[0001] This present application claims the benefit of priority to Korean Patent Application
No.
10-2019-0013926, entitled "LAUNDRY TREATING APPARATUS," filed on February 1, 2019, and Korean Patent
Application No.
10-2019-0130786, entitled "LAUNDRY TREATING APPARATUS," filed on October 21, 2019, in the Korean
Intellectual Property Office.
[0002] The present disclosure relates to a laundry treating apparatus having a rotary drum
in which lifters are provided.
[0003] Korean Patent Application Publication No.
10-2018-0072336 (hereinafter, referred to as 'related Art 1') discloses a washing machine in which
a rolling motion of laundry is performed. A drum having lifters configured to lift
up laundry is rotated at a predetermined speed, such that the laundry in the drum
is raised to a predetermined height and then rolls down along an inner circumferential
surface of the drum. The rolling motion induces an effect of gently rubbing the laundry
by means of friction generated between the laundry and the drum while the laundry
rolls.
[0004] Since the greater the height of the lifter, the more easily the laundry may be lifted
up, it is difficult to implement the rolling motion if the height of the lifter exceeds
a certain level. The reason is that because the laundry is lifted up high due to drag
force of the lifter and thus a drop height of the laundry also increases even if the
drum is rotated at a low speed, the laundry falls directly onto a bottom portion of
the drum instead of rolling (that is, a tumbling motion occurs).
[0005] In a case in which the height of the lifter is low, laundry which is falling down
while rolling (that is, laundry that has not yet reached a lowest point of the drum)
may climb over the lifter during the rolling motion even if the drum is rotated at
a higher speed than in the related art, and as a result, the laundry may roll for
a longer time.
[0006] However, because laundry which has fallen down to the approximately lowest point
of the drum needs to be lifted up by the lifter, it is necessary to consider a structure
in which friction greater than a certain level can be generated between the lifter
and the laundry.
[0007] Korean Patent Application Publication No.
10-2017-0082055 (hereinafter, referred to as 'related art 2') discloses a washing machine having
a plurality of lifters on an inner circumferential surface of a drum that rotates
about an approximately horizontal rotation axis.
[0008] The lifter includes a first member coupled to an inner circumferential surface of
the drum, and a second member that is mounted on the first member and protrudes to
the inside of the drum so as to lift up laundry when the drum is rotated.
[0009] The second member is formed approximately in the shape of a dome so as to define
a space in which the laundry is accommodated. The first member includes a first portion
mounted on the inner circumferential surface of the drum, and a second portion convexly
protruding from the mounting portion and inserted into the space.
[0010] A base of the dome shape of the second member is in contact with the second portion,
but a vertex of the dome shape spaced apart from the base in a radial direction is
spaced apart from the second portion.
[0011] Since the vertex of the dome shape cannot be supported by the first member, there
is a disadvantage in that an internal space of the second member, particularly the
vertex of the dome shape, is depressed when the second member is pressed by an external
force.
[0012] In particular, in a case in which the second member is made of metal, for example,
stainless steel, there is a disadvantage in that, due to plastic deformation of the
materials, the second member cannot be restored to its original shape.
[0013] In addition, if the second member cannot be restored to its original shape due to
plastic deformation, the balance between the lifters is broken. Accordingly, eccentricity
occurs during rotation of the drum and an imbalance occurs even due to the load applied
to the drum by the lifters, and in a severe case the drum may thus be deformed or
damaged.
[0014] In addition, when a gap between an outer surface of the first member and an inner
surface of the second member becomes small due to the deformation of the second member,
foreign substances may be trapped in the gap, which causes hygienic problems.
[0015] Korean Patent Application Publication No.
10-2007-0048913 (hereinafter, referred to as 'related art 3') discloses a method of manufacturing
a drum for a washing machine. According to The manufacturing method, a cylindrical
drum is manufactured by forming mounting holes for mounting lifters in a quadrangular
metal plate and then rolling the metal plate.
[0016] Korean Utility Model Registration No.
20-0358903 (hereinafter, referred to as 'related art 4') discloses a structure in which a lifter
is installed in a drum by using mounting holes. The mounting holes are arranged in
a front-rear direction of the drum at predetermined intervals, and a set of mounting
holes arranged in this manner is used to mount one lifter. That is, hooks, which correspond
in number to the set of mounting holes, are formed in the lifter, and the hooks are
caught by the mounting holes, respectively.
[0017] Japanese Patent Application Publication No.
JP 2004057657 A (hereinafter, referred to as 'related art 5') discloses a structure in which a pair
of lifters (or baffles), which constitutes a set, is disposed, in a row in a front-rear
direction, on an inner circumferential surface of a drum, and the lifters are disposed
at predetermined intervals along a circumferential direction of the drum.
[0018] Meanwhile, a manufacturer needs to design drums with different capacities depending
on product specifications. In this case, the manufacturer may selectively manufacture
a drum (that is, a large-capacity drum) elongated in the front-rear direction and
a relatively short drum (that is, a small-capacity drum) by cutting, based on a design
dimension, a metal plate to a length of a side of the metal plate corresponding to
a length in the front-rear direction of the drum to be manufactured.
[0019] However, the distance between the pair of lifters needs to be changed in accordance
with the length in the front-rear direction of the drum. Yet, because the hooks formed
on the lifters are fastened only to the designated mounting holes in the disclosures
of the above related art, the interval between the pair of lifters is inevitably constant
even when the length of the drum varies. The structure, in which the interval between
the lifter positioned at a front side and the lifter positioned at a rear side is
inevitably constant regardless of the length of the drum as described above, has a
disadvantage in that the laundry positioned at a front or rear end of the drum cannot
come into contact with the lifters due to the distance between a front end of the
lifter positioned at the front side and a front end of the drum or between the lifter
positioned at the rear side and a rear end of the drum increasing as the length of
the drum increases.
[0020] Korean Utility Model Registration No.
20-0358903 (hereinafter, referred to as 'related art 6') discloses a washing machine having
a drum provided with a lifter. A hook protrudes from one surface of the lifter, and
a hook through hole is formed in the drum such that the hook is caught by the hook
through hole.
[0021] The hook includes a neck extending from a lifter main body, and a head expanding
from an end of the neck so as to have a larger width than the neck. The lifter is
installed such that the head is caught by an outer surface of the drum in a state
in which the neck is positioned in the hook through hole.
[0022] However, in order to injection-mold the lifter having the hook as described above,
a mold includes an upper mold configured to form an upper surface of the lifter main
body, and a lower mold configured to form a lower surface of the lifter main body.
However, there is a disadvantage in that undercutting occurs due to a part of the
head vertically overlapping the lifter main body.
[0023] An aspect of the present disclosure is to provide a laundry treating apparatus in
which frictional action between lifters and laundry (fabrics) smoothly occurs.
[0024] Another aspect of the present disclosure is to provide a laundry treating apparatus
capable of improving an operation of rubbing laundry by using friction between lifters
and laundry even when a height of the lifter is decreased.
[0025] Still another aspect of the present disclosure is to provide a laundry treating apparatus
capable of maintaining friction between lifters and laundry at a predetermined level
or higher, thereby smoothly performing an operation of lifting up laundry by using
the lifters.
[0026] Yet another aspect of the present disclosure is to provide a laundry treating apparatus
in which rigidity of a lifter is increased, such that the lifter is not easily deformed.
[0027] Still yet another aspect of the present disclosure is to provide a laundry treating
apparatus in which sufficient rigidity of a lifter is ensured even when a frame cover,
which defines an external shape of the lifter, is formed by a thin metal plate.
[0028] Aspects of the present disclosure are not limited to those mentioned above, and other
aspects not mentioned above may be clearly understood by those skilled in the art
from the following description.
[0029] A laundry treating apparatus according to an embodiment of the present disclosure
includes a drum configured to rotate about a rotation axis extending in a front-rear
direction, and a lifter disposed in the drum.
[0030] The lifter may include a lifter frame fixed to the drum, and a frame cover configured
to cover the lifter frame.
[0031] The frame cover may include a water flow discharge hole formed in a cover upper plate
through which washing water introduced into the lifter is discharged into the drum,
and an upper plate protrusion protruding upward from the cover upper plate and formed
by plastically processing the cover upper plate.
[0032] The upper plate protrusion may be formed in the shape of a dome. A plurality of such
domes may be formed to be spaced apart from one another, and the water flow discharge
hole may be formed between the adjacent dome.
[0033] The domes may be formed in different types having different sizes from each other.
Among the domes, a relatively larger dome may be disposed in an outer periphery region,
and a relatively smaller dome may be disposed in a central region.
[0034] The lifter frame may be made of synthetic resin, and the frame cover may be made
of metal.
[0035] The frame cover may include a cover upper plate constituting a lifter upper plate
portion, and a cover sidewall constituting a lifter sidewall portion. A coupling tab
may be formed at a lower end of the frame cover, and a tab binding port into which
the coupling tab is inserted may be formed in the lifter frame.
[0036] The lifter frame may include a frame base fixed to the inner circumferential surface
of the drum and having a seating groove into which the lower end of the frame cover
is inserted, a frame upper plate spaced apart from the frame base in a direction toward
the inside of the drum, and a frame sidewall configured to connect the frame upper
plate and the frame base. The tab binding port may be formed in the seating groove.
[0037] The inner surface of the frame cover may be spaced apart from the frame upper plate
by a spacer protruding from the frame upper plate toward the inner surface of the
frame cover.
[0038] The spacer may be in contact with the inner surface of the frame cover, but the present
disclosure is not limited thereto, and a contactless spacer may be provided.
[0039] The drum may have at least one water flow inlet hole formed in a region covered with
the frame cover, and the lifter frame may have at least one water flow throughhole
which allows the inside and the outside of the lifter frame to communicate with each
other.
[0040] A plurality of the lifters may be provided, and the plurality of the lifters may
include a plurality of front lifters disposed in a circumferential direction of the
drum, and a plurality of rear lifters disposed in the circumferential direction of
the drum at rear sides of the plurality of front lifters.
[0041] A laundry treating apparatus according to another embodiment of the present disclosure
includes a tub configured to receive washing water, a drum configured to receive laundry
and rotate in the tub about a rotation axis extending in a front-rear direction, and
a lifter disposed in the drum.
[0042] The lifter includes a lifter frame fixed to the inner circumferential surface of
the drum and made of synthetic resin, and a frame cover made of metal and configured
to cover the lifter frame.
[0043] A water flow discharge hole formed by penetrating a part of an upper surface of the
frame cover and an upper plate protrusion protruding from the upper surface of the
frame cover may be formed in the frame cover by plastically processing the frame cover.
The frame cover includes a cover upper plate spaced apart from the inner circumferential
surface of the drum, a cover sidewall having a lower end adjoining the inner circumferential
surface of the drum and an upper end connected to the cover upper plate, and a washing
protrusion protruding from an outer surface of the cover sidewall and extending along
a circumference of the outer surface.
[0044] According to the laundry treating apparatus according to the present disclosure,
the effect of rubbing laundry is improved by the frictional action between the laundry
and a washing protrusion formed on the lifter.
[0045] Further, it is possible to lift up the laundry to a predetermined level or higher
by using the frictional action between the washing protrusion and the laundry even
when the height of the lifter is decreased in comparison with the related art.
[0046] In addition, the flow of the fabrics is improved, and fabric distribution is smoothly
performed by the frictional action between the washing protrusion and the laundry.
[0047] Further, even when the frame cover, which defines an exterior of the lifter, is formed
by a thin plate made of metal (for example, stainless steel), sufficient rigidity
may be ensured by the washing protrusion, such that the frame cover is not easily
deformed.
[0048] In addition, even when the water flow discharge hole is covered with laundry, a predetermined
space may be ensured at the periphery of the water flow discharge hole by the upper
plate protrusion disposed adjacent to the water flow discharge hole. Accordingly,
the washing water may be smoothly discharged into the drum through the water flow
discharge hole.
[0049] Further, even when the frame cover, which defines an exterior of the lifter, is formed
by a thin plate made of metal (for example, stainless steel), sufficient rigidity
may be ensured by the protruding upper plate protrusion, such that the frame cover
is not easily deformed.
[0050] In addition, the upper plate protrusion may be formed on the upper surface of the
frame cover by plastically processing the frame cover made of metal. Accordingly,
the frame cover including the upper plate protrusion may be more easily manufactured.
[0051] The above and other aspects, features, and advantages of the present disclosure will
become apparent from the detailed description of the following aspects in conjunction
with the accompanying drawings, in which:
FIG. 1 is a cross-sectional view of a laundry treating apparatus according to an exemplary
embodiment of the present disclosure;
FIG. 2 is a perspective view of a lifter illustrated in FIG. 1;
FIG. 3 is an exploded perspective view of the lifter illustrated in FIG. 2;
FIG. 4 is a plan projection view of the lifter illustrated in FIG. 2;
FIG. 5 is a view illustrating a raw material (a) cut to manufacture a large-capacity
drum, and a raw material (b) cut to manufacture a small-capacity drum;
FIG. 6 is an enlarged view (a) of a part of the drum corresponding to a part A illustrated
in FIG. 5 and an enlarged view (b) of a part of the drum corresponding to a part B
illustrated in FIG. 5;
FIG. 7 is an enlarged view (a) of a part B illustrated in (a) of FIG. 5 and an enlarged
view (b) of a part C illustrated in (b) of FIG. 5;
FIG. 8 is a top plan view of a lifter frame, and FIG. 9 is a bottom plan view of the
lifter frame;
FIG. 10 is a cross-sectional view taken along a line A-A illustrated in FIG. 2;
FIG. 11 is a front view of the lifter frame, and FIG. 12 is a side view of the lifter
frame;
FIG. 13 is a top plan view of a frame cover, FIG. 14 is a front view of the frame
cover, and FIG. 15 is a side view of the frame cover;
FIG. 16 is a view illustrating a pair of front and rear lifters illustrated in FIG.
1;
FIG. 17 is a view illustrating the lifters illustrated in FIG. 16 when viewed from
the front side;
FIG. 18 is a view (a) illustrating a state in which the drum illustrated in FIG. 1
is deployed and a developed view (b) of the drum having the lifters disposed according
to another exemplary embodiment of the present disclosure;
FIG. 19 is a view (a) illustrating a change in height of a first fabric caused by
the rear lifter in accordance with a rotation angle of the drum and a view (b) illustrating
a change in height of a second fabric caused by the front lifter that constitutes
a set together with the rear lifter;
FIG. 20 is a view illustrating a modified example in which lifters are disposed, in
which (a) illustrates a small-capacity drum, and (b) illustrates a large-capacity
drum; and
FIG. 21 is a view illustrating another exemplary embodiment of the lifter.
[0052] Advantages and features of the present disclosure and methods for achieving them
will become apparent from the descriptions of aspects herein below with reference
to the accompanying drawings. However, the present disclosure is not limited to the
aspects disclosed herein but may be implemented in various different forms. The aspects
are provided to make the description of the present disclosure thorough and to fully
convey the scope of the present disclosure to those skilled in the art. It is to be
noted that the scope of the present disclosure is defined only by the claims.
[0053] The shapes, sizes, ratios, angles, the number of elements given in the drawings are
merely exemplary, and thus, the present disclosure is not limited to the illustrated
details. Like reference numerals designate like elements throughout the specification.
[0054] In relation to describing the present disclosure, when the detailed description of
the relevant known technology is determined to unnecessarily obscure the gist of the
present disclosure, the detailed description may be omitted.
[0055] The terminology used herein is for the purpose of describing particular example embodiments
only and is not intended to be limiting. As used herein, the singular forms "a," "an,"
and "the" may be intended to include the plural forms as well, unless the context
clearly indicates otherwise. The terms "comprises," "comprising," "including," and
"having," are inclusive and therefore specify the presence of stated features, integers,
steps, operations, elements, and/or components, but do not preclude the presence or
addition of one or more other features, integers, steps, operations, elements, components,
and/or groups thereof. The method steps, processes, and operations described herein
are not to be construed as necessarily requiring their performance in the particular
order discussed or illustrated, unless specifically identified as an order of performance.
It is also to be understood that additional or alternative steps may be employed.
[0056] When an element or layer is referred to as being "on," "engaged to," "connected to,"
or "coupled to" another element or layer, it may be directly on, engaged, connected
or coupled to the other element or layer, or intervening elements or layers may be
present. In contrast, when an element is referred to as being "directly on," "directly
engaged to," "directly connected to," or "directly coupled to" another element or
layer, there may be no intervening elements or layers present. Other words used to
describe the relationship between elements should be interpreted in a like fashion
(e.g., "between" versus "directly between," "adjacent" versus "directly adjacent,"
etc.). As used herein, the term "and/or" includes any and all combinations of one
or more of the associated listed items.
[0057] The terms "connected" and "coupled" are not restricted to physical or mechanical
connections or couplings, and can include electrical connections or couplings, whether
direct or indirect. The connection can be such that the objects are permanently connected
or releasably connected. The term "communicatively coupled" is defined as connected,
either directly or indirectly through intervening components, and the connections
are not necessarily limited to physical connections, but are connections that accommodate
the transfer of data, fluids, or other matter between the so-described components.
[0058] Although the terms first, second, third, etc. may be used herein to describe various
elements, components, regions, layers and/or sections, these elements, components,
regions, layers and/or sections should not be limited by these terms. These terms
may be only used to distinguish one element, component, region, layer or section from
another region, layer or section. Terms such as "first," "second," and other numerical
terms when used herein do not imply a sequence or order unless clearly indicated by
the context. Thus, a first element, component, region, layer or section discussed
below could be termed a second element, component, region, layer or section without
departing from the teachings of the example embodiments.
[0059] Spatially relative terms, such as "inner," "outer," "beneath," "below," "lower,"
"above," "upper," and the like, may be used herein for ease of description to describe
one element or feature's relationship to another element(s) or feature(s) as illustrated
in the figures. Spatially relative terms may be intended to encompass different orientations
of the device in use or operation in addition to the orientation depicted in the figures.
For example, if the device in the figures is turned over, elements described as "below"
or "beneath" other elements or features would then be oriented "above" the other elements
or features. Thus, the example term "below" can encompass both an orientation of above
and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations)
and the spatially relative descriptors used herein interpreted accordingly.
[0060] The term "or" as used herein is to be interpreted as an inclusive or meaning any
one or any combination. Therefore, "A, B or C" means any of the following: "A; B;
C; A and B; A and C; B and C; A, B and C". An exception to this definition will occur
only when a combination of elements, functions, steps or acts are in some way inherently
mutually exclusive.
[0061] Hereinafter, a washing machine will be described as an example of a laundry treating
apparatus, but the laundry treating apparatus is not limited to the washing machine.
The laundry treating apparatus is an apparatus for treating laundry (or an object
to be dried) such as clothes inputted into a drum 51 and may be a dryer or a washing-drying
machine.
[0062] Referring to FIG. 1, a laundry treating apparatus according to an exemplary embodiment
of the present disclosure may include a casing 13 configured to define an exterior,
a water storage tub 31 disposed in the casing 13 and configured to store washing water,
a washing tub 50 rotatably installed in the water storage tub 31 and configured to
receive inserted laundry, and a motor 25 configured to rotate the washing tub 50.
A damper 16 configured to absorb vibration of the water storage tub 31 may be provided
in the casing 13.
[0063] A drum 51 may be rotated about a rotation axis O extending in a front-rear direction,
and the drum 51 may constitute the washing tub 50. The rotation axis is approximately
horizontal. However, the term "horizontal" does not mean "geometrically horizontal"
in a strict sense. In a case in which an inclination is closer to a horizontal axis
than a vertical axis even though the inclination is formed at a certain angle with
respect to the horizontal axis as illustrated in FIG. 1, it will be said that the
drum 51 or the washing tub 50 is rotated about the horizontal axis.
[0064] A laundry insertion port is formed in a front surface of the casing 13, and a door
21 configured to open or close the laundry insertion port may be rotatably provided
on the casing 13. A tubular gasket 22 is provided such that the laundry insertion
port and an inlet of the water storage tub 31 communicate with each other. The gasket
22 is made of a soft material (for example, rubber). A front end of the gasket 22
may be connected to a circumference of the laundry insertion port of the casing 13,
and a rear end of the gasket 22 may be connected to a circumference of the inlet of
the water storage tub 31.
[0065] A water supply valve 33, a water supply pipe 34, and a water supply hose 37 may be
installed in the casing 13. When the water supply valve 33 is opened and the washing
water is supplied, the washing water that has passed through the water supply pipe
34 may be mixed with detergent in a dispenser 35 that stores the detergent, and then
the washing water may be supplied to the water storage tub 31 through the water supply
hose 37.
[0066] An input port of a pump 24 is connected to the water storage tub 31 through the drain
hose 17, and a discharge port of the pump 24 is connected to drain pipes 19. The water
discharged from the water storage tub 31 through the drain hose 17 is pumped by the
pump 24, flows through the drain pipes 19, and then is discharged to the outside of
the laundry treating apparatus.
[0067] The washing tub 50 may include the drum 51, a front cover 52 coupled to a front end
of the drum 51, and a rear cover 53 coupled to a rear end of the drum 51. The drum
51 may be formed in the form of a tubular (or cylindrical) body made by rolling up
a metal plate (for example, made of stainless steel) having a plurality of throughholes
51h (see FIG. 5) and then joining both ends of the metal plate. The water stored in
the water storage tub 31 may be introduced into the washing tub 50 through the throughholes
51h. A plurality of embossed portions 51a (see FIG. 5), which are convexly formed
by plastic processing, may be formed on an inner circumferential surface of the drum
51, and the throughholes 51h may be formed between the embossed portions 51a.
[0068] An opening portion may be formed in the front cover 52 so that laundry may be inserted
into the drum 51. The inlet of the water storage tub 31 communicates with the opening
portion. The front cover 52 may be made of the same type of material as the drum 51.
[0069] The rear cover 53 closes an opened rear side of the drum 51, and a spider 26 connected
to a driving shaft 25a of the motor 25 may be coupled to a rear surface of the rear
cover 53. The spider 26 is configured to transmit rotational force of the driving
shaft 25a to the washing tub 50, and the driving shaft 25a of the motor 25 may be
coupled to a center of the spider 26.
[0070] A plurality of lifters 61a, 61b, 62a, 62b, 63a, and 63b are provided in the drum
51. When the drum 51 is rotated, the laundry is lifted up by the lifters 61a, 61b,
62a, 62b, 63a, and 63b.
[0071] The plurality of lifters 61a, 61b, 62a, 62b, 63a, and 63b include first and second
lifters disposed in the front-rear direction of the drum 51. Hereinafter, an example
in which the first lifters are front lifters 61a, 62a, and 63a and the second lifters
are rear lifters 61b, 62b, and 63b spaced rearward apart from the front lifters will
be described. However, the first lifter may be the rear lifter and the second lifter
may be the front lifter depending on the embodiment.
[0072] Referring to FIGS. 1 and 18, the plurality of front lifters 61a, 62a, and 63a, together
with the plurality of rear lifters 61b, 62b, and 63b, define sets (or pairs), respectively.
Three sets of lifters 61 (61a and 61b), 62 (62a and 62b), and 63 (63a and 63b) may
be disposed at equal angles about the rotation axis O, but the present disclosure
is not necessarily limited thereto. For example, four sets of lifters may be disposed
at an interval of 90 degrees or five sets of lifters may be disposed at an interval
of 72 degrees about the rotation axis O.
[0073] Hereinafter, an example in which the front lifters 61a, 62a, and 63a and the rear
lifters 61b, 62b, and 63b have the same structure will be described, but the present
disclosure is not necessarily limited thereto.
[0074] Referring to FIGS. 2 to 4, each of the lifters 61a, 61b, 62a, 62b, 63a, and 63b includes
a lifter frame 620 fixed to the drum 51, and a frame cover 640 configured to cover
the lifter frame 620. The frame cover 640 protrudes radially inward (toward the inside
of the drum 51) from the inner circumferential surface of the drum 51 and comes into
contact with the laundry. The frame cover 640 is fixed to the drum 51 by means of
the lifter frame 620 instead of being fixed directly to the drum 51.
[0075] The lifter frame 620 may be made of synthetic resin. The lifter frame 620 is preferably
formed by injection molding, but the present disclosure is not limited thereto.
[0076] A lifter made of metal is not only excellent in strength, but also luxurious and
hygienic. In order to couple the lifter directly to a drum made of metal, it is necessary
to weld the lifter to a raw material cut out in a shape of the deployed drum, roll
up the raw material in a cylindrical shape, and then weld together the ends of the
raw material where they meet each other. However, raw material that was flat becomes
curved during the process of rolling up the raw material, and as a result, there is
a concern that stress may be applied to the welded portions between the lifter and
the drum and cause the welded portions to separate.
[0077] In order to address this concern, the present disclosure proposes a configuration
in which a frame cover 640 made of metal is fixed to the drum 51 by means of a lifter
frame 620 made of synthetic resin.
[0078] Meanwhile, referring to FIG. 3 and FIGs. 8 to 12, the whole of an outer surface 620a
(see FIG. 8) of the lifter frame 620 has a convex shape, and an inner surface 620b
(see FIG. 9) of the lifter frame 620 has a concave shape. Specifically, the lifter
frame 620 may include a frame base 621, a frame upper plate 623, and a frame sidewall
622.
[0079] The frame base 621 is fixed to the inner circumferential surface of the drum 51.
The frame base 621 may have a ring shape (or a closed shape formed by a single line)
opened at a central portion thereof.
[0080] The frame upper plate 623 is spaced apart from the frame base 621 in the direction
toward the inside of the drum 51 and connected to the frame base 621 by means of the
frame sidewall 622. The frame sidewall 622 may be formed in the form of a tubular
(or cylindrical) body, such that a lower end of the frame sidewall 622 is connected
to the frame base 621, and an upper end of the frame sidewall 622 is connected to
the frame upper plate 623.
[0081] The frame sidewall 622 is shaped such that a contour of a cross section thereof gradually
decreases upward from the lower end connected to the frame base 621 (or in the radial
direction of the drum 51) (or gradually decreases in a direction away from the inner
circumferential surface of the drum 51), and the contour of the cross section is smallest
at a portion that meets the frame upper plate 623.
[0082] One or more water flow inlet holes may be formed in the drum 51 so as to allow the
washing water stored in the water storage tub 31 to be introduced to the inside of
the frame cover 640. Any opening portion formed in a region covered by the frame cover
640 may be a water flow inlet hole. For example, some of the throughholes 51h, which
are positioned inside the frame cover 640, may be water flow inlet holes. Furthermore,
mounting slots 511a and 511b, fastening holes 513a and 513b, and opening portions
512a and 512b, which will be described below, may be water flow inlet holes.
[0083] One or more water flow throughholes 624 and 624a may be formed in the lifter frame
620. Any opening may be a water flow throughhole 624 as long as the opening is formed
in the lifter frame 620 and allows the inside and the outside of the lifter frame
620 to communicate with each other.
[0084] The water flow throughhole 624 may be formed in the frame sidewall 622 and/or the
frame upper plate 623. The washing water stored in the concave space of the lifter
frame 620 may be discharged through the water flow throughhole 624.
[0085] One or more water flow discharge holes 646h may be formed in the frame cover 640
to discharge the washing water in the lifters 61a, 61b, 62a, 62b, 63a, and 63b into
the drum 51. The washing water in the concave space inside the lifter frame 620 may
pass through the water flow throughhole 624, and then may be discharged into the drum
51 through the water flow discharge hole 646h.
[0086] An outer surface 640a of the frame cover 640, which is exposed to the inside of the
drum 51 and comes into contact with the laundry, has a convex shape, and an inner
surface of the frame cover 640 has a concave shape that corresponds to the convex
outer surface 620a of the lifter frame 620. The frame cover 640 may be made of metal,
preferably stainless steel, but the present disclosure is not limited thereto. The
frame cover 640 may be formed by plastically processing (for example, pressing) a
metal plate having a predetermined thickness.
[0087] The frame cover 640 may include a cover sidewall 645 extending upward from a lower
end adjoining the frame base 621, and a cover upper plate 646 configured to cover
an upper side of the cover sidewall 645. The cover upper plate 646 is approximately
parallel to the frame upper plate 623. The plurality of water flow discharge holes
646h may be formed in the cover upper plate 646.
[0088] The cover sidewall 645 is shaped such that a contour of a cross section thereof gradually
decreases upward from the lower end (or in the radial direction of the drum 51) (or
gradually decreases in the direction away from the inner circumferential surface of
the drum 51), and the contour of the cross section is smallest at a portion that meets
the cover upper plate 646.
[0089] The lifter frame 620 includes spacers 625 that protrude from the frame upper plate
623 so as to allow the frame cover 640 to be spaced apart from the lifter frame 620.
The spacer 625 protrudes from the frame upper plate 623 to the inner surface of the
frame cover 640.
[0090] The inner surface of the frame cover 640 may be spaced apart from the frame upper
plate 623 to a degree equal to or greater than a length (or height) of the spacer
625 protruding from the frame upper plate 623. The spacer 625 may be spaced apart
from the inner surface of the frame cover 640 at a predetermined distance. In this
case, the inner surface of the frame cover 640 is spaced apart from the frame upper
plate 623 at a distance equal to a sum of the height of the spacer 625 and the interval
between the spacer 625 and the inner surface of the frame cover 640. When the frame
cover 640 is pressed by external force, the frame cover 640 comes into contact with
the frame upper plate 623, such that the frame cover 640 is prevented from being deformed
any further.
[0091] Alternatively, the spacer 625 may be configured to come into contact with the frame
cover 640, depending on the embodiment. In this case, the spacer 625 protrudes from
the outer surface 620a of the lifter frame 620 and adjoins the inner surface of the
frame cover 640. Because the spacer 625 supports the inner surface of the frame cover
640 in the state in which the frame upper plate 623 is spaced apart from the frame
cover 640, the state in which the frame cover 640 is spaced apart from the frame upper
plate 623 may be maintained even though the frame cover 640 is pressed toward the
lifter frame 620 by external force.
[0092] The spacer 625 may have a cross-shaped rib structure. Specifically, the spacer 625
may include a vertical rib 625a extending on the frame upper plate 623 in a longitudinal
direction of the lifter frame 620 (or the front-rear direction), and a horizontal
rib 625b extending while crossing (that is intersecting) the vertical rib 625a. The
vertical rib 625a and the horizontal rib 625b may be orthogonal to each other.
[0093] A portion of the spacer 625, where the vertical rib 625a and the horizontal rib 625b
intersect each other, may be maximally spaced apart from the frame upper plate 623.
Depending on the embodiment, the intersecting portion is spaced apart from the inner
surface of the frame cover 640 in the case of the contactless type spacer 625, and
the intersecting portion is in contact with the inner surface of the frame cover 64
in the case of the contact type spacer 625.
[0094] Referring to FIG. 10, the inner surface of the cover upper plate 646 may be spaced
apart from the outer surface of the frame upper plate 623. That is, a predetermined
separation space (or a gap g1) may be formed between the inner surface of the cover
upper plate 646 and the outer surface of the frame upper plate 623, and the separation
space g1 may serve as a flow path that guides the washing water to the water flow
discharge hole 646h.
[0095] A separation space g2 may also be formed between the frame sidewall 622 and the cover
sidewall 645. A seating groove 621r (see FIGS. 8 and 9) to be described below is formed
in the frame base 621 and disposed at a position toward the outside of the frame base
621 spaced apart from the frame sidewall 622 at a predetermined distance. Therefore,
the lower end of the cover sidewall 645 positioned in the seating groove 621r is spaced
apart from the frame sidewall 622. Because the lower end of the frame cover 640 is
spaced apart from the frame sidewall 622 by the seating groove 621r and the cover
upper plate 646 is spaced apart from the frame upper plate 623 by the spacer 625,
two points of the frame cover 640, which are the lower end of the frame cover 640
and the portion of the frame cover 640 supported by the spacer 625, are forcibly spaced
apart from the lifter frame 620, and as a result, the state in which the cover sidewall
645 positioned between the two points is spaced apart from the lifter frame 620 is
maintained.
[0096] The washing water introduced into each of the lifters 61a, 61b, 62a, 62b, 63a, and
63b is introduced into the separation spaces g1 and g2, and water flows formed in
the separation spaces g1 and g2 during the rotation of the washing tub 50 clean the
outer surface of the lifter frame 620 and the inner surface of the frame cover 640.
Foreign substances produced during the cleaning process may be discharged through
the water flow discharge hole 646h formed in the frame cover 640 or through the water
flow inlet hole formed in the drum 51. The flow paths are formed between the lifter
frame 620 and the frame cover 640 by the separation spaces g1 and g2, and as a result,
this configuration may be advantageous in maintaining the lifters 61a, 62a, 63a, 61b,
62b, and 63b in a clean state.
[0097] The frame cover 640 may have upper plate protrusions such as domes 641, 642, 643,
and 644 formed at the positions corresponding to the spacers 625. That is, the spacers
625 may be disposed below the domes 641, 642, 643, and 644. In this case, the domes
641, 642, 643, and 644 will be described as the upper plate protrusions for convenience
of description, but the present disclosure is not necessarily limited thereto, and
the upper plate protrusion may have various structures protruding upward from the
cover upper plate.
[0098] In the case in which the plurality of spacers 625 are formed in the exemplary embodiment,
the plurality of domes 641, 642, 643, and 644 may be formed at the positions corresponding
to the plurality of spacers 625, respectively.
[0099] The domes 641, 642, 643, and 644 may be formed on the cover upper plate 646. An inner
surface of each of the domes 641, 642, 643, and 644, which faces the spacer 625, may
be concavely formed, and an outer surface of each of the domes 641, 642, 643, and
644 may be convexly formed. The concave inner surface of each of the domes 641, 642,
643, and 644 may be spaced apart from the spacer 625. However, the present disclosure
is not limited thereto, the spacer 625 may be in contact with the concave inner surface.
[0100] The domes 641, 642, 643, and 644 are convexly formed by pressing the cover upper
plate 646, which is made of metal. The plurality of domes 641, 642, 643, and 644 may
be disposed in the longitudinal direction of the cover upper plate 646 (or the longitudinal
direction of the lifters 61a, 61b, 62a, 62b, 63a, and 63b). The one or more water
flow discharge holes 646h may be formed between the adjacent domes 641, 642, 643,
and 644.
[0101] Assuming that the cover upper plate 646 has a plurality of regions spaced apart from
one another in the longitudinal direction, the water flow discharge holes 646h may
be formed in the respective regions. In the exemplary embodiment, the water flow discharge
holes 646h are formed in three regions, and the three (that is, a plurality of) water
flow discharge holes 646h are arranged in each of the regions in a width direction
of the cover upper plate 646.
[0102] The spacers 625 may be positioned between the plurality of regions. That is, the
spacers 625 may be positioned between the adjacent two regions among the plurality
of regions when the cover upper plate 646 is viewed from above.
[0103] The domes 641, 642, 643, and 644 may include two or more domes of which the depth
of the concave portion of the inner surfaces thereof is different from each other.
In more detail, the domes 641, 642, 643, and 644 may include large domes 641 and 644,
each of which have a concave portion of a first depth, and small domes 642 and 643,
each of which have a concave portion of a second depth smaller than the first depth.
The height of the spacers 625a and 625d corresponding to the large domes 641 and 644
may be greater than the height of the spacers 625b and 625c corresponding to the small
domes 642 and 643.
[0104] The domes 641, 642, 643, and 644 may include the two or more domes having different
sizes. Each of the domes 641, 642, 643, and 644 may have a circular shape, but the
present disclosure is not necessarily limited thereto. Here, the 'size' may be determined
based on the shape when the concave portion of the inner surface of each of the domes
641, 642, 643, and 644 are viewed from above, and for example, the 'size' may be defined
as a diameter of the concave portion. However, since the difference between the inner
diameter and the outer diameter of each of the domes 641, 642, 643, and 644 is merely
due to the thickness of the material, the size may be defined based on the outer diameter
of each of the domes 641, 642, 643, and 644.
[0105] The size of the spacer 625 may also vary depending on the size of each of the domes
641, 642, 643, and 644. That is, in the case in which there are the large domes 641
and 644 and the small domes 642 and 643 as illustrated in FIG. 13, the spacer 625
corresponding to the large domes 641 and 644 may be larger than the spacer 625 corresponding
to the small domes 642 and 643.
[0106] The two small domes 643 and 644 may be positioned between the pair of large domes
641 and 642, and the water flow discharge holes 646h may be formed between the domes
641, 642, 643, and 644. The plurality of water flow discharge holes 646h may be arranged
in a direction crossing the lifters 61a, 61b, 62a, 62b, 63a, and 63b (or a direction
orthogonal to the length of each of the lifters 61a, 61b, 62a, 62b, 63a, and 63b).
[0107] The relatively larger domes 641 and 642 may cover a wider region at the periphery
of the water flow discharge hole 646h by means of the height of the relatively larger
domes 641 and 642, and the relatively smaller domes 643 and 644 may only cover a comparatively
narrow region at the periphery of the water flow discharge hole 646h by means of the
height of the relatively smaller domes 643 and 644.
[0108] Therefore, the relatively larger domes 641 and 642 may be disposed in an outer periphery
region to independently cover a wider region, and the relatively smaller domes 643
and 644 may preferably be disposed in a central region to supplement a part insufficient
to cover a region to be covered by the adjacent domes 643 and 644.
[0109] Since the domes 641, 642, 643, and 644 protrude from the cover upper plate 646, the
gaps between the laundry and the surfaces at the periphery of the discharge holes
646h may be maintained even when laundry is placed on the domes 641, 642, 643, and
644. Therefore, the discharge holes 646h may be prevented from being clogged with
laundry, and the water discharged into the gaps from the discharge holes 646h may
be applied to the laundry.
[0110] That is, even when the water flow discharge hole 646h is covered with the laundry,
a predetermined space may be ensured at the periphery of the water flow discharge
hole 646h by the upper plate protrusion disposed adjacent to the water flow discharge
hole 646h, and the washing water may accordingly be smoothly discharged into the drum
51 through the water flow discharge hole 646h.
[0111] The water stored in the water storage tub 31 is introduced into the lifters 61a,
61b, 62a, 62b, 63a, and 63b through the opening portion. The lifter frame 620 is a
structure having one or more of the water flow throughholes 624, and the water introduced
into the lifters 61a, 61b, 62a, 62b, 63a, and 63b may reach the water flow discharge
holes 646h through the water flow throughholes 624.
[0112] The washing water introduced into the lifters 61a, 61b, 62a, 62b, 63a, and 63b is
raised by the rotation of the washing tub 50 in the state in which the washing water
is in the lifters 61a, 61b, 62a, 62b, 63a, and 63b, and the washing water is discharged
(or sprayed) through the water flow discharge holes 646h in this process.
[0113] Referring to FIGS. 2, 3, 10, and 13 to 15, each of the lifters 61a, 61b, 62a, 62b,
63a, and 63b includes a lifter upper plate portion spaced apart from the inner circumferential
surface of the drum 51, and a lifter sidewall portion having a lower end adjoining
the inner circumferential surface of the drum, and an upper end connected to the lifter
upper plate portion, and one or more washing protrusions 603 and 604 are formed on
the lifter sidewall portion. The washing protrusions 603 and 604 protrude from an
outer surface of the lifter sidewall portion and extend in the form of a ring along
the outer surface of the lifter sidewall portion.
[0114] In the case in which each of the lifters 61a, 61b, 62a, 62b, 63a, and 63b includes
the lifter frame 620 and the frame cover 640 in the exemplary embodiment, the cover
upper plate 646 and the cover sidewall 645 of the frame cover 640 are the lifter upper
plate portion and the lifter sidewall portion, respectively.
[0115] Since each of the washing protrusions 603 and 604 is formed in the form of a ring,
the lifters 61a, 61b, 62a, 62b, 63a, and 63b are not easily deformed even when external
force is applied in any direction. In particular, in the case in which the frame cover
640 is formed as a plate made of metal (for example, stainless steel) and having a
small thickness, sufficient rigidity may be maintained.
[0116] The frame cover 640 may include one or more washing protrusions 603 and 604 having
a ring shape or one or more washing rings protruding from the outer surface of the
cover sidewall 645. The plurality of washing protrusions 603 and 604 may be disposed
in parallel with one another. In the exemplary embodiment, two washing protrusions
603 and 604 are provided, but the present disclosure is not necessarily limited thereto.
In the case in which the frame cover 640 is made of metal, the washing protrusions
603 and 604 may be formed by pressing.
[0117] Each of the washing protrusions 603 and 604 has a shape corresponding (or similar)
to the contour of the cover sidewall 645, and preferably, the washing protrusion may
protrude to a predetermined height from the cover sidewall 645. Since the contour
of the cover sidewall 645 decreases upward, among the washing protrusions 603 and
604, the washing protrusion that is positioned at an upper side is smaller than the
other washing protrusion.
[0118] A frictional force applied between the laundry and the washing protrusions 603 and
604 generates an effect of rubbing the laundry, thereby improving washing power. In
addition, because the washing protrusions 603 and 604 assist in the operation of lifting
up the laundry, physical force (for example, force for lifting up or striking the
laundry) of a level as in the related art may be applied to the laundry even when
the height of each of the lifters 61a, 61b, 62a, 62b, 63a, and 63b is decreased to
be smaller than that in the related art.
[0119] The frame cover 640 may be coupled to the lifter frame 620. Referring to FIGS. 2
and 3, one or more coupling tabs 648 may be formed at the lower end of the frame cover
640. As illustrated in FIG. 14, the coupling tabs 648 may be formed at a left side
645L or a right side 645R at the lower end when the frame cover 640 is viewed from
the front side. The left side 645L and the right side 645R may be straight sections
extending in the front-rear direction.
[0120] Referring to FIGS. 8 and 9, tab binding ports 621h, through which the coupling tabs
648 pass from above, may be formed in the lifter frame 620. The tab binding ports
621h may be formed at positions corresponding to the coupling tabs 648, respectively.
A coupling tab 648 passes through the tab binding port 621h, and the passing portion
of the coupling tab 648 is bent and caught by a rim of the tab binding port 621h (or
a bottom surface of the frame base 621), such that the lifter frame 620 and the frame
cover 640 may be coupled to each other.
[0121] Meanwhile, the seating groove 621r, which corresponds to the lower end of the frame
cover 640, may be formed in the frame base 621 of the lifter frame 620. The lower
end of the frame cover 640 may be inserted and seated in the seating groove 621r.
In this case, the tab binding port 621h may be formed in the seating groove 621r.
[0122] Hereinafter, a structure in which the lifter frame 620 and the drum 51 are coupled
to each other will be described.
[0123] Referring to FIGS. 8, 9, 11, and 12, one or more insertion protrusions 627 may be
formed on each of the front lifters 61a, 62a, and 63a and/or the rear lifters 61b,
62b, and 63b. Further, referring to FIGS. 5 to 7, the drum 51 may have mounting slots
511a1 in a first group G1 and mounting slots 511a2 in a second group G2. Each of the
groups G1 and G2 may include the one or more mounting slots 511a1(1) to 511a1(4).
Here, the 'group' is a set of mounting slots and may include one or a plurality of
mounting slots.
[0124] The mounting slots 511a1 in the first group G1 and the mounting slots 511a2 in the
second group G2 may include a number of the mounting slots 511a1(1) to 511a1(4) and
511a2(1) to 511a2(4) that corresponds to the number of the one or more insertion protrusions
627. That is, in the case in which the mounting slots in the first group G1 and the
second group G2 are used to install the front lifters 61a, 62a, and 63a, the number
of mounting slots 511a1 in the first group G1 and the number of mounting slots 511a2
in the second group G2 may correspond to the number of insertion protrusions 627 provided
on each of the front lifters 61a, 62a, and 63a.
[0125] Likewise, depending on the embodiment, in the case in which the mounting slots in
the first group G1 and the second group G2 are used to install the rear lifters 61b,
62b, and 63b, the number of mounting slots 511a1 in the first group G1 and the number
of mounting slots 511a2 in the second group G2 may correspond to the number of insertion
protrusions 627 provided on each of the rear lifters 61b, 62b, and 63b.
[0126] The one or more insertion protrusions 627 formed on each of the front lifters 61a,
62a, and 63a or the rear lifters 61b, 62b, and 63b may be selectively fastened to
the mounting slots 511a2 in the first group G1 or the second group G2. The position
at which the lifter is installed may be determined depending on whether the one or
more insertion protrusions 627 formed on each of the lifters 61a, 62a, 63a, 61b, 62b,
and 63b are inserted into the mounting slots that constitute any one of the first
group G1 or the second group G2.
[0127] Hereinafter, the example in which the mounting slots 511a, which constitute the first
group G1 and the second group G2, are used to install the front lifters 61a, 62a,
and 63a will be described, but the mounting slots may be formed in the same manner
in order to install the rear lifters 61b, 62b, and 63b.
[0128] the mounting slots 511a2 in the second group G2 are formed in a region shifted rearward
within a range in which the mounting slots 511a2 in the second group G2 partially
overlap the mounting slots 511al in the first group G1. For reference, in FIG. 6,
a first region M1 indicates a region in which the mounting slots 511a1 in the first
group G1 are formed, and a second region M2 indicates a region in which the mounting
slots 511a2 in the second group G2 are formed. Hereinafter, as illustrated in FIG.
6, the mounting slots 511a2 in the second group G2 are disposed rearward from the
mounting slots 511a1 in the first group G1.
[0129] Referring to FIGS. 5 to 7, the mounting slots 511a2 in the second group G2 are spaced
apart from the mounting slots 511a1 in the first group G1 in the rearward direction
at a predetermined distance D. Therefore, when the insertion protrusions 627 are installed
in the mounting slots 51 1a1 in the first group G1, each of the front lifters 61a,
62a, and 63a is positioned further forward by a distance D in comparison with a case
in which the insertion protrusions 627 are installed in the mounting slots 511a2 in
the second group G2. As illustrated in FIG. 5, the metal plate of the large-capacity
drum 51 further extends forward by a distance E in comparison with a case in which
the drum is the small-capacity drum. In the case of the large-capacity drum (FIG.
5A), the front lifters 61a, 62a, and 63a are installed by using the mounting slots
511a1 in the first group G1, such that the front lifters 61a, 62a, and 63a may be
installed relatively further forward in comparison with the case in which the drum
is the small-capacity drum (FIG. 5B). Therefore, the laundry positioned in the region
corresponding to the distance E may easily come into contact with the front lifters
61a, 62a, and 63a while the drum 51 rotates.
[0130] The mounting slots 511a in the respective groups G1 and G2 may be disposed in rows
in the front-rear direction. Particularly, the mounting slots 511a in each of the
groups G1 and G2 are disposed in two rows. Further, when the entire configuration
is viewed without distinguishing the groups, the mounting slots 511a may be arranged
along common reference lines extending in the front-rear direction.
Preferably, in the embodiment, the mounting slots are disposed on two straight lines
parallel to each other.
[0131] In more detail, the mounting slots 511a1 in the first group G1 may include two or
more first mounting slots 511a1(1) and 511a1(2) arranged at a first interval T in
a first row P1 extending in the front-rear direction. Furthermore, the mounting slots
511a1 in the first group G1 may further include two or more first mounting slots 511a1(3)
and 511 a1(4) arranged at the first interval T in a second row P2 parallel to the
first row P1.
[0132] The mounting slots 511a2 in the second group G2 may include two or more second mounting
slots 511a2(1) and 511a2(2) arranged in the first row P1 at positions shifted, by
a second interval D smaller than the first interval T, rearward from the mounting
slots 511a1 in the first group G1.
[0133] Furthermore, the mounting slots 511a2 in the second group G2 may further include
two or more second mounting slots 511a2(3) and 511a2(4) arranged in the second row
P2 at positions shifted, by the interval T, rearward from the mounting slots 511a1
in the first group G1.
[0134] Hereinafter, the mounting slots 511a1 and 511a2, which can be used to install the
front lifters 61a, 62a, and 63a, are defined as being in a front lifter installation
group, and the mounting slots 511b (see (a) of FIG. 6), which can be used to install
the rear lifters 61b, 62b, and 63b, are defined as being in a rear lifter installation
group.
[0135] The plurality of front or rear lifters 61a, 62a, 63a, 61b, 62b, and 63b may be disposed
in a circumferential direction of the drum 51, such that the plurality of front lifter
installation groups may be disposed in the circumferential direction, and likewise,
the plurality of rear lifter installation groups may also be disposed in the circumferential
direction.
[0136] Hereinafter, the mounting slot belonging to the front lifter installation group is
referred to as the front mounting slot 511a, and the mounting slot belonging to the
rear lifter installation group is referred to as the rear mounting slot 511b.
[0137] referring to FIGS. 8 to 12, the insertion protrusion 627 may protrude from the frame
base 621. The insertion protrusion 627 may include a vertical portion 627a (see FIG.
11) protruding downward from the bottom surface of the frame base 621, and a catching
portion 627b bent in the horizontal direction from the vertical portion 627a. The
catching portion 627b may protrude toward the inside of the ring-shaped frame base
621 when viewed from above.
[0138] As illustrated in FIG. 11, the insertion protrusions 627 may be formed at left and
right sides of the frame base 621, respectively, when the lifter frame 620 is viewed
from the front side. The two or more insertion protrusions 627 may be formed along
one side of the frame base 621 (or in the front-rear direction).
[0139] Specifically, the insertion protrusion 627(L) formed at the left side of the frame
base 621 may include the catching portion 627b which is bent rightward. On the contrary,
the insertion protrusion 627(R) formed at the right side of the frame base 621 may
include the catching portion 627b which is bent leftward.
[0140] Referring to FIG. 6, each of the mounting slots 511a and 511b may be shaped to have
a length L1 in the approximately front-rear direction of the drum 51. Each of the
mounting slots 511 and 511b may include an insertion section S1 having a predetermined
width W1, and a binding section S2 extending rearward or forward from the insertion
section S1 and having a smaller width (W2 < W1) than the insertion section S1. In
the exemplary embodiment, the binding section S2 extends rearward from a rear end
of the insertion section S1, but the present disclosure is not necessarily limited
thereto. On the contrary, the binding section S2 may extend forward from a front end
of the insertion section S1.
[0141] Furthermore, as illustrated in FIG. 20, to be described below, in the exemplary embodiment,
the binding section S2 of the front mounting slot 511a may extend forward from the
front end of the insertion section S1, and the binding section S2 of the rear mounting
slot 511b may extend rearward from the rear end of the insertion section S1.
[0142] Meanwhile, referring to FIGS. 5 to 7, when installing the lifter frame 620 in the
drum 51, the insertion protrusion 627 of the lifter frame 620 passes through the insertion
section S1, and the lifter frame 620 is pushed rearward, such that the vertical portion
627a is moved forward along the binding section S2, and thus the catching portion
627b is positioned below the binding section S2. In this case, since the bottom surface
of the frame base 621 is in close contact with the inner circumferential surface of
the drum 51, and a width W3 (see FIG. 11) of the catching portion 627b is larger than
the width W2 of the binding section S2, the catching portion 627b cannot pass through
the binding section S2 from the lower side to the upper side.
[0143] referring to FIGS. 8 to 11, the frame sidewall 622 may include a sidewall left portion
622L having a lower end connected to a left side 621a of the frame base 621, and a
sidewall right portion 622R having a lower end connected to a right side 621b of the
frame base 621. At least one of the sidewall left portion 622L or the sidewall right
portion 622R may define an acute angle with respect to the frame base 621. Particularly,
at least one of the sidewall left portion 622L or the sidewall right portion 622R
may be symmetric with each other when viewed from the front side.
[0144] The frame sidewall 622 may have a mold ejection port 624a formed at a position corresponding
to the insertion protrusion 627 when the lifter frame 620 is viewed vertically downward
from above. The mold ejection port 624a may be formed in at least one of the sidewall
left portion 622L or the sidewall right portion 622R.
[0145] The lifter frame 620 may be formed by injection molding. In this case, the mold may
include an upper mold that forms the upper surface of the lifter frame 620, and a
lower mold that forms the lower surface of the lifter frame 620.
[0146] The upper surface of the insertion protrusion 627 may be formed by the upper mold.
Since the insertion protrusion 627 is positioned at the lower side of the frame sidewall
622, an opening portion, through which a portion of the upper mold defining the upper
surface of the insertion protrusion 627 may pass during the process of opening the
mold, needs to be formed in a region that overlaps the insertion protrusion 627 in
a direction in which the upper mold is opened on the frame sidewall 622 (or a vertically
upward direction from the frame base 621) so that a mold portion of the upper mold,
which forms the upper surface of the insertion protrusion 627 (particularly, the upper
surface of the catching portion 627b), may be moved upward (or so that the upper mold
may be withdrawn without undercutting during the process of opening the mold), and
the mold ejection port 624a is the opening portion.
[0147] As illustrated in FIG. 8, when the lifter frame 620 is viewed vertically downward
from above (hereinafter, referred to as 'a plan view of the lifter frame'), the catching
portion 627b of the insertion protrusion 627 is positioned in the mold ejection port
624a (or overlaps the mold ejection port 624a). Further, in the plan view of the lifter
frame, an outer periphery of the catching portion 627b is spaced apart from a rim
of the mold ejection port 624a, excluding the portion 627a connected to the vertical
portion 627a.
[0148] referring to FIGS. 9 and 10, a catching protrusion 626 may be formed on at least
one of the front lifters 61a, 62a, and 63a or the rear lifters 61b, 62b, and 63b.
The catching protrusion 626 may protrude downward from the concave inner surface 620b
of the lifter frame 620.
[0149] Referring to FIG. 6, the opening portions 512a and 512b, into which the catching
protrusions 626 are inserted, may be formed in the drum 51. The pair of opening portions
512a1 and 512a2 for installing the front lifters 61a, 62a, and 63a may be spaced apart
from one another by an interval D in the front-rear direction.
[0150] The catching protrusion 626 is selectively inserted into any one of the pair of opening
portions 512a1 and 512a2 depending on whether the insertion protrusions 627 are inserted
into the mounting slots 511a1 in the first group G1 or the mounting slot 511a2 in
the second group G2.
[0151] Catching tabs 514a and 514b, which each come into contact with (or are caught by)
the lower end of the catching protrusion 626, may be formed on rims of the opening
portions 512a and 512b. The catching tabs 514a and 514b may come into contact with
the lateral surfaces of the catching protrusions 626 in the opening portions 512a
and 512b, thereby restricting lateral movement of the catching protrusions 626.
[0152] Meanwhile, the positions of the catching tabs 514a and 514b may be determined based
on the relative positions of the mounting slots 511a and 511b with respect to the
insertion section S1 of the binding section S2. That is, as illustrated in FIG. 6,
when the binding section S2 is positioned rearward from the insertion section S1,
the catching tabs 514a and 514b are positioned in a first concave portion 626a at
the front side of the catching protrusions 626. The catching tabs 514a and 514b may
extend rearward from the front end of the opening portion 512 to restrict the movement
of the catching protrusions 626 when the catching protrusion 626 is about to move
forward (that is, the insertion protrusion 627 is about to move from the binding section
S2 to the insertion section S1).
[0153] On the contrary, like the mounting slot 511a illustrated in FIG. 20, when the binding
section S2 is positioned forward from the insertion section S1, the catching tabs
514a and 514b are positioned in a second concave portion 626b at the rear side of
the catching protrusions 626. The catching tabs 514a and 514b may extend forward from
the rear end of the opening portion 512 to restrict the movements of the catching
protrusions 626 when the catching protrusion 626 is about to move rearward (that is,
the insertion protrusion 627 is about to move from the binding section S2 to the insertion
section S1).
[0154] The catching tabs 514a and 514b may be bent at a predetermined angle to the outside
of the drum 51 based on the portion connected to the rims of the opening portions
512a and 512b. The lateral surfaces of the catching protrusions 626 may come into
contact with the catching tabs 514a and 514b even in the state in which the catching
protrusions 626 are not inserted into the opening portions 521a and 512b.
[0155] When the lifter frame 620 is about to move (that is, about to move in a direction
opposite to a direction in which the lifter frame 620 is installed) such that the
vertical portion 627a moves from the binding section S2 to the insertion section S1,
the movement is restricted as the catching tabs 514a and 514b interfere with the lower
ends of the catching protrusions 626.
[0156] Referring to FIG. 9, at the lower end of the catching protrusion 626, the first concave
portion 626a may be formed at a side facing the catching tabs 514a and 514b. In the
state in which the lifter frame 620 has been completely installed, the catching tabs
514a and 514b may be positioned in the first concave portion 626a.
[0157] At the lower end of the catching protrusion 626, the second concave portion 626b
may be further formed at a side opposite to the first concave portion 626a. When the
lifter frame 620 is installed in a state in which the front and rear sides of the
lifter frame 620 are changed, the catching tabs 514a and 514b may be positioned in
the second concave portion 626b.
[0158] referring to FIG. 9, fastening bosses 628 may be formed on at least one of the front
lifters 61a, 62a, and 63a or the rear lifters 61b, 62b, and 63b. The fastening boss
628 may protrude downward from the inner surface 620b of the lifter frame 620. The
fastening boss 628 may extend from the frame upper plate 623. The two or more fastening
bosses 628 may be provided to be spaced apart from one another in the front-rear direction.
[0159] Referring to FIGS. 5 and 6, fastening holes 513a and 513b may be formed in the drum
51. The fastening holes 513a and 513b may include a first fastening hole 513a1 formed
at a position corresponding to the fastening boss 528 when the insertion protrusion
627 of the lifter frame 620 is installed in the mounting slot 511a1 in the first group
G1, and a first fastening hole 513a2 formed at a position corresponding to the fastening
boss 528 when the insertion protrusion 627 of the lifter frame 620 is installed in
the mounting slot 511a2 in the second group G2. The pair of first fastening holes
513a1(1) and 513a1(2) are provided to correspond to the pair of fastening bosses 528,
and the second fastening holes 513a2 including a pair of second fastening holes 513a2(1)
and 513a2(2) may be provided.
[0160] Referring to FIG. 7, the fastening boss 628 may be selectively fastened to the first
fastening hole 513a1 or the second fastening hole 513a2 by means of a predetermined
fastening member (hereinafter, for exemplary purposes, a screw 98) based on whether
the insertion protrusion 627 is inserted into the mounting slot 511a1 in the first
group G1 or the mounting slot 511a2 in the second group G2.
[0161] In the state in which the insertion protrusion 627 is inserted into the mounting
slot 511a and the lifter frame 620 is temporarily assembled, the screw 98 passes through
the fastening hole 513a from the outside of the drum 51 and is then fastened to the
fastening boss 628, such that the lifter frame 620 may be completely installed.
[0162] Meanwhile, as described above, as illustrated in FIG. 7A or 7B, the installation
position of the lifter frame 620 may vary depending on whether the insertion protrusion
627 is inserted into the mounting slot 511a1 or the mounting slot 511a2. In any case,
the mounting slots 511a1 and 511a2, the opening portions 512al and 512a2, and the
fastening holes 513a1 and 513a2 are hidden by the frame cover 640 in the state in
which the lifter is completely installed. That is, the mounting slots 511a1 and 511a2,
the opening portions 512a1 and 512a2, and the fastening holes 513a1 and 513a2 are
positioned inside the frame cover 640, and thus are not exposed to the inside of the
drum 51.
[0163] In other words, in the state in which the at least one insertion protrusion 627 provided
on each of the lifters 61a, 62a, 63a, 61b, 62b, and 63b is fastened to the mounting
slot (for example, 511a1) in any one group (for example, G1) among the mounting slots
511a in the first group G1 and the second group G2, the mounting slot (for example,
511a2) in the other group (for example, G2) may be hidden inside the drum 51 by the
lifter.
[0164] In more detail, in the state in which the at least one insertion protrusion 627 provided
on each of the front lifters 61a, 62a, and 63a is inserted into the mounting slot
in any one group (for example, G1) of the first group G1 and the second group G2,
the front end (FE) (see FIG. 4) of each of the front lifters 61a, 62a, and 63a may
be positioned forward from the mounting slots 51 1a1(1) to 511a1(4) and 511a2(1) to
511a2(4) belonging to the first group G1 and the second group G2. Here, the front
end FE may be the front end of the lifter cover 640.
[0165] In addition, the rear end of each of the front lifters 61a, 62a, and 63a may be positioned
rearward from any of the mounting slots 511a1(1) to 511a1(4) and 511a2(1) to 511a2(4)
belonging to the first group G1 and the second group G2.
[0166] Depending on the point of view, in the state in which the at least one insertion
protrusion 627 is inserted into one of the mounting slots 511a2(1) to 511a2(4) in
the second group G2 (see (a) of FIG. 20), a distance D1 from the front end of the
drum 51 to the front end FE (see FIG. 4) of each of the front lifters 61a, 62a, and
63a may be shorter than a distance D2 from the front end of the drum 51 to the front
end of each of the mounting slots 511a1(1) to 511a1(4) in the first group G1 (that
is, the front end of the mounting slot positioned at the foremost side among the mounting
slots in the first group) (D1 < D2).
[0167] In addition, in the state in which the at least one insertion protrusion 627 is inserted
into one of the mounting slots 511a1(1) to 51 lal(4) in the first group G1 (see (b)
of FIG. 20), a distance D3 from the front end of the drum 51 to the rear end of each
of the front lifters 61a, 62a, and 63a may be longer than a distance D4 from the front
end of the drum 51 to the rear end of the mounting slot in the second group G2 (that
is, the rear end of the mounting slot positioned at the rearmost side among the mounting
slots in the second group) (D3 > D4). Since all of the mounting slots 51 1a1(1) to
51 1a1(4) and 51 1a2(1) to 511a2(4) used to install the front lifters 61a, 62a, and
63a are positioned between the front ends and the rear ends of the front lifters 61a,
62a, and 63a, the mounting slots may be hidden by being covered by the front lifters
61a, 62a, and 63a.
[0168] Meanwhile, a distance D5 (see FIG. 9) from the front end FE of each of the front
lifters 61a, 62a, and 63a to the fastening boss 628 may be longer than the interval
D (see FIG. 6) (D5 > D). In this case, even in the state in which the fastening boss
628 is coupled to the second fastening hole 513a2 (see FIG. 7) (in the exemplary embodiment,
the state in which the fastening member 98 passes through the second fastening hole
513a2 and is fastened to the fastening boss 628), the front end FE of each of the
front lifters 61a, 62a, and 63a is positioned forward from the first fastening hole
513a1 (see FIG. 7), such that the first fastening hole 513a1 is still hidden by each
of the front lifters 61a, 62a, and 63a.
[0169] Manufacturers of laundry treating apparatuses sometimes produce various types of
products having drums having different capacities. In this case, a metal plate having
the mounting slots 511a and 511b, the opening portions 512a and 512b, the fastening
holes 513a and 513b, and the like is cut out based on a predetermined standard, the
raw material 51' or 51" (see FIG. 5) cut out in this manner is rolled up, and the
ends of the raw material are joined together so as to manufacture the drum 51. In
this case, the metal plate is cut to a predetermined length based on the standard
of the drum. In order to manufacture two drums having different lengths, it is necessary
to differently adjust the interval between the front lifters 61a, 62a, and 63a and
the rear lifters 61b, 62b, and 63b in accordance with the length of the drum.
[0170] For example, as illustrated in FIG. 5, the interval between the front lifters 61a,
62a, and 63a and the rear lifters 61b, 62b, and 63b when the length of the drum 51'
is long (see (a) of FIG. 5) needs to be greater than the interval between the front
lifters 61a, 62a, and 63a and the rear lifters 61b, 62b, and 63b when the length of
the drum 51" is short (see (b) of FIG. 5), so that the laundry may be uniformly lifted
up by the front and rear lifters 61b, 62b, and 63b even in the case of the large-capacity
drum 51.
[0171] Therefore, extra mounting slots 511a are further formed in the drum 51 in order to
adjust the installation position of at least one of the front lifters 61a, 62a, and
63a or the rear lifters 61b, 62b, and 63b in the front-rear direction when the length
of the drum is changed.
[0172] In the present exemplary embodiment, the extra mounting slots 511a are provided to
adjust the installation positions of the front lifters 51a, 52a, and 53a, but the
present disclosure is not necessarily limited thereto. Depending on exemplary embodiments,
the extra mounting slots 511b may be provided to adjust the installation positions
of the rear lifters 61b, 62b, and 63b.
[0173] The extra mounting slots 511a may be formed in the lifter frame 620 such that the
extra mounting slots 511a correspond in number to the mounting slots 511a (hereinafter,
referred to as 'installation slots') into which the insertion protrusions 627 are
inserted, and the extra mounting slots 511a may be formed at points spaced apart from
the respective installation slots at a predetermined distance D in the frontward or
rearward direction. The installation position of the lifter frame 620 may be changed
by the distance D by separating the insertion protrusion 627 from the mounting slot
(for example, 511a1) and then inserting the insertion protrusion 627 into the extra
mounting slot (for example, 511a2).
[0174] Meanwhile, in the exemplary embodiment, the extra opening portions 512a are provided
to adjust the installation positions of the front lifters 51a, 52a, and 53a, but the
present disclosure is not necessarily limited thereto. Depending on the embodiment,
the extra opening portions 512b may also be provided to adjust the installation positions
of the rear lifters 61b, 62b, and 63b.
[0175] Meanwhile, in the exemplary embodiment, the extra fastening holes 513a are provided
to adjust the installation positions of the front lifters 51a, 52a, and 53a, but the
present disclosure is not limited thereto. Depending on the embodiment, the extra
fastening holes 513b may also be provided to adjust the installation positions of
the rear lifters 61b, 62b, and 63b.
[0176] FIG. 20 illustrates another exemplary embodiment of the present disclosure. In order
to install the lifter frame 620 by means of the front mounting slot 511a, the lifter
frame 620 needs to be pushed forward after the insertion protrusion 627 is inserted
into the insertion section S1. In order to install the lifter frame 620 by means of
the rear mounting slot 511b, the lifter frame 620 needs to be pushed rearward after
the insertion protrusion 627 is inserted into the insertion section S1.
[0177] On the contrary, in order to separate the lifter frame 620 from the drum 51, the
lifter frame 620 is pushed forward or rearward to move the catching portion 627b of
the insertion protrusion 627 from the binding section S2 and align the catching portion
627b with the insertion section S1, and the lifter frame 620 is lifted up, such that
the catching portion 627b passes through the insertion section S1, and the lifter
frame 620 may be separated from the drum 51.
[0178] FIG. 16 is a view illustrating a pair of front and rear lifters illustrated in FIG.
1. FIG. 17 is a view illustrating the lifters illustrated in FIG. 16 when viewed from
a front side. FIG. 18 is a view (a) illustrating a state in which the drum illustrated
in FIG. 1 is deployed and a developed view (b) of the drum having the lifters disposed
according to another exemplary embodiment of the present disclosure. FIG. 19 is a
view (a) illustrating a change in height of a first fabric caused by the rear lifter
in accordance with a rotation angle of the drum and a view (b) illustrating a change
in height of a second fabric caused by the front lifter that constitutes a set together
with the rear lifter. Hereinafter, description will be made with reference to FIGS.
16 to 19.
[0179] Each of the front lifters 61a, 62a, and 63a is disposed on the inner circumferential
surface of the drum 51 and extending in the front-rear direction. The plurality of
front lifters 61a, 62a, and 63a are disposed based on the rotation axis O at equal
angles.
[0180] The rear lifters 61b, 62b, and 63b are disposed on the inner circumferential surface
of the drum 51 and positioned rearward from the front lifters 61a, 62a, and 63a. Like
the front lifters 61a, 62a, and 63a, the rear lifters 61b, 62b, and 63b are disposed
based on the rotation axis O at equal angles.
[0181] The rear lifters 61b, 62b, and 63b are disposed to form a predetermined phase angle
with the front lifters 61a, 62a, and 63a with respect to the rotation axis O. Here,
the 'phase angle' is made by defining, as a rotation angle of the drum 51, a point
in time at which the lifters 61a, 62a, 63a, 61b, 62b, and 63c reach a point on the
circumference. Assuming that the drum 51 is rotated clockwise CW in the exemplary
embodiment, the rear lifters 61b, 62b, and 63b reach the same height prior to the
front lifters 61a, 62a, and 63a by a degree corresponding to the phase angle Δθ.
[0182] As illustrated in FIGS. 16 and 17, assuming that each of the lifters 61a, 62a, 63a,
61b, 62b, and 63b has a length C1 extending in the front-rear direction and a width
C2 defined in the left-right direction (or a direction orthogonal to the longitudinal
direction), a circumferential distance (C3 = Δθr, see FIG. 19) corresponding to the
phase angle is larger than 0 and equal to or smaller than two times the width C2 in
the circumferential direction of each of the front lifters 61a, 62a, and 63a.
[0183] Referring to FIG. 18, a no-lifter region SE, in which there is no front lifter or
rear lifter, is formed between any one pair of front/rear lifters (for example, 61a
and 61b) and another pair of front/rear lifters (for example, 62a and 62b) on the
inner circumferential surface of the drum 51. The no-lifter region SE may extend from
the front end to the rear end of the drum 51.
[0184] Specifically, the no-lifter region SE passes between the two adjacent sets of lifters
from the front end of the drum 51 and extends to the rear end of the drum 51. Specifically,
the no-lifter region SE extends straight from the front end of the drum 51 to the
rear end of the drum while passing between the two adjacent front lifters (for example,
61a and 62a) among the plurality of front lifters 61a, 62a, and 63a and between the
two rear lifters 61b and 62b that each form the phase angle Δθ with each of the two
adjacent front lifters 61a and 62a.
[0185] Since the no-lifter region SE extends straight from the front end to the rear end
of the drum 51, the laundry may be uniformly distributed to the front and rear regions
of the drum 51 in the no-lifter region SE.
[0186] Typically, the washing machine detects eccentricity of the drum 51 before performing
a spin-drying process, and when the detected eccentricity is within a reference value,
the drum is accelerated such that the rotational speed of the drum 51 reaches a predetermined
spin-drying speed (or spin-drying RPM). Otherwise, a fabric distribution is performed
to change the position of fabrics in the drum 51. The fabric distribution is repeated
if the detected eccentricity does not reach the reference value. When the number of
times the fabric distribution is repeated reaches a predetermined number of times,
it is determined that the fabric distribution has failed, and the spin-drying is stopped.
[0187] In the washing machine according to the present exemplary embodiment, a first fabric
positioned at the rear side of the drum 51 (that is, the fabric to be lifted up by
the rear lifters 61b, 62b, and 63b) and a second fabric positioned at the front side
of the drum 51 (that is, the fabric to be lifted up by the front lifters) flow with
a time difference (or a phase difference) by the phase angle Δθ formed by the front
lifters 61a, 62a, and 63a and the rear lifters 61b, 62b, and 63b, and as a result,
the fabric distribution may be more smoothly performed.
[0188] More specifically, referring to FIG. 19, when the drum 51 is rotated clockwise CW
in a state in which the rear lifters 61b, 62b, and 63b are positioned at a lowest
point (θ = 0) of the drum 51, the first fabric begins to be lifted up first by the
rear lifters 61b, 62b, and 63b, and then the second fabric begins to be lifted up
by the front lifters 61a, 62a, and 63a after the time corresponding to the phase angle
Δθ has passed.
[0189] Assuming that the fabrics roll (θ < π / 2) and that a position P at which the fabric
lifted up by the lifters 61a, 62a, 63a, 61b, 62b, and 63b falls is a position Pd,
the first fabric lifted up by the rear lifters 61b, 62b, and 63b reaches the position
(or height) Pd and falls first, and then the second fabric lifted up by the front
lifters 61a, 62a, and 63a reaches the position Pd and falls.
[0190] The first fabric and the second fabric move with a time difference without forming
lumps, and thus may be evenly distributed, as a result, it is possible to reduce the
number of times the fabric distribution is repeated, reduce the instances of failure
to enter the spin-drying stage, and reduce the overall washing time including the
spin-drying time.
[0191] In addition, since the fabrics flow with a phase difference when the fabrics roll
or tumble, friction or collision between the fabrics caused by the relative movement
occurs more frequently, such that contamination may be more effectively removed by
the washing operation (that is, washing power is improved).
[0192] Meanwhile, FIG. 20 is a view illustrating a modified example in which the lifters
are disposed, in which (a) illustrates a small-capacity drum and (b) illustrates a
large-capacity drum. Referring to FIG. 20, one set of front lifters 61a, 62a, and
63a and rear lifters 61b, 62b, and 63b may be disposed in a row in the front-rear
direction. That is, the front lifters 61a, 62a, and 63a and the rear lifters 61b,
62b, and 63b, which constitute one set, may be arranged on the same line without being
spaced apart from one another in the circumferential direction.
[0193] FIG. 21 is a view illustrating another exemplary embodiment of the lifter. The exemplary
embodiment illustrated in FIG. 21 provides a lifter 64 including a lifter frame 620'
and a frame cover 640' slightly different in shape from those in the above-mentioned
exemplary embodiments, but similar in detailed configuration to those in the above-mentioned
exemplary embodiments. Therefore, constituent elements identical to the constituent
elements according to the above-described exemplary embodiments will be assigned the
same reference numerals, and a specific description thereof will be omitted.
[0194] While the invention has been explained in relation to its embodiments, it is to be
understood that various modifications thereof will become apparent to those skilled
in the art upon reading the specification. Therefore, it is to be understood that
the invention disclosed herein is intended to cover such modifications as fall within
the scope of the appended claims.