[0001] The present invention relates to a system for dispersing chemical agents in ovens,
in particular professional ovens for fine cuisine and hotels, using a chemical agent
in a solid format without recirculation in the oven.
Background of the invention
[0002] Professional ovens are specialised machines for cooking and processing food with
a very wide and very precise control over the conditions inside the cooking chamber.
They enable the control of the temperature, the stability thereof, both at very low
and high temperatures, the moisture, the steam convection, the homogeneity inside
the oven, etc.
[0003] Most professional ovens have self-cleaning systems that enable the oven to wash itself
at the end of the day.
[0004] Professional ovens are usually equipped with self-cleaning systems, based on the
introduction of degreasing elements in the cooking cavity of the oven, which act on
the present dirtiness, dissolving it and subsequently removing it through the drain.
[0005] Apart from cleaning, other cycles can be performed, such as polishing or decalcification
depending on the chemical agent used.
[0006] There are two basic types of self-cleaning: without recirculation and with recirculation.
[0007] The self-cleaning system without recirculation is generally made up of one or more
sprinklers of chemical agents in the upper portion of the cooking chamber. The chemical
agent sprayed is usually liquid, and it is carried to the area of the sprinkler by
means of a pump.
[0008] The sprinkler sprays the entire cooking chamber, usually in a rotating manner. During
this process, a convection fan is turned off in order to prevent the flow of the chemical
agent from being deviated by the air flow.
[0009] Once sprayed, the chemical agent is left to rest for a certain period of time under
ideal temperature and moisture conditions in order for the desired effect to be produced.
[0010] After this time has passed, the rinsing will be performed by means of a solenoid
valve which injects tap water into the sprinkler or other sprinklers/sprayers distributed
in the cooking chamber.
[0011] It should be noted that in this type of cleaning, the leftover chemical agent is
removed through a drain. Furthermore, the cleaning of the heat-generating area is
poor, since the sprinkler is separated therefrom by a protective plate and, therefore,
the chemical agent barely arrives at the heat-generating area.
[0012] A reduced version of this cleaning system must be made up of, at least, the following
electromechanical elements:
- Pump for chemical agent
- Rinsing solenoid valve
[0013] Furthermore, it should include, at least, one rotating sprinkler, which adds cost
to the system.
[0014] As for the self-cleaning system with recirculation, it is usually made up of one
or several outlet points of the liquid recirculated in the upper portion of the cooking
chamber.
[0015] Usually, solid chemical agent is used, in tablet or powder form, which is deposited
in the cooking chamber for the dissolving thereof. However, liquid chemical agent
can also be used. In that case, the liquid chemical agent is carried to the inside
of the oven with an additional pump.
[0016] A solenoid valve is responsible for filling a collector, and once the chemical agent
has been diluted with this water, a pump is responsible for carrying the mixture to
the recirculation outlet, which is dispersed by mechanical elements, and distributed
throughout all the area for cooking and for generating heat by means of the very convection
fan of the oven.
[0017] This process of recirculating the mixture continues for a certain period of time
under ideal temperature and moisture conditions for the desired effect to be produced.
During the process of recirculating the mixture, a convection fan is generally operating
in order to spread it throughout the cooking chamber and the heat-generating area.
[0018] After a time, the emptying of the collector is performed, and it is once again filled
with tap water through a solenoid valve. Once this is done, the water is recirculated
in order to rinse the oven. It is probable that the emptying and rinsing process must
be repeated several times in order to ensure optimal rinsing.
[0019] In this type of self-cleaning it does correctly clean the heat-generating area, but
the cost of the system is higher, since it needs a collector, pumps to recirculate
and empty it, filling solenoid valve, etc.
[0020] A reduced version of this cleaning system must be made up of, at least, the following
electromechanical elements:
- Recirculation pump
- Emptying pump
- Solenoid valve for filling the collector
[0021] Furthermore, a large collector must be included, which adds cost to the system.
[0022] Therefore, an objective of the present invention is to provide a dispersion system
for ovens that is cheaper than the current dispersion systems.
Description of the invention
[0023] The dispersion system of the invention resolves the aforementioned drawbacks and
has other advantages which are described below.
[0024] The system for dispersing chemical agents in ovens according to the present invention
comprises:
a first tube for injecting water so that said water is dissolved with the chemical
agent;
a fan for distributing the mixture of water and chemical agent in a heat-generating
area and a cooking area of the oven; and
means for rinsing the mixture of water and chemical agent;
wherein said first tube for injecting water is actuated by a spraying solenoid valve
which also produces steam when the water is injected; and
wherein said means for rinsing the mixture of water and chemical agent comprise a
second tube for injecting water, the water injection of which is actuated by a rinsing
solenoid valve.
[0025] Advantageously, said fan is a convection fan of the very oven.
[0026] Furthermore, said chemical agent, for example, in the form of a tablet, is placed
in at least one vessel, forming a collector. Preferably, said at least one vessel
is placed substantially centred with respect to said fan.
[0027] In order to facilitate the inlet of water, said at least one vessel comprises upper
openings for the inlet of water.
[0028] Furthermore, said at least one vessel comprises an overflow hole for supplying the
mixture of water and chemical agent from the at least one vessel to the fan, dispersing
the mixture in the heat-generating area and the cooking area of the oven.
[0029] Preferably, the first tube for injecting water comprises a deflector for diverting
the water in order to reach all the heat-generating and cooking area of the oven,
and an outlet hole located between the heat-generating area and the cooking area of
the oven.
[0030] Moreover, the cooking area of the oven comprises an opening located in the upper
portion thereof which receives the air flow generated by said fan.
[0031] With respect to the systems without recirculation, the advantages of the invention
are:
- Lower cost, since neither the pump nor the sprinkler are necessary.
- Use of solid detergent: lower transportation and storage costs, as well as greater
safety.
[0032] With respect to the systems with recirculation, the advantages of the invention are:
- Lower cost, since neither the recirculation and emptying pumps nor the collector are
necessary.
- Greater degreasing power, since the dilution is highly concentrated.
- Less time needed to perform a cleaning process.
Brief description of the drawings
[0033] To better understand what has been set forth above, several drawings schematically
depicting only by way of non-limiting example a practical embodiment are attached.
Figure 1 is a front elevation view of an oven including the dispersion system according
to the present invention;
Figure 2 is a perspective view of a cross section of a portion of the oven of Figure
1;
Figure 3 is a perspective view of a cross section of the portion shown in Figure 2
with greater detail with the chemical agent placed in the use position thereof;
Figure 4 is a perspective view of a cross section showing the dispersion system according
to the present invention; and
Figure 5 is an elevation view of a cross section of an oven including the dispersion
system according to the present invention.
Description of a preferred embodiment
[0034] The present invention describes a system for dispersing chemical agents in a solid
format without recirculation in an oven. These chemical agents can have different
purposes, such as the cleaning of the oven, decalcification, polishing, anti-rust
treatments, etc.
[0035] The chemical agent 1, for example, in tablet form, is placed in the centre of a convection
fan 2 of the oven in one or several vessels 3, which are preferably inclined in order
for the chemical agent 1 to fit therein and not come out due to vibrations or turbulence
in the air.
[0036] In the upper portion of the vessel there is a first tube for injecting water 4, also
used for generating steam, which will be activated when it is necessary to dissolve
the chemical agent 1.
[0037] The bottom of this inclined vessel 3 is closed, such that it acts as a collector
5. By actuating a solenoid valve 15, the chemical agent 1 with water is sprayed through
the first tube 4.
[0038] The water dilutes the chemical agent 1 in a controlled manner, the dilution staying
in the bottom of the collector 5 defined by the vessel 3. As the chemical agent 1
becomes increasingly diluted, the mixture of water and the chemical agent 1 in the
collector 5 overflows from a hole 6.
[0039] This liquid, containing the mixture of the chemical agent 1 with water, is sucked
through the convection fan 2, and distributed in all the cooking 7 and heat-generating
8 area of the oven. The side portion 9 and the rear portion 10 of the vessel 3 must
be such that they prevent the penetration of the chemical agent 1 without dissolving
in the convection fan 2.
[0040] In the preferred embodiment, the rear portion 10 of the vessel 3 is solid or filled
in (meaning without holes), except for the hole 6 through which the mixture overflows,
since this prevents the dispersion of the water flow towards the convection fan 2
and facilitates the dissolution of the chemical agent 1.
[0041] The side portion 9 can have openings and the upper portion 17 can also have several
openings 18 through which the first tube 4 sprays the chemical agent 1 inside the
vessel 3 with water.
[0042] Once dissolved and distributed, the chemical agent 1 is left to rest for a certain
period of time under ideal temperature and moisture conditions in order for the desired
effect to be produced on the heat-generating area 8 and the cooking area 7 of the
oven.
[0043] After this time has passed, the rinsing is performed by activating a rinsing solenoid
valve 11 which injects tap water in the upper area of the oven through a second tube
for injecting water 12, the hole 13 of which is in the boundary between the cooking
area 7 and the heat-generating area 8 of the oven.
[0044] When this rinsing solenoid valve 11 is activated, a jet of water is directed at a
deflector 14 strategically placed so it can reach all the cooking 7 and heat-generating
8 area of the oven.
[0045] The air generated by the convection fan 2 is directed to the upper portion of the
cooking area 7 through an opening 16 close to the outlet hole 13 for water and a deflector
14.
[0046] This air flow helps the water to be distributed throughout all the heat-generating
8 and cooking 7 area of the oven, performing the rinsing in an effective manner.
[0047] Despite the fact that reference has been made to a specific embodiment of the invention,
it is evident for the person skilled in the art that numerous variations and changes
may be made to the dispersion system described, and that all the aforementioned details
may be substituted by other technically equivalent ones, without detracting from the
scope of protection defined by the attached claims.
1. A system for dispersing chemical agents in ovens, comprising:
a first tube (4) for injecting water so that said water is dissolved with the chemical
agent (1);
a fan (2) for distributing the mixture of water and chemical agent (1) in a heat-generating
area (8) and a cooking area (7) of the oven; and
means for rinsing the mixture of water and chemical agent (1);
characterised in that said first tube (4) for injecting water is actuated by a spraying solenoid valve
(15) which also produces steam when the water is injected; and
in that said means for rinsing the mixture of water and chemical agent (1) comprise a second
tube (12) for injecting water, the water injection of which is actuated by a rinsing
solenoid valve (11).
2. The system for dispersing chemical agents in ovens according to claim 1, wherein said
fan (2) is a convection fan.
3. The system for dispersing chemical agents in ovens according to claim 1, wherein said
chemical agent (1) is placed in at least one vessel (3), forming a collector (6).
4. The system for dispersing chemical agents in ovens according to claim 1, wherein said
at least one vessel (3) is placed substantially centred with respect to said fan (2).
5. The system for dispersing chemical agents in ovens according to claim 3, wherein said
at least one vessel (3) comprises upper openings (18) for the inlet of water.
6. The system for dispersing chemical agents in ovens according to claim 3, wherein said
at least one vessel (3) comprises an overflow hole (6) for supplying the mixture of
water and chemical agent (1) from the at least one vessel (3) to the fan (2), dispersing
the mixture in the heat-generating area (8) and the cooking area (7) of the oven.
7. The system for dispersing chemical agents in ovens according to claim 1, wherein the
first tube (4) for injecting water comprises a deflector (14) for diverting the water
in order to reach all the heat-generating (8) and cooking (7) area of the oven.
8. The system for dispersing chemical agents in ovens according to claim 1, wherein the
first tube (4) for injecting water comprises an outlet hole (13) located between the
heat-generating area (8) and the cooking area (7) of the oven.
9. The system for dispersing chemical agents in ovens according to claim 1, wherein the
cooking area (7) of the oven comprises an opening (16) located in the upper portion
thereof which receives the air flow generated by said fan (2).