TECHNICAL FIELD
[0001] The present invention relates to a filling plant for filling receptacles with a pourable
product, in particular a pourable food product.
[0002] Advantageously, the present invention also relates to a star wheel for the advancement
of receptacles.
BACKGROUND ART
[0003] Filling plants for the filling of receptacles such as bottles with a pourable product,
in particular a pourable food product, are known.
[0004] A typical filling plant comprises at least a filling apparatus configured to fill
the receptacles and having a plurality of star wheels configured to advance the empty
receptacles to and the filled receptacles from the filling apparatus.
[0005] Some filling plants also comprise a molding apparatus configured to blow or compression
mold preforms so as to obtain the receptacles. Some of the star wheels being arranged
such to advance the empty receptacles from the molding apparatus to the filling apparatus.
[0006] Typically, the filling apparatus, the star wheels and the molding apparatus are at
least partially arranged within an isolation chamber so that the receptacles are advanced
within a controlled atmosphere, which is necessary in order to maintain the sterility
of at least the inner of the receptacles to be filled with the pourable product.
[0007] WO2014026732 discloses a transport star for conveying bottles, or like containers, on a container
transport section connecting container handling machines or assemblies, comprising
a rotor-like transport element that can be rotationally driven around a vertical machine
axis, and comprising a plurality of transport positions on the transport element,
each provided with a container carrier for holding a container. In order to form a
laminar flow system above the container carriers, and thus above the trajectory of
the containers arranged at the transport positions, a plurality of discharge openings
for a sterile vaporous and/or gaseous medium or fluid is provided, that is, for forming
a fluid stream from the top down along a container outer surface.
[0008] Even though, the known filling plants work satisfyingly well, it is the desire to
further improve the filling plants and their operation.
[0009] In particular, it is a desire to reduce as much as possible the risk that contaminations
may enter into the bottles during the advancement of the bottles.
DISCLOSURE OF INVENTION
[0010] It is therefore an object of the present invention to provide in a straightforward
and low-cost manner an improved filling plant for filling receptacles with a pourable
product.
[0011] According to the present invention, there is provided a filling plant according to
the independent claim 1.
[0012] Further advantageous embodiments of the filling plant are specified in the claims
being directly or indirectly dependent on claim 1.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] A non-limiting embodiment of the present invention will be described by way of example
with reference to the accompanying drawings, in which:
Figure 1 shows a schematic top-view of a filling plant according to the present invention,
with parts removed for clarity;
Figure 2 shows a schematic side-view of details of the filling plant of Figure 1,
with parts removed for clarity.
BEST MODES FOR CARRYING OUT THE INVENTION
[0014] Referral number 1 indicates as a whole a filling plant for at least filling receptacles,
such as bottles 2, in particular plastic bottles, with a pourable product, even more
particular a pourable food product such as carbonated liquids (e.g. sparkling water,
soft drinks and beer) or non-carbonated liquids (e.g. still water, juices, teas, sport
drinks, liquid cleaners, wine, emulsions, suspensions, high viscosity liquids and
beverages containing pulps).
[0015] The following description will refer without any limitative scope to the receptacles
being bottles 2 being made from a polymer such as polytetrafluoroethylene (PET), glass,
aluminum, steel or composites.
[0016] With particular reference to Figures 1 and 2, each bottle 2 extends along a longitudinal
axis A and comprises a pouring/inlet opening 3 allowing for the introduction and the
outpouring of the pourable product respectively into and out of bottle 2. In particular,
each bottle 2 also comprises a hollow main body 4 having a bottom portion 5 and a
top portion 6 opposite to bottom portion 5 and carrying pouring/inlet opening 3.
[0017] According to a preferred non-limiting embodiment, hollow main body 4 is bounded by
a bottom wall 7, sidewalls 8 extending from bottom wall 7 and along axis A and by
a top neck 9 delimiting pouring/inlet opening 3 and being arranged opposite to bottom
wall 5.
[0018] Preferentially but not necessarily, bottom portion 5 comprises bottom wall 7 and
top portion 6 comprises top neck 9.
[0019] According to a preferred non-limiting embodiment, filling plant 1 is also configured
to produce bottles 2 from preforms 10.
[0020] With particular reference to Figure 1, filling plant 1 comprises at least:
- an isolation chamber 14 for separating an inner space 15 (of isolation chamber 14
itself) from an outer environment 16;
- a conditioning device configured to provide for a defined and/or controlled (sterile)
gas atmosphere, in particular a sterile air atmosphere, within inner space 15;
- a filling apparatus 18 configured to fill bottles 2 with the pourable product and
being at least partially arranged within isolation chamber 14 so that, in use, the
filling of bottles occurs and/or is executed within inner space 15 (i.e. under a controlled
gas atmosphere); and
- a conveying device 19, in particular at least partially arranged within isolation
chamber 14 and, being configured to advance bottles 2 along an advancement path P,
in particular within inner space 15, to and/or away from filling apparatus 18.
[0021] According to a preferred non-limiting embodiment, with the term "a defined and/or
controlled (sterile) gas atmosphere" is intended to express that the gas atmosphere
presents a reduced load of contaminants (such as microbes, bacteria, viruses and others),
in particular for allowing a treating and/or processing of preforms 10 and/or bottles
2 in a sterile environment. Preferentially but not necessarily, the term "a defined
and/or controlled (sterile) gas atmosphere" also expresses that the temperature and/or
humidity of the gas atmosphere is controlled.
[0022] According to a preferred non-limiting embodiment, filling plant 1 also comprises
a molding apparatus 20 configured to form and/or mold bottles 2 from preforms 10 and
being at least partially arranged within isolation chamber 14 so that bottles 2 are
formed and/or molded from preforms 10 within inner space 15. In particular, molding
apparatus 20 is arranged upstream from filling apparatus 18 along advancement path
P and conveying device 19 is configured to advance bottles 2, in particular along
a first portion P1 of advancement path P, from molding apparatus 20 to filling apparatus
18.
[0023] According to a preferred non-limiting embodiment, filling plant 1 also comprises
a conveying assembly 21 (only partially shown) configured to advance preforms 10 along
an advancement path Q and to molding apparatus 20. In particular, conveying assembly
21 is interposed between filling plant 1 and molding apparatus 20.
[0024] According to a preferred non-limiting embodiment, filling plant 1 also comprises
a capping apparatus 22 configured to apply at least one closure onto each (filled)
bottle 2 and being arranged downstream from filling apparatus 18 along advancement
path P.
[0025] According to a preferred non-limiting embodiment, conveyor device 19 is configured
to advance (the filled) bottles 2 (filled with the pourable product) along a second
portion P2 of advancement path P from filling apparatus 18 to capping apparatus 22.
[0026] According to a preferred non-limiting embodiment, filling plant 1 also comprises
a preform sterilization apparatus 24 being at least partially arranged within isolation
chamber 14 and being configured to sterilize at least the inner portion of preforms
10. In particular, sterilization apparatus 24 is configured to introduce a sterilization
agent into preforms 10 so as to sterilize at least the inner portion of preforms 10
(and in consequence of bottles 2).
[0027] According to a preferred non-limiting embodiment, sterilization apparatus 24 is arranged
upstream of molding apparatus 20 along advancement path Q and conveying assembly 21
is configured to advance preforms 10 within inner space 15 from sterilization apparatus
24 to molding apparatus 20.
[0028] With particular reference to Figure 1, filling apparatus 18 comprises a conveying
carousel 28 rotatable around a rotation axis B, in particular having a vertical orientation,
for advancing bottles 2 along a filling path and a plurality of filling units (not
shown and known as such) arranged on conveying carousel 28 and configured to retain
and fill one respective bottle 2 during advancement of bottles 2 along the filling
path. In particular, conveying carousel 28 and the filling units are arranged within
inner space 15.
[0029] Preferentially but not necessarily, the filling units are peripherally arranged on
the conveying carousel 28 and equally spaced around rotation axis B.
[0030] According to a preferred-non-limiting embodiment, molding apparatus 20 comprises:
- a conveying carousel 29 rotatable around a rotation axis C, in particular having a
vertical orientation, for advancing preforms 10 prior to their formation into bottles
2 and bottles 2 after their formation along respectively a final preform advancement
path and an initial bottle advancement path; and
- a plurality of molding units 30 arranged on conveying carousel 29 and configured to
retain preforms 10, to mold preforms 10 into bottles 2 during advancement of preforms
10 along the final preform advancement path and to retain the formed bottles 2 along
the initial bottle advancement path.
[0031] According to a preferred non-limiting embodiment, conveying carousel 29 and molding
units 30 are arranged within inner space 15.
[0032] Preferentially but not necessarily, molding units 31 are peripherally arranged on
conveying carousel 29 and equally spaced around rotation axis C.
[0033] According to a preferred non-limiting embodiment, capping apparatus 22 comprises:
- a conveying carousel 31 rotatable around a rotation axis E, in particular having a
vertical orientation, for advancing (filled) bottles 2 along a capping path; and
- a plurality of capping units (not shown) arranged on conveying carousel 31 and each
one configured to retain one respective (filled) bottle 2 and to apply one respective
closure onto the respective (filled) bottle 2 during its advancement along the capping
path.
[0034] According to a preferred non-limiting embodiment, conveying carousel 31 and the capping
units are arranged within inner space 15.
[0035] Preferentially but not necessarily, the capping units are peripherally arranged on
conveying carousel 31 and equally spaced around rotation axis E.
[0036] With particular reference to Figures 1 and 2, isolation chamber 14 is configured
to be arranged on a (substantially horizontal) surface (e.g. a floor of a production
site) and comprises at least an upper wall 33 distanced from the surface and a plurality
of lateral walls 34 connected to upper wall 33 so as to enclose and/or delimit inner
space 15. In particular, lateral walls 34 protrude from upper wall 33 towards the
surface.
[0037] It should be noted that upper wall 33 is not necessarily parallel to the surface
and upper wall 33 may comprise varying portions some being arranged on a higher elevation
level than others (with respect to the surface). It should also be noted that lateral
walls 34 (see e.g. Figure 2) can extend from e.g. a first portion of upper wall 33
to a second portion of upper wall 33 being below the first portion.
[0038] Advantageously, isolation chamber 2 comprises at least a first isolation channel
35 extending within inner space 15 and at least downstream from filling apparatus
18 along advancement path P. In particular, isolation channel 35 is configured to
receive at least a portion, in particular the respective top portions 6, of bottles
2 during advancement of bottles 2 along at least a portion of advancement path P.
In other words, in use, during advancement of (empty) bottles 2 (i.e. bottles 2 not
being filled with the pourable product) along advancement path P, the respective top
portions 6 advance within isolation channel 35.
[0039] According to a preferred non-limiting embodiment, isolation channel 35 is interposed
between filling apparatus 18 and molding apparatus 20.
[0040] According to a preferred non-limiting embodiment, isolation chamber 14 also comprises
a second isolation channel 36 similar to isolation channel 35 and extending within
inner space 15 and at least upstream from filling apparatus 18 along advancement path
P. In particular, isolation channel 36 is configured to receive at least a portion,
in particular the respective top portions 6, of (filled) bottles 2 (i.e. bottles 2
filled with the pourable product) during advancement of bottles 2 along advancement
path P.
[0041] According to a preferred non-limiting embodiment, isolation channel 36 is interposed
between filling apparatus 18 and capping apparatus 22.
[0042] Preferentially but not necessarily, isolation channel 35 is arranged within an upper
section 37 of inner space 15. In particular upper section 37 being adjacent to, even
more particular being at, upper wall 33. In particular, inner space 15 also comprises
a lower section 38 opposed to upper section 37, in particular lower section 38 being
positioned adjacent to, in particular at, the surface.
[0043] According to a preferred non-limiting embodiment, isolation channel 35 comprises
a first lateral wall 42 and a second lateral wall 43 spaced apart from one another
and laterally delimiting an advancement space 44 of isolation channel 35 and for receiving
at least portion 6 of bottles 2 (i.e. in use, during advancement of (empty) bottles
2 along advancement path P, the respective top portions 6 advance within advancement
space 44).
[0044] Preferentially but not necessarily, lateral walls 42 and 43 extend from upper wall
33 into inner space 15 and, in particular are arranged within upper section 37. In
more detail, lateral walls 42 and 43 are connected to upper wall 33 and protrude towards
lower section 38, in particular towards the surface.
[0045] According to the non-limiting embodiment shown, each one of lateral walls 42 and
43 also defines at least a respective portion of one respective lateral wall 34.
[0046] According to a preferred non-limiting embodiment shown, advancement space 44 comprises
an upper portion 45 and a lower portion 46 opposed to upper portion 45. In particular,
upper portion 45 being positioned adjacent to, even more particular at, upper wall
33. In use, the respective top portions 6 are positioned within lower portion 46 and
advance within lower portion 46.
[0047] As isolation channel 36 is similar to isolation channel 35 regarding the details
of isolation channel 36 we refer to the description with respect to isolation channel
35 using the same references for similar or equivalent parts.
[0048] In particular, isolation channel 36 differs from isolation channel 35 in that isolation
channel 36 receives, in use, filled bottles 2, i.e. bottles 2 being filled with the
pourable product.
[0049] Advantageously, the conditioning device is configured to control and/or determine
and/or create a flow of (sterile) gas within isolation channel 35, and preferentially
but not necessarily also in isolation channel 36. In particular, the conditioning
device is configured to control the flow of gas from the respective upper portion
45 to the respective lower portion 46. In particular, in this manner, in use, the
flow of gas is directed onto the respective top portions 6 and from top portions 6
to the respective bottom portions 5. In this manner, it is ensured that contaminations
present on outer surfaces of bottles 2 are kept away from pouring/inlet opening 3.
[0050] According to a preferred non-limiting embodiment, the conditioning unit is configured
to control the flow of gas such that the flow of gas is substantially a laminar (top-bottom)
flow.
[0051] Preferentially but not necessarily, the conditioning unit is also configured to control
a gas pressure within isolation chamber 14 such that the gas pressure at least in
the section housing filling apparatus 20 and, in particular the ones housing isolation
chamber 35 and/or isolation chamber 36 and/or capping apparatus 22, is above the ambient
pressure.
[0052] Preferentially but not necessarily, the conditioning unit is also configured to control
the gas pressure within isolation chamber 14 such that the gas pressure equals the
ambient pressure within the section(s) housing molding apparatus 20 and/or sterilization
apparatus 24.
[0053] According to a preferred non-limiting embodiment, the conditioning unit is configured
to control a flow of (sterile) gas within inner space 15, in particular for obtaining
a (substantially laminar) flow of gas from upper section 37 to lower section 38, in
this section of isolation chamber 14 housing filling apparatus 18, and in particular
molding apparatus 20.
[0054] According to a preferred non-limiting embodiment, the conditioning unit comprises
one or more filter elements (e.g. HEPA or ULPA filters) for filtering the gas to be
introduced into isolation chamber 14.
[0055] With particular reference to Figures 1 and 2, conveying device 19 is configured to
at least advance the empty bottles 2 along a first portion P1 of advancement path
P, in particular from molding apparatus 20 to filling apparatus 18. Preferentially
but not necessarily, conveying device 19 is also configured to advance the filled
bottles 2 along a second portion P2 of advancement path P, in particular from filling
apparatus 18 to capping apparatus 22. In particular, the filling path is interposed
between portions P1 and P2.
[0056] In particular, conveying device 19 comprises a plurality of conveyors, in particular
a plurality of star wheels 50, configured to advance bottles 2 within inner space
15 and along a respective portion of advancement path P (i.e. along a respective portion
of portion P1 or a respective portion of P2).
[0057] In more detail, each star wheel 50 is rotatable around a respective rotation axis
F, in particular having a vertical orientation, and each being configured to advance
bottles 2 along the respective portion of advancement path P and, in particular each
one being at least partially arranged within isolation chamber 14 so that bottles
2 advance within inner space 15 (i.e. within a controlled gas atmosphere).
[0058] According to an alternative embodiment not shown, the conveyors could be of the linear-conveying
type (i.e. bottles 2 advance along a linear path when being advanced by a conveyor
of the linear-conveying type).
[0059] According to another alternative embodiment, conveying device 19 comprises a plurality
of star wheels 50 and a plurality of conveyors of the linear-conveying type.
[0060] Advantageously, each conveyor, in particular each star wheel 50, comprises a plurality
of gripping assemblies 51, each one configured to retain one respective bottle 2 during
advancement of the respective bottle 2 along the respective portion of advancement
path P.
[0061] According to a preferred non-limiting, each star wheel 50 further comprises:
- a drive shaft 52 rotatable around the respective rotation axis F;
- an actuator configured to actuate rotation of drive shaft 52 around the respective
rotation axis F; and
- a support structure 53 fixed to drive shaft 52 and carrying gripping assemblies 51.
[0062] According to a preferred non-limiting embodiment, the respective gripping assemblies
51 are arranged along and on a peripheral portion 54 of support structure 53 and,
in particular are angularly spaced apart from one another around the respective rotation
axis F.
[0063] In particular, each peripheral portion 54 extends within a respective first plane
H1 transversal, in particular perpendicular, to the respective rotation axis F.
[0064] According to a preferred non-limiting embodiment, each support structure 53 comprises
a disc 55, in particular an annular disc, carrying the respective peripheral portion
54. In particular, the respective disc 55 extends within the respective first plane
H1.
[0065] Advantageously, each gripping assembly 51 is configured to arrange the respective
bottle 2 during advancement along the respective portion of advancement path P such
that at least a portion, in particular the respective top portion 6, of the respective
bottle 2 is arranged and/or advances within isolation channel 35 or isolation channel
36, in particular so that at least top portion 6 advances, in use, within the respective
advancement space 44. In particular, when advancing, in use, along portion P1 the
respective top portions 6 are arranged and/or advance within isolation channel 35,
and even more particular when advancing, in use, along portion P2 the respective top
portions 6 are arranged and/or advance within isolation channel 36.
[0066] In this way, it is guaranteed that the flow of gas determined by the conditioning
unit "hits" the top portions 6 in the desired manner without that the, in use, varying
rotating parts of filling plant 1 influence the flow of gas within isolation channel
35 in a significant manner. In particular, the laminar flow of the gas can be substantially
maintained without the generation of significant turbulences.
[0067] According to a preferred non-limiting embodiment, each gripping assembly 51 further
comprises:
- a gripper 56 configured to retain the respective bottle 2 during advancement along
the respective portion of the advancement path P; and
- a support frame 57 carrying the respective gripper 56 and being connected and/or mounted
to the respective peripheral portion 54.
[0068] In particular, each gripper 56 extends within a second plane H2 transversal, in particular
perpendicular, to the respective rotation axis F.
[0069] In particular, each support frame 57 is designed such that the respective gripper
56 is arranged or is arrangeable at a position so that the respective second plane
H2 is spaced apart, in particular is arranged above, from first plane H1.
[0070] In particular, each plane H2 is interposed between isolation channel 35 and plane
H1 and/or plane H1 is interposed between the surface and each plane H2.
[0071] In particular, in use (i.e. during advancement of the respective bottle 2 along advancement
path P), each gripper 56 is positioned such that the respective second plane H2 is
spaced apart, in particular is arranged above, plane H1.
[0072] According to a preferred non-limiting embodiment, each support frame 57 transversally,
in particular perpendicularly, extends from the respective peripheral portion 54.
[0073] According to an embodiment not shown, each gripping assembly 51 could comprise an
adjustment unit configured to adjust and/or control the position of the respective
plane H2 (i.e. the distance between plane H1 and the respective plane H2).
[0074] In use, filling plant 1 at least fills bottles 2 with the pourable product.
[0075] Operation of filling plant 1 comprises at least the first step of
- advancing empty bottles 2 within inner space 15, along advancement path P, in particular
portion P1, and to filling apparatus 18; and
- filling bottles 2 by means of filling apparatus 18 with the pourable product.
[0076] Preferentially but not necessarily, operation of filling plant 1 also comprises the
steps of:
- advancing preforms 10 within inner space 15, along advancement path Q and to molding
apparatus 20; and
- forming bottles 2 from preforms 10 within molding apparatus 20.
[0077] Preferentially but not necessarily, operation of filling plant 1 also comprises the
steps of:
- advancing filled bottles 2 within inner space 15, along advancement path P, in particular
along portion P2, and to capping apparatus 22; and
- applying closures onto bottles 2 by means of capping apparatus 22.
[0078] According to a preferred non-limiting embodiment, operation of filling plant 1 also
comprises the step of conditioning inner space 15.
[0079] In more detail, during the step of advancing empty bottles 2 at least the respective
top portions 6 advance within isolation channel 35, in particular within the respective
advancement space 44, and in particular from molding apparatus 20 to filling apparatus
18.
[0080] In even more detail, during the step of advancing empty bottles 2, each bottle 2
is retained by one respective gripping assembly 51, in particular the respective gripper
56. During advancement of bottles 2 along advancement path P, in particular portion
P1, the respective grippers 56 extend within the respective plane H2 being spaced
apparat, in particular being above, plane H1.
[0081] In more detail, during the step of advancing filled bottles 2 at least top portions
6 advance within isolation channel 36, in particular the respective advancement space
44, and in particular from filling apparatus 18 to capping apparatus 20.
[0082] In even more detail, during the step of advancing filled bottles 2, each bottle 2
is retained by one respective gripping assembly 51, in particular the respective gripper
56. During advancement of bottles 2 along portion P2, the respective grippers 56 extend
within the respective plane H2 being spaced apparat, in particular being above, plane
H1.
[0083] According to a preferred non-limiting embodiment, during the step of conditioning,
the conditioning device controls and/or determines and/or creates the flow of gas
within isolation channel 35, in particular also within isolation channel 36. In particular,
the flow of gas is controlled such that the flow of gas is from the respective upper
portion 45 towards the respective lower portion 46.
[0084] The advantages of filling plant 1 according to the present invention will be clear
from the foregoing description.
[0085] In particular, filling plant 1 comes along with a reduced risk of contaminations
entering into bottles 2 during advancement of bottles 2 to filling apparatus 18 and/or
from filling apparatus 18 to capping apparatus 22. This is possible by providing for
isolation channel 35 and/or isolation channel 36 and having gripping assemblies 51,
which arrange bottles 2 such that top portions 6 advance within respectively isolation
channel 35 and/or isolation channel 36. The presence of isolation channels 35 and/or
36 suppresses the formation of possible turbulences within the respective advancement
spaces 44, which otherwise may in some rare instances lead to contaminations to enter
bottles 2. Thus, filling plant 1 comes along with an overall improved sterile performance.
[0086] Clearly, changes may be made to filling plant 1 as described herein without, however,
departing from the scope of protection as defined in the accompanying claims.
1. Filling plant (1) for the filling of receptacles (2) with a pourable product comprising
at least:
- an isolation chamber (14) having an inner space (15), the isolation chamber (14)
being configured to be arranged on a surface and comprising at least an upper wall
(33) distanced from the surface and a plurality of lateral walls (34) connected to
upper wall (33) so as to enclose and/or delimit inner space (15);
- a conditioning device configured to provide for a defined and/or controlled gas
atmosphere within the inner space (15);
- a filling apparatus (18) configured to fill the receptacles (2) with the pourable
product and being at least partially arranged within the isolation chamber (14) so
that, in use, the receptacles (2) are filled within the inner space (15); and
- a conveying device (19) configured to advance the receptacles (2) along an advancement
path (P) to and/or away from the filling apparatus (18);
wherein the isolation chamber (14) comprises at least one isolation channel (35; 36)
extending within the inner space (15) and being arranged downstream or upstream from
the filling apparatus (18) along the advancement path (P);
wherein the conditioning unit is configured to control a flow of a gas within the
isolation channel (35; 36);
wherein the conveying device (19) comprises at least one conveyor (50) being configured
to advance the receptacles (2) along at least a portion of the advancement path (P)
and through at least a portion of the isolation channel (35; 36) ;
wherein the conveyor (50) comprises a plurality of gripping assemblies (51), each
gripping assembly (51) being configured to retain one respective receptacle (2) during
advancement of the respective receptacle (2) along the portion of the advancement
path (P);
wherein each gripping assembly (51) is configured to arrange the respective receptacle
(2) such that at least a top portion (6) of the respective receptacle (2) is arranged
within the isolation channel (35; 36);
wherein the conveyor is a star wheel (50);
wherein the star wheel (50) further comprises:
- a drive shaft (52) rotatable around a rotation axis (F) ;
- an actuator configured to actuate rotation of the drive shaft (52) around the rotation
axis (F); and
- a support structure (53) fixed to the drive shaft (52) and having a peripheral portion
(54);
wherein the plurality of gripping assemblies (51) is arranged along and on the peripheral
portion (54) and angularly spaced apart from one another around the rotation axis
(F);
wherein the peripheral portion (54) extends within a first plane (H1) transversal;
wherein each gripping assembly (51) further comprises a gripper (56) configured to
retain the respective receptacle (2) and a support frame (57) carrying the respective
gripper (56) and being connected to the peripheral portion (54);
wherein each support frame (57) is designed such that the respective gripper (56)
is arranged or is arrangeable at a position so that the respective gripper (56) extends
within a respective second plane (H2) being transversal to the rotation axis (F) and
such that the second plane (H2) is spaced apart from the first plane (H1);
wherein the isolation channel (35; 36) comprises a first lateral wall (42) and a second
lateral wall (43) spaced apart from one another and laterally delimiting an advancement
space (44) for said portion (6) of the receptacles (2);
wherein each gripping assembly (51) is configured to arrange the respective receptacle
(2) such that said portion (6) of the receptacle (2) is arranged within a lower portion
(46) of an advancement space (44) of the isolation channel (35; 36);
wherein the conditioning device is configured to direct the gas from an upper portion
(45) of the advancement space (44) to the lower portion (46);
characterized in that:
each second plane (H2) is interposed between the isolation channel (35; 36) and the
first plane (H1).
the rotation axis (F) has a vertical orientation and each second plane (H2) is arranged
above the first plane (H1) ;
- lateral walls (42) and (43) of the isolation channel (35, 36) extend from upper
wall (33) into inner space (15);
- each one of lateral walls (42) and (43) of the isolation channel (35) also defines
at least a respective portion of one respective lateral wall (34) of the isolation
chamber (14).
2. Filling plant according to claim 1, wherein the support structure (53) comprises a
disc (55), in particular an annular disc, carrying the peripheral portion (54);
wherein the disc (55) extends within the first plane (H1).
3. Filling plant according to claim 1 or 2, wherein the support frame (57) transversally,
in particular perpendicularly, extends from the peripheral portion (54).
4. Filling plant according to any one of the preceding claims, wherein the isolation
channel (35; 36) is arranged within an upper section (37) of the inner space (15).
5. Filling plant according to any one of the preceding claims, further comprising a molding
apparatus (20) configured to form and/or mold the receptacles (2) from preforms (10);
wherein the molding apparatus (20) is at least partially arranged within the isolation
chamber (14) so that, in use, the receptacles (2) are formed from the preforms (10)
within the inner space (15);
wherein the molding apparatus (20) is arranged upstream from the filling apparatus
(18) along the first advancement path (P); and
wherein the isolation channel (35) is interposed between the filling apparatus (18)
and the molding apparatus (20) .
1. Abfüllanlage (1) zum Füllen von Gefäßen (2) mit einem fließfähigen Produkt, die zumindest
Folgendes umfasst:
- eine Isolationskammer (14) mit einem Innenraum (15), wobei die Isolationskammer
(14) dazu ausgelegt ist, an einer Oberfläche angeordnet zu werden, und umfassend zumindest
eine von der Oberfläche beabstandete obere Wand (33) und mehrere mit der oberen Wand
(33) verbundene laterale Wände (34), um den Innenraum (15) einzuschließen und/oder
zu begrenzen;
- eine Konditionierungsvorrichtung, ausgelegt zum Bereitstellen einer definierten
und/oder kontrollierten Gasatmosphäre innerhalb des Innenraums (15);
- eine Abfülleinrichtung (18), ausgelegt zum Füllen der Gefäße (2) mit dem fließfähigen
Produkt und zumindest teilweise innerhalb der Isolationskammer (14) angeordnet, sodass,
bei Verwendung, die Gefäße (2) innerhalb des Innenraums (15) gefüllt werden; und
- eine Fördervorrichtung (19), ausgelegt zum Weiterbewegen der Gefäße (2) entlang
eines Weiterbewegungspfades (P) zu und/oder weg von der Abfülleinrichtung (18);
wobei die Isolationskammer (14) zumindest einen Isolationskanal (35; 36) umfasst,
der sich innerhalb des Innenraums (15) erstreckt und nachgelagert oder vorgelagert
der Abfülleinrichtung (18) entlang des Weiterbewegungspfades (P) angeordnet ist;
wobei die Konditionierungseinheit ausgelegt ist zum Steuern eines Stroms eines Gases
innerhalb des Isolationskanals (35; 36);
wobei die Fördervorrichtung (19) zumindest einen Förderer (50) umfasst, der ausgelegt
ist zum Weiterbewegen der Gefäße (2) entlang zumindest eines Teils des Weiterbewegungspfades
(P) und durch zumindest einen Teil des Isolationskanals (35; 36);
wobei der Förderer (50) mehrere Greifanordnungen (51) umfasst, wobei jede Greifanordnung
(51) ausgelegt ist zum Halten eines entsprechenden Gefäßes (2) während der Weiterbewegung
des entsprechenden Gefäßes (2) entlang des Teils des Weiterbewegungspfades (P);
wobei jede Greifanordnung (51) ausgelegt ist zum Anordnen des entsprechenden Gefäßes
(2), sodass zumindest ein oberer Teil (6) des entsprechenden Gefäßes (2) innerhalb
des Isolationskanals (35; 36) angeordnet ist;
wobei der Förderer ein Sternrad (50) ist;
wobei das Sternrad (50) ferner Folgendes umfasst:
- eine Antriebswelle (52), drehbar um eine Drehachse (F);
- einen Aktuator, ausgelegt zum Bewirken von Drehung der Antriebswelle (52) um die
Drehachse (F); und
- eine Stützstruktur (53), befestigt an der Antriebswelle (52) und einen peripheren
Teil (54) aufweisend;
wobei die mehreren Greifanordnungen (51) entlang des peripheren Teils (54) und an
diesem angeordnet und um die Drehachse (F) voneinander winkelbeabstandet sind;
wobei sich der periphere Teil (54) quer innerhalb der ersten Ebene (H1) erstreckt;
wobei jede Greifanordnung (51) ferner einen Greifer (56), der ausgelegt ist zum Halten
des entsprechenden Gefäßes (2), und einen Stützrahmen (57), der den entsprechenden
Greifer (56) trägt und mit dem peripheren Teil (54) verbunden ist, umfasst;
wobei jeder Stützrahmen (57) so ausgestaltet ist, dass der entsprechende Greifer (56)
an einer Position angeordnet oder anordenbar ist, sodass sich der entsprechende Greifer
(56) innerhalb einer entsprechenden zweiten Ebene (H2) erstreckt, die quer zur Drehachse
(F) ist, und sodass die zweite Ebene (H2) von der ersten Ebene (H1) beabstandet ist;
wobei der Isolationskanal (35; 36) eine erste laterale Wand (42) und eine zweite laterale
Wand (43) umfasst, die voneinander beabstandet sind und einen Weiterbewegungsraum
(44) für den Teil (6) der Gefäße (2) lateral begrenzen;
wobei jede Greifanordnung (51) ausgelegt ist zum Anordnen des entsprechenden Gefäßes
(2), sodass der Teil (6) des Gefäßes (2) innerhalb eines unteren Teils (46) eines
Weiterbewegungsraums (44) des Isolationskanals (35; 36) angeordnet ist;
wobei die Konditionierungsvorrichtung ausgelegt ist zum Leiten des Gases von einem
oberen Teil (45) des Weiterbewegungsraums (44) zum unteren Teil (46); dadurch gekennzeichnet, dass:
jede zweite Ebene (H2) zwischen dem Isolationskanal (35; 36) und der ersten Ebene
(H1) positioniert ist,
die Drehachse (F) eine vertikale Ausrichtung aufweist und jede zweite Ebene (H2) über
der ersten Ebene (H1) angeordnet ist;
- sich laterale Wände (42) und (43) des Isolationskanals (35, 36) von der oberen Wand
(33) in den Innenraum (15) erstrecken;
- jede der lateralen Wände (42) und (43) des Isolationskanals (35) auch zumindest
einen entsprechenden Teil einer entsprechenden lateralen Wand (34) der Isolationskammer
(14) definiert.
2. Abfüllanlage nach Anspruch 1, wobei die Stützstruktur (53) eine Scheibe (55), insbesondere
eine ringförmige Scheibe, umfasst, die den peripheren Teil (54) trägt;
wobei sich die Scheibe (55) innerhalb der ersten Ebene (H1) erstreckt.
3. Abfüllanlage nach Anspruch 1 oder 2, wobei sich der Stützrahmen (57) quer, insbesondere
senkrecht, vom peripheren Teil (54) erstreckt.
4. Abfüllanlage nach einem der vorhergehenden Ansprüche, wobei der Isolationskanal (35;
36) innerhalb eines oberen Abschnitts (37) des Innenraums (15) angeordnet ist.
5. Abfüllanlage nach einem der vorhergehenden Ansprüche, ferner umfassend eine Formungseinrichtung
(20), ausgelegt zum Bilden und/oder Formen der Gefäße (2) aus Vorformen (10);
wobei die Formungseinrichtung (20) zumindest teilweise innerhalb der Isolationskammer
(14) angeordnet ist, sodass, bei Verwendung, die Gefäße (2) aus den Vorformen (10)
innerhalb des Innenraums (15) gebildet werden;
wobei die Formungseinrichtung (20) vorgelagert der Abfülleinrichtung (18) entlang
des ersten Weiterbewegungspfades (P) angeordnet ist; und
wobei der Isolationskanal (35) zwischen der Abfülleinrichtung (18) und der Formungseinrichtung
(20) positioniert ist.
1. Installation de remplissage (1) pour le remplissage de récipients (2) avec un produit
versable comprenant au moins :
- une chambre d'isolation (14) comportant un espace intérieur (15), la chambre d'isolation
(14) étant conçue pour être disposée sur une surface et comprenant au moins une paroi
supérieure (33) située à distance de la surface et une pluralité de parois latérales
(34) raccordées à la paroi supérieure (33) de façon à entourer et/ou délimiter l'espace
intérieur (15) ;
- un dispositif de conditionnement conçu pour fournir une atmosphère gazeuse définie
et/ou régulée à l'intérieur de l'espace intérieur (15) ;
- un appareil de remplissage (18) conçu pour remplir les récipients (2) avec le produit
versable et étant au moins partiellement disposé à l'intérieur de la chambre d'isolation
(14) de telle sorte que, lors de l'utilisation, les récipients (2) soient remplis
à l'intérieur de l'espace intérieur (15) ; et
- un dispositif de transport (19) conçu pour faire avancer les récipients (2) le long
d'un trajet d'avancement (P) jusqu'à et/ou depuis l'appareil de remplissage (18) ;
la chambre d'isolation (14) comprenant au moins un canal d'isolation (35 ; 36) s'étendant
à l'intérieur de l'espace intérieur (15) et étant disposé en aval ou en amont de l'appareil
de remplissage (18) le long du trajet d'avancement (P) ;
l'unité de conditionnement étant conçue pour réguler un écoulement d'un gaz à l'intérieur
du canal d'isolation (35 ; 36) ;
le dispositif de transport (19) comprenant au moins un organe de transport (50) étant
conçu pour faire avancer les récipients (2) le long d'au moins une partie du trajet
d'avancement (P) et à travers au moins une partie du canal d'isolation (35 ; 36) ;
l'organe de transport (50) comprenant une pluralité d'ensembles de préhension (51),
chaque ensemble de préhension (51) étant conçu pour retenir un récipient (2) respectif
pendant l'avancement du récipient (2) respectif le long de la partie du trajet d'avancement
(P) ;
chaque ensemble de préhension (51) étant conçu pour disposer le récipient (2) respectif
de telle sorte qu'au moins une partie supérieure (6) du récipient (2) respectif soit
disposée à l'intérieur du canal d'isolation (35 ; 36) ;
l'organe de transport étant une étoile (50) ;
l'étoile (50) comprenant en outre :
- un arbre d'entraînement (52) rotatif autour d'un axe de rotation (F) ;
- un actionneur conçu pour déclencher la rotation de l'arbre d'entraînement (52) autour
de l'axe de rotation (F) ; et
- une structure de support (53) fixée à l'arbre d'entraînement (52) et comportant
une partie périphérique (54) ;
la pluralité d'ensembles de préhension (51) étant disposés le long de et sur la partie
périphérique (54) et espacés angulairement les uns des autres autour de l'axe de rotation
(F) ;
la partie périphérique (54) s'étendant à l'intérieur d'un premier plan (H1) transversal
;
chaque ensemble de préhension (51) comprenant, en outre, un organe de préhension (56)
conçu pour retenir le récipient (2) respectif et un cadre de support (57) portant
l'organe de préhension (56) respectif et étant raccordé à la partie périphérique (54)
;
chaque cadre de support (57) étant conçu de telle sorte que l'organe de préhension
(56) respectif soit disposé ou puisse être disposé à un certain emplacement de façon
à ce que l'organe de préhension (56) s'étende à l'intérieur d'un second plan (H2)
respectif qui est transversal à l'axe de rotation (F) et de telle sorte que le second
plan (H2) soit espacé du premier plan (H1) ;
le canal d'isolation (35 ; 36) comprenant une première paroi latérale (42) et une
seconde paroi latérale (43) espacées l'une de l'autre et délimitant latéralement un
espace d'avancement (44) pour ladite partie (6) des récipients (2) ;
chaque ensemble de préhension (51) étant conçu pour disposer le récipient (2) respectif
de telle sorte que ladite partie (6) du récipient (2) soit disposée à l'intérieur
d'une partie inférieure (46) d'un espace d'avancement (44) du canal d'isolation (35
; 36) ;
le dispositif de conditionnement étant conçu pour diriger le gaz d'une partie supérieure
(45) de l'espace d'avancement (44) à la partie inférieure (46) ;
caractérisée en ce que :
chaque second plan (H2) est interposé entre le canal d'isolation (35 ; 36) et le premier
plan (H1) ;
l'axe de rotation (F) a une orientation verticale et chaque second plan (H2) est disposé
au-dessus du premier plan (H1) ;
- les parois latérales (42) et (43) du canal d'isolation (35, 36) s'étendent à partir
de la paroi supérieure (33) dans l'espace intérieur (15) ;
- chacune des parois latérales (42) et (43) du canal d'isolation (35) définit également
au moins une partie respective d'une paroi latérale (34) respective de la chambre
d'isolation (14).
2. Installation de remplissage selon la revendication 1, dans laquelle la structure de
support (53) comprend un disque (55), en particulier un disque annulaire, portant
la partie périphérique (54) ;
dans laquelle le disque (55) s'étend à l'intérieur du premier plan (H1).
3. Installation de remplissage selon la revendication 1 ou 2, dans laquelle le cadre
de support (57) s'étend transversalement, en particulier perpendiculairement, à partir
de la partie périphérique (54).
4. Installation de remplissage selon l'une quelconque des revendications précédentes,
dans laquelle le canal d'isolation (35 ; 36) est disposé à l'intérieur d'une section
supérieure (37) de l'espace intérieur (15).
5. Installation de remplissage selon l'une quelconque des revendications précédentes,
comprenant, en outre, un appareil de moulage (20) conçu pour former et/ou mouler les
récipients (2) à partir de préformes (10) ;
dans laquelle l'appareil de moulage (20) est au moins partiellement disposé à l'intérieur
de la chambre d'isolation (14) de telle sorte que, lors de l'utilisation, les récipients
(2) soient formés à partir des préformes (10) à l'intérieur de l'espace intérieur
(15) ;
dans laquelle l'appareil de moulage (20) est disposé en amont de l'appareil de remplissage
(18) le long du premier trajet d'avancement (P) ; et
dans laquelle le canal d'isolation (35) est interposé entre l'appareil de remplissage
(18) et l'appareil de moulage (20).