FIELD OF THE INVENTION
[0001] The invention relates to an arc discharge lamp system. The invention relates also
to an apparatus comprising an arc discharge lamp system. Arc discharge lamp systems
may be used for numerous different applications, including the provision of heat for
manufacturing composite material components, in particular carbon composite materials,
UV curing for example of polymers, sintering nano particle based products, rapid thermal
processing, laser pumping, intense pulsed light applications, for example hair removal,
or UV disinfection.
BACKGROUND OF THE INVENTION
[0002] In many applications, for example laser pumping, disinfection or curing, for instance
in an apparatus comprising an arc discharge flashlamp system as described in
WO 2017 134 453 A1, an arc discharge lamp system may be required to be operated with a predetermined
minimal light output for nominal operation while at the same time not exceeding a
certain size and/or weight.
[0003] An arc discharge lamp system usually contains a main energy storage, for example
a storage capacitor that is connected across the arcing electrodes of the flashlamp.
The voltage charge of this storage capacitor is normally, by itself insufficient to
cause the gas between the arcing electrodes to ionize. Usually the gas is a noble
gas, for example Xenon or Krypton. The ignition of arc discharge lamp system such
as an arc and flash lamp, which may usually be described as triggering, requires an
initial breakdown or ionization of gas within the lamp between its arcing electrodes.
Triggering creates a voltage gradient (V/cm) in the gas sufficient to cause ionization.
Ionization can typically be seen as a thin streamer between the two arcing electrodes,
forming a conductive path which allows a main energy storage, for example a storage
capacitor, to discharge across the arcing electrodes, thus leading to an intense flash.
The energy required for ionizing or "triggering" can be provided by one of the different
methods described in "
Design Considerations for Triggering of Flashlamps" (2003) by Alex D. McLeod.
[0004] A common method for triggering an arc discharge lamp is called "external triggering".
For external triggering, a trigger pulse is applied to a trigger electrode close to
or in contact with a glass envelope of the arc discharge lamp, in particular flashlamp.
The capacitance of the glass and possibly air couples the trigger pulse into the envelope
where it exceeds the breakdown voltage of the gas surround the arcing electrodes,
thereby forming spark streamers. The streamers propagate through the gas, eventually
bridging the distance between the arcing electrodes. In many commercial instances,
the trigger electrode is a wire spiraling around the outside of the arc discharge
lamp's glass envelope. External triggering is disadvantageous in that three wires
are needed to connect to the lamp. Furthermore, the external trigger electrode must
be insulated from any surrounding metalwork or equipment, and the required insulation
(comprising air and/or another insulating material) requires a substantial amount
of space.
[0005] Another common method for triggering arc discharge lamps, in particular flashlamps,
particularly in high-power applications is called "series triggering". For series
triggering, the arc discharge lamp comprises a trigger-transformer having high-voltage
leads connected to the arc discharge lamp in series, one lead to an arcing electrode
(anode or cathode) and the other one to the main energy storage, so that the lamp
current travels through both the transformer and the lamp. The trigger transformer
forms a spark inside the lamp, without exposing the trigger voltage to the outside
of the lamp. The advantages include better insulation, reduced voltage requirement
for a given lamp and more reliable triggering. However, series triggering leads to
significantly higher expense in comparison to external triggering, mostly due to the
secondary winding being required to carry the arc discharge lamp current (typically
more than 30 A RMS, possibly more than 100 A RMS or even more than 1000 A RMS, at
a flash voltage of more than 20 kV). This requires thick insulation between the turns.
The large size conductor and the thick insulation both contribute the winding being
large, which requires a large size magnetic core, such that series trigger transformers
are relatively large, heavy and expensive. Furthermore, one of the lamp leads must
be insulated for extra high voltage in addition to being rated to carry the lamp current.
[0006] It is an objective of the invention to overcome disadvantages of the prior art, in
particular to provide a pulsed or continuous arc discharge lamp and an apparatus comprising
an arc discharge lamp system that may reliably operate at a predetermined minimal
light output while not exceeding predetermined size and/or weight restraints. A contribution
to the at least partial fulfillment of at least one, preferably multiple of the above
objects is accomplished by the subject matter of the independent claims. The dependent
claims realize preferred embodiments contributing to the at least partial fulfillment
of at least one of the objectives.
SUMMARY OF THE INVENTION
[0007] According to an aspect 1 of the invention, an arc discharge lamp system comprises
a first arc discharge lamp, a second arc discharge lamp and a trigger transformer
for triggering both the first arc discharge lamp and the second arc discharge lamp.
In a particular embodiment, both the first and second arc discharge lamps are flashlamps.
In another embodiment, both the first and second arc discharge lamps are continuous
arc lamps. In particular, the arc discharge lamp system comprises no more than one
trigger transformer coupled to the first and second arc discharge lamp. Surprisingly,
the inventors found out that they can use just one trigger transformer for the triggering
of two arc discharge lamps, thereby decreasing the overall size and weight of the
arc discharge lamp system without detrimental effects to the light output. The arc
discharge lamp system may include a third arc discharge lamp, a fourth arc discharge
lamp or more than four arc discharge lamps also triggered by the same trigger transformer.
[0008] The arc discharge lamp system may be configured for treating the surface of a target
object with flash radiation. In particular, treating with flash radiation may refer
to heating carbon composites, UV curing for example of polymers, sintering nano particle
based products, rapid thermal processing. The arc discharge lamp system may be configured
for manufacturing a composite article from a composite material. The arc discharge
lamp system may be configured for disinfection or decontamination of a target object,
such as a medical product, a foodstuff product or a component of a container for a
medical product or foodstuff product. The arc discharge lamp system may be configured
for laser pumping. The arc discharge lamp system may be configured for intense pulsed
light applications, for example hair removal, or UV disinfection.
[0009] In an embodiment 2 which may be combined with the aforementioned aspect of the invention,
the first arc discharge lamp and the second arc discharge lamp are connected in series
to one main power supply. The arc discharge lamp system may include a third arc discharge
lamp, a fourth arc discharge lamp or more than four arc discharge lamps also connected
in series to the main power supply.
[0010] In an embodiment 3 which may be combined with the aforementioned aspect or embodiment
of the invention, the trigger transformer may be connected in series to the one arc
discharge lamp and in parallel to another arc discharge lamp, in particular relative
to a main power source of the lamps. The trigger transformer may be connected in series
to the first arc discharge lamp and in parallel to second arc discharge lamp, in particular
relative to a main power source of the lamps.
[0011] Alternatively, the trigger transformer may be connected in parallel to the first
flashlamp and in series to second flashlamp, in particular relative to a main power
source of the lamps.
[0012] In an embodiment 4 which may be combined with the aforementioned aspect or embodiments
of the invention, the trigger transformer comprises at a primary winding, particularly
including at least one turn, and a secondary winding, particularly including multiple
turns, wherein the secondary winding has a second lead connected at a midpoint to
the cathode of the first arc discharge lamp and to the anode of the second arc discharge
lamp. The ratio of primary winding turns to secondary winding turns may be 1:10 or
greater, in particular 1:20 or greater, more particularly 1:50 or greater. The primary
winding may be coupled to a trigger drive circuit including a pulsed voltage generator
for providing a primary trigger voltage pulse to the trigger transformer, which may
transform the trigger voltage pulse to a secondary trigger voltage pulse. Connecting
the second lead of the secondary winding of the trigger transformer to the midpoint
advantageously provides both the first arc discharge lamp and the second arc discharge
lamp with a voltage gradient for triggering. It shall be clear that the first lead
of the secondary winding shall be connected to the main circuit as well.
[0013] In an embodiment 5 which may be combined with the aforementioned aspect or embodiments
of the invention, the secondary winding has first lead connected to the anode of the
first arc discharge lamp or to the cathode of the second arc discharge lamp.
[0014] In an embodiment 6 which may be combined with the aforementioned aspect or embodiments
of the invention, a capacitor is provided between the secondary winding and the main
circuit comprising the first and second arc discharge lamp. The provision of at least
one capacitor between the secondary winding of the trigger transformer and the main
circuit assists in coupling the (relatively fast) trigger voltage pulse from the trigger
drive circuit into the arc discharge lamps connected in series in the main circuit.
Furthermore, the capacitor may assist in decoupling the (relatively slow) flash voltage
pulse that runs through the main circuit when the arc discharge lamps are operated
from the trigger transformer. The capacitor may block lamp current from passing back
through the trigger transformer. The capacitor may be configured to have a capacitance
between 1 µF and 1 nF. In particular, the capacitor may be configured to have a capacitance
of less than 0,1 mF, particularly less than 50 nF. In a preferred embodiment, the
capacitor may be configured to have a capacitance of 10 nF.
[0015] In an embodiment 7 which may be combined with the aforementioned aspect or embodiments
of the invention, the capacitor is provided between the second lead of the secondary
winding and the midpoint. In an alternative embodiment 8 which may be combined with
the aforementioned aspect or embodiments 2 to 6 of the invention, the capacitor is
provided between the first lead of the secondary winding and the first or second arc
discharge lamp.
[0016] In an embodiment 9 which may be combined with the aforementioned aspect or embodiments
of the invention, the trigger transformer is an external type trigger transformer.
In comparison to series type trigger transformers, external type trigger transformers
are generally lighter, smaller and cheaper.
[0017] The first and second arc discharge lamp may be of the same type, in particular the
first and second arc discharge lamp may be flashlamps or the first and second arc
discharge lamps may be continuous arc discharge lamps. The first and second arc discharge
lamp may be of the same design. Arc discharge lamps of the same design may be of the
same design in regard to at least one design configuration, wherein design configurations
include axial dimension, radial dimension, internal diameter, arc length, gas type,
gas composition and gas pressure. The first and second arc discharge lamp may be of
the same axial dimension and/or radial dimension. The first and second arc discharge
lamp may have the same internal diameter and/or arc length. The internal diameter
can be defined as the inner diameter of the envelope, in particular glass envelope,
of the arc discharge lamp. The arc length may be defined as the axial distance between
the anode and the cathode of a respective arc discharge lamp. The first and second
arc discharge lamp may be filled with the same gas or gas composition. The first and
second arc discharge lamp may have the sane gas pressure. One or more design configurations
my differ by up to 20%, in particular up to 10%, more particularly up to 5%, respectively.
In an embodiment 10 which may be combined with the aforementioned aspect or embodiments
of the invention, the first arc discharge lamp and the second arc discharge lamp are
identical in construction. By using arc discharge lamps that are essentially identical,
a particularly simple main circuit design can be enabled.
[0018] In an embodiment 11 which may be combined with the aforementioned aspect or embodiments
of the invention, the first arc discharge lamp and/or the second arc discharge lamp
comprises an external earth plane. The provision of an external earth plane to one
or both arc discharge lamps improves the generation of a voltage gradient in the respective
arc discharge lamp.
[0019] In an embodiment 12 which may be combined with the aforementioned aspect or embodiments
of the invention, the arc discharge lamp system is free of a simmer voltage supply.
In an embodiment 13 which may be combined with the aforementioned aspect or embodiments
of the invention, the arc discharge lamp system is free of an external trigger wire
in the vicinity of each arc discharge lamp. In an embodiment 14 which may be combined
with the aforementioned aspect or embodiments of the invention, the arc discharge
lamp system is free of a series type trigger transformer.
[0020] According to an aspect 2 of the invention, an apparatus is provided, comprising an
arc discharge lamp system, the arc discharge lamp system comprising an arc discharge
lamp and a trigger transformer connected in series to a first arc discharge lamp and
in parallel to a second arc discharge lamp or a diode assembly, a head on which the
at least one arc discharge lamp is mounted, and an actuator to move the head relative
to a target object. The arc discharge lamp may be provided with an external earth
plane. In particular, the arc discharge lamp system may be configured according to
the aforementioned aspect 1 or embodiments 2 to 14. The apparatus may be configured
for treating the surface of a target object with flash radiation. The apparatus may
be configured for manufacturing a composite article from a composite material. The
apparatus may be configured for disinfection or decontamination of a target object,
such as a medical product, a foodstuff product or a component of a container for a
medical product or foodstuff product. The apparatus may be configured for laser pumping.
The apparatus may be configured for intense pulsed light applications, for example
hair removal, or UV disinfection. The head, the actuator and/or the entire apparatus
may in particular be configured as described in
WO 2017 134 453 A1 which is hereby incorporated by reference in its entirety.
[0021] An apparatus for heating and/or curing a target may have an average power of at least
6kW, at least 10 kW or at least 20 kW and/or at most 1 MW, at most 500 kW, at most
100 kW or at most 50kW. An apparatus for driving a laser may have an average power
of at least 6kW , at least 10 kW or at least 20 kW and or at most 500 kW, at most
100 kW or at most 50kW. An apparatus for cosmetic or therapeutic treatment, in particular
an IPL apparatus, may have an average power of at least 100 W, at least 500 W or at
least 900 W and/or at most 5kW, at most 2 kW or at most 1.1 kW. An apparatus for driving
a lasers 3 to 50kw (not limited). An apparatus for UV decontamination disinfection
be run at a current of up to more than 1000 A at more than 1000 V.
[0022] In an embodiment 15 which may be combined with the aforementioned aspect 2, the trigger
transformer is mounted on the head. The head may comprise a housing in which both
the trigger transformer and the at least one arc discharge lamp are arranged. Arranging
both the at least one arc discharge lamp and the trigger transformer on the head will
rigidly mechanically connect the arc discharge lamp and the trigger transformer such
that they are moveable together as a unit. The trigger transformer may be arranged
in close proximity to the arc discharge lamp to allow for more efficient and less
error prone triggering.
[0023] In an embodiment 16 which may be combined with the aforementioned aspect 2 or embodiments
of the invention, at least two arc discharge lamps are mounted on the head. In in
particular the at least two arc discharge lamps are arranged side by side and/or parallel
to one another. The arc discharge lamps may have a respective axis of rotation and
those axis of rotation may be arranged parallel to one another. The arc discharge
lamps may be arranged radially next to each other. The arc discharge lamps may be
surrounded by the same reflector and/or ground plane. Alternatively, the arc discharge
lamps may be arranged axially next to each other. The arc discharge lamps may be mounted
end to end.
[0024] In an embodiment 17 which may be combined with the aforementioned aspect 2 or embodiments
of the invention, the trigger voltage is applied to the diode assembly in its reverse
direction. The diode assembly may have a reverse breakdown of at least 5kV, in particular
at least 10kV. The diode assembly may comprise one or several diode junctions to be
capable of carrying the main discharge current of the first arc discharge lamp during
flash operation.
[0025] In an embodiment 18 which may be combined with the aforementioned aspect 2 or embodiments
of the invention, the trigger transformer comprises at a primary winding and a secondary
winding, wherein the secondary winding has a second lead connected at a midpoint between
an electrode, particularly the anode or the cathode, of the first arc discharge lamp
and to diode assembly. The trigger transformer can be of the design as described for
embodiments 4 or 9. The first lead of the secondary winding maybe connected to the
main circuit between the diode assembly and the main power supply. The second lead
may be connected to the outermost layer of the coil. The second lead may be labelled
secondary finish (SF).
[0026] In an embodiment 19 which may be combined with the aforementioned aspect 2 or embodiments
of the invention, a capacitor is provided between the secondary winding and the main
circuit comprising the first and second arc discharge lamp. The capacitor can be designed
corresponding to that of embodiment 6. The capacitor may be arranged on the second
lead or on the first lead of the secondary winding.
Flashlamp
[0027] A flashlamp as described herein with relation to the invention generally refers to
an arc discharge lamp capable of emitting short light pulses or flashes. A flash lamp
may comprise a trigger. A flashlamp produces intense, incoherent light emissions for
a short duration of time. The duration of the flash or pulsed light emission may last
for at least 0.1 µs, at least 0.5 µs, or at least 1.0 µs. The duration of the flash
or pulsed light emission may last for less than 500 ms, less than 200 ms, less than
100 ms, or less than 50 ms µs. A preferred flash lamp pulse duration may be at least
1 ms and/or at most 20ms.
Arc discharge lamp
[0028] An arc discharge lampcomprises two arcing electrodes, namely a cathode and an anode.
The anode and the cathode are contained within a sealed glass envelope (bulb) filled
with a gas. The arcing electrodes may be arranged at either end of the bulb. The glass
envelope may be made of fused quartz, borosilicate glass or quartz glass. Quartz glass
may also be called synthetic silica glass. The gas may be a noble gas, including Argon,
Xenon, or Krypton. The flashlamp is filled with a gas that, when triggered, ionizes
and conducts a high current pulse to produce the radiation. The radiation may include
visible (vis) light. The radiation may include ultraviolet (UV) light. The radiation
may comprise infrared (IR) light. The gas within the flashlamp may exhibit extremely
high electrical resistance such that the flashlamp will not conduct electricity from
the anode to the cathode until the gas is ionized. Once triggered, the gas is ionized,
and a spark or arc forms between the electrodes, allowing the voltage supply, particularly
the capacitor, to discharge. Arc discharge lamps may be designed and/or controlled
for pulsed or continuous operation. An arc discharge lamp for pulsed operation may
be called flashlamp.
Main power supply
[0029] The arc discharge lamp system according to the invention shall comprise a main power
supply that may alternatively be called "capacitor charging power supply" or "main
energy storage" and which may for example be storage capacitor to be connected to
the arcing electrodes of the arc discharge lamp. Power supplies for arc discharge
lamps, in particular flashlamps, are commonly known and for example described in "
Design Considerations for Triggering of Flashlamps" (2003) by Alex D. McLeod. The main power supply may supply 200 V to 1000 V or even more to the arc discharge
lamp system. The main power supply may supply a peak current or flash current of 100
A to 1000 A.
Trigger Transformer
[0030] A trigger transformer comprises two windings, a primary winding and a secondary winding,
inductively coupled to one another. The windings may be wound onto a common core made
of magnetic material. The core may comprise iron. The core may comprise several layers
of iron separated by respective layers of an insulating material. The core may be
moulded from a ferrite or an iron power material. The primary winding, in particular
of a series type trigger transformer, typically has only one turn. Alternatively,
the primary winding, in particular of an external type trigger transformer, may have
several turns, such as 20 to 200 turns, in particular 50 to 150 turns or 60 to 100
turns.The secondary winding has to generate a high trigger voltage pulse, typically
at least 5 kV or at least 10 kV and/or at most 100 kV or at most 50 kV. It may be
preferred that the trigger voltage pulse is at least 20 kV and/or at most 30 kV. In
the transformer, the ratio of the voltage (V
P) in the primary winding to the voltage (V
S) in the secondary winding is approximately proportional to the ratio of turns of
the primary winding (N
P) to the turns of the secondary winding (N
S):

[0031] The trigger transformer thus provides a ratio of at least 1:10, 1:15 or 1:20 and/or
at most 1:500, 1:250 or 1:100. Preferably, the ratio may be selected between 1:25
and 1:75, or between 1:40 and 1:60, in particularly at 1:50. A relatively high ratio
allows a relatively small voltage supplied by a trigger transformer drive circuit
to the primary winding to generate a large trigger voltage pulse supplied in the secondary
winding sufficiently high to ionize the gas of the arc discharge lamp. Trigger transformers
are commonly known and sold as "external type" trigger transformers or "series type"
trigger transformers.
[0032] The primary winding of the trigger transformer is connected to a trigger transformer
drive circuit comprising a trigger power supply. A trigger transformer drive circuit
as commonly known is for example described in "
Design Considerations for Triggering of Flashlamps" (2003) by Alex D. McLeod. The trigger transformer drive circuit may include a pulse generator for generating
the primary current to be provided to the trigger transformer's primary winding.
External type trigger transformer
[0033] An external type trigger transformer may be designed for a maximum input voltage
of 600 V or less, in particular 500 V or less, more particularly 400 V or less. An
external type trigger transformer may be designed for an input voltage of at least
200 V or at least 300 V. An external type trigger transformer may be designed for
a peak primary winding current of 150 A or less, in particular 100 A or less, more
particularly 80 A or less. An external type trigger transformer may have a diameter
or width of 20 mm or less, in particular 16 mm or less. An external type trigger transformer
may have a length of 40 mm or less, in particular 35 mm or less.
Series type trigger transformer
[0034] A series type trigger transformer is designed such that the secondary winding of
the transformer may repeatedly carry the total current of the flash lamp discharge
or peak secondary winding current. A series type trigger transformer may be designed
for a peak secondary winding current of at least 100 A, in particular at least 200
A, more particularly at least 500 A. A series type trigger transformer may be designed
for a peak primary winding current of up to 10 000 A or up to 2000 A. The secondary
winding resistance of a series type trigger transformer may be less than 0,5 Ohm,
in particular less than 0,25 Ohm. The secondary winding resistance of a series type
trigger transformer may be between 1 Ohm and 0,01 Ohm. The primary winding resistance
of a external type trigger transformer may be much higher, typically 10 or 100 Ohms.
[0035] The Ampere (A) value of the current through lamp and possibly a series type trigger
transformer secondary winding may be designated in A RMS (Amperes Root Mean Square).
This A RMS current value is proportional the heating effect in a conductor, therefore
it determines the maximum current that a conductor (e.g. transformer winding) can
safely carry. The RMS root mean square calculation is commonly known in the art. For
example, with a sine wave the RMS is considered 1.1 x average. In typical flashlamps
with significantly peaking current (low mark space ratio), the RMS value may be much
higher than the average. With a continuous DC lamp the RMS value may be equal to the
constant current.
Ultraviolet (UV) light
[0036] An arc discharge lamp system according to the invention may emit ultraviolet radiation
or light. According to DIN 5031-7, ultraviolet (UV) radiation refers to wavelengths
from 10 nm to 380 nm. UV-A radiation may refer to ultraviolet light in the range of
315 to 380 nm. UV-B-radiation may refer to the range of 280 to 315 nm. UV-C radiation
may refer to the range of 100 to 280 nm. EUV radiation may referred to the range of
10 nm to 121 nm.
Visible (vis) radiation
[0037] An arc discharge lamp system according to the invention may emit visible radiation
or light. According to DIN 5031-7, visible (vis) radiation refers to wavelengths from
380 to 780 nm. Visible light may be divided into violet (380 to 420 nm), blue 420
to 490 nm), green (490 to 575 nm), yellow (575 to 585 nm), orange (585 to 650 nm)
and red light (650 to 750 nm).
Infrared (IR) light
[0038] An arc discharge lamp system according to the invention may emit infrared radiation
or light. According to DIN 5031-7, infrared (IR) radiation refers to wavelengths from
780 nm to 1 000 000 nm. IR-A radiation may refer to ultraviolet light in the range
of 780 to 1400 nm. IR-B-radiation may refer to the range of 1400 to 3000 nm. Near
infrared may refer to IR-A and IR-B radiation. UV-C radiation may refer to the range
above than 3000 nm. UV-C radiation may be divided into mid wavelength IR (3 to 8 µm),
long-wavelength IR (8 to 15 µm) and far infrared (15 µm to 1 mm).
[0039] Unless otherwise indicated, the terms "light" and "radiation" may be used interchangeably
herein.
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The following schematic drawings show aspects of the invention for improving the
understanding of the invention in connection with some exemplary illustrations, wherein
- Figure 1
- shows an exemplary embodiment of arc discharge lamp system in accordance with the
invention;
- Figure 2
- shows a second exemplary embodiment of arc discharge lamp system in accordance with
the invention;
- Figure 3
- shows an exemplary embodiment of an apparatus including arc discharge lamp system
in accordance with the invention; and
- Figure 4
- shows another embodiment of an arc discharge lamp system useable in the apparatus
according to the invention.
DETAILED DESCRIPTION
[0041] An arc discharge lamp system according to the invention is generally designated with
the reference numeral 1. The arc discharge lamp system 1 comprises as its main constituents
at least one arc discharge lamp 3, 5 and a trigger transformer 7 for triggering said
arc discharge lamp 3, 5. For ease of comprehension, the same or similar reference
numerals are used in the following description of the preferred embodiments to designate
the same or similar components. Also for ease of comprehension, in the following description
of preferred embodiments, the first and second lamps will generally be referred to
as first flashlamp 3 and second flashlamp 5.
[0042] Figure 1 shows a first exemplary embodiment of an arc discharge lamp system 1a according
to the invention. The arc discharge lamp system 1a comprises a first flashlamp 3 and
a second flashlamp 5, both of which are connected in series to the main power supply
9. Each flashlamp 3, 5 comprise a respective pair of arcing electrodes 31 and 33 or
51 and 53, namely an cathode 31, 51 and a anode 33, 53. The electrodes of the respective
flashlight 3, 5 are contained within a glass envelope 35, 55 which is filled with
a gas, preferably a noble gas, in particular Xenon.
[0043] The arc discharge lamp system 1 a comprises a singular trigger transformer 7 for
triggering both the first flashlamp 3 and the second flashlamp 5. The trigger transformer
7 comprises a first winding 71 and a secondary winding 72. The number of turns of
the secondary winding is significantly larger than the number of turns of the first
winding 71. For example, the first winding 71 may have exactly one turn (NP = 1) and
the second winding 72 may have 50 turns (NS = 50).
[0044] The primary winding 71 of the trigger transformer 7 is connected to a trigger transformer
drive circuit 19. The trigger transformer drive circuit 19 includes a pulse generator
for providing a primary voltage pulse. In the trigger transformer 7, the primary voltage
pulse VP is transformed in a secondary voltage pulse V
S in the secondary winding 72 of a much larger magnitude than that of the primary voltage
pulse, wherein the amplification can be similar or approximately equal to the ratio
of the number of turns of the secondary winding (N
S) to the number of turns (N
P) of the primary winding 71. The skilled person is aware that with fast pulse transformers,
the relation may be dependent on additional factors such as inter turn capacitance.
A primary pulse V
P of 200 V could thus be turned by a trigger transformer 7 having a ratio of 1:50 to
a 10,000 V secondary voltage pulse V
S, sufficiently high to provide a voltage gradient to the flashtube to cause ionization
of the gas therein such that the voltage supplied in the main circuit or serial circuit
10 can flow, discharging the main power source and causing a pulsed radiation of the
flashlamp 3, 5.
[0045] In order to transfer the secondary voltage pulse to the serial circuit 10 including
the first flashlamp 3 and the second flashlamp 5, the leads 73, 74 of the secondary
winding 72 are connected to the serial circuit 10. In the exemplary embodiment shown
in figure 1 of the arc discharge lamp system 1a, the secondary winding 72 of the trigger
transformer 7 are connected in series to the second flashlamp 5 and in parallel to
the first flashlamp 3 in relation to the main power source 9. In relation to the trigger
transformer 7, the first flashlamp 3 and the second flashlamp are connected in parallel,
as the main power source 9 can be considered to act as a short circuit for the high
frequency trigger pulses.
[0046] The embodiment of figure 2 of an arc discharge lamp system 1 to be differs from the
first pulsed light sums 1 of the only in that the trigger transformer 7 is connected
in parallel to the second flashlamp 5 and in series to the first flashlamp 3 in relation
to the main power source 9. Also in the embodiment of figure 2, the first flashlamp
3 and the second flashlamp are connected in parallel In relation to the trigger transformer
7, as the main power source 9 can be considered to act as a short circuit for the
high frequency trigger pulses.
[0047] The secondary winding 72 of the trigger transformer 7 has a second lead 73 connected
to the midpoint 11 between the cathode 31 of the first flashlamp 3 and the anode 53
of the second flashlamp 5.
[0048] It shall be noted, that the terms anode and cathode as used herein refer to the arrangement
of the flashlamps 3, 5 in the series circuit 10 in relation to the main power source
9. The trigger transformer drive circuit 19 can provide a current flow in the same
direction as that of the serial circuit or in the opposite direction. The circuitry
of the trigger transformer drive circuit 19 and of the power supply circuit 9 can
be adapted accordingly as is known by the person skilled in the art. In an advantageous
embodiment, the trigger transformer drive circuit 19 can provide a current alternating
in direction and/or polarity. In a preferred embodiment, a repetitive pulse train
may be used for triggering, in particular using a typ 50 Hz supply.
[0049] In the embodiments of arc discharge lamp systems 1a and 1b shown in figure 1 and
2, respectively, a capacitor 8 is provided between the secondary winding 72 and the
serial circuit 10. While the capacitor 8 is shown in figures 1 and 2 to be arranged
on the second lead 73 of the secondary winding 72, which connects to the midpoint
11 between the flashlamps 3 and 5, the capacitor could alternatively be arranged on
the first lead 74. In the embodiment shown in figure 1, the first lead 74 of the secondary
winding 72 connects to the anode 33 of the first flashlamp 3. In the second embodiment
of an arc discharge lamp system 1b showing figure 2, the first lead 74 of the secondary
winding 72 connects to the cathode 51 of the second flashlamp 5.
[0050] The capacitance of the capacitor 8 be selected between 1 nF and 10 µF. In particular,
the capacitance shall be selected between 0.1 µF and 5 nF. Particularly, the capacitance
may be selected to be approximately 0.01 µF. The provision of a capacitor 8 may be
advantageous to promote the coupling of a fast trigger voltage pulse to the lamps
and/or to decouple the flash pulses or DC current of the serial conduit 10 from the
trigger transformer 7.
[0051] Each flashlamp 3, 5 may be provided with a respective external earth plane 13, 15.
In a preferred embodiment, the earth plane 13, 15 of both flashlamps 3, 5 may be the
same. An external earth plane may be advantageous to increase the formation of the
voltage gradient for triggering the flashlamps.
[0052] Figure 3 shows the apparatus 100 comprising an arc discharge lamp system 1, a head
101 on which the arc discharge lamp system one is mounted, and an actuator 103 to
move the head 101 relative to a target object 105. In particular, the apparatus may
be configured for manufacturing a composite article from a composite material, wherein
the target object 105 would be the composite material and be heated and/or cured to
form a composite article by the apparatus 100 using pulsed lighting.
[0053] In a preferred embodiment, such an apparatus 100 can be the apparatus or apparatus
described in
WO 2017 134 453 A1, which is hereby incorporated by reference in its entirety. Especially in such an
apparatus including a head 101 that may be desired to move and/or accelerate rapidly,
the use of a lightweight and small size arc discharge lamp system 1 providing a sufficiently
large lighting output may be advantageous.
[0054] The arc discharge lamp system 1 of the apparatus 100 may be the arc discharge lamp
system in accordance with the first aspect of the invention as described for instance
in connection with the exemplary embodiment of arc discharge lamp systems 1a or 1b
in relation to figure 1 and figure 2. Alternatively, the arc discharge lamp system
1 of the apparatus according to the second aspect of the invention might be an arc
discharge lamp system 1c as shown in figure 4.
[0055] In the arc discharge lamp system 1c according to figure 4, exactly one flashlamp
3 may be provided and a trigger transformer 7 connected in series to said flashlamp
3 in series and in and in parallel to a diode assembly 17.
[0056] The diode assembly 17 allows for an external type trigger transformer 7 to be used,
which is lighter, smaller and cheaper than a series type trigger transformers currently
used, so that such an arc discharge lamp system of 1c would enable the apparatus 100
to avoid the use of the series type trigger transformer using cheaper and lighter
components instead, without having to sacrifice additional space for an external trigger.
The trigger transformer 7 may be mounted on the head 101 of the apparatus 100 as well.
[0057] An apparatus comprising two flashlamps 3 and 5 may advantageously be designed such
that both flashlamps 3, 5 are mounted on the head 101 of the apparatus 100. In particular,
the at least two flashlamps 3, 5 on the head 101 may be arranged parallel to one another.
Arranging flashlamps with their axis of rotation parallel to one another on the head
101 allows to easily concentrate the light emission of multiple lamps onto a target
object 105 and/or into a light guide 107.
[0058] Turning now to the arc discharge lamp system 1c shown in figure 4, the trigger voltage
secondary voltage pulse VS shall be applied to the diode assembly 17 in in the reverse
direction of the diode assembly 17. Preferably, the diode assembly 17 has a reverse
breakdown of at least 5 kV, in particular at least 10 kV. The diode assembly 17 may
comprise one or more diode junctions such that the diode assembly 17 is capable to
carry the main discharge current of the flashlamp 3.
[0059] The features disclosed in the claims, the specification, and the drawings maybe essential
for different embodiments of the claimed invention, both separately and in any combination
with each other.
1. A arc discharge lamp system (1, 1a, 1b) comprising a first arc discharge lamp (3),
a second arc discharge lamp (5) and one trigger transformer (7) for triggering both
the first arc discharge lamp (3) and the second arc discharge lamp (5).
2. The arc discharge lamp system (1, 1a, 1b) of claim 1, wherein the first arc discharge
lamp (3) and the second arc discharge lamp (5) are connected in series to one main
power supply (9).
3. The arc discharge lamp system (1, 1a, 1b) of claim 1 or 2, wherein the trigger transformer
(7) comprises at a primary winding (71), particularly including at least one turn,
and a secondary winding (72), particularly including multiple turns, wherein the secondary
winding (72) has a second lead (73) connected at a midpoint (11) to a cathode (31)
of the first arc discharge lamp (3) and to an anode (53) of the second arc discharge
lamp (5).
4. The arc discharge lamp system (1, 1a, 1b) of claim 3, wherein the secondary winding
(72) has a first lead (74) connected to an anode (33) of the first arc discharge lamp
(3) or a cathode (51) of the second arc discharge lamp (5)
5. The arc discharge lamp system (1, 1a, 1b) of one of the preceding claims, wherein
a capacitor (8) is provided between the secondary winding (72) and the main circuit
(10) comprising the main power source (9), the first arc discharge lamp (3) and the
second arc discharge lamp (5).
6. The arc discharge lamp system (1, 1a, 1b) of claims 3 or 4 and 5, wherein the capacitor
(8) is provided between the second lead (73) of the secondary winding (72) and the
midpoint (11).
7. The arc discharge lamp system (1) of claims 3 or 4 and 5, wherein the capacitor (8)
is provided between the first lead (74) of the secondary winding (72) and the first
arc discharge lamp (3) or the second arc discharge lamp (5).
8. The arc discharge lamp system (1, 1a, 1b) of one of the preceding claims, wherein
the trigger transformer (7) is an external type trigger transformer.
9. The arc discharge lamp system (1, 1a, 1b) of one of the preceding claims, wherein
the first arc discharge lamp (3) and the second arc discharge lamp (5) are identical
in construction.
10. The arc discharge lamp system (1, 1a, 1b) of one of the preceding claims, wherein
first arc discharge lamp (3) and/or the second arc discharge lamp (5) comprises an
external earth plane (13, 15).
11. The arc discharge lamp system (1, 1a, 1b) of one of the preceding claims, wherein
the arc discharge lamp system (1, 1a, 1b) is free of a simmer voltage supply and/or
free of an external trigger wire in the vicinity of each arc discharge lamp.
12. An apparatus (100) comprising an arc discharge lamp system (1, 1a, 1b, 1c) in particular
according to one of the preceding claims, the arc discharge lamp system (1, 1a, 1b,
1c) comprising an arc discharge lamp and a trigger transformer (7) connected in series
to a first arc discharge lamp (3) and in parallel to a second arc discharge lamp (5)
or a diode assembly (17), a head (101) on which the at least one light source (1,
1a, 1b, 1c) is mounted, and an actuator (103) to move the head relative to a target
object (105).
13. The apparatus (100) of claim 12, wherein the trigger transformer (7) is mounted on
the head (101).
14. The apparatus of claim 12 or 13, wherein at least two arc discharge lamps (3, 5) are
mounted on the head, wherein in particular the at least two arc discharge lamps (3,
5) are arranged parallel to one another.
15. The apparatus of one of the claims 12 to 14, wherein the trigger voltage is applied
to the diode assembly (17) in its reverse direction, wherein the diode assembly having
a reverse breakdown of at least 5kV and/or wherein the diode assembly (17) comprises
several diode junctions to carry a main discharge current of the first arc discharge
lamp (3).