Technical Field
[0001] The present invention relates to a trivalent chromium plating solution and a trivalent
chromium plating method using the same.
Background Art
[0002] Chromium plating is used as a coating film for decoration owing to the silvery white
color thereof. Hexavalent chromium has been used for the chromium plating, but the
use of hexavalent chromium is restricted in recent years due to the environmental
implications thereof, and the technology is shifted to the use of trivalent chromium.
[0003] Many reports have been made for the technique using trivalent chromium by various
manufacturers (see, for example, PTL 1).
[0004] However, the trivalent chromium plating solution has problems including the occurrence
of deposition failure of the plating and color unevenness, such as a brown stripe
pattern, in the plating caused by the incorporation of metal impurities derived from
the first plating and the chemicals and the like associated with the plating.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0006] An object of the present invention is to provide a trivalent chromium plating solution
that does not cause the problems including the occurrence of deposition failure of
the plating and color unevenness, such as a brown stripe pattern, in the plating even
though metal impurities are incorporated into the plating solution.
Solution to Problem
[0007] As a result of the earnest investigations by the present inventors, it has been found
that the problems including the occurrence of deposition failure of the plating and
color unevenness, such as a brown stripe pattern, in the plating can be prevented
from occurring even through metal impurities are incorporated into the plating solution,
by using an unsaturated sulfonic acid compound having a particular structure contained
in a trivalent chromium plating solution containing a chloride as a conductive salt,
and thus the present invention has been completed. Furthermore, it has also been found
that not only the aforementioned problems, but also burnt deposit in a high current
density in plating can be prevented from occurring, by positively using nickel as
a metal impurity contained in the trivalent chromium plating solution, and thus the
present invention has been completed.
[0008] Accordingly, the present invention relates to a trivalent chromium plating solution
containing a trivalent chromium compound, a chloride as a conductive salt, a pH buffering
agent, and a complexing agent,
further containing an unsaturated sulfonic acid compound represented by the following
general formula (1):
R
1-CH=CH-R
2-SO
3X (1)
wherein in the formula (1), R
1 represents a hydrocarbon group having a number of carbon atoms of from 1 to 10, hydrogen,
or a halogen; R
2 represents nothing or a hydrocarbon group having a number of carbon atoms of from
1 to 10; and X represents hydrogen or an alkali metal.
[0009] The present invention also relates to a trivalent chromium plating method including
electroplating an article to be plated with the trivalent chromium plating solution.
[0010] The present invention further relates to a method for enhancing resistance of a trivalent
chromium plating solution containing a trivalent chromium compound, a chloride as
a conductive salt, a pH buffering agent, and a complexing agent, against metal impurities
contained, including using an unsaturated sulfonic acid compound represented by the
following general formula (1):
R
1-CH=CH-R
2-SO
3X (1)
wherein in the formula (1), R
1 represents a hydrocarbon group having a number of carbon atoms of from 1 to 10, hydrogen,
or a halogen; R
2 represents nothing or a hydrocarbon group having a number of carbon atoms of from
1 to 10; and X represents hydrogen or an alkali metal, further contained in the trivalent
chromium plating solution.
[0011] The present invention still further relates to a method for preventing burnt deposit
in a high current density in plating with a trivalent chromium plating solution containing
a trivalent chromium compound, a chloride as a conductive salt, a pH buffering agent,
and a complexing agent, including using an unsaturated sulfonic acid compound represented
by the following general formula (1), and nickel:
R
1-CH=CH-R
2-SO
3X (1)
wherein in the formula (1), R
1 represents a hydrocarbon group having a number of carbon atoms of from 1 to 10, hydrogen,
or a halogen; R
2 represents nothing or a hydrocarbon group having a number of carbon atoms of from
1 to 10; and X represents hydrogen or an alkali metal, further contained in the trivalent
chromium plating solution.
[0012] The present invention still more further relates to a chromium-plated product including
an article to be plated, electroplated with the trivalent chromium plating solution.
Advantageous Effects of Invention
[0013] The trivalent chromium plating solution of the present invention is an excellent
one that does not cause the problems including the occurrence of deposition failure
of the plating and color unevenness, such as a brown stripe pattern, in the plating
even through metal impurities are incorporated into the plating solution.
[0014] Furthermore, not only the aforementioned problems, but also burnt deposit in a high
current density in plating can be prevented from occurring by positively using nickel
as a metal impurity contained in the trivalent chromium plating solution of the present
invention.
Brief Description of Drawings
[0015]
Fig. 1 is an illustration showing the position where the throwing distance is measured
in the Hull cell test of Example 1.
Fig. 2 is an image showing the Hull cell appearance of the nickel-plated brass plate
(with burnt deposit) after plating with the plating solution having no nickel added
in Example 4.
Fig. 3 is an image showing the Hull cell appearance of the nickel-plated brass plate
(without burnt deposit) after plating with the plating solution having 10 ppm of nickel
added in Example 4.
Description of Embodiments
[0016] The trivalent chromium plating solution of the present invention (which may be hereinafter
referred to as a "plating solution of the present invention") is a trivalent chromium
plating solution that contains a trivalent chromium compound, a chloride as a conductive
salt, a pH buffering agent, and a complexing agent, and further contains an unsaturated
sulfonic acid compound represented by the following general formula (1) .
R
1-CH=CH-R
2-SO
3X (1)
[0017] In the formula (1), R
1 represents a hydrocarbon group having a number of carbon atoms of from 1 to 10, hydrogen,
or a halogen; R
2 represents nothing or a hydrocarbon group having a number of carbon atoms of from
1 to 10; and X represents hydrogen or an alkali metal, and it is preferred that R
1 represents a hydrocarbon group having a number of carbon atoms of from 1 to 6 or
hydrogen; R
2 represents nothing or a hydrocarbon group having a number of carbon atoms of from
1 to 6; and X represents hydrogen, sodium, or potassium. Specific examples of the
unsaturated sulfonic acid compound represented by the formula (1) include sodium vinylsulfonate,
sodium allylsulfonate, sodium p-styrenesulfonate, and sodium β-styrenesulfonate. The
unsaturated sulfonic acid compound may be used alone or as a combination of two or
more kinds thereof. The content of the unsaturated sulfonic acid compound in the plating
solution of the present invention is not particularly limited, and for example, is
from 0.01 to 20 g/L, and preferably from 0.1 to 5 g/L.
[0018] The trivalent chromium compound used in the plating solution of the present invention
is not particularly limited, examples of which include basic chromium sulfate, chromium
sulfate, chromium chloride, chromium sulfamate, and chromium acetate, and basic chromium
sulfate, chromium sulfate, and chromium chloride are preferred. The trivalent chromium
compound may be used alone or as a combination of two or more kinds thereof. The content
of the trivalent chromium compound in the plating solution of the present invention
is not particularly limited, and for example, is from 1 to 20 g/L, and preferably
from 5 to 15 g/L, in terms of metallic chromium.
[0019] The conductive salt used in the plating solution of the present invention is a chloride.
The kind of the chloride is not particularly limited, examples of which include potassium
chloride, ammonium chloride, and sodium chloride. The chloride may be used alone or
as a combination of two or more kinds thereof. The content of the chloride in the
plating solution of the present invention is not particularly limited, and for example,
is from 150 to 400 g/L, and preferably from 200 to 350 g/L.
[0020] The pH buffering agent used in the plating solution of the present invention is not
particularly limited, examples of which include boric acid, sodium borate, potassium
borate, phosphoric acid, and dipotassium hydrogen phosphate, and boric acid and sodium
borate are preferred. The pH buffering agent may be used alone or as a combination
of two or more kinds thereof. The content of the pH buffering agent in the plating
solution of the present invention is not particularly limited, and for example, is
from 10 to 150 g/L, and preferably from 50 to 100 g/L.
[0021] The complexing agent used in the plating solution of the present invention is not
particularly limited, examples of which include formic acid, ammonium formate, potassium
formate, citric acid, and triammonium citrate. Among these, ammonium formate and triammonium
citrate are preferred. The complexing agent may be used alone or as a combination
of two or more kinds thereof. The content of the complexing agent in the plating solution
of the present invention is not particularly limited, and for example, is from 0.3
to 2 times by mol, and preferably from 0.8 to 1.5 times by mol, the metallic chromium
concentration.
[0022] The plating solution of the present invention may further contain ammonium bromide,
potassium bromide, and the like.
[0023] The pH of the plating solution of the present invention is not particularly limited,
as far as the solution is acidic, and for example, is preferably from 2 to 4, and
more preferably from 2.5 to 3.5.
[0024] The preparation method of the plating solution of the present invention is not particularly
limited, and for example, the solution can be prepared by adding and mixing the trivalent
chromium compound, the chloride salt, the pH buffering agent, the complexing agent,
and the unsaturated sulfonic acid compound with water at from 40 to 50°C, adding and
mixing the other components therewith depending on necessity, and controlling the
pH thereof.
[0025] The plating solution of the present invention does not cause the problems including
the occurrence of deposition failure of the plating and color unevenness, such as
a brown stripe pattern, in the plating even though metal impurities are contained
therein (i.e., has resistance against metal impurities). In particular, the plating
solution of the present invention does not cause the problems even though a large
amount of metal impurities are contained in a concentration of approximately several
hundred ppm during the long-term use or suddenly. The metal impurities herein are
metals derived from the first plating and the chemicals and the like associated with
the plating. Specific examples of the metals include nickel, zinc, copper, and hexavalent
chromium, and preferably include nickel and copper, which are frequently used as the
first plating.
[0026] In the case where the plating solution of the present invention positively uses nickel
as a metal impurity contained therein, burnt deposit in a high current density in
plating can be prevented from occurring. The high current density herein means portions
where the current is concentrated, such as a corner part and an apex part of an article.
Nickel that can be used in the plating solution of the present invention is not particularly
limited, and examples thereof include a nickel salt, such as nickel chloride and nickel
sulfate. The content of nickel in the plating solution of the present invention is
not particularly limited, and for example, is from 10 to 500 ppm, preferably from
15 to 200 ppm, and more preferably from 20 to 100 ppm.
[0027] Nickel can prevent burnt deposit in a high current density from occurring also in
plating with a trivalent chromium plating solution containing a trivalent chromium
compound, a chloride as a conductive salt, a pH buffering agent, and a complexing
agent, obtained by excluding the unsaturated sulfonic acid compound represented by
the general formula (1) from the plating solution of the present invention, at the
same concentration. The kinds and the concentrations of the trivalent chromium compound,
the chloride, the pH buffering agent, and the complexing agent may be the same as
in the plating solution of the present invention.
[0028] An ordinary trivalent chromium plating solution contains iron or cobalt for the enhancement
of the throwing power for a low current density, but the plating solution of the present
invention can have enhanced throwing power without the addition of iron and/or cobalt.
A plating solution containing iron or cobalt has a tendency that the corrosion resistance
of the plating film is decreased due to codeposition of iron or cobalt therein. Accordingly,
it is preferred that the plating solution of the present invention contains substantially
no iron and/or cobalt. The plating solution of the present invention that contains
substantially no iron and/or cobalt means that the content of iron and/or cobalt is
2 ppm or less, preferably 1 ppm or less, and more preferably 0.5 ppm or less. The
amount of iron and/or cobalt can be analyzed by the ICP-MS method, the atomic absorption
spectrometry, or the like.
[0029] Chromium plating can be formed on an article to be plated by electroplating the article
to be plated with the plating solution of the present invention in the same manner
as for the ordinary chromium plating solution.
[0030] The condition of the electroplating is not particularly limited, and for example,
the electroplating may be performed at a bath temperature of from 25 to 45°C, with
carbon or iridium oxide as an anode, at a cathode current density of from 4 to 20
A/dm
2, for a period of from 1 to 15 minutes.
[0031] Examples of the article to be plated capable of being electroplated include a metal,
such as iron, stainless steel, and brass, and a resin, such as ABS and PC/ABS. The
article to be plated may be subjected to a treatment, such as copper plating and nickel
plating, in advance before the treatment with the plating solution of the present
invention.
[0032] The chromium plating thus obtained becomes chromium plating having an appearance,
throwing power, and a deposition rate that are equivalent to the use of hexavalent
chromium. The unsaturated sulfonic acid compound represented by the formula (1) can
suppress the color tone of the resulting chromium plating from becoming dark, as compared
to other unsaturated sulfonic acid compounds. Accordingly, the chromium-plated product
is favorably applied to automobile exterior components, such as a door handle and
an emblem, and components of an accessory, a faucet, a tool, and the like.
[0033] In the case where the plating solution of the present invention contains substantially
no iron and/or cobalt, the resulting chromium-plated product also contains substantially
no iron and/or cobalt. The chromium-plated product of the present invention that contains
substantially no iron and/or cobalt means that the content of iron and/or chromium
in the chromium plating is less than 0.5% by atom, and preferably 0.3% by atom or
less. The amount of iron and/or cobalt can be analyzed by EDS, XPS, or the like.
Examples
[0034] The present invention will be described in detail with reference to examples and
comparative examples below, but the present invention is not limited to the examples.
Example 1
Chromium Plating
[0035] The compounds shown in the following basic formulation and Table 1 each were dissolved
in water to prepare a trivalent chromium plating solution. The trivalent chromium
plating solution was subjected to the Hull cell test using a brass plate having nickel
plating formed thereon. The condition of the Hull cell test was a current of 5 A and
a plating time of 3 minutes. After plating, the distance of the deposition of the
plating film from the left end of the brass plate was measured as shown in Fig. 1,
and the throwing power decreasing rate was calculated in the manner described later.
The color tone and the appearance were evaluated in the manners described later. The
color tone after plating was evaluated in terms of the L* value with a color-difference
meter (produced by Konica Minolta, Inc.). The results are shown in Table 1.
<Basic Formulation 1>
| Basic chromium sulfate |
64 g/L |
| Ammonium formate |
16 g/L |
| Potassium chloride |
165 g/L |
| Ammonium chloride |
100 g/L |
| Ammonium bromide |
6 g/L |
| Boric acid |
67 g/L |
<Basic Formulation 2>
| Basic chromium sulfate |
64 g/L |
| Ammonium formate |
16 g/L |
| Sodium chloride |
75 g/L |
| Potassium chloride |
165 g/L |
| Ammonium chloride |
100 g/L |
| Ammonium bromide |
6 g/L |
| Boric acid |
67 g/L |
<Basic Formulation 3>
| Basic chromium sulfate |
64 g/L |
| Ammonium tartarate |
30 g/L |
| Potassium sulfate |
150 g/L |
| Ammonium sulfate |
20 g/L |
| Boric acid |
80 g/L |
Table 1
| |
Basic formulation |
Compound |
Addition concentration |
L* |
Evaluation of color tone |
Evaluation of appearance |
Throwing power decreasing rate (%) |
| Example product |
1 |
Na vinylsulfonate 25% aqueous solution |
1 mL/L |
79.54 |
good |
good |
0.70 |
| 1 |
Na vinylsulfonate 25% aqueous solution |
5 mL/L |
79.52 |
good |
good |
1.41 |
| 1 |
Na allylsulfonate 36% aqueous solution |
0.5 mL/L |
78.39 |
good |
good |
not decreased |
| 1 |
Na p-styrenesulfonate |
1.5 g/L |
79.23 |
good |
good |
not decreased |
| 2 |
Na β-styrenesulfonate |
1.0 g/L |
79.61 |
good |
good |
0.70 |
| 2 |
Na vinylsulfonate 25% aqueous solution |
1 mL/L |
79.48 |
good |
good |
not decreased |
| Comparative product |
1 |
not added |
- |
78.63 |
good |
good |
0 (standard) |
| 1 |
Na 2-propine-1-sulfonate 20% aqueous solution |
0.1 mL/L |
73.69 |
poor |
good |
11.27 |
| 1 |
thiodiglycolic acid |
1.0 g/L |
76.77 |
poor |
good |
5.63 |
| 1 |
thiourea |
30 mg/L |
75.70 |
poor |
good |
7.75 |
| 1 |
1-allyl-2-thiourea |
50 mg/L |
75.60 |
poor |
good |
1.41 |
| 1 |
Na 3-mercapto-1-propanesulfonate |
50 mg/L |
77.22 |
poor |
good |
2.11 |
| 1 |
Na 2-hydroxyethanesulfonate 20% aqueous solution |
20 mL/L |
79.04 |
good |
good |
1.41 |
| 1 |
Na saccharate dihydrate |
50 mg/L |
77.66 |
poor |
good |
1.41 |
| 2 |
not added |
- |
78.87 |
good |
good |
0 (standard) |
| 3 |
not added |
- |
79.68 |
good |
good |
0 (standard) |
| 3 |
Na allylsulfonate 36% aqueous solution |
1.5 mL/L |
80.38 |
good |
good |
not decreased |
| 3 |
Na vinylsulfonate 25% aqueous solution |
1.0 mL/L |
73.47 |
poor |
good |
not decreased |
<Calculation Method of Throwing Power Decreasing Rate>
[0036] 
[0037] In the expression, the standard value is a value of throwing power with no compound
added, and the test value is the measured value in the test under the condition. The
values of the standard value are 71 mm for the basic formulation 1, 73 mm for the
basic formulation 2, and 74 mm for the basic formulation 3.
<Evaluation of Color Tone>
(Evaluation) (Content)
[0038] good: L* of 78 or more
poor: L* of less than 78
<Evaluation of Appearance>
[0039] good: uniform appearance and no uneven pattern
poor: uneven appearance or uneven pattern
[0040] It was found from the results that the unsaturated sulfonic acid compound contained
in the plating solution of the present invention was not a substance that the use
thereof deteriorated the color tone, the appearance, and the throwing power of the
chromium plating.
[0041] The contents of iron and cobalt in the trivalent chromium plating solutions each
were less than 0.5 ppm, as measured by the ICP-MS method. The contents of iron and
cobalt in the resulting chromium plating each were less than 0.3% by atom, as measured
by the EDS elemental analysis.
Example 2
Chromium Plating in presence of Impurity
[0042] A trivalent chromium plating solution was prepared in the same manner as in Example
1 except that a Watts solution was added in an amount that provided 100 ppm of nickel
as a metal impurity. The trivalent chromium plating solution was subjected to the
same test as in Example 1. The results are shown in Table 2.
Table 2
| |
Basic formulation |
Compound |
Addition concentration |
L* |
Evaluation of color tone |
Evaluation of appearance |
Throwing power decreasing rate (%) |
Note |
| Example product |
1 |
Na vinylsulfonate 25% aqueous solution |
1 mL/L |
78.97 |
good |
good |
4.93 |
- |
| 1 |
Na vinylsulfonate 25% aqueous solution |
5 mL/L |
79.83 |
good |
good |
4.23 |
- |
| 1 |
Na allylsulfonate 36% aqueous solution |
0.5 mL/L |
78.04 |
good |
good |
1.41 |
- |
| 1 |
Na p-styrenesulfonate |
1.5 g/L |
79.01 |
good |
good |
3.52 |
- |
| 2 |
Na β-styrenesulfonate |
1.0 g/L |
79.22 |
good |
good |
2.82 |
- |
| 2 |
Na vinylsulfonate 25% aqueous solution |
1 mL/L |
78.99 |
good |
good |
4.23 |
- |
| Comparative product |
1 |
not added |
- |
77.81 |
poor |
poor |
6.34 |
brown stripe pattern |
| 1 |
Na 2-propine-1-sulfonate 20% aqueous solution |
0.1 mL/L |
* |
poor |
poor |
- |
mostly deposition failure |
| 1 |
thiodiglycolic acid |
1.0 g/L |
76.48 |
poor |
good |
7.75 |
- |
| 1 |
thiourea |
30 mg/L |
75.3 |
poor |
good |
11.27 |
- |
| 1 |
1-allyl-2-thiourea |
50 mg/L |
76.08 |
poor |
good |
4.23 |
- |
| 1 |
Na 3-mercapto-1-propanesulfonate |
50 mg/L |
77.54 |
poor |
good |
5.63 |
- |
| 1 |
Na 2-hydroxyethanesulfonate 20% aqueous solution |
20 mL/L |
78.53 |
poor |
poor |
7.75 |
- |
| 1 |
Na saccharate dihydrate |
50 mg/L |
73.67 |
poor |
poor |
9.86 |
brown stripe pattern |
| 2 |
not added |
- |
77.59 |
poor |
poor |
6.85 |
brown stripe pattern |
| 3 |
not added |
- |
* |
* |
* |
50% or more |
mostly deposition failure |
| 3 |
Na allylsulfonate 36% aqueous solution |
1.5 mL/L |
* |
* |
* |
50% or more |
mostly deposition |
| |
|
|
|
|
|
|
|
failure |
| 3 |
Na vinylsulfonate 25% aqueous solution |
1.0 mL/L |
* |
* |
* |
50% or more |
mostly deposition failure |
| *: unmeasurable or unevaluable |
[0043] It was found that the plating capability of the trivalent chromium plating solution
of the present invention (i.e., the example product), which was a chloride bath and
contained the unsaturated sulfonic acid compound having the particular structure,
was not influenced by 100 ppm of nickel contained as a metal impurity in the plating
solution. It was also found that irrespective of the same trivalent chromium plating
solution, the sulfuric acid bath (i.e., the comparative product having the basic formulation
3) had no resistance against metal impurities even though the unsaturated sulfonic
acid compound having the particular structure was contained. It was further found
that irrespective of the chloride bath, in the case where the particular structure
was not used, the plating capability was influenced by 100 ppm of nickel contained
as a metal impurity in the plating solution.
[0044] The contents of iron and cobalt in the trivalent chromium plating solutions each
were less than 0.5 ppm, as measured by the ICP-MS method. The contents of iron and
cobalt in the resulting chromium plating each were less than 0.3% by atom, as measured
by the EDS elemental analysis.
Example 3
Chromium Plating in presence of Impurity
[0045] A trivalent chromium plating solution containing the compounds shown in the basic
formulation 1 used in Example 1 and the Table 3 below, and a copper chloride aqueous
solution in an amount that provided 20 ppm of copper as a metal impurity was prepared.
The trivalent chromium plating solution was subjected to the same test as in Example
1. The results are shown in Table 3. For comparison, a trivalent chromium plating
solution containing no unsaturated sulfonic acid compound having the particular structure
was subjected to the same test. The results are also shown in Table 3.
Table 3
| |
Basic formulation |
Compound |
Addition concentration |
L* |
Evaluation of color tone |
Evaluation of appearance |
Throwing power decreasing rate (%) |
Note |
| Example product |
1 |
Na vinylsulfonate 25% aqueous solution |
2 mL/L |
79.39 |
good |
good |
0.47 |
- |
| Comparative product |
1 |
not added |
- |
79.14 |
good |
poor |
2.82 |
white pattern |
[0046] It was found that the plating capability of the trivalent chromium plating solution
of the present invention (i.e., the example product) was not influenced by 20 ppm
of copper contained as a metal impurity in the plating solution.
[0047] The contents of iron and cobalt in the trivalent chromium plating solutions each
were less than 0.5 ppm, as measured by the ICP-MS method. The contents of iron and
cobalt in the resulting chromium plating each were less than 0.3% by atom, as measured
by the EDS elemental analysis.
Example 4
Chromium Plating
[0048] The compounds shown in the following basic formulation 4, a sodium vinylsulfonate
25% aqueous solution, and nickel (added in the form of nickel chloride) were dissolved
in water in the concentrations shown in Table 4 to prepare a trivalent chromium plating
solution. The trivalent chromium plating solution was subjected to the Hull cell test
using a brass plate having nickel plating formed thereon. The condition of the Hull
cell test was a current of 5 A and a plating time of 3 minutes. The trivalent chromium
plating solution was subjected to the same test as in Example 1. The presence of burnt
deposit in a high current density (which was the left end portion in Fig. 1) was visually
evaluated. The results are shown in Table 4. For showing an example of the presence
of burnt deposit, the brass plate after plating with a plating solution containing
no nickel (with burnt deposit) is shown in Fig. 2, and the appearance of the brass
plate after plating with a plating solution containing 10 ppm of nickel (without burnt
deposit) is shown in Fig. 3.
<Basic Formulation 4>
| Basic chromium sulfate |
64 g/L |
| Ammonium formate |
16 g/L |
| Sodium chloride |
70 g/L |
| Potassium chloride |
140 g/L |
| Ammonium chloride |
85 g/L |
| Ammonium bromide |
6 g/L |
| Boric acid |
67 g/L |
Table 4
| |
Basic formulation |
Na vinylsulfonate 25% aqueous solution |
Nickel |
L* |
Evaluation of color tone |
Evaluation of appearance |
Burnt deposit in high current density |
| Example product |
4 |
3 mL/L |
10 ppm |
79.57 |
good |
good |
none |
| 4 |
3 mL/L |
30 ppm |
80.42 |
good |
good |
none |
| 4 |
3 mL/L |
50 ppm |
80.28 |
good |
good |
none |
| 4 |
5 mL/L |
300 ppm |
79.91 |
good |
good |
none |
| 4 |
5 mL/L |
500 ppm |
79.57 |
good |
good |
none |
| Comparative product |
4 |
3 mL/L |
0 ppm |
80.27 |
good |
good |
found |
[0049] It was found that burnt deposit in a high current density in plating was prevented
from occurring, by positively using nickel as a metal impurity contained in the trivalent
chromium plating solution of the present invention (i.e., the example product).
[0050] The contents of iron and cobalt in the trivalent chromium plating solutions each
were less than 0.5 ppm, as measured by the ICP-MS method. The contents of iron and
cobalt in the resulting chromium plating each were less than 0.3% by atom, as measured
by the EDS elemental analysis.
Reference Example 1
Chromium Plating
[0051] To a plating solution having the basic formulation 4, a sodium vinylsulfonate 25%
aqueous solution was not added, but nickel was added in an amount of 0, 10, 30, or
50 ppm, so as to prepare a trivalent chromium plating solution. The trivalent chromium
plating solution was subjected to the Hull cell test using a brass plate having nickel
plating formed thereon. The condition of the Hull cell test was a current of 5 A and
a plating time of 3 minutes. The trivalent chromium plating solution was subjected
to the same test as in Example 1 and the same evaluation of the presence of burnt
deposit in a high current density as in Example 4.
[0052] It was found that by positively using nickel as a metal impurity contained in the
trivalent chromium plating solution of the present invention, the color tone and the
appearance of the resulting plating were equivalent to the case where plating was
formed with the solutions having a sodium vinylsulfonate 25% aqueous solution added
thereto in Examples 1 to 3, and burnt deposit in a high current density in plating
was prevented from occurring. In the case where nickel was not added, burnt deposit
in a high current density in plating occurred.
Industrial Applicability
[0053] The trivalent chromium plating solution of the present invention can be applied to
various purposes as similar to plating with hexavalent chromium.
1. A trivalent chromium plating solution comprising a trivalent chromium compound, a
chloride as a conductive salt, a pH buffering agent, and a complexing agent,
further comprising an unsaturated sulfonic acid compound represented by the following
general formula (1):
R1-CH=CH-R2-SO3X (1)
wherein in the formula (1), R1 represents a hydrocarbon group having a number of carbon atoms of from 1 to 10, hydrogen,
or a halogen; R2 represents nothing or a hydrocarbon group having a number of carbon atoms of from
1 to 10; and X represents hydrogen or an alkali metal.
2. The trivalent chromium plating solution according to claim 1, wherein the unsaturated
sulfonic acid compound is one kind or two or more kinds selected from the group consisting
of sodium vinylsulfonate, sodium allylsulfonate, sodium p-styrenesulfonate, and sodium
β-styrenesulfonate.
3. The trivalent chromium plating solution according to claim 1, wherein the chloride
is one kind or two or more kinds selected from the group consisting of potassium chloride,
ammonium chloride, and sodium chloride.
4. The trivalent chromium plating solution according to any one of claims 1 to 3, wherein
the trivalent chromium plating solution further comprises a metal impurity.
5. The trivalent chromium plating solution according to any one of claims 1 to 4, wherein
the trivalent chromium plating solution further comprises nickel.
6. The trivalent chromium plating solution according to any one of claims 1 to 5, wherein
the trivalent chromium plating solution comprises substantially no iron and/or cobalt.
7. A trivalent chromium plating method comprising electroplating an article to be plated
with the trivalent chromium plating solution according to any one of claims 1 to 6.
8. A method for enhancing resistance of a trivalent chromium plating solution containing
a trivalent chromium compound, a chloride as a conductive salt, a pH buffering agent,
and a complexing agent, against metal impurities contained, comprising using an unsaturated
sulfonic acid compound represented by the following general formula (1):
R1-CH=CH-R2-SO3X (1)
wherein in the formula (1), R1 represents a hydrocarbon group having a number of carbon atoms of from 1 to 10, hydrogen,
or a halogen; R2 represents nothing or a hydrocarbon group having a number of carbon atoms of from
1 to 10; and X represents hydrogen or an alkali metal, further contained in the trivalent
chromium plating solution.
9. A method for preventing burnt deposit in a high current density in plating with a
trivalent chromium plating solution containing a trivalent chromium compound, a chloride
as a conductive salt, a pH buffering agent, and a complexing agent, comprising using
an unsaturated sulfonic acid compound represented by the following general formula
(1), and nickel:
R1-CH=CH-R2-SO3X (1)
wherein in the formula (1), R1 represents a hydrocarbon group having a number of carbon atoms of from 1 to 10, hydrogen,
or a halogen; R2 represents nothing or a hydrocarbon group having a number of carbon atoms of from
1 to 10; and X represents hydrogen or an alkali metal, further contained in the trivalent
chromium plating solution.
10. A chromium-plated product comprising an article to be plated, electroplated with the
trivalent chromium plating solution according to any one of claims 1 to 6.
11. The chromium-plated product according to claim 10, wherein the chromium plating contains
substantially no iron and/or cobalt.