TECHNICAL FIELD
[0001] Exemplary embodiments of the invention described herein are directed to a calibration
and volume offset adjustment mechanism for a volume adjustable pipette.
BACKGROUND
[0002] As would be understood by one of skill in the art, a pipette is a device that is
normally used in conjunction with a pipette tip to transfer or distribute a measured
volume of liquid from one location to another. Manually-operated air-displacement
pipettes, which are of the most interest with respect to this application, operate
generally by creating a vacuum via the retraction of a piston located in the pipette
body. Thus, when the open end of an associated pipette tip is submersed in a liquid,
the resulting vacuum draws air from the pipette tip and an amount of the liquid is
consequently drawn into the tip to replace the evacuated air. Movement of the pipette
piston is regulated such that a desired measured amount of liquid is drawn into the
tip during the aspiration phase of the pipetting operation.
[0003] Manually-operated air-displacement pipettes are available in a wide volume range
of between about 0.2µL to several thousand µL. Because a user may need to pipette
a multitude of different liquid volumes, such pipettes are frequently offered with
different volume ranges (e.g., 0.5-10 µL, 10-115 µL, 115-1,000 µL) and with volume
adjustability within the selected volume range. Volume adjustability is commonly accomplished,
for example, by manually rotating a provided volume setting shaft or manually rotating
the plunger button and associated plunger of the pipette which, through one of various
possible associated mechanisms, results in a change in the volume setting of the pipette.
[0004] A common drawback to known volume-adjustable pipettes has been the time and effort
required to make volume adjustments - particularly when the difference between the
current volume setting and a desired volume setting is large. For example, in the
case of known volume-adjustable pipettes, a full rotation of the pipette volume adjusting
device may result in a volume change of only 5%-10% of the total volume of the pipette.
Thus, making a large change in volume may require significant and time consuming effort
on the part of a user.
[0005] Volume adjustable pipettes with speed-increased volume adjustment functionality are
known. However, these know pipettes suffer from various deficiencies including, but
not limited to, complex and/or inaccurate volume adjustment mechanisms, the need to
employ separate volume adjustment inputs for low speed and high speed volume adjustment;
and/or the need to provide a volume adjustment input that is separate from the pipette
plunger rod or plunger button.
[0006] As would also be understood by one of skill in the art, calibration of the dispensed
fluid volume is required for accurate pipetting. Consequently, pipettes are typically
calibrated at the factory and may also be calibrated during servicing operations.
[0007] In one known pipette design, calibration is accomplished by disconnecting a volume
display from an associated volume screw, and volume offset is separately accomplished
by moving a bottom stop. In another known pipette design, calibration is accomplished
by disengaging a volume display from an associated volume screw using a spline-type
coupling located within the counter wheels of the volume display, and subsequently
adjusting the position of the volume screw. In yet another known pipette design, calibration
and volume offset are accomplished by moving an upper stop of the pipette without
changing the pipette volume display (see e.g.
US 2012/0148459 A1).
[0008] It is evident from the foregoing description that adjustable volume pipettes and
pipettes that permit user calibration or volume offset are known. However, when the
identified drawbacks of known volume-adjustable pipettes are considered in the context
of the numerous pipetting operations and associated volume adjustments made by many
pipette users over the course of a typical work day, the benefits of providing an
improved design that facilitates more efficient pipette volume adjustment should be
readily apparent. Similarly, while mechanisms and techniques for pipette calibration
and volume offset are known, it would nonetheless be desirable to provide a simplified
and compact pipette calibration/volume offset mechanism that may be used in conjunction
with an improved pipette volume adjustment mechanism in a new manually operated pipette.
SUMMARY
[0009] The invention is a pipette calibration and volume offset mechanism as defined in
claim 1.
[0010] Exemplary embodiments described herein are directed to a quickset mechanism for easily
and rapidly adjusting the liquid volume of a manually-operated (manual) volume-adjustable
pipette. The exemplary quickset mechanisms described in the present specification
do not fall under the scope of the claims.
[0011] Other exemplary embodiments described herein are directed to a combined pipette calibration
and volume offset mechanism that may be used in a manual pipette, such as but not
limited to a volume-adjustable manual pipette having quickset volume adjustability.
Still other exemplary embodiments described herein are directed to a volume-adjustable
manual pipette that employs a quickset mechanism for rapid volume adjustment, and
to such a quickset pipette with a combined pipette calibration and volume offset mechanism.
[0012] An exemplary pipette quickset volume adjustment mechanism (quickset mechanism) allows
a user to rapidly and accurately adjust the volume of a pipette. Generally speaking,
volume adjustments are made by adjusting the position of a volume screw of the pipette
through rotation of the pipette plunger button - which rotates the plunger rod to
which the plunger button is affixed. The quickset mechanism includes a specialized
planetary gearbox that is selectively rotationally coupled to the plunger rod and
adapted to alter the rotation speed-ratio between the plunger rod and the volume screw.
[0013] In one exemplary embodiment, the quickset mechanism may provide a user with three
input modes: a direct drive mode, a speed multiplying mode, and a lock mode that prohibits
volume adjustment. In the direct drive mode, the volume screw of the pipette is directly
driven (i.e., in a 1:1 ratio) by rotation of the plunger button. In the speed multiplying
mode, rotation of the plunger button drives the planetary gearbox which, in turn,
rotates the volume screw. The planetary gearbox may have a wide range of possible
speed ratios (e.g., 4:1). Consequently, a single rotation of the plunger button will
result in multiple (e.g., four) rotations of the volume screw when the quickset mechanism
is set to the speed multiplying mode. This allows a user to make large volume changes
quickly and accurately. After using the speed multiplying mode, the quickset mechanism
may be set to the direct drive mode to make the final, fine volume adjustment. The
lock mode may be used to prevent inadvertent volume changes or drift once a desired
pipette volume is set.
[0014] One exemplary embodiment of a volume-adjustable manual pipette with quickset volume
adjustment (quickset pipette) is similar to a traditional manual pipette in that the
quickset pipette may include a body portion, a tip mounting shaft attached to the
body portion at the distal end thereof, and a piston assembly including a piston,
a stroke spring, and a plunger button attached to a plunger rod, which is coupled
to the piston. A user may axially displace the piston by way of the plunger button
and associated plunger rod to aspirate and dispense a liquid of interest. The quickset
pipette further includes a quickset mechanism, such as the exemplary quickset mechanism
described above. Thus, an exemplary quickset pipette affords a user with the ability
to aspirate and dispense liquids of different volumes, while easily and rapidly making
precise volume changes.
[0015] An exemplary quickset pipette may also include a combined calibration and volume
offset mechanism by which the pipette may be calibrated and/or a volume offset may
be applied. Generally speaking, this exemplary calibration/offset mechanism includes
among other components a mode selection mechanism, a follower element, an offset counter,
a user rotatable input mechanism, a (calibration) housing, and a coupling for coupling
the offset counter to a threaded element that is axially displaceable to adjust the
home position of a pipette to which the calibration/offset mechanism is installed,
thereby increasing or decreasing the aspiratable liquid volume of the pipette.
[0016] An exemplary calibration/offset mechanism may be installed in a volume-adjustable
manual pipette, such as but not limited to an exemplary quickset pipette. In any case,
the pipette may again have traditional manual pipette components such as those mentioned
above. When the pipette is a quickset pipette the calibration/offset mechanism is
installed in the pipette body along with the quickset mechanism.
[0017] A calibration adjustment is effected by first rotating the user rotatable input mechanism
of the calibration/offset mechanism so that the offset counter displays a "zero" offset.
Next, the mode selection mechanism is placed in the calibration mode, which disengages
the offset counter from the coupling. The pipette may then be calibrated by turning
the user rotatable input mechanism, which adjusts the axial location of the home position
(and volume) of the pipette by axially displacing the threaded element. The volume
may be adjusted in this manner, for example, until the gravimetric reading of the
aspirated liquid dispensed by the pipette matches the set point of the pipette that
is displayed by the counter wheels of the volume display.
[0018] To effect a volume offset, a user first ensures that the mode selection mechanism
is in the offset mode - which is the default mode in this exemplary embodiment. This
engages the offset counter, which is nominally set to zero. The desired volume offset
may then be entered by turning the user rotatable input mechanism, which again adjusts
the axial location of the home position and volume of the pipette by axially displacing
the threaded element. In the offset mode, the amount of offset entered is tracked
and indicated by the offset counter.
[0019] Other aspects and features of the general inventive concept will become apparent
to those skilled in the art upon review of the following detailed description of exemplary
embodiments along with the accompanying drawing figures.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In the following descriptions of the drawings and exemplary embodiments, like reference
numerals across the several views refer to identical or equivalent features, and:
FIG. 1 is a cross-sectional view of an exemplary volume-adjustable manual pipette
incorporating an exemplary quickset volume adjustment mechanism and an exemplary calibration/offset
mechanism;
FIG. 2 is an enlarged perspective view of an exemplary quickset volume adjustment
mechanism;
FIG. 3 is a cross-sectional view of the exemplary quickset volume adjustment mechanism
of FIG. 2;
FIG. 4A is an enlarged and exploded view of the exemplary quickset volume adjustment
mechanism shown in FIG. 2;
FIG. 4B is an enlarged and further exploded view of a planetary gearbox shown in FIG.
4A;
FIGS. 5A-5C schematically depict an enlarged exemplary quickset volume adjustment
mechanism placed in each of three different operating modes;
FIG. 6 is another cross-sectional view of the exemplary volume-adjustable manual pipette
of FIG. 1 showing an adjusted liquid volume after manipulation of the installed quickset
volume adjustment mechanism;
FIGS. 7A-7B are exploded perspective views of an exemplary calibration/offset mechanism;
FIGS. 8A-8B are enlarged perspective views of the exemplary calibration/offset mechanism
of FIGS. 7A-7B in various states of assembly;
FIG. 9 is an enlarged cross-sectional view of the exemplary calibration/offset mechanism
of FIG. 7B;
FIG. 10A is an enlarged perspective view and FIG. 10B is an enlarged top view, of
an alternative exemplary quickset volume adjustment mechanism;
FIG. 11A is an enlarged side view and FIG. 11B is an enlarged front view, of the exemplary
quickset volume adjustment mechanism of FIGS. 10A-10B; and
FIG. 12 is a cross-sectional view of the exemplary quickset volume adjustment mechanism
taken along line A-A of FIG. 10B.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0021] As used herein "constrained" is intended to mean that the macro motion of a given
component in a defined direction is permitted, but is limited in some fashion.
[0022] As used herein "restrained" is intended to mean that the macro motion of a given
component in a defined direction is not permitted.
[0023] As used herein "macro motion" is intended to mean motion beyond what is allowed by
slip-fit type clearances. For example, a rotating shaft is considered to have no macro
motion in the direction perpendicular to its axis of rotation even if a clearance
is provided to allow free rotation.
[0024] One exemplary manually-operated, quickset volume-adjustable pipette (quickset pipette)
5 is depicted in cross section in FIG. 1. The quickset pipette 5 generally includes
a body 10 for gripping by a user. The pipette body 10 includes a tip mounting portion
15 at a distal end 10b thereof. The tip mounting portion 15 is adapted to receive
and retain a pipette tip (not shown). A plunger assembly of the quickset pipette 5
comprises a piston 20 that is located for reciprocating movement within the body portion
10, a plunger rod 25 that extends proximally upward from the piston, and a plunger
button 30 that is located outside the body portion 10 and is affixed to a proximal
end of the plunger rod for manipulation by user. A stroke spring 40 resides within
the body portion 10 to drive the piston 25 proximally during a liquid aspiration phase
of a pipetting operation. A blowout spring 45 of a blowout assembly 500 (see FIGS.
8A-8B) also resides within the body portion 10 and, as would be understood by one
of skill in the art, acts to return the piston 25 from a blowout operation that may
be performed subsequent to dispensing aspirated liquid from the pipette. A tip ejector
35 may also be provided to eject pipette tips from the tip mounting shaft 15 when
desired.
[0025] Because the quickset pipette 5 is a volume-adjustable pipette, a volume adjustment
assembly is also provided for effectuating desired volume changes. The volume adjustment
assembly includes, among other components, the plunger rod 25, the plunger button
30, and a substantially hollow volume screw 50 through which the plunger rod passes.
The bottom face of the volume screw 50 defines the upper stop position of the plunger
assembly in this exemplary embodiment, such as by contact with a flange 380 on the
plunger rod 25.
[0026] A volume setting display assembly 400 providing a volume setting display 55 that
is visible through an opening 60 in the body 10 of the quickset pipette 5 may also
be included for indicating the current pipette volume setting. As will be described
in far greater detail below, the volume adjustment assembly of the quickset pipette
5 further includes a non-claimed quickset volume adjustment mechanism (quickset mechanism)
65 that facilitates a rapid adjustment of the pipette volume when desired.
[0027] As will also be described in further detail below, this exemplary quickset pipette
5 additionally includes a calibration/offset mechanism 250. The calibration/offset
mechanism 250 permits a user, service technician, etc., to factory calibrate or recalibrate
the pipette, and/or to set a volume offset.
[0028] Setting aside for a moment the unique functionality imparted to the quickset pipette
5 by the quickset mechanism 65 and the calibration/offset mechanism 250, the quickset
pipette otherwise operates generally as would be familiar to one of skill in the art.
That is, during a liquid aspiration phase of pipette operation, a user depresses the
plunger button 30 to axially move the piston 20, against the biasing force of the
stroke spring 40, from the upper stop position to a lower stop (home) position. The
open end of the pipette tip (not shown) is then placed into a liquid of interest,
and the plunger button 30 is released, allowing the stroke spring 40 to return the
piston 20 to the upper stop position while simultaneously aspirating a volume of the
liquid of interest. To dispense the aspirated liquid, the user places the pipette
tip over a desired receptacle, and once again depresses the plunger button 30 to move
the piston 20 from the upper stop position to the home position. Once the aspirated
liquid is dispensed, the user may also perform a blowout operation by further depressing
the plunger button 30 so as to cause an additional axial movement of the piston 20
and a compression of the blowout spring 45. Upon completion of a blowout operation,
releasing the plunger button 30 will once again result in a return of the piston 20
to the upper stop position, this time by the combined biasing forces of the blowout
spring 45 and the stroke spring 40.
[0029] Because volume changes between consecutive aspiration/dispensing operations may be
significant, as explained above, the volume adjustment assembly includes the exemplary
quickset mechanism 65, which permits a selective multiplication in the speed by which
the pipette volume may be adjusted. A more detailed depiction of the exemplary quickset
mechanism 65 appears in FIGS. 2-4B. As best shown in FIGS. 3-4B, the exemplary quickset
mechanism 65 includes a transmission input 70, one or more cam follower pins 75 that
are mounted to a distal portion of the transmission input, a first (direct drive)
barrel cam 80, a gearbox input 85, a second (speed multiplying) barrel cam 90, a planetary
gearbox 95, a gearbox output shaft 100, and a direct drive lock plate 105. The first
barrel cam 80 and a majority of the remaining quickset mechanism components are retained
in a frame 110 when the quickset mechanism 65 is in an assembled state, as shown in
FIG. 2. The plunger rod 25 passes axially through the entirety of the quickset mechanism
65.
[0030] The transmission input 70 of the quickset mechanism 65 acts as a mode selector through
which a user can opt to adjust the pipette volume using a fine (direct drive) or coarse
(speed multiplying) mode. In some embodiments, the transmission input 70 may also
be used to lock the quickset mechanism, thereby prohibiting user volume adjustments
and preventing inadvertent changes or drift in selected pipette volume. The transmission
input 70 is located at the proximal end 10a of the pipette body 10, and will typically
include a lever 165 or another appropriate actuator that protrudes through an opening
in the pipette body to facilitate user rotation of the transmission input. In this
exemplary quickset pipette 5, the transmission input 70 also includes detented mode
positions that correspond to each of the selectable direct drive, speed-multiplied
and locked quickset mechanism modes. The transmission input 70 may also include one
or more indicating elements 170 that may correspondingly point to a mode number, symbol
or other graphic mode identifier located on the pipette body 10. The indicating element(s)
170 will indicate the volume adjustment mode selected by a user via rotation of the
transmission input 70.
[0031] The direct drive barrel cam 80 and the speed multiplying barrel cam 90 each include
one or more arcuate or sloped cam slots 80a, 90a, while the frame 110 includes one
or more linear retention slots 110a. The cam slots 80a, 90a and the retention slots
110a substantially correspond in location to the one another when the quickset mechanism
65 is assembled, however, the cam slots 80a, 90a may be of somewhat different shape
or orientation to produce a desired individual movement of the direct drive barrel
cam 80 and the speed multiplying barrel cam 90. The one or more cam follower pins
75 likewise extend through or into the one or more cam slots 80a, 90a and the one
or more retention slots 110a in the assembled direct drive barrel cam 80, speed multiplying
barrel cam 90, and frame 110 respectively. Thus, the direct drive barrel cam 80 is
rotationally restrained by the frame 110, and is axially constrained by the movement
of the one or more cam follower pins 75 of the transmission input 70 that reside in
the cam slots 80a of the direct drive barrel cam. During rotation of the transmission
mechanism lever 165, the one or more cam follower pins 75 rotate in the slots 110a
in the frame, which causes the direct drive barrel cam 80 and the speed multiplying
barrel cam 90 to move upward or downward due to corresponding interaction of the cam
slots 80a, 90a located therein with the one or more cam follower pins 75.
[0032] In this exemplary embodiment, three cam follower pins 75, three corresponding cam
slots 80a, 90a, and three corresponding retention slots 110a are used for force balancing
purposes. Other numbers of cam follower pins, cam slots and retention slots may be
used in other embodiments.
[0033] The planetary gearbox 95 shown in partially exploded form in FIG. 4A, is shown further
exploded in FIG. 4B. This exemplary planetary gearbox 95 is comprised of planet gear
carrier 115, a plurality of planet gears 120, a cap 125 (only as part of the gearbox
housing), a sun gear 130, a ring gear 135, and the gearbox output shaft 100. As shown,
the planet gear carrier 115 may be an integral part of the gearbox input 85, or the
planet gear carrier may otherwise be affixed to a distal end thereof. Similarly, the
sun gear 130 may be an integral part of or may otherwise be affixed to a proximal
end of the gearbox output shaft 100. The various components of the planetary gearbox
95 are contained in a gearbox housing. In this exemplary embodiment, the housing is
comprised of the ring gear 135 and the cap 125, which are adapted to snap together
or to be otherwise joined so as to form a substantially monolithic structure.
[0034] In this exemplary embodiment, the planetary gearbox 95 is a single-stage planetary
gearbox. Consequently, and generally speaking, when the planetary gearbox 95 is selectively
engaged, the speed by which the volume of the quickset pipette 5 may be adjusted is
multiplied by the speed ratio provided by the planetary gearbox 95. A wide range of
planetary gearbox speed ratios may be selected in different exemplary embodiments.
For purposes of illustration only, the speed ratio provided by the planetary gearbox
95 of this exemplary quickset pipette 5 is 4:1.
[0035] The plunger button 30 and plunger rod 25 of the quickset pipette 5 also play a role
in the operation of the quickset mechanism 65. More particularly, the plunger rod
25 passes through but is rotationally coupled to the gearbox input 85 of the planetary
gearbox 95 of the quickset mechanism 65, and the plunger button 30 is affixed to the
proximal end of the plunger rod such that rotation of the plunger button will also
rotate the plunger rod. In this exemplary embodiment, rotational affixation of the
plunger rod 25 to the gearbox input 85 is accomplished by way of a hex-shaped (or
other non-circular shaped) protrusion 140 on the plunger rod and a correspondingly
shaped recess 145 in the proximal end of the gearbox input that is dimensioned to
securely receive and retain the hex-shaped protrusion. Other rotational coupling techniques
may be employed in other embodiments. Consequently, a rotation of the plunger button
30 will produce a rotation of the plunger rod 25, and rotation of the plunger rod
will produce a rotation of the gearbox input 85.
[0036] As briefly suggested above, when the exemplary quickset mechanism 65 is assembled,
the speed multiplying barrel cam 90 is concentrically located within the direct drive
barrel cam 80 such that the distal portion of the transmission input 70 is received
therein, and the one or more cam follower pins 75 that protrude from the transmission
input 70 simultaneously extend through the one or more cam slots 80a in the direct
drive barrel cam 80, the one or more cam slots 90a in the speed multiplying barrel
cam 90, and the one or more cam slots 110a in the frame 110. The axial motion of the
one or more cam follower pins 75 is restrained by slots 110a in the frame 110, while
the rotational motion of the one or more cam follower pins is constrained by the slots
in the frame. The transmission input 70 is axially restrained and is rotationally
constrained by engagement of the one or more cam follower pins 75 with the slots 110a
in the frame 110. Consequently, rotation of the transmission input 70 within permitted
limits via the lever 165 will cause the one or more cam follower pins 75 to move within
the arcuate or sloped cam slots 80a, 90a, 110a which produces an axial displacement
of the barrel cams 80, 90.
[0037] The gearbox input 85 may be of various designs, including but not limited to the
elongated and substantially hollow shaft shown in the drawings. The gearbox input
85 transmits rotation of the plunger rod 25 (see above) to the planet gear carrier
115 of the planetary gear box 95. The gearbox input 85 is axially restrained by the
gearbox housing 175, and is unconstrained rotationally.
[0038] As previously described, the gearbox housing 175 is an assembly comprising the ring
gear 135 and the cap 125. The cap 125 may be affixed to the ring gear 135 by a variety
of techniques, such as but not limited to, by a spline and snaps. Since the ring gear
135 forms a part of the gearbox housing 175 in this exemplary planetary gearbox 95
embodiment, the ring gear is restrained from rotation whenever the gearbox housing
is restrained from rotation.
[0039] The ring gear 135 is the internally-toothed 180 gear of the planetary gear box 95.
In this exemplary embodiment, the ring gear 135 also has gear teeth 185 formed in
or otherwise affixed to a bottom face thereof. These gear teeth 185 form a gearbox
housing lower face gear 190. Similarly, the cap 125 has gear teeth 195 formed in or
otherwise affixed to a top face thereof. These gear teeth 195 form a gearbox housing
upper face gear 200. Thus, in addition to the internal gearing (i.e., teeth 180) of
the ring gear 135, the gearbox housing 175 also presents a lower face gear 190 and
an upper face gear 200.
[0040] The speed multiplying barrel cam 90 includes gear teeth 90b that extend from the
bottom thereof to form a speed multiplying barrel cam lower face gear 205. The speed
multiplying barrel cam lower face gear 205 is designed to engage with the matching
teeth of the upper face gear 200 of the gearbox housing 175 when the quickset mechanism
65 is placed in the direct drive or locked mode. The speed multiplying barrel cam
is rotationally restrained by the direct drive barrel cam 80, inside of which the
speed multiplying barrel cam 90 is nested in this exemplary quickset mechanism 65.
The speed multiplying barrel cam 90 is also axially constrained by movement of the
one or more cam follower pins 75.
[0041] As noted above, the speed multiplying barrel cam 90 nests inside the direct drive
barrel cam 80 in the exemplary quickset mechanism 65 shown and described herein. However,
in other exemplary quickset mechanism embodiments, the relationship of the direct
drive barrel cam 80 and speed multiplying barrel cam 90 may be reversed or both barrel
cams could be sequentially arranged in the axial direction.
[0042] The direct drive lock plate 105 of the quickset mechanism 65 includes an axial opening
210 that allows the gearbox output shaft 100 to pass therethrough. The opening 210
and the gearbox output shaft 100 may have a corresponding, non-circular shape, or
the direct drive lock plate 105 may be keyed or otherwise affixed to the gearbox output
shaft, such that the direct drive lock plate and the gearbox output shaft are rotationally
coupled (i.e., the lock plate may not rotate on the gearbox output shaft). Although
rotationally unconstrained, the direct drive lock plate 105 is axially constrained
by arms 80b of the direct drive barrel cam 80. Consequently, the direct drive barrel
cam 80 controls the axial position of the direct drive lock plate 105.
[0043] The direct drive lock plate 105 also includes gear teeth 215 formed in or otherwise
affixed to a top face thereof. These gear teeth 215 form a direct drive lock plate
upper face gear 220. The direct drive lock plate upper face gear 220 is designed to
engage with matching gear teeth 185 of the gearbox housing lower face gear 190.
[0044] Because the direct drive lock plate 105 is rotationally coupled to the gearbox output
shaft 100, engagement of the direct drive lock plate upper face gear 220 with the
lower face gear 190 of the gearbox housing 175 will fix the ring gear 135 to the gearbox
output shaft when the quickset mechanism 65 (and direct drive lock plate 105) is placed
in the direct drive mode. When not in the direct drive mode, the direct drive lock
plate 105 is idle, and freely rotates with the gearbox output shaft 100.
[0045] In addition to being rotationally constrained by the direct drive lock plate 105
when the direct drive lock plate is engaged with the gearbox housing 175, the gearbox
output shaft 100 is also axially restrained by the gearbox housing, such as by a flange
or similar feature that is located distally of the sun gear 130. The gearbox output
shaft 100 may be affixed to or may be an extension of the sun gear 130.
[0046] The gearbox output shaft 100 transmits direct or speed-multiplied user rotation of
the plunger button 30 to the volume screw 50. The volume screw 50 is in threaded engagement
with a correspondingly-threaded retention element that is located within and fixed
to the pipette body 10, such that rotation of the volume screw will result in an axial
displacement of the volume screw relative to the pipette body. Since the lower face
of the volume screw 50 serves as the upper stop for the plunger assembly in this exemplary
quickset pipette 5, axial displacement of the volume screw 50 adjusts the volume of
the pipette by altering the overall plunger stroke.
[0047] The frame 110 houses a number of quickset mechanism components, restrains the rotation
of the direct drive barrel cam 80, serves as a rotational bushing for the planetary
gearbox 95, rotationally constrains the one or more cam follower pins 75, and axially
restrains the one or more cam follower pins. The frame 110 is fixed both axially and
rotationally to the pipette body 10.
[0048] Mode selection using the transmission input 70 of the quickset mechanism 65 operates
to change the restraints of the planetary gearbox 95 between a locked state and an
unlocked state. In the speed multiplying mode, the planetary gearbox is in an unlocked
(operational) state because the ring gear 135 (which also functions as part of the
housing of the planetary gearbox) is fixed to the frame 110 and the gearbox output
shaft 100 is unconstrained, thereby permitting rotation of the internal planetary
gearbox components. Since the input to the planetary gearbox 95 in this exemplary
embodiment is the planet gear carrier 115, the output is the sun gear 130, and the
ring gear 135 is fixed to the frame 110, the planetary gear box 95 functions as a
speed multiplier when unlocked. More specifically, the carrier 115 and the planet
gears 120 (which are rotationally mounted on the carrier) will rotate within the fixed
ring gear 135. Rotation of the planet gears 120 in this manner causes a rotation of
the sun gear 130, but at a multiplied speed - in this exemplary embodiment, at a rotational
speed that is four times greater than the rotational speed of the gearbox input 85
and the planet gear carrier 115. The rotational speed of the planet gear carrier 115
(input) resulting from user rotation of the plunger button 30 and the plunger rod
25 is, therefore, multiplied by the planetary gearbox 95, and subsequently transmitted
to the volume screw 50 by the sun gear 130 and the gearbox output shaft 100. Thus,
the volume screw 50 will rotate faster than the speed at which the user rotates the
plunger button 30.
[0049] In contrast, when any two of the planetary gearbox input, ring gear 135 and output
are fixed to each other, the planetary gearbox 95 is locked (non-operational) - meaning
there can be no relative motion between any of the components in the planetary gearbox
(neglecting backlash). In this exemplary embodiment, a locked state of the planetary
gearbox 95 results both from the ring gear 135 being fixed to the frame 110 and the
gearbox output shaft 100 being fixed to the ring gear.
[0050] In the direct drive mode, the gearbox output shaft 100 is fixed to the ring gear
135, and the ring gear is uncoupled from the frame 110. Consequently, the entire planetary
gearbox 95 will rotate with the plunger button 30 and plunger rod 25 in the direct
drive mode.
[0051] Movement and interaction of the various components of the exemplary quickset mechanism
95 when placed in each mode of operation may be better understood by reference to
FIGS. 5A-5C, where the frame 110 has been omitted for clarity. In FIGS. 5A-5C, FIG.
5A represents the exemplary quickset mechanism 65 in a locked mode that prevents pipette
volume adjustments, FIG. 5B represents the quickset mechanism in a direct drive (1:1
speed ratio) mode, and FIG. 5C represents the quickset mechanism in a speed multiplying
(e.g., 4:1 speed ratio) mode.
[0052] The exemplary quickset mechanism 65 is represented in a locked mode in FIG. 5A. When
the transmission input 70 is placed in the locked mode, movement of the one or more
cam follower pins 75 in the one or more cam follower slots 80a of the direct drive
barrel cam 80 causes the direct drive barrel cam to be moved upward, which simultaneously
causes the direct drive lock plate 105 to also move upward and for the direct drive
lock plate upper face gear 220 to engage the gearbox housing lower face gear 190.
Because the direct drive lock plate 105 and the gearbox output shaft 100 are rotationally
coupled, engagement of the direct drive lock plate upper face gear 220 and the gearbox
housing lower face gear 190 causes the gearbox output shaft 100 to be fixed to the
gearbox housing 175, which prevents rotation of the internal planetary gearbox components.
[0053] While movement of the one or more cam follower pins 75 when the transmission input
70 is placed in the locked mode causes the direct drive barrel cam to be moved upward,
the same pin movement simultaneously causes the speed multiplying barrel cam 90, which
is nested inside of the direct drive barrel cam 80, to be moved downward. This downward
movement of the speed multiplying barrel cam 90 results in an engagement of the speed
multiplying barrel cam lower face gear 205 with the gearbox housing upper face gear
200, thus effectively fixing the planetary gearbox 95 to the frame 110. The simultaneous
engagement of the lock plate upper face gear 220 with the gearbox housing lower face
gear 190 and the speed multiplying barrel cam lower face gear 205 with the gearbox
housing upper face gear 200, prevents any rotation of the plunger button 30, the plunger
rod 25 and the volume screw 50, thereby locking the quickset pipette 5.
[0054] Referring now to FIG. 5B, the quickset mechanism 65 has been placed in the direct
drive mode by accordingly rotating the transmission input 70 to the proper position
using the lever 165. When the transmission input 70 is rotated to the direct drive
mode, resulting movement of the one or more cam follower pins 75 in the one or more
cam follower slots 80a of the direct drive barrel cam 80 causes the direct drive barrel
cam to be moved upward, which simultaneously causes the direct drive lock plate 105
to also move upward and for the lock plate upper face gear 220 to engage the gearbox
housing lower face gear 190. Because the direct drive lock plate 105 and the gearbox
output shaft 100 are rotationally coupled, engagement of the direct drive lock plate
upper face gear 220 and the gearbox housing lower face gear 190 causes the gearbox
output shaft 100 to be fixed to the gearbox housing 175, thereby preventing rotation
of the internal planetary gearbox components.
[0055] The aforementioned rotation of the transmission input 70 and resulting movement of
the one or more cam follower pins 75 also causes the speed multiplying barrel cam
90, which is nested inside the direct drive barrel cam 80, to be moved upward. This
upward movement of the speed multiplying barrel cam 90 results in a disengagement
of the speed multiplying barrel cam lower face gear 205 from the gearbox housing upper
face gear 200. The disengaged speed multiplying barrel cam 90 is thus idle in the
direct drive mode, while the planetary gearbox 95 is essentially a rigid coupling
between the plunger rod 25 and the gearbox output shaft 100 and rotates freely with
the plunger rod. As a result, a rotation of the plunger button 30 and affixed plunger
rod 25 will result in a like (1:1) rotation of the volume screw 50.
[0056] Referring now to FIG. 5C, the quickset mechanism 65 has been placed in the speed
multiplying mode by accordingly rotating the transmission input 70 to the proper position
using the lever 165. When the transmission input 70 is rotated to the speed multiplying
mode, resulting movement of the one or more cam follower pins 75 in the one or more
cam follower slots 80a of the direct drive barrel cam 80 causes the direct drive barrel
cam to be moved downward, which simultaneously causes the direct drive lock plate
105 to also move downward and for the lock plate upper face gear 220 to disengage
from the gearbox housing lower face gear 190. This causes the lock plate to idle.
[0057] The aforementioned rotation of the transmission input 70 and resulting movement of
the one or more cam follower pins 75 also causes the speed multiplying barrel cam
90, which is nested inside the direct drive barrel cam 80, to be moved downward. This
downward movement of the speed multiplying barrel cam 90 results in an engagement
of the speed multiplying barrel cam lower face gear 205 with the gearbox housing upper
face gear 200, thus effectively fixing the ring gear 135 to the frame 110 and enabling
rotation of the planetary gear components. As a result, a rotation of the plunger
button 30 and affixed plunger rod 25 will result in rotation of the volume screw 50
at a multiplied (e.g., 4:1) rotational speed.
[0058] A user is not required to engage the speed multiplying mode of the quickset pipette
5 when making a volume adjustment. However, in the case where a user desires to use
the speed multiplying mode to hasten a volume adjustment, the user first engages the
speed multiplying mode by placing the lever 165 of the quickset mechanism transmission
unit 70 in the speed multiplying position. The speed multiplying position (as well
as the direct drive and locked positions) may each be defined by a detent that provides
tactile feedback to the user, and/or by a graphical representation on the pipette
body 10. Subsequent rotation of the plunger button 30 thereafter produces a speed-multiplied
rotation of the volume screw 50 and a corresponding coarse volume adjustment. When
the desired quickset pipette 5 volume is neared, the user may switch the quickset
mechanism 95 to the direct drive mode by placing the lever 165 of the transmission
unit 70 in the direct drive position. A subsequent rotation of the plunger button
30 will then produce a 1:1 rotation of the volume screw 50 and a corresponding fine
volume adjustment. Using both the speed multiplying mode and the direct drive mode
allows for both rapid and precise pipette volume setting. Once the desired pipette
volume has been set, the user may prevent an inadvertent adjustment or drift of the
volume setting by placing the lever 165 of the transmission unit 70 in the locked
position.
[0059] To further facilitate volume setting, the quickset pipette 5 is provided with an
exemplary volume setting display assembly 400. The volume setting display assembly
400 of this exemplary quickset pipette 5 is comprised of a series of numbered counter
wheels 225 that are coupled to the volume adjustment assembly of the pipette. More
particularly, the counter wheels 225 are rotationally coupled via gearing to the volume
screw 50. Rotation of the plunger button 30 and volume screw 50 thus results in a
corresponding rotation of the counter wheels 225 such that the numerical readout presented
by the counter wheels is representative of the current volume setting of the pipette.
As described earlier, the counter wheels 225 are visible through the opening 60 in
the pipette body 10. Other pipette embodiments may substitute an electronic volume
setting display and corresponding volume detection sensors, etc., for the counter
wheel-based volume setting display assembly 400 of the quickset pipette 5.
[0060] The quickset pipette 5 of FIG. 1 is depicted again in FIG. 6 after a volume adjustment
has been made thereto. In this case, the volume of the quickset pipette 5 as shown
in FIG. 6 has been reduced in comparison to the volume of the quickset pipette 5 as
shown in FIG. 1. Consequently, it may be observed that the plunger button 30, plunger
rod 25 and associated flange 380, piston 20, and volume screw 50 have all moved distally
within the pipette body 10, and the stroke spring 35 has been compressed. The distally-displaced
position of the bottom face of the volume screw 50 defines a new plunger unit upper
stop position.
[0061] As described previously, calibration of the dispensed fluid volume is required for
accurate pipetting. Consequently, pipettes are typically calibrated at the factory
and may also be re-calibrated thereafter, such as during servicing operations.
[0062] Pipette calibration is typically performed using distilled water. As a result, pipette
users may desire to input a factory volume offset when pipetting fluids with densities
that differ from the density of distilled water. Likewise, it may be desirable to
input a factory volume offset when pipetting at atmospheric conditions that differ
from standard temperature and pressure (STP) - at high altitudes, for example.
[0063] To this end, the exemplary quickset pipette 5 also includes a calibration/offset
mechanism 250. One exemplary embodiment of such a calibration/offset mechanism is
shown in detail in FIGS. 7A-9.
[0064] As shown in FIGS. 7A-7B, the exemplary calibration/offset mechanism 250 includes
- proximally-to-distally in general order of appearance - a mode selection mechanism
in the form of a mode selector barrel cam (i.e., a barrel cam input) 255; a follower
element in the form of a follower barrel cam (i.e., a barrel cam follower) 260, which
is coupled to the barrel cam input 255 so as to be axially displaceable in response
to movement of the barrel cam input; an offset counter 265; a user rotatable input
mechanism in the form of a pinion gear 270; and a coupling 275 for coupling the offset
counter 265 to an axially displaceable threaded element 510 (a housing of a blowout
assembly 500 in this example) that may be selectively axially displaced to adjust
the home position of a pipette to which the calibration/offset mechanism 250 is installed,
thereby increasing or decreasing the liquid volume of the pipette. The above-listed
components of the calibration/offset mechanism 250 are substantially retained in a
(calibration) housing 280 when the calibration/offset mechanism 250 is in an assembled
state, as is shown in FIG. 8B.
[0065] In addition to the calibration/offset mechanism 250, FIGS. 7A-7B and FIG. 8B also
show various components of the volume setting display assembly 400. This exemplary
volume setting display assembly 400 is shown to include the aforementioned volume
screw 50, and the counter wheels 225 that present a numerical representation of the
set pipette volume. The volume setting display assembly 400 further includes a mounting
plate 405 having an opening through which the volume screw 50 passes, and which is
adapted to receive and support the assembly of counter wheels 225 and associated gearing.
The mounting plate 405 may be a component of the volume setting display assembly 400
or may be a component of the calibration/offset mechanism 250, but is nonetheless
affixed to the calibration housing 280 (such as by a press fit) and serves as an upper
axial constraint for the barrel cam input 255 of the calibration/offset mechanism.
[0066] The volume screw 50 also passes through a transfer gear 410 that rotates on the top
face of the mounting plate 405. The transfer gear 410 includes tabs 415 that engage
corresponding slots on the volume screw 50, such that rotation of the volume screw
produces a rotation of the transfer gear. A cluster gear 420 is interposed between
the transfer gear 410 and the counter wheel gearing, such that rotation of the volume
screw 50 will cause a volume-indicating rotation of the counter wheels 225.
[0067] The barrel cam input 255 of the calibration/offset mechanism 250 is partially nested
in but extends upward some distance from the barrel cam follower 260. The barrel cam
input 255 includes a mode selector element such as a selection lever 285 or similar
actuator that is accessible through a calibration/offset aperture 290 in the pipette
body 10. The mode selection lever is usable to select either a calibration mode or
an offset mode of the calibration/offset mechanism 250 by rotating the barrel cam
input 255, as explained in more detail below.
[0068] As mentioned above, the follower element (barrel cam follower) 260 of the exemplary
calibration/offset mechanism 250 is axially displaceable in response to movement of
the mode selection mechanism (barrel cam input 255). To that end, one or more arcuate
or sloped cam slots 295 are present on the exterior of the barrel cam input 255 in
this particular example, and are located and designed to engage with one or more cam
follower pins 300 that extend inward from an interior surface of the barrel cam follower
260. As a result, rotation of the barrel cam input 255 via the selection lever 285
will produce an axial displacement of the barrel cam follower. The design of the mode
selection mechanism and follower element may be different in other embodiments, such
that the follower element may be axially displaced by an action of the mode selection
mechanism that is other than rotation.
[0069] The barrel cam input 255 of this exemplary embodiment is rotationally constrained
(within some angle). The barrel cam input 255 is also axially constrained by the calibration
housing 280 and the mounting plate 405.
[0070] The barrel cam follower 260 is interposed between the barrel cam input 255 and the
calibration housing 280, and includes downwardly extending arms 305 designed to engage
with slot features 310 in the calibration housing 280. An offset counter rotation
groove 315 may be present on interior surfaces of the barrel cam follower arms 305.
The one or more cam follower pins 300 can be seen to extend inwardly from the barrel
cam follower 260, as described above.
[0071] The offset counter 265 displays the magnitude and direction of any volume offset
input by a user, such as through a series of positive and negative numerals printed
along the circumference thereof. When the calibration/offset mechanism 250 is assembled,
the offset counter 265 is retained in and freely rotates within the calibration housing
280, such as within the offset counter rotation groove 315 of the barrel cam follower
260. In this manner, the offset counter 265 is axially constrained by (i.e., moves
axially with) the barrel cam follower 260, but is not rotationally constrained by
the barrel cam follower.
[0072] The offset counter 265 fits over an upper section of the coupling 275, and is selectively
rotationally coupled to or rotationally decoupled therefrom as explained further below.
The offset counter 265 may have slots 265a, recesses or other similar features in
a top surface thereof that are selectively engageable with corresponding male features
of another offset counter component. For example, the underside of a top surface of
the calibration housing 280 may include such features. The male features will block
upward movement of the offset counter 265 when the offset counter slots 265a are not
aligned with the male features, but will permit upward movement when there is an alignment
via entry of the male features into the slots. Alignment of the male features and
the slots 265a in the offset counter 265 is configured to occur only if the offset
counter is set to a "zero" position - thereby preventing decoupling of the offset
counter and performance of a calibration operation if the current pipette calibration
setting is in an offset condition.
[0073] To rotationally couple the offset counter 265 to the coupling 275, the offset counter
may include inner gear teeth or splines 320 that are designed to engage with mating
gear teeth or splines 370 on the exterior of the coupling. In other embodiments, the
offset counter 265 and the coupling 275 may have corresponding tapers or may be provided
with some other features to ensure that the offset counter and the coupling will rotate
together when the calibration/offset mechanism 250 is set to the offset mode.
[0074] The coupling 275 rotationally couples the offset counter 265 to the blowout assembly
500 when the calibration/offset mechanism 250 is set to the offset mode (which is
the normal calibration/offset mechanism mode), and transfers rotational motion of
the pinion gear 270 to a blowout assembly housing 510 of the blowout assembly 500.
The offset counter may be decoupled from the blowout assembly to permit factory calibration
(in the calibration mode). Positional adjustments to the blowout assembly 500 will
thus be transmitted to and indicated by the offset counter during user offset input,
but not during factory calibration (or recalibration). The coupling 275 includes vertical
slots 325 in a lower section thereof for receiving alignment and engagement arms 520
of the blowout assembly housing 510.
[0075] The rotationally unconstrained pinion gear 270 is provided to convert user input
into rotation of the coupling 275. More specifically, the pinion gear 270 converts
rotation around an axis that is perpendicular to the offset counter 265 and coupling
275 into rotation around the central axis of the offset counter and coupling. This
allows a user to conveniently rotate the coupling 275 by engaging the pinion gear
270 using a hex key or other suitable tool. Rotation of the coupling 275 by the pinion
gear 270 is produced by engagement of the pinion gear with a corresponding miter gear
330 located on the coupling.
[0076] The calibration housing 280 of this exemplary calibration/offset mechanism 250 is
a substantially hollow cylinder. The calibration housing 280 includes an axial opening
335 in a proximal end 280a thereof to permit passage of the plunger rod 25; the aforementioned
slots 310 at the proximal end for receiving the downwardly extending arms 305 of the
barrel cam follower 260; a calibration viewport 340 for observing the numerals printed
on the offset counter 265; and a pinion gear access opening 345 for allowing engagement
and rotation of the pinion gear 270 through the calibration housing. The calibration
housing 280 may also include one or more slots 350 or similar apertures through which
corresponding clips 355 or equivalent retention elements may be inserted for retention
of one or more calibration/offset mechanism 250 components. For example, the clips
355 may be inserted into the slots 350 in the calibration housing 280 to engage a
retention grove 360 in the coupling 275, thereby causing the coupling to be axially
restrained within the calibration housing.
[0077] The calibration housing 280 further includes internal threads 365 (see FIG. 9). The
internal threads 365 are provided to mate with external threads 515 at a proximal
end of the threaded element (blowout assembly housing 510) of the blowout assembly
500, such that the blowout assembly housing and the calibration housing may be assembled
in threaded engagement. The calibration housing 280 also serves as the positional
reference point for calibration, and is fixed for all degrees of freedom to the pipette
body 10.
[0078] The blowout assembly 500 includes a blowout piston 505, which is located in the blowout
assembly housing 510 along with the blowout spring 45. The blowout spring 45 is located
below the blowout piston 505 such that the blowout piston is biased toward the proximal
end of the quickset pipette 5 and the upper stop position thereof.
[0079] External threads 515 are present at the proximal end 510a of the blowout assembly
housing 510. The external threads 515 on the blowout assembly housing 510 are provided
to engage with the corresponding internal threads 365 in the calibration housing 280,
as described above. Thus, when the calibration/offset mechanism 250 is assembled,
the blowout assembly housing 510 may be axially displaced relative to the calibration
housing 280 by threading the blowout assembly housing into or out of the calibration
housing.
[0080] The blowout assembly housing 510 further includes upwardly extending alignment arms
520 that are dimensioned and located to fit into the slots 325 in the lower portion
of the coupling 275 in an interdigitating manner. This interdigitating assembly rotationally
couples the blowout assembly housing 510 to the coupling 275 such that the blowout
assembly housing will be caused to correspondingly rotate when the coupling is rotated
by the pinion gear 275, while also allowing axial movement of the blowout assembly
housing relative to the coupling.
[0081] The home position of the quickset pipette 5 may be defined as the position where
the pipette piston 20 has fully compressed the stroke spring 40 and the aspirated
liquid volume has been fully dispensed, but where a blowout stroke and any compression
of the blowout spring 45 has not yet commenced. In this exemplary embodiment, the
plunger rod 25 also includes a flange 380 that will contact a top surface of the blowout
piston 505 of the blowout assembly 500 when the plunger rod is in the home position
(and will also contact the bottom face of the volume screw 50 when the plunger rod
is in the upper stop position). Calibrating the pipette volume or inputting a volume
offset may be accomplished by moving the axial position of the blowout assembly 500
(including the blowout spring 45), which has the effect of increasing or decreasing
the liquid volume of the pipette.
[0082] When the calibration/offset mechanism 250 is fully assembled, the barrel cam input
255 is both rotationally and axially constrained; the barrel cam follower 260 is rotationally
restrained by the calibration housing 280 and axially constrained by movement of the
one or more cam follower pins 285; the coupling 275 is axially restrained in the calibration
housing, but is free to rotate; the offset counter 265 is axially restrained relative
to the barrel cam follower 260 but movable therewith, and is rotationally coupled
to the coupling 275 when the calibration/offset mechanism 250 is set to the offset
mode and rotationally decoupled from the coupling when the calibration/offset mechanism
is set to the calibration mode; the pinion gear 270 is axially restrained by the calibration
housing 280 but is rotationally unconstrained; and the blowout assembly 500 is rotationally
constrained by the coupling but free to move axially relative thereto, and also axially
constrained (but not restrained) by engagement of the external threads 515 on the
blowout assembly housing 510 and the corresponding internal threads 365 in the calibration
housing 280.
[0083] The mode selection lever 285 of the barrel cam input 255 is used to select either
the calibration mode or the offset mode of the calibration/offset mechanism 250. Typically,
the default calibration/offset mechanism 250 will be the offset mode, such that any
user adjustment of the pinion gear 270 will be indicated by offset counter 265.
[0084] To input a volume offset, a user first ensures that the calibration/offset mechanism
250 is already set to the offset mode, or manipulates the mode selection lever 285
of the barrel cam input 255 to select the offset mode. When the mode selection lever
285 of the barrel cam input 255 is placed in the offset mode, the barrel cam follower
260 is moved downward by movement of the one or more cam follower pins 285 of the
rotating barrel cam follower in the one or more cam slots 295 on the exterior of the
barrel cam input 255. This downward movement of the barrel cam follower 260 causes
a like downward movement of the offset counter 265, which is axially restrained relative
to the barrel cam follower 260 by offset counter rotation groove 315 in the barrel
cam follower arms 305. The offset counter 265 is thereby rotationally coupled to the
coupling 275.
[0085] A volume offset of the quickset pipette 5 is then accomplished by extending a hex
key or other appropriate tool through the calibration/offset aperture 290 in the pipette
body 10 and through the pinion gear access opening 345 in the calibration housing
280, to engage and rotate the pinion gear 270 in one direction or the other so as
to input a desired negative or positive volume offset. Rotation of the pinion gear
270 produces a rotation of the coupling 275, which correspondingly causes rotation
of the blowout assembly housing 510 that is rotationally coupled thereto. Rotation
of the blowout assembly housing 510 results in an upward (threading) or downward (unthreading)
axial displacement of the blowout assembly 500 relative to the calibration housing
280 and the pipette body 10 - moving the home position of the pipette and causing
a change in the volume of liquid that can be aspirated by the pipette.
[0086] Because the offset counter 265 is rotationally coupled to the coupling 275, the offset
counter will rotate along with the coupling when the user rotates the pinion gear
270 in the offset mode. Consequently, the amount of inputted offset is indicated by
the offset counter 265 and is observable by the user through the calibration viewport
340 in the calibration housing, which is viewable through the calibration/offset aperture
290 in the pipette body 10.
[0087] To perform a factory calibration or a recalibration, a user manipulates the mode
selection lever 285 of the barrel cam input 255 to select the calibration mode. When
the mode selection lever 285 of the barrel cam input 255 is placed in the calibration
mode, the barrel cam follower 260 is moved upward by movement of the one or more cam
follower pins 285 of the rotating barrel cam follower in the one or more cam slots
295 on the exterior of the barrel cam input 255. This upward movement of the barrel
cam follower 260 causes a like upward movement of the offset counter 265, which is
axially restrained relative to the barrel cam follower 260 by offset counter rotation
groove 315 in the barrel cam follower arms 305. The offset counter 265 is thereby
rotationally decoupled from the coupling 275. As mentioned previously, the calibration/offset
mechanism may include a feature that prevents the calibration mode from being selected
(and the offset counter 265 from being decoupled from the coupling 275) unless the
offset counter 265 is set to the "zero" position. This ensures that a calibration
operation is not inadvertently performed with a volume offset already input to the
pipette 5.
[0088] A calibration or recalibration of the quickset pipette 5 is then effectuated by extending
a hex key or other appropriate tool through the calibration/offset aperture 290 in
the pipette body 10 and through the pinion gear access opening 345 in the calibration
housing 280, to engage and rotate the pinion gear 270 in one direction or the other.
Rotation of the pinion gear 270 again produces a rotation of the coupling 275, which
causes a corresponding rotation of the blowout assembly housing 510 and an upward
(threading) or downward (unthreading) axial displacement of the blowout assembly 500
relative to the calibration housing 280 and the pipette body 10 - moving the home
position and causing a desired change in the liquid volume of the pipette.
[0089] Because the offset counter 265 is rotationally decoupled from the coupling 275 in
the calibration mode, the offset counter may not be observable through the calibration
viewport 340 and will not rotate with the coupling when the user rotates the pinion
gear 270. Consequently, the offset counter 265 will not reflect any change in the
pipette volume that occurs during a calibration or recalibration operation.
[0090] An alternative exemplary embodiment of a non-claimed pipette quickset volume adjustment
mechanism 600 is represented in FIGS. 10A-12. As with the previously described exemplary
quickset volume adjustment mechanism, this quickset volume adjustment mechanism 600
is designed to be installed in the body 605 of a pipette. To that end, the quickset
volume adjustment mechanism 600 includes a pair of upper and lower mounting elements
610, 615 that may be shaped and dimensioned to correspond to the interior walls of
the given pipette body 605 to which the quickset mechanism will be installed. In other
embodiments, a greater or lesser number of such mounting elements may be employed,
and said mounting element(s) may have different shapes and or dimensions from those
shown in FIGS. 10A-12.
[0091] The pipette into which the exemplary quickset volume adjustment mechanism 600 is
installed may be similar to an exemplary pipette described above. That is, the pipette
may include, for example, a body portion 605 for gripping by a user, a distal tip
mounting portion that is adapted to receive and retain a pipette tip, a plunger assembly
having a piston that is reciprocatable within the body portion, a plunger rod that
extends proximally upward from the piston, and a plunger button that is located outside
the body portion and is affixed to a proximal end of the plunger rod for manipulation
by user. A stroke spring may again reside within the body portion to drive the piston
proximally during a liquid aspiration phase of a pipetting operation, and a blowout
spring may reside within the body portion to return the piston from a blowout operation
that may be performed subsequent to dispensing aspirated liquid from the pipette.
The pipette may also include other features such as but not limited to, a tip ejector
a volume adjustment assembly, a volume setting display assembly, and a calibration/offset
mechanism. Consequently, the pipette may operate in a typical fashion (as explained
above) to aspirate and dispense a volume of a liquid of interest.
[0092] Because volume changes between consecutive aspiration/dispensing operations may be
significant, as previously described, the exemplary quickset volume adjustment mechanism
600 may be used to selectively multiply the speed by which the aspiratable pipette
volume may be adjusted. Broadly speaking, the quickset volume adjustment mechanism
600 is shown in FIGS. 10A-12 to include a rotatable user input element 620 that is
usable to adjust the pipette volume, a gear train 625 (described in more detail below)
that includes a number of selectively interacting individual gears, an input shaft
630 that transmits rotation of the user input element 620 to the gear train, an output
shaft 635 that transmits rotation of the gear train 625 to a volume screw (not shown)
of the pipette to which the volume adjustment mechanism is installed, and a pair of
linkage elements 640, 645 that that are operative to manipulate the gear train 625
so as to permit selection between at least a (direct) 1:1 and a speed multiplying
volume setting mode. The interaction of these components to provide either a direct
or a speed multiplying mode is described in detail below.
[0093] As should be apparent to one of skill in the art, a plunger button or similar pipette
actuator would reside proximally of the user input element 620 when the quickset volume
adjustment mechanism 600 is installed to the pipette body. To this end, the quickset
volume adjustment mechanism 600 includes an axial bore 650 in the user input element
620 through which may pass the plunger rod to which the plunger button is attached.
Referring to FIG. 12, it may also be observed that similar and cooperating axial bores
655, 660, 665, 670 also pass respectively through the input shaft 630, an input gear
700 of the gear train 625, an output gear 715 of the gear train, and the output shaft
635. As such, the plunger rod acts as an alignment element for various components
of the quickset volume adjustment mechanism 600, while depression of the plunger rod
via the plunger button is still operable to linearly displace the piston of the pipette
plunger assembly in typical fashion.
[0094] The gear train 625 of this exemplary quickset volume adjustment mechanism 600 includes
four gears, the selection and engagement of which determines whether the quickset
volume adjustment mechanism operates in a 1:1 or a speed multiplying mode. In at least
some embodiments, the gear train 625 may also be alternatively set to a free spinning
and/or locked state by which the quickset volume adjustment mechanism 600 is resultantly
placed in a non-functional or locked mode.
[0095] Referring primarily to FIG. 11A and FIG. 12, it may be observed that the gear train
includes the input gear 700, a transfer gear 705, a speed-multiplying gear 710, and
the output gear 715. The transfer gear 705 meshes with the input gear 700, and the
speed-multiplying gear 710 meshes with the output gear 715. The transfer gear 705
and speed-multiplying gear 710 of this exemplary embodiment rotate on a separate shaft
675 that extends between the mounting elements 610, 615.
[0096] The speed-multiplying gear 710 includes an integral splined coupling element 710a
at the proximal end thereof. Similarly, the input gear 700, includes an integral splined
coupling element 700a at the distal end thereof. The splined coupling element 710a
allows the associated speed-multiplying gear 710 to be selectively engaged with the
transfer gear 705 when it is desired to perform a volume adjustment at a multiplied
speed. The splined coupling element 700b allows the associated input gear 700 to be
selectively engaged with the output gear 715 when it is desired to perform a volume
adjustment at a 1:1 speed.
[0097] As shown in FIG. 12, a portion of each of the input shaft 630 and the input gear
700 passes through a bore 680 in the upper mounting element 610. The proximal end
of the input gear 700 is rotationally coupled to the distal end of the input shaft
630, such as through the use of corresponding hexagonal or other non-circular shapes,
or by another means that would be familiar to one of skill in the art. Although rotationally
coupled thereto, the input gear 700 is axially displaceable by some distance along
the input shaft 630. The input gear 700 may thus be moved upward and downward relative
to the pipette body 5 so as to be selectively engaged with or disengaged from the
output gear 715. Assuming the gear train is not placed in an optional locked state
(as described below), rotation of the user input element 620 causes a like rotation
of the input gear 700.
[0098] In a manner similar to that of the input gear 700, the speed-multiplying gear 710
is axially displaceable by some distance along the shaft 675. The speed-multiplying
gear 710 may thus be moved upward and downward relative to the pipette body 5 so as
to be selectively engaged with or disengaged from the transfer gear 705.
[0099] As can be further observed in FIG. 12, a portion of the output shaft 635 passes through
a bore 685 in the lower mounting element 615. The output shaft 635 is rotationally
coupled at its proximal end to the distal end of the output gear 715, such that rotation
of the output gear 715 will cause a rotation of the output shaft 635. A distal end
of the output gear 635 is shown to be adapted for connection to a volume screw of
the pipette which, as explained above, alters the aspiratable liquid volume of the
pipette when rotated.
[0100] As mentioned above, this exemplary quickset volume adjustment mechanism 600 includes
a pair of linkage elements 640, 645 that are operable to set the state of the gear
train 625. In at least some other embodiments, a single linkage element that is coupled
to appropriate gears of the gear train 625 may be substituted for the separate linkage
elements 640, 645 shown and described herein.
[0101] In any case, it should be understood by one of skill in the art that a single linkage
element or the pair of linkage elements 640, 645 would be connected to a mode selection
component or components (not shown) located exterior of an associated pipette so as
to be accessible and operable by a user. In some exemplary embodiments, the mode selection
component may be designed to produce a like (coupled) upward or downward movement
of a single linkage element or of the pair of linkage elements 640, 645, so as to
provide selection between only a direct or speed multiplying volume setting mode by
accordingly setting the appropriate state of the gear train 625. In other exemplary
embodiments, where such as here there are separate linkage elements 640,645, a mode
selection component(s) may be designed to permit selective and independent movement
of the linkage elements in both an upward and downward direction. Such a design permits
the setting of additional locked and free-spinning gear train 625 states and allows
the quickset volume adjustment mechanism 600 to be placed in a locked mode or a non-functional
mode in addition to a direct and a speed multiplying volume setting mode. Mode selection
along with associated linkage element movement and gear train states is discussed
in more detail below.
[0102] In the drawing figures, both of the linkage elements 640, 645 are depicted in the
down position for purposes of illustration, which manipulates the gear train 625 such
that the quickset volume adjustment mechanism 600 is set to the direct drive (1:1)
mode. More specifically, placement of the first linkage element 640 in the down position
causes the spline connector 700a of the input gear 700 to engage with the output gear
715, while placement of the second linkage element 645 in the down position causes
the spline connector 710a of the speed-multiplying gear 710 to disengage from the
transfer gear 705. Consequently, in the direct drive mode, rotation of the user input
element 620 will cause a rotation of both the transfer gear 705 and the output gear
715. However, because the transfer gear 705 is disengaged from the speed multiplying
gear 710, the transfer gear will rotate idly while rotation of the output gear 715
is caused directly by the input gear 700 in a 1:1 ratio with rotation of the user
input element 620.
[0103] Oppositely, placement of both linkage elements 640, 645 in the up position manipulates
the gear train 625 such that the quickset volume adjustment mechanism 600 is set to
the speed multiplying mode. More specifically, placement of the first linkage element
640 in the up position causes the spline connector 700a of the input gear 700 to disengage
from the output gear 715, while placement of the second linkage element 645 in the
up position causes the spline connector 710a of the speed-multiplying gear 710 to
engage with the transfer gear 705. Disengagement of the input gear 700 from the output
gear 715 prevents any direct rotation of the output gear by the input gear (and the
user input element 620). Consequently, in the speed multiplying mode, rotation of
the user input element 620 will cause a rotation of the input gear 700, rotation of
the input gear will cause a rotation of the transfer gear 705 and the speed-multiplying
gear 710 engaged therewith, and rotation of the speed-multiplying gear will cause
a rotation of the output gear 715. In this exemplary embodiment, the pitch diameters
of the various gears 700, 705, 710, 715 are selected such that the output gear 715
and output shaft 635 will rotate at twice the speed of the user input element 620
when the quickset volume adjustment mechanism 600 is set to the speed multiplying
mode - i.e., the speed ratio of the gear train 625 in the speed-multiplied mode is
2:1. Other speed ratios are possible in other embodiments.
[0104] Placement of the first linkage element 640 in the up position and the second linkage
element 645 in the down position, places the gear train 625 in a free spinning state
and sets the quickset volume adjustment mechanism 600 to a non-functional mode. More
specifically, placement of the first linkage element 640 in the up position causes
the spline connector 700a of the input gear 700 to disengage from the output gear
715, while placement of the second linkage element 645 in the down position causes
the spline connector 710a of the speed-multiplying gear 710 to disengage from the
transfer gear 705. Consequently, in the free spinning state of the gear train 625,
rotation of the user input element 620 will cause the input gear 700 and the transfer
gear 705 to rotate idly. The speed-multiplying gear 710 and the output gear 715 will
not rotate due to their disengaged conditions and, therefore, no rotation of the output
shaft 635 nor any volume setting change of the pipette will occur upon rotation of
the user input element 620.
[0105] Lastly, placement of the first linkage element 640 in the down position and the second
linkage element 645 in the up position, locks the gear train 625 and sets the quickset
volume adjustment mechanism 600 to a locked mode. More specifically, placement of
the first linkage element 640 in the down position causes the spline connector 700a
of the input gear 700 to engage with the output gear 715, while placement of the second
linkage element 645 in the up position causes the spline connector 710a of the speed-multiplying
gear 710 to engage with the transfer gear 705. Consequently, with all of the gears
700, 705, 710, 715 of the gear train 625 engaged, any rotation of the user input element
620, the gear train, or the output shaft 635, is prohibited. In the locked mode, the
quickset volume adjustment mechanism 600 is thus locked against a change in the aspiratable
liquid volume of the pipette through rotation of the user input element 620.
[0106] Other gear train configurations are possible in other similar exemplary quickset
volume adjustment mechanism embodiments. For example, the total number of gears in
the gear train may be different than the four gears shown in FIGS. 10A-12. The gear
ratios of the gears used may also be different to thereby produce a multiplied speed
ratio of more or less than 2:1. Other gear train modifications are also possible.
[0107] The aforementioned mode selection component or components on or associated with the
outside of the pipette body for operating the linkage elements 640, 645 may take many
forms. For example, a mode selection component(s) may be provided in a form such as
but not limited to, a pivotable collar, separate sliding or pivoting collars, one
or more tabs or buttons, or any other element or elements that may be connected to
a linkage element or to multiple linkage elements 640, 645 to facilitate the upward
and downward movement thereof.
[0108] As used herein, the term "distal" is intended to refer to the end of the pipette
where the pipette tip normally resides, and the term "proximal" is intended to refer
to the end of the pipette where the plunger button normally resides.
[0109] As used herein, the terms "axial" or "axially" are intended to refer to a direction
that is parallel to the length-wise axis of the plunger rod when installed to the
pipette.
[0110] As used herein, the term "central axis" is intended to refer to the symmetrical axis
of a component or the pipette.
[0111] As used herein, the term "downward" is intended to refer to a proximal-to-distal
direction relative to the pipette, and the term "upward" is intended to refer to a
distal-to-proximal direction relative to the pipette.
[0112] As used herein "first" and "second" are intended only to differentiate between two
elements or components for purposes of description, and not to indicate an order,
a preference, or superiority or inferiority, of any kind.
[0113] While certain exemplary embodiments of a pipette calibration and volume offset mechanism
are described in detail above, the scope of the inventive concept is not considered
limited by such disclosure, and modifications are possible as evidenced by the following
claims:
1. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) für eine Pipette (5), an
der der Mechanismus (250) installiert werden soll, wobei die Pipette (5) so ausgelegt
ist, dass sie ein Volumen einer interessierenden Flüssigkeit gleichzeitig mit einer
axialen Rückkehrbewegung eines Kolbens (20) der Pipette (5) von einer unteren Stopp-Position,
die eine Ausgangsposition ist, zu einer oberen Stopp-Position entlang einer Aufwärtsrichtung,
die eine distal-zu-proximale Richtung ist, ansaugt, wobei der Mechanismus (250) Folgendes
umfasst:
ein Gehäuse (280);
einen Modusauswahlmechanismus (255), der ein Modusauswahlelement (285) aufweist, das
zwischen einer ersten und einer zweiten Position beweglich ist, wobei der Modusauswahlmechanismus
(255) an einem proximalen Ende des Gehäuses (280) axial und rotatorisch eingeschränkt
ist;
ein axial verschiebbares Folgerelement (260), das zwischen dem Modusauswahlmechanismus
(255) und dem Gehäuse (280) angeordnet und mit dem Modusauswahlmechanismus (255) gekoppelt
ist;
dadurch gekennzeichnet, dass der Pipettenkalibrierungs- und Volumenversatzmechanismus ferner Folgendes umfasst:
einen Versatzzähler (265), der innerhalb des Gehäuses (280) angeordnet und mit dem
Folgerelement (260) axial beweglich ist;
ein Gewindeelement (510), das innerhalb des Gehäuses (280) angeordnet ist und eine
axiale Position aufweist, die anpassbar ist, um die Ausgangsposition einer Pipette
zu definieren, an der der Kalibrierungs- und Volumenversatzmechanismus (250) installiert
ist;
eine innerhalb des Gehäuses (280) befindliche Kupplung (275), wobei die Kupplung (275)
mit dem Gewindeelement (510) drehgekoppelt ist und betreibbar ist, den Versatzzähler
(265) wahlweise mit dem Gewindeelement (510) drehzukoppeln oder den Versatzzähler
(265) von diesem zu entkoppeln; und
einen drehbaren Benutzereingabemechanismus (270), der mit der Kupplung (275) drehgekoppelt
ist;
wobei sich der Versatzzähler (265) nicht mit dem Eingabemechanismus (270) und der
Kupplung (275) dreht, wenn sich das Modusauswahlelement (285) des Modusauswahlmechanismus
(255) in der ersten Position befindet; und
wobei sich der Versatzzähler (265) mit dem Eingabemechanismus (270) und der Kupplung
(275) dreht, wenn sich das Moduswahlelement (285) des Modusauswahlmechanismus (255)
in der zweiten Position befindet.
2. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 1, wobei:
eine Montageplatte (405) mit dem proximalen Ende des Gehäuses (280) gekoppelt ist;
und
der Modusauswahlmechanismus (255) zwischen der Montageplatte (405) und dem Gehäuse
(280) angeordnet ist.
3. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 1 oder 2,
wobei es sich sowohl bei dem Modusauswahlmechanismus (255) als auch bei dem Folgerelement
(260) um Trommelnocken handelt.
4. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 3, wobei
der Modusauswahlzylindernocken (255) mindestens teilweise in den Folgertrommelnocken
(260) eingebettet ist.
5. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 4, wobei
die Kupplung des Folgertrommelnockens (260) mit dem Modusauswahltrommelnocken (255)
Folgendes umfasst:
mindestens einen bogenförmigen oder schrägen Nockenschlitz (295) auf einer äußeren
Oberfläche des Modusauswahltrommelnockens (255); und
mindestens einen Folgernockenstift (300), der sich von dem Folgertrommelnocken (260)
nach innen erstreckt und in den mindestens einen Nockenschlitz (295) in dem Modusauswahltrommelnocken
(255) eingreift,
so dass eine Drehung der Modusauswahltrommelnockens (255) eine axiale Verschiebung
des Folgertrommelnockens (260) erzeugt.
6. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 1, wobei
der Versatzzähler (265) durch einen Mechanismus, der aus der Gruppe ausgewählt ist,
die aus dem Eingriff von Zahnradzähnen oder Keilnuten und dem Eingriff von entsprechenden
Kegeln besteht, mit der Kupplung (275) drehgekoppelt ist.
7. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 1, wobei
es sich bei dem drehbaren Benutzereingabemechanismus (270) um ein Ritzel handelt.
8. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 7, wobei
die Kupplung (275) mit einem Kegelrad (330) versehen ist, das mit dem Ritzel (270)
in Eingriff steht, um eine Benutzerdrehung des Ritzels (270) in eine Drehung der Kupplung
(275) zu übersetzen.
9. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 1, der ferner
ein Sichtfenster (340) in dem Gehäuse (280) zur Beobachtung von Ziffern oder anderen
Indikatoren umfasst, die auf dem Versatzzähler (265) angegeben sind.
10. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 1, der ferner
eine Benutzereingabemechanismus-Zugangsöffnung (345) in dem Gehäuse (280) umfasst,
um das Eingreifen und Drehen des Benutzereingabemechanismus (270) zuzulassen.
11. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 1, wobei
eine axiale Aufwärtsbewegung des Versatzzählers (265) untersagt ist, falls sich der
Versatzzähler (265) in einer Versatzposition befindet.
12. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 1, wobei:
das Gewindeelement (510) und das Gehäuse (280) im Gewindeeingriff sind; und
eine Drehung des Eingabemechanismus (270) zu einer Drehung des Gewindeelements (510)
und einer axialen Verschiebung des Gewindeelements (510) relativ zum Gehäuse (280)
führt.
13. Pipettenkalibrierungs- und Volumenversatzmechanismus (250) nach Anspruch 12, wobei:
das Gewindeelement (510) ein Gehäuse einer Ausblasanordnung (500) bildet;
die Ausblasanordnung (500) ferner einen Ausblaskolben (505) aufweist, der in dem Gehäuse
(510) der Ausblasanordnung angeordnet ist; und
eine Ausblasfeder (45) in dem Ausblasanordnungsgehäuse (510) distal von dem Ausblaskolben
(505) angeordnet ist, so dass der Ausblaskolben (505) in Richtung eines proximalen
Endes des Gehäuses (510) vorgespannt ist.