Field of the Invention
[0001] The present invention relates to a thermosensitive recording medium and a consumer
product package which is at least partially transparent and to which a thermosensitive
recording medium has been attached.
Technical Background to the Invention
[0002] Thermosensitive recording media are known which use a colorant system wherein a dye,
such as a leuco dye, in one layer of the medium reacts, upon the application of heat,
with another component, a so-called "developer" in order to give rise to a coloured
product.
[0003] Recently, there has been a request from the market to develop transparent thermosensitive
recording media for labelling perishable foods. Indeed, with European food labelling
regulation (EU1169/2011), many additional items of information are required on such
labels and as a consequence the size of the label has increased drastically. In parallel,
due to a change in lifestyle, the market of "prepacked" ready-made food and cut fruits
and vegetables and fruit has increased. However, consumers want to choose the food
after confirming its freshness. In order to allow consumers to see the freshness of
the food, there is a requirement in the market to replace standard white labels by
transparent ones.
[0004] In the past, several transparent thermal recording media based on a leuco dye and
developer were developed for recording medical images. Among such improvements, a
product has been proposed in
EP 1 538 005 wherein a backside layer is applied, on the other side of the transparent film support
to the heat-sensitive recording layer, in order to prevent the adhesion of the front
side and the backside when exposed to highly humid conditions e.g. 40°C and 90%RH.
A binder is proposed for the heat-sensitive recording layer containing ionomeric urethane-based
resin and styrene-butadiene based resin.
[0005] Specific transparent thermal recording media which enable direct recording with a
thermal head have also been proposed for multicolor development and use of an overhead
projector. Among such improvements, transparency is achieved by coating a mix of either
microencapsulated dye or microencapsulated developer. The transparency is adjusted
by selecting the ratio of the two refractive indexes, one refractive index being that
of the microencapsulated component and the other of the oily component contained in
the other component emulsion or microcapsules. Such a system is described in
EP 0 273 752. Such methods do not allow good pre-printability anchorage to be achieved.
Summary of the Invention
[0006] However, the above-mentioned products were not developed for prepacked fresh food
applications for which good water resistance is required due to condensation in fridges
as well as plasticizer resistance as packages are stacked in displays and labels in
contact with plasticizer. It has been observed that all grades currently available
in the market become white when dipped in water and lose optical image density if
brought into contact with plasticizer. Also, such commercial products show poor preprint
properties, especially for anchorage.
[0007] An object of the present invention is to provide a thermosensitive recording medium
showing a high transparency level which remains even if the product is dipped in water
and which shows at the same time enhanced plasticizer resistance and preprint anchorage.
It is also an object to provide acceptable background reflectance. Higher background
reflectance value is relevant in reducing greyish appearance. In essence, the thermosensitive
recording medium looks more white if applied to a white support.
[0008] Concerning preprint anchorage, in typical practical applications, a commercial sample
of thermal recording medium, with the ability to display detailed information such
as food content information after recording e.g. by thermal printing or laser irradiation,
will be subjected on the protective layer surface to (pre-)printing, by another technique
such as offset printing, to provide more general commercial information (distributor,
general food type etc.). The ability of the product to provide preprint anchorage,
measured for example by resistance to pre-print removal in a tape tearing test, is
a property of value in the present invention.
[0009] It is also of importance to provide a thermosensitive recording medium layer assembly
which has high overall transparency, typically measured by haze value i.e. the ratio
of transmitted light to the incident light subjected to wide angle scattering. For
food packaging, the consumer wishes to see clearly material just on the other side
of the transparent package, and the ability to clearly distinguish patterns on the
other side of the barrier is reflected in a quantitative automatic measurement through
haze value. ASTM D 1003 defines haze as that percentage of light which in passing
through deviates from the incident beam greater than 2.5 degrees on the average.
[0010] With a view to solving problems among those indicated above, the present invention,
in one aspect, relates to a thermosensitive recording medium comprising at least:
- a transparent support layer;
- a thermosensitive colouring layer over the transparent support layer, the thermosensitive
colouring layer containing a leuco dye, a developer and a hydrophobic resin;
- a protective layer over the thermosensitive colouring layer;
characterized in that the weight amount of hydrophobic resin, expressed with respect
to 100% total weight of the thermosensitive colouring layer, is more than 30%.
[0011] In preferred embodiments, the quantity of hydrophobic resin, expressed with respect
to 100% weight of all components of the thermosensitive colouring layer taken together,
is at least 40% and at most 65%.
[0012] In another aspect, the present invention relates to a consumer product package which
is at least partially transparent and to which a thermosensitive recording medium
of the invention is attached. The consumer product package may be partially or fully
transparent, flexible or rigid, and may contain one or more perishable food items,
such as delicatessen products or box lunches. In certain embodiments, the consumer
product package may be based on a flexible polymer film such as, for example, a PVC
film, with information printed thereupon. The consumer product package may be fully
transparent, or alternatively almost fully transparent, for example if the only non-transparent
parts of the package are those containing printed information, or alternatively the
consumer product package may comprise a transparent portion. Where the consumer product
package comprises a transparent portion, a non-transparent portion may exist which
is either not based on the same basic material (such as a transparent plastic film
or rigid material) as the transparent portion, or alternatively has undergone substantial
surface or in-depth pigmentation beyond printing of information. The attachment of
the thermosensitive recording medium of the invention to a fully or almost transparent
consumer product package, or to the transparent portion of a consumer product package,
provides the advantage of allowing further information to be incorporated for the
benefit of the consumer without obscuring the inner content of the consumer product
package, such as a food content, which is thereby visible both before and after the
attachment of the thermosensitive recording medium of the invention.
Brief Summary of the Figures
[0013]
Figure 1 is a schematic representation of an illustrative, non-limiting example of
a thermosensitive recording medium according to one embodiment of the present invention.
In this type of embodiment, in the thermosensitive recording medium (1), the thermosensitive
colouring layer (12), placed over the transparent support layer (13), is in contact
with the transparent support layer (13), and the thermosensitive colouring layer (12)
is also in contact with the protective layer (11).
Figure 2 is a schematic representation of an illustrative, non-limiting example of
a thermosensitive recording medium according to another embodiment of the present
invention. In this type of embodiment, in the thermosensitive recording medium (1),
the thermosensitive colouring layer (12) is not in contact with the transparent support
layer (13), because there is an undercoat layer (14) between the thermosensitive colouring
layer (12) and the transparent support layer (13). However, the thermosensitive colouring
layer (12) is in contact with the protective layer (11).
Figure 3 is a schematic representation of an illustrative, non-limiting example of
a thermosensitive recording medium according to a further embodiment of the present
invention. Here, the arrangement is analogous to the embodiment shown in Figure 1,
except that a back layer (15), placed under the transparent support layer (13), is
in contact with the transparent support layer (13).
Figure 4 is a schematic representation of an illustrative, non-limiting example of
a thermosensitive recording medium according to a further embodiment of the present
invention. Here, the arrangement is analogous to the embodiment shown in Figure 2,
except that a back layer (15), placed under the transparent support layer (13), is
in contact with the transparent support layer (13).
Figure 5 is a schematic diagram showing glass transition temperature (Tg) measurement
by using a differential scanning calorimetry (DSC) method.
List of Reference Signs
[0014]
1: Thermosensitive recording medium
11: Protective layer
12: Thermosensitive colouring layer
13: Transparent support layer
14: Undercoat layer
15: Back layer
Detailed Description of the Invention
<Transparent support laver>
[0015] The base layer in the thermosensitive recording medium of the present invention is
a transparent support layer suitably selected depending on the intended purpose without
any particular restriction.
[0016] The transparent support used in the present invention is a polymeric material present
in the form of a thin film. The total light transmittance of the transparent film
is preferably at least 60%, more preferably at least 70% and most preferably at least
90%. Preferred films show a haze value less than 3. The transparent film may also
be coloured. The thickness of the transparent film is preferably from 20 µm to 100
µm, more preferably 40 µm to 70 µm.
[0017] Film materials to be used in the transparent support of the thermosensitive recording
medium of the present invention may be selected from the group consisting of: ionomer
film (IO), polyethylene film (PE), poly(vinyl chloride) film (PVC), poly(vinylidene
chloride) film (PVDC), poly(vinyl alcohol) film (PVA), polypropylene film (PP) including
biaxially oriented (bi-oriented) polypropylene (BOPP), polyester film, poly(ethylene
terephthalate) film (PET), polyethylene naphthalate) film (PEN), polycarbonate film
(PC), polystyrene film (PS), polyacrylonitrile film (PAN), ethylene-vinyl acetate
copolymer film (EVA), ethylene-vinyl alcohol copolymer film (EMAA), nylon film (NY),
polyamide film (PA), triacetyl cellulose film (TAC), norbornane film (NB), and Arton
film. Other possibilities include polyethylene (PE) and polymethyl methacrylate (PMMA).
[0018] Preferred transparent support materials in the present invention are: poly(ethylene
terephthalate) film (PET) and biaxially oriented (bi-oriented) polypropylene (BOPP).
[0019] As the PET film, Toyobo Ester (R) film E5107, E5100, E5101, Cosmo Shine (R) A4100,
A 4300, A8300 and the like from Toyo Boseki K.K may be cited. As BOPP film, Cosmo
Films PCT-2 (S/S) LBS, Lichang Plastic PF-P, Jindal Films LL210, and Taghleef Industries
LSA, generally produced by co-extrusion, may be cited.
[0020] The transparent film may also contain various additives such as UV absorption agents,
oxidation inhibitors, flame retarding agents, thermal stabilizers, colour developing
agents, mould releasing agents, softening materials, and electrostatic inhibitors.
[0021] To improve the adhesion of the coated layers on the film substrate, the surface of
the film is preferably treated in order to achieve a surface tension of 38 dyn/cm
at least. This surface treatment is generally carried out by corona or plasma treatment.
<Undercoat layer(s)>
[0022] In the technical field of thermosensitive recording media in general, the expression
"undercoat" is understood by the skilled person to refer to the layer between the
support and thermosensitive colouring layer. The expression "under layer" may also
be used synonymously with "undercoat layer" by skilled persons in the field.
[0023] In the present invention, an undercoat layer may be provided or not i.e. the undercoat
layer is merely an option in the present invention, and the thermosensitive recording
medium of the present invention may or may not contain such an undercoat layer.
[0024] In the thermosensitive recording medium of the present invention, if an undercoat
layer is used, the technical effect sought after through its used may notably be to
improve weakness of adhesion between the substrate and the thermal layer, or to improve
printing quality. Such an undercoat layer, if used, should not prevent the thermosensitive
recording medium from keeping its transparency, and may appropriately be characterized
by a haze value of at most 15.
[0025] As mentioned above, the thermosensitive recording medium of the present invention
may optionally contain an undercoat layer disposed between the transparent support
and the thermosensitive colouring layer.
[0026] If present in the thermosensitive recording medium of the present invention, the
undercoat layer contains a binder resin, and the undercoat layer may further contain
other components such as a filler, and other additives.
[0027] As for the binder resin to be used in an undercoat layer, either of a water-dispersible
resin or a water-soluble resin may be used. Specific examples thereof include conventionally
known water-soluble polymers, and aqueous polymer emulsions.
[0028] The water-soluble polymer that may be used in the binder resin in an undercoat layer
may be suitably selected depending on the intended purpose without any restriction.
Examples thereof include polyvinyl alcohol, starch and derivatives thereof, cellulose
derivatives such as methoxy cellulose, hydroxy ethyl cellulose, carboxy methyl cellulose,
methyl cellulose and ethyl cellulose, polyvinyl pyrrolidone, alkali salts of styrene-maleic
anhydride copolymers, alkali salts of isobutylene-maleic anhydride copolymers, alginate
soda, gelatin and casein. These may be used alone or in combination.
[0029] The aqueous polymer emulsion that may be used in the binder resin in an undercoat
layer may be suitably selected depending on the intended purpose without any restriction.
Examples thereof include latexes of, for example, styrene-butadiene copolymers; and
emulsions of, for example, vinyl acetate resins, acryl-based resins and polyurethane
resins. These may be used alone or in combination.
[0030] An inorganic filler may be used or may be omitted from an undercoat layer if an undercoat
layer is used in the thermosensitive recording medium of the present invention. If
an inorganic filler is used, examples thereof include aluminum hydroxide, calcium
carbonate, aluminum oxide, zinc oxide, titanium dioxide, silica, barium sulfate, talc,
kaolin, alumina and clay. These may be used alone or in combination. Among these,
aluminum hydroxide, calcium carbonate, kaolin and clay are preferable in terms of
liquid properties in a coating liquid, stability of dispersed particles, and water
solubility.
[0031] As components contained in undercoat layers of thermosensitive recording media, it
is known, in order to improve printing quality, to use hollow particles having a hollow
ratio of 50% or more or indeed 80% or more, or 90% or more, wherein the hollow ratio
(in %) is the (inner diameter of a hollow particle / outer diameter of the hollow
particle) x 100. Each of such hollow particles may have a shell made of a thermoplastic
resin and contain therein air or other gas, typically with a volume average particle
diameter of 1 µm to 10 µm, most commonly having a thermoplastic resin as a shell,
made from polystyrene, polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate,
polyacrylic ester, polyacrylonitrile, and polybutadiene, and copolymer resins thereof.
In the thermosensitive recording medium of the present invention, even if an undercoat
layer is present, on account of the negative effect on transparency if hollow fillers
are added, these tending to be white after drying, it is preferred not to include
any hollow particles in the undercoat layer.
[0032] If an undercoat layer is used in the thermosensitive recording medium of the present
invention, the deposition amount of a first undercoat layer in the thermosensitive
recording medium is appropriately 0.4 g/m
2 to 10 g/m
2, more preferably 0.6 g/m
2 to 4 g/ m
2.
[0033] Generally speaking, a key function of an undercoat layer in a conventional thermosensitive
recording medium is to fill up and compensate for the non-uniformity of supports such
as paper supports in particular. Generally such an undercoat layer is chosen, through
its constituents, to be a low-cost layer which ensures a smoother surface before coating
with the thermal layer which is expensive - such a way of proceeding optimizes the
use of and avoids loss of thermal layer materials. Undercoat layers have been modified
to improve pre-print properties and sensitivity by adding hollow fillers which reflect
the heat to thermosensitive colouring layer rather than the latter being lost to the
paper support layer. In the present invention however, due to the high smoothness
of the transparent film support in comparison to paper supports for other thermosensitive
recording media, an undercoat layer is not normally necessary. Consequently, in one
preferred embodiment of the present invention, one side of the transparent support
layer is in contact with one side of the thermosensitive layer, without any undercoat
layer between the transparent support layer and the thermosensitive colouring layer.
In the present invention, where the base layer in the thermosensitive recording medium
is a transparent support layer in the form of a polymeric thin film, an undercoat
layer may however still be used to effectively utilize generated heat for higher sensitivity,
improve adhesiveness between the transparent support and the thermosensitive layer,
and prevent permeation of the recording layer materials into the transparent support.
<Thermosensitive Colouring Layer>
[0034] In the thermosensitive recording medium of the present invention, the thermosensitive
colouring layer is situated over the transparent support layer, and the thermosensitive
colouring layer contains a leuco dye, a developer and a hydrophobic resin. The thermosensitive
colouring layer may be in contact with one face of the transparent support layer or
alternatively, as discussed above, an undercoat layer may be present between the transparent
support layer and the thermosensitive colouring layer.
<Thermosensitive Colouring Layer - leuco dve and developer>
[0035] The thermosensitive colouring layer contains a colorant system wherein a dye, such
as a leuco dye, in one layer of the medium reacts, upon the application of heat, with
another component, a so-called "developer", in order to give rise to a coloured product.
[0036] The leuco dye is a compound exhibiting electron donation properties, and may be used
singly or in combination of two or more species. However, the leuco dye itself is
a colourless or light-coloured dye precursor, and commonly known leuco compounds can
be used. Examples of the leuco compounds include triphenylmethane phthalide compounds,
triarylmethane compounds, fluoran compounds, phenothiazine compounds, thiofluoran
compounds, xanthen compounds, indophthalyl compounds, spiropyran compounds, azaphthalide
compounds, chlormenopirazole compounds, methyne compounds, rhodamine anilinolactum
compounds, rhodamine lactum compounds, quinazoline compounds, diazaxanthen compounds,
bislactone compounds. In consideration of colouring property, fogging of the background,
and colour fading of the image due to moisture, heat or light radiation, specific
examples of such compounds are as follows:
2-anilino-3-methyl-6-diethyl amino fluoran, 2-anilino-3-methyl-6-(di-n-butyl amino)
fluoran, 2-anilino-3-methyl-6-(di-n-pentyl amino) fluoran, 2-anilino-3-methyl-6-(N-n-propyl-N-methyl
amino) fluoran, 2-anilino-3-methyl-6-(N-isopropyl-N-methyl amino) fluoran, 2-anilino-3-methyl-6-(N-isobutyl-N-methyl
amino) fluoran, 2-anilino-3-methyl-6-(N-n-amyl-N-methyl amino) fluoran, 2-anilino-3-methyl-6-(N-sec-butyl-N-ethyl
amino) fluoran, 2-anilino-3-methyl-6-(N-n-amyl-N-ethyl amino) fluoran, 2-anilino-3-methyl-6-(N-iso-amyl-N-ethyl
amino) fluoran, 2-anilino-3-methyl-6-(N-cyclohexyl-N-methyl amino) fluoran, 2-anilino-3-methyl-6-(N-ethyl-p-toluidino)
fluoran, 2-anilino-3-methyl-6-(N-methyl-p-toluidino) fluoran, 2-(m-trichloro methyl
anilino)-3-methyl-6-diethyl amino fluoran, 2-(m-trifluoro methyl anilino)-3-methyl-6-diethyl
amino fluoran, 2-(m-trifluoro methyl anilino)-3-methyl-6-(N-cyclohexyl-N-methyl amino)
fluoran, 2-(2,4-dimethyl anilino)-3-methyl-6-diethyl amino fluoran, 2-(N-ethyl-p-toluidino)-3-methyl-6-(N-ethyl
anilino) fluoran, 2-(N-methyl-p-toluidino)-3-methyl-6-(N-propyl-p-toluidino) fluoran,
2-anilino-6-(N-n-hexyl-N-ethyl amino) fluoran, 2-(o-chloranilino)-6-diethyl amino
fluoran, 2-(o-bromoanilino)-6-diethyl amino fluoran, 2-(o-chloranilino)-6-dibutyl
amino fluoran, 2-(o-fluoroanilino)-6-dibutyl amino fluoran, 2-(m-trifluoro methyl
anilino)-6-diethylamino fluoran, 2-(p-acetyl anilino)-6-(N-n-amyl-N-n-butyl amino)
fluoran, 2-benzyl amino-6-(N-ethyl-p-toluidino) fluoran, 2-benzyl amino-6-(N-methyl-2,4-dimethyl
anilino) fluoran, 2-benzyl amino-6-(N-ethyl-2,4-dimethyl anilino) fluoran, 2-dibenzyl
amino-6-(N-methyl-p-toluidino) fluoran, 2-dibenzyl amino-6-(N-ethyl-p-toluidino) fluoran,
2-(di-p-methyl benzyl amino)-6-(N-ethyl-p-toluidino) fluoran, 2-(α-phenyl ethyl amino)-6-(N-ethyl-p-toluidino)
fluoran, 2-methyl amino-6-(N-methyl anilino) fluoran, 2-methyl amino-6-(N-ethyl anilino)
fluoran, 2-methyl amino-6-(N-propyl anilino) fluoran, 2-ethyl amino-6-(N-methyl-p-toluidino)
fluoran, 2-methyl amino-6-(N-methyl-2,4-dimethyl anilino) fluoran, 2-ethyl amino-6-(N-methyl-2,4-dimethyl
anilino) fluoran, 2-dimethyl amino-6-(N-methyl anilino) fluoran, 2-dimethyl amino-6-(N-ethyl
anilino) fluoran, 2-diethyl amino-6-(N-methyl-p-toluidino) fluoran, benzo leuco methylene
blue, 2-[3,6-bis(diethyl amino)]-6-(o-chloranilino) xanthyl benzoic acid lactum, 2-[3,6-bis(diethyl
amino)]-9-(o-chloranilino) xanthyl benzoic acid lactum, 3,3-bis(p-dimethyl amino phenyl)
phthalide, 3,3-bis(p-dimethyl amino phenyl)-6-dimethyl amino phthalide, 3,3-bis(p-dimethyl
amino phenyl)-6-diethyl amino phthalide, 3,3-bis(p-dimethyl amino phenyl)-6-chlorphthalide,
3,3-bis(p-dibutyl amino phenyl) phthalide, 3-(2-methoxy-4-dimethyl amino phenyl)-3-(2-hydroxy-4,5-dichlorophenyl)
phthalide, 3-(2-hydroxy-4-dimethyl amino phenyl)-3-(2-methoxy-5-chlorophenyl) phthalide,
3-(2-hydroxy-4-dimethoxy amino phenyl)-3-(2-methoxy-5-chlorophenyl) phthalide, 3-(2-hydroxy-4-dimethoxy
amino phenyl)-3-(2-methoxy-5-nitrophenyl) phthalide, 3-(2-hydroxy-4-diethyl amino
phenyl)-3-(2-methoxy-5-methyl phenyl) phthalide, 3,6-bis(dimethyl amino) fluorenespiro
(9,3')-6'-dimethyl amino phthalide, 6'-chloro-8'-methoxy-benzoindolino spiropyran,
and 6'-bromo-2'-methoxy benzoindolino spiropyran. These may be used alone or in combination.
[0037] The amount of the leuco dye contained in the thermosensitive coloring layer is preferably
3% by mass to 20% by mass.
[0038] As the developer, various electron accepting materials are suitably used to react
with the aforementioned leuco dye at the time of heating so as to develop colours.
Examples thereof include phenolic compounds, organic or inorganic acidic compounds
and esters or salts thereof. Specific examples thereof include:
bisphenol A, tetrabromobisphenol A, gallic acid, salicylic acid, 3-isopropyl salicylate,
3-cyclohexyl salicylate, 3-5-di-tert-butyl salicylate, 3,5-di-α-methyl benzyl salicylate,
4,4'-isopropylidenediphenol, 1,1'-isopropylidene bis (2-chlorophenol), 4,4'-isopropylidene
bis (2,6-dibromophenol), 4,4'-isopropylidene bis (2,6-dichlorophenol), 4,4'-isopropylidene
bis (2-methyl phenol), 4,4'-isopropylidene bis (2,6-dimethyl phenol), 4,4'-isopropylidene
bis (2-tert-butyl phenol), 4,4'-sec-butylidene diphenol, 4,4'-cyclohexylidene bisphenol,
4,4'-cyclohexylidene bis (2-methyl phenol), 4-tert-butyl phenol, 4-phenyl phenol,
4-hydroxy diphenoxide, α-naphthol, β-naphthol, 3,5-xylenol, thymol, methyl-4-hydroxybenzoate,
4-hydroxyacetophenone, novolak phenol resins, 2,2'-thio bis (4,6-dichloro phenol),
catechol, resorcin, hydroquinone, pyrogallol, fluoroglycine, fluoroglycine carboxylate,
4-tert-octyl catechol, 2,2'-methylene bis (4-chlorophenol), 2,2'-methylene bis (4-methyl-6-tert-butyl
phenol), 2,2'-dihydroxy diphenyl, ethyl p-hydroxybenzoate, propyl p-hydroxybenzoate,
butyl p-hydroxybenzoate, benzyl p-hydroxybenzoate, p-hydroxybenzoate-p-chlorobenzyl,
p-hydroxybenzoate-o-chlorobenzyl, p-hydroxybenzoate-p-methylbenzyl, p-hydroxybenzoate-n-octyl,
benzoic acid, zinc salicylate, 1-hydroxy-2-naphthoic acid, 2-hydroxy-6-naphthoic acid,
2-hydroxy-6-zinc naphthoate, 4-hydroxy diphenyl sulphone, 4-hydroxy-4'-chloro diphenyl
sulfone, bis (4-hydroxy phenyl) sulfide, 2-hydroxy-p-toluic acid, 3, 5-di-tert-zinc
butyl salicylate, 3,5-di-tert-tin butyl salicylate, tartaric acid, oxalic acid, maleic
acid, citric acid, succinic acid, stearic acid, 4-hydroxyphthalic acid, boric acid,
thiourea derivatives, 4-hydroxy thiophenol derivatives, bis (4-hydroxyphenyl) acetate,
bis (4-hydroxyphenyl) ethyl acetate, bis (4-hydroxyphenyl) acetate-n-propyl, bis (4-hydroxyphenyl)
acetate-n-butyl, bis (4-hydroxyphenyl) phenyl acetate, bis (4-hydroxyphenyl) benzyl
acetate, bis (4-hydroxyphenyl) phenethyl acetate, bis (3-methyl-4-hydroxyphenyl) acetate,
bis (3-methyl-4-hydroxyphenyl) methyl acetate, bis (3-methyl-4-hydroxyphenyl) acetate-n-propyl,
1,7-bis (4-hydroxyphenylthio) 3,5-dioxaheptane, 1,5-bis (4-hydroxyphenylthio) 3-oxaheptane,
4-hydroxy phthalate dimethyl, 4-hydroxy-4'-methoxy diphenyl sulfone, 4-hydroxy-4'-ethoxy
diphenyl sulfone, 4-hydroxy-4'-isopropoxy diphenyl sulfone, 4-hydroxy-4'-propoxy diphenyl
sulfone, 4-hydroxy-4'-butoxy diphenyl sulfone, 4-hydroxy-4'-isopropoxy diphenyl sulfone,
4-hydroxy-4'-sec-butoxy diphenyl sulfone, 4-hydroxy-4'-tert-butoxy diphenyl sulfone,
4-hydroxy-4'-benzyloxy diphenyl sulfone, 4-hydroxy-4'-phenoxy diphenyl sulfone, 4-hydroxy-4'-(m-methyl
benzoxy) diphenyl sulfone, 4-hydroxy-4'-(p-methyl benzoxy) diphenyl sulfone, 4-hydroxy-4'-(o-methyl
benzoxy) diphenyl sulfone, 4-hydroxy-4'-(p-chloro benzoxy) diphenyl sulfone, 4-hydroxy-4'-oxyaryl
diphenyl sulfone, 4-hydroxy-4-allyloxy diphenyl sulfone, N-(2-[(phenylcarbamoyl)amino)phenyl)benzene
sulfonamide, 4,4'-sulfonylbisphenol, polymer with 1,1'-oxybis[2-chloroethane], 2-(4-Hydroxyphenylsulfonyl)phenol,
(Bis(3-allyl-4-hydroxyphenyl)sulfone), 2,2'-diallyl-4,4'-sulfonyldiphenol. These may
be used alone or in combination.
[0039] In the thermosensitive colouring layer, the mixing ratio of the developer to the
leuco dye is such that the developer is preferably 0.5 parts by mass to 10 parts by
mass, more preferably 1 part by mass to 5 parts by mass, relative to 1 part by mass
of the leuco dye.
<Thermosensitive Colouring Layer - hydrophobic resin>
[0040] In the thermosensitive recording medium of the present invention, a hydrophobic resin
is used in the thermosensitive colouring layer along with a leuco dye and a developer.
It has been found by the present inventors that a certain amount of hydrophobic resin
in the thermosensitive colouring layer is useful to improve transparency both for
the product as prepared and after exposure to water of the final product.
[0041] Concerning the hydrophobic resin to be used in the in the thermosensitive colouring
layer, the hydrophobic resin is preferably a homopolymer or copolymer of one or more
monomers selected from the group consisting of: styrene, dienes, alkylenes, vinyl
acetate, acrylonitrile, and (meth)acrylic esters. Here, "(meth)acrylic esters" is
understood as including both methacrylic esters, acrylic esters and combinations thereof.
Diene monomers that can be used include: butadiene, isoprene, butenylene, and substituted,
e.g. halogenated, versions of these dienes. Alkene monomers that can be used include
ethylene, propylene, butene, pentene, hexene, heptene, and substituted, e.g. halogenated,
versions of these alkenes. Specifically, the hydrophobic resin to be used in the thermosensitive
colouring layer of the present invention may appropriately be one or more selected
from the group consisting of: styrene-butadiene resin; styrene-acrylic resin; acrylonitrile-butadiene;
acrylate ester resin; ethylene-vinyl acetate resin; methylacrylate-butadiene resin.
The hydrophobic resin may also be a urethane resin. Among the possible materials mentioned,
styrene-butadiene resin is a particularly preferred hydrophobic resin material for
the thermosensitive colouring layer of the thermosensitive recording medium of the
present invention. In effect, styrene-butadiene resin has been found to provide particularly
improved background reflectance.
[0042] In a common situation, hydrophobic resins are distributed commercially as latex materials,
dispersed in an aqueous phase. In a preferred method of preparing the thermosensitive
colouring layer of the present invention, the hydrophobic resin is provided in water-borne
form as a latex and mixed with a leuco dye and a developer in aqueous dispersion and
dried in order to form the thermosensitive colouring layer.
[0043] In preferred embodiments, the hydrophobic resin used in the thermosensitive colouring
layer, whatever its specific chemical nature, shows a glass transition temperature
(Tg) below 25°C, more preferably a Tg below 20°C, yet further preferably of at most
15°C, still more preferably of at most 5°C, and most preferably of at most 0°C. In
preferred embodiments, the Tg is at least -10°C. Particularly preferred Tg values
are thus at least -10°C and below 20°C, most preferably at most 15°. A particularly
preferred Tg range for the hydrophobic resin used in the thermosensitive colouring
layer is at least -10°C and at most 5°C, very preferably at least -10°C and at most
0°C. The glass transition temperature is a well-known feature of such hydrophobic
resins and is commonly designated in commercial samples. Polymers to be used as the
hydrophobic resin in the thermosensitive colouring layer of the present invention,
may show some degree of solubility in water, whilst showing an appropriate range of
glass transition temperature (Tg) for the present invention, i.e. below 25°C, preferably
below 20°C, more preferably at most 15°C, still more preferably at least -10°C and
below 20°C, most preferably at most 15°C, the most preferred range being of at least
-10°C and at most 0°C.
[0044] Without wishing to be limited by any particular theoretical interpretation, it is
considered by the inventors that during coating, notably when the hydrophobic resin
is provided in the form of a latex for coating the transparent support layer, or possibly
for coating an undercoat which overlays the said transparent support layer, in the
aqueous state, the latex particles are stabilized and exist individually. When the
water is removed during drying, the latex particles come in contact. At this point,
the particles either keep their shape, or they deform ("melt") and form a polymer
film. A fully cured polymer film, where the particles have lost their shape, is usually
transparent. On the other hand, a film that still contains the original particles
will scatter light at the particle surfaces and will thus be opaque. Thus, to achieve
a complete film formation, it is preferable that drying should be performed at temperatures
clearly above the Tg. As the time of drying is limited by the coating speed and the
drying temperature is limited by the fact that the materials used is thermosensitive
and will start to react at 50°C, it has been found preferable that the Tg not exceed
25°C to achieve a good transparency with drying temperatures below 60°C.
[0045] In the present invention, the glass transition temperature (Tg) is as measured by
differential scanning calorimetry (DSC) with a previously cooling at a rate of 10
K/mn followed by on heating at a rate of 10 K/mn until transformation from glass to
metastable melt is achieved. The exact value of Tg is as determined on the inflection
point placed at the middle point between the two tangents. The inflection point corresponds
to point B in Figure 5. The glass transition temperature (Tg) can in particular be
measured according to standard DIN 51007.
[0046] In the present invention, concerning the weight amount of hydrophobic resin, expressed
with respect to 100% total weight of the thermosensitive colouring layer, this is
more than 30%, whatever the chemical nature of the hydrophobic resin. In preferred
embodiments, the minimum quantity of hydrophobic resin, expressed with respect to
100% weight of all components of the thermosensitive colouring layer taken together,
is at least 40%, more preferably at least 45%. The maximum quantity of hydrophobic
resin, expressed with respect to 100% total weight of the thermosensitive colouring
layer, is preferably at most 65%, more preferably at most 61%, and most preferably
at most 58%.
[0047] Besides the above-described leuco dye and developer, it is possible to appropriately
add, to the thermosensitive coloring layer, other materials customarily used in thermosensitive
recording media, such as a filler, a hot-meltable material, a crosslinking agent,
a pigment, a surfactant and a lubricant.
[0048] The filler is suitably selected depending on the intended purpose without any restriction.
Examples thereof include inorganic pigments such as calcium carbonate, aluminum oxide,
zinc oxide, titanium dioxide, silica, aluminum hydroxide, barium sulfate, talc, kaolin,
alumina and clay, and commonly known organic pigments. Among these, acidic pigments
(those which exhibit acidity in aqueous solutions) such as silica, alumina and kaolin
are preferable, with silica being particularly preferable from the viewpoint of developed
color density.
[0049] The hot-meltable material is suitably selected depending on the intended purpose
without any restriction. Examples thereof include fatty acids such as stearic acid
and behenic acid; fatty acid amides such as stearic acid amide, erucic acid amide,
palmitic acid amide, behenic acid amide and palmitic acid amide; N-substituted amides
such as N-lauryl lauric acid amide, N-stearyl stearic acid amide and N-oleyl stearic
acid amide; bis fatty acid amides such as methylene bis stearic acid amide, ethylene
bis stearic acid amide, ethylene bis lauric acid amide, ethylene bis capric acid amide
and ethylene bis behenic acid amide; hydroxyl fatty acid amides such as hydroxyl stearic
acid amide, methylene bis hydroxyl stearic acid amide, ethylene bis hydroxyl stearic
acid amide and hexamethylene bis hydroxy stearic acid amide; metal salts of fatty
acids, such as zinc stearate, aluminum stearate, calcium stearate, zinc palmitate
and zinc behenate; p-benzyl biphenyl, terphenyl, triphenyl methane, benzyl p-benzyloxybenzoate,
β-benzyloxy naphthalene, phenyl β-naphthoate, 1-hydroxy-2-phenyl naphthoate, methyl
1-hydroxy-2-naphthoate, diphenyl carbonate, benzyl terephthalate, 1,4-dimethoxy naphthalene,
1,4-diethoxy naphthalene, 1,4-dibenzyloxy naphthalene, 1,2-diphenoxy ethane, 1,2-bis
(4-methyl phenoxy ethane), 1,4-diphenoxy-2-butene, 1,2-bis (4-methoxy phenyl thio)
ethane, dibenzoyl methane, 1,4-diphenylthio butane, 1,4-diphenylthio-2-butene, 1,3-bis
(2-vinyloxy ethoxy) benzene, 1,4-bis (2-vinyloxy ethoxy) benzene, p-(2-vinyloxy ethoxy)
biphenyl, p-aryloxy biphenyl, dibenzoyloxymethane, dibenzoyloxypropane, dibenzyl sulfide,
1,1-diphenyl ethanol, 1,1-diphenyl propanol, p-benzyloxy benzyl alcohol, 1,3-phenoxy-2-propanol,
N-octadecyl carbamoyl-p-methoxy carbonyl benzene, N-octadecyl carbamoyl benzene, 1,2-bis
(4-methoxyphenoxy) propane, 1,5-bis (4-methoxyphenoxy)-3-oxapentane, dibenzyl oxalate,
bis (4-methyl benzyl) oxalate and bis (4-chlorobenzyl) oxalate. These may be used
alone or in combination.
[0050] In the present invention, the weight amount of hydrophobic resin, expressed with
respect to the total weight of the thermosensitive coloring layer taken as 100%, is
more than 30%. The total weight of the thermosensitive coloring layer is the sum of
the weight of leuco dye(s), developer(s), hydrophobic resin(s), and any other additive
used in the thermosensitive coloring layer, such as filler(s), hot-meltable materia(s),
crosslinking agent(s), pigment(s), surfactant(s), and lubricant(s). Although the components
of thermosensitive coloring layer are applied by coating with a liquid solution /
suspension, the total weight amount of the thermosensitive coloring layer, and the
weight amount of hydrophobic resin, are here expressed as dry weights after removal
of solvents and any other volatile materials.
[0051] The thermosensitive coloring layer can be formed by commonly known methods. To avoid
reaction between components of the thermosensitive coloring layer, in preferred embodiments,
dispersion is carried out separately and then liquids are mixed. Grinding with a binder
and other components is performed typically so as to have a particle diameter of 0.2
µm to 3 µm, preferably 0.4 µm to 1 µm by using a disperser such as a ball mill, an
Atriter or a sand mill. The particle size target of each dispersion will be preferably
set to get an optimum balance between transparency and background reflectance. Indeed,
the lower the particle size is, the higher is the transparency but at the same time,
the background reflectance will decrease as thermal layer will become more and more
greyish. The resultant dispersion is mixed, if necessary, together with a filler and
a hot-meltable material (sensitizer) dispersion liquid in accordance with a predetermined
formulation, to thereby prepare a coating liquid of a thermosensitive coloring layer,
followed by applying the thus-prepared coating liquid onto a support.
[0052] The thickness of the thermosensitive coloring layer varies depending on the composition
of the thermosensitive coloring layer and intended use of the thermosensitive recording
medium and cannot be specified flatly, but it is preferably 1 µm to 50 µm, more preferably
2 µm to 20 µm.
<Protective Layer(s)>
[0053] In order to achieve good matching properties to thermal head like no sticking, no
scratches as well as various qualities such as water or plasticizer resistance, it
is preferable to provide at least one protective layer on the thermosensitive layer.
Several different protective layers can be overlaid on each other to focus respectively
more on matching or barrier properties. The protective layer(s) in the thermosensitive
recording medium of the present invention may be suitably selected depending on the
intended purpose without any particular restriction.
[0054] The protective layer(s) typically contain(s) at least a binder, and each of the protective
layer(s) may contain an inorganic filler, a lubricant and a surfactant.
[0055] The binder of (each of) the protective layer(s) is suitably selected depending on
the intended purpose without any restriction, it being possible to use the same binder
in each protective layer or a different binder in separate protective layers. Examples
of binders that may be used in the protective layer(s) include polyvinyl alcohol,
modified polyvinyl alcohol, starch and derivatives thereof, cellulose derivatives,
polyvinylpyrrolidone, polyethyleneimine, alginate soda, gelatin and casein. Acrylic
binders may also be used. Hydrophobic resins that may be used as binders in the protective
layer(s) include ones typically provided as aqueous emulsions during preparation of
the protective layer(s), such as urethane resins, epoxy resins, vinyl acetate (co)polymers,
vinylidene chloride (co)polymers, vinyl chloride (co)polymers, and styrene-butadiene
copolymers.
[0056] The thickness of the protective layer(s) varies preferably 0.2 µm to 10 µm, more
preferably 0.5 µm to 5 µm. In non-limiting exemplary embodiments for this invention,
a protective layer of thickness 2.5 µm when dry can be used - when added during the
manufacturing process the initial wet thickness of this layer is approximately 6 µm.
In the event that several protective layers are applied, lower individual thicknesses
for each one will be required. A preferred maximum cumulative thickness for the sum
of all protective layers is 10 µm for the dried final product.
[0057] The inorganic filler in the protective layer(s), if used, is suitably selected depending
on the intended purpose without any restriction. Examples the inorganic filler include
aluminum hydroxide, calcium carbonate, aluminum oxide, zinc oxide, titanium dioxide,
silica, barium sulfate, talc, kaolin, alumina and clay. These may be used alone or
in combination. Among these, aluminum hydroxide, and calcium carbonate are particularly
preferable because the protective layer containing such inorganic filler is provided
with excellent abrasion resistance with respect to a thermal head when printing is
performed for a long period of time. The amount of the inorganic filler in the second
protective layer is suitably selected depending on the intended purpose without any
restriction. The amount of the inorganic filler depends on types of the filler, but
it is preferably 50 parts by mass to 500 parts by mass, relative to 100 parts by mass
of the binder resin.
[0058] The lubricant, if used, is suitably selected depending on the intended purpose without
any restriction. Examples thereof include higher fatty acids such as zinc stearate,
calcium stearate, montanate wax, polyethylene wax, carnauba wax, paraffin wax, ester
wax and metal salts thereof; higher fatty acid amides, higher fatty acid esters, animal
wax, vegetable wax, mineral wax, and petroleum wax.
[0059] A method for forming the first, second or subsequent protective layer is suitably
selected depending on the intended purpose without any restriction. Examples thereof
include blade coating, roll coating, wire bar coating, die coating, and curtain coating.
<Intermediate laver>
[0060] An intermediate layer is a layer that may be provided between the thermosensitive
colouring layer and the protective layer. Such an intermediate layer is however not
required in the present invention, but instead is only optional. An intermediate layer
containing a water-soluble resin can prevent the thermosensitive recording layer from
being colored due to ultraviolet irradiation performed for forming the protective
layer, or a reaction between the protective layer and pigments from the thermosensitive
colouring layer. An intermediate layer, similar to a first protective layer may also
improve background resistance.
[0061] An intermediate layer, if used, contains a water-soluble resin. The water-soluble
resin is not particularly limited and may be appropriately selected depending on the
intended purpose. Examples of the water-soluble resin include: polyvinyl alcohol resins,
starch or derivatives of starch; cellulose derivatives such as hydroxymethyl cellulose,
hydroxyethyl cellulose, carboxymethyl cellulose, methyl cellulose, and ethyl cellulose;
water-soluble polymers such as sodium polyacrylate, polyvinyl pyrrolidone, acrylamide-acrylic
acid ester copolymers, acrylamide-acrylic acid ester-methacrylic acid terpolymers,
styrene-maleic anhydride copolymer alkali salts, isobutylene-maleic anhydride copolymer
alkali salts, polyacrylamide, sodium alginate, gelatin, and casein; emulsions of,
for example, polyvinyl acetate, polyurethane, polyacrylic acid, polyacrylic acid ester,
vinyl chloride-vinyl acetate copolymers, polybutyl methacrylate, and ethylene-vinyl
acetate copolymers; and latexes of, for example, styrene-butadiene copolymers and
styrene-butadiene-acrylic copolymers. One of these water-soluble resins may be used
alone or two or more of these water-soluble resins may be used in combination. Among
these water-soluble resins, polyvinyl alcohol resins are preferable, and polyvinyl
alcohol resins having a molecular weight of 15,000 or less are more preferable.
[0062] Other components of an intermediate layer are not particularly limited and may be
appropriately selected depending on the intended purpose. Examples of the other components
include a cross-linking agent and a surfactant. One of these other components may
be used alone or two or more of these other components may be used in combination.
[0063] The cross-linking agent is not particularly limited so long as the cross-linking
agent can reduce water-solubility of the water-soluble resin by reacting with the
water-soluble resin. Examples of the cross-linking agent include glyoxal derivatives,
methylol derivatives, epichlorohydrin, polyamide epichlorohydrin, epoxy compounds,
aziridine compounds, hydrazine, hydrazide derivatives, oxazoline derivatives, and
carbodiimide derivatives. One of these cross-linking agents may be used alone or two
or more of these cross-linking agents may be used in combination. Among these cross-linking
agents, polyamide epichlorohydrin is preferable because polyamide epichlorohydrin
is highly safe in handling and takes a short curing time needed for water-resistance
treatment. The content of polyamide epichlorohydrin is not particularly limited, may
be appropriately selected depending on the intended purpose, and is preferably 10
parts by mass or greater but 80 parts by mass or less and more preferably 20 parts
by mass or greater but 60 parts by mass or less relative to 100 parts by mass of the
water-soluble resin.
[0064] The surfactant is not particularly limited and may be appropriately selected depending
on the intended purpose. Examples of the surfactant include anionic surfactants, nonionic
surfactants, amphoteric surfactants, and fluorosurfactants. One of these surfactants
may be used alone or two or more of these surfactants may be used in combination.
Examples of the anionic surfactant include polyoxyethylene alkyl ether acetate, dodecylbenzene
sulfonate, laurate, and polyoxyethylene alkyl ether sulfate salt. One of these anionic
surfactants may be used alone or two or more of these anionic surfactants may be used
in combination. Examples of the nonionic surfactant include acetylene glycol-based
surfactants, polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene
alkyl ester, and polyoxyethylene sorbitan fatty acid ester. One of these nonionic
surfactants may be used alone or two or more of these nonionic surfactants may be
used in combination. Examples of the acetylene glycol-based surfactant include 2,4,7,9-tetramethyl-5-decyne-4,7-diol,
3,6-dimethyl-4-octyne-3,6-diol, 3,5-dimethyl-1-hexyne-3-diol, and 2,5,8,11-tetramethyl-6-dodecyne-5,8-diol.
One of these acetylene glycol-based surfactants may be used alone or two or more of
these acetylene glycol-based surfactants may be used in combination.
[0065] The method for forming the intermediate layer is not particularly limited and may
be appropriately selected depending on the intended purpose. For example, the intermediate
layer can be formed through the step (1) and the step (2) described below.
Step (1): The water-soluble resin, and as needed, the cross-linking agent and the
surfactant are mixed, to prepare an intermediate layer coating liquid.
Step (2): The intermediate layer coating liquid is coated over the thermosensitive
recording layer and dried.
[0066] The coating method is not particularly limited and may be appropriately selected
depending on the intended purpose. Examples of the coating method include a blade
coating method, a gravure coating method, a gravure offset coating method, a bar coating
method, a roll coating method, a knife coating method, an air knife coating method,
a comma coating method, a U-comma coating method, an AKKU coating method, a smoothing
coating method, a microgravure coating method, a reverse roll coating method, a 4-roll
or 5-roll coating method, a dip coating method, a curtain coating method, a slide
coating method, and a die coating method.
[0067] The amount of the intermediate layer remaining attached after drying is not particularly
limited, may be appropriately selected depending on the intended purpose, and is preferably,
for example, 0.4 g/m
2 or greater but 3.0 g/m
2 or less, more preferably 0.5 g/m
2 or greater but 1.5 g/m
2 or less, and particularly preferably 0.5 g/m
2 or greater but 1.0 g/m
2 or less.
<Back laver>
[0068] A back layer (which may also be called a "backing layer") may be provided under the
transparent support layer in the thermosensitive colouring layer of the present invention.
Such an intermediate layer is however not required in the present invention, but instead
is only optional. In one embodiment, the thermosensitive recording medium may contain
a back layer containing a pigment, a binder resin, and preferably a crosslinking agent.
The back layer, if present, is to be disposed on the surface of the transparent support
opposite to the surface thereof where the thermosensitive layer is disposed, or where
the undercoat layer between the transparent support and the thermosensitive layer
is situated, if such an undercoat layer is present.
[0069] The back layer may further contain other components such as a filler, a lubricant,
and an antistatic agent.
[0070] As for the binder resin, either of a water-dispersible resin or a water-soluble resin
can be used. Specific examples thereof include conventionally known water-soluble
polymers, and aqueous polymer emulsions.
[0071] The water-soluble polymer is suitably selected depending on the intended purpose
without any restriction. Examples thereof include polyvinyl alcohol, starch and derivatives
thereof, cellulose derivatives such as methoxy cellulose, hydroxy ethyl cellulose,
carboxy methyl cellulose, methyl cellulose and ethyl cellulose, polyvinyl pyrrolidone,
alkali salts of styrene-maleic anhydride copolymers, alkali salts of isobutylene-maleic
anhydride copolymers, alginate soda, gelatin and casein. These may be used alone or
in combination.
[0072] The aqueous polymer emulsion is suitably selected depending on the intended purpose
without any restriction. Examples thereof include latexes of, for example, styrene-butadiene
copolymers; and emulsions of, for example, vinyl acetate resins, acryl-based resins
(e.g. acrylic acid-acrylic acid ester copolymer latexes), (meth)acrylamide-based resins,
and polyurethane resins. These may be used alone or in combination.
[0073] The crosslinking agent is suitably selected depending on the intended purpose without
any restriction. Examples thereof include polyvalent amine compounds such as ethylene
diamine; polyvalent aldehyde compounds such as glyoxal, glutalaldehyde and dialdehyde;
dihydrazide compounds such as dihydrazide adipate and dihydrazide phthalate; polyamide-epichlorohydrin
compounds; water-soluble methylol compounds (urea, melamine and phenol); multifunctional
epoxy compounds; multivalent metal salts (e.g., Al, Ti, Zr and Mg); titanium lactate;
and boric acid. The amount of the crosslinking agent varies depending on the amounts
and types of functional groups of the crosslinking agent, but it is preferably 0.1
parts by mass to 100 parts by mass, more preferably 1 part by mass to 100 parts by
mass, relative to 100 parts by mass of the binder resin.
[0074] As the filler, either an inorganic filler or an organic filler may be used. Examples
of the inorganic filler include carbonates, silicates, metal oxides and sulfate compounds.
Examples of the organic filler include silicone resins, cellulose resins, epoxy resins,
nylon resins, phenol resins, polyurethane resins, urea resins, melamine resins, polyester
resins, polycarbonate resins, styrene resins, polyethylene resins, and formaldehyde
resins.
[0075] The antistatic agent may, for example, be selected from commonly used ion-conducting
antistatic agents and electron-conducting antistatic agents. Specific examples of
the ion-conducting antistatic agents include inorganic salts such as sodium chloride;
anionic polymers such as sodium polystyrenesulfonate; and resins containing quaternary
ammonium salts that are electrolyte cations. Specific examples of the electron-conducting
antistatic agents include conductive metal compounds such as conductive tin and antimony
oxide; and conductive polymers such as polyaniline. Among these antistatic agents,
polystyrene sulfonic acid salts, in particular, react with aziridine, thereby improving
water resistance obtained by means of cross-linkage. Additionally, salts which have
copolymerized with maleic acid are effective in that they have antistatic properties
and also improve water resistance.
[0076] A method for forming the back layer is suitably selected depending on the intended
purpose without any restriction. The back layer is preferably formed by applying a
coating liquid of the back layer to a support.
[0077] The coating method is suitably selected depending on the intended purpose without
any restriction. Examples thereof include blade coating, roll coating, wire bar coating,
die coating, and curtain coating.
[0078] The thickness of the back layer is suitably selected depending on the intended purpose
without any restriction. It is preferably 0.1 µm to 10 µm, more preferably 0.5 µm
to 5 µm.
<Viscous laver>
[0079] A viscous layer, also called an adhesive layer, may be provided in the thermosensitive
recording medium of the present invention. Such a viscous layer is however not required
in the present invention, but instead is only optional.
[0080] A viscous layer may be provided on a surface of the transparent support layer opposite
to the surface over which the protective layer is formed. The viscous layer may, for
example, help to attach the thermosensitive recording medium to a food package in
a typical application of the present invention. The viscous layer may also provide
antistatic properties. The method for forming the viscous layer is not particularly
limited. Examples of the method include common coating methods and laminating methods.
The average thickness of the viscous layer is not particularly limited, may be appropriately
selected depending on the intended purpose, and is preferably 0.1 micrometers or greater
but 20 micrometers or less.
[0081] The material of the viscous layer is not particularly limited and may be appropriately
selected depending on the intended purpose. Examples of the material of the viscous
layer include urea resins, melamine resins, phenol resins, epoxy resins, vinyl acetate-based
resins, vinyl acetate-acrylic-based copolymers, ethylene-vinyl acetate copolymers,
acrylic-based resins, polyvinyl ether-based resins, vinyl chloride-vinyl acetate-based
copolymers, polystyrene-based resins, polyester-based resins, polyurethane-based resins,
polyamide-based resins, chlorinated polyolefin-based resins, polyvinyl butyral-based
resins, acrylic acid ester-based copolymers, methacrylic acid ester-based copolymers,
natural rubbers, cyano acrylate-based resins, and silicone-based resins. One of these
materials may be used alone or two or more of these materials may be used in combination.
These materials may be cross-linked by means of a cross-linking agent. The material
of the viscous layer may be a hot-melt type.
Image recording method
[0082] An image recording method may be used for recording an image on the thermosensitive
recording medium of any of the embodiments of the present invention using an image
recording unit, which is any one of a thermal head and a laser.
[0083] The thermal head is suitably selected depending on the intended purpose without any
restriction regarding the shape, structure and size thereof.
[0084] The laser may be selected depending on the intended purpose without any restriction.
In one preferred embodiment, a CO
2 laser which emits light having a wavelength of 9.3 µm to 10.6 µm may be used. By
using the CO
2 laser which emits light having a wavelength of 9.3 µm to 10.6 µm, a satisfactory
laser print image can be obtained without using a photothermal conversion agent such
as a phthalocyanine pigment. Other laser types may be used, such as FLDA (Fiber Laser
Diode Array).
EXAM PLES
[0085] Hereinafter, the present invention will be specifically described based on Examples
and Comparative Examples. However, it should be noted that the present invention is
not confined to these Examples in any way. It should be noted that in the following
examples, the unit "part(s) means "part(s) by mass" and the unit "%" means "% by mass"
unless otherwise specified.
Example 1
[Preparation of thermosensitive recording layer liquid C1]
[0086] 2,2'-diallyl-4,4'-sulfonyldiphenol (50 parts by mass), a 35% by mass acrylic resin
aqueous solution (10 parts by mass) and ion exchanged water (70 parts by mass) were
dispersed using a sand mill in such a way that the 50% cumulative volume particle
diameter (D50) measured by a laser diffraction/scattering particle diameter distribution
measuring instrument (instrument name : LA-920, from HORIBA, Ltd.) is less than 0.7
µm to thereby prepare a developer dispersion liquid [Liquid A1].
[0087] Likewise, 2-Anilino-6-dibutylamino-3-methylfluoran (80 parts by mass), a 35% by mass
acrylic resin aqueous solution (20 parts by mass) and ion exchanged water (90 parts
by mass) were dispersed using a sand mill, in such a way that the 50% cumulative volume
particle diameter (D50) than 0.7 µm to thereby prepare a dye dispersion liquid [Liquid
B1].
[0088] Next, ion exchanged water (57 parts by mass) was mixed and stirred with respectively
a 50% styrene-butadiene copolymer latex (27 parts by mass), the developer dispersion
liquid [A1] (50 parts by mass) and the dye dispersion liquid [B1] (15 parts by mass)
to obtain the thermosensitive recording layer liquid [C1] corresponding to an addition
of 33% of styrene-butadiene with respect to 100% dry weight of all components.
[0089] The commercial grade of styrene-butadiene copolymer latex used for this preparation
was HPD40 available from Trinseo Europe GmbH characterized by a glass transition temperature
of 0°C.
[Preparation of protective layer liquid D1]
[0090] A 20% water-based acrylic resin (product name: Bariastar B-2000 available from Mitsui
Chemicals, Inc.) (75 parts by mass), a 25% slurry of kaolin having a mean volume particle
diameter of kaolin having a mean volume particle of 0.7 µm (Product name: UW90, available
from Engelhard Corporation) (6 parts by mass), a 35% polyethylene wax (product name:
Michem Emulsion 99235 available from Michelman, Inc.) (4 parts by mass), and 15 parts
of water were mixed and stirred, to obtain the protective layer [D1].
[Preparation of thermosensitive recording medium]
[0091] The [C1] and [D1] liquids were coated and dried in this order over the surface of
a bioriented polypropylene film (product name: 35LL410, with a thickness of 35 µm,
available from Jindal Films) such that the amounts of the [C1] and [D1] remaining
attached after drying would be 3.6 g/m
2 corresponding to a dye coating weight of 0.6 g/m
2 and 3.0 g/m
2 to obtain a thermosensitive recording medium precursor 1.
[0092] Then, the thermosensitive recording medium precursor 1 was put in a high density
polyethylene bag, closely sealed, and cured in an environment of 40°C for 15 hours
to produce the thermosensitive recording medium 1.
Example 2
[0093] A thermosensitive recording medium 2 was produced by preparing a thermosensitive
recording layer liquid [C2] in the same manner as in Example 1, except that unlike
Example 1, 41 parts by mass of 50% styrene butadiene copolymer latex and 44 parts
by mass of water were used which corresponds to an addition of 43% of styrene-butadiene
with respect to 100 dry weight of all components.
[0094] The [C2] and [D1] liquids were coated and dried in the same manner as in Example
1, except that unlike Example 1, the amounts of [C2] remaining attached after drying
would be 4.2 g/m
2, corresponding to the same dye coating weight as in Example 1.
[0095] The [C2] and [D1] liquids were coated and dried in the same manner as in Example
1, except that unlike Example 1, the amounts of [C2] remaining attached after drying
would be 4.2 g/m
2, corresponding to the same dye coating weight as in Example 1.
Example 3
[0096] A thermosensitive recording medium 3 was produced by preparing a thermosensitive
recording layer liquid [C3] in the same manner as in Example 1, except that unlike
Example 1, 55 parts by mass of 50% styrene butadiene copolymer latex and 30 parts
by mass of water were used which corresponds to an addition of 50% of styrene-butadiene
with respect to 100 dry weight of all components.
[0097] The [C3] and [D1] liquids were coated and dried in the same manner as in Example
1, except that unlike Example 1, the amounts of [C3] remaining attached after drying
would be 4.8 g/m
2, corresponding to the same dye coating weight as in Example 1.
Example 4
[0098] A thermosensitive recording medium 4 was produced by preparing a thermosensitive
recording layer liquid [C4] in the same manner as in Example 1, except that unlike
Example 1, 68 parts by mass of 50% styrene butadiene copolymer latex and 16 parts
by mass of water were used which corresponds to an addition of 56% of styrene-butadiene
with respect to 100 dry weight of all components.
[0099] The [C4] and [D1] liquids were coated and dried in the same manner as in Example
1, except that unlike Example 1, the amounts of [C4] remaining attached after drying
would be 5.4 g/m
2, corresponding to the same dye coating weight as in Example 1.
Example 5
[0100] A thermosensitive recording medium 5 was produced by preparing a thermosensitive
recording layer liquid [C5] in the same manner as in Example 1, except that unlike
Example 1, 82 parts by mass of 50% styrene butadiene copolymer latex and 3 parts by
mass of water were used which corresponds to an addition of 60% of styrene-butadiene
with respect to 100 dry weight of all components.
[0101] The [C5] and [D1] liquids were coated and dried in the same manner as in Example
1, except that unlike Example 1, the amounts of [C5] remaining attached after drying
would be 6.0 g/m
2, corresponding to the same dye coating weight as in Example 1.
Example 6
[0102] A thermosensitive recording medium 6 was produced by preparing a thermosensitive
recording layer liquid [C6] in the same manner as in Example 3, except that unlike
Example 3, the 50% styrene butadiene copolymer latex commercial grade used for this
preparation is characterized by a glass transition temperature of -25 °C (Product
name : HPD42 available from Trinseo Europe GmbH).
[0103] The [C6] and [D1] liquids were coated and dried in the same manner as in Example
3.
Example 7
[0104] A thermosensitive recording medium 7 was produced by preparing a thermosensitive
recording layer liquid [C7] in the same manner as in Example 3, except that unlike
Example 3, the 50% styrene butadiene copolymer latex commercial grade used for this
preparation is characterized by a glass transition temperature of -10 °C (Product
name : HPD41 available from Trinseo Europe GmbH).
[0105] The [C7] and [D1] liquids were coated and dried in the same manner as in Example
3.
Example 8
[0106] A thermosensitive recording medium 8 was produced by preparing a thermosensitive
recording layer liquid [C8] in the same manner as in Example 3, except that unlike
Example 3, the 50% styrene butadiene copolymer latex commercial grade used for this
preparation is characterized by a glass transition temperature of 15 °C (Product name
: HPD39 available from Trinseo Europe GmbH).
[0107] The [C8] and [D1] liquids were coated and dried in the same manner as in Example
3.
Example 9
[0108] A thermosensitive recording medium 9 was produced by preparing a thermosensitive
recording layer liquid [C9] in the same manner as in Example 1, except that unlike
Example 1, the 50% styrene butadiene copolymer latex was replaced by a 41% self-crosslinking
acrylic emulsion (Product name: FLX 5020 available from BTC Europe GmbH) (67 parts
by mass) and 18 parts by mass of water were used which corresponds to an addition
of 50 % of acrylic emulsion with respect to 100 dry weight of all components.
[0109] The [C9] and [D1] liquids were coated and dried in the same manner as in Example
3.
Example 10
[0110] A thermosensitive recording medium 10 was produced by preparing a thermosensitive
recording layer liquid [C10] in the same manner as in Example 1, except that unlike
Example 1, the 50% styrene butadiene copolymer latex was replaced by a 46% styrene
acrylic emulsion (Product name : Joncryl Eco 2117 available from BTC Europe GmbH)
(60 parts by mass) and 25 parts by mass of water were used which corresponds to an
addition of 50 % of styrene acrylic emulsion with respect to 100 dry weight of all
components.
[0111] The [C10] and [D1] liquids were coated and dried in the same manner as in Example
3.
Example 11
[0112] A thermosensitive recording medium 11 was produced in the same manner as in Example
3, except that unlike Example 3, an intermediate layer coating liquid composed of
styrene butadiene (Product name: HPD40 available from Trinseo Europe GmbH) was coated
and dried over the surface of the bioriented polypropylene film such that the amount
of the liquid remaining attached after the drying would be 6.0 g/m
2, to form an undercoat layer.
Comparative Example 1
[0113] A thermosensitive recording medium 12 was produced by preparing a thermosensitive
recording layer liquid [C11] in the same manner as in Example 1, except that unlike
Example 1, 7 parts by mass of 50% styrene butadiene copolymer latex and 78 parts by
mass of water were used which corresponds to an addition of 11% of styrene-butadiene
with respect to 100 dry weight of all components.
[0114] The [C11] and [D1] liquids were coated and dried in the same manner as in Example
1, except that unlike Example 1, the amounts of [C11] remaining attached after drying
would be 2.7 g/m
2, corresponding to the same dye coating weight as in Example 1.
Comparative Example 2
[0115] A thermosensitive recording medium 13 was produced by preparing a thermosensitive
recording layer liquid [C12] in the same manner as in Example 1, except that unlike
Example 1, 14 parts by mass of 50% styrene butadiene copolymer latex and 71 parts
by mass of water were used which corresponds to an addition of 20% of styrene-butadiene
with respect to 100 dry weight of all components.
[0116] The [C12] and [D1] liquids were coated and dried in the same manner as in Example
1, except that unlike Example 1, the amounts of [C12] remaining attached after drying
would be 3.0 g/m
2, corresponding to the same dye coating weight as in Example 1.
Comparative Example 3
[0117] A thermosensitive recording medium 14 was produced by preparing a thermosensitive
recording layer liquid [C13] in the same manner as in Example 9, except that unlike
Example 9, 17 parts by mass of the self-crosslinking acrylic emulsion and 68 parts
by mass of water were used which corresponds to an addition of 20% of acrylic emulsion
with respect to 100 dry weight of all components.
[0118] The [C13] and [D1] liquids were coated and dried in the same manner as in Comparative
Example 2.
Comparative Example 4
[0119] Ion exchanged water (30 parts by mass) was mixed and stirred with respectively a
10% by mass itaconic acid modified polyvinyl alcohol aqueous solution (Product name
: Poval 25-88 KL available from Kuraray Europe GmbH) (57 parts by mass), the developer
dispersion liquid [A1] (10 parts by mass) and the dye dispersion liquid [B1] (3 parts
by mass) to obtain the thermosensitive recording layer liquid [C14] which corresponding
to an addition of 50% of itaconic acid modified polyvinyl alcohol with respect to
100% dry weight of all components.
[0120] The [C14] and [D1] liquids were coated and dried in the same manner as in Example
1, except that unlike Example 1, the amounts of [C14] remaining attached after drying
would be 4.8 g/m
2, corresponding to the same dye coating weight as in Example 1 to form the thermosensitive
recording medium 15.
Comparative Example 5
[0121] A thermosensitive recording medium 16 was produced by preparing a thermosensitive
recording layer liquid [C15] in the same manner as in Comparative Example 4, except
that unlike Comparative Example 4, a 10% by mass partially hydrolyzed polyvinyl alcohol
aqueous solution (Product name : Poval PVA 235 available from Kuraray Europe GmbH)
was used in replacement of itaconic acid modified polyvinyl alcohol.
[0122] The [C15] and [D1] liquids were coated and dried in the same manner as in Comparative
Example 4.
[0123] The type of resin, the quantity or resin expressed as dry weight with respect to
100% dry weight of all components and corresponding glass transition temperature of
Examples 1 to 11 and Comparative Examples 1 to 5 are indicated in Table 1
Table 1
| |
Type |
% Dry weight |
Glass transition temperature °C |
| Ex. 1 |
Styrene-Butadiene |
33.3 |
0 |
| Ex. 2 |
Styrene-Butadiene |
42.9 |
0 |
| Ex. 3 |
Styrene-Butadiene |
50.0 |
0 |
| Ex. 4 |
Styrene-Butadiene |
55.6 |
0 |
| Ex. 5 |
Styrene-Butadiene |
60 |
0 |
| Ex. 6 |
Styrene-Butadiene |
50 |
-25 |
| Ex 7 |
Styrene-Butadiene |
50 |
-10 |
| Ex. 8 |
Styrene-Butadiene |
50 |
15 |
| Ex. 9 |
Acrylic |
50 |
NA |
| Ex. 10 |
Styrene-acrylic |
50 |
8 |
| Ex. 11 |
Styrene-Butadiene |
50 |
0 |
| Comp. Ex. 1 |
Styrene-Butadiene |
11.1 |
0 |
| Comp. Ex. 2 |
Styrene-Butadiene |
20.0 |
0 |
| Comp. Ex. 3 |
Acrylic |
20 |
NA |
| Comp. Ex. 4 |
Polyvinyl Alcohol |
50 |
NA |
| Comp. Ex. 5 |
Polyvinyl alcohol |
50 |
NA |
[0124] Next, with each of the thermosensitive recording medium of Examples 1 to 11 and Comparative
Examples 1 to 5 "transparency" (haze degree), "water resistance transparency" (haze
degree), "color" (background reflectance), "preprint anchorage" and "plasticizer resistance"
were evaluated.
< Transparency>
[0125] The transparency was evaluated by measuring a haze degree with a haze meter (instrument
name: Haze-gard i, available from BYK-Gardner GmbH) and evaluated according to evaluation
criteria below. For a value of "A" or "B", the thermosensitive recording medium is
at an acceptable level.
- A : Less than or equal to 23%
- B : Between 23% and 25%
- C : Between 25% and 35%
- D : Greater than or equal to 35%
<Water resistance remaining transparency>
[0126] The water resistance remaining transparency was evaluated by firstly dipping a piece
(5*6 cm) of the thermosensitive recording medium during 15 hours in a 150 ml glass
beaker filled with tap water and drying it at 23°C 50% RH until no trace of water
remains and then by measuring haze degree as described above. Evaluation was done
according to criteria below. For a value of "A" or "B", the thermosensitive recording
medium is at an acceptable level.
- A : Less than or equal to 30%
- B : Between 30% and 40%
- C : Between 40% and 50%
- D : Greater than or equal to 50% or removal of coated layer
<Color>
[0127] The color was evaluated by measuring background reflectance with a photoreflectometer
(instrument name: PhotoVolt 577 PC, available from Photovolt Instruments, Inc) using
a green filter and evaluated according to evaluation criteria below. For a value of
"A" or "B", the thermosensitive recording medium is at an acceptable level.
- A : Higher than or equal to 83
- B : Between 82 and 83
- C : Between 76 and 82
- D : Less than or equal to 76
<Pre-print>
[0128] The preprint anchorage was evaluated by applying firstly a full printing of Sicuraflex
39-8 ink from Siegwerk Druckfarben AG & Co. KgaA with a flexo printer (Instrument
name : Flexiproof 100, available from Erichsen GmbH & Co. KG) (Anilox = 4 cm
3 ; speed = 50 m/mn). Thereafter, ink deposited on thermal recording medium was cured
under UV and left during 24 hours in normal room conditions (23°C 50% RH) for stabilisation.
[0129] Then a cellophane tape having a width of 18 mm and a length of 6 cm (Product name
CT405 AP-18, available from Nichiban Co, Ltd.) was pasted over the printed samples
along the direction of the flow of printing and rubbed 10 times with finger such that
no bubbles would be included. Then tape was removed in three steps : i) Slowly stripping
the tape with an angle of 180 degrees, ii) slowly stripping the tape to an angle of
90 degrees, iii) Quickly stripping the tape with an angle of 90 degrees. In case of
ink removal, the thermosensitive recording medium was heated to confirm if peeling
included thermosensitive coated layer or not. Evaluation was done according to evaluation
criteria below. For a value of "A" or "B", the thermosensitive recording medium is
at an acceptable level.
- A : There was no stripping in all of the (i) to (iii) steps.
- B : There was no ink stripping in the (i) and (ii) steps. There was stripping of the
thermosensitive layer in the (iii) step.
- C : There was no ink stripping in the (i) and (ii) steps. There was stripping of the
ink but not of thermosensitive layer in the (iii) step.
- D : There was stripping in the (i) or (ii) step.
<Plasticizer resistance>
[0130] The plasticizer resistance was evaluated by firstly printing a black pattern with
a Tec B-SA4T equipment from Toshiba (300 dpi, temperature 5, 101.6 mm/s). Optical
density of printed pattern was measured with a spectrophotometer (Instrument name=
Exact available from X-Rite, Inc.). Subsequently, two sheets of polyvinyl chloride
wrapping film (produced by Shin-Etsu Polymer Co., Ltd) were laid over the printed
thermosensitive medium, and left to stand during 3 days at 40°C under a load of 5
kg. Then the remaining optical image density was measured on three points using the
same spectrophotometer and the average recorded. Remaining ratio was calculated by
dividing the remaining optical density measured after test by initial optical density
measured before test.
[0131] Evaluation was done according to evaluation criteria below. For a value of "A" or
"B", the thermosensitive recording medium is at an acceptable level.
- A : Greater than or equal to 0.7
- B : Less than 0.7
[0132] The results of above measurements of Examples 1 to 11 and Comparative Examples 1
to 5 are shown in Table 2.
[0133] For a comprehensive understanding, a global notation of all results has been added
according to following criteria :
AA : All items achieved A notation
A : Only one item achieved B, all others achieved A
B : at least two items achieved only B, but any items achieved only C or D
C : One item achieved at least C or D
Table 2
| |
Transparency |
Water resistance remaining transparency |
Color |
Preprint |
Plasticizer resistance |
Global evaluation |
| Haze degree % |
Rank |
Haze degree % |
Rank |
Background Reflectance |
Rank |
Rank |
Ratio |
Rank |
| Ex. 1 |
24.1 |
B |
34.0 |
B |
83.7 |
A |
B |
0.94 |
A |
B |
| Ex. 2 |
22.4 |
A |
25.6 |
A |
84,0 |
A |
B |
0.88 |
A |
A |
| Ex. 3 |
22.2 |
A |
26.5 |
A |
83.5 |
A |
A |
0.86 |
A |
AA |
| Ex. 4 |
22.8 |
A |
26.2 |
A |
84.0 |
A |
A |
0.74 |
A |
AA |
| Ex. 5 |
21.2 |
A |
24.5 |
A |
85.1 |
A |
A |
0.69 |
B |
A |
| Ex. 6 |
19.9 |
A |
25.2 |
A |
82.8 |
B |
B |
0.64 |
B |
B |
| Ex. 7 |
22.2 |
A |
27.5 |
A |
83.9 |
A |
A |
0.71 |
A |
AA |
| Ex. 8 |
22.7 |
A |
30.4 |
B |
83.6 |
A |
A |
0.90 |
A |
A |
| Ex. 9 |
19.4 |
A |
36.7 |
B |
82.6 |
B |
A |
1.08 |
A |
B |
| Ex. 10 |
25.0 |
B |
38.5 |
B |
82.9 |
B |
B |
0.95 |
A |
B |
| Ex. 11 |
21.4 |
A |
27.2 |
A |
84.1 |
A |
A |
0.95 |
A |
AA |
| Comp. Ex. 1 |
33.5 |
C |
63.7 |
D |
79.4 |
C |
D |
1.03 |
A |
C |
| Comp. Ex. 2 |
24.8 |
B |
53.4 |
D |
83.7 |
A |
C |
0.97 |
A |
C |
| Comp. Ex. 3 |
33.6 |
C |
59.1 |
D |
81.5 |
C |
D |
0.96 |
A |
C |
| Comp. Ex. 4 |
39.6 |
C |
Peeled |
D |
86.3 |
A |
C |
0.91 |
A |
C |
| Comp. Ex. 5 |
46.2 |
D |
Peeled |
D |
87.0 |
A |
B |
0.77 |
A |
C |