TECHNICAL FIELD
[0001] The present invention relates to a perimeter water supplier for horizontal oil separation
machines, horizontal centrifuges, which is used to separate the components of a paste
or a mixture according to the densities thereof.
[0002] The objective of the invention is to obtain an improvement in the performance of
the separator machines, and an improvement in the quality of the aromas of the final
product, as well as eliminating excess contact of the water with the paste, avoiding
unnecessary emulsions due to pressure from a direct water jet, as well as washing
the material or paste due to excess contact.
[0003] The invention is within the scope of the agri-food sector.
BACKGROUND OF THE INVENTION
[0004] As known, supplying water to the olive paste from which the oil is to be obtained
improves the quality of the product and optimises production costs, such that the
undue supply of water can cause aromas to be lost with the subsequent washing of the
oil.
[0005] Current supplying techniques are not fully regulated, and when it is necessary to
add water into the horizontal centrifuge machine, this is performed by means of injection
into the integrated feed pipe for olive paste, in some cases also into the feed mouth
of the machine, but always with a direct water jet.
[0006] As a result of the foregoing, there is an excess of contact of the water with the
paste, generating unwanted emulsions due to the pressure of the direct water jet,
as well as the washing of the material due to excess contact.
[0007] These and other drawbacks occur in the current processes and ways of supplying water
to the olive paste from which the oil is extracted.
DESCRIPTION OF THE INVENTION
[0008] The water supplier that is recommended offers a completely satisfactory solution
to the problem set out above, based on a simple but effective solution, wherein the
water is provided in a perimetric manner, avoiding unwanted emulsions due to the pressure
from the direct water jet, and aiding the stability of the machine in the separation
process by using the centrifugal forces generated inside the corresponding drum, such
that the water is injected in a perimetric manner, entering the inside of the drum
and being subjected to centrifugal forces in advance, an inner ring of water particles
settling, acting as a screen so that the lower-density particles reach the internal
surface of the drum, thus preventing them from mixing with higher-density particles
and being lost through the outlet for solids.
[0009] More specifically, the perimeter water supplier for horizontal oil separators is
made up of a tubular body wherein a series of internal ducts are established which
prevent said water from penetrating into the core of the paste, saving it from emulsions
due to injection as well as mixing and washing.
[0010] The tubular body includes, at one of the ends thereof, an adapter for coupling to
the feed pipe of the olive paste, while at the opposite end it includes an adapter
for coupling to the corresponding pipe of the horizontal separator machine, this coupling
being able to be a clamp or threaded, etc.
[0011] The body includes a water inlet adapter provided radially and externally to the body,
such that said adapter, through which the water is applied, reaches a water reserve
chamber, the internal wall of which has multiple holes through which the water reaches
a water retention and decompression chamber, concentrically to which an expansion
chamber for the olive paste is established, and which the water accesses tangentially,
produced precisely by said decompression chamber.
[0012] Between the wall with holes and the concentric expansion chamber, a solid non-return
element is provided, consisting of a hollow and concentric cylinder. Between this
cylinder and the cylinder with the water inlet holes is where the water retention
and decompression chamber is established.
[0013] It must also be mentioned that the inlet adapter for the olive paste has a curved
and smooth segment, with a small loss of load, thus making up a flow regulator for
the olive paste which passes through the water supplier.
[0014] The water adapter will have a large enough cross section to enable a sufficient flow
of water to be supplied, such that the water enters the toroidal reserve chamber with
a minimal loss of load, caused by a reduction of the outlet cross section, driving
the water through the aforementioned holes, which alleviate water by directing it
to the water retention and decompression chamber, such that the circulation of water,
from the inlet until it exits, is always constant and homogeneous. The cylindrical
body making up the solid non-return element prevents the obstruction of the holes
and internal water conduction chambers from peel, pulp or stone particles, with the
particularity that the water decompression chamber supplies water in a manner that
is perimetric, constant and homogeneous, in the external barrier of the solid olive
paste, which enters the expansion chamber, settling in a linear manner in the direction
of the flow of paste being fed.
[0015] The device includes an external protective enclosure which supports the structure
by giving it a structural consistency for working with high pressure.
[0016] The internal duct structure of the device prevents water from penetrating into the
core of the olive paste, saving it from emulsions due to injection, as well as mixing
and washing, in this manner first preparing a ring in the same mouth of the machine
and assisting the subsequent separation therein.
[0017] Moreover, the internal chambers of the perimeter water supplier also reduce the direct
impact pressure on the paste, being distributed through the holes of the first chamber
to a second housing, or drive chamber, which launches water in a linear and superficial
manner due to the feature thereof.
[0018] From this structuring, the following advantages are derived:
- The aggregation of water with the perimeter water supplier is performed at the most
optimal point, meaning in the feed tube of the horizontal separator, without producing
unwanted blockage, such as the current ones in the injection system, from washing
stones and the subsequent obstruction in the feeder which introduces the paste into
the drum.
- The perimeter water supplier maintains minimal contact with the bulk of the flow of
the paste being fed, forming a ring of water which acts as a casing along the internal
duct.
- It improves the performance of the machinery as well as the quality of the resulting
oil. First of all, due to the incorporation of water in a perimetric manner, taking
advantage of the operations of the centrifuge machine, the particles that first enter
into the chamber are made of perimeter water, which physically forms the first separating
ring in the chamber of the drum, thus improving the separation process. Second, this
is to prevent penetration inside the solid paste and therefore more direct contact
with the oil, improving the loss of aroma due to contact with the water.
DESCRIPTION OF THE DRAWINGS
[0019] As a complement to the description to be provided herein, and for the purpose of
helping to make the features of the invention more readily understandable, in accordance
with a preferred practical exemplary embodiment thereof, said description is accompanied
by a set of drawings which, by way of illustration and not limitation, represent the
following:
Figure 1 shows a perspective view of a perimeter water supplier for horizontal oil
separator machines made in accordance with the object of the present invention.
Figure 2 shows a profile view and a cross-sectional view of said device.
PREFERRED EMBODIMENT OF THE INVENTION
[0020] In view of the figures outlined, it can be seen how the perimeter water supplier
for horizontal oil separator machines is made up of a tubular body (1) that incorporates
an adapter (2) at one end for coupling to the corresponding feed pipe for the olive
paste to the horizontal separator machine, since the device is provided to be inserted
between said feed pipe for the olive paste and the corresponding separator machine.
[0021] Between the main tubular body (1) and the coupling adapter (2), a curved segment
(3) is provided which enables a small loss of load of the olive paste, while at the
outlet an adapter (4) is provided, which can be a clamp, threaded or similar, for
coupling to the corresponding machine. This adapter (4) communicates with a reserve
chamber (6) internally delimited by a wall with holes (7) which enable water to pass
from said reserve chamber (6) to an expansion chamber (8) for the olive paste that
passes through the supplier, a water retention and decompression chamber (9) and a
solid non-return element (10) being concentrically arranged, this being established
as a tubular body concentric to the wall with holes (7).
[0022] As mentioned previously, the perimeter water supplier is provided to add water to
the feed tube to the separator machine, such that said tubular body (1) has a water
inlet adapter (5) which includes a check valve so that the water enters the reserve
chamber (6) without the possibility of return due to overpressure. The reserve chamber
(6) has an internal volume calculated to house a sufficient reserve quantity that
guarantees five times the volume of evacuation water through the holes (7) preventing
abrupt fluctuations due to flow regulation.
[0023] These perimeter holes (7) have a preferred number of 32 units, such that the diameter
thereof makes it so that the total sum of the surface of all the holes (7) will be
less than 10% of the surface of the water inlet adapter (5), reducing the outlet flow
and subjecting the reserve water chamber (6) to a small back pressure, aiding the
stability of the circulation of water and the distribution thereof.
[0024] Water is circulated through the perimeter holes (7) to the decompression chamber
(9) which is made up of 2 hollow and concentric cylinders: one ending 3 mm before
the perimeter holes (7) and the second as a solid non-return element (10) which exceeds
the holes by 15 mm, thus forming the water retention and decompression chamber (9),
which is responsible for directing the water in a perimetric manner in the direction
the paste is fed.
[0025] The water comes into contact with the paste in the expansion chamber (8) for primary
product, said chamber having a larger diameter with which it reduces the circulation
speed and the due coupling of the water in a superficial manner.
[0026] With regard to the water inlet adapter (5), by including a check valve it ensures
that traces of small solid particles inside the water supply pipe do not return, since
the non-circulation of water through the check valve prevents this phenomenon. Meanwhile,
the water reserve chamber (6) accumulates water from the network pressure, having
a storage capacity 5 times the capacity of the volume of water evacuated, with the
aim of preventing fluctuations when there is an increase in the demand for paste and
thus a homogeneous distribution in the flow of the paste being fed to the horizontal
separator machine.
[0027] As for the holes (7), they are located on the opposite face of the hollow cylinder
that closes the reserve water chamber (6).
[0028] As for the decompression chamber (9), it is responsible for launching the circulation
of water in a perimetric and superficial manner. Likewise, due to the arrangement
of the second hollow cylinder thereof, it prevents the possibility of solid particles
being able to obstruct the holes and water outlet. The composition of the decompression
chamber (9) is made up, as mentioned previously, of the arrangement of 2 hollow cylinders.
The first has a larger diameter which is encased up to 3 millimetres before the perimeter
holes (7). The second cylinder is encased inside the first one until the perimeter
holes (7) are exceeded by 15 millimetres, such that this arrangement releases the
supplied water in the direction of the circulation of the flow of the paste, and forming
the cornice that prevents solids from returning, referred to as the solid non-return
element (10).
[0029] As for the expansion chamber (8), the flow of paste is joined with the supplied water
therein, the internal diameter being greater than the one through which the inlet
of primary product comes. In this manner, the speed of the flow decreases therein
as well as the internal pressure; therefore, the water supplied perimetrically therein
acts as a casing for the paste throughout the feed tube which enters in the horizontal
separator machine.
[0030] Finally, it should be said that the flow of paste that enters into the drum of the
horizontal separator machine is encased by the water supplied without being introduced
therein, thereby preventing emulsions due to excess pressure in the injection of the
water, the water having minimal contact with the paste, and achieving the objective
of increasing the production and decreasing the loss of aromas due to contact with
water.
1. A perimeter water supplier for horizontal oil separator machines, which is provided
for the installation thereof, inserted between the inlet of the olive paste and the
very feed tube for said paste to the horizontal separator centrifuge machine wherein
the separation of the oil takes place, characterised in that it is made up of a tubular body (1), which functions as an enclosure, which at one
of the ends thereof includes an adapter (2) with a flexible hose for the coupling
thereof to the feed pipe for the olive paste, while at the opposite end it includes
a coupling (4) to the corresponding feed tube of the horizontal separator centrifuge
machine, with the particularity that said tubular body (1) incorporates a water inlet
adapter (5) to a reserve chamber (6) internally delimited by a wall with holes (7)
which enable water to pass from said reserve chamber (6) to an expansion chamber (8)
for the olive paste that passes through the supplier, a water retention and decompression
chamber (9) and a solid non-return element (10) being concentrically arranged, this
being established as a tubular body concentric to the wall with holes (7).
2. The perimeter water supplier for horizontal oil separator machines, according to claim
1, characterised in that the water inlet adapter (5) to the water reserve chamber (6) incorporates a non-return
check valve for incoming water.
3. The perimeter water supplier for horizontal oil separator machines, according to claim
1, characterised in that the holes (7) are located on the opposite face of a hollow cylinder that closes the
water reserve chamber, having a number of 32 units, such that the diameter thereof
makes it so that the total sum of the surface of all the holes (7) will be less than
10% of the surface of the water inlet adapter (5).
4. The perimeter water supplier for horizontal oil separator machines, according to the
preceding claims, characterised in that the decompression chamber (9) is made up of the arrangement of 2 hollow cylinders,
the first of which has a larger diameter and is encased up to 3 millimetres before
the perimeter holes (7), while the second hollow cylinder is encased inside the first
one until the perimeter holes (7) are exceeded by 15 millimetres.