BACKGROUND OF THE INVENTION
[0001] The present invention relates to a melt spinning system.
[0002] A melt spinning device recited in Patent Literature 1 (
DE102013012869A1) spins molten polymer out as filaments from a spinneret. The filaments spun out are
cooled by cooling wind which is supplied through a cooling cylinder being provided
below the spinneret. In this process, from the filaments immediately after being spun
out, monomer gas is generated. Monomers are raw materials of polymer. When the gas
is solidified and adheres to such as the spinneret or the cooling cylinder, etc.,
the quality of yarns may be deteriorated because the filaments are shaken by the disturbed
cooling wind. In addition to that, problems such as yarn breakage or facility malfunction,
etc., may happen.
[0003] Therefore, the melt spinning device described above is configured to be able to discharge
the gas. To be more specific, between the spinneret and the cooling cylinder, a suction
member which is formed suction ports in a wall surface and ring-shaped is provided.
Typically, a melt spinning device includes an exhaust device which sucks and discharges
gas through the suction ports by generating negative pressure. The gas which is sucked
by the exhaust device passes through a connecting pipe connected with the exhaust
device. Then, the gas flows toward the downstream side in the direction in which the
gas is discharged (gas discharge direction).
SUMMARY OF THE INVENTION
[0004] In a yarn production plant, typically, melt spinning devices each of which includes
an exhaust device are provided to form one large melt spinning system. In addition
to that, typically, connecting pipes each of which is connected with the exhaust device
are provided to be merged with a fixed pipe which is fixedly provided in the production
plant. In other words, the connecting pipe is connected to an intermediate part of
the fixed pipe. In this case, for example, when airflow is disturbed at the junction
of the fixed pipe and the connecting pipe, part of the gas may flow into the connecting
pipe from the fixed pipe (i.e., to the upstream side in the gas discharge direction).
Because of this, the pressure in a space on the upstream side in the gas discharge
direction is changed. On this account, airflow is disturbed at around filaments immediately
after being spun out, and the filaments are shaken. As a result, the quality of yarns
may be deteriorated.
[0005] An object of the present invention is to suppress airflow at around filaments from
being disturbed.
[0006] A melt spinning system according to a first aspect of the invention includes: a spinning
unit which includes a spinneret for spinning out filaments; a cooling unit which includes
a cooling cylinder provided below the spinneret, the cooling unit cooling the filaments
which are spun out from the spinneret; and at least one exhaust unit which is provided
between the spinning unit and the cooling unit in a running direction of the filaments,
the at least one exhaust unit including a waste channel for sucking and discharging
gas which is generated from the filaments, the at least one exhaust unit including:
a sucking unit which is provided between the spinneret and the cooling cylinder and
includes a suction port for sucking the gas; a duct unit which is provided downstream
of the sucking unit in the gas discharge direction in which the gas is discharged;
an exhaust device which is provided downstream of the duct unit in the gas discharge
direction and sucks and discharges the gas; a connecting pipe which is connected to
an intermediate part of a fixed pipe which is fixedly provided, the connecting pipe
being provided downstream of the exhaust device in the gas discharge direction; and
an inflow suppressor which suppresses inflow of the gas into the connecting pipe from
the fixed pipe.
[0007] In the present invention, the connecting pipe is connected to an intermediate part
of the fixed pipe. In this case, when airflow is disturbed at the junction of the
fixed pipe and the connecting pipe, part of the gas may flow backward into the connecting
pipe from the fixed pipe. Because of this, airflow at around the filaments is disturbed
on an upstream side in the gas discharge direction, and the filaments are easily shaken.
As a result, the quality of yarns may be deteriorated, and yarn breakage may occur.
In the present invention, the gas inflow into the connecting pipe from the fixed pipe
is suppressed by the inflow suppressor. Therefore, airflow in the vicinity of the
filaments is suppressed from being disturbed.
[0008] According to a second aspect of the invention, in the melt spinning system of the
first aspect, the exhaust device is configured to be able to change output and includes
a gas inlet for allowing the gas to flow in, at least one of the gas inlet and the
duct unit includes an outside air intake which connects the waste channel with a space
outside the waste channel, and the inflow suppressor includes the exhaust device and
the outside air intake.
[0009] In the present invention, by increasing an output of the exhaust device, a flow amount
of the gas flowing in the connecting pipe is increased, and the gas inflow into the
connecting pipe from the fixed pipe is suppressed. Meanwhile, when the output of the
exhaust device is augmented simply, the negative pressure of a space upstream of the
exhaust device in the gas discharge direction may be increased, with the result that
the discharge speed of the gas at around the filaments may become excessive and the
airflow in the vicinity of the filaments may be easily disturbed. As a further step,
for example, by providing a valve between the sucking unit and the exhaust device
in the gas discharge direction in order to increase passage resistance, the flow amount
of the gas on the upstream side may be decreased. However, this method is disadvantageous
in that the waste channel of the gas is narrowed by the valve, and when monomer gas
is solidified, the channel tends to be clogged.
[0010] To solve this problem, in the present invention, at least one of the gas inlet and
the duct unit is provided with an outside air intake. Because of this, when the exhaust
device is in operation, outside air can be taken into the waste channel through the
outside air intake. On this account, by merging the gas which flows in the waste channel
with the outside air, the sucking pressure (the negative pressure) can be decreased.
Therefore, the flow rate of the gas which flows from the upstream of the outside air
intake in the gas discharge direction is decreased as compared to a case where the
outside air intake is not formed. As a result, even when the output of the exhaust
device is high, the discharge speed of the gas at around the filaments is suppressed
from being too high and airflow in the vicinity of the filaments f is suppressed from
being disturbed, without narrowing the waste channel of the gas.
[0011] According to a third aspect of the invention, the melt spinning system of the second
aspect is arranged such that the at least one exhaust unit further includes an adjustment
unit for adjusting an opening degree of the outside air intake.
[0012] In the present invention, when a flow amount of outside air which is taken in through
the outside air intake needs to be adjusted, the flow amount is adjustable by adjusting
the opening degree of the outside air intake by the adjustment unit.
[0013] According to a fourth aspect of the invention, the melt spinning system of the third
aspect is arranged such that the adjustment unit includes a cover member for covering
a part of the outside air intake, and by being moved along a surface which includes
a periphery of the outside air intake, the cover member is able to change an area
of a part which covers the outside air intake.
[0014] In the present invention, by a simple operation of moving the cover member along
a surface which includes a periphery of the outside air intake, the opening degree
of the outside air intake is easily adjusted.
[0015] According to a fifth aspect of the invention, the melt spinning system of the third
or fourth aspect includes two or more exhaust units.
[0016] When the plural exhaust units are provided (i.e., plural connecting pipes are connected
to a fixed pipe), the optimal flow amount of outside air which is taken in through
the outside air intake may be different between the exhaust units. In this case, providing
the adjustment unit at each exhaust unit as in the present invention is especially
effective.
[0017] According to a sixth aspect of the invention, the melt spinning system of any one
of the third to fifth aspects further includes, as the spinning unit, a first spinning
unit and a second spinning unit which is different from the first spinning unit, and
the at least one exhaust unit further including: a first sucking unit corresponding
to the first spinning unit and second sucking unit corresponding to the second spinning
unit, as the sucking unit; a first duct unit corresponding to the first sucking unit
and a second duct unit corresponding to the second sucking unit, as the duct unit,
and the exhaust device further including: a first gas inlet corresponding to the first
duct unit and a second gas inlet corresponding to the second duct unit, as the gas
inlet unit, and a first outside air intake corresponding to the first duct unit and
the first gas inlet and a second outside air intake corresponding to the second duct
unit and the second gas inlet, as the outside air intake, and a first adjustment unit
for adjusting an opening degree of the first outside air intake and a second adjustment
unit for adjusting an opening degree of the second outside air intake being provided
as the adjustment unit.
[0018] In a structure in which the first gas inlet and the second gas inlet are provided
for one exhaust device, the optimal flow amount of outside air which is taken in through
the outside air intake may be different between the gas inlets. In the structure,
providing the first adjustment unit and the second adjustment unit as the present
invention is especially effective.
[0019] According to a seventh aspect of the invention, the melt spinning system of any one
of the second to sixth aspects is arranged such that the outside air intake is formed
at the gas inlet of the exhaust device.
[0020] When the outside air intake at which the gas being discharged and outside air are
merged is provided in the vicinity of the sucking unit in the gas discharge direction,
airflow in the vicinity of the suction port may be easily disturbed and the filaments
may be easily shaken. In the present invention, the outside air intake is formed at
the gas inlet of the exhaust device to be far from the sucking unit. Therefore, the
airflow in the vicinity of the suction port is suppressed from being easily disturbed,
with the result that the filaments are suppressed from being easily disturbed.
[0021] According to an eighth aspect of the invention, the melt spinning system of any one
of the first to the seventh aspects is arranged such that the inflow suppressor includes
a wind shield member which is provided downstream of the connecting pipe in the gas
discharge direction and provided to extend toward inside of the fixed pipe in order
to prevent the gas in the fixed pipe from flowing into the connecting pipe.
[0022] In the present invention, by the wind shield member which is provided to extend toward
the inside of the fixed pipe, the gas in the fixed pipe is prevented from flowing
into the connecting pipe. Therefore, without change of output of the exhaust device,
or in addition to the change of the output of the exhaust device, the gas is prevented
from flowing backward.
[0023] According to a ninth aspect of the invention, the melt spinning system according
to any one of the first to eighth aspects is arranged such that the gas is discharged
from one side to the other side in an extending direction of the fixed pipe, and the
wind shield member extends in an orthogonal direction which is orthogonal to the extending
direction or is provided to lean to the other side in the extending direction relative
to the orthogonal direction.
[0024] In a structure in which the wind shield member leans to one side in the extending
direction relative to the orthogonal direction, the gas hitting the wind shield member
flows backward to one side in the extending direction and flows to the other side
again, with the result that the gas hitting the wind shield member may flow into the
connecting pipe. In the present invention, the gas hitting the wind shield member
is suppressed from flowing backward to one side in the extending direction. Therefore,
the gas inflow into the connecting pipe from the fixed pipe is effectively suppressed.
[0025] According to a tenth aspect of the invention, the melt spinning system of any one
of the first to ninth aspects is arranged such that the sucking unit includes: a sucking
ring which is provided to surround the filaments being spun out from the spinneret
and includes the suction port formed in a circumferential wall; and an enclosure member
which is connected to the exhaust device, is provided to surround the sucking ring,
and includes an internal space in which the gas discharged from inside of the sucking
ring flows.
[0026] In the present invention, the sucking ring and the enclosure member form an internal
space which is substantially sealed. With this, even when the negative pressure which
is generated by the exhaust device is weak, the gas is efficiently sucked into the
internal space. Because of this, a small variation of the negative pressure may greatly
change the flow rate of the gas, with the result that the airflow may be disturbed
and the filaments may be shaken. In the structure, as in the present invention, the
following arrangement is especially effective: the gas inflow is suppressed from flowing
backward into the connecting pipe from the fixed pipe by the inflow suppressor.
[0027] According to an eleventh aspect of the invention, the melt spinning system of any
one of the first to tenth aspects is arranged such that the exhaust device is an aspirator
which includes: a water inlet which is different from the gas inlet and allows water
to flow in; and an outlet which is connected to the connecting pipe and allows the
gas and the water to flow out.
[0028] In a structure in which the aspirator is used as the exhaust device, the negative
pressure is generated by an accompanied flow which is generated by water flowing in
the aspirator, with the result that the gas is sucked. The aspirator has advantages
that the aspirator is able to generate very low negative pressure by adjusting a flow
amount of water and to discharge monomer by dissolving monomer into water.
[0029] Meanwhile, into the fixed pipe, because water flows through the outlet and the connecting
pipe, a strong accompanied flow may be generated by a great deal of water flowing
in the fixed pipe. When such an accompanied flow flows backward into the connecting
pipe from the fixed pipe, the negative pressure may be changed greatly on the upstream
side in the gas discharge direction. Therefore, in order to suppress the accompanied
flow which flows into the connecting pipe from the fixed pipe, an amount of water
which flows in the aspirator must be increased to augment the accompanied flow which
flows into the fixed pipe from the connecting pipe. Meanwhile, when the accompanied
flow for sucking the gas is increased, the negative pressure may become excessive,
with the result that the filaments may be shaken significantly. In the structure,
as in the present invention, the following arrangement is especially effective: the
gas inflow is suppressed from flowing backward into the connecting pipe from the fixed
pipe by the inflow suppressor.
BRIEF DESCRIPTION OF THE DRAWINGS
[0030]
FIG. 1 is a schematic representation of a melt spinning system related to the present
embodiment.
FIG. 2 is an enlarged view of a spinning beam and its surroundings.
FIG. 3 is a cross section taken along a line III-III in FIG. 2.
FIG. 4 is a plan view of a sucking unit and its surroundings.
FIG. 5 is a cross section taken along a line V-V in FIG. 4.
FIG. 6 shows an aspirator and its surroundings.
FIGs. 7(a) and 7(b) show a detailed structure of the aspirator.
FIGs. 8(a) and 8(b) show an adjustment member.
FIGs. 9(a) and 9(b) show a change of the opening degree of a slit.
FIG. 10 shows airflow at around a slit.
FIG. 11 shows an exhaust unit related to a modification.
FIG. 12 shows an exhaust unit related to another modification.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0031] The following will describe an embodiment of the present invention. Directions shown
in FIG. 1 and FIG. 2 are defined as the front-rear, left-right, and up-down directions.
(Melt Spinning System)
[0032] To begin with, the following will describe a schematic structure of a melt spinning
system 1 related to the present embodiment with reference to FIG. 1 to FIG. 3. FIG.
1 is a schematic representation of the melt spinning system 1 related to the present
embodiment. FIG. 2 is an enlarged view of a spinning beam 2 described below and its
surroundings. FIG. 3 is a cross section taken along a line III-III in FIG. 2.
[0033] As shown in FIG. 1, the melt spinning system 1 includes spinning beams 2 (spinning
units of the present invention), yarn coolers 3 (cooling units of the present invention),
and exhaust units 4. Each spinning beam 2 spins out filaments f which are made of
molten polymer. The yarn cooler 3 which is provided to correspond to each spinning
beam 2 cools the filaments f spun out. The exhaust unit 4 sucks and discharges monomer
(raw materials of polymer) gas which is generated from the filaments f immediately
after being spun out. In the present embodiment, corresponding to two spinning beams
2 and two yarn coolers 3, one exhaust unit 4 is provided. To be more specific, an
exhaust unit 4a is provided to correspond to a spinning beam 2a (first spinning unit
of the present invention), a spinning beam 2b (second spinning unit of the present
invention) which is different from the spinning beam 2a, and yarn coolers 3a and 3b.
In addition to that, an exhaust unit 4b is provided to correspond to spinning beams
2c and 2d and yarn coolers 3c and 3d. The gas which is sucked by each exhaust unit
4 is discharged through a fixed pipe 100 which is fixedly provided.
[0034] The spinning beam 2 spins out yarns Y which are made of molten polymer. Molten polymer
which is spun out in the present embodiment is, for example, nylon 6 (PA6). As shown
in FIG. 2, the spinning beam 2 includes pack housings 11. To the pack housings 11,
spinning packs 12 are attached, respectively. In the present embodiment, to twelve
pack housings 11, twelve spinning packs 12 are attached, respectively. The pack housings
11 (spinning packs 12) are, for example, staggered to form two lines along the left-right
direction. Each spinning pack 12 is supplied with molten polymer from an unillustrated
pipe, etc. The pack housings 11 are not necessarily arranged in this way. For example,
the pack housings 11 may be, for example, aligned to form a line along the left-right
direction. In addition to that, the pack housings 11 may be aligned to form three
or more lines. Furthermore, when the pack housings 11 are arranged to form plural
lines, the pack housings 11 may be staggered, or may be aligned in both the front-rear
direction and the left-right direction. Moreover, the pack housings 11 may not be
aligned to be rectilinear. For example, the pack housings 11 may be arranged to form
a virtual circle when viewed in the up-down direction.
[0035] At the lower end portion of each spinning pack 12, a spinneret 13 having nozzles
14 is provided. The spinning pack 12 spins molten polymer out as filament f from each
of the nozzles 14 of the spinneret 13. To put it differently, from one spinneret 13,
one multi-filament yarn (yarn Y) which is formed of plural filaments f is spun out.
In this process, from the filaments f immediately after being spun out, monomer gas
is generated as described above. The monomer gas is sucked and discharged by the exhaust
unit 4.
[0036] The yarn cooler 3 is an apparatus for cooling the filaments f which are spun out
from the spinning packs 12. The yarn cooler 3 is provided below the spinning beam
2. As shown in FIG. 2 and FIG. 3, the yarn cooler 3 includes members such as a box
20, cooling cylinders 21, and partitioning cylinders 22. The cylinders 21 and 22 are
housed in the box 20.
[0037] As shown in FIG. 2, an internal space of the box 20 is partitioned into an upper
space and a lower space by a flow adjustment plate 23. The flow adjustment plate 23
is a member which is formed of a material having flow adjustment capability such as
punching metal. The flow adjustment plate 23 is provided horizontally. In the upper
space of the box 20 (upper than the flow adjustment plate 23) and directly below the
spinning packs 12, the cooling cylinders 21 are provided. The cooling cylinders 21
are staggered along the left-right direction to correspond to the respective spinning
packs 12 (as shown in FIG. 3). The wall of the cooling cylinder 21 is, in the same
manner as the flow adjustment plate 23, formed of a material having flow adjustment
capability such as punching metal, etc. In the lower space of the box 20 (lower than
the flow adjustment plate 23) and directly below the cooling cylinders 21, the partitioning
cylinders 22 are provided. The wall of the partitioning cylinder 22 is, being different
from the cooling cylinder 21, formed of an air-impermeable material. The filaments
f pass through the internal space of the cooling cylinder 21 which is directly below
the spinning pack 12 and the internal space of the partitioning cylinder 22 in order.
[0038] To a rear part of a lower portion of the box 20, a duct 25 is connected. To the duct
25, air for cooling the filaments f is supplied by an unillustrated compressed air
source. The air is supplied into the lower space of the box 20 through the duct 25.
The cooling air which flows into the lower space of the box 20 is adjusted upward
while passing through the flow adjustment plate 23 provided horizontally. Subsequently,
the cooling air flows into the upper space of the box 20. The air which flows into
the upper space of the box 20 is adjusted while passing through the wall of the cooling
cylinder 21. Subsequently, the air flows into the cooling cylinder 21. As a result,
in the cooling cylinder 21, the air blows against the filaments f from the outside
of the entire circumference of the cooling cylinder 21. Because of this, the filaments
f are cooled. In this regard, because the wall of the partitioning cylinder 22 is
air-impermeable, the air does not flow directly into the partitioning cylinder 22
from the lower space of the box 20.
[0039] The exhaust unit 4 is provided between the spinning beam 2 and the yarn cooler 3
in the running direction of the filaments f. The exhaust unit 4 sucks and discharges
monomer gas which is generated from molten polymer immediately after being spun out
from the nozzles 14 of the spinneret 13. The details will be given later.
[0040] Below the cooling cylinder 21 and the partitioning cylinder 22, an oil guide 5 is
provided in order to apply oil to a yarn Y. With the oil guide 5, the yarn Y having
been cooled at the cooling cylinder 21 makes a contact. At this stage, the oil guide
5 dispenses and applies oil to the yarn Y. The yarn Y to which oil is applied by the
oil guide 5 is taken up by a take-up roller (unillustrated) which is provided below
the oil guide 5. Subsequently, the yarn Y is sent to a winding device (unillustrated),
and wound to a bobbin (unillustrated) at the winding device.
(Exhaust Unit)
[0041] The structure of the exhaust unit 4 will be described with reference to FIG. 4 to
FIG. 6. FIG. 4 is a plan view of a suction member 31 described below and its surroundings.
FIG. 5 is a cross section taken along a line V-V in FIG. 4. FIG. 6 shows an aspirator
33 described below and its surroundings.
[0042] The exhaust unit 4 sucks and discharges gas which includes monomer gas being generated
from molten polymer immediately after being spun out (hereinafter, this gas will be
simply referred to as gas). In other words, the exhaust unit 4 is provided with a
waste channel 30 (as shown in FIG. 1 and FIG. 4) in order to suck and discharge the
gas. As shown in FIG. 4 to FIG. 6, the exhaust unit 4 includes two suction members
31 (sucking units of the present invention), two ducts 32 (duct units of the present
invention), an aspirator 33 (exhaust device of the present invention), and a connecting
pipe 34 (as shown in FIG. 6). By means of negative pressure which is generated by
water flowing in the aspirator 33, the exhaust unit 4 sucks the gas from spaces which
are radially inside sucking rings 42 (described below) provided at the suction member
31. By the same means, the exhaust unit 4 discharges the gas through the duct 32,
the aspirator 33, and the connecting pipe 34 (see arrows in FIG. 4). In the present
embodiment, one suction member 31 is provided to correspond to one spinning beam 2
(as shown in FIG. 1). For example, a suction member 31a (first sucking unit of the
present invention) is provided to correspond to the spinning beam 2a. In addition
to that, a suction member 31b (second sucking unit of the present invention) is provided
to correspond to the spinning beam 2b.
[0043] As shown in FIG. 4, each suction member 31 includes an enclosure member 41 and the
sucking rings 42. The enclosure member 41 is a member which encloses the sucking rings
42 by being attached the sucking rings 42. In addition to that, the enclosure member
41 directs the gas which is discharged from the inside of the sucking rings 42 toward
the aspirator 33 in the direction to which the gas is discharged (gas discharge direction).
The enclosure member 41 is connected to the aspirator 33 through the duct 32. The
enclosure member 41 is roughly flat as the entire shape. In the enclosure member 41,
by two flat plates 43 and 44 these of which are aligned to be substantially horizontal
in the up-down direction and a side wall 45 which connects outer peripheries of the
flat plates 43 and 44, an internal space 46 is defined (as shown in FIG. 5). The internal
space 46 is, except the part being provided with a suction port 52 described below,
a space in which is substantially sealed from a space in which the melt spinning system
1 is provided.
[0044] The enclosure member 41 includes an enclosure part 47 which encloses the sucking
rings 42 and two passage parts 48 which are provided closer than the enclosure part
47 to the aspirator 33 in the gas discharge direction (as shown in FIG. 5, the enclosure
part 47 and two passage parts 48 are partitioned by a two-dot chain line 101). The
enclosure part 47 is rectangular when viewed from above (as shown in FIG. 4). The
enclosure part 47 is provided between the spinning beam 2 and the yarn cooler 3 in
the up-down direction (as shown in FIG. 5). At the enclosure part 47, fitting holes
49 are provided so that the sucking rings 42 are fitted to the fitting holes 49, respectively.
The fitting holes 49 are, corresponding to the spinnerets 13, staggered along the
left-right direction. The two passage parts 48 are connected to the front end of the
enclosure part 47. The two passage parts 48 are provided to be aligned in the left-right
direction. Each of the two passage parts 48 has a roughly triangular shape when viewed
from above. Each of the front end portions of the two passage parts 48 is connected
to the duct 32.
[0045] The sucking rings 42 are members for discharging the gas which is generated from
the filaments f immediately after being spun out. As shown in FIG. 5, each sucking
ring 42 is provided between the spinning pack 12 and the cooling cylinder 21 in the
up-down direction. Each sucking ring 42 is provided to surround the filaments f immediately
after being spun out. The sucking rings 42 fit to the fitting holes 49 of the enclosure
member 41, respectively. The sucking rings 42 are attached to be enclosed by the enclosure
member 41. On the circumferential wall 51 of each sucking ring 42, along the circumferential
direction of each sucking ring 42, the suction ports 52 are provided. Through the
suction ports 52, a space inside the sucking ring 42 and the internal space 46 of
the enclosure member 41 intercommunicate.
[0046] The duct 32 connects the enclosure member 41 with the aspirator 33. In other words,
the duct 32 is provided on the downstream of the enclosure member 41 in the gas discharge
direction. In addition to that, the duct 32 is provided on the upstream of the aspirator
33 in the gas discharge direction. The duct 32 includes two upstream portions 61 and
one downstream portion 62. To the two upstream portions 61, the front end portions
(downstream end portions in the gas discharge direction) of the two passage parts
48 of the enclosure member 41 are attached, respectively. The two upstream portions
61 are merged with each other by being connected to an upstream end portion of the
downstream portion 62. A downstream end portion of the downstream portion 62 in the
gas discharge direction is connected to the aspirator 33. In the present embodiment,
one duct 32 is provided to correspond to one suction member 31. For example, as shown
in FIG. 4, a duct 32a (first duct unit of the present invention) is provided to correspond
to the suction member 31a. In addition to that, a duct 32b (second duct unit of the
present invention) is provided to correspond to the suction member 31b.
[0047] The aspirator 33 is an apparatus for sucking and discharging the gas. The aspirator
33 is provided on the downstream of the suction member 31 and the duct 32 in the gas
discharge direction. The aspirator 33 is, by an accompanied flow which is generated
by water flowing in the aspirator 33, able to generate very low sucking pressure (for
example, -5Pa). Furthermore, the aspirator 33 is able to discharge monomer gas by
dissolving monomer gas into water. The aspirator 33 is able to change output by changing
a condition of a flow amount of water flowing in the aspirator 33. As shown in FIG.
6, the aspirator 33 includes a main body 71, a water inlet 72, two gas inlets 73,
and an outlet 74.
[0048] The main body 71 is a cylindrical part which extends in the up-down direction. At
an upper portion of the main body 71, the water inlet 72 is provided in order to allow
water to flow in. In both left and right side faces of the main body 71, two gas inlets
73 are provided in order to allow the gas to flow in. At a lower portion of the main
body 71, the outlet 74 is provided in order to allow the water and the gas to be discharged.
[0049] The water inlet 72 is provided at the upper portion of the main body 71, and attached
to a pipe 75 which is connected to an unillustrated water source. At the water inlet
72, a water inflow port 76 (as shown in FIG. 7(a)) is provided in order to allow water
to flow in.
[0050] The two gas inlets 73 are roughly cylindrical parts which are provided in both left
and right side faces of the main body 71. At the two gas inlets 73, gas inflow ports
77 (as shown in FIG. 7(a)) are provided in order to allow the gas to flow in, respectively.
Each of the two gas inlets 73 is connected to the suction member 31 through the duct
32. For example, a gas inlet 73a (first gas inlet of the present invention) is provided
to correspond to the duct 32a. In addition to that, a gas inlet 73b (second gas inlet
of the present invention) is provided to correspond to the duct 32b.
[0051] The outlet 74 is provided at the lower portion of the main body 71, and connected
to the connecting pipe 34. At the outlet 74, an outflow port 78 (as shown in FIG.
7(a) is provided in order to allow water and the gas to be discharged.
[0052] The connecting pipe 34 is, in the gas discharge direction, provided on the downstream
of the aspirator 33. To an upstream end portion of the connecting pipe 34 in the gas
discharge direction, the outlet 74 of the aspirator 33 is attached. A downstream end
portion of the connecting pipe 34 in the gas discharge direction is, in an extending
direction of the fixed pipe 100, attached to an intermediate part of the fixed pipe
100.
[0053] As described above, at the exhaust unit 4, the waste channel 30 is formed of the
suction member 31, the duct 32, the aspirator 33, and the connecting pipe 34 in order
to allow the gas to be discharged.
[0054] In the exhaust unit 4 having the structure described above, because water which enters
from the water inlet 72 of the aspirator 33 flows in the main body 71 (see two-dot
chain line arrows in FIG. 6), a downward accompanied flow is generated. By the accompanied
flow, the negative pressure is generated in the vicinity of the suction port 52 of
the sucking ring 42 (as shown in FIG. 4). As a result, the gas is sucked into the
internal space 46 (as shown in FIG. 4) of the enclosure member 41 from the inside
of the sucking ring 42. Subsequently, the gas flows into the gas inlet 73 of the aspirator
33 through the inside of the duct 32 (see dashed line arrows FIG. 6). The gas which
flows into the gas inlet 73 exits from the outlet 74 with water. Then, after passing
through the connecting pipe 34, the gas flows into the fixed pipe 100. As a result,
the gas is sucked and discharged by the exhaust unit 4. In this regard, as described
above, the internal space 46 which is defined by the enclosure member 41 is substantially
sealed. Therefore, even though the negative pressure which is generated by the aspirator
33 is low, strong sucking force is generated in the vicinity of the suction port 52
of the sucking ring 42.
[0055] In this stage, as described above, the connecting pipe 34 is connected to an intermediate
part of the fixed pipe 100. In this case, for example, when airflow is disturbed at
the junction of the fixed pipe 100 and the connecting pipe 34, part of the gas may
flow into the connecting pipe 34 from the fixed pipe 100 (see dashed line arrows in
FIG. 6). Especially, in a structure in which plural aspirators 33 are provided, a
great deal of water flows into the fixed pipe 100. Then, because the great deal of
water W (as shown in FIG. 6) flows into the fixed pipe 100, a strong accompanied flow
may be generated. When such an accompanied flow flows backward into the connecting
pipe 34 from the fixed pipe 100, the negative pressure may be changed greatly on the
upstream side in the gas discharge direction. Because of this, the airflow may be
disturbed in the vicinity of the filaments f immediately after being spun out (as
shown in FIG. 2). As a result, the filaments f may be shaken, and the quality of yarns
may be deteriorated.
[0056] Therefore, inflow of gas into the connecting pipe 34 from the fixed pipe 100 must
be suppressed. For that reason, for example, the flow amount of water which flows
in the aspirator 33 may be increased so that an accompanied flow which flows from
the connecting pipe 34 toward the fixed pipe 100 (i.e., toward the downstream side
in the gas discharge direction) is augmented. As a result, the gas inflow into the
connecting pipe 34 from the fixed pipe 100 is suppressed.
[0057] Meanwhile, when the accompanied flow is augmented in this way, the negative pressure
in the space upstream of the aspirator 33 in the gas discharge direction may be increased,
with the result that the discharge speed of the gas at around the filaments f may
become excessive and the filaments f may be shaken significantly. As a further step,
for example, by providing a valve between the suction member 31 and the aspirator
33 in the gas discharge direction in order to increase passage resistance, the flow
amount of the gas may be suppressed to be small. However, this method is disadvantageous
in that the waste channel 30 of the gas is narrowed by the valve, and when monomer
is solidified, the channel tends to be clogged. Therefore, in the present embodiment,
the exhaust unit 4 includes a structure described below for the purpose that, even
when the output of the aspirator 33 is high (i.e., the flow amount of water is large),
the discharge speed of the gas at around the filaments f is suppressed from being
too high, without narrowing the waste channel 30 of the gas. To be more specific,
the exhaust unit 4 includes an inflow suppressor 70 (as shown in FIGs. 7(a) and 7(b))
in order to suppress the gas inflow into the connecting pipe 34 from the fixed pipe
100. The inflow suppressor 70 includes the aspirator 33 described above and an outside
air intake 81 described below.
(Exhaust Unit)
[0058] The detailed structure of the exhaust unit 4 will be described with reference to
FIGs. 7(a) and 7(b), FIGs. 8(a) and 8(b), and FIGs. 9(a) and 9(b). FIG. 7(a) is a
cross section of the aspirator 33. The cross section cuts the aspirator 33 at right
angles in the front-rear direction. FIG. 7(b) is a perspective view of the gas inlet
73. FIG. 8 (a) is a front view of an aspirator 33 which includes an adjustment member
83 described below. FIG. 8(b) is a perspective view of the adjustment member 83. FIG.
9(a) is a view of the adjustment member, viewed along an arrow IXa in FIG. 8(b). FIG.
9(b) shows a state of the adjustment member 83 after being moved from the state which
is shown in the FIG. 9(a). In FIGs. 7(a) and 7(b), the adjustment member 83 is omitted.
[0059] As shown in FIGs. 7(a) and 7(b), each gas inlet 73 of the aspirator 33 is provided
with the outside air intake 81. The outside air intake 81 causes the waste channel
30 to communicate with space outside the waste channel 30 (an external space 82),
and takes outside air (air) into the waste channel 30 from the external space 82.
The outside air intake 81 is, e.g., along the circumferential direction of the gas
inlet 73, formed as a slit to run an roughly halfway around the gas inlet 73. The
outside air intake 81 opens, for example, upward. In this way, the outside air intake
81 causes the waste channel 30 to communicate with the external space 82. An outside
air intake 81a (first outside air intake of the present invention) is provided to
correspond to the gas inlet 73a. In addition to that, an outside air intake 81b (second
outside air intake of the present invention) is provided to correspond to the gas
inlet 73b. In the present embodiment, two outside air intakes 81a and two outside
air intakes 81b are provided. The number of the outside air intakes 81 is not limited
to this.
[0060] As shown in FIGs. 8(a) and 8(b), to each gas inlet 73, the adjustment member 83 (adjustment
unit of the present invention) is attached. The adjustment member 83 is provided to
adjust an opening degree of the outside air intake 81. An adjustment member 83a (first
adjustment unit of the present invention) is provided to correspond to the outside
air intake 81a. In addition to that, an adjustment member 83b (second adjustment unit
of the present invention) is provided to correspond to the outside air intake 81b.
The adjustment member 83 includes a cylindrical portion 84 (cover member of the present
invention) and a handle 85.
[0061] The cylindrical portion 84 is a cylindrical part which is provided to surround the
part at which the outside air intake 81 of the gas inlet 73 is provided. The cylindrical
portion 84 is, along the circumferential direction of the cylindrical portion 84,
provided with a slit 86 which runs an roughly halfway around the cylindrical portion
84. The slit 86 is, in the direction in which the gas inlet 73 extends, provided roughly
at the same place with the outside air intake 81. The cylindrical portion 84 is, along
a plane which includes the periphery of the outside air intake 81 of the gas inlet
73 (i.e., a circumferential surface of the gas inlet 73), arranged to be rotatable
(i.e., movable) in the circumferential direction of the cylindrical portion 84 (as
indicated by an arrow in FIG. 8(b)).
[0062] The handle 85 is a protrusion part which protrudes outward in the radial direction
of the cylindrical portion 84 from a part of the cylindrical portion 84 in the circumferential
direction. The handle 85 has a size with which an operator can pinch the handle 85
by hand so that the operator can rotate the cylindrical portion 84 manually.
[0063] As an operator pinches the handle 85 by hand and rotates the cylindrical portion
84, the slit 86 of the cylindrical portion 84 is moved along the circumferential surface
of the gas inlet 73. With this, by changing the positional relationship between the
slit 86 and the outside air intake 81, the opening degree of the outside air intake
81 is adjusted. For example, the opening degree of the outside air intake 81 with
which the slit 86 completely overlaps (as shown in FIG. 9(a)) is twice as large as
the opening degree of the outside air intake 81, a half of which overlaps with the
slit 86 (see a hatched part in FIGs. 9(a) and 9(b)).
[0064] In the vicinity of the outside air intake 81 of the gas inlet 73, a pressure gauge
87 which detects pressure of the gas (as shown in FIG. 8(a)) is provided.
(Airflow in Vicinity of Outside Air Inlet)
[0065] Referring to FIG. 10, the following will describe an airflow nearby the outside air
intake 81 of the gas inlet 73 in the exhaust unit 4 which includes the inflow suppressor
70 described above.
[0066] When water flows in the aspirator 33 (as indicated by two-dot chain line arrows in
FIG. 10), negative pressure is generated by an accompanied flow. As a result, the
gas is sucked through the gas inlet 73 (as indicated by broken line arrows in FIG.
10). In this stage, as a flow amount of water is increased, the accompanied flow described
above is augmented. The gas inflow into the connecting pipe 34 from the fixed pipe
100 (as shown in FIG. 6) is therefore suppressed. In addition to that, by the negative
pressure described above, through the outside air intake 81 which is provided at the
gas inlet 73, outside air is taken into the gas inlet 73 from the external space 82
(as indicated by dashed line arrows in FIG. 10). Because of this, nearby the outside
air intake 81, the gas which flows in the waste channel 30 and the outside air are
merged. As a result, sucking pressure (the negative pressure) is decreased. Therefore,
even though a flow amount of water which flows in the aspirator 33 is increased and
the accompanied flow is augmented, the flow rate of the gas flowing from the upstream
of the outside air intake 81 in the gas discharge direction is small as compared to
a case where the outside air intake 81 is not formed. Consequently, at around the
filaments f (as shown in FIG. 2) immediately after being spun out, increase in the
discharge speed of the gas is suppressed. In this way, by the aspirator 33 and the
outside air intake 81, while the filaments f are suppressed from being easily shaken,
the gas inflow into the connecting pipe 34 from the fixed pipe 100 is suppressed.
[0067] As an operator moves the adjustment member 83 based on the detection result by the
pressure gauge 87 so as to adjust the opening degree of the outside air intake 81,
a flow amount of outside air which is taken in through the outside air intake 81 is
finely adjusted at each gas inlet 73. With this, between the suction members 31 (as
shown in FIG. 4), a variation of a flow rate in the vicinity of the suction port 52
(as shown in FIG. 5) is suppressed. In this regard, the adjustment of the opening
degree of the outside air intake 81 may be performed before the melt spinning system
1 is activated. In other words, when the melt spinning system 1 is in operation, the
adjustment of the opening degree of the outside air intake 81 does not need to be
performed at any time.
[0068] As described above, by the inflow suppressor 70, the gas inflow into the connecting
pipe 34 from the fixed pipe 100 is suppressed. Therefore, airflow in the vicinity
of the filaments f is suppressed from being disturbed.
[0069] At the gas inlet 73, the outside air intake 81 is provided. Because of this, when
the aspirator 33 is in operation, outside air can be taken into the waste channel
30 through the outside air intake 81. On this account, by merging the gas which flows
in the waste channel 30 with the outside air, the sucking pressure (the negative pressure)
can be decreased. Therefore, the flow rate of the gas which flows from the upstream
of the outside air intake 81 in the gas discharge direction is decreased as compared
to a case where the outside air intake 81 is not formed. As a result, even when the
output of the aspirator 33 is high (a flow amount of water is large), the discharge
speed of the gas at around the filaments f is suppressed from being too high and airflow
in the vicinity of the filaments f is suppressed from being disturbed, without narrowing
the waste channel 30 of the gas.
[0070] When a flow amount of outside air which is taken in through the outside air intake
81 needs to be adjusted, the flow amount described above is adjustable by adjusting
the opening degree of the outside air intake 81 by the adjustment member 83.
[0071] As the cylindrical portion 84 of the adjustment member 83 is rotated (moved) along
the circumferential surface of the gas inlet 73, the opening degree of the outside
air intake 81 is adjusted. As described above, by a simple operation of moving the
cylindrical portion 84, the opening degree of the outside air intake 81 is easily
adjusted.
[0072] In a structure in which plural exhaust units 4 are provided (i.e., plural connecting
pipes 34 are connected to the fixed pipe 100), the optimal flow amount of outside
air which is taken in through the outside air intake 81 may be different between the
exhaust units 4. In this case, providing the adjustment member 83 at each exhaust
unit 4 is especially effective.
[0073] In a structure in which a gas inlet 73a and a gas inlet 73b are provided for one
aspirator 33, the optimal flow amount of outside air which is taken in through the
outside air intake 81 may be different between the gas inlets 73. In this case, providing
the adjustment member 83a and the adjustment member 83b is especially effective.
[0074] The outside air intake 81 is provided at the gas inlet 73 of the aspirator 33 to
be far from the suction member 31. As a result, comparing with a case in which the
outside air intake 81 is placed near the suction member 31, an airflow in the vicinity
of the filaments f is suppressed from being disturbed, and the filaments f are suppressed
from being easily shaken.
[0075] In the present embodiment, the sucking ring 42 and the enclosure member 41 form the
internal space 46 which is substantially sealed. With this, when the negative pressure
which is generated by the aspirator 33 is weak, the gas is efficiently sucked into
the internal space 46. Because of this, a small variation of the negative pressure
may greatly change the suction quantity of the gas, with the result that the airflow
may be disturbed and the filaments f may be shaken. In this case, the following arrangement
is especially effective: the negative pressure in the vicinity of the filaments f
is decreased and the discharge speed of the gas is prevented from becoming high by
taking in outside air through the outside air intake 81.
[0076] In a structure in which the aspirator 33 is used as an apparatus for discharging
the gas, a great deal of water flows in the fixed pipe 100, and a strong accompanied
flow may be generated. Therefore, in order to suppress the accompanied flow which
flows into the connecting pipe 34 from the fixed pipe 100, an amount of water which
flows in the aspirator 33 must be increased to augment the accompanied flow which
flows into the fixed pipe 100 from the connecting pipe 34. In this case, the following
arrangement is especially effective: the negative pressure in the vicinity of the
filaments f is decreased and the discharge speed of the gas is prevented from becoming
high by taking in outside air through the outside air intake 81.
[0077] The following will describe modifications of the above-described embodiment. The
members which are identical with those in the above-described embodiment will be denoted
by the same reference numerals, and the explanations thereof are not repeated.
- (1) In the embodiment described above, the outside air intake 81 extends as a slit
along the circumferential direction of the gas inlet 73. However, the disclosure is
not limited to this. The outside air intake 81 may, e.g., extend as a slit along the
direction in which the gas inlet 73 extends. Alternatively, the outside air intake
81 may be a round hole. In other words, the outside air intake 81 may have any kind
of shape.
- (2) In the embodiment described above, the cylindrical portion 84 of the adjustment
member 83 is rotatable along the circumferential surface of the gas inlet 73. However,
the disclosure is not limited to this. For example, the cylindrical portion 84 may
be configured to be movable in the direction in which the gas inlet 73 extends.
- (3) In the embodiment described above, by being moved along the circumferential surface
of the gas inlet 73, the adjustment member 83 changes the opening degree of the outside
air intake 81. However, the disclosure is not limited to this. For example, the adjustment
member 83 may include an unillustrated slidable component which is able to slide relative
to the slit 86. Furthermore, the opening degree of the outside air intake 81 may be
changed by changing the opening degree of the slit 86 by sliding the slidable component.
- (4) In the embodiment described above, the outside air intake 81 is provided at the
gas inlet 73 of the aspirator 33, and the adjustment member 83 for adjusting the opening
degree of the outside air intake 81 is placed to surround the gas inlet 73. However,
the disclosure is not limited to these arrangements. For example, as shown in FIG.
11, an outside air intake 92 may be provided at a duct 91. In addition to that, at
a gas inlet 94 of an aspirator 93, an outside air intake may not be provided. Furthermore,
the adjustment member 83 may be placed to surround the duct 91. Alternatively, the
outside air intake 92 may be provided at each of the gas inlet 94 and the duct 91.
Alternatively, the outside air intake may be provided at, e.g., the passage part 48
of the enclosure member 41. In this case, the passage part 48 is also equivalent to
a duct unit of the present invention. In addition to that, the enclosure part 47 of
the enclosure member 41 and sucking ring 42 are equivalent to a sucking unit of the
present invention.
- (5) In the embodiment described above, the melt spinning system 1 includes plural
exhaust units 4. However, the disclosure is not limited to this. The number of the
exhaust units 4 may be one.
- (6) In the embodiment described above, the aspirator 33 includes two gas inlets 73.
However, the disclosure is not limited to this. In other words, the number of the
gas inlets 73 included in one aspirator 33 may be one or may be three or more.
- (7) In the embodiment described above, the exhaust unit 4 includes the adjustment
member 83. However, the disclosure is not limited to this. The adjustment member 83
is not necessarily provided.
- (8) In the embodiment described above, the inflow suppressor 70 includes the aspirator
33 and the outside air intake 81. However, another component may function as an inflow
suppressor. The following explanation is given with reference to FIG. 12. To begin
with, as shown in FIG. 12, the gas in the fixed pipe 100 flows from a left side (one
side of the present invention) to a right side (the other side of the present invention)
in the extending direction of the fixed pipe 100 (the left-right direction). On the
downstream of the connecting pipe 34 in the gas discharge direction, a wind shield
member 96 which extends to the inside of the fixed pipe 100 is provided. The wind
shield member 96 is a cylindrical member which is formed of, for example, a hose.
Alternatively, the wind shield member 96 may be formed of a sheet metal. A shape of
the wind shield member 96 is not necessarily cylindrical. For example, the shape of
the wind shield member 96 may be semi-cylindrical. In other words, the wind shield
member 96 may at least extend to the inside of the fixed pipe 100 from a lower left
end portion of the connecting pipe 34. In this regard, the wind shield member 96 is,
so that the gas in the fixed pipe 100 flows reliably to the extending direction, provided
not to contact with water W which flows in the fixed pipe 100. By the wind shield
member 96 described above, the gas in the fixed pipe 100 is guided downward (as indicated
by dashed line arrows in FIG. 12), and hence the gas is suppressed from flowing into
the connecting pipe 34. The wind shield member 96 may extend, e.g., along the up-down
direction (the orthogonal direction of the present invention) which is orthogonal
to the left-right direction. Alternatively, the wind shield member 96 may be placed
to lean rightward relative to the up-down direction (as shown in FIG. 12). With this,
comparing with a structure in which the wind shield member 96 leans leftward relative
to the up-down direction, the gas which hits the wind shield member 96 is less likely
to flow backward to the left side and then flow rightward again. Therefore, the gas
inflow into the connecting pipe 34 from the fixed pipe 100 is effectively suppressed.
In the structure described above, the outside air intake 81 may be provided (as shown
in FIG. 12), or may not be provided. In other words, besides the inflow suppressor
70, the wind shield member 96 may also suppress the gas inflow into the connecting
pipe 34 from the fixed pipe 100. Alternatively, the outside air intake 81 may not
be provided, and only the wind shield member 96 may suppress the gas inflow into the
connecting pipe 34 from the fixed pipe 100. In this case, it is not necessary to enhance
the output of the aspirator 33. In other words, in this case, the wind shield member
96 is equivalent to the inflow suppressor of the present invention.
- (9) In the embodiment described above, the suction member 31 includes the sucking
ring 42 which is provided to surround the filaments f and the enclosure member 41
to which the sucking ring 42 is attached. However, the disclosure is not limited to
this. In other words, the suction member 31 is not necessarily provided to surround
the filaments f.
- (10) In the embodiment described above, the aspirator 33 is provided as the exhaust
device. However, the disclosure is not limited to this. In addition to the aspirator
33, or instead of the aspirator 33, for example, a known blower, etc., may be provided.
In this regard, when the blower is provided instead of the aspirator 33, water W does
not flow in the fixed pipe 100 (in other words, in the fixed pipe 100, only gas flows
by sucking of the blower). In the structure, as the embodiment described above, it
is effective to suppress the gas inflow into the connecting pipe 34 from the fixed
pipe 100.
- (11) In the embodiment described above, the spinning beam 2 spins nylon 6 out as polymer.
However, the disclosure is not limited to this. The present invention can be applied
to cases where polymer which is made of other kind of nylon or polyester, etc., is
spun out, as a matter of course.
1. A melt spinning system (1) comprising:
a spinning unit (2) which includes a spinneret (13) for spinning out filaments (f);
a cooling unit (3) which includes a cooling cylinder (21) provided below the spinneret
(13), the cooling unit (3) cooling the filaments (f) which are spun out from the spinneret
(13); and
at least one exhaust unit (4) which is provided between the spinning unit (2) and
the cooling unit (3) in a running direction of the filaments (f), the at least one
exhaust unit (4) including a waste channel (30) for sucking and discharging gas which
is generated from the filaments (f),
the at least one exhaust unit (4) including:
a sucking unit (31) which is provided between the spinneret (13) and the cooling cylinder
(21) and includes a suction port (52) for sucking the gas;
a duct unit (32) which is provided downstream of the sucking unit (31) in a gas discharge
direction in which the gas is discharged;
an exhaust device (33) which is provided downstream of the duct unit (32) in the gas
discharge direction and sucks and discharges the gas;
a connecting pipe (34) which is connected to an intermediate part of a fixed pipe
(100) which is fixedly provided, the connecting pipe (34) being provided downstream
of the exhaust device (33) in the gas discharge direction; and
an inflow suppressor (70) which suppresses inflow of the gas into the connecting pipe
(34) from the fixed pipe (100) .
2. The melt spinning system (1) according to claim 1, wherein, the exhaust device (33)
is configured to be able to change output and includes a gas inlet (73) for allowing
the gas to flow in,
at least one of the gas inlet (73) and the duct unit (32) includes an outside air
intake (81) which connects the waste channel (30) with a space outside the waste channel
(30), and
the inflow suppressor (70) includes the exhaust device (33) and the outside air intake
(81).
3. The melt spinning system (1) according to claim 2, wherein, the at least one exhaust
unit (4) further includes an adjustment unit (83) for adjusting an opening degree
of the outside air intake (81).
4. The melt spinning system (1) according to claim 3, wherein, the adjustment unit (83)
includes
a cover member for covering a part of the outside air intake (81), and
by being moved along a surface which includes a periphery of the outside air intake
(81), the cover member is able to change an area of a part which covers the outside
air intake (81).
5. The melt spinning system (1) according to claim 3 or 4, comprising two or more exhaust
units (4).
6. The melt spinning system (1) according to any one of claims 3 to 5, further comprising,
as the spinning unit (2), a first spinning unit (2a) and a second spinning unit (2b)
which is different from the first spinning unit (2a), and
the at least one exhaust unit (4) including:
a first sucking unit (31a) corresponding to the first spinning unit (2a) and a second
sucking unit (31b) corresponding to the second spinning unit (2b), as the sucking
unit (31);
a first duct unit (32a) corresponding to the first sucking unit (31a) and a second
duct unit (32b) corresponding to the second sucking unit (31b), as the duct unit (32),
and
the exhaust device (33) further including: a first gas inlet (73a) corresponding to
the first duct unit (32a) and a second gas inlet (73b) corresponding to the second
duct unit (32b), as the gas inlet unit (73), and
a first outside air intake (81a) corresponding to the first duct unit (32a) and the
first gas inlet (73a) and a second outside air intake (81b) corresponding to the second
duct unit (32b) and the second gas inlet (73b), as the outside air intake (81), and
a first adjustment unit (83a) for adjusting an opening degree of the first outside
air intake (81a) and a second adjustment unit (83b) for adjusting an opening degree
of the second outside air intake (81b) being provided as the adjustment unit (83).
7. The melt spinning system (1) according to any one of claims 2 to 6, wherein, the outside
air intake (81) is formed at the gas inlet (73) of the exhaust device (33).
8. The melt spinning system (1) according to any one of claims 1 to 7, wherein, the inflow
suppressor (70) includes
a wind shield member (96) which is provided downstream of the connecting pipe (34)
in the gas discharge direction and provided to extend toward inside of the fixed pipe
(100) in order to prevent the gas in the fixed pipe (100) from flowing into the connecting
pipe (34).
9. The melt spinning system (1) according to claim 8, wherein, the gas is discharged
from one side to the other side in an extending direction of the fixed pipe (100),
and
the wind shield member (96)
extends in an orthogonal direction which is orthogonal to the extending direction
or is placed to lean to the other side in the extending direction relative to the
orthogonal direction.
10. The melt spinning system (1) according to any one of claims 1 to 9, wherein, the sucking
unit(31) includes:
a sucking ring (42) which is provided to surround the filaments (f) being spun out
from the spinneret (13) and includes the suction port (52) formed in a circumferential
wall; and
an enclosure member (41) which is connected to the exhaust device (33), is provided
to surround the sucking ring (42), and includes an internal space in which the gas
discharged from inside of the sucking ring (42) flows.
11. The melt spinning system (1) according to any one of claims 1 to 10, wherein, the
exhaust device (33) is an aspirator (33) which includes:
a water inlet (72) which is different from the gas inlet (73) and allows water to
flow in; and
an outlet (74) which is connected to the connecting pipe (34) and allows the gas and
the water to flow out.