FIG. 89 shows the blade cartridge retentioner of FIG. 88 in an assembled state;
FIG. 90 another embodiment of a blade cartridge retentioner for securing a blade cartridge
to a blade cartridge support member in an assembled state;
FIG. 91 shows a cross-section of the blade cartridge retentioner of FIG. 90 taken along lines A-A;
FIG. 92 shows a cross-section of the blade cartridge retentioner of FIG. 90 taken along lines B-B;
FIG. 93 another embodiment of a resistive pivot mechanism and/or a connection mechanism for
coupling blade cartridge to the handle in an unassembled state;
FIG. 94 shows the resistive pivot mechanism and/or connection mechanism of FIG. 93 in an assembled state;
FIG. 95 shows a cross-section of the blade cartridge retentioner of FIG. 93;
FIG. 96 shows another resistive pivot mechanism and/or connection mechanism of in an assembled
state;
FIG. 97 shows one embodiment of a hard stop/ ISP protrusion;
FIGS. 98-102 show various embodiments of two or more diametrically magnetized (DM) magnets for
coupling two components;
FIGS. 103-105 show further embodiments utilizing DM magnets;
FIGS. 106-108 show embodiments of two or more DM magnets that allow lateral movement of the blade
cartridge support member/blade cartridge relative to the handle;
FIGS. 109-110 show further embodiments featuring two or more DM magnets;
FIGS. 111-113 show yet further embodiments featuring two or more DM magnets;
FIG. 114 shows additional embodiments featuring two or more DM magnets;
FIGS. 115-118 show various embodiments of multiple pairs of DM magnets to securely attached two
components while also allowing the components to rotate about multiple axes relative
to each other while tending to return to a predetermined rest position, and can be
separated manually;
FIGS. 119-123 show various embodiments of a razor having at least two concentric, diametrically
magnetized magnets to achieve a floating effect between two parts of the razor that
allows motion in two degrees of freedom (angular and axial);]
FIG. 124 shows one embodiment of a razor having a mechanical pivot to align the blade cartridge
in a "Body Mode";
FIGS. 125-136 show various embodiments of a razor including magnets to position and control a rotating
blade cartridge within support member;
FIGS. 127-128 show additional various embodiments of a resistive pivot mechanism;
FIG. 129 shows yet another embodiment of a razor having a resistive pivot mechanism;
FIG. 130 shows a further embodiment of a razor having a resistive pivot mechanism;
FIG. 131 shows a further embodiment of a razor having a resistive pivot mechanism having only
one arm magnet;
FIGS. 132-133 shows an embodiment similar to FIG. 130 that has been modified to remove the arm that does not include a magnet;
FIGS. 134-135 show various embodiments of a variation of the embodiment of FIGS. 124-128 wherein the pivot axle is fixed to the blade cartridge rather than the arm, and passageways/grooves/slots
are provided in the arm and/or magnets to allow the blade cartridge and axle to be
removed from the arm;
FIG. 136 shows a further embodiment of a razor having a resistive pivot mechanism;
FIG. 137 shows one embodiment of a razor which includes nanotube sheets, strips or threads
incorporated into the disposable head assembly;
FIG. 138 shows embodiment of a resistive pivot mechanism and a coupling mechanism;
FIGS. 139-140 show another embodiment of pivotably coupling the blade cartridge to the blade cartridge
support member using a plurality of magnets;
FIG. 141 shows one embodiment wherein the repelling magnets optionally include mating features;
FIGS. 142-144 show another embodiment of a razor that may be selectively arranged in either "Face
Mode" and "Body Mode";
FIGS. 145-147 show one embodiment of a magnetic biasing system for urging a blade cartridge to
an initial starting position (ISP); and
FIG. 148 shows another embodiment of a magnetic biasing system for urging a blade cartridge
to an ISP.
[0005] It should be appreciated that the above descriptions of the drawings are for illustrative
purposes only and must therefore be read in view of the detailed description below.
Not all of the features in the above description of the drawings must be in any particular
embodiment(s) of the of the drawings, other features not listed in the above description
of the drawings are also described that may be included with or without the above
described features of the drawings, and the features described in of drawings/detailed
description may be combined and/or modified in view of other features described in
other drawings.
DETAILED DESCRIPTION
[0006] It may be appreciated that the present disclosure is not limited in its application
to the details of construction and the arrangement of components set forth in the
following description or illustrated in the drawings. The invention(s) herein may
be capable of other embodiments and of being practiced or being carried out in various
ways. Also, it may be appreciated that the phraseology and terminology used herein
is for the purpose of description and should not be regarded as limiting as such may
be understood by one of skill in the art.
[0007] Referring now to the figures,
FIGS. 1-4 show a personal, manual (i.e. non-powered) shaving device 10 according to one embodiment
of the present disclosure, which is particularly useful for shaving human hair. As
shown, shaving device 10 comprises a disposable head assembly 20 to shave the hair
of a user of shaving device 10, as well as a handle 60 to hold and manipulate the
shaving device 10.
[0008] As best shown by
FIG. 1A, the disposable head assembly 20 comprises a blade cartridge 22 and a blade cartridge
support member 24. As shown, blade cartridge support member 24 comprises a generally
U-shaped cartridge support frame 26. U-shaped cartridge support frame 26 comprises
two generally curved support arms 30. For example, the support arms 30 may have a
generally C-shape or L-shape.
[0009] To facilitate pivotable attachment of blade cartridge 22 to the blade cartridge support
member 24 and subsequent use thereof, the blade cartridge 22 and the blade cartridge
support member 24 may include one or more hinges or pivot assemblies 3 that allows
the blade cartridge 22 to rotate about a pivot axis PA (e.g., about a direction generally
perpendicular to the longitudinal axis L of the handle 60.) As described herein, the
hinge or pivot assembly 3 may be configured to allow the blade cartridge 22 to rotate
approximately 180 degrees about pivot axis PA such that a front side 140 and rear
side 156 of the blade cartridge 22 may be used. According to one embodiment, the hinge
or pivot assembly 3 may be configured to allow the blade cartridge 22 to rotate approximately
360 degrees about pivot axis PA.
[0010] For example, the hinge or pivot assembly 3 may include a pivot receptacle 32 (e.g.,
in the form of a through-hole) disposed in each support arm 30 of the blade cartridge
support member 24 (e.g., but not limited to, a distal section 40 of the support arms
30), each of which receives a pivot pin/cylinder 34 located on opposing lateral sides
of the blade cartridge 22. The pivot pins/cylinders 34 may extend generally outwardly
from the lateral sides of the blade cartridge 22. With the foregoing arrangement,
the blade cartridge 22 is arranged between the support arms 30 and supported by each
support arm 30 at a pivot connection (assembly), and the blade cartridge 22 is able
to rotate about the pivot axis PA at any angle, up to and including 360° degrees.
It should be appreciated that the location of one or more of the pivot receptacles
32 and the pivot pins 34 may be switched (e.g., one or more of the pivot receptacles
32 may be located in the blade cartridge 22 and one or more of the pivot pins 34 may
extend outwardly from the support arms 30 of the blade cartridge support member 24)
[0011] In order to cushion use of blade cartridge 22 while shaving, one or more of the support
arms 30 may include a cushioning mechanism 38. As shown, a second (distal) section
40 of each support arm 30 is configured to slide within a receptacle 42 (e.g., a slotted
recess) of a first (proximal) section 44 of each support arm 30. Each receptacle 42
may include a compression (e.g., coil) spring or biasing device 46 at the bottom thereof.
As used herein, proximal and distal may be understood relative to the user of shaving
device 10.
[0012] In the foregoing manner, the biasing device 46 of the cushioning mechanism 38 may
compress in response to a downward force placed on blade cartridge 22, with such compression
biasing against the downward force. In doing so, such compression may absorb/dampen
the downward force to cushion use of the blade cartridge 22. Furthermore, since the
cushioning mechanism 38 of each support arm 30 is independent of one another, the
cushioning mechanism 38 may enable each lateral end of the blade cartridge 22 to move
and/or be cushioned independently. It should be understood that in other embodiments
of shaving device 10, the blade cartridge support member 24 may not include a cushioning
mechanism 38.
[0013] The head assembly 20 may be selectively detachably connectable to the handle 60 by
the user. As may be appreciated, any mechanism for selectively coupling the blade
cartridge support member 24 to the handle 60 may be used. For example, the blade cartridge
support member 24 may include a support hub 50, which may be centrally disposed between
the two support arms 30. The support hub 50 includes a mechanical connection element
52 which mechanically connects the blade cartridge support member 24 to a mechanical
connection element 64 of elongated shaft 62 of handle 60.
[0014] For example, as shown by
FIGS. 1A and
2, one embodiment of a connection element 52 of the blade cartridge support member
24 comprises a hollow (tubular) cylindrical shank 54 which is configured to fit within
a cylindrical recess 66 of connection element 64 of handle 60. In order to provide
a positive mechanical connection, cylindrical shank 54 includes a plurality of deformable
(cantilevered and/or spring loaded) engagement tabs 56 which engage within engagement
apertures 68. The deformable (cantilevered and/or spring loaded) engagement tabs 56
may, in one embodiment, be configured to be moved out of engagement with the engagement
apertures 68 upon depressing of an actuation button 100 and/or by manually depressing
each individual engagement tab with the user's hands/fingers.
[0015] Once the engagement tabs 56 are engaged within the engagement apertures 68, the head
assembly 20 and handle 60 may be generally inhibited from separating from one another.
Thereafter (e.g., after the useful life of the blade cartridge 22), the head assembly
20 and handle 60 may be detached from one another by depressing the engagement tabs
56 inward (e.g., by depressing a button or the like disposed on the handle 60 and/or
the disposable head assembly 20 and/or by manually depressing each engagement tab
with the user's hands/fingers), and pulling the cylindrical shank 54 of the blade
cartridge support member 24 out of the cylindrical recess 66 of the handle 60. The
used head assembly 20/blade cartridge 22 may then be replaced with a fresh head assembly
20/blade cartridge 22. Thus, as may be understood the head assembly 20 is selectively
detachably connectable to the handle 60 by the user.
[0016] Although the shank 54 and recess 66 are shown as part of the blade cartridge support
member 24 and the handle 60, respectively, it should be appreciated that the arrangement
of the shank 54 and recess 66 may be switched (e.g., the shank 54 and recess 66 may
be part of the handle 60 and the blade cartridge support member 24, respectively,
see, for example, FIG. 5). Additionally, while the deformable (cantilevered and/or
spring loaded) engagement tabs 56 and the engagement apertures 68 are shown as part
of the shank 54 and recess 66, respectively, it should be appreciated that the arrangement
of the deformable (cantilevered and/or spring loaded) engagement tabs 56 and the engagement
apertures 68 may be switched (e.g., the deformable (cantilevered and/or spring loaded)
engagement tabs 56 and the engagement apertures 68 may be part of the recess 66 and
the shank 54, respectively). Again, it should be appreciated that the connection element
52 is not limited to arrangement illustrated and/or described herein unless specifically
claimed as such, and that any connection element 52 that allows a user to selectively
releasably couple the head assembly 20 to the handle 60 may be used.
[0017] The handle 60
(FIGS. 1A-1C) may optionally include one or more hinges 74 configured to allow the head assembly
20 to be selectively rotated relative to a portion of the handle 60 such that the
orientation of the head assembly 20 (e.g., a longitudinal axis H of the head assembly
20) relative to the handle 60 (e.g., the longitudinal axis L of the handle 60) may
be adjusted by the user. The hinge 74 may be positioned substantially anywhere along
the length of the handle 60, but may be positioned proximate to a first (proximal)
region of the handle 60 as generally illustrated.
[0018] With reference to
FIG. 1A, it may be appreciated that the cutting edge axis CE of the cutting edge 151 of one
or more of the razor blades 142 of the head assembly 20 is aligned generally perpendicular
(e.g., generally transverse/90 degrees) relative to the longitudinal axis L of the
handle 60. As described herein (e.g., as generally illustrated in
FIGS. 1B and
1C), the hinge 74 may be configured to allow the user to selectively rotate the head assembly
20 about a pivot point of the handle 60 such that the cutting edge axis CE of the
cutting edge 151 of one or more of the razor blades 142 of the head assembly 20 is
aligned at an angle □ (see, for example, FIG. 1C) other than transverse/perpendicular/90
degrees relative to the longitudinal axis L of the handle 60. For example, FIG. 1B
generally illustrates the cutting edge axis CE of the cutting edge 151 of one or more
of the razor blades 142 of the head assembly 20 being generally parallel to the longitudinal
axis L of the handle 60 while FIG. 1C generally illustrates the cutting edge axis
CE of the cutting edge 151 of one or more of the razor blades 142 of the head assembly
20 at an angle □ less than 90 degrees, for example, between 0 and less than 90 degrees,
relative to the longitudinal axis L of the handle 60.
[0019] One embodiment of a hinge 74 consistent with the present disclosure is generally
illustrated in
FIGS. 1A and
2. The hinge 74 may include a hinge pin 76 that extends through receptacles 80, 82
of overlapping joint portions 84, 86 (see
FIG. 2) of a first (proximal) shaft portion 75 and a second (distal) shaft portion 77 of
the handle 60. In addition to enabling the first (proximal) elongated shaft section
75 and the second elongated (distal) shaft section 77 to rotate relative to one another,
hinge pin 76 may also inhibit the first (proximal) shaft portion 75 and the second
(distal) shaft portion 77 from separating relative to one another. The hinge 74 may
optionally include a locking mechanism (e.g., but not limited to, a locking pawl,
ratchet mechanism, or the like) configured to allow the user to generally lock or
fix the relative position of the head assembly 20 relative to the handle 60.
[0020] It should be appreciated that the hinge 74 may also be configured to allow the user
to selectively rotate the head assembly 20 about a pivot point of the handle 60 such
that the cutting edge axis CE of the cutting edge 151 of one or more of the razor
blades 142 of the head assembly 20 remains substantially transverse/perpendicular/90
degrees relative to the longitudinal axis L of the handle 60. For example, the arrangement
of the hinge pin 76 and receptacles 80, 82 may be rotated approximately 90 degrees
about the longitudinal axis L of the handle 60 from the arrangement illustrated in
FIGS. 1A-1C.
[0021] The handle 60 may also optionally include an elongated shaft 62. The elongated shaft
62 optionally includes a telescoping handle extension 78 including a first and a least
a second shaft section 70, 72 configured to telescopically slide relative to one another
such that the overall length of the handle 60 may be adjusted by the user. It should
be understood that one or more of the shaft sections 70, 72 may also optionally include
one or more hinges 74 as described herein. It should also be understood that in other
embodiments of shaving device 10, the elongated shaft 62 may be formed of a single
section and not include the hinge 74, and the telescoping handle extension 78 may
be eliminated.
[0022] With reference to
FIGS. 3-5, the shaving device 10 (e.g., the handle 60) may optionally include one or more blade
cartridge pivot biasing mechanisms 90 to control the rotation of the blade cartridge
22 about a pivot axis PA in a direction relative to blade cartridge support member
24. Pivot biasing mechanism 90 may include one or more elongated cylindrical rods
92 which slide within cylindrical recess 94 of handle 60. The elongated cylindrical
rod 92 may be biased generally in the direction of arrow C (i.e., generally towards
the blade cartridge 22 as generally illustrated in
FIGS. 3 and
5). For example, the handle 60 may include a cylindrical recess 94 (best seen in
FIGS. 6A and
6B) having one or more biasing devices (e.g., springs or the like) configured to urge
the elongated cylindrical rod 92 generally in the direction of arrow C. In one embodiment,
a first biasing device 96 (e.g., a coil spring or the like) may be disposed within
the cylindrical recess 94 beneath cylindrical rod 92, and optionally a second biasing
device 98 (e.g., a coil spring or the like) may also be disposed within the cylindrical
recess 94 beneath the first biasing device 96. The second biasing device 98 may have
a greater spring (force) constant than the first biasing device 96.
[0023] As may be appreciated, the blade cartridge 22 may pivot about pivot axis PA in rotation
direction R1 and R2 during use of shaving device 10 as the blade cartridge 22 follows
the contour of the skin surface being shaved. During such time, the distal end (e.g.,
spherical distal end) of cylindrical rod 92 makes contact with a rear side 156 of
the blade cartridge 22 (i.e., the surface of the blade cartridge 22 generally opposite
of the surface being used to during shaving) to urge the blade cartridge 22 to pivot
about the pivot axis PA. As explained herein, the blade cartridge 22 may optionally
include razor blades 142 on both the front side 140 and rear side 156. In such a case,
the distal end of rod 92 may be configured to contact the blade cartridge 22 in an
area 163 other than where the razor blades 142 are located.
[0024] According to one embodiment (
FIGS. 3 and
4), the rod 92 may contact the blade cartridge 22 at a location above the pivot axis
PA, and the pivot biasing mechanism 90 may urge the blade cartridge 22 in the opposite
direction (e.g., in the direction R2). Alternatively, the rod 92 may contact the blade
cartridge 22 at a location below the pivot axis PA as generally illustrated in
FIG. 5, and the pivot biasing mechanism 90 may urge the blade cartridge 22 in the direction
R1. As such, depending on where the biasing rod 92 contacts the blade cartridge (i.e.,
above the pivot axis PA in
FIGS. 3-4 or below the pivot axis PA in
FIG. 5), the pivot biasing mechanism 90 may urge the blade cartridge 22 generally in direction
R2 (in
FIGS. 3-4) or direction R1 (in
FIG. 5) and may generally inhibit rotation of the blade cartridge 22 in the opposite direction
of (e.g., R1 in
FIGS. 3-4 or R2 in
FIG. 5) beyond a certain/predetermined point (degree of rotation) once the spring(s) 96,
98 bottom out.
[0025] Additionally, as explained in greater detail herein, in at least one embodiment,
blade cartridge 22 may be configured to rotate approximately 180 degrees or more about
the pivot axis PA such that the user can select either the front or rear surfaces
140, 156 of the blade cartridge 22. For example, the blade cartridge 22 may include
shaving (razor) blades on both the front side 140 and rear side 156 thereof (see,
for example,
FIGS. 5 or
8). Alternatively (or in addition), the blade cartridge 22 may include shaving (razor)
blades on the front side 140 and a mirror on the rear side 156.
[0026] According to one embodiment, the pivot biasing mechanism 90 may optionally include
an actuation button 100. The actuation button 100 may be coupled to the rod 92 and
may be configured to retract the rod 92 generally in the direction opposite to arrow
C (see, for example,
FIGS. 3 and
5) and out of the path of the blade cartridge as the blade cartridge 22 is rotated
approximately 180 degrees (or more) about the pivot axis PA as generally illustrated
in
FIG. 4. For example, the actuation button 100 may travel in a guide track 102 (
FIG. 6A and
6B) provided by an elongated slot formed in the handle 60. The user may urge the actuation
button 100 in the direction generally opposite of arrow C to retract rod 92 with sufficient
force to compress the biasing device(s) 96, 98, thereby allowing the cylindrical rod
92 to retract far enough (e.g., generally in the direction opposite of arrow C and
generally away from the blade cartridge 22) such that blade cartridge 22 may be rotated
approximately 180 degrees (or more) about the pivot axis PA, for example, in the direction
generally opposite the biasing direction of the rod 92 (e.g., direction R1 in
FIGS. 3-4 and direction R2 in
FIG. 5) without contacting rod 92. It should be appreciated that while the pivot biasing
mechanism 90 is illustrated on the exterior of the handle 60 in
FIGS. 6A and
6B, portions of the pivot biasing mechanism 90 may be located within an interior region
of the handle 60 as generally illustrated herein.
[0027] According to another embodiment, the disposable head assembly 20 may optionally include
one or more blade cartridge rotation limiters 35 configured to generally limit the
range of rotation of the blade cartridge 22 relative to the handle 60 and/or blade
cartridge support member 24 while using either the front or rear side 140, 156. The
blade cartridge rotation limiters 35 may be configured to generally inhibit the blade
cartridge 22 from pivoting about pivot axis PA beyond a certain/predetermined point
(degree of rotation) in rotation direction R2 (in
FIGS. 3-4) or rotation direction R1 (in
FIG. 5). As such, the blade cartridge rotation limiter 35 may be configured to generally
prevent rotation beyond a predetermined point.
[0028] With reference to
FIG. 3, one embodiment of a blade cartridge rotation limiter 35 consistent with the present
disclosure is generally illustrated. The blade cartridge rotation limiter 35 may include
a resilient, deformable stop member or pawl 36 configured to contact against an opposite
side of the blade cartridge 22 being used. For example, the deformable pawl 36 may
contact an edge region of the blade cartridge 22 at a location below the pivot axis
PA once the blade cartridge 22 pivots about pivot axis PA in rotation direction R2
beyond a certain/predetermined point (degree of rotation). While the deformable pawl
36 is illustrated extending outwardly from the support hub 50 and contacting a portion
of the blade cartridge 22, it should be appreciated that this arrangement may be reverse.
For example, the deformable pawl 36 may also be configured to extend outwardly from
the blade cartridge 22 to contact a portion of the support hub 50.
[0029] In order to rotate the blade cartridge 22 approximately 180 degrees or more about
the pivot axis PA, the pin 92 may be retracted as generally illustrated in
FIG. 4 and the blade cartridge 22 may be rotated in the direction R1. As the blade cartridge
22 is rotated in direction R1, the blade cartridge 22 will contact the pawl 36. The
pawl 36 (which may be formed of a polymer composition, such as an elastomer, or sheet
metal) will deform downward (e.g., generally towards the hub 50 and/or support arms
30 of support frame 26) to allow the blade cartridge 22 to continue to rotate in direction
R1. Once the blade cartridge 22 is past the pawl/resilient deformable stop member
36, the stop member 36 will return to its initial position, and inhibit the blade
cartridge 22 from rotating backwards in rotation direction R2. This resilient deformable
stop member 36 permits the blade cartridge 22 to be rotated in one direction, but
inhibits the blade cartridge 22 from rotating in the opposite direction. Again (as
noted above), while the pawl 36 is illustrated as extending from the support frame
26, the pawl 36 may extend from the blade cartridge 22 and may similarly resiliently
deform as the blade cartridge 22 is rotated about the pivot axis PA.
[0030] With reference again to
FIGS. 5 and
7, another embodiment of a blade cartridge rotation limiter 35 consistent with the
present disclosure is generally illustrated. The blade cartridge rotation limiter
35 may include a resilient, deformable stop member or pawl 36 configured to contact
against one or more of a plurality of teeth 37. In the embodiment illustrated in
FIGS. 5 and
7, the pawl 36 extends generally radially outwardly from the pivot pin 34 and the teeth
37 extending generally radially inward from the pivot receptacles 32; however, it
should be appreciated that the arrangement of the pawl 36 and the teeth 37 may be
switched and that the pawl 36 may extend generally radially inwardly from the pivot
receptacles 32 and the teeth 37 extend generally radially outwardly from the pivot
pin 34.
[0031] As best illustrated in
FIG. 7, rotation of the pivot pin 34 in a first direction about the pivot axis PA (e.g.,
in direction R2 in the illustrated embodiment) may cause the pawl 36 to contact against
a moderately sloped, tapered, curved, convex, concaved, and/or arcuate portion (e.g.,
first portion) 39 of a first tooth 37a, thereby causing the pawl 36 to resiliently
deform out of the way of the first tooth 37a (e.g., deform generally radially inwardly
in the illustrated embodiment) and allowing the pivot pin 34 to continue to rotate
about the pivot axis PA in the first direction. Conversely, rotation of the pivot
pin 34 in a second direction about the pivot axis PA (e.g., in direction R1 in the
illustrated embodiment) may cause the pawl 36 to contact against a steeply sloped,
upright, and/or generally vertical portion (e.g., second portion) 41 of a second tooth
37b (e.g., an adjacent tooth), thereby causing the pawl 36 to engage second portion
41 of the tooth 37b and generally preventing the pivot pin 34 from rotating about
the pivot axis PA any further in the second direction beyond a predetermined point
defined by the second tooth 37b. According to one embodiment, the pivot pin 34 may
rotate about the pivot axis PA generally freely within a region 43 defined by two
adjacent teeth (e.g., teeth 37a, 37b). The region 43 may also be considered to be
a recess.
[0032] It should be appreciated that in any embodiment described herein, the spacing between
the teeth may be larger and/or smaller than shown in the illustrations, which will
permit a greater degree and/or smaller degree of rotation for the cartridge head.
[0033] The shaving razor 10 may optionally include a resistive pivot mechanism. The resistive
pivot mechanism may be configured to allow the user to rotate the blade cartridge
22 about the pivot axis PA to select one of a plurality of sides/faces, and to allow
the blade cartridge 22 to rotate within a predefined rotation range while at the selected
blade/face position during normal use of the razor to conform to the user's skin contours.
According to one embodiment, the resistive pivot mechanism may include a blade cartridge
pivot biasing mechanism 90 (e.g., but not limited to, biasing pin 92) and/or a blade
cartridge rotation limiter 35 (e.g., but not limited to, a pawl 36 and a plurality
of teeth 37)). The biasing pin 92 may be configured to urge the blade cartridge 22
in the second direction (e.g., in the direction R1 in the illustrated embodiment)
such that the pawl 36 contacts against the generally vertical portion 41 of the tooth
37b, thereby limiting the rotation of the blade cartridge 22 in the second direction
(e.g., R1). The bias pin 92 may also generally prevent the blade cartridge 22 from
rotating about the pivot axis PA beyond a predetermined point in the first direction
(e.g., direction R2) unless the bias pin 92 is moved out of the way of the blade cartridge
22 as described herein.
[0034] With reference to
FIGS. 5 and
7, a shaving force Fsu may be applied in the first direction (e.g., R2) by the user,
which causes the blade cartridge 22 (and therefore the pivot pin/cylinder 34) to rotate
in the first direction (e.g., R2) against the spring force of the biasing pin 92,
and causing the pawl 36 to move away from the generally vertical portion 41 of the
tooth 37b. Once force Fsu is reduced/removed, the force of the biasing pin 92 (e.g.,
resistive force Fres) causes the pivot pin/cylinder 34 to move back towards the initial
starting position (e.g., wherein the pawl 36 is abutting against/contacting the generally
vertical portion 41 of the tooth 37b).
[0035] To rotate the blade cartridge 22 to select a different face (e.g., either face 140
or face 156), the user may retract the bias pin 92 out of the path of the blade cartridge
22 as described herein, and may then rotate the blade cartridge 22 in the first direction
(e.g., direction R2), thereby causing the pawl 36 to resiliently deform out of the
way of the tooth 37a and allowing the pivot pin 34 to continue to rotate about the
pivot axis PA in the first direction (e.g., R2). Once the user releases the biasing
pin 92, the biasing pin 92 urges the blade cartridge 22 in the second direction (e.g.,
R1) until the pawl 36 contacts the generally vertical portion 41 of a tooth 37. As
such, the rotation of the blade cartridge 22 about the pivot axis PA is generally
limited to the region between the two teeth 37 adjacent to the pawl 36.
[0036] Again, it should be appreciated that the arrangement of the pawl 36 and teeth 37
with respect to the pivot pin 34 and the receptacle 32 may be switched, and as a result,
the arrangement of the teeth 37 (i.e., the orientation of the first and second portions
39, 41) as well as the slope of the pawl 36 may be switched. Additionally, the arrangement
of the teeth 37 (i.e., the orientation of the first and second portions 39, 41) as
well as the slope of the pawl 36 may be switched depending on which direction (e.g.,
R1 or R2) the bias pin 92 is configured to urge the blade cartridge 22. For example,
in the embodiment illustrated in
FIGS. 5 and
7, the bias pin 92 is configured to urge the blade cartridge 22 in the second direction
(e.g., direction R1). However, in other embodiments described herein (see, for example,
FIGS. 3 and
8), the bias pin 92 is configured to urge the blade cartridge 22 in first direction
(e.g., direction R2) and the orientation of the first and second portions 39, 41 of
the teeth 37 as well as the slope of the pawl 36 may be switched from that shown in
FIGS. 5 and
7.
[0037] For example, with reference to
FIG. 8, rotation of the pivot pin 34 in a first direction about the pivot axis PA (e.g.,
in direction R2 in the illustrated embodiment) may cause the pawl 36 to contact against
a steeply sloped, upright, and/or generally vertical portion (e.g., second portion)
41 of a first tooth 37a, thereby causing the pawl 36 to engage second portion 41 of
the first tooth 37a and generally preventing the pivot pin 34 from rotating about
the pivot axis PA any further in the first direction (e.g., R2) beyond a predetermined
point defined by the first tooth 37a. Conversely, rotation of the pivot pin 34 in
a second direction about the pivot axis PA (e.g., in direction R1 in the illustrated
embodiment) may cause the pawl 36 to contact against a moderately sloped, tapered,
curved, convex, concaved, and/or arcuate portion (e.g., first portion) 39 of a second
tooth 37b (e.g., an adjacent tooth), thereby causing the pawl 36 to resiliently deform
out of the way of the second tooth 37b (e.g., deform generally radially inwardly in
the illustrated embodiment) and allowing the pivot pin 34 to continue to rotate about
the pivot axis PA in the second direction. According to one embodiment, the pivot
pin 34 may rotate about the pivot axis PA generally freely within a region 43 defined
by two adjacent teeth (e.g., teeth 37a, 37b).
[0038] The bias pin 92 may be configured to urge the blade cartridge 22 in the first direction
(e.g., in the direction R2 in the illustrated embodiment) such that the pawl 36 contacts
against the generally vertical portion 41 of the tooth 37a, thereby limiting the rotation
of the blade cartridge 22 in the first direction (e.g., R2). The bias pin 92 may also
generally prevent the blade cartridge 22 from rotating about the pivot axis PA beyond
a predetermined point in the second direction (e.g., direction R1) unless the bias
pin 92 is moved out of the way of the blade cartridge 22 as described herein.
[0039] During use of the razor 10, a shaving force Fsu may be applied in the second direction
(e.g., R1) by the user, which causes the blade cartridge 22 (and therefore the pivot
pin/cylinder 34) to rotate in the second direction (e.g., R1) against the spring force
of the biasing pin 92, and causing the pawl 36 to move away from the generally vertical
portion 41 of the tooth 37a. Once force Fsu is reduced/removed, the force of the biasing
pin 92 (e.g., resistive force Fres of the biasing pin 92) causes the pivot pin/cylinder
34 to move back towards the initial starting position (e.g., wherein the pawl 36 is
abutting against/contacting the generally vertical portion 41 of the tooth 37a).
[0040] To rotate the blade cartridge 22 to select a different face (e.g., either face 140
or face 156), the user may retract the bias pin 92 out of the path of the blade cartridge
22 as described herein (see, for example,
FIG. 4), and may then rotate the blade cartridge 22 (
FIG. 8) in the second direction (e.g., direction R1), thereby causing the pawl 36 to resiliently
deform out of the way of the tooth 37b and allowing the pivot pin 34 to continue to
rotate about the pivot axis PA in the second direction (e.g., R1). Once the user releases
the biasing pin 92, the biasing pin 92 urges the blade cartridge 22 in the first direction
(e.g., R2) until the pawl 36 contacts the generally vertical portion 41 of a tooth
37. As such, the rotation of the blade cartridge 22 about the pivot axis PA is generally
limited to the region between the two teeth 37 adjacent to the pawl 36.
[0041] Turning now to
FIGS. 9 and
10, another embodiment of a resistive pivot mechanism is generally illustrated. The resistive
pivot mechanism may include a blade cartridge pivot biasing mechanism 90 (e.g., but
not limited to, biasing pin 92) and/or a blade cartridge rotation limiter 35 (e.g.,
but not limited to, a pawl/coiled pawl 36 and a plurality of teeth 37). In the illustrated
embodiment, the resiliently deformable, coiled pawl 36 extends generally radially
outward from the pivot pin 34 and the receptacle 32 includes a plurality of teeth
37 extending generally radially inward towards the pivot pin 34. It should be appreciated,
however, that the arrangement of the coiled pawl 36 and the teeth 37 vis-à-vis the
pivot pin 34 and the receptacle 32 may be switched, and that the coiled pawl 36 may
extend generally radially inward from the receptacle 32 and the teeth 37 may extend
generally radially outward from the pivot pin 34.
[0042] The biasing pin 92 may be configured to urge the blade cartridge 22 in the second
direction (e.g., in the direction R1 in the illustrated embodiment) such that the
distal end of the pawl 36 contacts against the generally vertical portion 41 of the
tooth 37a (
FIG.
10), thereby limiting the rotation of the blade cartridge 22 in the second direction
(e.g., R1). The bias pin 92 may also generally prevent the blade cartridge 22 from
rotating about the pivot axis PA beyond a predetermined point in the first direction
(e.g., direction R2) unless the bias pin 92 is moved out of the way of the blade cartridge
22 as described herein.
[0043] During use of the razor 10, a shaving force Fsu may be applied in the second direction
(e.g., R1) by the user, which causes the blade cartridge 22 (and therefore the pivot
pin/cylinder 34) to rotate in the second direction (e.g., R1) against the spring force
of the coiled pawl 36. Once force Fsu is reduced/removed, the force of the coiled
pawl 36 (e.g., resistive coil force Fres) causes the pivot pin/cylinder 34 to move
back towards the initial starting position (e.g., wherein the force of the biasing
pin 92 and the coil pawl 36 are substantially equal).
[0044] The user may also apply a shaving force Fsu in the first direction (e.g., R2) causing
the blade cartridge 22 (and therefore the pivot pin/cylinder 34) to rotate in the
first direction (e.g., R2) against the spring force of the biasing pin 92, and optionally
causing the pawl 36 to move away from the generally vertical portion 41 of the tooth
37a. Once force Fsu is reduced/removed, the force of the biasing pin 92 (e.g., resistive
force Fres) causes the pivot pin/cylinder 34 to move back towards the initial starting
position (e.g., wherein the force of the biasing pin 92 and the coil pawl 36 are substantially
equal).
[0045] To rotate the blade cartridge 22 to select a different face (e.g., either face 140
or face 156), the user may retract the bias pin 92 out of the path of the blade cartridge
22 as described herein (see, for example,
FIG. 4), and may then rotate the blade cartridge 22 in the second direction (e.g., direction
R1), thereby causing the coiled pawl 36 to resiliently deform out of the way of the
tooth 37a and allowing the pivot pin 34 to continue to rotate about the pivot axis
PA in the second direction (e.g., R1). Once the user releases the biasing pin 92,
the biasing pin 92 urges the blade cartridge 22 in the second direction (e.g., R1)
until the distal end of the coiled pawl 36 contacts the generally vertical portion
41 of a tooth 37. As such, the rotation of the blade cartridge 22 about the pivot
axis PA is generally limited to the region (i.e., controlled by the position) between
the two teeth 37 adjacent to the pawl 36.
[0046] While the biasing pin 92 and the coil pawl 36 are illustrated in
FIGS. 9 and
10 as urging the blade cartridge 22 in directions R1 and R2, respectively, it should
be appreciated that the biasing pin may be configured to urge the blade cartridge
22 in direction R2 and the coil pawl 36 may be configured to urge the blade cartridge
22 in direction R1), and the orientation of the teeth 37 may also be switched. One
of ordinary skill in the art would understand such modification in view of the present
disclosure.
[0047] Turning now to
FIGS. 11 and
12, yet another embodiment of a resistive pivot mechanism is generally illustrated. The
resistive pivot mechanism may include a blade cartridge pivot biasing mechanism 90
and a blade cartridge rotation limiter 35. As noted herein, the resistive pivot mechanism
is configured to allow the user to rotate the blade cartridge 22 (only the pivot pin/cylinder
34 is shown for clarity) about the pivot axis PA to select one of a plurality of sides/faces,
and to allow the blade cartridge 22 to rotate within a predefined rotation range while
at the selected blade/face position during normal use of the razor to conform to the
user's skin contours.
[0048] In the illustrated embodiment, the blade cartridge pivot biasing mechanisms 90 and
blade cartridge rotation limiter 35 may include a biasing device 200 (e.g., but not
limited to, a torsion spring or the like) having a first end coupled to the arm 30
and a second end configured to urge a biased pivot cylinder 202 in a first direction
(e.g., rotation direction R2) about the pivot axis PA. The biased pivot cylinder 202
includes a pawl 204. The pawl or resilient pawl 204 may extend generally radially
outward from the biased pivot cylinder 202. The biasing device 200 may urge the biased
pivot cylinder 202 in the first direction (e.g., R2) such that the pawl 204 of the
biased pivot cylinder 202 engages a first tooth 206A (which may be configured to extend
generally radially inward from the pivot pin/cylinder 34), thereby urging the pivot
pin/cylinder 34 in the first direction (e.g., R2) and causing one or more pivot cylinder
stop members 207, 209 (which may be configured to extend generally radially outward
from the pivot pin/cylinder 34) to engage one or more arm stop members 208, 210, respectively,
of the arm 30. The engagement of the pivot cylinder stop members 207, 209 with the
arm stop members 208, 210 generally limits the rotation of the pivot pin/cylinder
34 (and therefore the blade cartridge 22) in the first direction (e.g., R2) while
the blade cartridge 22 is set at a first blade face position (e.g., a position of
the blade cartridge 22 with respect to the handle 60 corresponding to a first face
of the blade cartridge 22 operable to be used by a user of the razor 10). For example,
the engagement of the pivot cylinder stop members 207, 209 with the arm stop members
208, 210 generally sets the initial starting position of the blade cartridge 22 while
set at the first blade position.
[0049] During use of the razor 10, the shaving force Fsu is applied in a second direction
(e.g., R1) by the user, which causes the blade cartridge 22 (and therefore the pivot
pin/cylinder 34) to rotate in the second direction (e.g., R1) against the spring force
of the biasing device 200, and causing the pivot cylinder stop members 207, 209 to
move away from the arm stop member 208, 210, respectively. Once force Fsu is reduced/removed,
the force of the biasing device 200 (e.g., resistive force Fres) causes the pivot
pin/cylinder 34 to move back towards the initial starting position (as illustrated
FIG. 11).
[0050] To rotate the blade cartridge 22 to another blade face position (e.g., a second or
third blade face position corresponding to one of the other faces of the blade cartridge
22), the user applies a rotating force Fr to the blade cartridge 22 in the first direction
(e.g., R2), thereby causing the pivot cylinder stop members 207, 209 to deform over
arm stop members 208, 210, respectively, until the pivot cylinder stop members 207,
209 come into contact again with arm stop members 208, 210, respectively. Additionally,
the rotating force Fr causes biased pivot cylinder 202 to rotate slightly about the
pivot axis PA until the pawl 204 deforms over tooth 206B and the pawl 204 comes into
contact with the generally vertical/straight portion of tooth 206B. The blade cartridge
22 may therefore be rotated approximately 180 degrees such that the opposite face
of the blade cartridge 22 may be utilized by the user.
[0051] It should be appreciated that while
FIGS. 11-12 illustrate a resistive pivot mechanism configured to allow the user to select between
two faces of the blade cartridge 22, the resistive pivot mechanism may be configured
to allow the user to select between more than two faces of the blade cartridge 22.
In particular, the support arm 30 may include stop members 208, 210 spaced apart such
that the pivot cylinder stop members 207, 209 may contact one or more of the arm stop
members 208, 210 at positions corresponding to a first, second, and at least third
initial starting position. The first, second, and at least a third initial starting
positions correspond, respectively, to a first, second, and at least a third face
of the blade cartridge 22. Additionally (or alternatively), it should be appreciated
that the rotating force Fr may cause the arm stop members 208, 210 to deform over
the pivot cylinder stop members 207, 209, respectively, until the pivot cylinder stop
members 207, 209 come into contact again with arm stop members 208, 210, respectively.
As such, either the arm stop members 208, 210 and/or the pivot cylinder stop members
207, 209 may be resiliently deformable. Moreover, it should be appreciated that the
pivot pin/cylinder 34 and/or the biased pivot cylinder 202 may include bearing surfaces
(not shown for clarity) configured to align the pivot pin/cylinder 34 and/or the biased
pivot cylinder 202 with respect to each other and/or the receptacle in the support
arm 30.
[0052] With reference to
FIGS. 13 and
14, a further embodiment of a resistive pivot mechanism is generally illustrated. The
resistive pivot mechanism allows the user to rotate the blade cartridge 22 (only the
pivot pin/cylinder 34 is shown for clarity) about the pivot axis PA to select one
of a plurality of sides/faces, and that allows the blade cartridge 22 to rotate within
a predefined rotation range while at the selected blade/face position during normal
use of the razor to conform to the user's skin contours.
[0053] The resistive pivot mechanism may include at least one pawl or resilient pawl 220
configured to extend generally radially inward from the receptacle 32 of the arm 30.
The pivot pin/cylinder 34 may include a plurality of recesses 222 configured to receive
a distal end 224 of the pawl 220. According to one embodiment, the distal end 224
of the pawl 220 may have a shape generally corresponding to a portion of the recess
222A to aid in retaining the pawl 220 relative to the recess 222A. For example, the
distal end 224 may have a generally spherical shape while the recess 222A may include
a portion 226 having a generally hemispherical shape having a diameter approximately
equal to the distal end 224. The location of the recesses 222 may each correspond
to one of the plurality of faces of the blade cartridge 22. Thus, while only two recesses
222A, 222B are shown, it may be appreciated that the pivot pin/cylinder 34 may include
three or more recesses 222 corresponding to three or more faces of the blade cartridge
20.
[0054] It should be appreciated that in any embodiment described herein, the length of the
pawl and/or the depth and/or width of the recess may be larger and/or smaller than
shown in the illustrations, which will permit a greater degree and/or smaller degree
of rotation for the cartridge head within the pre-determined rotation range.
[0055] As may be appreciated, the length and flexibility/rigidity of the pawl, in combination
with the design of the recesses, may determine the degree of rotation of the blade
cartridge (e.g., the predefined rotation range) relative to the initial starting position
corresponding to the selected face.
[0056] With reference to
FIG. 15, a variation of the resistive pivot mechanism of
FIGS. 13 and
14 is generally illustrated. The resistive pivot mechanism of
FIG. 15 is similar to that of
FIGS. 13 and
14; however, the pawl 220 is configured to extend generally radially outward from the
pivot pin/cylinder 34, and is configured to engage a selected one of a plurality of
recesses 222 formed in the arm 30.
[0057] In practice
(FIGS. 13-15), the user may rotate the blade cartridge 22 (and thus the pivot pin/cylinder 34) such
that the desired face of the blade cartridge 22 is in the appropriate position relative
to the handle 60. Once in the directed position, the distal end 224 of the pawl 220
may be received in the recess 222A (e.g., but not limited to, the retaining portion
226). This arrangement may be defined as the initial starting position. As a shaving
force Fsu is applied to the blade cartridge 20 (and thus the pivot pin/cylinder 34),
the pawl 220 applies a resistive force Fres against the blade cartridge 22 urging
the blade cartridge 22 in the opposite direction of the shaving force Fsu, and generally
towards the initial starting position. Thus, the blade cartridge 22 may rotate about
the pivot axis PA within a range relative to the initial starting position.
[0058] The number of degrees that the blade cartridge 22 may rotate about the pivot axis
PA relative to the initial starting position may depend on the intended use. For example,
the blade cartridge 22 may rotate within a range of approximately 5 degrees to approximately
90 degrees about the pivot axis PA relative to the initial starting position, and
any range therein. According to another embodiment, the blade cartridge 22 may rotate
within a range of approximately 5 degrees to 60 degrees about the pivot axis PA relative
to the initial starting position, and any range therein. According to yet another
embodiment, the blade cartridge 22 may rotate within a range of approximately 5 degrees
to approximately 25 degrees about the pivot axis PA relative to the initial starting
position, and any range therein. According to yet a further embodiment, the blade
cartridge 22 may rotate within a range of approximately 5 degrees to approximately
15 degrees about the pivot axis PA relative to the initial starting position, and
any range therein.
[0059] To rotate the blade cartridge 22 to another blade face position (e.g., a second or
third blade face position corresponding to one of the other faces of the blade cartridge
22), the user applies a rotating force Fr to the blade cartridge 22 in a first direction
(e.g., R1 or R2), thereby causing the pivot pin/cylinder 34 (
FIGS. 13-15) to rotate in the first direction (e.g., R1 or R2) until the pawl 220 resilient deforms
out of the initial recess 222A. The pivot pin/cylinder 34 and/or arm 30 may optionally
include one or more grooves, slots, cavities, or the like 228 (
FIGS. 14 and
15) that the pawl 220 may move into as the pivot pin/cylinder 34 is rotated about the
pivot axis PA. The user continues to rotate the blade cartridge 22 until the face
of the blade cartridge 22 is in the desired location relative to the handle 60. Once
in the desired location, the pawl 220 (e.g., the distal end 224 of the pawl 220) will
be received in the corresponding recess 222B.
[0060] As may be appreciated, one or more of the recesses 222 (
FIGS. 13-15) may have a generally concaved configuration. More specifically, the sides 230A,
230B of the recess 222 may slope or taper generally downwardly and/or inwardly towards
the pivot axis PA, thereby providing a smoother transition as the pawl 220 enters
the recess 222. Alternatively, while not shown, one or more of the recesses 222 (
FIGS. 13-15) may have generally vertical, upright, and/or convex configuration, thereby increasing
the amount of force needed to deform the pawl 220 out of the recess 222. This configuration
may allow pawl 220 to be less rigid, while ensuring that the pawl 220 remains located
within the recess 222.
[0061] Turning now to
FIG. 16A, another embodiment of the resistive pivot mechanism is generally illustrated. The
resistive pivot mechanism may be similar to that of
FIGS. 13 and 14, however, one or more of the recesses 222 (which are formed in the pivot pin/cylinder
34) may include one or more resiliently deformable flaps 250 and the resilient pawl
220 may optionally include a spring 254.
FIG. 16B is similar to
FIG. 16A, but the pawl 220 includes a spring 254 extending from the receptacle 32 of the arm
30 and terminating at the distal end 224. The distal end 224 of the pawl 220 may have
a shape generally corresponding to a portion of the recess 222A to aid in retaining
the pawl 220 relative to the recess 222A. For example, the distal end 224 may have
a generally spherical and/or oval shape while the recess 222A may include a portion
226 having a generally hemispherical and/or oval shape having a diameter approximately
equal to the distal end 224.
FIGS. 17A and
17B are similar to
FIGS. 16A and
16B, respectively, but are based on the resistive pivot mechanism of
FIG. 15 in which the recesses 222 are formed in the support arm 30 and the resilient pawl
220 extends from the pivot pin/cylinder 34.
[0062] With reference to
FIGS. 16A-17B, the resiliently deformable flaps 250 extend across at least a portion of the opening
of the recesses 222. For example, the resiliently deformable flaps 250 may extend
from a portion of the recesses 222 and/or area surrounding the recesses 222. The first
and second resiliently deformable flaps 250a, 250b may extend partially across the
opening of a recess 222, and may define a deformable opening 252. The resiliently
deformable flaps 250a, 250b may be configured to resiliently deform such that the
distal end 224 of the pawl 220 can pass through the deformable opening 252 and be
at least partially received in the recess 222. The resiliently deformable flaps 250
may aid in retaining the distal end 224 of the pawl 220 in the recesses 222.
[0063] According to one embodiment, at least a portion of the shaft of the resilient pawl
220 may optionally include a spring such as, but not limited to, a torsion spring,
coil spring, or the like 254. The spring 254 may be configured to engage the recess
222 and/or the resiliently deformable flaps 250, and may allow the predefined rotation
range within which the blade cartridge 22 rotates to be increased. Upon application
of sufficient rotational force.
[0064] For example, the resiliently deformable flaps 250 may aid in retaining the distal
end 224 of the resilient pawl 220, which in turn may engage the spring 254. Upon application
of sufficient rotating force Fr to the blade cartridge 22 by the user, the spring
254 may be "maxed out" and will pull the resilient pawl 220 through the resiliently
deformable flaps 250, and the blade cartridge 22 can be rotated to select a new face
as described herein.
[0065] With reference now to
FIGS. 18-20, yet a further embodiment of resistive pivot mechanism is generally illustrated. In
particular,
FIG. 18 generally illustrates one embodiment of a disposable head assembly 20 consistent
with at least one embodiment of the present disclosure,
FIG. 19 is a cross-section taken along lines 19-19 of
FIG. 18, and
FIG. 20 is a cross-section taken along lines 20-20 of
FIG. 19. It should be appreciated that the disposable head assembly 20 shown in
FIG. 18 is provided for illustrative purposes only, and that the resistive pivot mechanism
may be used with any razor 10 and/or disposable head assembly 20 described herein.
[0066] With reference to
FIGS. 19 and
20, the resistive pivot mechanism may be similar to that of
FIGS. 13-17B, however, one or more recesses 322 are formed in blade cartridge 22 and one or more
resiliently deformable pawl 320 are formed in a portion of the arm 30 that is recessed
(e.g., countersunk) into a portion (e.g., a cavity or recess) 310 of the blade cartridge
22. As described herein, the pawl 320 may include any pawl configuration described
herein. The recesses 322 (which may be formed within the cavity 310) may include any
recess configuration described herein and may be arranged to generally correspond
to one or more of the faces (e.g., 140, 156, etc.) of the blade cartridge 22. The
pawl 320 may be engaged within the recesses 322 to allow the blade cartridge 22 to
move within the predefined rotation range. For example, the pawl 320 may bend within
the recess 322. Alternatively (or in addition), the pawl 320 may move within the recess
322, the size of the recess 322 may define (at least in part) the predefined rotation
range.
FIGS. 21 and
22 are similar to
FIGS. 19 and
20, but the pawl(s) 320 extend from a portion (e.g., a cavity or recess) 310 of the
blade cartridge 22 and the recess(es) 322 are formed in a portion of cavity 310 of
the blade cartridge 22.
[0067] Turning now to
FIGS. 23 and
24, yet a further embodiment of a resistive pivot mechanism is generally illustrated.
The resistive pivot mechanism may include one or more pawls 420 and recesses 422 as
generally described herein. For example, one or more pawls 420 may extend from the
arm 30 and one or more recesses 422 may be formed in a portion of cavity 410 of the
blade cartridge 22 as generally illustrated in
FIG 23. Alternatively (or in addition), one or more pawls 420 may extend from a portion
of cavity 410 of the blade cartridge 22 and one or more recesses 422 may be formed
in a portion of the arm 30 as generally illustrated in
FIG 24. It may be appreciated, however, one or more of the pawls 420 and/or recesses 422
may be located anywhere on the blade cartridge 22 and/or the pivot arm 34 as described
herein.
[0068] The resistive pivot mechanism may also include one or more ballast devices 450 configured
to move within at least a portion of the blade cartridge 22. For example, the ballast
device 450 may be configured to slide within one or more passageways 452 defined within
the blade cartridge 22. The passageways 452 may extend generally perpendicularly to
the pivot arms 34. The ballast devices 450 may be configured to urge the blade cartridge
22 generally towards the initial starting position as generally illustrated. The active
face of the blade cartridge 22 (i.e., the face being used by user, for example, to
shave) may be arranged at an initial starting position which is generally at an angle
I of approximately 10 to 30 degrees with respect to the longitudinal axis L of the
handle 60.
[0069] For example, the weight of the ballast devices 450 may urge the blade cartridge 22
generally in the direction of arrow K until the pawl 420 engages against a portion
of the recess 422 as generally illustrated in
FIGS. 23 and
24. The blade cartridge 22 may be moved in the direction generally opposite of arrow
K within the recesses 422, and the ballast device 450 will urge the blade cartridge
22 generally towards the initial starting position.
[0070] To rotate the blade cartridge 22 to another face, the user rotates the blade cartridge
22 relative to the handle 60 until the pawl 420 engages another recesses 422 as generally
described herein. Once the angle I of the blade cartridge 22 exceeds 90 degrees relative
to the handle 60, the ballast devices 450 may slide to the other side of the blade
cartridge 22. The ballast device 450 is therefore ready to urge the blade cartridge
22 generally towards the new initial starting position.
[0071] It should be appreciated that while one ballast device 450 is illustrated, the resistive
pivot mechanism may include a plurality of ballast devices 450. Additionally, while
a single ballast device 450 is shown in a passageway 452, it should be appreciated
that a plurality of ballast devices 450 may be disposed within one or more passageways
452. Moreover, while the resistive pivot mechanism is generally illustrated having
a pawl and a recess, it should be appreciated that the recess may be defined by one
or more teeth or one or more resiliently deformable pawls.
[0072] Turning now to
FIGS. 25-27, another embodiment of the razor 10 having a hinge 74 is generally illustrated. While
the razor 10 of
FIGS. 25-27 may be used with any blade cartridge known to those skilled in the art, the razor
10 of
FIGS. 25-27 may be particularly useful with a blade cartridge 22 having at least one face 140
with at least one razor 142 aligned to cut in a first shaving direction D1 and at
least one razor 142 aligned to cut in a second shaving direction D2 (e.g., but not
limited to, the blade cartridge 22 as generally illustrated in
FIG. 37).
[0073] With reference to
FIG. 25, a side view of the razor 10 is shown. The handle 60 includes a first (proximal) shaft
portion 75 coupled to a second (distal) shaft portion 77 by way of one or more hinges
74. The hinge 74 may include any hinge mechanism known to those skilled in the art,
and may include, for example, a locking mechanism (e.g., but not limited to, a locking
pawl, ratchet mechanism, or the like) configured to allow the user to generally lock
and/or fix the relative position of the first shaft portion 75 relative to the second
shaft portion 77 (e.g., the head assembly 20 relative to the handle 60).
[0074] For example, the hinge 74 may be configured to allow the first shaft portion 75 to
swing approximately 90 degrees generally along the direction of arc S from the position
shown in
FIG. 25 to the position shown in
FIG. 26. It may be appreciated that the hinge 74 allows the first shaft portion 75 to swing
in a direction (e.g., plane or axis) that is generally perpendicular to cutting edge
axis CE of the cutting edge 151 of one or more of the razor blades 142 of the head
assembly 20.
[0075] The handle 60 (e.g., the first shaft portion 75) and/or the support hub 50 may optionally
include a swivel or pivot 177 configured to allow the user to manually swivel or rotate
the blade cartridge 22 approximately 90 degrees in an axis that is generally parallel
to the longitudinal axis Lh of the first shaft portion 75 and/or the support hub 50
such that the cutting edge axis CE of the cutting edge 151 of one or more of the razor
blades 142 of the head assembly 20 is aligned generally parallel to the longitudinal
axis L of the handle 60 as generally illustrated in
FIG. 27. The swivel 177 may include any swivel or pivot mechanism known to those skilled
in the art, and may include, for example, a locking mechanism (e.g., but not limited
to, a locking pawl, ratchet mechanism, or the like) configured to allow the user to
generally lock and/or fix the relative position of the blade cartridge 22 relative
to the first shaft portion 75 and/or support hub 50.
[0076] A razor 10 having a hinge 74 and swivel 177 as described above (and optionally including,
but not limited to, the blade cartridge as generally illustrated and described in
FIG. 37 herein) may be particularly useful for shaving a user's head and/or body.
In particular, having the cutting edge axis CE of the cutting edge 151 of one or more
of the razor blades 142 of the head assembly 20 aligned generally parallel to the
longitudinal axis L of the handle 60 as generally illustrated in
FIG. 27 may facilitate shaving a user's head and/or body compared with having the cutting
edge axis CE of the cutting edge 151 of the razor blades 142 aligned generally perpendicular
to the longitudinal axis L of the handle 60 as generally illustrated in
FIG. 25.
[0077] The blade cartridge 22 in
FIGS. 25-27 may optionally include any resistive pivot mechanism described herein. While not
a limitation of the present disclosure unless specifically claimed as such, the blade
cartridge 22 may include any of the resistive pivot mechanisms and/or any combination
of the resistive pivot mechanisms described herein. The resistive pivot mechanisms
described herein that do not include a biasing pin 92 may be particularly suited for
use with the hinge 74 and swivel 177. As such, the blade cartridge 22 may be located
closer to the second shaft portion 77 when arranged in the position shown in
FIG. 27.
[0078] Turning now to
FIGS. 28 and
29, the shaving razor 10 may optionally include a blade cartridge centering mechanism
100. The blade cartridge centering mechanism 100 may be configured to generally align
the blade cartridge 22 with respect to the support arms 30. For example, blade cartridge
centering mechanism 100 may be configured to generally align the pivot pin 34 within
the receptacle 32 as the pivot pin 34 rotates therein. According to one embodiment,
the pivot pin 34 may include at least one bearing surface 102 configured to generally
engage with a bearing surface 104 of the receptacle 32. The bearing surfaces 102,
104 may have outer and inner diameters such that rotation of the pivot pin 34 is generally
concentric with the center of the receptacle 32. Additionally (or alternatively),
the pivot pin 34 may include at least one shoulder region 106 configured to generally
engage with a shoulder region 108 of the receptacle 32 to generally align the blade
cartridge 22 along the pivot axis PA (e.g., left/right as generally illustrated).
[0079] Referring now to
FIG. 30A, one embodiment of a blade cartridge 22 having at least a first shaving side 140 is
generally illustrated. First shaving side 140 comprises at least one razor blade 142.
As shown, first shaving side 140 may comprise a plurality of razor blades 142. More
particularly, first shaving side 140 may comprise a first set 144 of one or more razor
blades 142 and a second set 146 of one or more razor blades 142. In the illustrated
embodiment, each set 144, 146 is shown having three razor blades 142, though it will
be appreciated that this is not a limitation of the present disclosure unless specifically
claimed as such, and that each set 144, 146 may independently have one or more blades.
In the present embodiment, all the razor blades 142 of each set 144, 146 are arranged
to cut hair in a first shaving stroke direction D1, and the sets 144, 146 may be separated
by an intermediate skin lubricating strip 176. As described herein, the razor blades
142 in the sets 144, 146 may optionally be arranged to cut hair in different directions
(e.g., one set 146 may be configured to cut hair in a first shaving stroke direction
D1 and the other set 144 may be configured to cut hair in a second shaving stroke
direction D2).
[0080] Blade cartridge 22 may include a continuous outer housing (frame) 188 around a periphery
of the first shaving side razor blades 142, which may be formed of plastic or metal,
such as stainless steel. The blade cartridge 22 (e.g., frame/housing 188) may include
a front edge region 157, a rear/aft edge region 159, a first lateral edge region 161,
and a second lateral edge region 163. As used herein, the terms "forward" and "aft"
define the relative position between two or more things. A shaving aid "forward" of
the razor blades 142, for example, is positioned so that the surface of the skin and/or
hair to be shaved encounters the shaving aid before it encounters the razor blades
142, provided the shaving device 10/blade cartridge 22 is being stroked in its intended
cutting direction, here direction D1. A shaving feature "aft" of the razor blades
142 is positioned so that the surface of the skin and/or hair to be shaved encounters
the shaving aid after it encounters the razor blades 142, provided the shaving device
10/blade cartridge 22 is being stroked in its intended cutting direction, here direction
D1. Additionally, the term "lateral" is used relative to the front and aft.
[0081] Blade cartridge 22 may optionally include one or more forward shaving aids 160 located
in at least a portion of the front edge region 157 and/or one or more aft shaving
aids 162 located in at least a portion of the rear/aft edge region 159. For example,
a forward shaving aid 160 may be located in front of the razor blades 142 during a
shaving stroke in direction D1 (e.g., in front of the first set 144 and/or second
set 146) whereas an aft shaving aid 162 may be located behind the razor blades 142
during the shaving stroke in direction D1 (e.g., behind the second set 146 and/or
the first set 144).
[0082] Blade cartridge 22 may also (or alternatively) include a first lateral (e.g. left)
shaving aid 164 and a second lateral (e.g. right) shaving aid 166 located substantially
adjacent to a first (e.g. left) longitudinal end 150 and an opposing second (e.g.
right) longitudinal end 152 of the first shaving side razor blades 142, respectively,
during the shaving stroke in direction D1.
[0083] As shown, forward shaving aid 160 may comprise at least one skin engaging strip 170
to provide frictional engagement with skin, particularly to be shaved by the first
shaving side razor blades 142. Skin engaging strip 170 may comprise a plurality of
flexible raised projections, particularly flexible elongated fins formed of a polymer
composition, particularly that of an elastomer. Alternatively or in addition to the
foregoing, forward shaving aid 160 may comprise at least one skin lubricating strip
172 to lubricate skin, particularly to be shaved by the first shaving side razor blades
142.
[0084] Alternatively or in addition to the foregoing, aft shaving aid 162 may also comprise
at least one skin lubricating and/or moisturizing strip 174 to lubricate skin, particularly
after being shaved by the first shaving side razor blades 142. Lubricating and/or
moisturizing strip 174, as well as lubricating and/or moisturizing strips 172 and
176 may comprise at least one of a lubricant, a conditioner, a moisturizer, a soap,
and a gel. As noted herein, the lubricating strip 176 may be disposed between the
first and second sets of 144, 146 of razor blades 142. The lubricating strip 176 therefore
further lubricates a portion of the user's skin having been shaved by the first set
146 of razor blades 142 before the second set 144 of razor blades 142 contacts the
portion of the user's skin.
[0085] Alternatively or in addition to the foregoing, one or more of the forward shaving
aid 160, the aft shaving aid 162, the first lateral shaving aid 164, and/or the second
lateral shaving aid 166 may also comprise at least one roller strip, 182, 184, 186,
respectively. The roller strip 180, 182, 184, 186 may include a plurality of ball
bearings 190 (e.g., stainless steel) to massage/knead skin, as well as help facilitate
an easier feel to shaving with a faster, smoother motion of the razor blade action
regardless of the direction of shaving. According to one embodiment, the roller strips
180, 182, 184, 186 may be disposed along at least a portion of the front edge region
157, the rear/aft edge region 159, the first lateral edge region 161, and the second
lateral edge region 163, respectively. In the illustrated embodiment, the ball bearings
190 are located completely around a periphery of the frame 188 and are in close proximity
to each other; however, it should be appreciated that this not a limitation of the
present disclosure unless specifically claimed as such, and the ball bearings 190
may be located around only a portion of the periphery of the frame 188 (e.g., about
only a portion of the front edge region 157, the rear/aft edge region 159, the first
lateral edge region 161, and/or the second lateral edge region 163).
[0086] With reference now to
FIG. 30B, another embodiment of a blade cartridge 22 having at least a first shaving side
140 is generally illustrated. The blade cartridge 22 may be similar to the blade cartridge
22 as illustrated and described in
FIG. 30A, however, one or more of the front edge region 157 and/or a rear/aft edge region
159 may also comprise at least one elongated ball bearing/ roller pin 190. The elongated
ball bearing/ roller pin 190 may extend along a substantial portion of the front and/or
rear/aft edge regions 157, 159 (e.g., along substantially the entire width of the
blade cartridge 22).
[0087] Turning now to
FIG. 31, a cross-sectional view of one embodiment of a blade cartridge 22 having a ball bearing
190 consistent with the present disclosure is generally illustrated. The ball bearing
190 may be located in a receptacle (bore) 192 formed in frame 188 of the blade cartridge
22. Ball bearings 190 may be inserted into the receptacle 192 from the back side of
the frame 188 (e.g., a surface generally opposite of the exposed surface 193 of the
blade cartridge 22 that contacts the user's skin) and may include an exposed portion
191 that is exposed through and/or extends beyond bearing opening 194 and/or exposed
surface 193 of the first shaving side 140 of the frame 188. (It should be appreciated
that the ball bearings 190 described herein may also be arranged on the second shaving
side 156.) The receptacle 192 may then be closed at the entrance by a closure 196,
which may be press fit within the receptacle 192.
[0088] The exposed portion 191 may be configured to extend beyond the exposed surface 193
of the frame 188 such that the exposed portion 191 may contact against user's skin.
One or more of the ball bearings 190 may be moveable or retractable generally along
line B relative to the frame 188 (e.g., generally perpendicular to the exposed surface
193 of the frame 188) such the amount of the exposed portion 191 of the ball bearing
190 extends through bearing opening 194 and/or exposed surface 193 of the frame 188
may change.
[0089] For example, one or more of the ball bearings 190 may be seated on a biasing device
198 (e.g., a compression, torsion, or coil spring). The biasing device 198 may be
configured to urge the ball bearing 190 generally outwardly beyond the exposed surface
193 of the frame 188. Upon application of a force in the opposite direction of the
biasing device 198, the exposed portion 191 of the ball bearings 190 may be retracted
relative to the exposed surface 193 of the frame 188 (e.g., into the bore 192) and
the ball bearing 190 may move generally along line B. In such a manner, the biasing
device 198 may cushion rolling of the ball bearings 190 on a user's skin.
[0090] Turning now to
FIG. 32, a cross-sectional view of another embodiment of a blade cartridge 22 having a ball
bearing 190 consistent with the present disclosure is generally illustrated. As shown
in
FIG. 32, the ball bearings 190 may be installed in frame 188 of the blade cartridge 22 from
exposed surface 193 of the blade cartridge 22 that contacts the user's skin (e.g.,
the first shaving side 140), rather than the back side of the frame 188 as generally
illustrated in
FIG. 31. Biasing device 198 (e.g., compression, torsion, or coil spring) may first be placed
in a recess 200 formed in the frame 188, and a ball bearing 190 may then be seated
on the basing device 198. Thereafter, a housing/cover 202 may be installed in recess
200 with a press fit (forming a housing unit), with the housing/cover 202 including
a receptacle 204 for ball bearing 190, as well as providing bearing opening 194.
[0091] Turning now to
FIG. 33, a cross-sectional view of yet another embodiment of a blade cartridge 22 having
a ball bearing 190 consistent with the present disclosure is generally illustrated.
The ball bearing 190 may be installed in a housing/cover 202 which is inserted in
recess 200 formed in the frame 188 in a sliding manner and secured with a closure
196 formed on the opposite side of the exposed surface 193 of the frame 188. A portion
201 of the frame 188 may extend generally circumferentially around and define the
bearing opening 194 such that the exposed surface 193 of the frame 188 extends across
at least a portion of the cover 202. Rather than enabling retraction of just the ball
bearing 190, biasing device 198 and housing/cover 202 may be arranged such that both
the ball bearing 190 and the housing/cover 202 may be retracted into recess 200. The
portion 201 of the frame 188 extends across the cover 202 such that as the ball bearing
190 and the housing/cover 202 retract into recess 200, the opening 194 is defined
by the portion 201 of the frame 188.
[0092] With reference to
FIGS. 34- 35B, further embodiments of a blade cartridge 22 having a ball bearing 190 and elongated
ball bearing/ roller pin 190, respectively, consistent with the present disclosure
are generally illustrated. When the skin first makes contact with a razor blade, it
is tight and tense. As part of the shaving experience, the user may elect to wash
the area to be shaved with a warm facecloth or warm water prior to engaging the blades
with the skin. While this helps, warm water may not always be available.
[0093] The ball bearing 190 and elongated ball bearing/ roller pin 190 as generally illustrated
in
FIGS. 34-35B may feature a self-lubricating ball bearing and/or elongated ball bearing/ roller
pin which may function as a "skin massager" and skin lubricant applicator whilst facilitating
a smoother, faster and more efficient shaving stroke. The ball bearings are configured
to rotate freely in any direction. This eliminates the "drag" during a shaving stroke,
which is commonly associated with the "glide strips" of razors. The curved contact
surface of the ball bearing 190 and/or elongated ball bearing/ roller pin 190 lends
itself to rolling over and kneading the skin during a shaving stroke. This essentially
massages the skin, loosening it up in preparation for shaving. Any of the ball bearings
190 and elongated ball bearing/ roller pins 190 may optionally include a textured
surface to aid in picking-up or grabbing the lubricant as it rotates.
[0094] The self-lubricating ball bearing 190 and/or elongated ball bearing/ roller pin 190
may include a lubricant 197 configured to be in contact (e.g., but not limited to,
direct contact) with the ball bearing 190 and/or elongated ball bearing/ roller pin
190. The lubricant 197 may include a semi-solid or solid lubricant, and may also include
moisturizers, exfoliates, scented and/or non-scented, and the like. During a shaving
stroke, the razor is drawn over the skin and the ball bearing(s) 190 and/or elongated
ball bearing(s)/ roller pin(s) 190 rotate. As the ball bearing(s) 190 and/or elongated
ball bearing(s)/ roller pin(s) 190 rotate, they coat themselves with the skin lubricant
197. The lubricant 197 is then applied continually to the skin, before, during and
after each shaving stroke.
[0095] The ball bearing 190 and/or elongated ball bearing/ roller pin 190 may be biased
as described herein. For example, a biasing device (e.g., a spring or the like) 198
may be disposed beneath the lubricant as generally illustrated in
FIG. 34. The biasing device 198 may urge the lubricant 197 generally against the ball bearing
190, thereby causing the lubricant 197 to also urge the ball bearing 190 towards the
opening 194. The biasing device 198 may cushion and/or dampen the force placed on
the lubricant 197 and promote a smoother and more fluid rotation of the ball bearing
190 and/or elongated ball bearing/ roller pin 190 while a downward force is being
applied during a shaving stroke. As the lubricant 197 diminishes, the biasing device
198 continues to exert an upward force, always providing a positive contact between
the lubricant 197 and the ball bearing 190 and/or elongated ball bearing/ roller pin
190 until finally the lubricant 197 is used up.
[0096] Alternatively (or in addition), a biasing device 198 (e.g., but not limited to a
spring) may be coupled to the ball bearing 190 and/or elongated ball bearing/ roller
pin 190, for example, as generally illustrated in
FIGS. 35A and
35B. For example, the ball bearing 190 and/or elongated ball bearing/ roller pin 190
may include pins 199 extending outward from opposite portions of the ball bearing
190 and/or elongated ball bearing/ roller pin 190 (e.g., at opposite ends). The biasing
device 198 may urge the pins 199 and therefore the ball bearing 190 and/or elongated
ball bearing/ roller pin 190 towards the opening 194. When the ball bearing 190 and/or
elongated ball bearing/ roller pin 190 is pushed in the opposite direction of the
biasing device 198 (e.g., away from the opening 194), the ball bearing 190 and/or
elongated ball bearing/ roller pin 190 may contact a portion of the lubricant 197.
Optionally, the lubricant 197 may be disposed on a base 195 which may be urged by
one or more biasing device 198 generally towards the ball bearing 190.
[0097] Turning now to both
FIGS. 35C-35E, one embodiment of a retention clip 3502 for mounting, securing, and/or otherwise
coupling any of the ball bearings 190 described herein is generally illustrated. In
particular,
FIG. 35C generally illustrates one embodiment of a retention clip 3502 along with a lubricant
197,
FIG. 35D generally illustrates one embodiment of just the retention clip 3502 and one embodiment
of a ball bearing 190, and
FIG. 35E generally illustrates one embodiment of just the retention clip 3502 (though it should
be appreciated that these figures are provided only for illustrative purposes only).
The retention clip 3502 may be configured to be received at least partially within
a cavity 3504 formed in the blade assembly 22. The retention clip 3502 (
FIGS. 35D and
35E) may include one or more legs or extensions 3506 extending outward (e.g., downward)
from a base region 3508 (which may form the opening 191). A portion of the legs 3506
(e.g., the distal region) may include one or more barbs or the like 3510. The barbs
3510 are configured to engage against a portion of the surface 3512 (
FIG. 35C) sidewall of the cavity 3504 to generally retain, secure, mount, and/or couple the
retention clip 3502 to the cavity 3504/blade assembly 22, and therefore generally
retain, secure, mount, and/or couple the ball bearing 190 (and optionally any lubricant
191 and/or the like) to the cavity 3504/blade assembly 22. The surface 3512 (
FIG. 35C) sidewall of the cavity 3504 may optionally include a shoulder, recess, and/or groove
3514 configured to engage the barb 3510 and create a mechanical connection to further
facilitate retaining the retention clip 3502 within the cavity 3504. The retention
clip 3502 may allow the ball bearing 190 to be loaded/inserted from the outside/exterior
(front and/or rear) of the blade cartridge 22, for example, during the assembly of
the blade cartridge 22.
[0098] With reference to
FIGS. 35F-35H, one embodiment of a blade cartridge 22 including a blade retention clip 3520 for
mounting, securing, and/or otherwise coupling one or more (e.g., a plurality) of razor
blades 140 is generally illustrated. The blade retention clip 3520 described herein
may be used for mounting, securing, and/or otherwise coupling any razor blade known
to those skilled in the art, and is not limited to any of the embodiments described
herein unless specifically claimed as such. Additionally (or alternatively), the blade
retention clip 3520 may be used for mounting, securing, and/or otherwise coupling
any shaving aid(s) 160, skin engaging strip(s) 170, skin lubricating strip(s) 172,
176, skin lubricating and/or moisturizing strip(s) 174, or the like. As such, the
blade retention clip 3520 may be used for mounting, securing, and/or otherwise coupling
one or more razor blades and/or any combination of shaving aid(s) 160, skin engaging
strip(s) 170, skin lubricating strip(s) 172, 176, skin lubricating and/or moisturizing
strip(s) 174, or the like.
[0099] With reference to
FIG. 35F, blade cartridge 22 may include a housing and/or frame 188 which may be formed of
plastic or metal, such as stainless steel. The blade cartridge 22 (e.g., frame/housing
188) may include a front edge region 157, a rear/aft edge region 159, a first lateral
edge region 161, and a second lateral edge region 163. In the illustrated embodiment,
a blade retention clip 3520 is used at each longitudinal end 150, 152 of the razor
blade 140, though this is for illustrative purposes and only one lateral end 150,
152 of the razor blade 140 may be secured with a blade retention clip 3520.
[0100] Turning now to
FIG. 35G, the blade retention clip 3520 may be configured to be received at least partially
within a retention cavity 3522 formed in the blade assembly 22 (e.g., the frame 188).
The blade retention clip 3520
(FIG. 35H) may include one or more legs or extensions 3526 extending outward (e.g., downward)
from a base region 3528 (which may extend across the mounting width Wm of one or more
of the razor blades 140, shaving aid(s) 160, skin engaging strip(s) 170, skin lubricating
strip(s) 172, 176, skin lubricating and/or moisturizing strip(s) 174, or the like
that are being retained by the blade retention clip 3520). A portion of the legs 3526
(e.g., the distal region) may include one or more barbs or the like 3530. The barbs
3530 are configured to engage against a portion of the surface 3532
(FIG. 35G) sidewall of the blade cavity 3522 to generally retain, secure, mount, and/or couple
the blade retention clip 3520 to the blade cavity 3522/blade assembly 22, and therefore
generally retain, secure, mount, and/or couple the razor(s) 140 to the blade cavity
3522/blade assembly 22. The surface 3532
(FIG. 35G) sidewall of the blade cavity 3522 may optionally include a shoulder, recess, and/or
groove 3534 configured to engage the barb 3530 and create a mechanical connection
to further facilitate retaining the blade retention clip 3520 within the blade cavity
3522. The blade retention clip 3520 may allow the blade(s) 140 to be loaded/inserted
from the outside/exterior (front and/or rear) of the blade cartridge 22, for example,
during the assembly of the blade cartridge 22.
[0101] As described herein, a blade cartridge 22 consistent with at least one embodiment
described herein may include a first and at least a second shaving side 140, 156 each
including one or more razor blades 142 (see, for example,
FIGS. 5 and
9). In one embodiment, the faces or sides 140, 156 may include identifying indicia
to allow a user to identify one face or side from another. For example, the skin engagement
strips (SES) and/or the lubrication strips may be colored differently on each respective
face or side 140, 156. Alternatively (or in addition), one or more of the razor blades
142 may include indicia to allow a user to identify one face or side from another.
For example, one or more of the razor blades 142 may be colored differently on each
respective face or side 140, 156.
[0102] The second shaving side 156 may be the same as first shaving side 140 in all aspects
described herein, albeit inverted relative to first shaving side 140 to facilitate
proper orientation when the blade cartridge 22 is rotated 180 degrees. With reference
to
FIG. 36, the front and/or rear side 140, 156 may include only one set of one or more razor
blades 142. Alternatively, the front and/or rear side 140, 156 may include a first
and a second set 144, 146 of at least one razor blades 142 arranged to shave in opposite
shaving directions D1 and D2 as generally illustrated in
FIG. 37. A blade cartridge 22 having at least one razor to cut hair in a first shaving stroke
direction D1 and at least one razor to cut hair in a second shaving stroke direction
D2 on the same face 140, 156 may be particularly useful for a user that wishes to
shave his/her head since the user may move the razor 10 in a "back and forth" motion
without having to lift the razor from the area being shaved to begin a new stroke.
[0103] For example, a "body" blade dual cartridge combination configuration may feature
one or more cartridge sides/faces having two sets 144, 146 (e.g.,
FIG. 37) of one or more blades 142 (e.g., but not limited to, three blades in each set), wherein
first and second sets 144, 146 are arranged in opposing directions of cut D1, D2.
The first and second sets 144, 146, of blades 142 may be separated by a lubrication
strip 176. This is a particularly useful blade arrangement for consumers that shave
their head or any other awkward area of the body, as they can use a "back and forth"
shaving stroke motion, without having to lift the razor from the area being shaved
to begin a new stroke. Optionally, the second side/face of the cartridge may include
one or more blades 142 all arranged in the same direction of cut for conventional
shaving (e.g.,
FIG. 36). This cartridge configuration gives the user great flexibility, as only one device
is required to shave any part of their anatomy. One or more of the faces or sides
140, 156 may have a SES at the lower and upper portion of the cartridge 22. This arrangement
may be particularly useful for a body blade dual combination as described herein,
where the side that has the blades in opposing directions of cut would be the face
or side 140, 156 that have the placement of the two SESs.
[0104] Turning now to
FIGS. 38-45, a further embodiment of a blade cartridge 22 consistent with the present disclosure
is generally illustrated. As discussed herein, the blade cartridge 22 may include
more than two faces. In the illustrated embodiment, the blade cartridge 22 is shown
having a generally triangular cross-section having three faces, namely, a first face
140, a second face 156, and a third face 240, respectively, configured to be rotated
about the pivot axis PA. Any of the faces 140, 156, 240 may include any arrangement
of razor blades, mirrors, ball bearings, etc. as described herein. While the faces
140, 156, 240 are illustrated having substantially the same dimensions, it should
be appreciated that one or more of the faces 140, 156, 240 may be smaller than, or
larger than, one or more of the other faces 140, 156, 240. Additionally, it may be
appreciated that any of the resistive pivot mechanisms described herein, or any combination,
may be modified to allow the blade cartridge 22 to be rotated (e.g., as generally
illustrated by arrow H in
FIGS. 41-45) to any one of the initial starting positions corresponding to any one of the faces
140, 156, 240 of the blade cartridge 22. For example,
FIG. 40 generally illustrates one embodiment of a pivot pin/cylinder 34 consistent with
FIG. 14 having three recesses 222A, 222B, and 222C corresponding to the three faces 140,
156, 240. It should be appreciated, however, that this is only one embodiment and
that any resistive pivot mechanism described herein may be used with the blade cartridge
22 as shown in
FIGS. 38-45.
[0105] Turning now to
FIG. 46, another view of a razor 10 consistent with the present disclosure is generally illustrated.
The razor 10 includes a disposable head assembly 20 comprising a blade cartridge 22
and a blade cartridge support member 24. As shown, blade cartridge support member
24 comprises a generally U-shaped cartridge support frame 26. U-shaped cartridge support
frame 26 comprises two generally curved support arms 30. For example, the support
arms 30 may have a generally C-shape or L-shape.
[0106] To facilitate pivotable attachment of blade cartridge 22 to the blade cartridge support
member 24 and subsequent use thereof, the blade cartridge 22 and the blade cartridge
support member 24 may include one or more hinges or pivot assemblies 3 that allows
the blade cartridge 22 to rotate about a pivot axis PA (e.g., about a direction generally
perpendicular to the longitudinal axis L of the handle 60.) As described herein and
generally illustrated in
FIGS. 47-49, the hinge or pivot assembly 3 may be configured to allow the blade cartridge 22 to
rotate (e.g., in the direction of arrow W) approximately 180 degrees about pivot axis
PA such that a front side 140 and rear side 156 of the blade cartridge 22 may be used.
According to one embodiment, the hinge or pivot assembly 3 may be configured to allow
the blade cartridge 22 to rotate approximately 360 degrees about pivot axis PA.
[0107] Referring back to
FIG. 46, the hinge or pivot assembly 3 may include a pivot receptacle 32 disposed in each
support arm 30 of the blade cartridge support member 24 (e.g., but not limited to,
a distal section 40 of the support arms 30), each of which receives a pivot pin/cylinder
located on opposing lateral sides of the blade cartridge 22. The pivot pins/cylinders
may extend generally outwardly from the lateral sides of the blade cartridge 22. With
the foregoing arrangement, the blade cartridge 22 is arranged between the support
arms 30 and supported by each support arm 30 at a pivot connection (assembly), and
the blade cartridge 22 is able to rotate about the pivot axis PA at any angle, up
to and including 360° degrees. It should be appreciated that the location of one or
more of the pivot receptacles 32 and the pivot pins may be switched (e.g., one or
more of the pivot receptacles 32 may be located in the blade cartridge 22 and one
or more of the pivot pins may extend outwardly from the support arms 30 of the blade
cartridge support member 24). Additionally, a portion of one or more of the support
arms 30 (e.g., but not limited to, the distal section 40) may be at least partially
received in one or more hub recesses or pivot receptacles 32 disposed in the lateral
sides of the blade cartridge 22 as generally illustrated. Alternatively, it should
be appreciated that a portion of one or more of the pivot pin/cylinders may be at
least partially received in one or more recesses/hubs disposed in support arms 30
(e.g., but not limited to, the distal section 40 of the support arms 30).
[0108] In order to cushion use of blade cartridge 22 while shaving, one or more of the support
arms 30 may include a cushioning mechanism 38. As shown, a second (distal) section
40 of each support arm 30 is configured to slide within a receptacle (e.g., a slotted
recess) of a first (proximal) section 44 of each support arm 30. Each receptacle may
include a compression (e.g., coil) spring or biasing device disposed therein. Alternatively
(or in addition), first section 44 may include a cushioning mechanism 38. In particular,
the cushioning mechanism 38' (see, for example,
FIG. 50) is configured to allow the first section 44 (e.g., an arm fin or the like, 87) to
slide (e.g., generally in the direction of arrow Q) within a receptacle (e.g., a slotted
recess) of support hub 50. Each receptacle may include a compression (e.g., coil)
spring or biasing device 46 disposed therein.
[0109] In the foregoing manner, the biasing device of the cushioning mechanisms 38 may compress
in response to a downward force placed on blade cartridge 22, with such compression
biasing against the downward force. In doing so, such compression may absorb/dampen
the downward force to cushion use of the blade cartridge 22. Furthermore, since the
cushioning mechanisms 38 of each support arm 30 is independent of one another, the
cushioning mechanism 38 may enable each lateral end of the blade cartridge 22 to move
and/or be cushioned independently. It should be understood that in other embodiments
of shaving device 10, the blade cartridge support member 24 may not include a cushioning
mechanism 38.
[0110] Referring now to
FIGS. 47 and
50, the head assembly 20 may be selectively detachably connectable to the handle 60
by the user. As may be appreciated, any mechanism for selectively coupling the blade
cartridge support member 24 to the handle 60 may be used. The blade cartridge support
member 24 may include a support hub 50 (e.g., as shown in
FIG. 50), which may be centrally disposed between the two support arms 30. The support
hub 50 includes a mechanical connection element 52 which mechanically connects the
blade cartridge support member 24 to a mechanical connection element 64 of elongated
shaft 62 of handle 60 (e.g., as generally illustrated in
FIG. 1A).
[0111] For example, as shown by
FIG. 50, one embodiment of a connection element 52 of the blade cartridge support member
24 comprises a rectangular (e.g., square) shank 54 which is configured to fit within
a corresponding recess 66 (e.g., rectangular and/or square recess) of connection element
64 of handle 60. In order to provide a positive mechanical connection, rectangular
shank 54 includes a plurality of deformable (cantilevered) and/or spring loaded engagement
tabs 56 which engage within engagement apertures 68 and fixes (e.g., locks) the position
of the head assembly 20 relative to the handle 60. The deformable (cantilevered and/or
spring loaded) engagement tabs 56 may, in one embodiment, be configured to be moved
out of engagement with the engagement apertures 68 upon depressing of an actuation
button 100 (e.g., as shown in
FIGS. 47-49). Alternatively, the engagement tabs 56 may be pressed inwardly manually by the user,
for example, using his/her thumbs and/or fingers of each hand respectively.
[0112] Once the engagement tabs 56 are engaged within the engagement apertures 68, the head
assembly 20 and handle 60 may be generally inhibited from separating from one another.
Thereafter (e.g., after the useful life of the blade cartridge 22), the head assembly
20 and handle 60 may be detached from one another by depressing the engagement tabs
56 inward (e.g., manually using the user's fingers and/or by depressing a button or
the like disposed on the handle 60 and/or the disposable head assembly 20) out of
engagement with the engagement aperture 68, and pulling the shank 54 of the blade
cartridge support member 24 out of the recess 66 of the handle 60. The used head assembly
20/blade cartridge 22 may then be replaced with a fresh head assembly 20/blade cartridge
22. Thus, as may be understood the head assembly 20 is selectively detachably connectable
to the handle 60 by the user.
[0113] Although the shank 54 and recess 66 are shown as part of the blade cartridge support
member 24 and the handle 60, respectively, it should be appreciated that the arrangement
of the shank 54 and recess 66 may be switched (e.g., the shank 54 and recess 66 may
be part of the handle 60 and the blade cartridge support member 24, respectively,
see, for example,
FIG. 5). Additionally (or alternatively), while the deformable (cantilevered or spring loaded)
engagement tabs 56 and the engagement apertures 68 are shown as part of the shank
54 and recess 66, respectively, it should be appreciated that the arrangement of the
deformable (cantilevered or spring loaded) engagement tabs 56 and the engagement apertures
68 may be switched (e.g., the deformable (cantilevered or spring loaded) engagement
tabs 56 and the engagement apertures 68 may be part of the recess 66 and the shank
54, respectively). Again, it should be appreciated that the connection element 52
is not limited to arrangement illustrated and/or described herein unless specifically
claimed as such, and that any connection element 52 that allows a user to selectively
releasably couple the head assembly 20 to the handle 60 may be used.
[0114] Turning now to
FIGS. 46, 51, and
52, another embodiment of the razor 10 having a hinge 74 is generally illustrated. While
the razor 10 of
FIGS. 25-27 may be used with any blade cartridge known to those skilled in the art, the razor
10 of
FIGS. 25-27 may be particularly useful with a blade cartridge 22 having at least one face 140
with at least one razor 142 aligned to cut in a first shaving direction D 1 and at
least one razor 142 aligned to cut in a second shaving direction D2 (e.g., but not
limited to, the blade cartridge 22 as generally illustrated in
FIG. 37).
[0115] The hinge 74 may be configured to allow the head assembly 20 to rotate from the position
generally illustrated in
FIG. 46 to the position generally illustrated in
FIGS. 51 and
52. The handle 60 may include a first (proximal) shaft portion 75 (
FIGS. 51-52) coupled to a second (distal) shaft portion 77 by way of one or more hinges 74. The
hinge 74 may include any hinge mechanism known to those skilled in the art, and may
include, for example, a locking mechanism (e.g., but not limited to, a locking pawl,
ratchet mechanism, or the like) configured to allow the user to generally lock or
fix the relative position of the first shaft portion 75 relative to the second shaft
portion 77 (e.g., the head assembly 20 relative to the handle 60).
[0116] For example, the hinge 74 may be configured to allow the first shaft portion 75 to
swing approximately 90 degrees generally along the direction of arc S from the position
shown in
FIG. 46 to the position shown in
FIGS. 51 and
52. It may be appreciated that the hinge 74 allows the first shaft portion 75 to swing
in a direction (e.g., plane or axis) that is generally perpendicular to cutting edge
axis CE (not shown for clarity) of the cutting edge of one or more of the razor blades
142 of the head assembly 20 when the razor 10 is in the position illustrated in
FIG 47.
[0117] The handle 60 (e.g., the first shaft portion 75) and/or the support hub 50 may optionally
include a swivel or pivot 177 configured to allow the user to swivel or rotate the
blade cartridge 22 approximately 90 degrees (e.g., as indicated by arrow E in
FIGS. 51 and
52) in an axis that is generally parallel to the longitudinal axis of the first shaft
portion 75 and/or the support hub 50 such that the cutting edge axis CE of the cutting
edge of one or more of the razor blades 142 of the head assembly 20 is aligned generally
parallel to the longitudinal axis of the handle 60 as generally illustrated in
FIGS. 51 and
52. The swivel 177 may include any swivel or pivot mechanism known to those skilled
in the art, and may include, for example, a locking mechanism (e.g., but not limited
to, a locking pawl, ratchet mechanism, or the like) configured to allow the user to
generally lock of fix the relative position of the blade cartridge 22 relative to
the first shaft portion 75 and/or support hub 50.
[0118] Alternatively, the user may manually detach the head assembly 20 from the handle
60 and rotate the head assembly 20 to the desired position as shown. For example,
the connection between the head assembly 20 and the handle 60 may be configured to
allow the head assembly 20 to be aligned in two or more different orientations relative
to the handle 60. By way of a non-limiting example, the connection between the head
assembly 20 and the handle 60 may be generally symmetrical, for example, generally
circular and/or square.
[0119] A razor 10 having a hinge 74 and swivel 177 as described above may be particularly
useful for shaving a user's head and/or body. In particular, having the cutting edge
axis CE of the cutting edge 151 of one or more of the razor blades 142 of the head
assembly 20 aligned generally parallel to the longitudinal axis L of the handle 60
as generally illustrated in
FIGS. 51 and
52 may facilitate shaving a user's head and/or body compared with having the cutting
edge axis CE of the cutting edge of the razor blades 142 aligned generally perpendicular
to the longitudinal axis L of the handle 60 as generally illustrated in
FIG. 46.
[0120] The blade cartridge 22 in
FIGS. 46, 51 and
52 may optionally include any hinge and/or resistive pivot mechanism described herein
to allow the blade cartridge 22 to rotate about the pivot axis PA (e.g., as generally
illustrated by arrow T). While not a limitation of the present disclosure unless specifically
claimed as such, the blade cartridge 22 may include any of the resistive pivot mechanisms
described in
FIGS. 11-17. The resistive pivot mechanisms described in
FIGS. 11-17 may be particularly suited for use with the hinge 74 and swivel 177 since they do
not include the biasing pin 92. As such, the blade cartridge 22 may be located closer
to the second shaft portion 77 when arranged in the position shown in
FIGS. 51 and
52.
[0121] As discussed herein, a razor 10 having a hinge 74 and swivel 177 may be used with
any blade cartridge 22 described herein. By way of a non-limiting example, a razor
10 having a hinge 74 and swivel 177 with a blade cartridge having three faces (i.e.,
a first face 140, a second face 156, and a third face 240) is generally illustrated
in
FIG. 53.
[0122] With reference to
FIGS. 51-53, the razor 10 (and in particular, the blade cartridge 22) may optionally include one
or more (e.g., a plurality) of wash-out apertures 102. The wash-out apertures 102
may be disposed along one or more of the edge faces 104 of the blade cartridge 22,
and may be configured to generally prevent the blade cartridge 22 from clogging with
hair and/or shaving cream during the shaving process. In particular, the wash-out
apertures 102 may allow hair and/or shaving cream to "wash through" the wash-out apertures
102 by rinsing the blade cartridge 22 with water.
[0123] Turning now to
FIG. 54, one embodiment of a head assembly 20 including a resistive swing mechanism 540 is
generally illustrated. The head assembly 20 includes one or more arms 30 that are
rotatably coupled to the support hub 50. The resistive swing mechanism 540 may include
one or more biasing devices (e.g., but not limited to, a spring or the like) configured
to urge one or more of the arms 30 in a direction generally opposite to arrow W. In
use, the user may apply a force generally in the direction of arrow W while shaving
and the resistive swing mechanism 540 may allow the blade cartridge 22 to swing in
the direction of arrow W. It should be appreciated that while the arms 30 are illustrated
moving/swinging relative to the support hub 50, first section 44 of the arms 30 may
be stationary relative to the support hub 50 and second section 40 of the arms 30
may be biased as described herein to allow the blade cartridge 22 to swing in the
direction of arrow W. Alternatively (or in addition), the resistive swing mechanism
540 may be incorporated into the hinge pin 76, for example, as generally illustrated
in
FIGS. 47-49. As such, the head assembly 20 may be biased generally in the direction opposite
of arrow W relative to the handle 60, and the head assembly 20 may move generally
in the direction of arrow W relative to the handle 60 when the user applies a force
while shaving.
[0124] Turning to
FIGS. 55-57, another embodiment of a resistive pivot mechanism is generally illustrated. The
resistive pivot mechanism may include a blade cartridge pivot biasing mechanism 90
and/or a blade cartridge rotation limiter 35. As explained herein, the blade cartridge
pivot biasing mechanism 90 may allow the blade cartridge 22 to rotate both clockwise
and counter clockwise about the pivot axis PA relative to the initial starting position.
The initial starting position may correspond to a location/orientation/position of
the blade cartridge 22 relative to the blade cartridge support member 24 and/or handle
60 when no external forces are applied to the blade cartridge 22. Each face (e.g.,
face 140, 156) may have a corresponding initial starting position.
[0125] The resistive pivot mechanism may create a biasing force which urges the blade cartridge
22 towards an initial starting position. For example, the biasing force created by
the blade cartridge pivot biasing mechanism 90 may include a spring force and/or a
magnetic force. The magnetic force may be an attractive magnetic force (e.g., a magnetic
force causing the blade cartridge 22 to be urged/pulled towards the blade cartridge
support member 24 or handle 60) and/or a repelling magnetic force (e.g., a magnetic
force causing the blade cartridge 22 to be urged away from the blade cartridge support
member 24 or handle 60). The magnetic force (either attractive and/or repelling) may
be between (e.g., generated by) two or more magnets having their poles aligned to
either create an attractive or repelling force. For example, one or more magnets may
be coupled/secured to the blade cartridge 22 and one or more magnets may be coupled/secured
to the blade cartridge support member 24.
[0126] The magnetic force may be generated between one or more magnets coupled/secured to
the blade cartridge 22 and a ferromagnetic material coupled/secured to the blade cartridge
support member 24 (it should be appreciated that the arrangement of the magnets and
the ferromagnetic material relative to the blade cartridge 22 and blade cartridge
support member 24 may also be reversed).
[0127] One or more of the magnets may be either permanent magnets and/or electromagnets.
It may also be appreciated that when an electromagnet is used, the current may be
adjusted to selectively change the orientation of the resulting magnetic field.
[0128] With reference to
FIG. 55, one embodiment of a blade cartridge pivot biasing mechanism 90 that creates a magnetic
biasing force to urge the blade cartridge 22 towards the initial starting position
is generally illustrated. In the illustrated embodiment, the blade cartridge pivot
biasing mechanism 90 comprises at least one magnet 99a located in the blade cartridge
22 (which may be referred to as a blade cartridge magnet 99a) and at least one magnet
99b located in the blade cartridge support member 24 (which may be referred to as
a blade cartridge support member magnet 99b). One or more of the blade cartridge magnet(s)
99a and/or the blade cartridge support member magnet(s) 99b may be permanent magnets
and/or electromagnets. The power source (e.g., one or more batteries or the like)
for the electromagnet is not shown for clarity.
[0129] As shown, one or more blade cartridge magnets 99a may be located within the blade
cartridge frame 188. For example, one or more blade cartridge magnets 99a may extend
longitudinally along an axis generally parallel to the pivot axis PA of the blade
cartridge frame 188. In particular, one or more blade cartridge magnets 99a may be
disposed along outer longitudinal regions 157, 159 of the blade cartridge frame 188
(e.g., adjacent blades 142), which may be further understood to be the front edge
region 157 and the rear/aft edge region 159 relative to cutting direction as explained
herein.
[0130] In addition to, or as an alternative to being located in the outer longitudinal region(s)
157, 159 of the blade cartridge frame 188, one or more blade cartridge magnets(s)
99a may be located in one or both of the outer lateral regions 161, 163 of the blade
cartridge frame 188 of the blade cartridge 22. The blade cartridge magnet(s) 99a may
be fully encapsulated within the blade cartridge frame 188 (i.e. not visible) or may
have one or more exposed surfaces on the blade cartridge frame 188.
[0131] When one or more blade cartridge magnets 99a are located in the outer longitudinal
region 157, 159 of the blade cartridge frame 188, one or more cooperating blade cartridge
support member magnets 99b may be located in a portion of the blade cartridge support
member 24 which is opposed beneath the outer longitudinal region 157, 159 of the blade
cartridge frame 188 when the blade cartridge 22 is in its use position. More particularly,
the blade cartridge support member magnet 99b may be located in the base 45 of the
yoke 47 of the blade cartridge support member 24, which may include a proximal section
44 of at least one of the support arms 30.
[0132] Alternatively, or in addition to the above, when one or more blade cartridge magnets
99a are located in the outer lateral region 161, 163 of the blade cartridge frame
188, one or more cooperating blade cartridge support member magnets 99b may be located
in a corresponding distal section 40 of at least one of the support arms 30.
[0133] As explained in greater detail below, the magnetic fields generated by the blade
cartridge magnet(s) 99a and blade cartridge support member magnet(s) 99b may create
an attractive and/or repelling biasing force that urges the blade cartridge 22 towards
the initial starting position. The magnetic biasing force may urge the blade cartridge
22 towards the initial starting position as long as the blade cartridge 22 is within
a range of predetermined pivot angles θ, and more particularly at an intermediate
pivot angle θ in a middle of the range of predetermined pivot angles, as shown in
FIG. 56.
[0134] With respect to operation, as best shown in
FIG. 56, the cooperating blade cartridge magnet(s) 99a and blade cartridge support member
magnet(s) 99b are arranged such that the polarity of their respective magnetic fields,
as shown by their north poles N and south poles S, are either attracted and/or repelling
to each other over a range of predetermined pivot angles, with the interaction of
the attractive and/or repelling magnetic fields increasing towards a maximum level
at the intermediate pivot angle θ in a middle of the range of predetermined pivot
angles θ (e.g., generally corresponding to the initial starting position).
[0135] As shown, the range of pivot angles θ, as well as the intermediate pivot angle θ
where the force of the attracting and/or repelling magnetic fields is at its greatest
level, may be determined by the angle formed between the front face 140 of the blade
cartridge 22 and a longitudinal axis of the longitudinal axis L of the handle 60 of
the shaving device 10.
[0136] Thus, it should be understood that the cooperating blade cartridge magnet(s) 99a
and blade cartridge support member magnet(s) 99b are arranged such that the magnetic
interaction between the interacting (attracting and/or repelling) magnetic fields
of the cooperating blade cartridge magnet(s) 99a and blade cartridge support member
magnet(s) 99b varies with a rotation of the blade cartridge 22 and a rotational position
of the blade cartridge 22.
[0137] Furthermore, it should also be understood, that when the cooperating blade cartridge
magnet(s) 99a and blade cartridge support member magnet(s) 99b are arranged such that
there is a magnetic interaction between the attracting and/or repelling magnetic fields
of the cooperating blade cartridge magnet(s) 99a and blade cartridge support member
magnet(s) 99b, the force of the interacting (attracting and/or repelling) magnetic
fields will rotate the blade cartridge 22 towards the intermediate pivot angle θ in
a middle of the range of predetermined pivot angles θ, i.e. to a position where the
blade cartridge magnet(s) 99a and blade cartridge support member magnet(s) 99b are
aligned (e.g., fully aligned) with one another and the interaction of the magnetic
fields is at its greatest force (e.g., the initial starting position), absent any
overriding biasing force.
[0138] Referring now to
FIG. 57, shaving device 10 may optionally include a blade cartridge rotation limiter 35.
Blade cartridge rotation limiter 35 allows the user to rotate the blade cartridge
22 about the pivot axis PA to select one of a plurality of sides/faces 140, 156, and
that allows the blade cartridge 22 to rotate within a predefined rotation range while
at the selected blade/face position during normal use of the razor to conform to the
user's skin contours.
[0139] Blade cartridge rotation limiter 35 may include at least one pawl 220 configured
to extend generally upward from arm 30. The pivot pin/cylinder 34 of blade cartridge
22 may include a plurality of recesses 222 configured to receive a distal end 224
of the pawl 220. The location of the recesses 222 may each correspond to one of the
plurality of faces 140, 156 of the blade cartridge 22. When the distal end 224 of
the pawl 220 is engaged in recess 222, each recess 222 may allow the blade cartridge
22 to rotate in a range of 1 to 90 degrees, and more particularly in a range of 2
to 45 degrees, and even more particularly in a range of 5 to 30 degrees.
[0140] The pawl 220 may be located at the end of a slidable thumb switch release 28 (FIG.
57), which is biased by upward (engagement) by a spring 29. Slidable thumb switch
release 28 may be depressed downward against the bias of spring 29 to remove the distal
end 224 of the pawl 220 from recess 222 to rotate blade cartridge 22 outside the confines
and limitations of recess 222. After being retracted, the slidable thumb switch release
28 may be released, and the distal end 224 of the pawl 220 may enter a different recess
222 corresponding to another face (e.g., 140, 156) of the blade cartridge 22 after
rotation of the blade cartridge 22 thereto. The size of the recess 222 and the pawl
220 will therefore determine the range of rotation corresponding to each face (e.g.,
140, 156) of the blade cartridge 22.
[0141] In the foregoing embodiment, pawl 220 and more particularly distal end 224, may be
rigid and non-deformable. However, in an alternative embodiment, at least the distal
end 224 of the pawl 220 may be resiliently deformable and slidable thumb switch release
28 may be eliminated. In such embodiment, pawl 220 and more particularly distal end
224, may be disengaged from recess 222 by deformation of the pawl 220 with a rotation
force applied to the blade cartridge 22.
[0142] It should also be appreciated that while the recess 222 is illustrated as being part
of the blade cartridge 22 and the pawl 220 is illustrated as being coupled to the
blade cartridge support member 24, the orientation of these components may be reversed.
[0143] It should be appreciated that the blade cartridge pivot biasing mechanism 90 of
FIGS. 55-57 may be incorporated into any resistive pivot mechanism described herein. For example,
the blade cartridge pivot biasing mechanism 90 of
FIGS. 55-57 may be combined within any blade cartridge rotation limiter 35 described herein.
[0144] Turning now to
FIGS. 58-64, yet another embodiment of a resistive pivot mechanism is generally illustrated.
With reference to
FIG. 58, the resistive pivot mechanism may include a blade cartridge pivot biasing mechanism
90 configured to apply a magnetic biasing force to urge the blade cartridge 22 towards
the initial starting position while allowing the blade cartridge 22 to rotate clockwise
and counter clockwise about the pivot axis PA, and/or a blade cartridge rotation limiter
35 to allow the blade cartridge 22 to rotate within a predefined range from the initial
starting position.
[0145] Turning now to
FIGS. 59A and
60, a partially transparent view of the blade cartridge pivot biasing mechanism 90 and
blade cartridge rotation limiter 35 is generally illustrated in which the blade cartridge
support member 24 is partially transparent. Similar to the embodiment of
FIGS. 55-57, the blade cartridge pivot biasing mechanism 90 of
FIGS. 58-64 features a plurality of magnets 99a, 99b that are arranged such that the magnetic
fields cause the blade cartridge 22 to be biased towards the initial starting position.
Additionally, blade cartridge rotation limiter 35 of
FIGS. 58-64 features one or more detents, pawls (e.g., resiliently deformable pawls), and/or
recesses on the blade cartridge 22 and/or the blade cartridge support member 24 that
are configured to generally limit the rotation of the blade cartridge 22 within a
predefined range of rotation relative to the initial starting position and/or to provide
an indication to the user that another face (e.g., 140 or 156) of the blade cartridge
22 is being selected.
[0146] With continued reference to
FIGS. 59-60 as well as
FIGS. 61-62, one embodiment of the blade cartridge support member 24 is generally illustrated.
The blade cartridge support member 24 includes one or more blade cartridge support
member magnets 99b coupled to one or more of the support arms 30. The blade cartridge
support member magnets 99b may be placed anywhere on the blade cartridge support member
24 such as, but not limited to, generally below or above the pivot axis PA/pivot receptacles
32. While the blade cartridge support member magnets 99b are generally illustrated
having a generally cylindrical shape, it should be appreciated that the blade cartridge
support member magnets 99b may have other shapes. For example, the blade cartridge
support member magnets 99b may have a generally arcuate shape that generally extends
along a rotation radius from pivot axis PA that generally corresponds to the distance
(i.e., radius) of the blade cartridge magnet 99a from the pivot axis PA as described
herein. Additionally, while only one blade cartridge support member magnet 99b is
shown coupled to each arm 30, one or more arms 30 may have a plurality of blade cartridge
support member magnets 99b or no blade cartridge support member magnets 99b.
[0147] The blade cartridge support member 24 may also optionally include one or more detents,
pawls, and/or recesses 6102 that engage with corresponding elements of the blade cartridge
22 to generally limit the rotation of the blade cartridge 22 within a predefined range
of rotation relative to the initial starting position and/or to provide an indication
to the user that another face (e.g., 140 or 156) of the blade cartridge 22 is being
selected. In the illustrated embodiment, the blade cartridge support member 24 is
shown having one detent 6102 extending generally outwardly from each support arm 30.
The detent 6102 may be resiliently deformable or generally rigid. While each support
arm 30 is shown having one detent 6102, it may be appreciated that one or more of
the support arms 30 may include a plurality of detents 6102 or no detents 6102. Additionally,
it should be appreciated that one or more of the support arms 30 may include one or
more recesses and/or pawls configured to engage with a detent, pawl, or recess on
the blade cartridge 22.
[0148] With continued reference to
FIGS. 59-60 as well as FIGS.
63-64, one embodiment of the blade cartridge 22 is generally illustrated. The blade cartridge
22 includes one or more blade cartridge magnets 99a coupled thereto. For example,
the blade cartridge 22 may include one or more (e.g., a plurality) of blade cartridge
magnets 99a coupled to one or more lateral ends of the blade cartridge 22. The blade
cartridge magnets 99a may be arranged about the pivot axis PA, for example, about
the pivot pin/cylinders 34, and may be disposed a distance (e.g., radius) from the
pivot axis PA such that the blade cartridge magnets 99a and the blade cartridge support
magnets 99b are generally aligned at generally the same distance (radius) from the
pivot axis PA. The magnets 99a, 99b may also be aligned such that the separation distance
D
sep (
FIG. 59A) between the blade cartridge magnets 99a and the blade cartridge support magnets
99b is generally minimized when the magnets 99a, 99b are aligned and generally facing
each other. Aligning the magnets 99a, 99b such that the radius from the pivot axis
PA is generally the same may enhance the biasing force of the magnets 99a, 99b, thereby
increasing the biasing force urging the blade cartridge 22 towards the initial starting
position.
[0149] While the blade cartridge 22 in
FIGS. 63 and
64 is illustrated having four blade cartridge magnets 99a on each end, it should be
appreciated that this is an illustrative example and that the blade cartridge 22 may
have greater than or less than four blade cartridge magnets 99a. Additionally, one
or more of the blade cartridge magnets 99a may have a generally arcuate shape having
a radius that generally corresponds to the distance (e.g., radius) of the blade cartridge
support magnets 99b from the pivot axis PA. Moreover, while the blade cartridge support
member 24 in
FIGS. 61 and
62 is illustrated having one blade cartridge support member magnet 99b on each arm 30,
it should be appreciated that this is an illustrative example and that the blade cartridge
support member 24 may have greater than or less than one blade cartridge support member
magnet 99b on each arm 30 (e.g., only one arm 30 may include one or more blade cartridge
support member magnet 99b or both arms may include at least one blade cartridge support
member magnet 99b).
[0150] As discussed herein, the blade cartridge magnets 99a and the blade cartridge support
member magnets 99b may be arranged to bias the blade cartridge towards an initial
starting position. The blade cartridge magnets 99a and the blade cartridge support
member magnets 99b may therefore be arranged in any manner to achieve this effect.
For example,
FIGS. 59B,
59C, and
59D generally illustrate various embodiments of possible arrangements of the blade cartridge
magnets 99a and the blade cartridge support member magnets 99b, along with possible
alignments of the various poles of the blade cartridge magnets 99a and the blade cartridge
support member magnets 99b. It should be appreciated that this is provided for illustrative
purposes only, and that the present disclosure is not limited to a particular arrangement
of the blade cartridge magnets 99a and the blade cartridge support member magnets
99b unless specifically claimed as such.
[0151] The blade cartridge 22 may also optionally include one or more detents, pawls, and/or
recesses 6302 that engage with corresponding detents, pawls, and/or recesses 6102
of the blade cartridge support member 24 to generally limit the rotation of the blade
cartridge 22 within a predefined range of rotation relative to the initial starting
position and/or to provide an indication to the user that another face (e.g., 140
or 156) of the blade cartridge 22 is being selected.
[0152] In the illustrated embodiment, the blade cartridge 22 is shown having one or more
detents 6302 extending generally outwardly from one or more lateral ends of the blade
cartridge 22. The detents 6302 may be arranged about the pivot axis PA, for example,
about the pivot pin/cylinders 34, and may be disposed a distance (e.g., radius) from
the pivot axis PA such that the detents 6302 of the blade cartridge 22 and the detent
6102 of the blade cartridge support member 24 are generally aligned at generally the
same distance (radius) from the pivot axis PA. The detents 6102, 6302 may extend outwardly
from blade cartridge support member 24 and the blade cartridge 22, respectively, such
that detents 6102, 6302 generally interfere with each as the blade cartridge 22 is
rotated about the pivot axis PA. For example, the detents 6102, 6302 may generally
contact each other as the blade cartridge 22 is rotated about the pivot axis PA. The
contact of the detents 6102, 6302 may generally inhibit further rotation of the blade
cartridge 22 in the clockwise and/or counter clockwise direction.
[0153] For example, two detents 6302a, 6302b may be aligned on generally opposite sides
of the pivot axis PA (e.g., generally 180 degrees apart from each other). Aligning
the detents 6302a, 6302b 180 degrees apart from each other will generally allow the
blade cartridge 22 to rotate approximately 90 degrees in each direction (e.g., clockwise
and counter clockwise) from the initial starting position. It should be appreciated
that the number of and alignment of the detents 6302 may be selected to allow the
blade cartridge 22 to rotate within any predefined range. By way of example, additional
detents 6302 may be arranged less than 180 degrees from each (e.g., less than 90 degrees
from the initial starting position) to allow the blade cartridge 22 to rotate less
than 90 degrees from the initial starting position.
[0154] According to one embodiment, the detents 6102, 6302 may be generally rigid. As such,
contact between the detents 6102, 6302 will generally prevent further rotation of
the blade cartridge 22 without application of a face selection force. As used herein,
a face selection force is defined as an amount of force in excess of the normal force
applied to the blade cartridge 22 during normal shaving. To rotate the blade cartridge
22 beyond the predefined rotation range to select a different face (e.g., 140 or 156),
the user may apply a face selection force to the blade cartridge 22 that may cause
one or more of the support arms 30 of the blade cartridge support member 24 to deflect
outwardly and increase the separation distance D
sep between the blade cartridge 22 and the blade cartridge support member 24, thereby
allowing the detents 6302 of the blade cartridge 22 to rotate past the detents 6102
of the blade cartridge support member 24. Once the detents 6302 of the blade cartridge
22 past beyond the detents of the blade cartridge support member 24, the resistive
force applied by the blade cartridge support member 24 against the blade cartridge
22 will significantly decrease, thereby indicating to the user that another face (e.g.,
140, 156) has been selected. The face selection force may be selected such that user
will have to deliberately apply the necessary force to select a face so that another
face cannot be selected accidentally during normal shaving use.
[0155] It should be appreciated that while the blade cartridge 22 and blade cartridge support
member 24 are shown having two detents 6302 and one detent 6102 on each end, respectively,
the number and arrangement of the detents 6302, 6102 may be switched and/or changed
depending on the intended application.
[0156] Additionally, it should be appreciated that while the detents 6302, 6102 have been
described as being rigid, one or more of the detents 6302, 6102 may be resiliently
deformable. In such an arrangement, the support arms 30 may be generally rigid (i.e.,
the support arms 30 do not have to deflect in order to select another face).
[0157] Moreover, it should be appreciated that one or more of the detents 6302, 6102 may
be replaced with a recess and/or a pawl. By way of a non-limiting example, the detents
6302 on the blade cartridge 22 may be replaced with a recess, and a detent 6102 on
the blade cartridge support member 24 may be received within the recess. The length
of the recess may generally correspond to the desired predefined range of rotation
about the pivot axis PA. To select another face, the user will apply a face selection
force that either deforms the detent 6102 and/or deflects the support arms 30. Of
course, the detent 6102 on the blade cartridge support member 24 may be replaced with
a recess and the detent 6302 on the blade cartridge 22 may be received within the
recess. Alternatively, in case, one or more of the detents 6302, 6102 may be replaced
with a pawl (e.g., a resiliently deformable pawl) that engages a corresponding recess
on the blade cartridge 22 and/or blade cartridge support member 24. Moreover, one
or more of the detents 6302, 6102 may engage a corresponding pawl (e.g., resiliently
deformable pawl) on the blade cartridge 22 and/or blade cartridge support member 24.
[0158] It should further be appreciated that the blade cartridge pivot biasing mechanism
90 of
FIGS. 58-64 may be incorporated into any resistive pivot mechanism described herein. For example,
the blade cartridge pivot biasing mechanism 90 of
FIGS. 58-64 may be combined within any blade cartridge rotation limiter 35 described herein.
Moreover, the blade cartridge rotation limiter 35 of
FIGS. 58-64 may be used with any blade cartridge pivot biasing mechanism 90 described herein.
While the magnets 99a, 99b are shown on the lateral ends of the blade cartridge 22
and the support arms 30 of the blade cartridge support member 24, it should be appreciated
that the magnets 99a, 99b may be disposed in the front edge region 157 and a rear/aft
edge region 159 as well as in the yoke region 47 (e.g., as generally illustrated in
FIGS. 55-57).
[0159] It should also be further appreciated that while the cartridge pivot biasing mechanism
90 is shown having both blade cartridge magnets 99a and blade cartridge support member
magnets 99b, either of these magnets 99a, 99b may be eliminated and replaced with
a ferromagnetic element such that the remaining magnet 99a or 99b will generate an
attractive magnetic biasing force urging the blade cartridge 22 towards the initial
starting position.
[0160] Turning now to
FIGS. 65-69, a further embodiment of a resistive pivot mechanism is generally illustrated. The
resistive pivot mechanism may include a blade cartridge pivot biasing mechanism 90
and/or a blade cartridge rotation limiter 35. As explained herein, the blade cartridge
pivot biasing mechanism 90 may allow the blade cartridge 22 to rotate both clockwise
and counter clockwise about the pivot axis PA relative to the initial starting position.
The initial starting position may correspond to a location/orientation/position of
the blade cartridge 22 relative to the blade cartridge support member 24 and/or handle
60 when no external forces are applied to the blade cartridge 22. Each face (e.g.,
face 140, 156) may have a corresponding initial starting position.
[0161] The cartridge pivot biasing mechanism 90 may include any cartridge pivot biasing
mechanism 90 described herein. In the embodiment illustrated in
FIGS. 65-69, the cartridge pivot biasing mechanism 90 includes one or more magnets 99a and/or
99b configured to create a magnetic biasing force as described herein. Thus, for the
sake of brevity, the details of the cartridge pivot biasing mechanism 90 will not
be described in further detail.
[0162] With continued reference to
FIG. 65 as well as
FIGS. 66-67, one embodiment of the blade cartridge support member 24 is generally illustrated.
The blade cartridge support member 24 may include one or more biased pawls or pins
6602. The biased pawls or pins 6602 may include a cylinder 6604 and a pin 6606 biased,
for example, by a spring, pneumatic pressure, or the like. The cylinder 6604 may be
separate from the blade cartridge support member 24 or integral (e.g., the cylinder
6604 may be formed by the support arms 30). The pin or pawl 6606 may be biased to
extend outwardly from the cylinder 6604. While each support arm 30 is illustrated
with a biased pawl/pin 6602, it may be appreciated that each support arm 30 may have
more than one biased pawl/pin 6602 or no biased pawl/pin 6602.
[0163] With continued reference to
FIG. 65 as well as
FIGS. 67-69, one embodiment of the blade cartridge 22 is generally illustrated. The blade cartridge
22 may include one or more cams or recesses 6802 corresponding to each face (e.g.,
140, 156) of the blade cartridge 22. The cam or recess 6802 may be coupled to one
or more of the pivot pin/cylinders 34. The cam or recess 6802 may be configured to
receive and/or engage the pin or pawl 6606 of the biased pawl/pin 6602. The contour
and/or length of the cams or recesses 6802 and the pin/pawl 6606 may determine the
predefined rotation range for the blade cartridge 22. For example, the pin/pawl 6606
may be received in and engage a contoured surface (e.g., cam surface) such that the
blade cartridge 22 may rotate with relative ease within the predefined rotation range
during normal shaving use. To rotate the blade cartridge 22 to select another face
(e.g., 140, 156), the user may apply a face selection force to the blade cartridge
22. The face selection force may be sufficient to cause the pin/pawl 6606 to be retracted
against the force of the biasing mechanism within the cylinder 6604 (e.g., spring
or the like) such that the pin/pawl 6606 may disengage the cam or recess 6802. As
the user continues to rotate the blade cartridge 22, the pin/pawl 6606 will engage
another cam/recess 6802 corresponding to the selected face (e.g., 140, 156). It should
be appreciated that the arrangement of the biased pawl/pins 6602 and the cams 6802
may be switched.
[0164] Turning now to
FIGS. 70-76, a further embodiment of a resistive pivot mechanism is generally illustrated. The
resistive pivot mechanism may include a blade cartridge pivot biasing mechanism 90
and/or a blade cartridge rotation limiter 35. As explained herein, the blade cartridge
pivot biasing mechanism 90 may allow the blade cartridge 22 to rotate both clockwise
and counter clockwise about the pivot axis PA relative to the initial starting position.
The initial starting position may correspond to a location/orientation/position of
the blade cartridge 22 relative to the blade cartridge support member 24 and/or handle
60 when no external forces are applied to the blade cartridge 22. Each face (e.g.,
face 140, 156) may have a corresponding initial starting position.
[0165] With reference to
FIG. 70, one embodiment of head assembly 20 is generally illustrated in which the blade cartridge
22 is shown in cross-section with parts removed. The blade cartridge 22 is coupled
to an axle 7002 by way of a detent plate 7004 that engages one or more cams 7006 of
the axle 7002. The axle 7002 is biased clockwise and/or counter-clockwise about the
pivot axis PA by way of one or more biasing devices (e.g., one or more springs including,
but not limited to, one or more torsion springs 7008 that are coupled to one or more
support arms 30 of the blade cartridge support member 24 as generally illustrated
in
FIGS. 71-73). For example, one or more of the support arms 30 may include a cavity, groove, or
the like to receive at least a portion of one or more springs 7008. In particular,
at least two springs 7008 may be at least partially wound around a portion of the
axle 7002 and may engage against one or more arms/ears 7010 (e.g.,
FIG. 71) extending outwardly from one or more of the cams 7006 to urge the arms/ears and
the cams 7006 clockwise or counter-clockwise, respectively, about the pivot axis PA.
Because the cams 7006 are coupled to the axle 7002, and the axle 7002 is coupled to
the blade cartridge 22 through the detent plate 7004, the springs 7008 thereby urge
the blade cartridge 22 either clockwise or counter-clockwise about the pivot axis
PA relative to an initial starting position.
[0166] The detent plate 7004 is coupled/secured to the frame of the blade cartridge 22.
As noted above, the detent plate 7004 couples the blade cartridge 22 to the axle 7002.
In particular, the detent plate 7004 (
FIGS. 74-76) includes one or more resiliently deformable detents 7402 that engage against cam
surfaces 7102 (best seen in
FIG. 71) of the cams 7006 to releasably couple the detent plate 7004 (and thus the frame
of the blade cartridge 22) to the cams 7006, and thus releasably couple the frame
of the blade cartridge 22 to the axle 7002.
[0167] To select another face, the user may apply a face selection force to the blade cartridge
22 to urge the blade cartridge 22 either clockwise or counter-clockwise. As the blade
cartridge 22 rotates, the springs 7008 will apply a resistive force. Once resistive
force of the springs exceeds the clamping force of the resiliently deformable detents
7402, the resiliently deformable detents 7402 will disengage from the cam surface
7102, thereby allowing the detent plate 7004 (and thus the frame of the blade cartridge
22) to rotate relative to the cams 7006 and the axle 7002. As the user continues to
rotate the blade cartridge 22 around the cams 7006 and axle 7002, the resiliently
deformable detents 7402 will engage against the cam surface in an alignment corresponding
to the selected face (e.g., 140, 156). For example, the user may rotate the blade
cartridge 22 approximately 180 degrees once the resiliently deformable detents 7402
disengage from the cams 7006. Once the desired face of the blade cartridge 22 has
been selected, the user releases the blade cartridge 22 and the springs 7008 will
cause the blade cartridge 22 to be aligned (e.g., centered) at the new initial starting
position within the predefined rotation range.
[0168] According to another feature of the present disclosure, the head assembly 20 may
be coupled to the handle 60 using one or more magnets. For example, one or more magnets
may be coupled/secured to a portion of the head assembly 20 and one or more magnets
may be coupled/secured to a portion of the handle 60 (e.g., the collar). The magnets
in the head assembly 20 and handle 60 may be configured to generate an attractive
magnetic force that is sufficient to join the head assembly 20 to the handle 60 during
normal shaving use. Additionally, one or more mechanical fasteners (e.g., clips, snaps,
threads, posts, recesses, etc.) may be used. For example, the head assembly 20 may
include a recess/cavity configured to receive a post/protrusion extending from the
handle 60. While the head assembly 20 and the handle 60 may each include magnets,
it should be appreciated that only the head assembly 20 or the handle 60 may include
one or more magnets, and the other component may include a ferromagnetic material
that is attracted by the magnetic field of the magnets. One or more of the magnets
may include an electromagnet and/or permanent magnet. It should also be appreciated
that the magnetic coupling of the head assembly 20 and the handle 60 may be used with
any head assembly 20 and handle 60 described herein.
[0169] Turning now to
FIGS. 77-78, one embodiment of a head assembly 20 and a handle 60 configured to be coupled together
using one or more magnets consistent with the present disclosure is generally illustrated.
In particular,
FIG. 77 generally illustrates the head assembly 20 and the handle 60 in a dissembled state,
while
FIG. 78 generally illustrates the head assembly 20 and the handle 60 in an assembled state.
It should be appreciated that the magnetic connection described herein may be used
with any head assembly known to those skilled in the art including, but not limited
to, any head assembly described herein.
[0170] As may be seen, one or more magnets 7702 may be coupled/secured to a portion of the
head assembly 20 and one or more magnets 7704 may be coupled/secured to a portion
of the handle 60 (e.g., the collar 7714). The magnets 7702, 7704 in the head assembly
20 and handle 60 may be configured to generate an attractive magnetic force that is
sufficient to join the head assembly 20 to the handle 60 during normal shaving use.
Additionally, one or more mechanical fasteners (e.g., clips, snaps, threads, posts,
recesses, etc.) may be used. For example, the head assembly 20 may include a recess/cavity
7706 configured to receive a post/protrusion 7708 extending from the handle 60 (though
it should be appreciated that the arrangement of the recess/cavity 7706 and post/protrusion
7708 may be switched).
[0171] While the head assembly 20 and the handle 60 may each include magnets 7702, 7704,
optionally the head assembly 20 or the handle 60 may include one or more magnets,
and the other component may include a ferromagnetic material that is attracted by
the magnetic field of the magnets. One or more of the magnets 7702, 7704 may include
an electromagnet and/or permanent magnet. It should also be appreciated that the magnetic
coupling of the head assembly 20 and the handle 60 may be used with any head assembly
20 and handle 60 described herein.
[0172] One or more magnets 7702, 7704 may be exposed to the exterior surface 7710, 7712
of the head assembly 20 and/or handle 60. In such an embodiment, one or more magnets
7702, 7704 may contact each other when in the assembled state.
[0173] Alternatively (or in addition), one or more magnets 7702, 7704 may be covered by
the exterior surface 7710, 7712 of the head assembly 20 and/or handle 60. In such
an embodiment, one or more magnets 7702, 7704 may not contact each other and instead,
a magnetic space or gap may exist between the magnets 7702, 7704 when in the assembled
state. Providing a magnetic space or gap between the magnets 7702, 7704 when in the
assembled state may allow the head assembly 20 to move longitudinally (e.g., generally
along arrow 7802 in
FIG. 78) relative to the handle 60. This movement of the head assembly 20 relative to the
handle 60 may provide a shock absorbing effect while shaving and/or serve as an indicator
to the user that the user is applying too much pressure while shaving. According to
one embodiment, the post/protrusion 7708 may be biased forward such that the post/protrusion
7708 contacts the base of the recess/cavity 7706 when initially assembled. During
use, force applied to either the head assembly 20 and/or handle 60 may cause the head
assembly 20 to apply a force against the bias force of the post/protrusion 7708, thereby
moving the post/protrusion 7708 against the biasing force and allowing the head assembly
20 to move relative to the handle 60.
[0174] As discussed herein, the handle 60 may include a collar 7714 which is mounted, secured,
and/or otherwise coupled to the body portion 7716 of the handle 60 or is moulded as
part of the handle. Optionally, the collar 7714 may be incorporated as part of the
body portion 7716 as a singular unit. According to one embodiment, the post/protrusion
7708 may extend generally outward from the body portion 7716 and may be at least partially
received within a post cavity 7718 in the collar 7714. One advantage to this arrangement
is that the magnets 7704 may be secured (e.g., but not limited to, overmolded) into
the collar 7714, and the collar 7714 may then be secured to the body portion 7716.
This may allow for the number, size, shape, and/or arrangement of the magnets 7704
to be easily changed for various designs without having to change the manufacturing
(e.g., but not limited to, molding) of the body portion 7716. It may also allow for
a single collar 7714 to be used with a plurality of different body portions 7716.
[0175] Turning now to
FIGS. 79-80, another aspect of a head assembly 20 and a handle 60 configured to be coupled together
using one or more magnets consistent with the present disclosure is generally illustrated.
In particular,
FIG. 79 generally illustrates the head assembly 20 and the handle 60 in a dissembled state,
while
FIG. 80 generally illustrates the head assembly 20 and the handle 60 in an assembled state.
It should be appreciated that the magnetic connection described herein may be used
with any head assembly known to those skilled in the art including, but not limited
to, any head assembly described herein.
[0176] Whereas the embodiments described in
FIGS. 77-78 may utilize magnetic attractive force to couple the head assembly 20 and the handle
60 together (e.g., the poles of one or more of the magnets 7702, 7704 are aligned
such that the magnetic field(s) create an attractive force urging the head assembly
20 and the handle 60 towards each other), the head assembly 20 and handle 60 of
FIGS. 79-80 include at least two magnets (e.g., central magnet 7902 and annular magnet 7904)
having their poles aligned such that their magnetic fields create a magnetic repulsion
force which, as described herein, couples the head assembly 20 and the handle 60 together.
[0177] For example, the head assembly 20 may include a protrusion (e.g., head protrusion)
7906 which includes one or more central magnets 7902 configured to be at least partially
received in a cavity (e.g., handle cavity) 7908 including one or more annular magnets
7904, and also configured to be at least partially received in a central region of
the annular magnet 7904. The annular magnet 7904 may include one or more annular,
annulus, and/or toroid (e.g., circular, ring-shaped, discoid, or the like) shaped
magnets (e.g., either permanent magnet and/or electromagnet). Alternatively (or in
addition), the annular magnet 7904 may include a plurality of (e.g., array) of magnets
disposed about in a generally annular, annulus, and/or toroid (e.g., circular, ring-shaped,
discoid, doughnut, or the like) configuration to generate a generally annular, annulus,
and/or toroid magnetic field (e.g., a magnetic field having magnetic field lines that
form a generally annular, annulus, and/or toroid pattern). The central magnet 7902
may include any magnet (e.g., permanent magnet and/or electromagnet) such as, but
not limited to, a disc magnet or the like.
[0178] As mentioned above, the head assembly 20 and handle 60 may be coupled together using
repulsive magnetic forces between the head assembly magnets 7902 and the handle magnets
7904. In particular, the inventors have discovered that if a central magnet 7902 and
an annular magnet 7904 (having an inside dimension ID 7910 that is equal to or larger
than the outside dimension OD 7912 of the central magnet 7902) are constrained to
move generally axially along axis 7914 relative to one another (e.g., by virtue of
the OD 7916 of the protrusion 7906 relative to the ID 7918 of the cavity 7908) such
that the central magnet 7902 can pass through the central region 7920 of the annular
magnet 7904, and are further orientated such that the magnetic poles face in the same
direction along the axis 7914, then the resulting force vs. displacement curve (see,
e.g.,
FIGS. 81A-81B) closely resembles that of a traditional mechanical detent.
[0179] In particular, with reference to
FIGS. 81A and
81B, diagrams illustrating the displacement (e.g., movement) of the central magnet 7902
relative to the annular magnet 7904, along with the resulting magnetic force (e.g.,
into or away from the cavity 7908) is generally illustrated. With reference to
FIG. 81A, as the magnets 7902, 7904 approach each other in direction 8100 along axis 7914
(e.g., the head assembly 20 is advanced towards the handle 60), the repulsive force
F created by the magnetic fields 8102, 8104 therebetween will initially create a force
(e.g., region 8106) resisting the movement of the head assembly 20 towards the cavity
7908 and will grow (e.g., increase) as the central magnet 7902 approaches the annular
magnet 7904 and then begin to decrease (e.g., substantially to zero) when the magnets
7902, 7904 are aligned at position C (e.g., the magnetic fields 8102, 8104 of the
magnets 7902, 7904 will balance each other, and substantially no force will be created
that urge the head assembly 20 and the blade 60 along the axis 7914). It may be appreciated
that when the central magnet 7902 and the annular magnet 7904 are aligned at position
C, an unstable equilibrium is achieved. It may be difficult to get the central magnet
7902 and the annular magnet 7904 to stay at this position. This unstable equilibrium
is what creates the detent feel.
[0180] With reference to
FIG. 81B, as the magnet 7902 continues to move in direction 8100 along axis 7914 past position
C (e.g., they begin to pass through the central region 7920 of the annular magnet
7904), the repulsive force F created by the magnetic fields 8102, 8104 therebetween
switch relative to region 8106 and create a force (e.g., region 8108) urging the head
assembly 20 towards the handle 60. This region 8108 of force initially continues to
grow until the magnetic fields begin to dissipate. In region 8108, the force begins
to push the central magnet 7902 away from annular magnet 7904, thereby urging the
head assembly 20 towards the handle 60. From the standpoint of the user pushing the
head assembly 20 towards the handle 60, the perception is of an initial resistance
increasing to a peak force, followed by an "assist" as the central magnet 7902 passes
through the central region 7920 of the annular magnet 7904 and the opposite direction
repulsive force takes over. If a hard stop is properly placed (e.g., the protrusion
7906 "bottoms out" relative to the cavity 7908 by virtue of either the distal end
of the protrusion 7906 contacting the base of the cavity 7908, the base region of
the protrusion 7906 contacting the proximal surface surrounding the opening to the
cavity 7908, and/or tapered surfaces of the protrusion 7906 and the cavity 7908 contacting
each other), the repulsive force in region 8108 will hold the head assembly 20 against
the handle 60, resulting in secure retention between the head assembly 20 and the
handle 60.
[0181] The repulsive magnetic connection is the result of a feature of the interaction between
magnetic field lines of the central magnet 7902 passing through a central region 7920
of an annular magnet 7904 (e.g., that there are field lines in the central region
7920 of the annular magnet 7904 that are directionally opposed to the field lines
emanating from the face (e.g., flat face) between the ID and OD. As a result, as the
central magnet 7902 approaches the ID of the annular magnet 7904 (
FIG. 81A), even though the poles of the central magnet 7902 and annular magnet 7904 are orientated
with opposite poles toward each other (which would cause an attractive magnetic force
if there were no hole or central region 7920 in the annular magnet 7904), the annular
magnet's field 8104 within the ID opposes the magnetic field 8102 of the central magnet
7902, causing a repulsive magnetic force. Again, it should be appreciated that the
same effect may be created if the annular magnet 7904 is replaced by a plurality of
discrete magnets arranged in a generally circular array.
[0182] Turning back to
FIGS. 79 and
80, an optional helper magnet 7922 may be provided proximate to the base of the cavity
7908. The helper magnet 7922 may have poles aligned with respect to the central magnet
7902 to create an attractive magnetic force therebetween. The attractive magnetic
force between the central magnet 7902 and the helper magnet 7922 may further increase
the retention force between the head assembly 20 and the handle 60, while still retaining
the unique "detent" feature which the user would experience during insertion of the
head assembly 20 into the handle 60.
[0183] In the illustrated embodiment, the annular magnet 7904 and the cavity 7908 are part
of the collar 7714, though it should be appreciated that this is not a limitation
of the present disclosure unless specifically claimed as such. Additionally, it should
be appreciated that while the head assembly 20 and the handle 60 are illustrated having
a head protrusion 7906 received within a handle cavity 7908, this arrangement may
be reversed (e.g., the head assembly 20 may include a head assembly cavity having
the annular magnet 7904 and the handle 60 may include a handle protrusion having the
central magnet 7902), and a person of ordinary skill in the art would understand any
additional modifications necessary based on the instant disclosure.
[0184] Turning now to
FIG. 82, another embodiment of a magnetic connection between the head assembly 20 and the
handle 60 is generally illustrated. The magnetic connection may be similar to the
arrangement illustrated in
FIGS. 79-80, except the optional helper magnet 7922 may be replaced with a floating/repulsion
magnet 8202. In particular, the floating/repulsion magnet 8202 may have its poles
reversed compared to the helper magnet 7922 so that it repels, rather than attracts,
the central magnet 7902. The floating/repulsion magnet 8202 thereby causes the central
magnet (and thus the head assembly 20) to balance (or hover or float) at a point between
the annular magnet 7904 and the floating/repulsion magnet 8202. If a suitable gap
or space 8404 is left between the mating surfaces of the head assembly 20 and the
handle 60, the head assembly 20 will appear to float axially along axis 7914, while
always returning to the balance point following deflection, thereby giving the razor
system 10 a small shock absorbing effect. The head assembly 20 may therefore move
axially within the space 8404 along axis 7914. It may be appreciated that as the central
magnet 7902 is urged towards the floating/repulsion magnet 8202, the repulsive force
therebetween increases as the central magnet 7902 and the floating/repulsion magnet
8202 get closer, until they touch at which point the perception is of a hard stop.
This closely mimics the behavior of a compression spring which increases in resistive
force with displacement until ultimately attaining solid height.
[0185] Similar to
FIGS. 79-80, it should be appreciated that while the head assembly 20 and the handle 60 are illustrated
having a head protrusion 7906 received within a handle cavity 7908, this arrangement
may be reversed (e.g., the head assembly 20 may include a head assembly cavity having
the annular magnet 7904 and floating/repulsion magnet 8202 and the handle 60 may include
a handle protrusion having the central magnet 7902), and a person of ordinary skill
in the art would understand any additional modifications necessary based on the instant
disclosure. The space 8404 may optionally be covered with a resiliently deformable
sock, gaiter, or the like. Additionally, it should be appreciated that the magnetic
connection described herein may be used with any head assembly known to those skilled
in the art including, but not limited to, any head assembly described herein.
[0186] Turning now to
FIG. 83, another embodiment of a magnetic connection between the head assembly 20 and the
handle 60 is generally illustrated. Similar to
FIG. 82, the magnetic connection may include a floating feature, however, the floating/repulsion
magnet 8202 of
FIG. 82 may be omitted and instead, the balancing may be achieved by the relationship of
the poles of the central magnet 7902 relative to the annular magnet 7904 (i.e., such
that the poles of the central magnet 7902 are opposite the poles of the annular magnet
7904). The effect of the detent can still be achieved manually, although the resistance
as the head assembly 20 approaches the handle 60 during insertion may be reduced compared
to the arrangement illustrated in
FIGS. 79-80. The balance point between the central magnet 7902 and the annular magnet 7904 occurs
when the two magnets 7902, 7904 are coplanar or substantially coplanar; minor deflection
in either direction along axis 7914 will be followed by a return to the balance point.
For short deflections, the behavior is very similar to that of the arrangement illustrated
in
FIG. 82; however, the return force of
FIG. 83 decreases with larger deflection (rather than increasing as in the arrangement of
FIG. 82) since in the absence of the floating/repulsion magnet 8202, the only return force
is generated by the attraction between the central magnet 7902 and the annular magnet
7904 which grow farther away with increasing deflection. It should be appreciated
that the magnetic connection described herein may be used with any head assembly known
to those skilled in the art including, but not limited to, any head assembly described
herein.
[0187] Turning now to
FIGS. 84-85, a blade cartridge connection mechanism for securing a blade cartridge 22 to a blade
cartridge support member 24. In particular,
FIGS. 84 and
85 generally illustrate a perspective view of the blade cartridge 22 and blade cartridge
support member 24 in an unassembled and an assembled state, respectively, while
FIGS. 86 and
87 generally illustrate a cross-sectional side view of the blade cartridge 22 and blade
cartridge support member 24 in an unassembled and an assembled state, respectively.
[0188] The blade cartridge 22 may include any blade cartridge known to those skilled in
the art including, but not limited to, any blade cartridge 22 described herein. The
head assembly 20 may optionally include any resistive pivot mechanism described herein
such as, but not limited to, a magnetic resistive pivot mechanism. As shown, blade
cartridge support member 24 comprises a generally U-shaped cartridge support frame
26 having two generally curved support arms 30 (a generally C-shape or L-shape); however,
it should be appreciated that this is not a limitation of the present disclosure unless
specifically claimed as such.
[0189] The blade cartridge 22 may include a frame 188 (which may be either one piece or
multi-piece such as, but not limited to, a clam-shell design) having one or more pivot
pin/cylinder 34 extending outwardly from the lateral edges of the frame 188 (e.g.,
a single pivot pin/cylinder 34 that extends across the entire frame 188 or a first
and a second pivot pin/cylinder 34 extending outwardly from a first and a second lateral
edge of the frame 188, respectively). One or more portions (e.g., distal end regions)
of the pivot pin/cylinder 34 may include one or more magnets and/or ferrous materials.
[0190] The blade cartridge support member 24 includes one or more pivot receptacles 32.
For example, each support arm 30 may include a pivot receptacle 32. At least one of
the pivot receptacles 32 may include a receiving pocket or cavity 8602 (best seen
in
FIG. 86) configured to receive at least a portion of the pivot pin/cylinder 34 located on
one of the opposing lateral sides of the blade cartridge 22 (e.g., as generally illustrated
in
FIGS. 85 and
87).
[0191] With reference again to
FIG. 86, the pocket or cavity 8602 may include an open end 8604 through which the pivot pin/cylinder
34 may be received into the pocket or cavity 8602. The pocket or cavity 8602 may also
include tapered entry and/or tapered sidewalls to facilitate entry of the pivot pin/cylinder
34 into the pocket or cavity 8602. According to one embodiment, the pivot receptacle
32 includes one or more blade cartridge pivot and retention magnets 8606 (e.g., one
or more permanent magnets and/or electromagnets) configured to create an attractive
magnetic force with the pivot pin/cylinder 34 received therein. For example, the pivot
pin/cylinder 34 may include a ferrous material that is magnetically attracted to the
blade cartridge pivot and retention magnets 8606, thereby mounting, securing, and/or
otherwise coupling the blade cartridge 22 to the blade cartridge support member 24.
Alternatively (or in addition), the pivot pin/cylinder 34 may include a magnet having
its poles align such that it is magnetically attracted to the blade cartridge pivot
and retention magnets 8606, thereby mounting, securing, and/or otherwise coupling
the blade cartridge 22 to the blade cartridge support member 24. In either case, the
blade cartridge 22 may rotate about the pivot axis PA relative to the blade cartridge
support member 24 at any angle, up to and including 360° degrees.
[0192] In practice, the user may position the unassembled blade cartridge 22 proximate to
the opening 8604 of the pocket or cavity 8602 until the magnetic attraction generated
between the pivot pin/cylinder 34 and the pocket or cavity 8602 (by the one or more
blade cartridge pivot and retention magnets 8606) causes the pivot pin/cylinder 34
(and therefore the blade cartridge 22) to attach to the pocket or cavity 8602 of the
pivot receptacle 32. Likewise, the user may dispose (e.g., remove) the blade cartridge
22 from the pivot receptacle 32 by manually (or using a tool) pry or dislodge the
pivot pin/cylinder 34 (and therefore the blade cartridge 22) from the pocket or cavity
8602 of the pivot receptacle 32.
[0193] It should be appreciated that while the pivot receptacle 32 is illustrated having
one or more blade cartridge pivot and retention magnets 8606, the blade cartridge
pivot and retention magnets 8606 may optionally be disposed in only one or more of
the pivot pin/cylinders 34. In such an arrangement, the pivot receptacle 32 may include
a ferrous material that is magnetically attracted to the blade cartridge pivot and
retention magnets 8606 of the pivot pin/cylinder 34.
[0194] It should also be appreciated that while each arm 30 of the blade cartridge support
member 24 is shown having a pivot receptacle 32 including one or more blade cartridge
pivot and retention magnets 8606, only one arm 30 may include the pivot receptacle
32 having one or more blade cartridge pivot and retention magnets 8606
[0195] Moreover, the location of one or more of the pivot receptacles 32 and the pivot pins
34 may be switched (e.g., one or more of the pivot receptacles 32 may be located in
the blade cartridge 22 and one or more of the pivot pins/cylinders 34 may extend outwardly
from the support arms 30 of the blade cartridge support member 24).
[0196] Additionally, while the blade cartridge 22 is shown being releasably coupled to the
handle 60, the blade cartridge support member 24 and the handle 60 may optionally
be an integral, unitary or one-piece construction.
[0197] Turning now to
FIGS. 88-92, any one of the embodiments described herein with respect to
FIGS. 84-87 may optionally include one or more blade cartridge retentioners 8802. The blade cartridge
retentioners 8802 may be configured to reduce and/or prevent accidental removal/ejection
of the blade cartridge 22 from the blade cartridge support member 24. According to
one embodiment, (as illustrated in
FIGS. 88-89), the blade cartridge retentioners 8802 may include one or more biasing devices such
as, but not limited to, a spring clip and/or resiliently deformable protrusion 8804.
The blade cartridge retentioners 8802 may extend outward from a portion of the cavity
8602, e.g., proximate to the opening thereof. In practice, the user may insert the
pivot pin/cylinder 34 into the cavity 8602. As the pivot pin/cylinder 34 is inserted
into the cavity 8602, the blade cartridge retentioners 8802 may be resiliently deformed,
deflected, and/or moved out of the way until the pivot pin/cylinder 34 passes by the
blade cartridge retentioners 8802 and the pivot pin/cylinder 34 is seated within the
cavity 8602. Once seated/received in the cavity 8602 (as generally illustrated in
FIG. 89), the blade cartridge retentioners 8802 may generally prevent the pivot pin/cylinder
34 from moving out of engagement with the cavity 8602 unless a sufficiently large
force is exerted to deform, deflect, and/or move the blade cartridge retentioners
8802 out of the way.
[0198] Alternatively (or in addition), the blade cartridge retentioners 8802 may include
one or more biasing devices such as, but not limited to, a detent, resiliently deformable
pawl, lever, or the like 9002 as generally illustrated in
FIGS. 90-92. For example, the lever 9002 may be spring biased (spring not visible) and may include
an engagement portion (e.g., an engagement ramp) 9004 configured to extend at least
partially across an opening of the cavity 8602 when in a retention position (as generally
illustrated in
FIGS. 90-92), and to pivot about a pivot point 9006 such that the lever 9002 may be rotated out
of the way and the pivot pin/cylinder 34 may enter and/or exit the cavity 8602. The
lever 9002 may also include an actuation region 9008 (e.g., but not limited to, a
raised portion) that allows the user to rotate the lever 9002 about the pivot 9006.
As may therefore be appreciated, the lever 9002 may be biased to the engagement position.
[0199] Again, it should be appreciated that the arrangement of the cavity 8602 and the pivot
pin/cylinder 34 with respect to the blade cartridge 22 and the blade cartridge support
member 24 may be reversed, and as such the blade cartridge retentioners 8802 may be
reversed. It should also be appreciated that the cartridge pivot and retention magnets
8606 may be eliminated.
[0200] Any of the magnets described herein may be either permanent magnets and/or electromagnets.
It may also be appreciated that when an electromagnet is used, the current may be
adjusted to selectively change the orientation of the resulting magnetic field. The
magnets may include any type of magnet such as, but not limited to, rare-earth (lanthanide)
magnets (including, but not limited to, neodymium magnets and samarium-cobalt magnets),
single-molecule magnets, single-chain magnets, nano-structured magnets, Alnico magnets,
or the like. The magnets may include magnetic coverings and/or layers. For example,
the magnets may include magnetically doped materials such as, but not limited to,
magnetic paint, magnetic polymers, magnetic ceramics, magnetic composites, and/or
the like.
[0201] The razor blades 142 of the head assembly 20 may be front and/or rear loaded during
assembly of the head assembly 20.
[0202] Previous embodiments herein describe an axially magnetized disc as it passes through
an axially magnetized ring, with the poles of the two magnets facing in the same direction.
For example (and without limitation), some embodiments as illustrated in
FIGS. 79-82 generally include a ring or annular magnet 7904 affixed to the handle 60 of a razor
and the disc or central magnet 7902 affixed to the head assembly 20, which produces
an effect similar to that of a traditional mechanical detent as the cartridge was
being installed on the razor handle. As may be appreciated based on the present disclosure,
the magnetic detent, or snap effect, remains the same regardless of which element
(handle 60 or head assembly 20) contains the ring or annular magnet 7704 and which
element contains the disc or central magnet 7902; and furthermore, that this effect
could be obtained with mating features (e.g., protrusion 7906 and/or cavity 7908)
of any suitable shapes or orientation (e.g., protrusion 7906 extending from the handle
60 and cavity 7908 formed in the head assembly 20).
[0203] Moreover, as described previously herein, two magnets with like poles facing each
other can be used to replace the mechanism that traditionally returns the cartridge
head to its initial starting position (ISP) after it has been deflected during a shaving
stroke.
[0204] Turning now to
FIGS. 93-96, another embodiment of a resistive pivot mechanism and/or a connection mechanism
for coupling blade cartridge to the handle is generally illustrated. In the illustrated
embodiment, the handle 60 includes a handle protrusion, projection, or post 9302 that
is sized and shaped to be at least partially received within a support member cavity
9304 form in the blade cartridge support member 24, e.g., a portion of the yoke or
yoke region 47 that generally locates the position of the disposable head assembly
20 (e.g., the blade cartridge support member 24) relative to the handle 60 (e.g.,
generally prevents side to side motion). In the illustrated embodiment, the handle
post 9302 has a generally cylindrical shape and the support member cavity 9304 has
a generally tubular shape having an interior diameter that generally corresponds to
the outer diameter of the handle post 9302 to generally prevent relative movement
between the handle 60 and the blade cartridge support member 24. Optionally, the handle
post 9302 may include one or more locking features 9306 that engages one or more corresponding
locking features 9308 of the support member cavity 9304 to generally limit and/or
prevent rotation of the blade cartridge support member 24 in the direction generally
illustrated by arrow 9310. For example, the locking features 9306, 9308 may engage
each other in a lock-and-key type arrangement that generally prevents rotation. In
one embodiment, the locking feature 9306 may include a protrusion and the locking
feature 9308 may include a cavity having a size and shape generally corresponding
to the size and shape of the protrusion (though it should be appreciated that the
arrangement of the protrusion and cavity may be switched). Alternatively (or in addition),
the handle post 9302 and the support member cavity 9304 may have a non-circular cross-section
such that the inner surface of the blade cartridge cavity 9304 engages the outer surface
of the handle post 9302 to prevent rotation therebetween.
[0205] The handle post 9302 may include one or more disc or central magnets 9312 that at
least partially pass through a central region 9314 of one or more ring or annular
magnets 9316 coupled to the blade cartridge support member 24 (e.g., the support member
cavity 9304 and/or a central portion of the yoke region 47) as generally illustrated
in
FIGS. 93, 94 and
95. As may be seen, the support member cavity 9304 and the central region 9314 of the
annular magnet 9316 may be substantially concentric. According to one embodiment,
the blade cartridge support member 24 may optionally include a turret 9320 that extends
outwardly generally towards the blade cartridge 22. A distal portion of the central
magnet 9312 may be substantially coplanar with an opening or inner face of the turret
9320 or may extend through the opening.
[0206] As described herein (see, e.g.,
FIGS. 79-82 and the corresponding description), the poles of the central magnet 9312 and the
annular magnet 9316 are aligned such that a repulsive magnetic force is generated
between the magnets 9312, 9316 thereby urging the blade cartridge support member 24
and the handle 60 together. The combination of the repulsive magnetic force and the
interaction of the handle post 9302 with the support member cavity 9304 (and optionally
the locking features 9306, 9308 and/or non-circular cross-sections) may generally
secure and/or fix the blade cartridge support member 24 and the handle 60 with respect
to each other, thus forming a connection therebetween.
[0207] The blade cartridge 22 may be pivotably coupled to one or more arms 30 of the blade
cartridge support member 24 and may include one or more razor blades 9322 disposed
on one or more faces 9324. In the illustrated embodiment, the blade cartridge 22 includes
a plurality of razor blades 9322 on a first face 9324. The opposing face 9326 may
include one or more cartridge magnets 9318. While the cartridge magnet 9318 is shown
in the middle of the opposing face 9326, it should be appreciated that one or more
cartridge magnets 9318 may be disposed anywhere on the face 9326.
[0208] The cartridge magnet 9318 has its pole aligned with the central magnet 9312 to generate
a repulsive magnetic force when the blade cartridge support member 24 is coupled to
the handle 60 (e.g., as generally illustrated in
FIGS. 94 and
95). The repulsive magnetic force may generally urge the blade cartridge 22 away from
the yoke 47 and/or handle 60, for example, as generally illustrated by arrow 9402.
The blade cartridge support member 24 and/or blade cartridge 22 may include one or
more ISP (Initial Starting Position) protrusions, shoulders, ridges, and/or extensions
9328 that sets the Initial Starting Position (ISP) of the blade cartridge 22 relative
to the blade cartridge support member 24 and the handle 60. As may be appreciated,
the ISP is the position of the blade cartridge 22 relative to the blade cartridge
support member 24 and the handle 60 when no force is applied and the position that
the blade cartridge 22 returns to, after an external force has been removed. Put another
way, when an external force is applied to the blade cartridge 22 during shaving, the
external force may overcome the repulsive magnetic force between the cartridge magnet
9318 and the central magnet 9312 such that the blade cartridge 22 moves in a direction
generally opposite to arrow 9402. When the external force is removed and/or reduced,
the repulsive magnetic force between the cartridge magnet 9318 and the central magnet
9312 urges the blade cartridge 22 back towards the ISP. The ISP protrusion 9328 thus
sets the initial starting position of the blade cartridge 22 relative to the blade
cartridge support member 24 and limits the rotation of the blade cartridge 22 in the
direction of arrow 9402 and/or may also limit/prevent the over rotation of the blade
cartridge 22 during a shaving stroke.
[0209] In the illustrated embodiment, the ISP protrusion 9328 may extend outward from either
the blade cartridge support member 24 a sufficient distance to engage (e.g., directly
contact) the blade cartridge 22 and prevent the blade cartridge 22 from rotating about
the pivot axis PA any further. For example, the ISP protrusion 9328 may be located
on the inside of one or more of the yoke arms 30 below the pivot axis PA (e.g., proximate
to the yoke 47), though as mentioned, this is not a limitation of the present disclosure
unless specifically claimed as such. Alternatively (or in addition), the ISP protrusion
9328 may extend outward from either the blade cartridge 22 a sufficient distance to
engage (e.g., directly contact) the blade cartridge support member 24 and prevent
the blade cartridge 22 from rotating about the pivot axis PA any further. The ISP
protrusion 9328 therefore sets or defines the 0 position of the blade cartridge 22.
The blade cartridge 22 may rotate about the pivot axis PA within a predefined rotation
range. For example, the predefined rotation range may be up to 110 degrees, for example,
less than 90 degrees or less than 45 degrees. The rotation of the blade cartridge
22 in the direction opposite of arrow 9402 (e.g., the deflection direction) may also
be limited by ISP protrusion 9328 and/or another protrusion, shoulder, ridge, and/or
extension (e.g., a maximum deflection point (MDP) projection) that extends from either
the blade cartridge 22 and/or the blade cartridge support member 24. The rotation
limit in the deflection direction is referred to as the maximum deflection point (MDP).
The ISP protrusion 9328 may therefore function as both an ISP protrusion and a MDP
protrusion. This embodiment offers the advantage of generating a return force over
a greater range of angular displacement relative to a spring - exceeding 90 degrees,
given appropriate adjustments to the surrounding geometrical constraints. In order
to minimize the number of magnets in the assembly, the annular magnet 9316 is affixed
to the blade cartridge support member 24 and the central magnet 9312 is affixed to
the handle 60. The annular magnet 9316, in turn, is then used to repel one or more
cartridge magnets 9318 placed on the back side 9326 of the blade cartridge 22, thus
performing two functions simultaneously (e.g., the connection of the head assembly
20 to the handle 60 and the biasing of blade cartridge 22.
[0210] Because the central magnet 9312 and annular magnet 9316 are oriented with their poles
facing in the same direction (see cross-section of the assembled unit in
FIG. 95), a small return force (e.g., urging the blade cartridge 22 in the direction of arrow
9402) is present even when the disposable head assembly 20 is not coupled to the handle
60, as the annular magnet 9316 repels the cartridge magnet 9318 on the back face 9326
of the blade cartridge 22. However, upon installation, the force generated by the
combination of the central magnet 9312 and/or annular magnet 9316 is much greater
and closely simulates that of a compression spring, serving to return the blade cartridge
22 to its ISP.
[0211] Additional retention force (supplemental to that created by the magnetic detent/coupling
effect between the central magnet 9312 and annular magnet 9316), which may serve to
make the blade cartridge support member 24 and therefore the blade cartridge 22 more
difficult to accidentally pull or knock off of the handle 60, may be created in several
ways. One possible method of increasing retention force includes the addition of a
helper ring magnet inside the handle 60. The helper magnet may be axially magnetized
and oriented in the same direction as the annular magnet 9316 in the blade cartridge
support member 24, placed at the base of the handle post 9302 that contains the central
magnet 9312. Thus, when the blade cartridge support member 24 is installed onto the
handle 60, the helper magnet would present the opposite pole to the closest face of
the approaching annular magnet 9316 in the blade cartridge support member 24 , generating
a pulling force on the blade cartridge support member 24 and serving to increase the
forces of attachment (during installation) and retention (after installation). Another
possible configuration for increasing retention force includes a compliant ring 9330
in the support member cavity 9304, with an inside diameter slightly smaller than the
outside diameter of the handle post 9302, positioned such that the compliant ring
9330 grips a portion of the handle post 9302 (e.g., but not limited to, the distal
tip) when it is fully inserted into the support member cavity 9304. Additionally (or
alternatively), one or more of the locking features 9306, 9308 may include a compliant
receiving receptacle that engages the corresponding locking feature on the opposite
component (e.g., but not limited to, a compliant receiving receptacle 9308 on the
yoke 47 that would be engaged by the opposing locking feature 9306 located on the
handle 60). The protrusion 9306 on the handle post 9302 may engage the sides of the
compliant receptacle 9308 to increase the retention force. This may be achieved with
an elastomeric compliance ring (or the like) positioned either on the protrusion or
in the receptacle. These configurations may not increase the attachment force, but
the friction generated through deflection of the compliant material due to interference
with the post tip or yoke receptacle may serve as an additional impediment to the
blade cartridge support member 24 being accidentally dislodged from the handle 60
once it has been installed.
[0212] The use of the magnetic detent/coupling system does not restrict the configuration
of returning the blade cartridge 22 to its ISP to the use of the detent-generating
magnets. Any one of the embodiments described herein may be used, including but not
limited to mechanical means such as a resiliently-deformable pawl (RDP) or other magnetic
configurations such as, but not limited to, the magnetic configuration illustrated
in FIG. 96. For example, one or more arm magnets 9602 may be mounted to one or more
of the arms 30 (e.g., a pair that faces each other) and the blade cartridge 22 may
include one or more blade cartridge magnets 9604 having their axes parallel to the
pivot axis PA of rotation of the blade cartridge 22. The arm magnet 9602 may be attracted
to a central/middle blade cartridge magnet 9604 in the blade cartridge 22 due to their
opposite poles being oriented facing each other. According to one embodiment, adjacent
blade cartridge magnets 9604b, 9604c in the blade cartridge 22 may be arranged on
one or more sides of a middle blade cartridge magnet 9604a with the like poles facing
the arm magnet 9602. Thus, the blade cartridge 22 tends to come to rest with the center/middle
blade cartridge magnet 9604a coaxial to the arm magnet 9602, which determines the
ISP. If the blade cartridge 22 is displaced (e.g., rotated) around the pivot axis
PA, a resistive torque is experienced due to the combination of attraction to the
center/middle blade cartridge magnet 9604a and repulsion by the outer blade cartridge
magnets 9604b, 9604c, and when the blade cartridge 22 is released it returns to its
ISP. For small displacements, this action also simulates that of a spring. Displacement
is limited by a hard stop/ ISP protrusion 9328 as generally illustrated in
FIG. 97. Depending upon the position of the hard stop ISP protrusion 9328, one or more of
the outer blade cartridge magnets 9604b, 9604c may be redundant (i.e. if the maximum
rotation in the direction of one or more of the outer blade cartridge magnets 9604b,
9604c is very small, its influence will be negligible compared to that of the attractive
center/middle blade cartridge magnet 9604a and it will not be needed to return the
blade cartridge 22 to its ISP). It should be appreciated that the magnet array arrangement
may be used in one or both arms 30. It should also be appreciated that the arrangement
of the blade cartridge magnets 9604a-9604c may be replaced with one or more programmable
magnets having multiple poles and/or nano-structured magnets having a plurality of
areas programmed to provide the various poles described herein. In one embodiment,
the annular magnet 9316 may be replaced by an array of magnets.
[0213] Turning now to
FIGS. 98-104, various embodiments of two or more diametrically magnetized (DM) ring and/or disc
magnets for coupling two components (e.g., razor handle/cartridge and/or cartridge
yoke/cartridge head) are described wherein the two components are securely fixed to
each other (e.g., do not separate) but can move, in certain prescribed and limited
ways, relative to each other while tending to return to a predetermined rest position;
and optionally can be separated manually when sufficient force is applied, for example
during replacement of a used razor cartridge with a new one.
[0214] With reference to
FIGS. 98-100, a first embodiment is generally illustrated. For example,
FIG. 98 generally illustrates the head assembly 20 and the handle 60 in an unassembled state,
FIG. 99 generally illustrates the head assembly 20 and the handle 60 in an assembled state
in the ISP, and
FIG. 100 generally illustrates the head assembly 20 and the handle 60 in a deflected position
relative to the ISP.
[0215] In particular, one or more handle DM magnets 9802 are permanently and fixedly coupled,
secured, and/or otherwise mounted to distal end 9804 of the handle 60 and one or blade
cartridge more support member DM magnets 9806 are permanently and fixedly coupled,
secured, and/or otherwise mounted to a portion of the blade cartridge support member
24 (e.g., but not limited to, the yoke 47). In the illustrated embodiment, a single
handle DM magnet 9802 and a single blade cartridge support member DM magnet 9806 are
illustrated; however, it should be appreciated that the handle 60 and/or the blade
cartridge support member 24 may include a plurality of DM magnets 9802, 9806. The
handle DM magnet 9802 is also illustrated being at least partially received within
a handle cavity 9820, while the support member DM magnet 9806 is illustrated partially
extending beyond a rear mating face of the blade cartridge support member 24, though
it should be appreciated that the cavity 9820 may be formed in the blade cartridge
support member 24 and the arrangement may therefore be reversed.
[0216] Additionally, the handle DM magnet 9802 and the blade cartridge support member DM
magnets 9806 are illustrated as ring magnets. The ring magnet configuration may aid
in preventing the DM magnets 9802, 9806 from rotating within their respective components
(e.g. handle 60 and blade cartridge support member 24). For example, the central regions
9808, 9810 of the DM ring magnets 9802, 9806 may have a non-circular shape that may
be coupled to and/or overmolded with components 60, 24 (e.g. handle 60 and blade cartridge
support member 24), to prevent rotation of the DM ring magnets 9802, 9806. It should
be appreciated, however, that one or more of these DM magnets 9802, 9806 may be DM
disc magnets with no central hole. The DM disc magnets 9802, 9806 may optionally include
a non-cylindrical post or an offset post extending outwardly from one or more of the
planar faces of the DM disc magnets 9802, 9806 that may also prevent rotation of the
magnets 9802, 9806 relative to handle 60 and blade cartridge support member 24, respectively.
Additionally (or alternatively), a portion of either the DM disc or ring magnets 9802,
9806 may be noncircular (e.g., the disc or ring may have a generally oblong or oval
shape) to prevent rotation of the magnets 9802, 9806 relative to handle 60 and blade
cartridge support member 24, respectively.
[0217] The handle 60 may be described as having a top surface 9801, a bottom surface 9803,
and a right and left surface 9805, 9807 when viewed from the perspective in FIG. 98.
The handle DM magnet 9802 may be described as having a first and a second planar face
9809, 9811 and an outer circumferential surface 9813 extending there between. The
handle DM magnet 9802 may be secured to the handle 60 such that the planar faces 9809,
9811 are aligned generally parallel to a longitudinal axis L of the handle and generally
perpendicular to the top and bottom surfaces 9801, 9803 and generally parallel to
the right and left surfaces 9805, 9807.
[0218] The DM magnets 9802, 9806 are mounted to the handle 60/blade cartridge support member
24 such that, when the handle 60 and blade cartridge support member 24 are brought
close to each other during the process of installing the disposable head assembly
20 to the handle 60, the opposite poles of the DM magnets 9802, 9806 attract and complete
the attachment procedure. According to one embodiment, the DM magnets 9802, 9806 generally
tangentially contact each other. The DM magnets 9802, 9806, when positioned tangent
to each other, will always seek out the position at which the two opposite poles are
in contact. This position will be referred to as the predetermined rest position (PRP).
In this embodiment, the two DM magnets 9802, 9806 are installed such that in the predetermined
rest position (PRP) of the handle 60 and blade cartridge support member 24 are aligned
as on a traditional razor.
[0219] The distal region 9804 of the handle 60 adjacent/proximate to the handle DM magnet
9802 and the proximal region 9812 of the blade cartridge support member 24 adjacent/proximate
to the blade cartridge support member DM magnet 9806 may define a handle interface
region 9814 and a support member interface region 9816, respectively. The interface
regions 9814, 9816 may have a shape and contour to allow for limited rotational longitudinal
motion of the handle 60 and blade cartridge support member 24 relative to one another.
The DM magnets 9802, 9806 will allow this motion to occur, but provide noticeable
resistance, mimicking the behavior of a spring. In fact the DM magnets 9802, 9806
remain tangent to each other throughout the motion as the contact point between them
moves farther away from the poles, so that their behavior resembles that of a pair
of gears (i.e. each DM magnet 9802, 9806 not only rotates on its own axis but also
"orbits" about the axis of the opposite magnet). Such a displacement, in this case
a longitudinal motion (e.g., in a plane extending generally parallel to the longitudinal
axis L of the handle 60 and generally perpendicular to the top and bottom surfaces
9801, 9803) is illustrated in
FIG. 100. The rotation of the blade cartridge support member 24 relative to the handle 60 in
either direction may be set and/or limited by the contours of the interfaces 9814,
9816.
[0220] When the handle 60 and blade cartridge support member 24 are released, the DM magnets
9802, 9806 act to reposition themselves relative to each other at the predetermined
rest position, which in turn returns and/or urges the blade cartridge 22 to its original
alignment with respect to the handle 60. This feature can be useful for hard to reach
shaving areas by manually holding the blade cartridge support member 24 (e.g., yoke
47) and blade cartridge 22 in an angled forward position with a finger. The angle
can be easily adjusted depending on the force applied to the blade cartridge support
member 24 and blade cartridge 22.
[0221] Turning now to
FIGS. 101-102, another embodiment utilizing DM magnets is generally illustrated. The arrangement
may be similar to the embodiment in
FIGS. 98-100, but may also include one or more locking 10102 magnets. The locking magnet 10102
may include, but is not limited to, a DM ring or cylindrical magnets 10102. The locking
magnet 10102 may be coupled, secured, or otherwise mounted to handle 60 in a fixed
location and orientation relative to the DM handle magnet 9802. When properly oriented,
the locking magnet 10102 has the effect of attracting and retaining the blade cartridge
support member DM magnet 9806 when the blade cartridge support member 24/blade cartridge
22 is subjected to a sufficient angular displacement to bring the locking magnet 10102
and the blade cartridge support member DM magnet 9806 into close proximity to each
other, such that the blade cartridge support member 24/blade cartridge 22 remains
in the displaced position when it is released as generally illustrated in
FIG. 102. Because the original predetermined rest position (PRP) or ISP shown in
FIG. 101, with DM magnets 9802, 9806 aligned with opposite poles adjacent to each other, remains,
the result is the existence of two possible positions, selectable by the user, in
which the blade cartridge support member 24/blade cartridge 22 can be either at rest
in its predetermined rest position with a spring-like return feature responding to
small angular displacements (
FIG. 101); or at rest in the displaced position and securely held in place (
FIG. 102).
[0222] Optionally, a retraction mechanism may be provided to retract the locking magnet
10102 into the handle 60 when it is not being used to affix the blade cartridge support
member 24/blade cartridge 22 in the flexed/displaced position. The retraction mechanism
allows the locking magnet 10102 to be concealed when the blade cartridge support member
24/blade cartridge 22 is in its predetermined rest position, so that it would not
adversely impact the feel of the razor handle 60 in the user's hand and/or collect
debris. The retraction mechanism may include any arrangement for retracting the locking
magnet 10102 such as, but not limited to, a manual lever wherein the user would need
to deploy the third magnet before moving the cartridge into the flexed position, or
with a properly sized gear train that would automatically position the locking magnet
10102 at the same time as the support member 24/blade cartridge 22 was being moved
from its predetermined rest position/ISP to its flexed/displaced position.
[0223] While the blade cartridge 22 is illustrated having razors on only a single side,
it should be appreciated that the blade cartridge 22 may be double-sided.
[0224] The attachment of the blade cartridge 22 to the blade cartridge support member 24
and the limitation and control of the rotation of the blade cartridge 22 within the
blade cartridge support member 24 may be accomplished in any number of ways that have
been described herein, including but not limited to, mechanical means such as a physical
axle feature and a RDP (resiliently deformable pawl) or magnetic arrangements such
as alternating attracting/repelling magnets, multi-pole or programmable magnets or
the like. In the illustrated embodiments, a single-sided blade cartridge 22 whose
ISP is determined by a pair of repelling magnets, one located on the back of the blade
cartridge 22 and the other on the leading edge of the center web of the blade cartridge
support member 24/yoke 47, has been shown; however, this is not a limitation of present
disclosure unless specifically claimed as such.
[0225] Additionally, it should be noted that the blade cartridge DM magnet 9806 can also
be used to generate the magnetic force (e.g., repel and/or attract) the blade cartridge
magnets 11410 (see, e.g., the blade cartridge magnets 11410 in
FIGS. 145-147). As such, the DM magnet 9806 may be used to generate the magnetic force in addition
to, or in replace of, the blade cartridge support member magnets 11412.
[0226] Turning now to
FIGS. 103-105, a further embodiment utilizing DM magnets is generally illustrated. Rather than
having a handle DM magnet 9802 and a blade cartridge support member DM magnet 9806
as described above, one or more of the arms 30 may include an arm DM magnet 10302
and one or more of the lateral ends 10304 of the blade cartridge 22 may include corresponding
blade cartridge DM magnets 10306. The primary responsibilities of the DM magnets 10302,
10306 are to keep the blade cartridge 22 attached to the blade cartridge support member
24/arms 30 and allow it to deflect upward during a shaving stroke as generally illustrated
in
FIG. 105. The blade cartridge DM magnets 10306 may be exposed or could be disposed within an
interior portion of the blade cartridge 22 so as not to protrude from the lateral
ends 10304 of the blade cartridge 22. The ISP of the blade cartridge 22 may be established
by the locations of the poles of the DM magnets 10302, 10306, and will occur at the
angle at which the opposite poles of the DM magnets 10302, 10306 are adjacent to each
other. Although the DM magnets 10302, 10306 also partially serve to return the cartridge
head to its ISP when it has been subjected to an angular deflection (similar to the
way they return the cartridge to its predetermined rest position in the embodiments
described above), this function may also be performed by a repelling pair of magnets
10308, 10310 in the blade cartridge support member 24 and blade cartridge 22, respectively.
In one embodiment, the blade cartridge support member 24 may remain part of the handle
60 and only the blade cartridge 22 may be removed. Alternatively, the blade cartridge
22 and blade cartridge support member 24 may be considered an assembly in which case
the blade cartridge support member 24 may be removably coupled to the handle 60 using
any arrangement described herein, including but not limited to, a modified twist-lock-eject
system utilizing a diametrically magnetized ring and disc pair.
[0227] Two or more DM magnets (e.g., but not limited to, ring and/or disc DM magnets) may
be utilized to achieve attachment between two components (such as, but not limited
to, a razor handle 60 and a blade cartridge 22) such that the two components are securely
fixed to each other but can move, in certain prescribed and limited ways, relative
to each other while tending to return to a predetermined rest position; and can be
separated manually when sufficient force is applied, for example during replacement
of a used razor cartridge with a new one.
[0228] With reference to
FIGS. 106-108, one embodiment of two or more DM magnets that allows lateral movement of the blade
cartridge support member 24/blade cartridge 22 relative to the handle 60 is generally
illustrated. In particular, one or more handle DM magnets 10602 are permanently and
fixedly coupled, secured, and/or otherwise mounted to distal end 9804 of the handle
60 and one or more blade cartridge support member DM magnets 10606 are permanently
and fixedly coupled, secured, and/or otherwise mounted to a portion of the blade cartridge
support member 24 (e.g., but not limited to, the yoke 47). In the illustrated embodiment,
a single handle DM magnet 10602 and a single blade cartridge support member DM magnet
10606 are illustrated; however, it should be appreciated that the handle 60 and/or
the blade cartridge support member 24 may include a plurality of DM magnets 10602,
10606. The blade cartridge support member DM magnet 10606 is also illustrated being
at least partially received within a blade cartridge support member cavity 10620 formed
in the blade cartridge support member 24, while the handle DM magnet 10602 is illustrated
partially extending beyond a distal end 9804 of the handle 60, though it should be
appreciated that the cavity 10620 may be formed in the handle 60 and the arrangement
may therefore be reversed.
[0229] Additionally, the handle DM magnet 10602 and the support member DM magnet 10606 are
illustrated as ring magnets. The ring magnet configuration may aid in preventing the
DM magnets 10602, 10606 from rotating within their respective components (e.g., handle
60and blade cartridge support member 24). For example, the central regions 10608,
10610 of the DM ring magnets 10602, 10606 may have non-circular shape that may be
coupled to and/or overmolded with the handle 60, blade cartridge support member 24
to prevent rotation of the DM ring magnets 10602, 10606. It should be appreciated,
however, that one or more of these DM magnets 10602, 10606 may be DM disc magnets
with no central hole. The DM disc magnets 10602, 10606 may optionally include a non-cylindrical
post or an offset post extending outwardly from one or more of the planar faces of
the DM disc magnets 10602, 10606 that may also prevent rotation. Additionally (or
alternatively), a portion of either the DM disc or ring magnets 10602, 10606 may be
noncircular (e.g., the disc or ring may have a generally oblong or oval shape) to
prevent rotation.
[0230] The handle 60 may be described as having a top surface 9801, a bottom surface 9803,
and a right and left surface 9805, 9807 when viewed from the perspective in
FIG. 106. The handle DM magnet 10602 may be described as having a first and a second planar
face 10609, 10611 and an outer circumferential surface 10613 extending therebetween.
The handle DM magnet 10602 may be secured to the handle 60 such that the planar faces
10609, 10611 are aligned generally parallel to the longitudinal axis L of the handle
60 and generally perpendicular to right and left surfaces 9805, 9807 and generally
parallel to the top and bottom surfaces 9801, 9803. The lateral movement of the blade
cartridge support member 24/blade cartridge 22 relative to the handle 60 therefore
corresponds to motion in a plane extending generally parallel to the longitudinal
axis L of the handle 60 and generally perpendicular to the right and left surfaces
9805, 9807 (e.g., from side-to-side).
[0231] The DM magnets 10602, 10606 are mounted to the handle 60/blade cartridge support
member 24 such that, when the handle 60 and blade cartridge support member 24 are
brought close to each other during the process of installing the disposable head assembly
20 to the handle 60, the opposite poles of the DM magnets 10602, 10606 attract and
complete the attachment procedure. According to one embodiment, the DM magnets 10602,
10606 generally tangentially contact each other. The DM magnets 10602, 10606, when
positioned tangent to each other, will always seek out the position at which the two
opposite poles are in contact. This position will be referred to as the predetermined
rest position (PRP). In this embodiment, the two DM magnets 10602, 10606 are installed
such that in the predetermined rest position, the handle 60 and support member 24
are aligned in a straight line (as on a traditional razor).
[0232] The distal region 9804 of the handle 60 adjacent/proximate to the handle DM magnet
10602 and the proximal region 9812 of the blade cartridge support member 24 adjacent/proximate
to the support member DM magnet 10606 may define a handle interface region 9814 and
a blade cartridge support member interface region 9816, respectively. The interface
regions 9814, 9816 may have a shape and contour to allow for limited rotational lateral
motion of the handle 60 and blade cartridge support member 24 relative to one another.
The DM magnets 10602, 10606 will allow this motion to occur, but provide noticeable
resistance, mimicking the behavior of a spring. In fact the DM magnets 10602, 10606
remain tangent to each other throughout the motion as the contact point between them
moves farther away from the poles, so that their behavior resembles that of a pair
of gears (i.e. each DM magnet 10602, 10606 not only rotates on its own axis but also
"orbits" about the axis of the opposite magnet). Such a displacement, in this case
a lateral motion (e.g., in a plane extending generally parallel to the longitudinal
axis L of the handle 60 and generally perpendicular to the right and left surfaces
9805, 9807) is illustrated in
FIG. 108. The rotation of the blade cartridge support member 24 relative to the handle 60 in
either direction may be set and/or limited by the contours of the interfaces 9814,
9816.
[0233] When the handle 60 and blade cartridge support member 24 are released, the DM magnets
10602, 10606 act to reposition themselves relative to each other at the predetermined
rest position, which in turn returns and/or urges the head assembly 20 and therefore
the blade cartridge 22 to its original alignment with respect to the handle 60.
[0234] Additionally, it should be noted that the blade cartridge support member DM magnet
10606 can also be used to generate the magnetic force (e.g., repel and/or attract)
the blade cartridge magnets 11410 (see, the e.g., the blade cartridge magnets 11410
in
FIGS. 147-150). As such, the blade cartridge support member DM magnet 10606 may be used to generate
the magnetic force in addition to, or in replace of, the blade cartridge support member
magnets 11412.
[0235] Turning now to
FIGS. 109-110, another embodiment featuring two or more DM magnets is generally illustrated. This
embodiment is similar to the embodiment described above with respect to
FIGS. 106-108, however, the interfaces 9814, 9816 of the handle 60 and the blade cartridge support
member 24 have a contour configured to allow not only lateral motion, but also to
allow the blade cartridge support member 24/blade cartridge 22 to twist relative to
the handle 60 about the longitudinal axis L approximately parallel to the handle 60
(e.g., in a direction generally illustrated by arrow 10902). Optionally, the twist
motion may be limited by design due to the engagement of one or more protruding pins
10904 (e.g., but not limited to, a pin extending from the blade cartridge support
member 24/yoke 47) that engages and/or is received within receptacle well/groove 10906
(e.g., on handle 60). It should be appreciated that the arrangement of the pin 10904
and groove 10906 may be switched. The pin 10904 and groove 10906 may be configured
to limit the twist of the blade cartridge support member 24/blade cartridge 22 relative
to the handle 60 to less than 360°, for example, less than 270° or less than 180°.
The behavior when the two DM magnets 10602, 10606 are manipulated in this way is a
result of the DM magnets 10602, 10606 being in tangential contact with each other.
If the DM magnets 10602, 10606 are twisted relative to each other such that their
axes are no longer parallel (as generally illustrated in
FIG. 110), the DM magnets 10602, 10606 will tend to return to a position in which the axes
are parallel because the DM magnets 10602, 10606 are drawn to have the maximum area
of contact between them, which occurs when the axes are parallel.
[0236] Turning now to
FIGS. 111-113, another embodiment featuring two or more DM magnets is generally illustrated. As
best illustrated in
FIGS. 111 and
112, one or more handle DM magnets 11102 are permanently and fixedly coupled, secured,
and/or otherwise mounted to distal end 9804 of the handle 60 and one or more blade
cartridge support member DM magnets 11106 are permanently and fixedly coupled, secured,
and/or otherwise mounted to a portion of the blade cartridge support member 24 (e.g.,
but not limited to, the yoke 47). The DM magnets 11102, 11106 may include any size,
shape, and/or configuration described herein.
[0237] In the illustrated embodiment, the DM magnets 11102, 11106 are aligned such that
the planar faces 11109 (see, e.g.,
FIG. 112) are aligned generally parallel to the longitudinal axis L of the handle 60 (e.g.,
the longitudinal axis of the collar) and generally parallel to the top and bottom
surface 9801, 9803 of the handle 60. The DM magnets 11102, 11106 are oriented concentrically
with their poles 180 degrees opposite each other. This is the predetermined rest position
due to the force attracting each pair of opposing poles to one another. One or more
of the DM magnets 11102, 11106 may be at least partially received within a cavity
and one or more of the DM magnets 11102, 11106 may partially extend outwardly from
a portion of its respective component (e.g., handle 60 and blade cartridge support
member 24) such that it may be at least partially received in the cavity to align
the DM magnets 11102, 11106 concentrically.
[0238] When the blade cartridge support member 24/blade cartridge 22 and handle 60 are rotated
relative to each other around the shared axis of the DM magnets 11102, 11106, the
poles of the DM magnets 11102, 11106 draw away from each other circumferentially,
causing a torque to be applied as the DM magnets 11102, 11106 attempt to return the
two components (e.g., handle 60 and blade cartridge support member 24) to the predetermined
rest position. For small angular displacements such as that shown in
FIG. 113, the DM magnets 11102, 11106 have a tendency to remain concentric throughout the
displacement, such that a mechanical pivot feature is optional. For larger angular
displacements this effect is reduced, and a mechanical pivot may be required. In such
a case, ring DM magnets 11102, 11106 (as opposed to disc DM magnets 11102, 11106)
would offer the advantage of a natural location for this mechanical pivot, i.e. a
pin protruding from one component through the inside diameter of both magnets, acting
as an axle. Attachment and detachment procedure for the handle 60 and the blade cartridge
support member 24 may vary depending upon whether a mechanical pivot feature was present.
In the absence of such a feature, the two DM magnets 11102, 11106 may approach each
other either radially or axially and ultimately adopt the predetermined rest position
naturally. If a mechanical pivot feature is present, the two DM magnets 11102, 11106
may need to be attached to each other via an axial motion.
[0239] As may be appreciated, any one or more of the DM magnets described in this embodiment,
or any other embodiment, may be replaced with one or more programmable magnets (PMs)
comprising multiple pole segments. The PMs may allow for multiple positions of stable
equilibrium instead of just one, which would create the effect of indexing or detents
as the blade cartridge support member 24 is rotated about the common axis of the magnets.
The blade cartridge support member 24 could thus be placed in any one of several positions
for optimal shaving results. The number of possible positions, and thus the resolution
of the magnetic detent system, would be limited only by the maximum number of pole
segments that could be applied to the magnets.
[0240] An alternative embodiment is similar to the embodiment described above with respect
to
FIGS. 106-108 in that two DM magnets 11402, 11406 are placed tangentially; however, in this case
the blade cartridge support member DM magnets 11406 is constrained to rotate about
an axis that is fixed relative to the handle 60, so it no longer rolls around the
circumference of the handle DM magnet 11402. This is accomplished through the use
of a modified "ball and socket" design 11502 (best seen in
FIGS. 114) in which the motion of the blade cartridge support member 24 is constrained to a
single plane. The blade cartridge support member DM magnets 11406, in the shape of
a disc or ring, seats in a mating socket in the handle 60. Its predetermined rest
position is a result of the tendency of the two DM magnets 11402, 11406 to align such
that their opposing poles are as close as possible together. When a lateral rotation
is applied as in
FIG. 114, the user will experience resistance to the motion, and when the blade cartridge
support member 24 is released, the blade cartridge support member 24 will resume its
predetermined rest position with respect to the handle 60 as a result of the DM magnets
11402, 11406 re-aligning with each other.
[0241] The above-described embodiments are illustrated wherein the blade cartridge support
member 24 would comprise a yoke and a blade cartridge 22, assembled such that the
blade cartridge 22 can rotate relative to the yoke 47/arm 30 and return to a known
location (the initial starting position, or ISP), though this is not a limitation
of the present disclosure unless specifically claimed as such. The attachment of the
blade cartridge 22 to the yoke 47/arm 30 and the limitation and control of the rotation
of the blade cartridge 22 within the yoke 47/arm 30 could be accomplished in any number
of ways that have been described herein, including but not limited to mechanical devices
such as a physical axle feature and a RDP (resiliently deformable pawl) or magnetic
configurations such as (but not limited to) alternating attracting/repelling magnets,
multi-pole or programmable magnets or the like. While the embodiment has been illustrated
using a single-sided blade cartridge whose ISP is determined by a pair of repelling
magnets 11410, 11412, one 11410 located on the back 11409 of the blade cartridge 22
and the other 11412 on the leading edge of the center web of the yoke 47, this is
for illustrative purposes only and that any configuration described herein may be
used. It should be noted that the repelling magnet 11412 does not necessarily need
to be a separate magnet in the assembly, but rather one of the magnets 11402, 11406
in the handle 60 or blade cartridge support member 24 connection can be utilized to
generate the repulsive magnetic force with the magnet 11410 in the blade cartridge
22.
[0242] Turning now to
FIGS. 115-118, multiple pairs of diametrically magnetized (DM) ring and/or disc magnets to achieve
attachment between two components are described (e.g., but not limited to, a razor
handle 60 and blade cartridge support member 24) such that the two components are
securely fixed to each other but can rotate about multiple axes relative to each other
while tending to return to a predetermined rest position; and can be separated manually
when sufficient force is applied, for example during replacement of a used head assembly
20 with a new one.
[0243] As noted herein, DM cylindrical magnets, when allowed to be in close proximity with
planar sides facing each other, will align themselves coaxially such that opposite
poles are adjacent. Additionally, if one DM magnet is displaced rotationally from
its rest position relative to the other, it will return to its rest position in a
manner that closely mimics the behavior of a spring.
[0244] Through the use of two or more pairs of 11702, 11704 of DM magnets, the blade cartridge
support member 24 may be rotated from a first position (as generally illustrated in
FIG. 115), to a second position (as generally illustrated in
FIG. 116) using a first of the pair 11702 of DM magnets, and ultimately to a third position
(as generally illustrated in
FIG. 117) using a second pair 11704 of the DM magnets. The first pair 11702 of DM magnets
may form a yoke joint and the second pair 11704 of DM magnets may form a center joint.
[0245] In the illustrated embodiment, the yoke joint 11706 (see, e.g.,
FIG. 116) connects the blade cartridge support member 24/yoke 47 to a portion of an intermediate
knuckle 11708. The blade cartridge support member 24/yoke 47 and a first portion of
the intermediate knuckle 11708 each include one of at least one DM magnet 11710, 11712
of the first pair 11702 of DM magnets, respectively. The DM magnets 11710, 11712 tend
to keep the blade cartridge support member 24 and intermediate knuckle 11708 assembled
and in the predetermined rest position (as generally illustrated in
FIG. 115), but the blade cartridge support member 24 can be twisted relative to the intermediate
knuckle 11708 about the shared axis of the DM magnets 11710, 11712 in the direction
generally of arrow 11714 by the user applying a torque to the blade cartridge support
member 24. Upon release of the force, the tendency of the DM magnets 11710, 11712
to align with their poles adjacent will generate a torque which returns the blade
cartridge support member 24 to its predetermined rest position relative to the intermediate
knuckle 11708.
[0246] The center joint 11716 includes the second pair 11704 of DM magnets and connects
the intermediate knuckle 11708 to the razor handle 60. A second portion of the intermediate
knuckle 11708 and the handle 60 each include one of at least one DM magnet 11718,
11720 of the second pair 11704 of DM magnets, respectively. It should be appreciated
that the intermediate knuckle 11708 may be considered part of the handle 60. For example,
the intermediate knuckle 11708 and the portion of the handle 60 that includes the
DM magnet 11720 may form a first and a second portion 11701, 11703 of the collar of
the handle 60.
[0247] As with the yoke joint 11706, the DM magnets 11718, 11720 keep the portions 11701,
11703 assembled and in the predetermined rest position (as generally illustrated in
FIG. 115) such that the position of the blade cartridge 22 relative to the handle 60 is similar
to that of a traditional razor. The user may turn the blade cartridge support member
24/blade cartridge 22 downward or upward, but will experience spring-like resistance
to this motion as a result of the tendency of the DM magnets 11718, 11720 to align
with their poles adjacent, and upon release the blade cartridge 22 will return to
its predetermined rest position.
[0248] For both the yoke and center joints 11706, 11716, given small angular displacements
the DM magnets have a tendency to remain concentric throughout the displacement, such
that a mechanical pivot feature is optional. For larger angular displacements this
effect is reduced, and a mechanical pivot may be used. In such a case, DM ring magnets
(as opposed to DM disc magnets) may offer the advantage of a natural location for
this mechanical pivot, i.e. a pin protruding from one component through the inside
diameter of both magnets, acting as an axle. Attachment and detachment procedure for
the two parts would vary depending upon whether a mechanical pivot feature was present.
In the absence of such a feature, the two DM magnets could approach each other either
radially or axially and ultimately adopt the predetermined rest position naturally.
If a mechanical pivot feature is present, the two DM magnets may need to be attached
to each other via an axial motion.
[0249] Because of the tendency of the DM magnets in both joints 11706, 11716 to assume the
predetermined rest position, if the user desires to utilize the razor 10 in a configuration
that differs from the predetermined rest position (which is illustrated, for exemplary
purposes only, to resemble the configuration of a traditional razor), a manner of
locking the joints may be used. One possible system of locks would include two shaving
modes, "Face Mode" and "Body Mode". In Face Mode, the center joint 11716 may be locked
in its predetermined rest position but the yoke joint 11706 may be allowed to rotate
to a limited degree. This mode is illustrated in
FIG. 115. Body Mode (e.g., as generally illustrated in
FIG. 117) may be adopted through rotating both joints 11706, 11716 90 degrees, so that the
blade cartridge support member 24 rotation axis within the yoke 47 is parallel to
the handle longitudinal axis L. Because the DM magnets in this condition would be
attempting to return both joints 11706, 11716 to their predetermined rest position,
mechanical locks may be used to keep both joints 11706, 11716 at the 90 degree position.
The process of changing between Face Mode and Body Mode would involve two actions:
1) Rotating the center joint 11716 90 degrees as shown in
FIG. 117 and 2) Rotating the yoke joint 11706 90 degrees (illustrated in
FIG. 116), with the resulting configuration shown in
FIG. 117. These two actions could be performed in either order.
[0250] With reference to
FIG. 118, the blade cartridge support member 24 may include one or more limiting protrusions
12002 that are at least partially received within one or more limiting cavities or
grooves 12004 formed in the intermediate knuckle 11708 (e.g., portion 11701). Similarly,
the handle 60 (e.g., portion 11703) may include one or more limiting protrusions 12006
that are at least partially received within one or more limiting cavities or grooves
12008 formed in the intermediate knuckle 11708 (e.g., portion 11701). Of course, the
arrangement of the limiting protrusions 12002, 12006 and limiting grooves 12004, 12008
relative to the blade cartridge support member 24, intermediate knuckle 11708 (portion
11701), and/or handle 60 (portion 11703) may be reversed. The limiting protrusions
12002, 12006 and limiting grooves 12004, 12008 may restrict the movement of the yoke
and center joints 11706, 11716 to a predefined range. As may be appreciated, the predefined
range does not have to be symmetrical about the predetermined rest position. As such,
the limiting protrusions 12002, 12006 and limiting grooves 12004, 12008 may allow,
for example, 90 degrees of rotation in one direction and less than 20 degrees in the
opposite direction (these values are just for illustrative purposes).
[0251] It should be appreciated that any one of the DM magnets may be replaced by one or
more programmable magnets (PMs) comprising multiple pole segments. The result would
be multiple positions of stable equilibrium instead of just one, which would create
the effect of indexing or detents as the blade cartridge support member 24 is rotated
about the common axis of the magnets. The blade cartridge support member 24 could
thus be placed in any one of several positions for optimal shaving results. The number
of possible positions, and thus the resolution of the magnetic detent system, would
be limited only by the maximum number of pole segments that could be applied to the
magnets.
[0252] The above-described embodiments are illustrated wherein the blade cartridge support
member 24 would comprise a yoke and a blade cartridge 22, assembled such that the
blade cartridge 22 can rotate relative to the yoke 47/arm 30 and return to a known
location (the initial starting position, or ISP), though this is not a limitation
of the present disclosure unless specifically claimed as such. The blade cartridge
22 may be single-sided or it may be double-sided. The attachment of the blade cartridge
22 to the yoke 47/arm 30 and the limitation and control of the rotation of the blade
cartridge 22 within the yoke 47/arm 30 could be accomplished in any number of ways
that have been described herein, including but not limited to mechanical devices such
as a physical axle feature and a RDP (resiliently deformable pawl) or magnetic configurations
such as (but not limited to) alternating attracting/repelling magnets, multi-pole
or programmable magnets or the like. For example (and without limitation), the blade
cartridge 22 may include a double-sided cartridge head whose ISP is determined by
a pair of multi-pole magnets, located concentrically to the blade cartridge's axis
of rotation.
[0253] As described herein (see, for example, but not limited to,
FIG. 82), two more magnets may be used to create a hovering/floating effect between two components
(e.g., but not limited to, a connection between the handle 60 and the blade cartridge
support member 24). Turning now to
FIGS. 119-124, one embodiment of a razor 10 having at least two concentric, diametrically magnetized
magnets 12102, 12104 to achieve a floating effect between two parts of the razor (e.g.,
but not limited to, between the blade cartridge support member 24 and the handle 60)
that allows motion in two degrees of freedom (angular and axial). The razor 10 may
additionally include use of a repulsive magnetic force between the DM magnets 12102,
12104 to achieve both a lockout and ejection effect between the two parts.
[0254] In particular, the razor 10 includes a diametrically magnetized (DM) disc magnet
12102 attached to one razor part (e.g., but not limited to, the handle 60) which is
positioned concentric to a diametrically magnetized (DM) ring magnet 12104 attached
to the other part (e.g., but not limited to, the blade cartridge support member 24),
and the poles are arranged such that opposite poles of the two DM magnets 12102, 12104
face each other in the inside diameter of the ring DM magnet 12104, the effect is
to cause the DM magnet 11204 of the blade cartridge support member 24 and disc DM
magnet 12102 of the handle 60 to balance, float, or hover, at the point at which the
DM magnets 12102, 12104 are coplanar.
[0255] According to one embodiment, the blade cartridge support member 24 may include a
cavity 12502 (best seen in
FIG. 123A) and the handle 60 may include a post 12504 extending axially outward. The post 12504
may include the disc DM magnet 12102 and may be configured to be at least partially
received within the cavity 12502 which may include the DM disc magnet 12102 such that
the disc DM magnet 12102 may be aligned such that opposite poles of the two DM magnets
12102, 12104 face each other in the ID of the ring DM magnet 12104 (e.g., the float
position). The cavity 12502 may also be configured to allow the post 12504 to continue
to move forward beyond the float position as described herein. Of course, the arrangement
of the DM disc magnet 12102 and DM ring magnet 12104, as well as the cavity 12502
and post 12504, may be reversed, and additional combinations of DM disc magnet 12102
and DM ring magnet 12104 may also be included.
[0256] If a suitable gap is left between the mating faces 12506, 12508 (best seen in
FIG. 123B) of the blade cartridge support member 24 and handle 60, the blade cartridge support
member 24 will appear to float axially with respect to the handle 60 while always
returning to the balance point following deflection, thus giving the impression of
razor 10 having a small shock absorber between the blade cartridge support member
24 and the handle 60. If the blade cartridge support member 24 is given a small axial
and/or angular displacement around the shared axis of the DM magnets 12102, 12104
(as generally illustrated in
FIG. 120), the attraction of the two DM magnets 12102, 12104 will cause the blade cartridge
support member 24 to return to its original angular position (as generally illustrated
in
FIG. 119) at the balance point. The range of axial and/or angular displacement within which
the attraction of the two DM magnets 12102, 12104 will return the two parts to their
original juxtaposition, is referred to as the "return range."
[0257] Optionally, the post 12504 may include a guide pin 12510 (best seen in
FIGS. 123A and
123B) which is received within lockout and/or ejection chamber or groove 12512 disposed
in the blade cartridge support member 24. For example, the lockout and/or ejection
chamber or groove 12512 may include an opening that allows the guide pin 12510 to
be received therein. Once inside the lockout and/or ejection chamber or groove 12512,
the movement of the guide pin 12510 (and thus the handle 60 relative to the blade
cartridge support member 24) is restricted (e.g., subject to mechanical constraints)
to keep the relative motion of the two parts within a return range, with the exception
of two conditions outlined below.
[0258] The lockout and/or ejection chamber or groove 12512 may have one or more different
regions or ranges that allow a predetermined motion and/or generally prevent (e.g.,
generally fix, retain, and/or lock) motion of the blade cartridge support member 24
relative to the handle 60. For example, one embodiment of a lockout and/or ejection
chamber or groove 12512 is generally illustrated in
FIGS. 123C and
123D. As may be appreciated, the lockout and/or ejection chamber or groove 12512 may extend
radially about a portion of blade cartridge support member 24.
FIG. 123C generally illustrates the lockout and/or ejection chamber or groove 12512 having
a return range 12514, a lockout range 12516, and/or an eject range 12518 (which allows
the guide pin 12510 to either enter and/or exit the lockout and/or ejection chamber
or groove 12512), and
FIG. 123D generally illustrates the guide pin 12510 disposed in different positions within
the ranges 12514, 12516, 12518.
FIG. 123E illustrates an alternative embodiment of the lockout (e.g., having a 90 degree lockout)
and/or ejection chamber or groove 12512 having a return range 12514, an eject range
12518, and/or an alternative lockout range 12516 (e.g., having a 0 degree lockout),
along with the guide pin 12510. It should be appreciated that while the guide pin
12510 is shown in
FIGS. 123D and
123E being disposed in multiple ranges at once, this is only for illustrative purposes
and that the guide pin 12510 would only be in one range at any given time.
[0259] In the absence of a mechanical constraint, when a sufficient angular displacement
is applied to the blade cartridge support member 24, the "return range" 12514 is exceeded
and the DM magnets 12102, 12104 begin to assume a position at which they mutually
repel. In the case of a diametrically magnetized disc/ring pair 12102, 12104, the
effect of this repulsion is to impart an axial motion such that the two DM magnets
12102, 12104 no longer remain coplanar. Again in the absence of a mechanical constraint,
this axial motion is equally likely to occur in either direction. One possible direction
of axial motion has the effect of drawing the two parts together, and the other has
the effect of pushing them apart. If a mechanical constraint is added (e.g., the guide
pin 12510 and lockout and/or ejection chamber or groove 12512), the direction of axial
motion which occurs upon exiting the return range can be controlled based on user
input.
[0260] Turning now to
FIG. 121, the razor 10 is illustrated in a position/alignment that encourages the two parts
(e.g., the blade cartridge support member 24 and the handle 60) to draw together when
the blade cartridge support member 24 is turned in one particular direction (e.g.,.
but not limited to, clockwise, in the embodiment shown). The guide pin 12510 on the
handle 60 (e.g., the post 12504) impacts a ramp within the lockout range 12516 of
the lockout and/or ejection chamber or groove 12512, which directs the handle 60 and
the blade cartridge support member 24 toward each other as rotation continues, to
the point at which the gap closes completely and the parts are in intimate contact
after turning 90 degrees relative to each other. The result is a "lockout" or elimination
of any floating effect, axial or rotational. As illustrated in
FIGS. 121,
123C-D, the lockout may optionally include a detent feature whereby the blade cartridge
support member 24 must be manually pulled away from the handle 60 in order to overcome
the lockout and return the blade cartridge support member 24 to the floating condition.
[0261] Turning now to
FIG. 122, the razor 10 is illustrated in a position/alignment that encourages the parts (e.g.,
the blade cartridge support member 24 and the handle 60) to separate axially. In this
case, when the blade cartridge support member 24 is turned in one particular direction
(e.g., but not limited to, counterclockwise in this embodiment), the guide pin 12510
impacts a ramp within the eject range 12518 which pushes the blade cartridge support
member 24 and the handle 60 away from each other. Because of the interaction of the
DM magnets 12102, 12104, this feature can be designed to drive the parts to a point
at which they will forcefully separate, resulting in an "ejection" effect, if the
guide pin 12510 is given an appropriate escape path. If both of these systems (e.g.,
the lockout and the ejection) are incorporated into a single device, and the "lockout"
and "ejection" occur when the blade cartridge support member 24 is turned in two different
directions, the result is as shown in
FIGS. 123B and
123D, where the guide pin 12510 can exist within three different ranges - the return range
12514, the lockout range 12516, or the ejection range 12518. In this scenario, the
user can choose the action to impart to the blade cartridge support member 24 based
on which direction he or she turns the blade cartridge support member 24 relative
to the handle 60.
[0262] As noted above,
FIG. 123E also illustrates an alternative lockout mechanism in which the lockout position is
angularly identical to the nominal floating position. This could be useful in the
event a user wishes to utilize the razor 10 in the traditional orientation but temporarily
disable the shock absorber effect inherent in the design. In this case (e.g., "0 lockout")
the lockout is achieved by, in sequence, turning the blade cartridge support member
24 counterclockwise, pushing it inward toward the handle 60, turning it clockwise
as far as it will go and releasing it. In doing so, the guide pin 12510 is induced
to follow a U-shaped path into a lockout position 12516 which results in the blade
cartridge support member 24 being at the same angle at which it started. Releasing
the blade cartridge support member 24 from this lockout position 12516 would involve
reversing the above steps to place the guide pin 12510 back into the return range
12514.
[0263] While the razor 10 has been illustrated having a head assembly 20 (including a blade
cartridge support member 24 and a blade cartridge 22) having a two-sided blade cartridge
22, pivoting relative to the arms 30 about a pivot axis PA located at its geometric
center, with two positions of stable equilibrium (initial starting positions or ISP's),
selectable by the user and 180 degrees apart, this is not a limitation of the present
disclosure unless specifically claimed as such and the DM magnets (and any of the
associated described features) may be used with any blade cartridge described herein.
Additionally, the rotation (and control thereof) can be achieved using any resistive
pivot mechanism described herein such as, but not limited to, a RDP (resiliently deformable
pawl) or magnetic means such as alternating attracting/repelling magnets (chosen illustratively
for
FIGS. 119-123), multi-pole or programmable magnets or the like.
[0264] Additionally, any side of the blade cartridge 22 may contain multiple blades angled
in the same direction (as in a traditional razor utilized for Face Mode) on one face
and/or one or more faces having an even number of blades with half the blades angled
in one direction and half angled in the other (to allow shaving in either direction
utilized for Body Mode). In such a scenario, the user may find it advantageous to
utilize one of the two cartridge head positions when the cartridge is in its floating
condition and another when it is locked out. This system can be further arranged into
a second fixed position- "Body Mode" (
FIG 124). This embodiment may include a handle/collar optionally having a mechanical pivot
12602 that can lock at 90° downwards from the traditional handle position (
FIG. 119) or Face Mode and the yoke/cartridge head assembly 90° Lockout position (
FIG. 121). The process of changing between Face Mode and Body Mode would involve two actions:
1) Rotating the collar joint 90 degrees as shown in
FIG. 124 and
2) Rotating the yoke joint 90 degrees
FIG. 121, with the resulting configuration shown in
FIG. 124. These two actions could be performed in either order.
[0265] As noted above, while a dual-side blade cartridge 22 is illustrated, this is for
illustrative purposes only and the blade cartridge may include a single-sided cartridge
head. In such a case, the cartridge head may pivot on an axis close to one longitudinal
edge of the blade cartridge support member 24 and fixed between the yoke arms 30.
The single-sided cartridge ISP could be determined in one of a number of ways described
herein, including but not limited, to magnetic arrangements such as a pair of repelling
magnets, one of which would reside on the back side of the cartridge head and the
other on the leading edge of the web spanning the yoke arms.
[0266] With reference to
FIGS. 125-136, various embodiments of a razor 10 including magnets to position and control a rotating
blade cartridge 22 within blade cartridge support member 24 (e.g., a yoke 47) are
generally illustrated. The blade cartridge 22 may be disposed at the end of the arm(s)
30 of the yoke 47, and rotates about a pivot axis PA fixed relative to the arm(s)
30, and may include two orientations of stable equilibrium (also called initial starting
positions, or ISP's), 180 degrees apart, to be selected by the user. When in either
of these orientations, the blade cartridge 22 may be urged back to return to its ISP
when subjected to a small (<90 degrees) angular displacement, for example during a
shaving stroke, and that the torque required to accomplish this is produced by combinations
of magnets and/or ferrous elements in place of a traditional cartridge biasing mechanism.
The limitation and control of the rotation of the blade cartridge 22 within the blade
cartridge support member 24 may be accomplished in any number of ways that have been
described herein, including but not limited to, mechanical means such as a physical
axle feature and a RDP (resiliently deformable pawl) or magnetic arrangements such
as alternating attracting/repelling magnets, multi-pole or programmable magnets or
the like.
[0267] Turning now to
FIGS. 125-126, one embodiment of a razor 10 having a resistive pivot mechanism consistent with
the above is generally illustrated. As shown, one or more fixed arm magnets 12702
(e.g., but not limited to, a disc magnet) are located within one or more of two arms
30 of the blade cartridge support member 24. The arm magnet 12702 may be located off-axis
relative to the pivot axis PA and its orientation is known. A ring magnet 12704 which
has been diametrically magnetized in four quadrants alternating between north and
south may be disposed within and fixed to one or more of the lateral edges of the
blade cartridge 22 and generally faces the fixed arm magnet 12702.
[0268] Due to the off-axis position of the arm magnet 12702, the arm magnet 12702 has the
ability to transmit a torque to the blade cartridge 22 depending upon the quadrant
of the ring magnet 12704 that is adjacent to the arm magnet 12702. As a result, the
ring magnet(s) 12704 are oriented such that when the blade cartridge 22 is in one
of its two ISP's, the quadrant of each ring magnet 12704 that is adjacent to its corresponding
arm magnet 12702 is of opposite polarity to the adjacent face of the disc magnet 12704.
As a result, the blade cartridge 22, when subjected to a small rotational displacement
about its pivot axis PA, will be urged back toward its nearest (and most recent) ISP.
[0269] To switch between the two possible ISP's, the user will intentionally rotate the
blade cartridge 22 in either direction about the pivot axis PA until the rotation
has passed 90 degrees, at which angle there is a point of unstable equilibrium when
like poles of the ring magnet 12704 and fixed arm magnet 12702 are adjacent to, and
thus repelling, each other. This condition is illustrated in
FIG. 126. In the absence of any significant source of friction, it is generally not possible
to balance the blade cartridge 22 at one of these points of unstable equilibrium,
so the blade cartridge 22 will naturally continue to rotate past this point and come
to rest at the next ISP, which is the point of stable equilibrium 180 degrees apart
from the previous ISP. It should be noted that, given magnets 12702, 12704 of sufficient
strength, this same behavior may be able to be attained with magnets 12702, 12704
on only one side of the blade cartridge 22 and in one arm 30 of the blade cartridge
support member 24 rather than at both lateral ends of the blade cartridge 22 and arms
30 as generally illustrated.
[0270] Turning now to
FIGS. 127-128, another embodiment of a razor 10 having a resistive pivot mechanism consistent with
the above is generally illustrated. As shown, one or more fixed arm magnets 12902
are located within one or more of two arms 30 of the blade cartridge support member
24, and may have an oblong, oval, and/or elongated shape. The arm magnets 12902 may
be magnetized across the thickness (depth) of the magnet. The arm magnet 12902 may
be located at least partially off-axis relative to the pivot axis PA and its orientation
is known. A blade cartridge magnet 12904 may be disposed within and fixed to one or
more of the lateral edges of the blade cartridge 22 and generally faces the fixed
arm magnet 12902. The blade cartridge magnet 12904 may also have an oblong, oval,
and/or elongated shape, however, the blade cartridge magnet 12904 may have a length
12906 that is longer than the length 12908 of the arm magnet 12902. The blade cartridge
magnet 12904 may be magnetized across the thickness (depth) of the magnet.
[0271] In this embodiment, the magnets 12902, 12904 are always oriented with opposite poles
facing each other, so the repelling qualities of the magnets 12902, 12904 are not
utilized. This configuration is illustrated in
FIG. 127. The magnets 12904 in the blade cartridge 22 may be centered on the pivot axis PA
and oriented such that the length 12906 of the magnet 12904 is parallel to the width
12910 of the blade cartridge 22. The magnets 12904 in the blade cartridge support
member 24/arm 30 are shorter and positioned behind and surrounding the pivot axis
PA. The driving torque inducing the blade cartridge 22 to assume one of the two ISP's
derives from the magnets' 12902, 12904 tendency to align such that the mating surfaces
have the maximum overlap area. When an angular displacement is applied to the blade
cartridge 22, the overlap area between the magnets 12902, 12904 is reduced due to
the long axes of the magnet shapes no longer being aligned. If the angular displacement
is small (as shown in
FIG. 128) the blade cartridge 22 will return to its nearest (and most recent) ISP when released.
As with the above embodiment, there is a position of unstable equilibrium when the
magnets 12902, 12904 are oriented 90 degrees to each other. Hence if the displacement
exceeds 90 degrees, the blade cartridge 22 will flip to the other ISP, which is the
point of stable equilibrium 180 degrees apart from the previous ISP.
[0272] Turning now to
FIG. 129, yet another embodiment of a razor 10 having a resistive pivot mechanism consistent
with the above is generally illustrated. This embodiment is similar to those of either
FIGS. 125-126 and/or
127-128, however, the magnets may be replaced with one or more magnetized, nanotube-enhanced
thermoplastic zones 13102, 13104 that are molded integrally to the blade cartridge
22 and/or arms 30, respectively. The areas 13102, 13104 denoted in
FIG. 129 are for illustrative purposes only. The areas 13102, 13104 indicated may not be detectable
or visible on the final end product. These areas 13102, 13104 may be programmed such
that opposite poles face each other across the gap between the inner surface of the
yoke arm 30 and the side surface of the blade cartridge 22; as such, repulsion is
not utilized and the behavior of the blade cartridge 22 is driven entirely by varying
levels of attraction between the magnetized zones. The ISP's are determined by the
blade cartridge 22 positions at which overlap between the magnetized zones 13102,
13104, and hence attraction, is greatest. As is the case with the embodiment of
FIGS. 127-128, when the blade cartridge 22 is given a small rotational displacement (<90 degrees),
the reduction of overlap area and attraction between the two magnetized zones 13102,
13104 serves to return the blade cartridge 22 to its nearest (and most recent) ISP.
When the blade cartridge 22 is rotated 90 degrees from an ISP, it encounters a position
of unstable equilibrium and will flip to the other ISP, which is the point of stable
equilibrium 180 degrees apart from the previous ISP.
[0273] Turning now to
FIG. 130, an additional embodiment of a razor 10 having a resistive pivot mechanism consistent
with the above is generally illustrated. This embodiment is similar to the embodiment
described in
FIGS. 127-128; however, one or more of the oblong magnets in the blade cartridge 22 and/or arm
30 may be replaced with ferrous elements. In the illustrated embodiment, the blade
cartridge magnet 12904 in the blade cartridge 22 have been replaced with ferrous elements
13202, though it should be appreciated that the arm magnet 12902 may be replaced with
a ferrous element and that the blade cartridge magnet 12904 may remain.
[0274] Because the embodiment described in
FIGS. 127-128 does not make use of repulsion, and the behavior of the blade cartridge 22 in
FIG. 130 is governed by varying levels of attraction between the magnetic element 12902 and
the ferrous element 13202 as the blade cartridge 22 rotates about its pivot axis PA,
it is feasible to replace one set of magnets 12902, 12904 with ferrous bars 13202.
This may offer advantages from cost and manufacturability standpoints while offering
similar performance to the paired-magnet 12902, 12904 scenario featured in
FIGS. 127-128.
[0275] As noted above, the combination of a magnet (either magnet 12902 or magnet 12904)
may be disposed in both arms 30 and ends of the blade cartridge 22 (as generally illustrated
in
FIG. 130) or a single arm 30 and single end of the blade cartridge 22 as generally illustrated
in
FIG. 131. With reference to
FIGS. 132-133, the configuration of
FIG. 130 may be modified to remove the arm 30 that does not include a magnet. In this embodiment,
the blade cartridge 22 is both constrained and controlled by a single yoke arm 30
and the pivot axis PA is cantilevered from the end of the arm 30 rather than spanning
the distance between two symmetrical yoke arms 30 as generally illustrated in
FIG. 131. The pivot axis PA for the blade cartridge 22 may be designed such that the blade
cartridge 22 can slide off the axle 13502, as generally illustrated in
FIG. 133. In this case, the magnetic element(s) (e.g., magnet in the arm 30 and ferrous bar
and/or magnet in the blade cartridge 22) serve not only to position the blade cartridge
22 angularly relative to the arm 30, but also to hold the blade cartridge 22 onto
the arm 30. Replacing of the blade cartridge 22 would be a simple matter of pulling
laterally on the used blade cartridge 22 to overcome the magnetic resistance, sliding
the blade cartridge 22 off the axle 13502 and sliding a new blade cartridge 22 on.
Due to the magnetic attraction between the arm magnet 12902 and the body ferrous element
13202, the new blade cartridge 22 would adopt its proper position laterally and also
adopt one of the two ISP's automatically.
[0276] The razors 10 of
FIGS. 125-133 are shown having a user-replaceable, disposable blade cartridge 22 that is removable
from the handle 60. This could be accomplished in one of a number of ways that have
been described herein, including but not limited to magnetic configurations (e.g.,
but not limited to, mating diametrically magnetized (DM) discs and/or rings or magnetic
detent/snap systems) or mechanical/magnetic configurations such as a modified twist/lock/eject
system. In addition (or alternatively), only the blade cartridge 22 may be replaced
and the blade cartridge support member 24 may remain permanently coupled/integrated
into the handle 60. In such an embodiment, part or all of the blade cartridge support
member 24 would remain with the handle 60 when the blade cartridge 22 are being replaced,
rather than being discarded with the blade cartridge 22. These variants offer the
advantage of reducing the material usage and part count in the disposable portion
of the razor system.
[0277] Turning now to
FIGS. 134-135, a variation of the embodiment of
FIG. 130 is generally illustrated. Whereas the blade cartridge 22 is generally permanently
coupled to the blade cartridge support member 24 in the embodiment of
FIGS. 127-128, the pivot axle 13602 of
FIGS. 134-135 is fixed to the blade cartridge 22 rather than the arm 30, and passageways/grooves/slots
13604 are provided in the arm 30 and/or magnets 13606 to allow the blade cartridge
22 and axle 13602 to be removed from the arm 30. In one embodiment, the slots 13604
may include blind slots that extend through the ends of the arms 30 and end at the
desired axis of rotation. The blade cartridge 22 may be held magnetically in the arm
30 due to the fact that the yoke magnets 13606 exist behind the pivot axis PA and,
in addition to determining the ISP's, also tend to pull the blade cartridge 22 into
the arm 30 until the axle 13602 reach the ends of the blind slots 13604. Replacement
of the blade cartridge 22 may involve pulling on the used blade cartridge 22 in a
direction away from the handle 60 to overcome the magnetic resistance, removing the
blade cartridge 22 and axle 13602, and sliding the axle 13602 of the new blade cartridge
22 into the slots 13604 as generally illustrated in
FIG. 135. It should be appreciated that the ferrous element 13202 on the blade cartridge 22
may be replaced with one or more magnets, and the yoke magnets 13606 may be replaced
with a ferrous element.
[0278] Turning now to
FIG. 136, a further embodiment of a razor 10 having a resistive pivot mechanism consistent
with the above is generally illustrated. The razor 10 includes two-piece arms 30 having
a first portion 13802 permanently coupled to the blade cartridge support member 24
and a second portion 13804 rotatably (or pivotably) coupled to the blade cartridge
22. The first portion 13802 of the arms 30 includes an arm magnet 13806 having its
poles aligned with a fixed arm magnet 12902 to create an attractive magnetic force
thereby coupling the blade cartridge 22 to the blade cartridge support member 24.
[0279] For example, a pair of mortise-and-tenon style features may be used to attach each
yoke arm tip (e.g., second portion 13804) to the yoke frame (e.g., first portion 13802).
Because the yoke arm tips 13804 already have magnets 12902 present for blade cartridge
22 positioning purposes (see, e.g., the embodiment of
FIG. 130), these magnets can also be used to hold the yoke arm tips 13804 in place if additional
magnets or ferrous elements 13806 are positioned in the yoke frame 13802 at the junctions
between the frame and tips. Removal of the blade cartridge 22 in this instance would
involve pulling on the used blade cartridge 22 in a direction away from the handle
60 to overcome the attraction between the magnets 12902 in the yoke arm tips 13804
and the magnets or ferrous elements 13806 in the yoke frame 13802, and sliding the
mortise-and-tenon features apart. The new blade cartridge 22 may be installed by aligning
the mortise-and-tenon features on both yoke arm tips 13804 with their corresponding
features in the yoke frame 13802, and allowing the magnetic attraction between the
elements in the tips 13804 and frame 13802 to complete the attachment. This embodiment
may include magnets in both yoke arms 30 (if two arms 30 are present), not only because
they are used to affix the yoke arm tips 13804 to the frame 13802, but also because
they would assist in aligning the yoke arm tips 13804 relative to the blade cartridge
22 in the same orientation which would be required to properly and simultaneously
mate the mortise-and-tenon features on each side during installation of a new blade
cartridge 22.
[0280] Turning now to
FIG. 137, one embodiment of a razor 10 which includes nanotube sheets, strips or threads 13902
incorporated into the disposable head assembly 20 (e.g., but not limited to, the blade
cartridge 22) is generally illustrated. The nanotube sheets, strips or threads 13902
may be energized by electric current to warm the skin of the user during shaving.
Warmth from the nanotube sheets, strips or threads 13902 is conveyed via IR radiation
bands. For example, far infrared radiation (FIR) transfers energy purely in the form
of heat which can be perceived by the thermoreceptors in human skin and is felt almost
instantaneously. FIR is experienced by the user's body as gentle radiant heat which
can penetrate up to 1.5" beneath the skin. FIR is both absorbed and emitted by the
human body, so heat generated by the nanotubes is perceived as natural and potentially
therapeutic in feel. Nanotube fibers have been successfully impregnated in fabrics,
wraps, and garments to deliver FIR to attain health benefits from its effects. Of
significance is that the nanotube sheets, strips or threads 13902 are not used to
heat any part of the razor 10, but rather only to heat the user's skin. As such, the
razor 10 may feel "cool" (e.g., ambient temperature) to the touch.
[0281] A power source (e.g., batteries) may be connected electrically to nanotube sheets,
strips or threads 13902 which are mounted on, in, or near to the face of a blade cartridge
22, for example, as generally illustrated in
FIG. 137. Heating may be controlled by the user through the activation of an electrical switch
located on the razor 10 (e.g., the handle 60 and/or the head assembly 20). The batteries
or another power source may be located within some section of the razor assembly (e.g.
the handle 60) or external to it, and electrical current may flow through the nanotube
sheets, strips or threads 13902 via wires or other electrical connections. The nanotube
sheets, strips or threads 13902 may be applied to any head assembly 20 described herein.
[0282] With reference to
FIGS. 137 and
138, another embodiment of a resistive pivot mechanism and a coupling mechanism is generally
illustrated. In particular, the pivot axle 14002 (best seen in
FIG. 138) may include a ferrous material that is fixed to the blade cartridge 22. U-shaped
or slotted magnets 14004 are mounted in the tips of the yoke arms 30, the shape of
the magnets 14004 defining a passageway having an opening to allow the blade cartridge
22 (e.g., the axles 14002) to be removed.
FIG. 137 generally illustrates the blade cartridge 22 installed/coupled to the blade cartridge
support member 24. The passageways are illustrated as blind slots that extend through
the ends of the arms 30 and into the magnets 14004, ending at the location of the
desired axis of rotation. Because of the intimate contact between the ferrous axle
14002 and the U-shaped magnets 14004, the blade cartridge 22 is held magnetically
in the arms 30 and the pivot axis PA is correctly positioned with the axle tips at
the ends of the blind slots. Replacement of the blade cartridge 22 involves pulling
on the used blade cartridge 22 in a direction away from the handle 60 to overcome
the magnetic force binding the ferrous axle 14002 to the magnets 14004, removing the
blade cartridge 22 and axle 14002, and sliding the axle 14002 of the new blade cartridge
22 into the slots. The magnetic attraction between the ferrous axle 14002 and the
slotted magnets 14004 completes the assembly process. Optionally, the previously described
assembly and ISP mechanism can be replaced by the utilization of a programmed magnetic
axle (particularly the tips) seating into a slotted programmed magnet receptacle (Magnet
with slot to receive pivot pin/s). While the blade cartridge 22 and blade cartridge
support member 24 are illustrated having a magnetic biasing system (see, for example,
the magnetic biasing system 14702 described in
FIGS. 145-147) this is not a limitation of the present disclosure unless claimed as such and the
razor 10 may include any resistive pivot mechanism described herein.
[0283] Turning now to
FIGS. 139-140, one embodiment of pivotably coupling the blade cartridge 22 to the blade cartridge
support member 24 using a plurality of magnets is generally illustrated. As explained
herein, the connection between the blade cartridge 22 and the blade cartridge support
member 24 may appear as if the blade cartridge 22 is hovering with respect to the
blade cartridge support member 24.
[0284] In particular, the blade cartridge 22 is able to rotate about a pivot axis PA fixed
relative to the yoke arms 30, but have the tendency to return to its initial starting
position (ISP) when subjected to a small (<90 degree) angular displacement, for example
during a shaving stroke. In addition, this behavior is desired to be accomplished
in the absence of a traditional axle feature, such that the blade cartridge 22 "hovers"
(or appears to hover) while remaining centered on its pivot axis PA, and in the absence
of a traditional mechanical biasing mechanism.
[0285] To create this effect, a pair of small, axially magnetized disc magnets 14206, 14208
are mounted opposing each other, one 14206 fixed to the lateral ends of the blade
cartridge 22 and one 14208 fixed to the yoke arm 30. These magnets 14206, 14208 are
oriented such that they repel each other, which in the absence of the identical magnet
pair on the opposite side of the blade cartridge 22 would tend to push the blade cartridge
22 away from the yoke arm 30; however due to the pair 14206, 14208 on the opposite
end, the two repulsion forces cancel each other out and result in the blade cartridge
22 being centered between the yoke arms 30.
[0286] In the absence of additional forces, the blade cartridge 22 would not remain coaxial
to the repelling magnets because that position would be one of unstable equilibrium;
the blade cartridge 22 would be forced to separate radially from the blade cartridge
support member 24. However, surrounding the pair of small axially magnetized discs
14206, 14208 is a pair of larger diametrically magnetized rings 14202, 14204 best
seen in
FIG. 140. As with the discs 14206, 14208, one ring 14204 is fixed to the blade cartridge 22
and the other 14202 is fixed to the yoke arm 30. However, these rings 14202, 14204
are oriented such that when the blade cartridge 22 is at its ISP, the opposite poles
of the rings 14202, 14204 are adjacent to one another, such that they attract. This
arrangement (stacked face to face) of diametrically magnetized rings 14202, 14204
have a tendency to remain positioned coaxially to one another. It is this force that
counteracts the radial force imparted by the pairs of repelling discs 14206, 14208
and keeps the blade cartridge 22 positioned within the yoke arms 30 on the pivot axis
PA. Furthermore, two stacked diametrically magnetized rings 14202, 14204 which are
positioned with opposite poles adjacent to one another remain concentrically located
even when subjected to a limited amount of rotation relative to each other about their
shared axis, under which condition the magnets14202, 14204, upon release, tend to
rotate back to their preferred juxtaposition with their opposite poles adjacent. It
is this feature that leads to the desired biasing behavior as described above. Thus,
the task of the inner, axially magnetized disc magnets 14206, 14208 is to create the
hovering effect, while the task of the outer, diametrically magnetized ring magnets
14202, 14204 is to keep the blade cartridge 22 positioned on the pivot axis PA and
to return it to its ISP when it is subjected to a small rotational displacement.
[0287] A variation of this is to incorporate multi-pole, or programmed, magnetic rings in
place of the diametrically magnetized rings 14202, 14204. These magnets, like the
diametrically magnetized rings 14202, 14204, would be positioned such that their opposite
poles were adjacent to each other, however there would be more than two poles per
magnet. This would result in there being multiple ISP's or positions of stable equilibrium.
A special case of this scenario would utilize four-pole rings, resulting in two ISP's
180 degrees apart. The embodiment is particularly suited for use with a double-sided
cartridge head 22, which the user could position at will at one of two possible ISPs.
[0288] The blade cartridge 22 may be replaced along with the blade cartridge support member
24 according to any embodiment described herein; however, it is also possible that
only the blade cartridge 22 may be removed and that the blade cartridge support member
24 may be integral to the handle 60.
[0289] With reference to
FIG. 141, the repelling disc magnets 14206, 14208 may optionally include a mating feature
such as, but not limited to, dimples 14302 on one magnet and a bump 14304 on the other,
located along the pivot axis PA. The bump 14304 may be configured to be at least partially
received within the dimple 14302 to introduce an additional element of control in
that the blade cartridge 22 may be allowed a small amount of radial movement relative
to the pivot axis PA, but not be able to be dislodged completely. In such an instance,
the blade cartridge support member 24 and blade cartridge 22 may be composed as a
permanent assembly, and an attachment mechanism between the blade cartridge support
member 24 and handle 60 such as was described above may be used.
[0290] Turning now to
FIGS. 142-144, another embodiment of a razor 10 that may be selectively arranged in either "Face
Mode" or "Body Mode" is generally illustrated. In Face Mode, it is anticipated that
the blade cartridge 22 will be perpendicular to the handle 60 in the top view, and
will have an ideal starting angle relative to the plane of the skin surface that is
non-zero. In Body Mode, it is anticipated that the blade cartridge 22 will be parallel
to the handle 60 in the top view, and is also best positioned parallel to the plane
of the skin surface. As described herein, the razor 10 includes a compound-curvature
track 14402 to produce multiple positions of a blade cartridge 22 with respect to
the handle 60 (e.g., the Face Mode and Body Mode) and automatically changes the cartridge
head ISP (initial starting position) based on the position of the blade cartridge
22 being in either the Face Mode or Body Mode. The compound-curvature track 14402
therefore not only repositions the alignment of the blade cartridge 22 with respect
to the handle 60, but also automatically alters the ISP as part of the reorienting
of the blade cartridge 22 relative to the handle 60.
[0291] The pivoting of the blade cartridge 22 about the pivot axis PA may be accomplished
using any embodiment described herein, and may optionally include any resistive pivot
mechanism or any combination described herein. Additionally, in the illustrated embodiment
one side of the blade cartridge 22 may include multiple blades angled in the same
direction (as in a traditional razor) and the other side may include an even number
of blades with half the blades angled in one direction and half angled in the other
(to allow shaving in either direction). These two sides will be referred to as the
"Face Side" and the "Body Side" respectively.
[0292] Face Mode is illustrated in the several views in
FIG. 142, and Body Mode is illustrated in
FIG. 143. The transition between the two modes may be accomplished through the use of the
compound-curvature track 14402 including a pair of helical tracks 14404, 14406 (e.g.,
an upper track 14404 and a lower track 14406) that traverse a compound curve along
the perimeter of the blade cartridge support member 24. Engaging these tracks 14404,
14406 are three guide pins 14408a, 14408b, 14408c located in a groove in the collar
(affixed to the razor handle 60). Two pins 14408a, 14408b engage one track 14404 and
one pin 14408c engages the other track 14406. As illustrated in
FIGS. 142 and
143, the two pins 14408a, 14408b engage the top track 14404 and the single pin 14408c
engages the bottom track 14406; however this could be reversed with the same results.
Changing the position of the blade cartridge 22 (e.g. from Face Mode to Body Mode)
involves nothing more than sliding the blade cartridge support member 24 through the
groove in the collar. Because three points of contact are sufficient to fully locate
the blade cartridge support member 24 in place, the blade cartridge support member
24 is constrained to change its angle as it is being moved through the groove. The
helical tracks 14404, 14406 force the blade cartridge support member 24 to reorient
itself during this operation such that when the movement is complete and the blade
cartridge 22 position relative to the handle 60 has been changed from perpendicular
to parallel, the blade cartridge 22 has also changed from being angled to being parallel
to the plane of the skin. At this point the blade cartridge 22 can optionally be rotated
within the blade cartridge support member 24 from the Face Side to the Body Side.
[0293] An optional feature may include multiple detents spaced throughout the range of motion
of the blade cartridge support member 24 within the collar, with the purpose of helping
to keep the blade cartridge support member 24 in a selected position during shaving
strokes. As illustrated in
FIGS. 142,
143, two detents 14410a, 14410b are included, one at each extreme of motion (e.g., corresponding
to the Body Mode and Face Mode, respectively). These detents 14410a, 14410b could
be accomplished using one of several possible methods, including a spring-loaded plunger
(illustrated) 14420 or mating magnets. An additional optional feature may include
a customizable, removable/replaceable dress plate which could exist on the blade cartridge
support member 24 in the area spanned by the compound curved feature 14402 which contains
the helical tracks14404, 14406. This dress plate could be used for branding and/or
printed instructions or iconography intended to assist the user in selecting the appropriate
yoke position.
[0294] A design consideration is the angle formed between the razor handle 60 and the blade
cartridge 22 in the side view when the blade cartridge 22 is in Body Mode (see, e.g.,
FIG. 143). This angle is dictated by the degree of twist in the helical track 14402 as it
traverses the perimeter of the blade cartridge support member 24 (zero twist would
result in the blade cartridge 22 and handle 60 being perfectly parallel in the side
view). The designer/user can select this angle to maximize the number of possible
ways to hold the razor 10, especially when shaving hard-to-reach areas. Optionally,
there may be tracks 14402 on both sides of the blade cartridge support member 24 rather
than just one. In such a case, the range of motion of the blade cartridge support
member 24 within the collar would be doubled: The center position may represent Face
Mode and there may be two Body Mode positions, one at each end of the tracks 14402.
Because the tracks 14402 on the two sides would be independent of each other, the
two Body Mode positions could be mirror images of each other (i.e. the only difference
would be the side of the handle 60 to which the blade cartridge support member 24
was moved) or they could have different degrees of twist. In such a case, the user
could, by choosing which side to slide the blade cartridge support member 24 to, have
his or her choice of two resultant angles between the handle 60 and blade cartridge
22 in the side view.
[0295] Additionally, the razor 10 may automatically move the blade cartridge 22 to present
the Face Side or the Body Side to the skin surface depending upon which mode was selected
by the user via his or her positioning of the blade cartridge support member 24 (in
Face Mode or Body Mode, respectively). This could be accomplished with a system of
cams or gears or through some other configuration. A consideration for such a design
would be whether or not the blade cartridge 22 was constrained by the mechanical system
to adopt the orientation corresponding to the blade cartridge support member 24 position,
or if the user would still have the option to override the system and place the blade
cartridge 22 in either orientation.
[0296] An additional optional feature is illustrated in
FIG. 144. In this configuration, the end of the handle 60 or collar is adapted to include a
feature which appears to blend into the curve of the blade cartridge support member
24. In either the configuration with or without this feature, the durable/disposable
boundary could be at the juncture between the blade cartridge support member 24 and
the collar, the collar and handle, or between the blade cartridge 22 and blade cartridge
support member 24. Attachment and release of the disposable portion from handle to
the yoke/cartridge head may be achieved using any configuration described herein.
[0297] Turning now to
FIGS. 145-147, one embodiment of a magnetic biasing system 14702 for urging a blade cartridge to
an initial starting position (ISP) is generally illustrated. The magnetic biasing
system 14702 may include one or more blade cartridge support member magnets 11412
(only one is shown for clarity) and one or more blade cartridge magnets 11410 having
their poles configured to generate a repulsive magnetic force that urges the blade
cartridge 22 away from blade cartridge support member 24 about the pivot axis PA.
In the illustrated embodiment, the magnetic biasing system 14702 is configured to
urge the blade cartridge 22 in the direction generally illustrated by arrow 14704;
however, it should be appreciated that blade cartridge 22 may be rotated in any direction
including, but not limited to, a direction generally opposite of arrow 14704.
[0298] According to one embodiment, the blade cartridge magnets 11410 may be located on
the back side 11409 of a single-sided blade cartridge 22 (e.g., a side of the blade
cartridge 22 generally opposite to the razor blades which are disposed on the front
side 14712). For example, the blade cartridge magnets 11410 may be located at and/or
above the pivot axis PA (e.g., closer to the top edge 14714 of the blade cartridge
22 which is furthest away from the handle 60). The repulsive magnetic force generated
by the repulsive magnets 11410, 11412, along with the blade cartridge magnets 11410
being located above the pivot axis PA, urges the blade cartridge 22 to rotate in the
direction of arrow 14704 about the pivot axis PA towards the initial starting position
(ISP).
[0299] The blade cartridge support member 24 and/or blade cartridge 22 may optionally include
one or more ISP protrusions, shoulders, ridges, and/or extensions 9328 that sets the
Initial Starting Position (ISP) of the blade cartridge 22 relative to the blade cartridge
support member 24 and the handle 60. As may be appreciated, the ISP is the position
of the blade cartridge 22 relative to the blade cartridge support member 24 and the
handle 60 when no force is applied and the position that the blade cartridge 22 returns
to after an external force has been removed. Put another way, when an external force
is applied to the blade cartridge 22 during shaving, the external force may overcome
the repulsive magnetic force between the blade cartridge support member magnets 11412
and the blade cartridge magnets 11410 such that the blade cartridge 22 moves in a
direction generally opposite to arrow 14704. When the external force is removed and/or
reduced, the repulsive magnetic force between the magnets 11410, 11412 urges the blade
cartridge 22 back towards the ISP. The ISP protrusion 9328 thus sets the initial starting
position of the blade cartridge 22 relative to the blade cartridge support member
24 and limits the rotation of the blade cartridge 22 in the direction of arrow 14704
and also limits/prevents the over rotation of the cartridge during a shaving stroke.
[0300] In the illustrated embodiment, the ISP protrusion 9328 is located on the inside of
one or more of the yoke arms 30 below the pivot axis PA (e.g., proximate to the yoke
47), though as mentioned, this is not a limitation of the present disclosure unless
specifically claimed as such. The ISP protrusion 9328 therefore sets or defines the
0 position of the blade cartridge 22. The blade cartridge 22 may rotate about the
pivot axis PA within a predefined rotation range. For example, the predefined rotation
range may be up to 110 degrees, for example, less than 90 degrees or less than 45
degrees. The rotation of the blade cartridge 22 in the direction generally opposite
to arrow 14704 may also be limited by ISP protrusion 9328 and/or another protrusion,
shoulder, ridge, and/or extension. This embodiment offers the advantage of generating
a return force over a greater range of angular displacement relative to a spring -
exceeding 90 degrees, given appropriate adjustments to the surrounding geometrical
constraints.
[0301] While the repulsive magnets 11410, 11412 are illustrated being located in the center
of the blade cartridge support member 24 and blade cartridge 22, the repulsive magnets
11410, 11412 may be located anywhere along the blade cartridge support member 24 and/or
blade cartridge 22. Moreover, while the repulsive magnets 11410, 11412 are illustrated
as being visible, this is for illustrative purposes only and one or more of the repulsive
magnets 11410, 11412 may be embedded into the blade cartridge support member 24 and/or
blade cartridge 22. Optionally, the blade cartridge support member magnets 11412 may
be located in one or more protrusions (e.g., "turrets") 11416 that may extend outwardly
from a portion of the blade cartridge support member 24 generally toward the blade
cartridge 22. The turret 11416 may allow the blade cartridge support member magnet
11412 to be located closer to the blade cartridge magnet 11410, thereby increasing
the repulsive magnetic force urging the blade cartridge 22 toward the ISP. Additionally,
the turret 11416 may increase the overall clearance between blade cartridge 22 and
the blade cartridge support member 24 by allowing only a portion of the blade cartridge
support member 24 that contains the blade cartridge support member magnets 11412 to
be in proximity with the blade cartridge 22 while allowing the other portions of the
blade cartridge support member 24 to be further away from the blade cartridge 22,
thereby allowing the blade cartridge 22 to pivot about the pivot axis PA more freely
during use (e.g., to allow for room for shaving cream, debris/hair, etc.).
[0302] It should be noted that the blade cartridge support member magnet 11412 does not
necessarily need to be a separate magnet in the assembly, but rather one or more of
the magnets described herein for coupling the blade cartridge support member 24 to
handle 60 can be utilized to generate the repulsive magnetic force with the blade
cartridge magnet 11410 in the blade cartridge 22. Additionally, it is possible that
one or more of the razor blades of the blade cartridge 22 may be magnetized to form
the blade cartridge magnet 11410.
[0303] While the magnetic biasing system 14702 is illustrated in combination with a single-sided
blade cartridge 22, it should be appreciated that this is not a limitation of the
present disclosure unless specifically claimed as such and that the magnetic biasing
system 14702 may be used with multi-sided blade cartridge 22 (e.g., dual-sided blade
cartridge 22). For example, the blade cartridge 22 may include multiple blade cartridge
magnets 11410 disposed internally on opposite sides of a multi-face blade cartridge
22 having their poles aligned in opposite directions such that when the blade cartridge
22 is rotated to a selected face, the blade cartridge magnet 11410 associated with
the selected face (e.g., the blade cartridge magnet 11410 closest to the blade cartridge
support member magnet 11412) has its pole aligned with the blade cartridge support
member magnet 11412 to generate the repulsive magnetic force.
[0304] The magnetic biasing system 14702 may be used with any handle 60 or head assembly
20 described herein including, but not limited to, disposable head assemblies 20 (e.g.,
including embodiments wherein both the blade cartridge support member 24 and blade
cartridge 22 are removably coupled to the handle 60 and/or embodiments wherein only
the blade cartridge 22 is removably coupled to the blade cartridge support member
24, and the blade cartridge support member 24 remains part (e.g., integral or unitary
component) of the handle 60) as well as head assemblies that are integral or unitary
components of the handle 60 (e.g., disposable razors in which the blade cartridge
cannot be removed from the handle 60). Additionally, while the magnetic biasing system
14702 is illustrated in combination with a single-sided blade cartridge 22, it should
be appreciated that this is not a limitation of the present disclosure unless specifically
claimed as such and that the magnetic biasing system 14702 may be used with multi-sided
blade cartridge 22 (e.g., dual-sided blade cartridge 22).
[0305] In the illustrated embodiment, the blade cartridge support member 24 is coupled to
the handle 60 using any mechanical connection and/or fastener described herein and/or
known to those skilled in the art (e.g., but not limited to, removable fastener/clip
14902 as generally illustrated in
FIG. 147). Alternatively (or in addition), any of the magnetic connections described herein
may be used to couple the blade cartridge support member 24 to the handle 60.
[0306] With reference to
FIG. 148, a razor 10 is generally illustrated having one or more magnets 15002, 15004 disposed
on the blade cartridge support member 24 and blade cartridge 22, respectively, having
their poles aligned to create an attractive magnetic force. In particular, the blade
cartridge magnet 15004 may be disposed on the back side 11409 of the blade cartridge
22, below the pivot axis PA (e.g., closer to the blade cartridge support member 24
and generally opposite of the top edge 14714). The blade cartridge support member
magnet 15002 may be disposed anywhere on the blade cartridge support member 24 provided
that the attractive magnet is generated. The attractive magnetic force may urge the
blade cartridge 22 in the direction generally opposite to arrow 14704 to the ISP as
illustrated in
FIG. 148. As the user applies a force against the blade cartridge 22 during shaving, the external
force may overcome the attractive magnetic force and the blade cartridge 22 may move
generally in the direction of arrow 14704. As the external force is removed and/or
reduced, the attractive magnetic force may urge the blade cartridge 22 generally in
the direction opposite of arrow 14704 back to the ISP. One or more ISP protrusions
9328 may be located blade cartridge support member 24 above and/or below the pivot
axis PA to limit motion of the blade cartridge 22 in either direction and/or to set/establish
the ISP. It should be appreciated the attractive magnetic force generated by magnets
15002, 15004 may optionally be combined with one or more of the magnets 11410, 11412
to generate both an attractive magnetic force and a repulsive magnetic force (in the
same and/or opposite directions).
[0307] It should also be appreciated that any one or more of the magnets 11410, 11412 and/or
15002, 15004 may be replaced with nanoparticle magnets as described herein. The nanoparticle
magnets may be embedded (e.g., molded into) one or more portions of the blade cartridge
support member 24 and/or blade cartridge 22, and may be programed to have the desired
poles to create the repulsive magnetic force and/or attractive magnetic force to urge
the blade cartridge 22 to the ISP. Alternatively or in addition, either the blade
cartridge support member 24 and/or the blade cartridge 22 may be infused with nanoparticle
material during the manufacturing process, which could then be programmed to have
the desired poles to create the repulsive magnetic force and/or attractive magnetic
force to urge the blade cartridge 22 to the IPS.
[0308] Various embodiments have been illustrated herein having a magnetic biasing system
14702 generally consistent with
FIGS. 145-147; however, it should be appreciated that this is for illustrative purposes only and
that other biasing systems described herein may be used.
[0309] It should be appreciated that any of the resistive pivot mechanisms or any combination
described herein (such as, but not limited to, the magnetic resistive pivot mechanisms)
may be used with any head assembly, and are therefore not limited to a multi-faced
head assembly. For example, the resistive pivot mechanisms described herein may be
used with a head assembly having razor blades only a single face, and that only pivots
about the single face. The resistive pivot mechanisms described herein may also be
used with a head assembly of any conventional shaving device, which may have razor
blades disposed on only one face of a single sided cartridge head assembly that only
pivots about the single side containing the razor blades. It should be further appreciated
that any of the resistive pivot mechanisms described herein (such as, but not limited
to, the magnetic resistive pivot mechanisms) may provide the added benefit of greatly
increasing the predefined degree of rotation, particularly compared to traditional
single sided razors, thereby providing the user with a more contoured shave.
[0310] Any one of the embodiments described herein may include a head assembly 20 which
is rotatable about the longitudinal axis of the handle 60. For example, the user may
select a new face by simply rotating the head assembly 20 in a plane that is substantially
perpendicular to the longitudinal axis of the handle 60.
[0311] A razor consistent with one or more of the embodiments described herein may feature
numerous benefits and/or advantages. For example, a razor consistent with at least
one embodiment may feature a more environmentally friendly design because certain
components of the dual and tri sided cartridge systems may utilize less material during
the manufacturing process, than that of any two or three standard single sided cartridges
and their packaging that are assembled individually such as, but not limited to, the
connection hub, the support arms and the cartridge housing and packaging.
[0312] Additionally, or alternatively, packaging that currently holds four or five standard
single sided cartridges would only need a slight modification to be able to accommodate
the equivalent number of razors consistent with at least one embodiment of the present
disclosure. Essentially enabling the manufacturer to transport the equivalent of eight
to ten standard single cartridges in a slightly modified container that previously
held only four or five standard single cartridges. Consistent with at least one embodiment
of the present disclosure, this may promote a more environmentally friendly design
as the amount of containers needed to transport cartridges is dramatically reduced
and roughly cut in half.
[0313] According to another embodiment, a blade cartridge having a pivot point located at
or approximately the center of the cartridge head assembly, is advantageous to the
user. For example, this design allows and maximizes the amount of "surface area blade
contact" with the skin. Particularly over contoured areas with difficult terrain,
such as the head, neck chin, body anatomy of the trunk area (including the genitals)
and the legs. In contrast to the pivot point described herein, having the pivot point
located at the bottom of the cartridge may be less advantageous because the bottom
portion of the cartridge naturally lifts away from the surface of the skin when the
biasing rod "bottoms out" as the razor is drawn over the area being shaved. This results
in missed hairs and causes the user to perform additional shaving strokes, which is
a major contributory factor to the common condition known to consumers as "razor burn".
The reason this happens is because after the biasing rod bottoms out, the user continues
to apply rotation to the cartridge by raising the handle upwards whilst performing
a downward shaving stroke or vice versa. This in turn continues to rotate the cartridge,
lifting it away from the skin, which as mentioned previously, causes missed hairs
and forces the user to perform additional shaving strokes. At least one embodiment
of the blade cartridge described herein addresses this problem because having the
pivot point located at the center of the cartridge head assembly, coupled with the
resistive pivot mechanism, allows the razor cartridge to follow the exact contour
of the skin. This increases the surface area blade contact with the area being shaved
and results in fewer missed hairs.
[0314] According to yet another embodiment, a razor with a dual or tri-sided rotating cartridge
as described herein has significant advantages to both the consumer and the manufacturer.
To the consumers and manufacturers that are environmentally sensitive and cost conscious,
this design addresses both of these important concerns. A recently released consumer
report from the EPA indicated that in the USA alone, over 2 billion disposable razor
cartridges are discarded annually. As described herein, one or more embodiments of
the present disclosure addresses both the economic advantages to the manufacturer
and the important environmental issue mentioned above because as previously mentioned,
during the manufacturing process certain components of the dual cartridge system may
utilize less material than that of two standard single cartridges which are assembled
individually. For example, the arms, the connection hub and the cartridge head assembly
may all use less material during manufacturing than that of the standard single cartridges
which were assembled individually. Therefore, it is reasonable to assume that a dual
or tri-sided razor cartridge system which utilizes certain embodiments described in
the specification (including the containers in which the cartridges are packaged and
shipped) may use less material during manufacturing than that of two standard single
cartridges and their respective containers, may be more economical to manufacture
and subsequently much kinder to the environment. One important reason for this is
because the reduction in manufacturing and packaging material causes the amount of
cartridge containers required for shipping to be reduced. This lowers the frequency
of transportation needs for distribution purposes, which cuts back on the amount of
fuel being burned and released into the atmosphere, and generally reduces both green
house gas emissions as well as unnecessary environmental waste.
[0315] As may be appreciated, it is becoming increasingly more popular to shave various
parts of ones anatomy, and there are numerous shaving devices to facilitate this.
As may be appreciated, having numerous shaving devices is expensive and cumbersome.
At least one embodiment of the present disclosure features blade cartridges that will
have different blade configurations depending on which cartridge the user selects,
thereby giving the user the distinct advantage of needing only one device (where multiple
devices were previously required) to perform multiple shaving tasks.
[0316] For example, a "standard" dual cartridge configuration may feature each cartridge
side having a "3 & 3" blade arrangement in which six blades are all facing the same
direction of cut, separated in the center by a lubrication strip. This configuration
is particularly useful for conventional shaving purposes.
[0317] A "body" blade dual cartridge combination configuration may feature each cartridge
side having a "3 & 3" blade arrangement in which six blades are separated in the center
by a lubrication strip, but each side will be configured differently. On one side
of the cartridge, the two sets of three blades may be separated by the lubrication
strip in the center, and will be arranged in opposing directions of cut. This is a
particularly useful blade arrangement for consumers that shave their head or any other
awkward area of the body, as they can use a "back and forth" shaving stroke motion,
without having to lift the razor from the area being shaved to begin a new stroke.
Alternatively, on the second side of the cartridge, all of the blades may be in the
same direction of cut for conventional shaving. This cartridge configuration gives
the user great flexibility, as only one device is required to shave any part of their
anatomy.
[0318] Lubrication is an essential component in the never ending quest to give the user
a smoother, faster, more efficient and nick free shaving experience. Therefore, at
least one embodiment consistent with the present disclosure may feature lubrication
strips placed before the blades make contact to the skin and after the shaving stroke
is completed. In contrast, placing the lubrication strip at the top edge of the cartridge
to lubricate the skin at the end of a shaving stroke may be adequate; however, this
arrangement does not provide for lubrication during the motion of a shaving stroke.
At least one embodiment consistent with the present disclosure addresses this critical
issue by placing a lubrication strip in the center of the cartridge, thereby dividing
the blade configuration and further lubricating the skin during the midst of a shaving
stroke. As a result, a smoother, faster and more efficient shaving stroke may be provided
resulting in an all-round better shaving experience for the user.
[0319] Moreover, at least one embodiment consistent with the present disclosure may feature
a cushioning mechanism. Having a cushioning mechanism located within the arms (and
optionally again at the end of each arm where it attaches to the connection hub assembly),
gives this design the significant advantage of independently cushioning each end of
the cartridge, thereby providing the blade cartridge a greater range of movement and
facilitating a closer and more contoured shaving experience.
[0320] At least one embodiment of the present disclosure may feature an extendable/telescoping
handle with a hinged neck and detachable head assembly. This arrangement may permit
the user to position the cartridge at a right angle to the handle and allow the user
to rotate the position of the cartridge head, such that it is aligned generally parallel
to the longitudinal axis of the handle. This cartridge position is particularly useful
when shaving awkward or hard to reach areas of the user's body like the head, back
and legs etc.
[0321] According to one aspect, the present disclosure may feature a shaving device comprising
a head assembly. The head assembly may include a support member configured to be detachably
coupled to a handle and a blade cartridge having a first and a second face wherein
at least one of the first or second faces comprises at least one razor blade. The
blade cartridge may be configured to be rotatably coupled to the support member about
a pivot axis PA such that the blade cartridge is pivotable by a user to select one
of the first or second faces.
[0322] According to another aspect, the present disclosure may feature a shaving device
comprising a handle and a head assembly. The head assembly may include a support member
and a blade cartridge. The support member may be configured to be detachably coupled
to the handle and include a first and a second support arm comprising a first and
a second pivot receptacle. The blade cartridge may include a first and a second face
wherein at least one of the first or second faces comprises at least one razor blade
extending generally parallel to a longitudinal axis of the blade cartridge. The blade
cartridge may further include a first and a second pivot pin extending outwardly from
opposing lateral sides of the blade cartridge along a pivot axis PA of the blade cartridge.
The pivot axis PA may extend generally parallel to the longitudinal axis of the blade
cartridge, and the first and the second pivot pins may be configured to be rotatably
coupled to the first and the second pivot receptacles, respectively, such that the
blade cartridge may be pivoted about the pivot axis PA to select a first or a second
initial starting position corresponding to the first or the second face, respectively.
[0323] The shaving device may optionally include a resistive pivot mechanism configured
to allow a user to rotate the blade cartridge about the pivot axis PA to select one
of a first or second face position corresponding to the first and second faces of
the blade cartridge, respectively. The resistive pivot mechanism may be configured
to allow the blade cartridge to rotate within a predefined rotation range while at
the selected face position. The number of degrees that the blade cartridge may rotate
about the pivot axis PA relative to the initial starting position may depend on the
intended use. For example, the blade cartridge may rotate within a range of approximately
5 degrees to approximately 90 degrees about the pivot axis PA relative to the initial
starting position, and any range therein. According to another embodiment, the blade
cartridge may rotate within a range of approximately 5 degrees to 60 degrees about
the pivot axis PA relative to the initial starting position, and any range therein.
For example, the blade cartridge may rotate within a range of approximately 5 degrees
to 45 degrees about the pivot axis PA relative to the initial starting position. According
to yet another embodiment, the blade cartridge may rotate within a range of approximately
5 degrees to approximately 25 degrees about the pivot axis PA relative to the initial
starting position, and any range therein. According to yet a further embodiment, the
blade cartridge may rotate within a range of approximately 5 degrees to approximately
15 degrees about the pivot axis PA relative to the initial starting position, and
any range therein.
[0324] According to another aspect, the present disclosure may feature a method comprising
rotating a blade cartridge coupled to a support member about a pivot axis PA to select
one of a plurality of faces of the blade cartridge, wherein at least one of the plurality
of faces includes at least one razor blade.
[0325] While preferred embodiments of the present disclosure have been described, it should
be understood that various changes, adaptations and modifications can be made therein
without departing from the spirit of the invention(s) and the scope of the appended
claims. The scope of the present disclosure should, therefore, be determined not with
reference to the above description, but instead should be determined with reference
to the appended claims along with their full scope of equivalents. Furthermore, it
should be understood that the appended claims do not necessarily comprise the broadest
scope of the invention(s) which the applicant is entitled to claim, or the only manner(s)
in which the invention(s) may be claimed, or that all recited features are necessary.
[0326] The present invention provides:
A shaving device comprising: a head assembly comprising: a support member comprising
at least one arm; a blade cartridge having at least a first face comprising at least
one razor blade, said blade cartridge being configured to be rotatably coupled to
said support member about a pivot axis; and a resistive pivot mechanism configured
to generate at least one magnetic biasing force to urge said blade cartridge towards
an initial starting position.
[0327] The shaving device of the present invention may also include the following features.
Feature S1. The resistive pivot mechanism may be configured to allow the blade cartridge
to rotate both clockwise and counter-clockwise from the initial starting position.
Feature S2. The resistive pivot mechanism may be configured to generate at least one
repulsive magnetic biasing force to urge the blade cartridge towards the initial starting
position.
Feature S3. The resistive pivot mechanism may be configured to generate at least one
attractive magnetic biasing force to urge the blade cartridge towards the initial
starting position.
Feature S4. The resistive pivot mechanism may be configured to generate at least one
repulsive magnetic biasing force and at least one attractive magnetic biasing force
to urge the blade cartridge towards the initial starting position.
Feature S5. The shaving device may further comprise a handle including handle protrusion
extending outward therefrom, the handle protrusion including a central magnet configured
to generate the magnetic biasing force with at least one blade cartridge magnet coupled
to blade cartridge.
Feature S6. In addition to feature S5, the support member may comprise a cavity configured
to receive at least a portion of the handle protrusion.
Feature S7. In addition to feature S6, the support member may comprise an annular
magnet and the central magnet may be configured to be at least partially received
in a central region of the annular magnet.
Feature S8. In addition to feature S7, a pole of the annular magnet and a pole of
the central magnet may be aligned to create a magnetic force configured to releasably
couple the head assembly to the handle.
Feature S9. In addition to feature S7, a pole of the annular magnet and a pole of
the central magnet may be aligned to create a repulsive magnetic force configured
to releasably couple the head assembly to the handle.
Feature S10. In addition to feature S6, the support member preferably includes a turret
extending outward from the support member generally towards the blade cartridge, the
turret configured to at least partially receive the central magnet.
Feature S11. In addition to feature S5, the shaving device preferably further comprises
at least one initial starting position (ISP) features configured to set the initial
starting position of the blade cartridge relative to the support member.
Feature S12. In addition to feature S11, at least one of the support member and/or
the blade cartridge preferably includes at least one ISP features.
Feature S13. In addition to feature S12, the ISP feature preferably includes at least
one of a protrusion, shoulder, ridge, and/or extension.
Feature S14. One or more magnets are preferably configured to be disposed at one or
more of the blade cartridge and/or the support member, the one or more magnets being
configured to generate the magnetic biasing force.
Feature S15. In addition to feature S14, at least one arm of the support member preferably
includes at least one magnet and/or a lateral end of the blade cartridge preferably
includes at least one magnet configured to generate the magnetic biasing force.
Feature S16. In addition to feature S14, at least one magnet is preferably configured
to be disposed generally in a central region of the support member.
Feature S17. The shaving device may further comprise at least one rotational limiter
configured to generally limit rotation of the blade cartridge to a predefined point
of rotation with respect to the pivot axis.
Feature S18. The blade cartridge preferably includes at least one magnet configured
to generate the magnetic biasing force with the at least one magnet disposed in the
central region of the support member.
Feature S19. The shaving device may further comprise a handle configured to be releasably
coupled to the head assembly.
Feature S20. In addition to feature S19, the shaving device preferably further comprises
a magnetic connection configured to releasably couple the handle and the head assembly.
Feature S21. In addition to feature S20, the handle and the head assembly each preferably
comprise at least one magnet having poles aligned to create a repulsive magnetic force
therebetween.
Feature S22. The support member may include a yoke having a first and a second arm
and a base region disposed therebetween. Preferably the blade cartridge includes at
least one magnet configured to magnetically engage at least one magnet coupled to
the base of the yoke.
Feature S23. The blade cartridge may further comprise a second face, and the resistive
pivot mechanism may be further configured to allow the blade cartridge to rotate about
the pivot axis to select one of a first or a second face position corresponding to
the first and second faces of the blade cartridge, respectively.
Feature S24. In addition to feature S23, the resistive pivot mechanism may be further
configured to allow the blade cartridge to rotate both clockwise and counter-clockwise
about the pivot axis from an initial starting position corresponding to the selected
face position.
[0328] The present invention provides:
A shaving device comprising: a head assembly comprising: a support member comprising
at least one arm; a blade cartridge having at least a first face comprising at least
one razor blade, the blade cartridge being configured to be rotatably coupled to the
support member about a pivot axis; and a first magnet configured to generate a magnetic
biasing force to urge the blade cartridge towards an initial starting position.
[0329] The shaving device of the present invention may also include the following features.
Feature S25. The blade cartridge may be configured to rotate both clockwise and counter-clockwise
within a predefined rotation range from the initial starting position.
Feature S26. The shaving device may further comprise a second magnet, wherein the
first and the second magnets are configured to generate a repulsive magnet biasing
force to urge the blade cartridge towards the initial starting position.
Feature S27. The resistive pivot mechanism may be configured to generate at least
one attractive magnetic biasing force to urge the blade cartridge towards an initial
starting position.
[0330] The present invention provides:
A shaving device comprising: a head assembly comprising: a blade cartridge having
at least one razor blade, the blade cartridge further comprising at least one blade
cartridge magnet; and a support member comprising an annular magnet; and a handle
comprising a handle protrusion extending outward therefrom, the handle protrusion
including a central magnet configured to be at least partially received in a central
region of the annular magnet; wherein the annular magnet and the central magnet are
aligned to create a repulsive magnetic force configured to releasably couple the head
assembly to the handle; and wherein the at least one blade cartridge magnet is configured
to generate a magnetic biasing force with the central magnet that urges the blade
cartridge towards an initial starting position.