[0001] The present invention relates to an apparatus, and the relative process, for forming
a pack containing a group of products, in particular smoking articles, for example,
cigarettes.
[0002] It should be noted that, in the present text, reference will be made indiscriminately
to the specific example of "cigarettes" rather than to the more generic expression
"smoking articles", without however losing generality in relation to other types of
articles (such as cigars, small cigars or cigarillos, electronic cigarettes or ecgis,
auxiliary products such as filters, refills for ecgis and other tobacco-based products
or with tobacco-alternative or -replacement components).
[0003] The apparatus described here is of the type comprising:
- a forming wheel, provided with a plurality of seats for receiving respective groups
of products and casing blanks, and rotatable around a rotation axis for advancing
each seat from a position of loading of the group of products and of the blanks, to
a position of unloading semifinished packs from said forming wheel, obtained from
the folding of said blanks around said group of products;
- at least one folding device for folding said blanks around the respective groups of
products and producing said semifinished packs, in the tract followed by the respective
seats of said forming wheel, from said loading position to said unloading position;
wherein each semifinished pack has a first and a second wall oppositely positioned,
with respect to said group of products, and at least one flap of said blank yet to
be folded is connected to said second wall;
- a pushing member configured to engage the first wall of the pack contained in the
seat of the forming wheel that finds itself in the unloading position, and to advance
it along a feeding direction that is transversal to said first wall, so as to push
it outside of said seat, and to feed it along said feeding direction;
- an opposing device configured to exert a force on said second wall of said semifinished
pack pushed by said pushing member, said force being opposite to the force exerted
by said pushing device on said first wall.
[0004] In the apparatus in question, in a manner known
per se in the art, the semi-finished pack that is pushed out of the forming wheel, is pressed
by two opposing forces, on its larger walls, and, in this condition, its two outer
flaps, still to be folded, of the smaller side walls, are folded against the corresponding
inner flaps to form these walls and complete the pack.
[0005] In the known apparatuses, the aforementioned opposing device, configured to act in
opposition to the pusher member, is constituted by a counter-pusher arranged to engage
the aforesaid second wall of the semi-finished pack and move simultaneously with the
pusher member, accompanying the displacement of the pack, and exerting thereon a force
opposite to that exerted by the pusher member.
[0006] An apparatus of the known type is, for example, described in the document
EP 2 419 335 B1.
[0007] The present invention proposes to provide an improved solution with respect to the
known apparatuses indicated, in particular, with a simpler structure and a more reliable
operating mode.
[0008] This object is achieved by means of an apparatus and a method according to claims
1 and 10, respectively.
[0009] The claims form an integral part of the technical disclosure provided here in relation
to the invention.
[0010] Further characteristics and advantages of the invention will become apparent from
the description that follows with reference to the attached drawings, provided purely
by way of non-limiting example, wherein:
- Figure 1 represents - in a simplified manner - a preferred embodiment of the apparatus
described herein;
- Figure 2 represents an example of a pack formed by means of the apparatus described
herein;
- Figure 3 represents a casing blank to produce the pack of Figure 2;
- Figure 4 represents an example of a semi-finished pack, which is produced by the forming
wheel of the apparatus described herein;
- Figure 5 shows - in detail - the outlet region of the packs from the forming wheel,
in a condition in which a pack carried by the forming wheel has just reached the unloading
position;
- Figure 6 represents the same outlet region represented in Figure 5, in a condition
in which the aforementioned pack has been ejected from the forming wheel;
- Figure 7 represents a detail of the outlet region shown in Figures 5 and 6;
- Figure 8 represents a folding member of the apparatus described here according to
a preferred embodiment thereof;
- Figure 9 represents the same outlet region represented in Figure 5, in a condition
in which the aforementioned pack is approaching the unloading position;
- Figure 10 represents a different embodiment of the apparatus described herein;
- Figure 11 represents another embodiment of the apparatus described herein.
[0011] In the following description, various specific details are illustrated aimed at a
thorough understanding of the embodiments. The embodiments may be implemented without
one or more of the specific details, or with other methods, components, materials,
etc. In other cases, known structures, materials or operations are not shown or described
in detail to avoid obscuring various aspects of the embodiments.
[0012] The references used here are for convenience only and do not therefore define the
field of protection or the scope of the embodiments.
[0013] As mentioned above, the solution described herein relates to an apparatus, and a
process, for forming a pack containing a group of products, in particular smoking
articles, for example cigarettes.
[0014] This forming is carried out starting from a casing blank, which is commonly constituted
by a sheet material cut out according to a predetermined contour, and provided with
predefined folding lines, to ensure a univocal folding of the sheet that produces
the outer casing of the pack.
[0015] Figure 2 represents - by way of example - a pack of cigarettes which can be formed
by the solution described herein.
[0016] The pack shown is a "hinged-lid" pack type.
[0017] In particular, this pack comprises a group of cigarettes G wrapped in an inner wrapper
(not shown), and a rigid outer casing 2, containing the group of cigarettes G.
[0018] The casing 2 consists of a container 2A, which contains the group of cigarettes G,
and has, at the top, an opening for picking up the cigarettes, and a lid 2B, which
is hinged to the container 2A so that it is movable between a closed position and
an open position.
[0019] Overall, in the closed condition of the cover 2B, the casing 2 has a parallelepiped
shape, defining a front wall 21, a rear wall 211, two shorter side walls 2III, an
upper wall 2IV and a lower wall 2V.
[0020] The walls 21 and 2III are each defined by the juxtaposition of respective portions
of the container 2A and of the cover 2B.
[0021] Figure 3 represents a blank for forming the casing 2 shown in Figure 2.
[0022] This blank has a prevalent development along a main axis B, and centrally defines,
along the axis B, the portions 102, 103, 104, 105, 106 and 107, which are connected
to each other by respective folding lines transverse to the main axis B.
[0023] A pair of flaps are connected to each of the portions 102, 104, 105 and 107 through
folding lines parallel to the main axis B, said flaps being arranged on opposite sides
of the relative portion with respect to the main axis B.
[0024] These flaps are indicated in the figures, with the reference numerals 109, 110, 111
and 112, respectively (the flaps of the same portion being indicated with the same
reference number), starting from the edges of the portion 102.
[0025] With reference to the casing of Figure 2, an expert skilled in the art will understand
that the portions 102, 103 and 104 and the respective side flaps 109, 110 form the
container 2A, while the portions 105, 106 and 107 and the respective side flaps 111,
112, form the cover 2B.
[0026] It will also be understood that the portions 102 and 107 together define the front
wall 21, the portions 104 and 105 the rear wall 211, and the flaps 109, 110, 111 and
112 define the side walls 2III. The portions 103 and 106 instead define, respectively,
the upper wall 2IV and the lower wall 2V of the casing 2.
[0027] With reference now to Figure 1, the apparatus described herein is arranged to associate
together a blank 100 with a group of cigarettes G, and to fold the blank around the
group of cigarettes G so as to obtain a closed casing 2 containing the group of cigarettes
G.
[0028] The apparatus described herein comprises, first of all, a forming wheel 20, which
is rotatable about a rotation axis I, and is provided along its periphery with a plurality
of seats 22, arranged to receive and maintain the blank 100 and the group of cigarettes
G in a given reciprocal position.
[0029] At the forming wheel there are defined, respectively, a loading position C1 of the
blanks and of the groups of cigarettes in respective seats 22 of the forming wheel
20, and a position C2 for unloading semi-finished packs from the forming wheel, said
packs containing the groups of cigarettes G .
[0030] The two positions C1 and C2 are located along the peripheral region of the wheel
20, and are mutually arranged at a predetermined angular distance.
[0031] The location of the two positions C1 and C2, and their distance, depend on the configuration
of the equipment provided for the specific application.
[0032] In various preferred embodiments, as in the illustrated one, the loading position
C1 is at 270° - with reference to a theoretical trigonometric circumference centered
on the axis I - and the unloading position C2 is at 180°.
[0033] In the illustrated example, the blanks 100 are fed to the forming wheel 20 along
a direction Y parallel to the rotation axis I, and are oriented with their own axis
B parallel to the direction Y.
[0034] The apparatus described herein comprises a series of folding devices arranged to
fold the various portions and the various flaps of the blank 100 to wrap the group
of cigarettes G.
[0035] With reference to the illustrated example, in the single seat 22 of the forming wheel,
the group of cigarettes G is arranged on the portions 104 and 105 of the blank 100,
which, as seen above, will define the rear wall 211 of the casing 2.
[0036] The forming of the casing 2, therefore, envisages the folding of the other portions,
and of the various flaps of the blank, against the group of cigarettes G.
[0037] The folding devices in question and their mode of operation are already known in
the art, so that they will not be described in detail herein to avoid overloading
the present discussion.
[0038] Figure 4 shows the configuration of the semi-finished pack that reaches the unloading
position C2.
[0039] As shown in this Figure, the pack is partially complete, since the flaps 109 and
112 are in an open condition and therefore still need to be folded against the flaps
110 and 111 (see Figure 3).
[0040] Figure 5 represents the instant in which a semi-finished pack P1 has reached the
unloading position C2.
[0041] This pack is oriented with the walls 21 and 211 orthogonal to the radial direction
of the wheel. The indicated flaps 109 and 112, which are connected to the wall 21,
protrude above and below from this wall.
[0042] The apparatus described herein comprises a pusher member 30, arranged to engage the
wall 211 of the semi-finished pack that has reached the unloading position C2, and
to push the pack out of the seat 22 and of the wheel 20, along a direction X coinciding
with the radial direction of the wheel.
[0043] In the illustrated embodiment, the pusher member 30 is constituted of a stem member
mounted in a movable manner inside the forming wheel, along the direction X, and provided
with a disc-like end portion 30A, facing outwardly from the wheel, and of an opposite
end portion 30B, on which a toothed profile is provided, arranged to be engaged by
means for actuating the pusher member.
[0044] The disc-like portion 30A is orthogonal to the direction X and is intended to engage
the walls 211 of the semi-finished pack.
[0045] As will be seen better below, during operation of the apparatus, the pusher member
30 is operated according to an alternating movement along the direction X.
[0046] The direction X also constitutes the feeding direction of the packs downstream of
the forming wheel.
[0047] Usually, downstream of the apparatus described herein, a drying channel is provided
for the glue that has previously been applied to the blank 100 to fix it in the closed
configuration of the casing 2.
[0048] At the unloading position C2, the apparatus described herein comprises a conveying
section 50 for the packs, configured for connecting the forming wheel 20 with the
mentioned drying channel (not illustrated).
[0049] For the reasons that will become apparent below, the formed packs P2 accumulate within
this section, creating a row of packs that extends along the direction X, and in which
the packs are in mutual contact at their longer side walls.
[0050] As will be seen in detail, the semi-finished pack P1 pushed by the pushing member
30 is first brought into contact with the packs P2, and then continues, together with
these, for a further tract, keeping in contact with each other.
[0051] The row of packs P2 advances in steps along the feeding direction X, in a manner
synchronized with the movement of the pusher member 30 (in some embodiments, pushed
by the same member 30, as will be seen below).
[0052] Again for reasons which will be explained below, the first pack of the row of already
formed packs P2 protrudes beyond the inlet of the conveying section 50, towards the
forming wheel 20, so that the semi-finished pack P1 is first placed against the row
of packs P2, and, subsequently, enters inside the section 50.
[0053] The conveying section 50 comprises a device 52, which has the function of creating
a force on the wall 21 of the semi-finished pack P1 pushed by the pusher 30, said
force being opposite to the force exerted by the member 30, similarly to the counter-pusher
device mentioned at the beginning with reference to the solutions of the prior art.
[0054] Unlike the counter-pusher device provided in the known solutions, the device 52 is
arranged to act, not directly on the wall 21 of the semi-finished pack, but on the
row of already formed packs P2, and by friction, as will be seen below.
[0055] In particular, the device 52 comprises two opposed members 52B, which are arranged
on opposite sides of the row of packs P2, engaging their side walls 2III.
[0056] The two members 52B act on these walls by friction so as to exert an action on the
packs P2 that is resistant to their movement along the direction X.
[0057] In this way, when the semi-finished pack P1 is pushed against the packs P2 by the
pusher member 30, these, retained by friction by the two members 52B, exert a force
on the wall 21 of the same semi-finished pack P1, said force being opposite to the
force exerted by the pusher 30.
[0058] In a first embodiment, corresponding to that illustrated in Figures 1, 5, 6 and 9,
the two members 52B consist of two fixed plates that press on the walls 2III of the
packs P2 to cause a given friction force.
[0059] The packs P2 advance with respect to the two plates 52B, pushed by the same pusher
member 30.
[0060] As stated above, when the semi-finished pack P1 is carried against the row of packs
P2, the packs braked by the plates 52B exert a force on the wall 21 of the semi-finished
pack which is opposite to the force exerted by the pusher member 30.
[0061] The person skilled in the art will understand that the friction force exerted by
the plates 52B initially corresponds to a detachment force, when the packs P2 are
still stationary, and then to a sliding friction force, when they start to move under
the action of the pusher member 30.
[0062] The two plates 52B can be adjustable in position to vary the force with which they
press on the packs.
[0063] The optimal adjustment can be identified by means of a series of tests carried out
on the apparatus in operation, during a preparation step of the packing installation.
[0064] In a second embodiment, which is schematically illustrated in Figure 10, instead
of the plates, two belt members 53B are provided, controlled by a braking device 54.
[0065] The two belt members 53B are mounted on respective pulleys so as to extend along
a closed loop path, and define respective opposed straight branches 53B', oriented
along the feeding direction X.
[0066] Also in this embodiment, the packs P2 engaged by the two belt members 53B advance
along the direction X pushed by the pusher member 30.
[0067] However, in this embodiment, the two indicated branches 53B' move together with the
packs, dragged by them.
[0068] The braking device 54 exerts an action resistant to the movement of the two branches
53B', which is transmitted to the same packs P2, through the friction force exerted
by the belt members 53B' on the walls 2III of the packs. The force exerted on the
wall 21 of the semi-finished pack P1 therefore depends on the action of the braking
device 54.
[0069] The person skilled in the art will understand that - in this case - the friction
force exerted by the two belt members 53B is solely an adherence force, since there
is no relative motion between the two belt members and the side walls 2III of the
packs.
[0070] The braking device 54 can be an electromagnetic brake, which can be adjusted by the
control unit of the installation. In this case as well, the optimal adjustment can
be identified by means of tests carried out on the apparatus during operation.
[0071] In a further embodiment, illustrated in Figure 11, a motorized drive system 56 is
associated with the same belt members 53B, described above, for moving the two members.
[0072] The mode of operation of this embodiment substantially corresponds to that described
with reference to the previous embodiment.
[0073] In particular, the two belt members 53B move together with the packs and there is
no relative motion between them.
[0074] In this embodiment, the packs P2 are, however, moved by the same belt members 53B,
which are operated by the drive system 56.
[0075] The movement of the belt members 53B is controlled on the basis of the actuation
of the pusher member 30, so that the packs P2 only move after the semi-finished pack
P1 has been brought against them, and the expected force between the packs P2 and
the pack P1 has been determined, opposite to the force exerted by the pusher member
30.
[0076] Thanks to the drive system provided in this embodiment, the two belt members 53B
are able to guarantee a predefined and precise positioning of the packs, for example,
in order to carry out the rejection of defective packs through a window provided along
the conveying section 50, and can also recover any empty spaces between adjacent packs.
[0077] In various preferred embodiments, as well as in the illustrated one (see in particular
Figure 7), the inlet of the conveying section 50 consists of two blocks 58 carried
by a fixed structure of the apparatus, which are arranged close to the forming wheel
20 and are spaced apart from each other vertically, to define a restricted passage
W for the inlet of the packs coming from the wheel 20.
[0078] The two blocks 58 each have a tapered edge 58A, facing the forming wheel 20, and
a horizontal wall 58B which extends, without interruption, from the tapered edge 58A,
and faces the wall 58B of the opposite block 58.
[0079] The distance between the two walls 58B is substantially equal to the width of the
two walls 21 and 211 of the semi-finished pack P1 that is present in the unloading
position C2.
[0080] In view of the above, it will be understood that when the semi-finished pack P1 is
extracted from the forming wheel 20 and is inserted inside the passage W, the tapered
edges 58A of the two blocks 58 act on the still open flaps 109 and 112 of the pack
P1 to close them against the flaps 110 and 111.
[0081] On the other hand, the two walls 58B perform the function of keeping the flaps 109
and 112 in the just-reached closed condition.
[0082] In preferred embodiments, the two blocks 58 are both mounted on the fixed structure
indicated with the possibility of a fine adjustment of their mutual distance, for
example, through screw means.
[0083] As anticipated above, the first pack P2 of the row of packs contained in the conveying
section 50 protrudes from the blocks 58 towards the forming wheel 20 (see in particular
Figures 10 and 11).
[0084] This causes firstly the semi-finished pack P1 to be brought into contact with the
first pack P2 of the row, and only thereafter its flaps 109 and 112 are engaged by
the tapered edges 58A of the two blocks 58.
[0085] Therefore, the two flaps 109 and 112 are folded when the pack P1 is already pressed
to the opposite sides, due to the action of the pusher member 30 and of the device
52, as seen above.
[0086] This condition ensures that the casing 2 is closed perfectly folded in the predetermined
shape.
[0087] Once released from the pusher member 30, in order to prevent the pack P1 just inserted
into the passage W of the section 50 from being pushed away from the other packs P2,
the apparatus described herein comprises a blocking member 70, which is arranged to
engage the wall 211 of the pack P1 as soon as it is released by the pusher member
30 (Figure 7).
[0088] In various preferred embodiments, as well as in the one illustrated, the member 70
comprises a rod provided with a pair of teeth 72 protruding laterally and spaced apart
from each other by a distance slightly less than the distance of the walls 58B of
the two blocks 58 .
[0089] This member is controlled by a respective actuator (not illustrated) in a straight
movement along a horizontal direction, between an inoperative position in which the
two teeth 72 are kept outside the passage W, and the pack P1 can be inserted into
this passage, and an operative position in which the two teeth 72 are placed within
or overlapping the passage W (with respect to a view according to a plane orthogonal
to the direction X), so as to engage the wall 211 of the pack P1, after this has been
inserted into the passage W and has been released by the pusher member 30. In an alternative
embodiment, a pair of rods with teeth is provided, positioned symmetrically with respect
to the passage W.
[0090] Returning to the forming wheel 20, it is preferable that the semi-finished pack formed
thereby present the flaps 109 and 112 that are not coplanar with the front wall 21,
but partially folded towards the flaps 110 and 111, so as to present themselves at
the unloading position C2 with the flaps 109 and 112 slightly folded towards the inside
of the wheel.
[0091] In this way, it is possible to arrange the blocks 58 and the blocking element 70
in immediate proximity to the forming wheel 20, so that the packs P2 are found at
a minimum distance from the semi-finished pack P1 that has reached the unloading position
C2 (for example, less than 6 mm), without the packs P2 interfering with the semi-finished
pack P1 approaching the unloading position C2 (see Figure 9).
[0092] The apparatus described herein, therefore, comprises a folding device configured
to partially fold the flaps 109 and 112 towards the flaps 110 and 111.
[0093] In this regard, Figure 8 illustrates - by way of example - a moment in which, in
a seat 22 of the forming wheel that is in an intermediate position between the loading
position C1 and the unloading position C2, a generic folding member 24 is pressing
on the flaps 109 and 112 to bring them into a partially folded position.
[0094] In various preferred embodiments, as well as in the illustrated one, the seat 22
is arranged with blocking elements configured to hold these flaps in the folded condition,
to avoid their elastic return.
[0095] Preferably, these elements are constituted by simple teeth 23 positioned in two diametrically
opposite peripheral areas of the seat 22, on which the flaps 109, 112 are carried
after the portion 102 of the blank 100 has been folded above the group of cigarettes
G.
[0096] The teeth 23 have a tapered upper end 23A to allow the folding of the flaps 109,
112, and an undercut edge 23B, against which the flaps 109 and 112 are brought into
contact after being folded below the end 23A.
[0097] With reference now to the operation of the described apparatus, following the formation
of a single pack, the blank 100 is received together with a group of cigarettes G
inside a seat 22 of the forming wheel which is in the loading position C1.
[0098] During displacement from the loading position C1 to the unloading position C2, the
blank 100 is folded around the group of cigarettes G and is presented at the unloading
position C2 in the configuration shown in Figure 4.
[0099] Preferably, during this movement, its flaps 109 and 112 are partially folded towards
the flaps 110 and 111, and are held in this condition by the retaining teeth 23.
[0100] At the unloading position C2, the semifinished pack P1 thus obtained is pushed out
of the seat 22 by the pusher member 30.
[0101] During the stroke of the pusher member, the semi-finished pack P1 is first brought
into contact with the row of already formed packs P2, arranged in the conveying section
50.
[0102] Due to the action of the device 52, the row of packs P2 exerts an action resistant
to the movement of the pack P1, generating a predetermined force on the wall 21 thereof,
opposite to that exerted on the wall 211 by the pusher member 30.
[0103] Subjected to these opposing forces, the pack P1 continues to advance, and its flaps
109, 112 encounter the edges 58A, which then fold these flaps against the flaps 110,
111.
[0104] At the end of the stroke of the pusher member 30, the completed pack is inserted
into the inlet passage W of the conveying section 50 and is held back by a possible
retraction by the retaining device 70.
[0105] During the successive strokes of the pusher 30, the pack passes through the section
50 in a stepwise motion and reaches the drying channel mentioned above.
[0106] Of course, without prejudice to the principle of the invention, the details of construction
and the embodiments may vary, even significantly, with respect to those illustrated
here, purely by way of non-limiting example, without departing from the scope of the
invention as defined by the attached claims.
[0107] In particular, the forming wheel 20, which in the illustrated example is mounted
with its own vertically arranged rotation axis I, may also be mounted according to
other arrangements, for example, with its rotation axis arranged horizontally.
[0108] The arrangement of the other means of the apparatus will vary accordingly.
[0109] Moreover, the outer casing 2 of the pack may also envisage other configurations,
and its opposite walls which are engaged by the pusher 30 and the row of already formed
packs P2, may not necessarily be its longer walls, and likewise its flaps that are
bent by the blocks 58 are not necessarily the flaps of its shorter side walls.
1. An apparatus for forming a pack containing a group of products, particularly smoking
articles (G), said apparatus comprising:
- a forming wheel (20), provided with a plurality of seats (22) for receiving respective
groups of products (G) and casing blanks (100), and rotatable around a rotation axis
(I) for advancing each seat (22) from a position of loading (C1) of said group of
products (G) and of said blanks (100), to a position (C2) of unloading semifinished
packs (P1) obtained from folding of said blanks (100) around said group of products
(G);
- at least one folding device for folding said blanks (100) around the respective
groups of products (G) and producing said semifinished packs (P1), in the tract followed
by the respective seats (22) of said forming wheel (20), from said loading position
(C1) to said unloading position (C2);
wherein each semifinished pack (P1) has a first and a second wall (211, 21) oppositely
positioned, with respect to said group of products (G), and at least one flap (109,
112) of the blank (100) yet to be folded is connected to said second wall (21);
- a pushing member (30) configured to engage the first wall (211) of the semifinished
pack (P1) contained in the seat (22) of the forming wheel (20) that finds itself in
the unloading position (C2), and to advance said pack (P1) along a feeding direction
(X) that is transversal to said first wall (211), so as to push it outside of said
seat (22) and to feed it along said feeding direction (X);
- an opposing device (50, 52) configured to exert a force on said second wall (21)
of said semifinished pack (P1) pushed by said pushing member (30), said force being
opposite to the one exerted by said pushing device (30) on said first wall (211),
said apparatus being
characterized in that:
- said opposing device (50, 52) comprises a section (50) for conveying packs along
said feeding direction (X), which is configured to accumulate packs (P2) previously
formed by said forming wheel (20), according to an arrangement wherein said packs
(P2) are ordered in a row along said feeding direction (X) and arranged in contact
one against the other;
- said conveying section (50) being positioned next to said unloading position (C2)
of said forming wheel (20) in such a way that each semifinished pack (P1) that is
pushed by said pushing member (30) outside of said forming wheel (20) enters into
contact with its second wall (21), against said row of packs (P2) that is contained
within said conveying section (50), and advances together with said row of packs (P2)
along said feeding direction (X);
- in said conveying section (50) two opposed members (52B; 53B) are provided, which
are configured to receive between them said row of previously formed packs (P2), and
which are configured to act by friction on walls (2III) of said packs (P2) that are
orthogonal to the first and second walls (211, 21) of said packs (P2), in such a way
that, when said semifinished pack (P2) pushed by said pushing member (30), enters
into contact with said row of packs (P2), the latter exerts a predetermined force
on the second wall (21) of said semifinished pack (P1), which corresponds to said
force opposite to the force exerted by said pushing member (30).
2. An apparatus according to claim 1, wherein said conveying section (50) comprises two
opposed blocks (58) at the inlet, between which said semifinished pack (P1) inserts
itself, pushed by said pushing member (30), which are configured to fold said at least
one flap (109, 112) of the blank (100) into a position orthogonal to said first and
second walls (211, 21).
3. An apparatus according to claim 2, comprising a system for driving said pushing member
(30), which is configured to make said pushing member (30) move for a tract along
said feeding direction (X) that is such that said pushing member (30) pushes the semifinished
pack (P1) outside of said forming wheel (20) and inserts it between said two blocks
(58) until an end-stroke position is reached in which said semifinished pack (P1)
remains protruding from said blocks (58), towards said forming wheel (20).
4. An apparatus according to claim 3, comprising at least one blocking member (70) configured
to engage said first wall (211) of the pack (P1) that has been pushed, between said
two blocks, up to said end- stroke position.
5. An apparatus according to any one of the previous claims, wherein said opposed members
(52B; 53B) are a pair of opposed and fixed plates (52B).
6. An apparatus according to any of the claims 1 to 4, wherein said opposed members (52B;
53B) are two belt members (53B), which are mounted so as to be mobile along a closed
ring path, and have respective portions (53B') opposed to one another and oriented
along said feeding direction (X), and wherein said apparatus comprises a braking device
(54) configured to exert a braking action on said belt members (53B).
7. An apparatus according to any one of claims 1 to 4, wherein said opposed members (52B;
53B) are two belt members (53B) which are mounted so as to be mobile along a closed
ring path, and have respective portions (53B') opposed to one another and oriented
along said feeding direction (X), and wherein said apparatus comprises a system for
driving said belt members (53B) that is configured to drive said belt members so that
said row of packs (P2) engaged by said belt members exerts said predetermined force
on the second wall (21) of said semifinished pack (P2) pushed by said pushing member
(30), said force being opposite to the force exerted by said pushing member (30).
8. An apparatus according to any one of the preceding claims, comprising at least one
folding member (24) configured to fold said flap (109, 112) of said blank (100) into
a partially folded condition, and
wherein each seat (22) of said forming wheel is provided with a blocking member (23)
configured to maintain said flap (109, 112) in said partially-folded condition.
9. An apparatus according to any one of the previous claims, which lacks a counter-pushing
member configured to act directly on said second wall (21) of said semifinished pack
(P1).
10. A method for forming a pack around a group of products (G), said method comprising:
- receiving a casing blank (100) and a group of products (G) within a seat (22), which
is at a loading position (C1), of a forming wheel (20);
- folding said blank (100) around said group of products (G) to obtain a semifinished
pack (P1) containing said group of products (G), said semifinished pack (P1) having
a first and a second wall (211, 21) oppositely positioned, with respect to said group
of products (G), and at least one flap (109, 112) of the blank (100) yet to be folded,
which is connected to said second wall (21);
- carrying said seat (22) containing said semifinished pack (P1) into an unloading
position (C2), through rotation of said forming wheel (20);
- engaging - by means of a pushing member (30) - said first wall (211) of said semifinished
pack (P1) and pushing said pack along a feeding direction (X) transversal to said
first wall (211) of said semifinished pack (P1),
wherein during the movement of said semifinished pack (P1) by said pushing member
(30), said method includes the steps of:
- bringing said semifinished pack (P1) against a row of packs (P2) that have been
previously formed by said forming wheel (20), which are accumulated within a conveying
section (50) arranged downstream of said forming wheel (20);
- by means of one or more members (52B; 53B) arranged in said conveying section (50),
acting by friction on walls (2III) of said packs (P2) that are orthogonal to the first
and second walls (211, 21) of said packs (P2), so that said row of packs (P2) exerts
a predetermined force on said second wall (21) of said semifinished pack (P1) that
is opposite to the force exerted by said pushing member (30) on said first wall (211);
and
- advancing said row of packs (P2) and said semifinished pack (P1) along said feeding
direction (X), while said semifinished pack (P1) is subjected to the force exerted
by said pushing member (30) and to said opposite predetermined force.
11. A method according to claim 10, which envisages, while said semifinished pack (P1)
is arranged against said row of packs (P2) and advances together with them along said
feeding direction (X), a step of folding said at least one flap (109, 112) into a
position orthogonal to said first and second walls (211, 21), via two blocks (58)
arranged opposed to one another and positioned at the inlet of said conveying section
(50).