Technical Field
[0001] The present invention relates to a hot-rolling and heat treatment process, particularly
to a hot-rolling on-line thermal insulation heat treatment process and a heat treatment
line.
Background Art
[0002] In traditional hot rolling production processes, due to the complex composition design
and strengthening mechanism of hot-rolled and cold-rolled high-strength steel, uneven
cooling and excessively fast cooling after rolling or coiling have a negative influence
on the performances of finished products, resulting in such problems as fluctuation
of strip steel performances, degradation of plate shape, etc. In order to solve these
problems, after coiling, hot coils are usually sent to a hot-rolled steel finishing
warehouse to receive collective slow cooling with the aid of thermal insulation (using
thermal insulation walls or thermal insulation pits, etc) or off-line heat treatment
(using a roller hearth furnace or a bell furnace, etc.) to alleviate the influence.
However, this leads to increased manufacturing cost, prolonged manufacturing cycle,
among other problems. Moreover, some of the means cannot fully achieve the purpose
of improving performances and plate shape quality.
[0003] Conventional methods for post-coiling heat treatment of hot coils include:
- 1) after coiling, hot coils are sent to a finishing warehouse for slow cooling treatment
using thermal insulation pits or thermal insulation walls;
- 2) after coiling, hot coils are sent to a finishing warehouse where they are stacked
for collective slow cooling, after which plates are cut out using a decoiler set,
and then tempered in a roller hearth furnace;
- 3) after coiling, hot coils are sent to a cold-rolling stage, and then annealed in
a bell furnace for cold-rolled steel.
[0004] The original process flow is: heating - rolling - laminar cooling - coiling - off-line
heat treatment (in a thermal insulation pit or a heat treatment furnace, etc.).
Disadvantages of the prior art:
[0005] In the case where hot coils are sent to a finishing warehouse after coiling, and
then slowly cooled using thermal insulation pits or thermal insulation walls, it generally
takes 30-120 minutes for the hot coils to be transported into the warehouse after
coiling, during which time uneven cooling of the inner cycle, outer cycle and sides
of the strip steel has already occurred due to the fast cooling rate of the hot coils
in air. In addition, there is no heat source in the thermal insulation pits or walls
for providing heat, and thus the slow cooling treatment actually improves the performances
and plate shape quality of the strip steel to a very limited extent.
[0006] In the case of tempering treatment using a roller hearth furnace or annealing treatment
using a bell furnace, uniform heat treatment of strip steel may be realized, but a
huge one-time project investment is required. Moreover, the strip steel needs to be
reheated, which leads to a significant increase in manufacturing cost and a prolonged
manufacturing cycle of the product.
[0007] At present, other steel plants at home and abroad usually treat hot coils by collective
slow cooling with the aid of thermal insulation (using thermal insulation walls or
thermal insulation pits, etc.) in a hot-rolled steel finishing warehouse or off-line
heat treatment (using a roller hearth furnace or a bell furnace, etc.).
[0008] For example,
CN 102 815 491 A discloses a "carrier roller-tray type metal strip coil transport device", wherein
a transport chain tray is used to roll up and transport a steel coil after coiling.
This device comprises a fixed saddle just for transporting a steel coil. It cannot
perform on-line thermal insulation of the steel coil during transportation.
[0009] CN 107 470 377 A discloses an "on-line thermal insulation slow cooling device" which only has thermal
insulation effect. Due to incomplete sealing of its bottom structure, the thermal
insulation effect is not good for steel coils.
[0010] JP 2010 094710 A discloses a "tunnel-type thermal insulation enclosure", wherein special thermal insulation
pits and the like are added to the production line, which generally results in high
cost. Moreover, it takes a long period of time to retrofit the production line, and
thus normal production will be affected.
[0011] KR 1 589 913 B1 discloses a "mobile tunnel thermal insulation enclosure". Although movement and thermal
insulation are achieved at the same time, the overall mobile equipment is contained
in a thermal insulation chamber, and thus the service life of the equipment is shortened.
Independent thermal insulation of individual objects and a perfect combination of
a thermal insulation enclosure with a transport line cannot be achieved.
[0012] CN 101 413 051 B discloses a "deep processing system for hot-rolled strip steel", wherein a thermal
insulation tunnel structure is used, but the overall mobile equipment is contained
in a thermal insulation chamber, and thus the service life of the equipment is shortened.
[0013] The following problems exist in the above prior art:
- (1) The most prominent problem of a hot-rolling thermal insulation device is that
the interval between coiling of strip steel and entry of a steel coil into the insulation
device is so long that metallographic structure transformation of the strip steel
has already occurred or has been completed. The effect of off-line slow cooling in
improving hot coil performances cannot meet the quality requirements for high-strength
steel. It will take as long as 20-30 minutes to hoist and transfer the hot coil into
a thermal insulation enclosure, such that the air cooling time of the steel coil is
too long, which affects the thermal insulation effect and material properties.
- (2) The cost of adding special thermal insulation pits, thermal insulation furnaces,
bell furnaces, heat treatment lines and the like to a production line is generally
high. Moreover, it takes a long period of time to retrofit the production line, and
thus normal production will be affected. In addition, there is a problem that the
thermal insulation effect is not good (i.e. temperature drops fast).
- (3) Thermal insulation enclosures are nearly all in off-line mode (the thermal insulation
devices are statically positioned on a coiling platform), and transportation of steel
coils disrupts the normal production rhythm of a production line. The production capacity
of the rolled steel production line is affected, and bulk production is practically
difficult.
- (4) Semi-closed "tunnel" insulation using a transport chain or the thermal insulation
technology using a vertical transportation mode has the disadvantages of, inter alia,
insufficient insulating time and poor thermal insulation effect of steel coils in
large-scale production, and thus they are very difficult to be put into practice.
Summary
[0014] The invention is defined in the appended claims. An object of the present invention
is to provide a hot-rolling on-line movable thermal insulation heat treatment process
and a heat treatment line, wherein the coiling process temperature for a hot coil
is effectively exploited to efficiently perform thermal insulation heat treatment
on the hot coil at the earliest time. The thermally insulated hot coil moves on-line
along with a thermal insulation device to ensure meeting differentiated heat treatment
process requirements. Not only product performances can be improved effectively, but
also one-time investment is low. The needs of high-speed large-scale production can
be satisfied, and energy can be saved.
[0015] To achieve the above object, the technical solution of the present invention is provided
by a hot-rolling on-line movable thermal insulation heat treatment process as defined
in claim 1 or a hot-rolling on-line movable thermal insulation heat treatment line
as defined in claim 6. Further improvements are subject to the dependent claims.
[0016] In the hot-rolling on-line movable thermal insulation heat treatment line of the
present invention:
After the strip steel is coiled, the steel coil transport cart transports the steel
coil to the tray, and then the thermal insulation device is placed on the tray to
insulate the steel coil at the earliest time.
[0017] The thermal insulation enclosure and the steel coil move normally along the transport
chain roller bed with no influence on the production operation of succeeding steel
coils, while heat treatment is implemented during transportation.
[0018] Transport cart lateral transmission roller bed device: this device transfers an unloaded
transport cart device bearing no thermal insulation enclosure from a back-haul transport
chain roller bed to the heat treatment transport chain roller bed to realize transmission
of the transport cart device to ensure that the transport cart can continue to receive
another hot-rolled steel coil coming from the coiling station.
[0019] The thermal insulation enclosure hoisting device lifts the thermal insulation enclosure
from the transport cart device that carries the thermal insulation enclosure and moves
on the back-haul transport chain roller bed, and then transfers the thermal insulation
enclosure to the heat treatment transport chain roller bed to wait for next operation.
When the hot-rolled steel that has been coiled is placed on the transport cart device,
a thermal insulation enclosure up-transfer hoisting device automatically places the
thermal insulation enclosure on the transport cart device to achieve thermal insulation
of the hot-rolled steel coil after the coiling of the steel.
[0020] The transport cart device bearing a thermal insulation enclosure can satisfy the
requirement of on-line heat treatment of a steel coil. The transport cart device can
move on the transport chain roller bed and transport the steel coil that has been
hot rolled and coiled to the thermal insulation zone of the transport chain to accomplish
heat treatment. The thermal insulation enclosure and the transport cart device can
be separated and combined by using a thermal insulation enclosure up-transfer hoisting
device and a thermal insulation enclosure down-transfer hoisting device.
[0021] Single thermal insulation enclosure zone: a steel coil is subjected to thermal insulation
heat treatment in a transport cart device bearing a thermal insulation enclosure.
The purpose of heat treatment is achieved by controlling the running time of the transport
cart device bearing a thermal insulation enclosure on the heat treatment transport
chain roller bed.
[0022] The layout of the single thermal insulation enclosure zone needs to be coordinated
with the transport cart devices bearing thermal insulation enclosures, with the number
of hot-rolled steel coils to be insulated and the time of insulation being taken into
account. Assuming that the number of thermal insulation enclosures for hot steel coils
is n, the number of steel coil transport carts on the production line should be >
n + 1. After a thermal insulation enclosure is separated from a transport cart device
at the thermal insulation enclosure down-transfer hoisting device, the thermal insulation
enclosure, together with the transport cart, returns to the up-transfer hoisting device
along the back-haul transport chain roller bed.
[0023] According to the present invention, special batches of hot-rolled strip steel can
be subjected to special treatment such as in-depth processing when necessary, and
heat treatment work stations can be added in the thermal insulation zone. The heat
treatment work station is provided with a heating system for heating the interior
of the thermal insulation enclosure and a protective cooling gas input system.
[0024] For hot-rolled strip steel that needs to be heated, a hot-rolled strip steel transport
cart transports the hot-rolled steel coil to a work station where the heating system
for heating the interior will heat the hot-rolled strip steel. Relevant heat treatment
curves and process requirements may be utilized to perform the secondary heating of
the steel coil to improve the overall performances of the hot-rolled strip steel.
[0025] In the case that hot-rolled strip steel needs gas protection and rapid controlled
cooling, the transport cart device carrying a thermal insulation enclosure that has
entered the processing work station is coupled to the protective cooling gas input
system. The requirement for controlling the internal temperature of the thermal insulation
enclosure device may be fulfilled by controlling the volume and proportion of the
protective gas that is input. Relevant heat treatment curves and process requirements
may be utilized to perform the secondary heating of the steel coil to improve the
overall performances of the hot-rolled strip steel.
[0026] After the thermal insulation enclosure is separated from the hot-rolled steel strip,
the hot-rolled strip steel transport cart transports the hot-rolled strip steel to
an information code printing station where the coil information will be printed on
the steel coil. After it's confirmed that the steel coil separated from the thermal
insulation enclosure carries the steel coil information, the steel coil is conveyed
to the next production line for further processing.
[0027] After the information printing step is completed, the heat-treated steel coil is
transported along the transport chain roller bed to a steel coil warehouse, or transported
via the transport chain system to the next working procedure of the production line
to continue the production.
[0028] According to the present invention, the processing line is also provided with a heat
treatment work station and an information code printing device. A special batch of
hot-rolled strip steel may need to be subjected to special treatment such as in-depth
processing in the heat treatment work station. A heat treatment work station may be
added in the thermal insulation zone. The heat treatment work station is provided
with a heating system for heating the interior of the thermal insulation enclosure
and a protective cooling gas input system.
[0029] Information code printing device: a hot-rolled strip steel transport cart transports
the hot-rolled strip steel to an information code printing station where the coil
information will be printed on the steel coil.
[0030] Heat-treated steel coils may be transported along the transport chain roller bed
to a steel coil warehouse. If a steel coil needs cold rolling, flattening or trimming,
a transport cart rotating roller bed device is used to transfer the steel coil to
a transport chain roller bed in the next working procedure.
[0031] It is a pioneering technology to complete thermal insulation, soaking and slow cooling
of a steel coil using steel coil transport equipment on line. The thermal insulation
enclosure exists individually and independently, and the temperature of each steel
coil can be controlled during transportation on the transport chain. This saves time,
and also improves production rhythm and efficiency.
[0032] The beneficial effects of the present invention include:
According to the present invention, the hot-rolling on-line movable thermal insulation
heat treatment process realizes on-line movable heat treatment of a hot coil by using
a thermal insulation device directly after coiling of the hot coil. When this process
is used in place of the traditional off-line heat treatment, the purpose of improving
product performances and plate shape quality, saving energy and reducing consumption
can be achieved.
[0033] Thermal insulation heat treatment of hot-rolled and cold-rolled high-strength steel
hot coils in an "on-line mode" avoids the influence of air cooling after coiling on
the performances of the steel coils, and improves the performances of the hot-rolled
and cold-rolled high-strength steel.
[0034] The present invention realizes on-line heat treatment during the transport chain
transportation for a hot-rolled steel coil after coiling. After the steel coil leaves
a coiler where the coiling is done, a movable hot coil thermal insulation heat treatment
device is applied to the steel coil immediately. The heat of the steel coil itself
is exploited to implement the heat treatment process including soaking and slow cooling
of the steel coil to achieve the goals of high efficiency, energy saving and high
yield rate.
[0035] On the production line according to the present invention, after coiling, the strip
steel coil is subjected to thermal insulation treatment at the earliest time. This
greatly addresses the challenges of insufficient performance improvement caused by
the excessively long time from coiling to entry of the steel coil to the slow cooling
device, and large performance fluctuation of the strip steel in the length and width
directions. In addition, severe fluctuation of rolling force in cold rolling production,
and failure to meet the tolerance standard for the thickness of final cold-rolled
products are avoided. The rolling stability of cold-rolling - pickling - continuous
rolling mills is improved, and the yield rate of cold-rolled ultra-high-strength steel
is increased.
- 1. Real time: thermal insulation treatment of a hot coil is implemented directly after
coiling, and the interval is short.
- 2. On line: thermal insulation of a hot coil is implemented directly on a transport
chain with no redundant process.
- 3. Economy: residual heat of a steel coil is exploited to implement the post-coiling
heat treatment, which is energy saving and environmentally friendly.
- 4. Process: the thermal insulation effect is ideal, and the requirements of high-strength
steel on thermal insulation process can be satisfied.
Description of the Drawings
[0036]
Figs. 1 and 2 are schematic graphs showing the influence of on-line movable insulation
on steel coil performances.
Fig. 3 is a schematic view of an embodiment of a hot-rolled strip steel heat treatment
line according to the present invention.
Fig. 4 is a schematic view of an embodiment of a hot-rolled strip steel heat treatment
line according to the present invention.
Fig. 5 is a schematic view of an embodiment of a hot-rolled strip steel heat treatment
line according to the present invention.
Fig. 6 is a schematic view showing the structure of a movable hot coil thermal insulation
heat treatment device in Example 1 according to the present invention.
Fig. 7 is a side view of the movable hot coil thermal insulation heat treatment device
in Example 1 according to the present invention.
Fig. 8 is a front view of the movable hot coil thermal insulation heat treatment device
in Example 2 according to the present invention.
Fig. 9 is a front view of the movable hot coil thermal insulation heat treatment device
in Example 3 according to the present invention.
Fig. 10 is a partial cutaway view of the thermal insulation enclosure in the movable
hot coil thermal insulation heat treatment device in the Examples according to the
present invention.
Fig. 11 is a stereogram of the movable hot coil thermal insulation heat treatment
device in Example 1 according to the present invention.
Fig. 12 is a front view of the movable hot coil thermal insulation heat treatment
device in Example 1 according to the present invention.
Fig. 13 is a stereogram of the bottom sealing device in the movable hot coil thermal
insulation heat treatment device in Example 1 according to the present invention.
Fig. 14 is a front view of the movable hot coil thermal insulation heat treatment
device in Example 1 according to the present invention.
Fig. 15 is a side view of the device shown in Fig. 14.
Fig. 16 is an upward stereogram of the movable hot coil thermal insulation heat treatment
device in Example 1 according to the present invention.
Fig. 17 is an enlarged schematic view of part A in Fig. 16.
Detailed Embodiments
[0037] A hot-rolling on-line movable thermal insulation heat treatment process is provided
according to the present invention, wherein a slab is heated, rolled, laminar-flow
cooled, and coiled to a hot coil state; after the hot coil is unloaded and bundled,
a movable hot coil thermal insulation heat treatment device is applied to the hot
coil within 30 minutes to start heat treatment on the hot coil while the hot coil
is simultaneously transported on-line to a hot coil thermal insulation treatment zone;
after heat treatment for a period of time of 1 to 48 hours, the steel coil is cooled
in air and then sent to a warehouse, wherein a coiling temperature is controlled between
250 °C and 750 °C.
[0038] Preferably, the movable hot coil thermal insulation heat treatment device is applied
to the hot coil within 10 minutes after the coiling is completed.
[0039] Preferably, the movable hot coil thermal insulation heat treatment device is a transport
cart with a thermal insulation enclosure.
[0040] Preferably, a natural cooling rate in the movable hot coil thermal insulation heat
treatment device is from 1 to 10°C/h.
[0041] Preferably, a heating system and/or a vacuuming system and/or an inert gas filling
system are provided in the movable hot coil thermal insulation heat treatment device.
[0042] Referring to Figs. 1 and 2, according to the present invention, the thermal insulation
heat treatment of hot-rolled and cold-rolled high-strength steel hot coils in an "on-line
mode" avoids the influence of air cooling after coiling on the performances of the
steel coils, and improves the performances of the hot-rolled and cold-rolled high-strength
steel.
[0043] Referring to Fig. 3, according to the present invention, there is provided a hot-rolled
strip steel heat treatment line, wherein a heat treatment transport chain roller bed
30 is provided between a bundling device 20 downstream of a hot-rolled steel coiler
10 and a cold rolling set; at least one movable hot coil thermal insulation heat treatment
device 40 is provided on the heat treatment transport chain roller bed 30; correspondingly,
hoisting devices 50, 50' capable of loading and unloading a steel coil to the movable
hot coil thermal insulation heat treatment device are positioned respectively at two
ends of the heat treatment transport chain roller bed 30; and a thermal insulation
enclosure for closed on-line thermal insulation of the hot-rolled steel coil is provided
on the movable hot coil thermal insulation heat treatment device 40.
[0044] Referring to Fig. 4, at least one heat treatment work station 80 is provided on the
heat treatment transport chain roller bed 30 or the thermal insulation transport chain
roller bed 70; a heating system for heating an interior of the thermal insulation
enclosure in the movable hot coil thermal insulation heat treatment device and/or
a protective cooling gas input system for gas cooling are provided in the heat treatment
work station 80 represents a rotating roller bed.
[0045] Referring to Fig. 5, a steel coil thermal insulation zone 60 is provided on one side
of the heat treatment transport chain roller bed 30, wherein at least one thermal
insulation transport chain roller bed 70 coupled to the heat treatment transport chain
roller bed 30 and a hoisting device 50' are provided in the steel coil thermal insulation
zone 60.
[0046] Referring to Fig. 5, an information code printing device 90 for printing steel coil
information on the steel coil is provided at one end of the heat treatment transport
chain roller bed 30 facing the cold rolling set.
[0047] Referring to Figs. 5-17, the movable hot coil thermal insulation heat treatment device
40 according to the present invention comprises:
a baseboard 1;
a steel coil fixture 2 provided at a central portion of an upper end surface of the
baseboard 1;
a tray 3 having an annular structure, wherein the tray 3 is horizontally arranged
by nesting at a middle part of the steel coil fixture 2;
a thermal insulation enclosure 4, which has an open lower end and an inner chamber
having a volume larger than a steel coil 100, wherein the thermal insulation enclosure
4 is arranged on the tray 3;
an electric heating device 5 provided on an inner side wall of the thermal insulation
enclosure 4;
a temperature sensor 6 provided in the thermal insulation enclosure 4; and
an information acquisition control module 7, wherein the electric heating device 5
and the temperature sensor 6 are electrically coupled to the information acquisition
control module 7.
[0048] Further, it further comprises a gas protection device and gas sensors 8, 8' which
are electrically coupled to the information acquisition control module 7, respectively.
[0049] Preferably, a signal emitting module is provided in the information acquisition control
module 7.
[0050] The steel coil fixture 2 comprises two juxtaposed support bodies 21, 22, wherein
upper end faces of the two support bodies 21, 22 are inclined surfaces and are arranged
symmetrically; and side sealing devices 9, 9' are arranged at a gap between the two
support bodies 21, 22 at two sides of the two support bodies 21, 22.
[0051] Still further, a bottom sealing device 11 is arranged between bottoms of the two
support bodies 21, 22 of the steel coil fixture 2 to close the gap between the bottoms
of the two support bodies 21, 22.
[0052] The bottom sealing device 11 comprises:
a support plate 111 provided between the two support bodies 21, 22 of the steel coil
fixture 2, wherein the support plate 111 is arranged vertically, and a plurality of
rollers 112 are provided on lower parts of two sides of the support plate 111 at even
spacings in a length direction to form a slidable mechanism; and
a sealing plate 113 provided horizontally on a top surface of the support plate 111,
wherein the sealing plate has a size corresponding to the gap between the bottoms
of the two support bodies 21, 22.
[0053] Preferably, the sealing plate 113 has a composite layered structure, wherein an intermediate
part of the structure is consisting of an insulating felt, and two side parts are
high temperature resistant steel plates.
[0054] Preferably, an electromagnetic block 114 is provided on an end face of the support
plate 111, and correspondingly, a metal stopper matching the electromagnetic block
114 is provided between end portions of the two support bodies 21, 22 of the steel
coil fixture 2 at one side.
[0055] Referring to Figs. 15-17, the side sealing device 9 (which is taken as an example;
the same below) comprises:
two fixed baseboards 91, 91' respectively provided horizontally at a bottom of the
gap at an outer side of the two support bodies 21, 22 of the steel coil fixture 2,
wherein a plurality of guide rollers 92, 92' spaced in an axial direction are provided
on an outer side surface of the fixed baseboards 91, 91';
two sealing members 93, 93' respectively arranged at the gap at two sides of the two
support bodies 21, 22 of the steel coil fixture 2, wherein bottom ends of the sealing
members 93, 93' are provided slidably on the guide rollers 92, 92' of the fixed baseboard
91;
a driving mechanism 94, comprising:
two racks 941 respectively provided horizontally on the two sealing members 93, 93'
with one end of the rack 941 being coupled to the sealing members 93, 93';
a drive shaft 942, arranged horizontally at a side of the support body 21 opposite
to the gap through two bearing pedestals 943, wherein a gear 944 is provided at each
of two ends of the drive shaft 942, wherein the gear 943 meshes with the rack 941.
[0056] Preferably, the bearing pedestal 943 is provided on one side of the support body
21 by using a fixing plate 945, wherein one side of the fixing plate 945 is provided
with a through hole 9451 for the rack 941 to pass through, and a roller 946 abutted
against a top surface of the rack 941 is provided at an outer side of the fixing plate
945 above the through hole 9451.
[0057] Preferably, the sealing member 93 has a composite layered structure, wherein an intermediate
part of the structure is an insulating material, and two sides of the intermediate
part are cladded with a high temperature resistant steel plate.
[0058] Preferably, the sealing member 93 is a right angle plate structure.
[0059] Preferably, a positioning sleeve 12 is provided on a lower part of a side of the
thermal insulation enclosure 4. Correspondingly, a positioning pin 13 matching the
positioning sleeve 12 is provided on the tray 3 for the thermal insulation enclosure.
The positioning pin 13 is preferably a cone-shaped body.
[0060] Preferably, the thermal insulation enclosure 4 is provided with a ventilation hole
and a corresponding exhaust valve 41.
[0061] Preferably, the thermal insulation enclosure 4 has a composite structure, comprising:
an outer protection layer, which is a high-strength steel plate; an intermediate layer,
which is a thermal insulation material; and an inner layer, which is a high temperature
resistant stainless steel plate.
[0062] Preferably, the thermal insulation enclosure 4 is a composite structure, comprising
an inner radiation layer 42, an electric heating wire layer 43, an intermediate mesh
cover 44, an intermediate thermal insulation layer 45, and an outer protection layer
46 in order from inside to outside. The composite structure of the thermal insulation
enclosure is fixed with an anchor nail 47.
[0063] Referring to Figs. 5 and 6, the thermal insulation enclosure 4 is a square thermal
insulation enclosure or a circular thermal insulation enclosure.
[0064] Preferably, the electric heating device 5 is an electric heating wire, and the temperature
sensor 6 is a thermocouple sensor.
[0065] The thermal insulation treatment of a strip steel coil after coiling according to
the present invention also fulfils the purpose of annealing treatment by making use
of the residual heat in the steel coil that has just been coiled, which greatly addresses
the challenges of insufficient performance improvement caused by the excessively long
time from coiling to entry of the steel coil to the slow cooling device, and large
performance fluctuation of the strip steel in the length and width directions.
[0066] A special batch of hot-rolled strip steel may need to be subjected to special treatment
such as in-depth processing. The heating device and protective cooling gas input system
provided in the thermal insulation enclosure can cooperate to achieve temperature
control under necessary conditions.
1. A hot-rolling on-line movable thermal insulation heat treatment process, wherein a
slab is heated, rolled, laminar-flow cooled, and coiled to a hot coil state; after
the hot coil is unloaded and bundled, a movable hot coil thermal insulation heat treatment
device (40) is applied to the hot coil within 30 minutes to start heat treatment on
the hot coil while the hot coil is simultaneously transported on-line to a hot coil
thermal insulation treatment zone; after heat treatment for a period of time of 1
to 48 hours, the steel coil is cooled in air and then sent to a warehouse, wherein
a coiling temperature is controlled between 250 °C and 750 °C, wherein the movable
hot coil thermal insulation heat treatment device (40) further comprises:
a baseboard (1),
a steel coil fixture (2) provided at a central portion of an upper end surface of
the baseboard (1) and comprising two juxtaposed support bodies (21, 22), wherein upper
end faces of the two support bodies (21, 22) are inclined surfaces and are arranged
symmetrically, wherein a side sealing device (9, 9') is arranged at a gap at each
of two sides of the two support bodies (21, 22), and wherein a bottom sealing device
(11) is arranged between bottoms of the two support bodies (21, 22) of the steel coil
fixture (2) to close the gap between the bottoms of the two support bodies (21, 22),
the bottom sealing device comprising (11):
a support plate (111) provided between the two support bodies (21, 22) of the steel
coil fixture (2), wherein the support plate (111) is arranged vertically, and a plurality
of rollers (112) are provided on lower parts of two sides of the support plate (111)
at even spacings in a length direction to form a slidable mechanism, and
a sealing plate (113) provided horizontally on a top surface of the support plate
(111), wherein the sealing plate (113) has a size corresponding to the gap between
the bottoms of the two support bodies (21, 22),
the side sealing device (9) comprising:
two fixed baseboards (91, 91') each provided horizontally at a bottom of the gap at
an outer side of the two support bodies (21, 22) of the steel coil fixture (2), wherein
a plurality of guide rollers (92, 92') spaced in an axial direction are provided on
an outer side surface of each of the fixed baseboards (91, 91'),
two sealing members (93, 92'), each arranged at the gap at one of the two sides of
the two support bodies (21, 22) of the steel coil fixture (2), wherein a bottom end
of the sealing member (93, 93' is provided slidably on the guide rollers (92, 92')
of the fixed baseboard (91, 91'), and
a driving mechanism (94) further comprising two racks (941), each provided horizontally
on one of the two sealing members (93, 93') with one end of the rack (941) being coupled
to the seal member (93, 93'), and a drive shaft (942), arranged horizontally at a
side of the support body (21, 22)) opposite to the gap through two bearing pedestals
(943), two gears (944), each provided at one of two ends of the drive shaft (942),
wherein the gear (944) meshes with the rack (941),
a tray (3) which is an annular structure and horizontally arranged by nesting at a
middle part of the steel coil fixture (2),
a thermal insulation enclosure (4), which has an open lower end and an inner chamber
having a volume larger than a steel coil (100), wherein the thermal insulation enclosure
(4) is arranged on the tray (3),
an electric heating device (5) provided on an inner side wall of the thermal insulation
enclosure (4),
a temperature sensor (6) provided in the thermal insulation enclosure (4), and an
information acquisition control module (7), wherein the electric heating device (5)
and the temperature sensor (6) are electrically coupled to the information acquisition
control module (7).
2. The hot-rolling on-line movable thermal insulation heat treatment process according
to claim 1, wherein the movable hot coil thermal insulation heat treatment device
(40) is applied to the hot coil within 10 minutes after the coiling is completed.
3. The hot-rolling on-line movable thermal insulation heat treatment process according
to claim 1 or 2, wherein the movable hot coil thermal insulation heat treatment device
(40) is a transport cart with a thermal insulation enclosure (4).
4. The hot-rolling on-line movable thermal insulation heat treatment process according
to any one of claims 1 to 3, wherein a natural cooling rate within the movable hot
coil thermal insulation heat treatment device (40) is from 1 to 10 °C/h.
5. The hot-rolling on-line movable thermal insulation heat treatment process according
to any one of claim 1 to 4, wherein a heating system and/or a vacuuming system and/or
an inert gas filling system are provided in the movable hot coil thermal insulation
heat treatment device (40).
6. A hot-rolling on-line movable thermal insulation heat treatment line, comprising:
a heat treatment transport chain roller bed (30) provided between a bundling device
(20) downstream of a hot-rolled steel coiler (10) and a cold rolling set;
at least one movable hot coil thermal insulation heat treatment device (40) positioned
on the heat treatment transport chain roller bed (30), the at least one movable hot
coil thermal insulation heat treatment device (40) further comprising:
a baseboard (1),
a steel coil fixture (2) provided at a central portion of an upper end surface of
the baseboard (1) and comprising two juxtaposed support bodies (21, 22), wherein upper
end faces of the two support bodies (21, 22) are inclined surfaces and are arranged
symmetrically, wherein a side sealing device (9, 9') is arranged at a gap at each
of two sides of the two support bodies (21, 22), and wherein a bottom sealing device
(11) is arranged between bottoms of the two support bodies (21, 22) of the steel coil
fixture (2) to close the gap between the bottoms of the two support bodies (21, 22),
the bottom sealing device (11) comprising:
a support plate (111) provided between the two support bodies (21, 22) of the steel
coil fixture (2), wherein the support plate (111) is arranged vertically, and a plurality
of rollers (112) are provided on lower parts of two sides of the support plate (111)
at even spacings in a length direction to form a slidable mechanism, and
a sealing plate (113) provided horizontally on a top surface of the support plate
(111), wherein the sealing plate (113) has a size corresponding to the gap between
the bottoms of the two support bodies (21, 22),
the side sealing device (9) comprising:
two fixed baseboards (91, 91') each provided horizontally at a bottom of the gap at
an outer side of the two support bodies (21, 22) of the steel coil fixture (2), wherein
a plurality of guide rollers (92, 92') spaced in an axial direction are provided on
an outer side surface of each of the fixed baseboards (91, 91'),
two sealing members (93, 92'), each arranged at the gap at one of the two sides of
the two support bodies (21, 22) of the steel coil fixture (2), wherein a bottom end
of the sealing member (93, 93') is provided slidably on the guide rollers (92, 92')
of the fixed baseboard (91, 91'), and
a driving mechanism (94) further comprising two racks (941), each provided horizontally
on one of the two sealing members (93, 93') with one end of the rack (941) being coupled
to the seal member (93, 93'), and a drive shaft (942), arranged horizontally at a
side of the support body (21, 22)) opposite to the gap through two bearing pedestals
(943), two gears (944), each provided at one of two ends of the drive shaft (942),
wherein the gear (944) meshes with the rack (941),
a tray (3) which is an annular structure and horizontally arranged by nesting at a
middle part of the steel coil fixture (2),
a thermal insulation enclosure (4), which has an open lower end and an inner chamber
having a volume larger than a steel coil (100), wherein the thermal insulation enclosure
(4) is arranged on the tray (3),
an electric heating device provided on an inner side wall of the thermal insulation
enclosure,
a temperature sensor provided in the thermal insulation enclosure, and an information
acquisition control module, wherein the electric heating device and the temperature
sensor are electrically coupled to the information acquisition control module;
correspondingly, a hoisting device (50, 50') capable of loading and unloading the
steel coil (100) to the movable hot coil thermal insulation heat treatment device
(40) positioned at each end of the heat treatment transport chain roller bed (30).
7. The hot-rolling on-line movable thermal insulation heat treatment line according to
claim 6, wherein a steel coil thermal insulation zone (60) is provided at one side
of the heat treatment transport chain roller bed (30), and at least one thermal insulation
transport chain roller bed (70) coupled to the heat treatment transport chain roller
bed (30) is provided in the steel coil thermal insulation zone (60).
8. The hot-rolling on-line movable thermal insulation heat treatment line according to
claim 6 or 7, wherein at least one heat treatment work station (80) is provided on
the heat treatment transport chain roller bed (30) or the thermal insulation transport
chain roller bed (70), and a heating system for heating an interior of the thermal
insulation enclosure (4) in the movable hot coil thermal insulation heat treatment
device (40) and/or a protective cooling gas input system for gas cooling are provided
in the heat treatment work station (80).
9. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 8, wherein an information code printing device (90) for printing
steel coil information on the steel coil (100) is provided at one end of the heat
treatment transport chain roller bed (30) facing the cold rolling set.
10. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 9, wherein the movable hot coil thermal insulation heat treatment
device (40) further comprises a gas protection device and a gas sensor (8, 8') which
are electrically coupled to the information acquisition control module (7), respectively.
11. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 10, wherein a signal emitting module is provided in the information
acquisition control module (7).
12. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 11, wherein an electromagnetic block (114) is provided on an
end face of the support plate (111), and correspondingly, a metal stopper matching
the electromagnetic block (114) is provided between end portions of the two support
bodies (21, 22) of the steel coil fixture (2) at one side.
13. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 12, wherein the bearing pedestal (943) is provided on one side
of the support body (21, 22) by using a fixing plate (945), wherein one side of the
fixing plate (945) is provided with a through hole (9451) for the rack (941) to pass
through, and a roller (946) abutted against a top surface of the rack (941) is provided
at an outer side of the fixing plate (945) above the through hole (9451).
14. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 13, wherein the sealing plate (113) and the sealing member
(93, 93') have a composite layered structure, wherein an intermediate part of the
structure is an insulating felt, and two sides of the intermediate part are cladded
with a high temperature resistant steel plate.
15. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 14, wherein a positioning sleeve (12) is provided on a lower
part of a side of the thermal insulation enclosure (4); correspondingly, a positioning
pin (13) matching the positioning sleeve (12) is provided on the tray (3) for the
thermal insulation enclosure (4); the positioning pin (13) is preferably a cone-shaped
body.
16. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 15, wherein the thermal insulation enclosure (4) is provided
with a ventilation hole and a corresponding exhaust valve (41).
17. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 16, wherein the thermal insulation enclosure (4) has a composite
structure, comprising: an outer protection layer, which is a high-strength steel plate;
an intermediate layer, which is a thermal insulation material; and an inner layer,
which is a high temperature resistant stainless steel plate.
18. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 17, wherein the thermal insulation enclosure (4) is a composite
structure, comprising an inner radiation layer (42), an electric heating wire layer
(43), an intermediate mesh cover (44), an intermediate thermal insulation layer (45),
and an outer protection layer (46) in order from inside to outside.
19. The hot-rolling on-line movable thermal insulation heat treatment line according to
any one of claims 6 to 18, wherein the electric heating device (5) is an electric
heating wire, and the temperature sensor (6) is a thermocouple sensor.
1. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang, wobei eine
Bramme erwärmt, gewalzt, laminarströmungsgekühlt und zu einem Warmwickelzustand gewickelt
wird; nachdem die warme Rolle ausgeladen und gebündelt wurde, wirkt eine bewegliche
Wärmeisolationswärmebehandlungswarmwalzvorrichtung (40) 30 Minuten lang auf die warme
Rolle, um die Wärmebehandlung der warmen Rolle zu beginnen, während die warme Rolle
gleichzeitig auf der Linie zu einer Warmrollenwärmeisolationsbehandlungszone transportiert
wird; nach einer Wärmebehandlung für die Dauer von 1 bis 48 Stunden wird die Stahlrolle
an der Luft gekühlt und dann in ein Lager geschickt, wobei eine Wickeltemperatur zwischen
250 °C und 750 °C eingestellt wird, wobei die bewegliche Wärmeisolationswärmebehandlungswarmwalzvorrichtung
(40) ferner aufweist:
eine Sockelleiste (1)
eine Stahlrollenhalterung (2), die sich an einem zentralen Abschnitt einer oberen
Endoberfläche der Sockelleiste (1) befindet und zwei aneinandergereihte Haltekörper
(21, 22) aufweist, wobei obere Endflächen der zwei Haltekörper (21, 22) geneigte Oberflächen
sind und symmetrisch angeordnet sind, wobei eine Seitenabdichtungsvorrichtung (9,
9') an einer Lücke bei jeder der zwei Seiten der zwei Haltekörper (21, 22) angeordnet
ist, und wobei eine Bodenabdichtungsvorrichtung (11) zwischen Böden der zwei Haltekörper
(21, 22) der Stahlrollenhalterung (2) angeordnet ist, um die Lücke zwischen den Böden
der zwei Haltekörper (21, 22) zu schließen,
wobei die Bodenabdichtungsvorrichtung (11) aufweist:
eine Halteplatte (111), die sich zwischen den zwei Haltekörpern (21, 22) der Stahlrollenhalterung
(2) befindet, wobei die Halteplatte (111) vertikal angeordnet ist, und sich eine Mehrzahl
an Walzen (112) an unteren Teilen der zwei Seiten der Halteplatte (111) in gleichmäßigen
Abständen in einer Längsrichtung befinden, um einen gleitbaren Mechanismus zu bilden,
und
eine Abdichtungsplatte (113), die sich horizontal auf einer oberen Oberfläche der
Halteplatte (111) befindet, wobei die Abdichtungsplatte (113) eine Größe aufweist,
die der Lücke zwischen den Böden der zwei Haltekörper (21, 22) entspricht, wobei die
Seitenabdichtungsvorrichtung (9) aufweist:
zwei befestigte Sockelleisten (91, 91'), die sich jeweils horizontal an einem Boden
der Lücke an einer Außenseite der zwei Haltekörper (21, 22) der Stahlrollenhalterung
(2) befinden, wobei sich eine Mehrzahl an Führungswalzen (92, 92'), die in einer axialen
Richtung beabstandet sind, an einer Außenseitenoberfläche von jeder der befestigten
Sockelleisten (91, 91') befinden, zwei Abdichtungselemente (93, 92'), die jeweils
an der Lücke an einer der zwei Seiten der zwei Haltekörper (21, 22) der Stahlrollenhalterung
(2) angeordnet sind, wobei sich ein Bodenende des Abdichtungselements (93, 93') gleitbar
an den Führungswalzen (92, 92') der befestigten Sockelleiste (91, 91`) befindet, und
ein Antriebsmechanismus (94), der ferner zwei Stangen (941), wobei sich jede horizontal
an einem der beiden Abdichtungselemente (93, 93') befindet, wobei ein Ende der Stange
(941) mit dem Abdichtungselement (93, 93') verbunden ist, und eine Antriebswelle (942),
die horizontal an einer Seite des Haltekörpers (21, 22) gegenüber der Lücke durch
zwei Lagerträger (943) angeordnet ist, zwei Zahnräder (944), die sich jeweils an einem
der zwei Enden der Antriebswelle (942) befinden, wobei das Zahnrad (944) mit der Stange
(941) ineinandergreift, aufweist,
ein Fach (3), das eine kreisrunde Struktur ist und durch eine Schachtelung an einem
mittleren Teil der Stahlrollenhalterung (2) horizontal angeordnet ist,
ein Wärmeisolationsgehäuse (4), das ein offenes unteres Ende und eine innere Kammer
mit einem Volumen aufweist, das größer ist als eine Stahlrolle (100), wobei das Wärmeisolationsgehäuse
(4) an dem Fach (3) angeordnet ist,
eine elektrische Heizvorrichtung (5), die sich an einer inneren Seitenwand des Wärmeisolationsgehäuses
(4) befindet,
einen Temperatursensor (6), der sich in dem Wärmeisolationsgehäuse (4) befindet, und
ein Informationsermittlungssteuermodul (7), wobei die elektrische Heizvorrichtung
(5) und der Temperatursensor (6) mit dem Informationsermittlungssteuermodul (7) elektrisch
verbunden sind.
2. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach Anspruch
1, wobei die bewegliche Wärmeisolationswärmebehandlungswarmwalzvorrichtung (40) innerhalb
von 10 Minuten, nachdem das Wickeln beendet wurde, auf die warme Rolle angewendet
wird.
3. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach Anspruch
1 oder 2, wobei die bewegliche Wärmeisolationswärmebehandlungswarmwalzvorrichtung
(40) ein Transportkarren mit einem Wärmeisolationsgehäuse (4) ist.
4. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 1 bis 3, wobei eine natürliche Kühlrate innerhalb der beweglichen Wärmeisolationswärmebehandlungswarmwalzvorrichtung
(40) von 1 bis 10 °C/h beträgt.
5. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 1 bis 4, wobei ein Heizsystem und/oder ein Vakuumsystem und/oder ein
Edelgasfüllsystem in der beweglichen Wärmeisolationswärmebehandlungswarmwalzvorrichtung
(40) vorhanden sind.
6. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang, aufweisend:
ein Wärmebehandlungstransportkettenwalzbett (30), das sich zwischen einer Bündelungsvorrichtung
(20) stromabwärts von einem Warmwalzstahlwickler (10) und einem Kaltwalzset befindet;
zumindest eine bewegliche Wärmeisolationswärmebehandlungswarmwalzvorrichtung (40),
die an dem Wärmebehandlungstransportkettenwalzbett (30) positioniert ist, wobei die
zumindest eine bewegliche Wärmeisolationswärmebehandlungswarmwalzvorrichtung (40)
ferner aufweist:
eine Sockelleiste (1),
eine Stahlrollenhalterung (2), die sich an einem zentralen Abschnitt einer oberen
Endoberfläche der Sockelleiste (1) befindet und zwei aneinandergereihte Haltekörper
(21, 22) aufweist, wobei obere Endflächen der zwei Haltekörper (21, 22) geneigte Oberflächen
sind und symmetrisch angeordnet sind, wobei eine Seitenabdichtungsvorrichtung (9,
9') an einer Lücke bei jeder der zwei Seiten der zwei Haltekörper (21, 22) angeordnet
ist, und wobei eine Bodenabdichtungsvorrichtung (11) zwischen Böden der zwei Haltekörper
(21, 22) der Stahlrollenhalterung (2) angeordnet ist, um die Lücke zwischen den Böden
der zwei Haltekörper (21, 22) zu schließen,
wobei die Bodenabdichtungsvorrichtung (11) aufweist:
eine Halteplatte (111), die sich zwischen den zwei Haltekörpern (21, 22) der Stahlrollenhalterung
(2) befindet, wobei die Halteplatte (111) vertikal angeordnet ist, und sich eine Mehrzahl
an Walzen (112) an unteren Teilen der zwei Seiten der Halteplatte (111) in gleichmäßigen
Abständen in einer Längenrichtung befinden, um einen gleitbaren Mechanismus zu bilden,
und
eine Abdichtungsplatte (113), die sich horizontal auf einer oberen Oberfläche der
Halteplatte (111) befindet, wobei die Abdichtungsplatte (113) eine Größe aufweist,
die der Lücke zwischen den Böden der zwei Haltekörper (21, 22) entspricht, wobei die
Seitenabdichtungsvorrichtung (9) aufweist:
zwei befestigte Sockelleisten (91, 91'), die sich jeweils horizontal an einem Boden
der Lücke an einer Außenseite der zwei Haltekörper (21, 22) der Stahlrollenhalterung
(2) befinden, wobei sich eine Mehrzahl an Führungswalzen (92, 92'), die in einer axialen
Richtung beabstandet sind, an einer Außenseitenoberfläche von jeder der befestigten
Sockelleisten (91, 91') befinden, zwei Abdichtungselemente (93, 92'), die jeweils
an der Lücke an einer der zwei Seiten der zwei Haltekörper (21, 22) der Stahlrollenhalterung
(2) angeordnet sind, wobei sich ein Bodenende des Abdichtungselements (93, 93') gleitbar
an den Führungswalzen (92, 92') der befestigten Sockelleiste (91, 91`) befindet, und
ein Antriebsmechanismus (94), der ferner zwei Stangen (941), wobei sich jede horizontal
an einem der beiden Abdichtungselemente (93, 93') befindet, wobei ein Ende der Stange
(941) mit dem Abdichtungselement (93, 93') verbunden ist, und eine Antriebswelle (942),
die horizontal an einer Seite des Haltekörpers (21, 22) gegenüber der Lücke durch
zwei Lagerträger (943) angeordnet ist, zwei Zahnräder (944), die sich jeweils an einem
der zwei Enden der Antriebswelle (942) befinden, wobei das Zahnrad (944) mit der Stange
(941) ineinandergreift, aufweist,
ein Fach (3), das eine kreisrunde Struktur ist und durch eine Schachtelung an einem
mittleren Teil der Stahlrollenhalterung (2) horizontal angeordnet ist,
ein Wärmeisolationsgehäuse (4), das ein offenes unteres Ende und eine innere Kammer
mit einem Volumen aufweist, das größer ist als eine Stahlrolle (100), wobei das Wärmeisolationsgehäuse
(4) an dem Fach (3) angeordnet ist,
eine elektrische Heizvorrichtung, die sich an einer inneren Seitenwand des Wärmeisolationsgehäuses
befindet,
einen Temperatursensor, der sich in dem Wärmeisolationsgehäuse befindet, und ein Informationsermittlungssteuermodul,
wobei die elektrische Heizvorrichtung und der Temperatursensor mit dem Informationsermittlungssteuermodul
elektrisch verbunden sind;
wobei entsprechend eine Hubvorrichtung (50, 50'), die in der Lage ist, die Stahlrolle
(100) in die bewegliche Wärmeisolationswärmebehandlungswarmwalzvorrichtung (40) zu
laden und aus dieser abzuladen, an jedem Ende des Wärmebehandlungstransportkettenwalzbetts
(30) positioniert ist.
7. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach Anspruch
6, wobei sich eine thermische Stahlrollenisolationszone (60) an einer Seite des Wärmebehandlungstransportkettenwalzbetts
(30) befindet, und sich zumindest ein Wärmeisolationstransportkettenwalzbett (70),
das mit dem Wärmebehandlungstransportkettenwalzbett (30) verbunden ist, in der thermischen
Stahlrollenisolationszone (60) befindet.
8. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach Anspruch
6 oder 7, wobei sich zumindest eine Wärmebehandlungsarbeitsstation (80) an dem Wärmebehandlungstransportkettenwalzbett
(30) oder dem Wärmeisolationstransportkettenwalzbett (70) befindet, und sich ein Heizsystem
zum Heizen eines Inneren des Wärmeisolationsgehäuses (4) in der beweglichen Warmwalzwärmeisolationswärmebehandlungsvorrichtung
(40) und/oder ein Schutzkühlgaseinlasssystem zur Gaskühlung in der Wärmebehandlungsarbeitsstation
(80) befinden.
9. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 6 bis 8, wobei sich eine Informationscodedruckvorrichtung (90) zum Drucken
von Stahlrolleninformationen auf die Stahlrolle (100) an einem Ende des Wärmebehandlungstransportkettenwalzbett
(30) gegenüber des Kaltwalzsets befindet.
10. Bewegliche Wärmeisolationswärmebehandlungswarmwalzlinienlinie nach einem der Ansprüche
6 bis 9, wobei die bewegliche Warmwalzwärmeisolationswärmebehandlungsvorrichtung (40)
ferner eine Gasschutzvorrichtung und einen Gassensor (8, 8') aufweist, die jeweils
mit dem Informationsermittlungssteuermodul (7) elektrisch verbunden sind.
11. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 6 bis 10, wobei sich ein Signalausgabemodul in dem Informationsermittlungssteuermodul
(7) befindet.
12. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 6 bis 11, wobei sich ein elektromagnetischer Block (114) auf einer Endfläche
der Halteplatte (111) befindet und sich entsprechend ein Metallstopper, der zu dem
elektromagnetischen Block (114) passt, zwischen Endabschnitten der zwei Haltekörper
(21, 22) der Stahlrollenhalterung (2) an einer Seite befindet.
13. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 6 bis 12, wobei sich der Lagerträger (943) unter Verwendung einer Befestigungsplatte
(945) an einer Seite des Haltekörpers (21, 22) befindet, wobei eine Seite der Befestigungsplatte
(945) mit einem Durchgangsloch (9451) versehen ist, so dass sich die Stange (941)
hindurch bewegen kann, und sich eine Walze (946), die gegen eine obere Oberfläche
der Stange (941) stößt, an einer Außenseite der Befestigungsplatte (945) über dem
Durchgangsloch (9451) befindet.
14. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 6 bis 13, wobei die Abdichtungsplatte (113) und das Abdichtungselement
(93, 93') eine Verbundschichtstruktur aufweisen, wobei ein Zwischenteil der Struktur
ein Isolierfilz ist, und wobei zwei Seiten des Zwischenteils mit einer hochtemperaturfesten
Stahlplatte verkleidet sind.
15. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 6 bis 14, wobei sich eine Positionierungshülse (12) auf einem unteren
Teil einer Seite des Wärmeisolationsgehäuses (4) befindet; wobei sich entsprechend
ein Positionierungsstift (13), der zu der Positionierungshülse (12) passt, an dem
Fach (3) für das Wärmeisolationsgehäuse (4) befindet; wobei der Positionierungsstift
(13) vorzugsweise ein konusförmiger Körper ist.
16. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 6 bis 15, wobei das Wärmeisolationsgehäuse (4) mit einem Belüftungsloch
und einem entsprechenden Auslassventil (41) versehen ist.
17. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 6 bis 16, wobei das Wärmeisolationsgehäuse (4) eine Verbundstruktur
aufweist, aufweisend: eine äußere Schutzschicht, bei der es sich um eine hochfeste
Stahlplatte handelt; eine Zwischenschicht, bei der es sich um ein Wärmeisolationsmaterial
handelt, und eine Innenschicht, bei der es sich um eine hochtemperaturfeste Edelstahlplatte
handelt.
18. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 6 bis 17, wobei das Wärmeisolationsgehäuse (4) eine Verbundstruktur
ist, aufweisend eine innere Strahlungsschicht (42), eine Elektroheizdrahtschicht (43),
eine Zwischengitterabdeckung (44), eine Zwischenwärmeisolationsschicht (45) und eine
äußere Schutzschicht (46), in einer Reihenfolge von innen nach außen.
19. Mittlaufend beweglicher Wärmeisolations-Wärmebehandlungswarmwalzvorgang nach einem
der Ansprüche 6 bis 18, wobei die elektrische Heizvorrichtung (5) ein Elektroheizdraht
ist und der Temperatursensor (6) ein Thermoelementsensor ist.
1. Procédé de traitement thermique et isolation thermique mobile en ligne de laminage
à chaud, dans lequel une dalle est chauffée, laminée, refroidie par écoulement laminaire,
et enroulée dans un état d'enroulement chaud ; après que l'enroulement chaud est déchargé
et regroupé, un dispositif de traitement thermique et isolation thermique d'enroulement
chaud mobile (40) est appliqué à l'enroulement chaud dans les 30 minutes pour démarrer
un traitement thermique sur l'enroulement chaud alors que l'enroulement chaud est
simultanément transporté en ligne vers une zone de traitement d'isolation thermique
d'enroulement chaud ; après traitement thermique sur une durée de 1 à 48 heures, l'enroulement
d'acier est refroidi dans l'air et ensuite envoyé vers un dépôt, dans lequel une température
d'enroulement est contrôlée entre 250°C et 750°C, dans lequel le dispositif de traitement
thermique et isolation thermique d'enroulement chaud mobile (40) comprend de plus
:
une plaque de base (1),
une fixation d'enroulement d'acier (2) fournie sur une portion centrale d'une surface
d'extrémité supérieure de la plaque de base (1) et
comprenant deux corps de support juxtaposés (21, 22), dans lequel des faces d'extrémité
supérieures des deux corps de support (21, 22) sont des surfaces inclinées et sont
disposées symétriquement, dans lequel un dispositif de scellement latéral (9, 9')
est disposé sur un espace sur chacun des deux côtés des deux corps de support (21,
22), et dans lequel un dispositif de scellement de fond (11) est disposé entre les
fonds des deux corps de support (21, 22) de la fixation d'enroulement d'acier (2)
pour fermer l'espace entre les fonds des deux corps de support (21, 22),
le dispositif de scellement de fond comprenant (11) :
une plaque de support (111) fournie entre les deux corps de support (21, 22) de la
fixation d'enroulement d'acier (2), dans lequel la plaque de support (111) est disposée
verticalement, et plusieurs rouleaux (112) sont fournis sur des parties inférieures
de deux côtés de la plaque de support (111) à espacements réguliers dans une direction
de longueur pour former un mécanisme coulissable, et
une plaque de scellement (113) fournie horizontalement sur une surface supérieure
de la plaque de support (111), dans lequel la plaque de scellement (113) présente
une dimension correspondant à l'espace entre les fonds des deux corps de support (21,
22),
le dispositif de scellement latéral (9) comprenant :
deux plaques de base fixes (91, 91') chacune fournie horizontalement sur un fond de
l'espace sur un côté extérieur des deux corps de support (21, 22) de la fixation d'enroulement
d'acier (2), dans lequel plusieurs rouleaux de guidage (92, 92') espacés dans une
direction axiale sont fournis sur une surface latérale extérieure de chacune des plaques
de base fixes (91, 91'),
deux éléments de scellement (93, 92'), chacun disposé sur l'espace sur un des deux
côtés des deux corps de support (21, 22) de la fixation d'enroulement d'acier (2),
dans lequel une extrémité de fond de l'élément de scellement (93, 93') est fournie
en pouvant coulisser sur les rouleaux de guidage (92, 92') de la plaque de base fixe
(91, 91'), et
un mécanisme de commande (94) comprenant de plus deux crémaillères (941), chacune
fournie horizontalement sur un des deux éléments de scellement (93, 93') avec une
extrémité de la crémaillère (941) étant couplée à l'élément de scellement (93, 93'),
et un arbre de commande (942), disposé horizontalement sur un côté du corps de support
(21, 22) opposé à l'espace à travers deux supports de palier (943), deux engrenages
(944), chacun fourni à une des deux extrémités de l'arbre de commande (942), dans
lequel l'engrenage (944) forme un maillage avec la crémaillère (941),
un plateau (3) qui est une structure annulaire et disposé horizontalement par imbrication
sur une partie milieu de la fixation d'enroulement d'acier (2),
une enceinte d'isolation thermique (4), qui présente une extrémité inférieure ouverte
et une chambre interne ayant un volume supérieur à un enroulement d'acier (100), dans
lequel l'enceinte d'isolation thermique (4) est disposée sur le plateau (3),
un dispositif de chauffage électrique (5) fourni sur une paroi latérale interne de
l'enceinte d'isolation thermique (4),
un capteur de température (6) fourni dans l'enceinte d'isolation thermique (4), et
un module de contrôle d'acquisition d'information (7),
dans lequel le dispositif de chauffage électrique (5) et le capteur de température
(6) sont électriquement couplés au module de contrôle d'acquisition d'information
(7).
2. Procédé de traitement thermique et isolation thermique mobile en ligne de laminage
à chaud selon la revendication 1, dans lequel le dispositif de traitement thermique
et isolation thermique d'enroulement chaud mobile (40) est appliqué à l'enroulement
chaud dans les 10 minutes après que l'enroulement est achevé.
3. Procédé de traitement thermique et isolation thermique mobile en ligne de laminage
à chaud selon la revendication 1 ou 2, dans lequel le dispositif de traitement thermique
et isolation thermique d'enroulement chaud mobile (40) est un chariot de transport
avec une enceinte d'isolation thermique (4).
4. Procédé de traitement thermique et isolation thermique mobile en ligne de laminage
à chaud selon l'une quelconque des revendications 1 à 3, dans lequel une vitesse de
refroidissement naturel dans le dispositif de traitement thermique et isolation thermique
d'enroulement chaud mobile (40) est de 1 à 10°C/h.
5. Procédé de traitement thermique et isolation thermique mobile en ligne de laminage
à chaud selon l'une quelconque des revendications 1 à 4, dans lequel un système de
chauffage et/ou un système de mise sous vide et/ou un système de remplissage de gaz
inerte sont fournis dans le dispositif de traitement thermique et isolation thermique
d'enroulement chaud mobile (40).
6. Procédé de traitement thermique et isolation thermique mobile en ligne de laminage
à chaud, comprenant :
un banc de rouleau à chaîne de transport de traitement thermique (30) fourni entre
un dispositif de regroupement (20) en aval d'un enrouleur d'acier laminé à chaud (10)
et un ensemble de laminage à froid ;
au moins un dispositif de traitement thermique et isolation thermique d'enroulement
chaud mobile (40) positionné sur le banc de rouleau à chaîne de transport de traitement
thermique (30), le au moins un dispositif de traitement thermique et isolation thermique
d'enroulement chaud mobile (40) comprenant de plus :
une plaque de base (1),
une fixation d'enroulement d'acier (2) fournie sur une portion centrale d'une surface
d'extrémité supérieure de la plaque de base (1) et comprenant deux corps de support
juxtaposés (21, 22), dans lequel des faces d'extrémité supérieure des deux corps de
support (21, 22) sont des surfaces inclinées et sont disposées symétriquement, dans
lequel un dispositif de scellement latéral (9, 9') est disposé sur un espace sur chacun
des deux côtés des deux corps de support (21, 22), et dans lequel un dispositif de
scellement de fond (11) est disposé entre des fonds des deux corps de support (21,
22) de la fixation d'enroulement d'acier (2) pour fermer l'espace entre les fonds
des deux corps de support (21, 22),
le dispositif de scellement de fond (11) comprenant :
une plaque de support (111) fournie entre les deux corps de support (21, 22) de la
fixation d'enroulement d'acier (2), dans lequel la plaque de support (111) est disposée
verticalement, et plusieurs rouleaux (112) sont fournis sur des parties inférieures
de deux côtés de la plaque de support (111) avec des espacements réguliers dans une
direction de longueur pour former un mécanisme coulissable, et
une plaque de scellement (113) fournie horizontalement sur une surface supérieure
de la plaque de support (111), dans lequel la plaque de scellement (113) présente
une dimension correspondant à l'espace entre les fonds des deux corps de support (21,
22),
le dispositif de scellement latéral (9) comprenant :
deux plaques de base fixes (91, 91') chacune fournie horizontalement sur un fond de
l'espace sur un côté extérieur des deux corps de support (21, 22) de la fixation d'enroulement
d'acier (2), dans lequel plusieurs rouleaux de guidage (92, 92') espacés dans une
direction axiale sont fournis sur une surface latérale extérieure de chacune des plaques
de base fixes (91, 91'),
deux éléments de scellement (93, 92'), chacun disposé sur l'espace sur un des deux
côtés des deux corps de support (21, 22) de la fixation d'enroulement d'acier (2),
dans lequel une extrémité de fond de l'élément de scellement (93, 93') est fournie
en pouvant coulisser sur les rouleaux de guidage (92, 92') de la plaque de base fixe
(91, 91'), et
un mécanisme de commande (94) comprenant de plus deux crémaillères (941), chacune
fournie horizontalement sur un des deux côtés de scellement (93, 93') avec une extrémité
de la crémaillère (941) étant couplée à l'élément de scellement (93, 93'), et un arbre
de commande (942), disposé horizontalement sur un côté du corps de support (21, 22)
opposé à l'espace à travers deux paliers de support (943), deux engrenages (944),
chacun fourni à une des deux extrémités de l'arbre de commande (942), dans lequel
l'engrenage (944) forme un maillage avec la crémaillère (941),
un plateau (3) qui est une structure annulaire et disposé horizontalement par imbrication
d'une partie milieu de la fixation d'enroulement d'acier (2),
une enceinte d'isolation thermique (4), qui présente une extrémité inférieure ouverte
et une chambre interne ayant un volume supérieur à un enroulement d'acier (100), dans
lequel l'enceinte d'isolation thermique (4) est disposée sur le plateau (3),
un dispositif de chauffage électrique fourni sur une paroi latérale interne de l'enceinte
d'isolation thermique,
un capteur de température fourni dans l'enceinte d'isolation thermique, et un module
de contrôle d'acquisition d'information, dans lequel le dispositif de chauffage électrique
et le capteur de température sont électriquement couplés au module de contrôle d'acquisition
d'information ;
de manière correspondante, un dispositif de levage (50, 50') capable de charger et
décharger l'enroulement d'acier (100) jusqu'au dispositif de traitement thermique
et isolation thermique d'enroulement chaud mobile (40) positionné à chaque extrémité
du banc de rouleau à chaîne de transport de traitement thermique (30).
7. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon la revendication 6, dans laquelle une zone d'isolation thermique d'enroulement
d'acier (60) est fournie sur un côté du banc de rouleau à chaîne de transport de traitement
thermique (30), et au moins un banc de rouleau à chaîne de transport d'isolation thermique
(70) couplé au banc de rouleau à chaîne de transport de traitement thermique (30)
est fourni dans la zone d'isolation thermique d'enroulement d'acier (60).
8. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon la revendication 6 ou 7, dans laquelle au moins une station de travail
de traitement thermique (80) est fournie sur le banc de rouleau à chaîne de transport
de traitement thermique (30) ou le banc de rouleau à chaîne de transport d'isolation
thermique (70), et un système de chauffage pour chauffer un intérieur de l'enceinte
d'isolation thermique (4) dans le dispositif de traitement thermique et isolation
thermique d'enroulement chaud mobile (40) et/ou un système d'entrée de gaz de refroidissement
protecteur pour un refroidissement au gaz est/sont fourni/s dans la station de travail
de traitement thermique (80).
9. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 8, dans laquelle un dispositif
d'impression de code d'information (90) pour l'impression d'information d'enroulement
d'acier sur l'enroulement d'acier (100) est fourni à une extrémité du banc de rouleau
à chaîne de transport de traitement thermique (30) faisant face à l'ensemble de laminage
à froid.
10. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 9, dans laquelle le dispositif
de traitement thermique et isolation thermique d'enroulement chaud mobile (40) comprend
de plus un dispositif de protection de gaz et un capteur de gaz (8, 8') qui sont électriquement
couplés au module de contrôle d'acquisition d'information (7), respectivement.
11. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 10, dans laquelle un module d'émission
de signal est fourni dans le module de contrôle d'acquisition d'information (7).
12. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 11, dans laquelle un bloc électromagnétique
(114) est fourni sur une face d'extrémité de la plaque de support (111), et de manière
correspondante, un butoir en métal s'adaptant au bloc électromagnétique (114) est
fourni entre des portions d'extrémité des deux corps de support (21, 22) de la fixation
d'enroulement d'acier (2) sur un côté.
13. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 12, dans laquelle le palier de
support (943) est fourni sur un côté du corps de support (21, 22) en utilisant une
plaque de fixation (945), dans laquelle un côté de la plaque de fixation (945) est
muni d'une perforation (9451) pour que la crémaillère (941) la traverse, et un rouleau
(946) butant contre une surface supérieure de la crémaillère (941) est fourni sur
un côté extérieur de la plaque de fixation (945) au-dessus de la perforation (9451).
14. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 13, dans laquelle la plaque de
scellement (113) et l'élément de scellement (93, 93') présentent une structure en
couches composite, dans laquelle une partie intermédiaire de la structure est un feutre
d'isolation, et deux côtés de la partie intermédiaire sont revêtus avec une plaque
d'acier résistant aux températures élevées.
15. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 14, dans laquelle un manchon de
positionnement (12) est fourni sur une partie inférieure d'un côté de l'enceinte d'isolation
thermique (4) ; de manière correspondante, une pointe de positionnement (13) s'adaptant
au manchon de positionnement (12) est fournie sur le plateau (3) pour l'enceinte d'isolation
thermique (4) ; la pointe de positionnement (13) est de préférence un corps en forme
de cône.
16. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 15, dans laquelle l'enceinte d'isolation
thermique (4) est munie d'un trou de ventilation et d'une vanne d'échappement correspondante
(41).
17. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 16, dans laquelle l'enceinte d'isolation
thermique (4) présente une structure composite, comprenant : une couche de protection
extérieure, laquelle est une plaque d'acier de résistance élevée ; une couche intermédiaire,
laquelle est un matériau d'isolation thermique ; et une couche interne, laquelle est
une plaque d'acier inoxydable résistant aux températures élevées.
18. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 17, dans laquelle l'enceinte d'isolation
thermique (4) est une structure composite, comprenant une couche de rayonnement interne
(42), une couche de fil de chauffage électrique (43), une couverture de maillage intermédiaire
(44), une couche d'isolation thermique intermédiaire (45), et une couche de protection
extérieure (46) dans l'ordre allant de l'intérieur vers l'extérieur.
19. Ligne de traitement thermique et isolation thermique mobile en ligne de laminage à
chaud selon l'une quelconque des revendications 6 à 18, dans laquelle le dispositif
de chauffage électrique (5) est un fil de chauffage électrique, et le capteur de température
(6) est un capteur de thermocouple.