FIELD
[0001] Embodiments described herein relate generally to a tablet printing apparatus and
a heat dissipation method thereof.
BACKGROUND
[0002] A printing technique that uses an inkjet print head is known for printing identification
information (one example of information) such as characters, letters, marks, etc.
on a tablet. In a tablet printing apparatus using this technique, tablets are conveyed
by a conveying device such as a conveyor. Ink is ejected from each nozzle of the inkjet
print head located above the conveying device toward each tablet passing under the
inkjet head to print identification information on the tablet.
[0003] In the housing of the tablet printing apparatus, there is a heat source such as a
motor that serves as a driving source. Therefore, inside the housing, the temperature
tends to rise, which causes ink drying at the nozzle tip of the inkjet head and around
the nozzles. If the nozzles are used in a state where the ink is dry, an ink ejection
failure may occur. For example, the trajectory of the ink ejected from the nozzles
may be crooked or the amount of ejected ink may be insufficient. As a result, tablets
with print defects are produced, resulting in a decrease in productivity.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004]
Fig. 1 is a diagram illustrating a tablet printing apparatus according to a first
embodiment;
Fig. 2 is a diagram illustrating a part of the tablet printing apparatus of the first
embodiment;
Fig. 3 is a diagram illustrating an example of a heat conductive member of the first
embodiment;
Fig. 4 is a diagram illustrating another example of the heat conductive member of
the first embodiment;
Fig. 5 is a diagram illustrating still another example of the heat conductive member
of the first embodiment;
Fig. 6 is a diagram illustrating an example of a heat dissipation member according
to a second embodiment; and
Fig. 7 is a diagram illustrating another example of the heat dissipation member of
the second embodiment.
DETAILED DESCRIPTION
[0005] According to one embodiment, a tablet printing apparatus includes:
a conveyor configured to convey a tablet while sucking and holding the tablet by the
discharge of air;
an inkjet head configured to perform printing on the tablet conveyed by the conveyor;
an exhaust pipe which the air discharged from the conveyor passes through;
a heat source that generates heat;
a heat conductive member that is in contact with the exhaust pipe and the heat source;
and
a housing configured to house the conveyor, the inkjet head, the exhaust pipe, the
heat source, and the heat conductive member.
[0006] According to another embodiment, a heat dissipation method of a tablet printing apparatus
that includes a conveyor configured to convey a tablet while sucking and holding the
tablet by the discharge of air, an inkjet head configured to perform printing on the
tablet conveyed by the conveyor, an exhaust pipe which the air discharged from the
conveyor passes through, a heat source that generates heat, and a housing configured
to house the conveyor, the inkjet head, the exhaust pipe, and the heat source, the
method includes:
transferring the heat generated by the heat source to the exhaust pipe through a heat
conductive member that is arranged in contact with the exhaust pipe and the heat source.
<First Embodiment>
[0007] A first embodiment will be described with reference to Figs. 1 to 5.
(Basic configuration)
[0008] As illustrated in Figs. 1 and 2, a tablet printing apparatus 1 of the embodiment
includes a housing 5, a supply device (supplier) 10, a first printing device (printer)
20, a second printing device (printer) 30, an exhaust device (exhauster) 40, a collecting
device (collector) 50, and a control device (controller) 60.
[0009] As illustrated in Fig. 2, the supply device 10, the first printing device 20, the
second printing device 30, and the collecting device 50, each of which is a constituent
element of the tablet printing apparatus 1, are arranged in this order to form a conveying
path P for conveying tablets T, and a series of processes: supply, printing, and collection
of tablets T are performed along the conveying path P. In this embodiment, the upstream
of the conveying path P is the supply device 10 side, while the downstream of the
conveying path P is the collecting device 50 side.
[0010] As illustrated in Fig. 1, the housing 5 is formed in, for example, a box shape, and
houses the supply device 10, the first printing device 20, the second printing device
30, the exhaust device 40, the collecting device 50, the control device 60, and the
like. The inside of the housing 5 is divided by a partition plate 6 serving as a partition
wall into two chambers: a first chamber 5a and a second chamber 5b. The first chamber
5a houses the supply device 10, the first printing device 20, the second printing
device 30, part of the exhaust device 40 (part of exhaust pipes 42 to 44), the collecting
device 50, and the like. The second chamber 5b houses part of the exhaust device 40
(an exhaust box 41, part of the exhaust pipes 42 to 45, an exhaust blower 46), the
control device 60, and the like. The partition plate 6 is provided to prevent the
powder of the tablets T generated in the first chamber 5a from entering the second
chamber 5b. Since precision equipment such as the control device 60 is arranged in
the second chamber 5b, this is for preventing the powder of the tablets T from adhering
thereto.
[0011] A plurality of filters 7 (two in the example of Fig. 1) such as high-efficiency particulate
air (HEPA) filters are arranged on the upper surface of the housing 5. A plurality
of fans 8 (four in the example of Fig. 1) are arranged on the side surface of the
housing 5. The filters 7 purify downflow air that comes down from the ceiling of the
installation room (for example, a clean room) where the housing 5 is installed, and
let the downflow air into the housing 5. The fans 8 discharge air from the inside
of the housing 5 in order to suppress a temperature rise, contamination, and the like
in the housing 5. The fans 8 are electrically connected to the control device 60,
and are driven under the control of the control device 60 .
[0012] As illustrated in Fig. 2, the supply device 10 includes a hopper 11, an alignment
feeder 12, and a transfer feeder (conveyor) 13. The supply device 10 is configured
to be capable of supplying tablets T to be printed to the first printing device 20,
and is located at one end of the first printing device 20. The hopper 11 stores a
number of tablets T and sequentially supplies the tablets T to the alignment feeder
12. The alignment feeder 12 aligns the supplied tablets T in a row and conveys them
to the transfer feeder 13. The transfer feeder 13 sequentially sucks the tablets T
aligned in a row on the alignment feeder 12 from above to hold them. The transfer
feeder 13 conveys the tablets T in a row to the first printing device 20 while holding
them, and supplies them to the first printing device 20. The supply device 10 is electrically
connected to the control device 60, and is driven under the control of the control
device 60. As the alignment feeder 12, for example, a belt conveying mechanism can
be used.
[0013] The transfer feeder 13 includes a conveyor belt 13a, a driving pulley 13b, a driven
pulley 13c, a motor 13d, and a suction chamber 13e. The conveyor belt 13a is an endless
belt and wrapped around the driving pulley 13b and the driven pulley 13c. The driving
pulley 13b and the driven pulley 13c are rotatably provided to the apparatus main
body, and the driving pulley 13b is connected to the motor 13d. The motor 13d is electrically
connected to the control device 60, and is driven under the control of the control
device 60. In the transfer feeder 13, the conveyor belt 13a is rotated together with
the driven pulley 13c due to the rotation of the driving pulley 13b caused by the
motor 13d, and the tablets T on the conveyor belt 13a are conveyed in the direction
of arrow A1 in Fig. 2 (conveying direction A1).
[0014] A plurality of circular suction holes (not illustrated) are formed in the surface
of the conveyor belt 13a. The suction holes are through holes for sucking and holding
the tablets T, and are arrayed in a single line along the conveying direction A1 so
as to form the conveying path P. Each of the suction holes is connected to the inside
of the suction chamber 13e through a suction path (not illustrated) formed in the
suction chamber 13e to obtain a suction force caused by the discharge of air from
the suction chamber 13e. The air in the suction chamber 13e is discharged by the exhaust
device 40 (described in detail later).
[0015] The suction path includes, for example, a slit-shaped through hole formed in the
outer peripheral surface of the suction chamber 13e (the surface facing the conveyor
belt 13a), or a groove-shaped recess formed in the outer peripheral surface of the
suction chamber 13e (the surface facing the conveyor belt 13a) and a plurality of
through holes formed in the bottom surface of the recess (the same applies to suction
paths described below).
[0016] The first printing device 20 includes a conveyor 21, a detector 22, a first imaging
unit (imager for printing) 23, an inkjet head 24, a second imaging unit (imager for
inspection) 25, and a dryer 26.
[0017] The conveyor 21 includes a conveyor belt 21a, a driving pulley 21b, a plurality of
driven pulleys 21c (three in the example of Fig. 2), a motor 21d, a position detector
21e, and a suction chamber 21f. The conveyor belt 21a is an endless belt, and wrapped
around the driving pulley 21b and each of the driven pulleys 21c. The driving pulley
21b and the driven pulleys 21c are rotatably provided to the apparatus main body,
and the driving pulley 21b is connected to the motor 21d. The motor 21d is electrically
connected to the control device 60, and is driven under the control of the control
device 60. The position detector 21e is a device such as an encoder and is attached
to the motor 21d. The position detector 21e is electrically connected to the control
device 60, and sends a detection signal to the control device 60. The control device
60 can obtain information such as the position, speed, and movement amount of the
conveyor belt 21a based on the detection signal. In the conveyor 21, the conveyor
belt 21a is rotated together with the driven pulleys 21c due to the rotation of the
driving pulley 21b caused by the motor 21d, and the tablets T on the conveyor belt
21a are conveyed in the direction of arrow A1 in Fig. 2 (conveying direction A1).
[0018] A plurality of circular suction holes (not illustrated) are formed in the surface
of the conveyor belt 21a. The suction holes are through holes for sucking and holding
the tablets T, and are arrayed in a single line along the conveying direction A1 so
as to form the conveying path P. Each of the suction holes is connected to the inside
of the suction chamber 21f through a suction path formed in the suction chamber 21f
to obtain a suction force caused by the discharge of air from the suction chamber
21f. The air in the suction chamber 21f is discharged by the exhaust device 40 (described
in detail later).
[0019] The detector 22 is located on the downstream side of the position where the tablet
T is supplied by the supply device 10 on the conveyor belt 21a in the conveying direction
A1. The detector 22 is arranged above the conveyor belt 21a. The detector 22 detects
the position (the position in the conveying direction A1) of the tablet T on the conveyor
belt 21a by projecting and receiving laser beams, and functions as a trigger sensor
for each device located on the downstream side. As the detector 22, various laser
sensors such as reflection laser sensors can be used. The detector 22 is electrically
connected to the control device 60, and sends a detection signal to the control device
60.
[0020] The first imaging unit 23 is located on the downstream side of the position where
the detector 22 is located in the conveying direction A1. The first imaging unit 23
is arranged above the conveyor belt 21a. The first imaging unit 23 performs imaging
at the time when the tablet T reaches just under the first imaging unit 23 based on
the position information (the above-mentioned position) of the tablet T to capture
an image (image for detecting the position of the tablet) including the upper surface
of the tablet T, and sends the image to the control device 60. As the first imaging
unit 23, various cameras having an imaging device such as a charge-coupled device
(CCD) or a complementary metal-oxide semiconductor (CMOS) can be used. The first imaging
unit 23 is electrically connected to the control device 60, and is driven under the
control of the control device 60. There may also be provided an illumination for imaging
as necessary.
[0021] The inkjet head 24 is located on the downstream side of the position where the first
imaging unit 23 is located in the conveying direction A1. The inkjet head 24 is arranged
above the conveyor belt 21a. The inkjet head 24 has a plurality of nozzles (not illustrated),
and ejects ink from the nozzles individually. The inkjet head 24 is arranged such
that the alignment direction of the nozzles crosses (for example, perpendicularly
to) the conveying direction A1 in the horizontal plane. As the inkjet head 24, various
inkjet print heads having a drive element such as a piezoelectric element, a heating
element, a magnetostrictive element or the like can be used. The inkjet head 24 is
electrically connected to the control device 60, and is driven under the control of
the control device 60.
[0022] The second imaging unit 25 is located on the downstream side of the position where
the inkjet head 24 is located in the conveying direction A1. The second imaging unit
25 is arranged above the conveyor belt 21a. The second imaging unit 25 performs imaging
at the time when the tablet T reaches just under the second imaging unit 25 based
on the above-mentioned position information of the tablet T to capture an image (image
for inspecting print quality) including the upper surface of the tablet T, and sends
the image to the control device 60. Similarly to the first imaging unit 23, various
cameras having an imaging device such as CCD or CMOS can be used as the second imaging
unit 25. The second imaging unit 25 is electrically connected to the control device
60, and is driven under the control of the control device 60. There may also be provided
an illumination for imaging as necessary.
[0023] The dryer 26 is located on the downstream side of the position where the inkjet head
24 is located in the conveying direction A1, and is arranged, for example, below the
conveyor 21. The dryer 26 is configured to dry the ink applied to each tablet T on
the conveyor belt 21a. As the dryer 26, various types of dryers such as a blower that
dries an object with gas such as air, a heater that dries an object by radiation heat,
a device consisting of a blower and a heater that dries an object with worm air or
hot air, or the like can be used. The dryer 26 is electrically connected to the control
device 60, and is driven under the control of the control device 60.
[0024] The tablet T passing above the dryer 26 is conveyed along with the movement of the
conveyor belt 21a and reaches a position near the end of the conveyor belt 21a on
the driven pulleys 21c side. At this position, the sucking action does not work on
the tablet T. Accordingly, the tablet T is released from the hold of the conveyor
belt 21a, and is transferred from the first printing device 20 to the second printing
device 30.
[0025] Similarly to the first printing device 20 described above, the second printing device
30 includes a conveyor 31, a detector 32, a first imaging unit (imager) 33, an inkjet
head 34, a second imaging unit (imager) 35, and a dryer 36. The conveyor 31 includes
a conveyor belt 31a, a driving pulley 31b, a plurality of driven pulleys 31c (three
in the example of Fig. 2), a motor 31d, a position detector 31e, and a suction chamber
31f. Each constituent element of the second printing device 30 has basically the same
structure as the corresponding constituent element of the first printing device 20
described above. Therefore, the explanation will be omitted. In Fig. 2, arrow A2 indicates
the conveying direction of the second printing device 30 (conveying direction A2).
[0026] As illustrated in Fig. 1, the exhaust device 40 includes the exhaust box 41, the
exhaust pipes 42 to 45 (four pipes in the example of Fig. 1), and the exhaust blower
46.
[0027] The exhaust box 41 is provided in the second chamber 5b of the housing 5. The exhaust
box 41 functions as a chamber where the air discharged individually from each of the
suction chambers 13e, 21f, and 31f is mixed together.
[0028] The exhaust pipe 42 connects the suction chamber 13e of the transfer feeder 13 and
the exhaust box 41. One end of the exhaust pipe 42 is connected to substantially the
center of a side surface (a surface parallel to the conveying direction A1 in Fig.
2) of the suction chamber 13e, and the other end is connected to the exhaust box 41.
The exhaust pipe 42 is arranged in such a manner as to extend from the first chamber
5a to the second chamber 5b passing through the partition plate 6.
[0029] The exhaust pipe 43 connects the suction chamber 21f of the conveyor 21 and the exhaust
box 41. One end of the exhaust pipe 43 is connected to substantially the center of
a side surface (a surface parallel to the conveying direction A1 in Fig. 2) of the
suction chamber 21f, and the other end is connected to the exhaust box 41. Similarly
to the exhaust pipe 42 described above, the exhaust pipe 43 is arranged in such a
manner as to extend from the first chamber 5a to the second chamber 5b passing through
the partition plate 6.
[0030] The exhaust pipe 44 connects the suction chamber 31f of the conveyor 31 and the exhaust
box 41. One end of the exhaust pipe 44 is connected to substantially the center of
a side surface (a surface parallel to the conveying direction A1 in Fig. 2) of the
suction chamber 31f, and the other end is connected to the exhaust box 41. Similarly
to the exhaust pipes 42 and 43 described above, the exhaust pipe 44 is arranged in
such a manner as to extend from the first chamber 5a to the second chamber 5b passing
through the partition plate 6.
[0031] The exhaust pipe 45 is arranged in the second chamber 5b. One end of the exhaust
pipe 45 is connected to the exhaust box 41. The exhaust pipe 45 extends from the exhaust
box 41 to the outside of the housing 5 and further to the outside of the installation
room (the room where the housing 5 is installed). Thus, the exhaust port of the exhaust
pipe 45 is located outside the installation room.
[0032] The exhaust blower 46 has a built-in motor 46a, and applies pressure to the air in
the exhaust pipe 45 by the operation of the motor 46a to send it out. The exhaust
blower 46 is connected to the exhaust pipe 45 so that it can discharge the air in
the exhaust box 41 connected to the exhaust pipe 45, i.e., the air in each of the
suction chambers 13e, 21f, and 31f connected to the exhaust box 41 through the exhaust
pipes 42 to 44, to the outside of the installation room. Thereby, the air in each
of the suction chambers 13e, 21f, and 31f is discharged, and a suction force for sucking
and holding the tablet T is applied to each of the conveyor belts 13a, 21a, and 31a.
The motor 46a is electrically connected to the control device 60, and is driven under
the control of the control device 60. Since the motor 46a generates heat, the exhaust
blower 46 is a heat source that generates heat.
[0033] A heat conductive member 70 is located near the exhaust blower 46 described above.
The heat conductive member 70 is an L-shaped plate-like member having heat conductivity.
One end face (one end part) of the heat conductive member 70 is connected to the exhaust
blower 46, and the other end face (the other end part) is connected to the exhaust
pipe 45. The heat conductive member 70 is arranged in the second chamber 5b, and is
in contact with only the side surface of the exhaust blower 46 and the upper surface
of the exhaust pipe 45. The heat conductive member 70 transfers heat from the exhaust
blower 46 (a heat source) to the exhaust pipe 45 and transfers the heat from the exhaust
pipe 45 to the air flowing through the exhaust pipe 45 to discharge the heat with
the air flowing through the exhaust pipe 45. As the heat conductive member 70, for
example, a heat-conducting plate or a heat pipe may be used. It is preferable that
the heat conductive member 70 be made of a metal or the like that has a high heat
conductivity, such as aluminum or iron.
[0034] The heat conductive member 70 need not necessarily be an L-shaped plate-like member
as illustrated in Figs. 3 and 4, and may be formed in a shape that wraps around the
outer periphery of the exhaust pipe 45 as illustrated in Fig. 5. The heat conductive
member 70 illustrated in Fig. 5 has a larger contact area with the exhaust pipe 45
as compared to that of the heat conductive member 70 illustrated in Fig. 3 or 4. An
increase in the contact area between the heat conductive member 70 and the exhaust
pipe 45 can improve the heat conduction efficiency. In Figs. 3 and 4, one end face
(lower surface in the Figures) of the heat conductive member 70 is formed to fit the
shape of the outer periphery of the exhaust pipe 45, and is entirely in contact with
the outer periphery of the exhaust pipe 45. Besides, the heat conductive member 70
illustrated in Fig. 3 has a smaller surface area than the heat conductive member 70
illustrated in Fig. 4. A reduction in the surface area of the heat conductive member
70 results in the heat conductive member 70 having less contact area with the air.
Thus, the amount of heat released from the heat conductive member 70 to the air in
the second chamber 5b can be reduced.
[0035] Referring back to Fig. 2, the collecting device 50 includes a defective product collecting
device (collector) 51 and a non-defective product collecting device (collector) 52.
The collecting device 50 collects defective tablets T (for example, tablets that are
chipped or cracked, tablets with print defects, etc.) by the defective product collecting
device 51 and collects non-defective tablets T by the non-defective product collecting
device 52.
[0036] The defective product collecting device 51 includes an injection nozzle 51a and a
container 51b. The injection nozzle 51a is provided in the suction chamber 31f. The
injection nozzle 51a injects a gas (for example, air) toward a defective tablet T
conveyed by the conveyor belt 31a to drop it from the conveyor belt 31a. At this time,
the gas injected from the injection nozzle 51a passes through suction holes (not illustrated)
of the conveyor belt 31a and hits the defective tablet T. The injection nozzle 51a
is electrically connected to the control device 60, and is driven under the control
of the control device 60. The container 51b receives and stores the defective tablet
T dropped from the conveyor belt 31a.
[0037] The non-defective product collecting device 52 includes a gas blower 52a and a container
52b. The gas blower 52a is arranged in the conveyor 31 at the end of the conveyor
31, i.e., at the end of the conveyor belt 31a on the driven pulleys 31c side. During
the printing process, for example, the gas blower 52a constantly blows a gas (for
example, air) toward the conveyor belt 31a to drop non-defective tablets T from the
conveyor belt 31a. At this time, the gas blown out from the gas blower 52a passes
through suction holes (not illustrated) of the conveyor belt 31a and hits the non-defective
tablet T. Examples of the gas blower 52a include an air blower having a slit-shaped
opening extending in a direction crossing the conveying direction A2 (for example,
a direction perpendicular to the conveying direction A2) in the horizontal plane.
The gas blower 52a is electrically connected to the control device 60, and is driven
under the control of the control device 60. The container 52b receives and stores
the non-defective tablets T dropped from the conveyor belt 31a.
[0038] The control device 60 includes an image processor 61, a print processor 62, an inspection
processor 63, and a memory 64. The image processor 61 processes an image. The print
processor 62 performs processing related to printing. The inspection processor 63
performs processing related to inspection. The memory 64 stores various information
such as processing information and various programs. As the processors 61 to 63, for
example, a central processing unit (CPU) may be used. Examples of the memory 64 include
a random access memory (RAM) and a read only memory (ROM). The control device 60 controls
the supply device 10, the first printing device 20, the second printing device 30,
the exhaust device 40, and the collecting device 50. The control device 60 receives
position information of the tablets T sent from each of the detectors 22 and 32 of
the first printing device 20 and the second printing device 30, images sent from each
of the imaging units 23, 25, 33 and 35 of the first printing device 20 and the second
printing device 30, and the like. Since the processors 61 to 63 generate heat, the
control device 60 is a heat source that generates heat.
[0039] As illustrated in Fig. 1, a heat conductive member 71 is located around the control
device 60. The heat conductive member 71 is an I-shaped plate-like member having heat
conductivity. One end face (one end part) of the heat conductive member 71 is connected
to the control device 60, and the other end face (the other end part) is connected
to the exhaust pipe 45. The heat conductive member 71 is arranged in the second chamber
5b, and is in contact with only the upper surface of the control device 60 and the
lower surface of the exhaust pipe 45. The heat conductive member 71 transfers heat
from the control device 60 (a heat source) to the exhaust pipe 45 and transfers the
heat from the exhaust pipe 45 to the air flowing through the exhaust pipe 45 to discharge
the heat with the air flowing through the exhaust pipe 45. As in the case of the heat
conductive member 70 described above, for example, a heat-conducting plate or a heat
pipe may be used as the heat conductive member 71. It is preferable that the heat
conductive member 71 be made of a metal or the like that has a high heat conductivity,
such as aluminum or iron. The heat conductive member 71 need not necessarily be an
I-shaped plate-like member, and may be formed in any of the shapes illustrated in
Figs. 3 to 5, as with the heat conductive member 70.
[0040] In the tablet printing apparatus 1 configured as above, the supply device 10 sequentially
supplies the tablets T to the first printing device 20. In the first printing device
20, the tablets T pass under the detector 22, the first imaging unit 23, the inkjet
head 24, and the second imaging unit 25, and then pass above the dryer 26 as being
conveyed by the conveyor 21. During this time, a series of process steps: detection,
imaging, printing, imaging, and drying of the tablets T are performed. After the process,
the tablets T are transferred from the conveyor 21 of the first printing device 20
to the conveyor 31 of the second printing device 30. The tablets T pass under the
detector 32, the first imaging unit 33, the inkjet head 34, and the second imaging
unit 35, and then pass above the dryer 36 as being conveyed by the conveyor 31. During
this time, a series of process steps: detection, imaging, printing, imaging, and drying
of the tablets T are performed. After the process, the tablets T are collected by
the collecting device 50. In this manner, printing is performed on both sides of the
tablets T. There may be a case where one of the two printing processes described above
is not performed, and printing is performed on only one side of the tablets T.
[0041] In those printing processes, the transfer feeder 13, and the conveyors 21 and 31
convey the tablets T while sucking and holding them by the discharge of air (by venting
the internal air to the outside). The exhaust blower 46 discharges the air in each
of the suction chambers 13e, 21f, and 31f of the transfer feeder 13, and the conveyors
21 and 31, thereby providing the transfer feeder 13, and the conveyors 21 and 31 with
a suction force for sucking and holding the tablets T. More specifically, the inside
of each of the suction chambers 13e, 21f, and 31f is depressurized by the operation
of the exhaust blower 46, and a suction force acts on suction holes of each of the
conveyor belts 13a, 21a, and 31a.
[0042] During the printing processes, the exhaust blower 46 keeps operating, and also the
control device 60 controls each unit. The air in the suction chambers 13e, 21f, and
31f of the transfer feeder 13, and the conveyors 21 and 31 is discharged by the operation
of the exhaust blower 46 through the exhaust pipes 42 to 44, and is mixed together
in the exhaust box 41. The mixed air flows through the exhaust pipe 45 to the outside
of the installation room. The heat generated in the exhaust blower 46 is transferred
to the exhaust pipe 45 through the heat conductive member 70. The heat transferred
to the exhaust pipe 45 is transferred to the air flowing through the exhaust pipe
45, and is discharged out of the installation room. Besides, the heat generated in
the control device 60 is transferred to the exhaust pipe 45 through the heat conductive
member 71. The heat transferred to the exhaust pipe 45 is transferred to the air flowing
through the exhaust pipe 45, and is discharged out of the installation room. As described
above, the heat generated in the housing 5 is discharged to the outside of the housing
5. Thereby, a rise in temperature can be suppressed in the housing 5. This prevents
ink drying at the nozzle tip of the inkjet head 24 and around the nozzles due to a
temperature rise, thereby suppressing the ejection failure of the inkjet head 24.
Thus, it is possible to reduce the production of tablets T with print defects, resulting
in an increase in productivity.
[0043] The inside of the housing 5 is divided into the first chamber 5a and the second chamber
5b by the partition plate 6; however, both rooms are substantially the same temperature
due to the flow of air. Besides, since the heat flows from a higher temperature to
a lower temperature, the temperature rise in the first chamber 5a can be indirectly
controlled by controlling the temperature rise in the second chamber 5b. It is desirable
that temperatures in the housing 5 be, for example, as follows: 30°C or lower around
the inkjet head 24, 40°C or lower in the surrounding area of the control device 60,
and about 23 to 25°C on average inside the housing 5. Without the heat conductive
members 70 and 71, the average temperature in the housing 5 exceeds 26°C, and the
above temperature environment cannot be realized. Whereas, the use of the heat conductive
members 70 and 71 enables a decrease in the average temperature in the housing 5 by
about 1 to 3°C, and thus the above temperature environment can be achieved.
[0044] The temperature rise in the housing 5 can also be suppressed by providing the exhaust
blower 46 outside the housing 5 in the installation room. However, if the exhaust
blower 46 is located outside the housing 5 in the installation room, then that causes
an increase in the entire size of the tablet printing apparatus 1, and also the temperature
of the installation room rises due to the presence of the exhaust blower 46. In addition,
vibration-proof and sound-proof materials are required to provide the exhaust blower
46 in the installation room, which increases the cost of the apparatus. Meanwhile,
the housing 5 is originally vibration and sound proofed. Therefore, when the exhaust
blower 46 is located in the housing 5, it is possible to reduce the size and cost
of the apparatus.
[0045] As described above, according to the first embodiment, a heat conductive member (for
example, the heat conductive members 70 and 71) is arranged in the housing 5 so as
to be in contact with a heat source (for example, the exhaust blower 46, the control
device 60) and the exhaust pipe 45. With this, the heat generated by the heat source
is transferred to the exhaust pipe 45 through the heat conductive member. The heat
transferred to the exhaust pipe 45 is transferred to the air flowing through the exhaust
pipe 45, and is discharged to the outside of the installation room. Thereby, a rise
in temperature can be suppressed in the housing 5. This prevents ink drying at the
nozzle tip of the inkjet head 24 and around the nozzles, thereby suppressing the ejection
failure of the inkjet head 24. Thus, it is possible to reduce the production of tablets
with print defects, resulting in an increase in productivity.
<Second embodiment>
[0046] The second embodiment will be described with reference to Figs. 6 and 7. In the second
embodiment, only differences from the first embodiment (heat dissipation member) will
be described, and the same description will not be repeated.
[0047] As illustrated in Fig. 6 or 7, in the second embodiment, a heat dissipation member
72 is arranged in the exhaust pipe 45 so as to be in contact with the exhaust pipe
45. The heat dissipation member 72 is located in a position facing the heat conductive
member 70 outside the exhaust pipe 45, for example, a position facing the contact
area where the heat conductive member 70 is in contact with the exhaust pipe 45 (a
position within the contact range). The heat dissipation member 72 has heat conductivity
and is a member for dissipating heat. The heat dissipation member 72 is made of, for
example, mesh as illustrated in Fig. 6 or blades as illustrated in Fig. 7 so as to
suppress a decrease in the flow rate of the air flowing through the exhaust pipe 45,
i.e., the exhaust efficiency. By arranging the heat dissipation member 72 so as to
face the heat conductive member 70, the heat is more easily transferred from the heat
conductive member 70 to the heat dissipation member 72 .
[0048] The heat dissipation member 72 need not necessarily be made of a mesh material or
a blade-like material, and may be formed with one or a plurality of plate members.
In this case, for example, the plate member(s) is/are provided on the inner peripheral
surface of the exhaust pipe 45 (for example, the inner peripheral surface on the heat
conductive member 70 side) so as to extend parallel to the extending direction of
the exhaust pipe 45. The plate members are arranged in either or both of the extending
direction and the circumferential direction of the exhaust pipe 45. The less plate
members used, the more preferable for the purpose of suppressing a decrease in exhaust
efficiency.
[0049] The heat dissipation member 72 transfers the heat that has been transferred from
the heat conductive member 70 to the exhaust pipe 45 to the air flowing through the
exhaust pipe 45 and thereby dissipates it. The heat dissipation member 72 is located
in the exhaust pipe 45, and the air flowing through the exhaust pipe 45 comes in contact
with the heat dissipation member 72 in the exhaust pipe 45. Accordingly, the heat
transferred to the exhaust pipe 45 is more easily transferred to the air flowing through
the exhaust pipe 45 as compared to the case without the heat dissipation member 72,
and is quickly discharged to the outside of the installation room. Thereby, a rise
in temperature can be reliably suppressed in the housing 5. This prevents ink drying
at the nozzle tip of the inkjet head 24 and around the nozzles, thereby suppressing
the ejection failure of the inkjet head 24. Thus, it is possible to reduce the production
of tablets with print defects, resulting in a reliable increase in productivity.
[0050] As described above, according to the second embodiment, the same effects as described
in the first embodiment can be achieved. Further, the heat dissipation member 72 is
arranged in the exhaust pipe 45 so as to be in contact with the exhaust pipe 45. With
this, the heat that has been transferred from the heat conductive member 70 to the
exhaust pipe 45 can be easily transferred to the air flowing through the exhaust pipe
45. As a result, a rise in temperature can be reliably suppressed in the housing 5.
This prevents ink drying at the nozzle tip of the inkjet head 24 and around the nozzles,
thereby suppressing the ejection failure of the inkjet head 24. Thus, it is possible
to reduce the production of tablets with print defects, resulting in a reliable increase
in productivity.
[0051] Besides, by arranging the heat dissipation member 72 in the exhaust pipe 45 so as
to face the heat conductive member 70, the heat that has been transferred from the
heat conductive member 70 to the exhaust pipe 45 is quickly transferred to the heat
dissipation member 72, thereby improving the efficiency of heat dissipation. This
reliably suppresses the temperature rise in the housing 5, and thus more reliably
increases the productivity.
<Other Embodiments>
[0052] In the above embodiments, the exhaust blower 46 and the control device (controller)
60 are cited as examples of heat sources; however, heat sources are not limited to
them. Other elements such as the motors 13d, 21d, and 31d can also be heat sources,
and the motors 13d, 21d, and 31d may be connected to the exhaust pipe 45 by a heat
conductive member. In addition, the heat source need not necessarily be the motor
alone, but may be a motor device having a motor that generates heat and a cover that
houses the motor. In this case, the cover may be connected to the exhaust pipe 45
by a heat conductive member.
[0053] In the above embodiments, the heat source is described as being connected to the
exhaust pipe 45 by each of the heat conductive members 70 and 71. However, this is
by way of example and not limitation. The heat source may be connected to any of the
exhaust pipes 42 to 44.
[0054] In the above embodiments, one exhaust pipe 45 is provided so as to extend from the
exhaust box 41 to the outside of the installation room. However, this is by way of
example and not limitation. There may be a plurality of exhaust pipes. In this case,
each of the exhaust pipes may be provided with the exhaust blower 46. Although the
number of exhaust blowers is not particularly limited, it is desirable that each of
the exhaust blowers (46) be provided with the heat conductive member 70.
[0055] In the above embodiments, the air is described as being discharged out of the housing
5 to the outside of the installation room. However, this is by way of example and
not limitation. The air may be discharged out of the housing 5 and inside the installation
room. However, if the air is discharged out of the housing 5 and inside the installation
room, the environment of the installation room may degrade (for example, the temperature
may increase). Therefore, it is desirable that the air be discharged to the outside
of the installation room.
[0056] In the above embodiments, only one heat dissipation member 72 is arranged in the
exhaust pipe 45. However, this is by way of example and not limitation. There may
be a plurality of heat dissipation members. Besides, although the heat dissipation
member 72 is described as being arranged in the exhaust pipe 45 so as to face the
heat conductive member 70, this is by way of example and not limitation. The heat
dissipation member 72 may be located in another place in the exhaust pipe 45.
[0057] The tablets T are described above as being conveyed in a row; however, this is by
way of example and not limitation. The number of rows is not particularly limited,
and there may be two rows, three rows, or four or more rows. In addition, the number
of conveying paths (P) and the number of conveyor belts (21a, 31a) are also not particularly
limited.
[0058] An inkjet print head in which nozzles are arranged in a row is exemplified above
as the inkjet head 24; however, this is by way of example and not limitation. For
example, a print head in which nozzles are arranged in a plurality of rows may be
used. Further, a plurality of inkjet heads may be arranged along a direction perpendicular
to the conveying direction A1 in the horizontal plane.
[0059] In the above embodiments, there are provided the dryers 26 and 36; however, this
is by way of example and not limitation. The number of the dryers is not particularly
limited. Further, dryers 26 and 36 may not be required depending on the type of ink
or tablets T. In such cases, the dryers 26 and 36 may be eliminated.
[0060] The first printing device 20 and the second printing device 30 are described above
as being arranged one on top of the other to perform printing on either one or both
sides of the tablet T; however, this is by way of example and not limitation. For
example, only the first printing device 20 may be provided to perform printing only
on one side of the tablet T.
[0061] The above-described tablets may include tablets for pharmaceutical use, edible use,
cleaning, industrial use, and aromatic use. Examples of the tablets include plain
tablets (uncoated tablets), sugar-coated tablets, film-coated tablets, enteric coated
tablets, gelatin coated tablets, multilayered tablets, dry-coated tablets, and the
like. Examples of the tablets further include various capsule tablets such as hard
capsules and soft capsules. The tablets may be in a variety of shapes such as, for
example, a disk shape, a lens shape, a triangle shape, an oval shape, and the like.
In the case where tablets to be printed are for pharmaceutical use or edible use,
edible ink is suitably used. As the edible ink, any of synthetic dye ink, natural
color ink, dye ink, and pigment ink may be used.
[0062] While certain embodiments have been described, these embodiments have been presented
by way of example only, and are not intended to limit the scope of the inventions.
Indeed, the novel embodiments described herein may be embodied in a variety of other
forms; further, various omissions, substitutions and changes in the form of the embodiments
described herein may be made without departing from the spirit of the inventions.
The accompanying claims and their equivalents are intended to cover such forms or
modifications as would fall within the scope and spirit of the inventions.
[0063] It is explicitly stated that all features disclosed in the description and/or the
claims are intended to be disclosed separately and independently from each other for
the purpose of original disclosure as well as for the purpose of restricting the claimed
invention independent of the composition of the features in the embodiments and/or
the claims. It is explicitly stated that all value ranges or indications of groups
of entities disclose every possible intermediate value or intermediate entity for
the purpose of original disclosure as well as for the purpose of restricting the claimed
invention, in particular as limits of value ranges.
1. A tablet printing apparatus (1), comprising:
a conveyor (21) configured to convey a tablet (T) while sucking and holding the tablet
(T) by discharge of air;
an inkjet head (24) configured to perform printing on the tablet (T) conveyed by the
conveyor (21) ;
an exhaust pipe (45) which the air discharged from the conveyor (21) passes through;
a heat source (46, 60) that generates heat;
a heat conductive member (70, 71) that is in contact with the exhaust pipe (45) and
the heat source (46, 60); and
a housing (5) configured to house the conveyor (21), the inkjet head (24), the exhaust
pipe (45), the heat source (46, 60), and the heat conductive member (70, 71) .
2. The tablet printing apparatus (1) according to claim 1, further comprising a heat
dissipation member (72) that is arranged in the exhaust pipe (45) so as to be in contact
with the exhaust pipe (45).
3. The tablet printing apparatus (1) according to claim 2, wherein the heat dissipation
member (72) is located in a position facing the heat conductive member (70).
4. The tablet printing apparatus (1) according to claim 2 or 3, wherein the heat dissipation
member (72) is made of a mesh material or a blade-like material.
5. The tablet printing apparatus (1) according to any one of claims 1 to 4, wherein the
heat conductive member (70) has an exhaust-pipe-side end formed in a shape that wraps
around an outer periphery of the exhaust pipe (45).
6. The tablet printing apparatus (1) according to any one of claims 1 to 5, wherein the
heat source (46) is an exhaust blower (46) configured to discharge the air from the
conveyor (21).
7. The tablet printing apparatus (1) according to any one of claims 1 to 5, wherein the
heat source (60) is a controller (60) configured to control either or both of the
conveyor (21) and the inkjet head (24).
8. The tablet printing apparatus (1) according to any one of claims 1 to 7, wherein the
exhaust pipe (45) extends to outside of an installation room where the housing (5)
is installed.
9. The tablet printing apparatus (1) according to any one of claims 1 to 8, wherein
the housing (5) is divided into a first chamber (5a) and a second chamber (5b) by
a partition wall (6),
the inkjet head (24) is located in the first chamber (5a), and
the heat source (46, 60) is located in the second chamber (5b).
10. The tablet printing apparatus (1) according to claim 9, wherein
the exhaust pipe (45) includes a plurality of exhaust pipes (45), and
the second chamber includes an exhaust box (41) where air flowing through the exhaust
pipes (45) is mixed to be discharged together.
11. A heat dissipation method of a tablet printing apparatus (1) that comprises a conveyor
(21) configured to convey a tablet (T) while sucking and holding the tablet (T) by
discharge of air, an inkjet head (24) configured to perform printing on the tablet
(T) conveyed by the conveyor (21), an exhaust pipe (45) which the air discharged from
the conveyor (21) passes through, a heat source (46) that generates heat, and a housing
(5) configured to house the conveyor (21), the inkjet head (24), the exhaust pipe
(45), and the heat source (46, 60), the method comprising:
transferring the heat generated by the heat source (46, 60) to the exhaust pipe (45)
through a heat conductive member (70, 71) that is arranged in contact with the exhaust
pipe (45) and the heat source (46, 60).
12. The heat dissipation method according to claim 11, further comprising
arranging a heat dissipation member (72) in the exhaust pipe (45) so as to be in contact
with the exhaust pipe (45).
13. The heat dissipation method according to claim 12, wherein the heat dissipation member
(72) is located in a position facing the heat conductive member (70).
14. The heat dissipation method according to claim 12 or 13, wherein the heat dissipation
member (72) is made of a mesh material or a blade-like material.
15. The heat dissipation method according to any one of claims 11 to 14, wherein
the heat source (46) is an exhaust blower (46) configured to discharge the air from
the conveyor (21), and
the heat generated by the exhaust blower (46) is transferred to the exhaust pipe (45)
through the heat conductive member (70) that is arranged in contact with the exhaust
pipe (45) and the exhaust blower (46) .
16. The heat dissipation method according to any one of claims 11 to 14, wherein
the heat source (60) is a controller (60) configured to control either or both of
the conveyor (21) and the inkjet head (24), and
the heat generated by the controller (60) is transferred to the exhaust pipe (45)
through the heat conductive member (71) that is arranged in contact with the exhaust
pipe (45) and the controller (60).
17. The heat dissipation method according to any one of claims 11 to 16, wherein the exhaust
pipe (45) extends to outside of an installation room where the housing (5) is installed.