[0001] The present invention relates to an aerosol-generating system and to a kitof venturi
elements.
[0002] It is known to provide an aerosol-generating device for generating an inhalable vapor.
Such devices may heat aerosol-forming substrate to a temperature at which one or more
components of the aerosol-forming substrate is volatilised, without burning the aerosol-forming
substrate. Such aerosol-forming substrates may be provided as part of an aerosol-generating
article.
[0003] Such aerosol-generating articles may comprise numerous components. For example, it
is known to provide an aerosol-generating article comprising a substrate portion,
a filter portion, a cooling portion and a spacer portion. The cooling portion may
comprise a crimped sheet of material, such as polylactic acid (PLA). The spacer portion
may comprise a hollow tube, such as a hollow acetate tube. The spacer portion may
provide the aerosol-generating article with improved structural stability and might
contributing to improved aerosol-generation. The cooling portion may contribute to
improved aerosol-generation.
[0004] Such aerosol-generating devices may be arranged to receive an aerosol-generating
article comprising an aerosol-forming substrate. The aerosol-generating article may
have a rod shape for insertion of the aerosol-generating article into a cavity, such
as a heating chamber, of the aerosol-generating device. A heating element may be arranged
in or around the heating chamber for heating the aerosol-forming substrate when the
aerosol-generating article is inserted into the heating chamber of the aerosol-generating
device. Typically, one or more components of the aerosol-forming substrate is vaporized
by the heating element, becomes entrained in air, forming anaerosol. Aerosol formation,
in particular droplet size, depends upon multiple factors such as temperature, air
pressure.
[0005] It would be desirable to provide an aerosol-generating system with improved aerosol
generation. It would be desirable to provide an aerosol-generating system which facilitates
customization of the generatable aerosol. It would be desirable to provide an aerosol-generating
system with improved aerosol generation for different aerosol-forming substrates.
It would be desirable to provide an aerosol-generating system with improved RTD. It
would be desirable to provide an aerosol-generating system with improved mouthfeel.
It would be desirable to provide an aerosol-generating system with improved flavour
delivery. It would be desirable to provide an aerosol-generating article comprising
fewer components.
[0006] According to an aspect of the invention there is provided an aerosol-generating system
comprising an aerosol-forming substrate and a venturi element.
[0007] Cost-efficient manufacturing is an advantage of providing a venturi element in the
aerosol-generating system. By provided the venturi element in the aerosol-generating
system, a separate cooling portion such as a crimped PLA or a hollow acetate tube
(HAT) may no longer be necessary for aerosol generation.
[0008] The aerosol-generating system may comprise an aerosol-generating article. The aerosol-generating
article may comprise the aerosol-forming substrate. The aerosol-generating article
may comprise the venturi element. The venturi element may be part of the aerosol-generating
article, preferably integral part of the aersosol-generating article, more preferably
integrally formed with the aerosol-generating article. The venturi element may be
non-removably attachable to the aerosol-generating article.
[0009] It may not be necessary for a user to assemble the system, particularly to attach
the venturi element to the aerosol-generating article. Simplification or ease-of-use
may be an advantage of the aerosol-generating article comprising the venturi element.
Simplification of production of the venturi element being integrally part of the aerosol-generating
article may be another advantage due to the fact that the venturi element may be formed
together with aerosol-forming substrate during the manufacturing of the aerosol-generating
article. A consistent smoking experience may be a further advantage of this aspect,
since the correct alignment of the venturi element with the aerosol-forming substrate
comprised in the aerosol-generating article may be guaranteed during production.
[0010] The term "part of", preferably "integral part of", more preferably "integrally formed"
may denote a configuration, in which the aerosol-generating article and the venturi
element are configured as a single piece. In other words, the venturi element and
the aerosol-generating article cannot be separated.
[0011] Alternativley, the venturi element may be configured removably attachable to the
aerosol-generating article.
[0012] Interchangeability is an advantage of the removably attachable configuration of the
venturi element. The venturi element may be interchangeable for different delivery
profiles, different smoking experiences and different aerosol vaporizations. Different
delivery profiles, different smoking experiences and different aerosol vaporization's
may be referred to in the following as usage experience. Customization may be pleasant
for the user, since a user may be able to adapt the usage experience to his/her personal
preferences. A user may change the attached venturi element according to a desired
usage experience. According to this aspect, the venturi element may be re-usable,
which may reduce waste.
[0013] In the following, the attachment between the venturi element and the aerosol-generating
article is described in more detail. Preferably, the attachment as described below
is facilitated in the aspect, in which the venturi element is removably attachable
to the aerosol-generating article. However, the attachment as described below may
also be utilized in the aspect, in which the attachment will be permanent so that
the venturi element is an integral part of the aerosol-generating article.
[0014] The aerosol-generating article may comprise a connection portion. The venturi element
may comprise an airflow channel comprising an inlet portion. The venturi element may
comprise a connection element. The inlet portion may comprise the connection element.
The connection element may alternatively be arranged adjacent the inlet portion. The
connection portion of the aerosol-generating article may be configured for removably
receiving the connection element of the venturi element.
[0015] In some embodiments, the connection portion of the aerosol-generating article may
be configured as a filter portion, particularly as a hollow acetate tube.
[0016] The connection portion may alternatively be made from any desirable material which
enables removably receiving the connection element of the venturi element into the
connection portion. The connection element of the venturi element may be an integral
part of the venturi element. The connection element is preferably arranged at the
upstream end of the venturi element. The connection element may be an integral part
of the inlet portion or arranged directly next to the inlet portion. The connection
element may be made from a solid material which enables piercing of the connection
portion of the aerosol-generating article. The connection element may be configured
to penetrate into the connection portion of the aerosol-generating article. The connection
element of the venturi element may comprise an airflow channel, preferably a hollow
central airflow channel. The connection element of the venturi element may have a
tapered configuration towards the upstream end of the connection element to simplify
insertion of the connection element into the connection portion of an aerosol-generating
article. The venturi element may then be arranged in direct abutment to the aerosol-generating
article, more particularly to the connection portion of the aerosol-generating article.
The connection portion of the aerosol-generating article may have a substantially
tubular shape. The connection portion of the aerosol-generating article may have a
hollow tubular shape so that the connection element of the venturi element may be
inserted into the hollow tubular connection portion. The inner wall of the hollow
tubular connection portion of the aerosol-generating article may comprise mechanical
retaining means configured for retaining the connection element of the venturi element
inside of the connection portion of the aerosol-generating article. The venturi element
may be provided as a reusable element to be used with multiple aerosol-generating
articles. After an aerosol-generating article is spent, the venturi element may be
removed from the article and connected with a fresh article. For example, a venturi
element may be provided with a pack of the aerosol-generating articles so that the
venturi element may be used for all of the aerosol-generating articles contained in
the pack. Costs may thus be saved by providing a single venturi element for multiple
aerosol-generating articles.
[0017] The connection element of the venturi element may comprise mechanical retaining means
configured for retaining the connection element of the venturi element within the
connection portion of the aerosol-generating article. Mechanical retaining means may
be configured to permanently attach the venturi element with the aerosol-generating
article. The mechanical retaining means may also be configured to enable separation
of the venturi element from the aerosol-generating article.
[0018] The connection element of the venturi element may comprise mechanical retaining means
in the form of a step arranged on the outer perimeter of the connection element. Advantageously,
this helps to securely hold the connection element inside of the connection portion
of the aerosol-generating article after insertion of the connection element into the
connection portion. The mechanical retaining means may alternatively or additionally
be configured as a rib, protrusion, hook or similar element. Advantageously, this
helps to securely hold the connection element of the venturi element inside the connection
portion of the aerosol-generating article. The connection element of the venturi element
may have a circular cross-section. Alternatively, the connection element of the venturi
element may have an oval, rectangular or differently shaped cross-section. Advantageously,
this enables a keyed configuration. A keyed configuration may mean that the connection
element of the venturi element may only be inserted into the connection portion of
the aerosol-generating article in a specific orientation. If the connection portion
of the aerosol-generating article comprises mechanical retaining means, these mechanical
retaining means may be configured to engage or interlock with the mechanical retaining
means of the connection element of the venturi element.
[0019] The aerosol-generating article may be configured rod shaped. The aerosol-generating
article may be configured as a rod. The aerosol-generating article and the venturi
element may be configured rod shaped. The aerosol-generating article and the venturi
element may be configured as a rod. A wrapping material, preferably a wrapping paper,
may be arranged wrapping the aerosol-generating article. The wrapping materialmay
be arranged wrapping the aerosol-generating article and the venturi element. Also,
the individual components may be concealed by the wrapping paper. Advantageously,
this means that a uniform outer appearance may be achieved.
[0020] As used herein, the term 'rod' may be used to denote a generally cylindrical element
of substantially circular, oval or elliptical cross-section.
[0021] The removably attachable venturi element may be provided with a marker arranged on
the outside of the venturi element. The marker may be an optical marker or a haptic
marker. Preferably, the marker comprises a color. Alternatively or additionally, the
marker may comprise a surface structure to identify the marker. The marker may assist
the user to attach the venturi element with the aerosol-generating article in the
right direction. The marker may specify the correct attachment of the venturi element
with the aerosol-generating article. For example, the removably attachable venturi
element may be provided with a marker, preferably arranged on the outside of the venturi
element, more preferably on the outside of the connection portion of the venturi element,
most preferably on the wrapping material of the venturi element.
[0022] The venturi element may be configured with two connection portions at opposite ends.
The venturi element may be attachable with the aerosol-generating article in one or
more different orientations, preferably in reverse orientations. The different connection
portions may enable different aerosol generation experiences for user. The first connection
portion may correspond to a first attachment orientation of the venturi element with
the aerosol-generating article. The first attachment orientation may correspond to
a first usage experience. The second connection portion may correspond to a second
attachment orientation of the venturi element with the aerosol-generating article.
The second attachment orientation may correspond to a second usage experience.
[0023] The venturi element may be provided with two or more markers, preferably arranged
on the outside of the venturi element, more preferably arranged on the outside of
each connection portion of the venturi element, most preferably arranged on the wrapping
material of the venturi element. For example, the venturi element provided with two
connection portions may be configured with one marker arranged on the outside of one
first connection portion of the venturi element and with a different marker on the
outside of the second connection portion of the venturi element. The markers may comprise
information for the user. For example, the markers may indicate different usage experiences.
The different directions of attaching the venturi element to the aerosol-generating
article may be indicated by the different markers. For example, the markers may be
colored markers. A first attachment direction of the venturi element may correspond
to a smooth usage experience. The venturi element may be configured to create a smooth
usage experience, if attached to the aerosol-generating article in the first direction.
A second attachment direction of the venturi element may correspond to a strong usage
experience. The venturi element may be configured to create a strong usage experience,
if attached to the aerosol-generating article in the second direction.
[0024] Providing a venturi element may enhance aerosol generation. Optimized droplets of
the aerosol may be generated within the venturi element. Conventionally, an aerosol-generating
article may have been provided containing elements such as a cooling section for cooling
an air stream through the article and for generating an inhalable aerosol within the
article itself. By providing a venturi element, as in the present invention, the aerosol-generating
article may be constructed in a simpler way. For example, a cooling section could
potentially be omitted. The venturi element may be configured for reducing the temperature
of the air containing vaporized aerosol-forming substrate flowing through the venturi
element. The venturi element, particularly the dimensions of the venturi element,
is/are configured to generate an aerosol having an advantageous droplet size or advantageous
ranges of preferred droplet sizes or an advantageous droplet size distribution.
[0025] The venturi element is configured to utilize the venturi effect. In other words,
the venturi element has a shape such that the venturi effect occurs, when fluid flows
through the venturi element. The venturi element may be configured to utilize or provide
the venturi effect as described below. The venturi element may comprise the airflow
channel arranged along the longitudinal axis of the venturi element. The airflow channel
may be a central airflow channel.
[0026] The airflow channel may be arranged along the longitudinal axis of the venturi element
so that the longitudinal axis of the aerosol-generating article may align with the
longitudinal axis of the venturi element. In other words, the airflow channel of the
venturi element may be aligned with the aerosol-generating article such that air may
be drawn through the aerosol-generating article and into the central channel of the
venturi element for subsequent inhalation by a user.
[0027] The venturi effect is the reduction of the pressure of a fluid during flow of the
fluid through a constricted airflow passage. The structural elements of the venturi
element of the present invention will be described in more detail below. The venturi
element comprises a constricted airflow passage, also referred to as central portion.
The fluid flowing through the venturi element may be one or more of air, air comprising
or entrained with vaporized aerosol-forming substrate and aerosol. In the following,
for simplicity if the term 'air' will be used, this term may encompass air, air comprising
or entrained with vaporized aerosol-forming substrate, aerosol, or any mixture thereof.
Preferably, air comprising vaporized aerosol-forming substrate flows through the central
portion of the venturi element. After exiting the central portion of the venturi element,
the air may expand and accelerate, consequently cool down. The cooling of the air
may lead to droplet formation and therefore aerosol generation.
[0028] The venturi element may be located immediately downstream of the aerosol-generating
article and may abut the aerosol-generating article.
[0029] As used herein, the terms 'upstream' and 'downstream' are used to describe the relative
positions of components, or portions of components, of the venturi element and the
aerosol-generating article according to the invention in relation to the direction
of air drawn through the venturi element and the aerosol-generating article during
use thereof. The term 'downstream' may be understood as being closer to a mouth end
than a distal end and. The term 'upstream' may be understood as being closer to a
distal end than to a mouth end.
[0030] As used herein, the term 'aerosol-generating article' refers to an article comprising
an aerosol-forming substrate. As used herein, the term aerosol-generating substrate'
refers to a material that is capable of releasing volatile compounds that can form
an aerosol. For example, an aerosol-forming substrate may be arranged to generate
an aerosol that is directly inhalable into a user's lungs through the user's mouth.
An aerosol-generating article may be disposable.
[0031] The aerosol-generating article may comprise a substrate portion comprising the aerosol-forming
substrate and a filter portion. The filter portion preferably is arranged downstream
of the substrate portion. Preferably, the venturi element is arranged downstream of
the filter portion. The substrate portion may be arranged in direct abutment to the
filter portion. The filter portion may be arranged in direct abutment with the venturi
element.
[0032] The filter portion may comprise for example a hollow tubular filter portion, preferably
a hollow acetate tube (HAT), a fine hollow acetate tube (FHAT) or a plug of tow wrapped
around a central cardboard tube, all of which structures being known from manufacture
of filter elements used in aerosol-generating articles. The filter portion preferably
comprises a hollow central bore.
[0033] The filter portion may be formed from any suitable material or combination of materials.
For example, the filter portion may be formed from one or more materials selected
from the group consisting of: cellulose acetate; cardboard; crimped paper, such as
crimped heat resistant paper or crimped parchment paper; and polymeric materials,
such as low density polyethylene (LDPE). In a preferred embodiment, the filter portion
is formed from cellulose acetate.
[0034] The filter portion may comprise a hollow tubular element. In a preferred embodiment,
the filter portion comprises a hollow cellulose acetate tube.
[0035] The filter portion preferably has an external diameter that is approximately equal
to the external diameter of the aerosol-generating article.
[0036] The filter portion may have an external diameter of between approximately 4 mm and
approximately 8 mm. For example, the filter portion may have an external diameter
of between approximately 5 mm and approximately 6 mm. In some embodiments, the filter
portion may have an external diameter of around 5.3 mm. The filter portion may have
a length of between approximately 10 mm and approximately 25 mm. In some embodiments,
the filter portion may have a length of approximately 13mm.
[0037] The aerosol-generating article may be substantially cylindrical in shape. However,
alternatively other cross sections may be used. Indeed, the cross section of the aerosol-generating
article may vary along its length, for example by varying the shape of the cross section
or the cross sectional dimensions. The aerosol-generating article may be substantially
elongate. The aerosol-generating article may have a length and a circumference substantially
perpendicular to the length. The aerosol-forming substrate may be substantially cylindrical
in shape. The aerosol-forming substrate may be substantially elongate. The aerosol-forming
substrate may also have a length and a circumference substantially perpendicular to
the length.
[0038] The aerosol-generating article may have a total length between 30 mm and 60 mm, preferably
between 40 mm and 50 mm, more preferably 45 mm. The aerosol-generating article may
have an external diameter between approximately 4 mm and 8 mm, preferably between
5 mm and 6 mm, more preferably around 5.3 mm. In one embodiment, the aerosol-generating
article has a total length of approximately 45 mm. Further, the aerosol-forming substrate
may have a length of between 10 mm to 55 mm, preferably between 20 mm and 55 mm. The
aerosol-generating article may comprise an outer paper wrapper.
[0039] As used herein, an 'aerosol-generating device' relates to a device that interacts
with an aerosol-forming substrate to generate an aerosol. The aerosol-forming substrate
may be part of an aerosol-generating article. An aerosol-generating device may be
a device that interacts with an aerosol-forming substrate of an aerosol-generating
article to generate an aerosol. The aerosol-generating device may comprise a housing,
electric circuitry, a power supply, a cavity, preferably configured as a heating chamber,
and a heating element.
[0040] The electric circuitry may comprise a microprocessor, which may be a programmable
microprocessor. The microprocessor may be part of a controller. The electric circuitry
may comprise further electronic components. The electric circuitry may be configured
to regulate a supply of power to the heating element. Power may be supplied to the
heating element continuously following activation of the system or may be supplied
intermittently, such as on a puff-by-puff basis. The power may be supplied to the
heating element in the form of pulses of electrical current. The electric circuitry
may be configured to monitor the electrical resistance of the heating element, and
preferably to control the supply of power to the heating element dependent on the
electrical resistance of the heating element.
[0041] The device may comprise a power supply, typically a battery, within the main body.
As an alternative, the power supply may be another form of charge storage device such
as a capacitor. The power supply may require recharging and may have a capacity that
enables to store enough energy for one or more usage experiences; for example, the
power supply may have sufficient capacity to continuously generate aerosol for a period
of around six minutes or for a period of a multiple of six minutes. In another example,
the power supply may have sufficient capacity to create an aerosol for multiple puffs.
[0042] The power supply may be any suitable power supply, for example a DC voltage source
such as a battery. In one embodiment, the power supply is a Lithium-ion battery. Alternatively,
the power supply may be a Nickel-metal hydride battery, a Nickel cadmium battery,
or a Lithium based battery, for example a Lithium-Cobalt, a Lithium-Iron-Phosphate,
Lithium Titanate or a Lithium-Polymer battery.
[0043] The cavity may be configured to receive one or more aerosol-generating articles.
The cavity may receive the aerosol-forming substrate. The cavity may surround the
heating element. The cavity may be the heating chamber. The received aerosol-forming
substrate may be heated. The received aerosol-forming substrate may be heated to a
temperature higher than the ambient temperature. The temperature may be the temperature
at which one or more volatible compounds are released from the aerosol-forming substrate
and at which the aerosol-forming substrate does not combust.
[0044] The heating element may be an internal heating element, where "internal" refer to
the aerosol-forming substrate. The internal heating element may take any suitable
form.
[0045] The internal heating element may be one or more heating needles or rods that run
through the center of the aerosol-forming substrate, preferably arranged to at least
partially penetrate an internal portion of the aerosol-forming substrate.
[0046] Alternativley, the internal heating element may take the form of a heating blade.
Alternatively, the internal heater may take the form of a casing or substrate having
different electro-conductive portions, or an electrically resistive metallic tube.
Other alternatives include a heating wire or filament, for example a Ni-Cr (Nickel-Chromium),
platinum, tungsten or alloy wire or a heating plate. Optionally, the internal heating
element may be deposited in or on a rigid carrier material. In one such embodiment,
the electrically resistive heating element may be formed using a metal having a defined
relationship between temperature and resistivity. In such an exemplary device, the
metal may be formed as a track on a suitable insulating material, such as ceramic
material, and then sandwiched in another insulating material, such as a glass. Heaters
formed in this manner may be used to both heat and monitor the temperature of the
heating elements during operation.
[0047] The heating element may be an external heating element, where "external" refer to
the aerosol-forming substrate. The external heating element may take any suitable
form. The heating element may take the form, preferably be arranged, to heat at least
an external surface of the aerosol-forming substrate or of the aerosol-generating
article comprising aerosol-forming substrate.
[0048] Alternatively, the external heating element may take the form of one or more flexible
heating foils on a dielectric substrate, such as polyimide. The flexible heating foils
can be shaped to conform to the perimeter of the cavity. Alternatively, the external
heating element may take the form of a metallic grid or grids, a flexible printed
circuit board, a molded interconnect device (MID), ceramic heater, flexible carbon
fibre heater or may be formed using a coating technique, such as plasma vapour deposition,
on a suitable shaped substrate. The external heating element may also be formed using
a metal having a defined relationship between temperature and resistivity. In such
an exemplary device, the metal may be formed as a track between two layers of suitable
insulating materials. The external heating element formed in this manner may be used
to both heat and monitor the temperature of the external heating element during operation.
The external heating element may be arranged around a perimeter of the cavity.
[0049] The internal or external heating element may comprise a heat sink, or heat reservoir
comprising a material capable of absorbing and storing heat and subsequently releasing
the heat over time to the aerosol-forming substrate. The heat sink may be formed of
any suitable material, such as a suitable metal or ceramic material. In one embodiment,
the material has a high heat capacity (sensible heat storage material), or is a material
capable of absorbing and subsequently releasing heat via a reversible process, such
as a high temperature phase change. Suitable sensible heat storage materials include
silica gel, alumina, carbon, glass mat, glass fibre, minerals, a metal or alloy such
as aluminium, silver or lead, and a cellulose material such as paper. Other suitable
materials which release heat via a reversible phase change include paraffin, sodium
acetate, naphthalene, wax, polyethylene oxide, a metal, metal salt, a mixture of eutectic
salts or an alloy. The heat sink or heat reservoir may be arranged such that it is
directly in contact with the aerosol-forming substrate and can transfer the stored
heat directly to the substrate. Alternatively, the heat stored in the heat sink or
heat reservoir may be transferred to the aerosol-forming substrate by means of a heat
conductor, such as a metallic tube.
[0050] The heating element may heat the aerosol-forming substrate by means of conduction.
The heating element may be at least partially in contact with the substrate, or the
carrier on which the substrate is deposited. Alternatively, the heat from either an
external or internal heating element may be conducted to the substrate by means of
a heat conductive element.
[0051] The aerosol-generating device may comprise an external heating element or an internal
heating element, or both external and internal heating elements.
[0052] The venturi element may be arranged connectable downstream to the heating chamber
of the aerosol-generating device. The heating chamber may be configured for insertion
of an aerosol-generating article into the heating chamber. Once inserted into the
heating chamber, an aerosol-generating article may be arranged upstream of the venturi
element.
[0053] The present invention may also relate to a system comprising an aerosol-generating
article as described herein and a venturi element as described herein separate or
as part of an aerosol-generating device as described herein. In some embodiments,
the aerosol-generating article is separate from the venturi element. In some embodiments
the aerosol-generating article is separate from the aerosol-generating device. In
some embodiments the venturi element is separate from the aerosol-generating device.
In some embodiments both the aerosol-generating article and the venturi element are
separate from the aerosol-generating device, but not from each other. In some embodiments,
both the aerosol-generating article and the venturi element are separate from the
device and with each other. In some embodiments, the aerosol-generating article is
engageable with the venturi element. In some embodiments the aerosol-generating article
is engageable with the aerosol-generating device. In some embodiments the venturi
element is engageable with the aerosol-generating device. In some embodiments, the
aerosol-generating article is engageable with the venturi element in a reversible
manner. In some embodiments the aerosol-generating article is engageable with the
aerosol-generating device in a reversible manner. In some embodiments the venturi
element is engageable with the aerosol-generating device in a reversible manner.
[0054] The venturi element may comprise the airflow channel, wherein the airflow channel
may comprise the inlet portion, a central portion and an outlet portion, wherein the
inlet portion may be configured converging towards the central portion and the outlet
portion may be configured diverging from the central portion.
[0055] The inlet portion may be arranged adjacent to an upstream end of the venturi element.
The outlet portion may be arranged adjacent to a downstream end of the venturi element.
The inlet portion may be arranged opposite the outlet portion. The central portion
may be arranged between the inlet portion and the outlet portion. The inlet portion
may be arranged in direct abutment with the central portion. The central portion may
be arranged in direct abutment with the outlet portion. The inlet portion may be configured
for entry of air into the venturi element. The outlet portion may be configured to
allow air being drawn out of the venturi element. The inlet portion, the central portion
and the outlet portion may be fluidly connected with each other. The inlet portion,
the central portion and the outlet portion together may form the airflow channel of
the venturi element. The inlet portion, the central portion and the outlet portion
may together enable airflow through the venturi element.
[0056] The term 'converging' may denote that the inner diameter of the inlet portion may
decrease towards the central portion. In other words, the inner diameter of the inlet
portion may decrease from the upstream direction towards the downstream direction.
The inlet portion may have a hollow conical shape. The inlet portion may be tapered
towards the central portion.
[0057] The term 'diverging' may denote that the inner diameter of the outlet portion may
increase towards the downstream end of the venturi element. In other words, the inner
diameter of the outlet portion may increase from the upstream direction towards the
downstream direction. The outlet portion may have a hollow conical shape. The outlet
portion may be tapered towards the central portion. The central portion may have a
constant diameter.
[0058] The inner portion, the central portion and the outlet portion may have a circular
cross-section. The inner portion, the central portion and the outlet portion may have
differing cross-sections. One or more of the inner portion, the central portion and
the outlet portion may have a circular, oval, rectangular or differently shaped cross-section.
The only requirement of the venturi element is that the cross-sectional area of the
central portion is smaller than the cross-sectional area of the outlet portion so
that the central portion constitutes a constricted airflow passage.The central portion
is optional. The central portion is the portion with the smallest diameter between
the inlet portion and the outlet portion. The central portion may have any suitable
length, preferably, the central portion has a length of below 4 mm, more preferably
below 2 mm, most preferably below 1mm. In a particularly preferred embodiment, there
is no central portion where the inlet portion and the outlet portion abut with each
other directly. In this case, the term "central portion" may be used to refer to that
cross section of the venturi portion where the constriction is the smallest, even
if physically the inlet portion and the outlet portion touch in that cross section.
In this embodiment the length of the central cross section may be in principle zero.
[0059] The venturi element may be configured as a mouthpiece of the aerosol-generating device.
The venturi element may be configured as a mouthpiece, or as part of a mouthpiece.
The mouthpiece preferably is configured as reusable mouthpiece to be used with multiple
aerosol-generating articles. Conventionally, a cooling section may have been provided
in aerosol-generating articles for the purpose of cooling the air stream and to enable
aerosol generation. Such a cooling section may be omitted by using a venturi element
configured as a mouthpiece according to the present invention.
[0060] The venturi element may be part of the aerosol-generating device. The venturi element
may be provided separate from the aerosol-generating device, but connectable with
the aerosol-generating device, such as by a hinge. The venturi element may be an integral
part of the aerosol-generating device. The venturi element may be configured as a
mouthpiece of the aerosol-generating device. The venturi element may be configured
as a separate mouthpiece connectable with the aerosol-generating device.
[0061] The aerosol-generating article may comprise a portion of aerosol-forming substrate.
The aerosol-forming substrate is a substrate capable of releasing volatile compounds
that can form an aerosol. An aerosol-forming substrate may conveniently be part of
an aerosol-generating article or the aerosol-generating article. The volatile compounds
may be released by heating the aerosol-forming substrate. The aerosol-forming substrate
may comprise nicotine. The aerosol-forming substrate may comprise a tobacco-containing
material containing volatile tobacco flavour compounds, which are released from the
aerosol-forming substrate upon heating. The aerosol-forming substrate may alternatively
comprise a non-tobacco-containing material. The aerosol-forming substrate may be a
non-liquid aerosol-forming substrate. Alternatively, the aerosol-forming substrate
may comprise both non-liquid and liquid components. As a further alternative, the
aerosol-forming substrate may be provided in a liquid form.
[0062] The aerosol-forming substrate may comprise at least one aerosol-former. An aerosol-former
is any suitable known compound or mixture of compounds that, in use, facilitates formation
of a dense and stable aerosol and that is substantially resistant to thermal degradation
at the temperature of operation of the system. Suitable aerosol-formers are for example:
polyhydric alcohols, such as triethylene glycol, 1,3-butanediol and glycerine; esters
of polyhydric alcohols, such as glycerol mono-, di- or triacetate; and aliphatic esters
of mono, di- or polycarboxylic acids, such as dimethyl dodecanedioate and dimethyl
tetradecanedioate. Aerosol formers may be polyhydric alcohols or mixtures thereof,
such as triethylene glycol, 1.3-butanediol and glycerine. The aerosol-former may be
propylene glycol. The aerosol former may comprise both glycerine and propylene glycol.
[0063] Preferably, the amount of aerosol former is between 6 percent and 20 percent by weight
on a dry weight basis of the aerosol-forming substrate, more preferably, the amount
of aerosol former is between 8 percent and 18 percent by weight on a dry weight basis
of the aerosol-forming substrate, most preferably the amount of aerosol former is
between 10 percent and 15 percent by weight on a dry weight basis of the aerosol-forming
substrate. For some embodiments the amount of aerosol former has a target value of
about 13 percent by weight on a dry weight basis of the aerosol-forming substrate.
The most efficient amount of aerosol former will depend also on the aerosol-forming
substrate, whether the aerosol-forming substrate comprises plant lamina or homogenized
plant material. For example, among other factors, the type of substrate will determine
to which extent the aerosol-former can facilitate the release of substances from the
aerosol-forming substrate.
[0064] The aerosol-forming substrate may be non-liquid aerosol-forming substrate. The non-liquid
aerosol-forming substrate may comprise plant-based material. The non-liquid aerosol-forming
substrate may comprise tobacco. The non-liquid aerosol-forming substrate may comprise
homogenised plant-based material, including homogenized tobacco, for example made
by, for example, a paper making process or a casting process. An aerosol-generating
article comprising non-liquid aerosol-forming substrate comprising tobacco may be
referred to as a tobacco stick. Preferably, the aerosol-forming substrate is non-liquid.
[0065] Advantageously, a more natural taste and appearance of the aerosol-generating article
can be achieved by using natural plant material lamina. The term "lamina" refers to
the part of a plant leaf blade without the stem.
[0066] If the aerosol-forming substrate is non-liquid aerosol-forming substrate, preferably
a solid aerosol-forming substrate, the solid aerosol-forming substrate may comprise,
for example, one or more of: powder, granules, pellets, shreds, spaghettis, strips
or sheets containing one or more of: herb leaf, tobacco leaf, fragments of tobacco
ribs, homogenised sheet tobacco, preferably reconstituted tobacco, more preferably
cast leaf tobacco, extruded tobacco, and expanded tobacco.
[0067] The non-liquid aerosol-forming substrate may be an Electrically Heated Tobacco Product
(EHTP). In some embodiments, all of the tobacco in the EHTP may be homogenised sheet
tobacco, preferably reconstituted tobacco, preferably cast leaf tobacco, made from
tobacco powder, water, glycerin, guar gum and cellulose fibers. The non-liquid aerosol-forming
substrate may be made of cast leaf tobacco. The cast leaf tobacco may be gathered
and crimped. The cast leaf tobacco may be produced of sheets of homogenised tobacco
materials by a reconstitution process. The reconstitution process may be a 'cast leaf'
process or casting. The sheets of homogenised tobacco material may be gathered. The
sheets of homogenised tobacco material may be formed by a casting process of the type
generally comprising casting a slurry comprising particulate tobacco and one or more
binders onto a conveyor belt or other support surface, drying the cast slurry to form
a sheet of homogenised tobacco material and removing the sheet of homogenised tobacco
material from the support surface. For example, in certain embodiments sheets of homogenised
tobacco material for use in the invention may be formed from a slurry comprising particulate
tobacco, guar gum, cellulose fibres and glycerine by a casting process.
[0068] As used herein, the term 'gathered' may denote that the sheet of homogenised tobacco
material is convoluted, folded, or otherwise compressed or constricted substantially
transversely to the cylindrical axis of the rod.
[0069] The term 'sheet' may denote a laminar element having a width and length substantially
greater than the thickness thereof.
[0070] The term 'length' may denote the dimension in the direction of the cylindrical axis
of the rod.
[0071] The term 'width' may denote a dimension in a direction substantially perpendicular
to a cylindrical axis of the rod.
[0072] The rod may be an integral part of the filter portion of the aerosol-generating article.
The rod may be an integral part of the aerosol-generating substrate. The rod may comprise
a sheet of homogenised tobacco material circumscribed by the wrapping material. Rods
may comprise a sheet of homogenised tobacco material advantageously exhibit significantly
lower weight standard deviations than rods comprising shreds of tobacco material.
The weight of a rod of a particular length may be determined by the density, width
and thickness of the sheet of homogenised tobacco material that is gathered to form
the rod. The weight of rods of a particular length may be regulated by controlling
the density and dimensions of the sheet of homogenised tobacco material. This reduces
inconsistencies in weight between rods according to the invention of the same dimensions,
and so results in lower rejection rate of rods whose weight falls outside of a selected
acceptance range. Rods comprising a sheet of homogenised tobacco material advantageously
exhibit more uniform densities than rods comprising shreds of tobacco material.
[0073] The inclusion of a gathered sheet of homogenised tobacco material in rods advantageously
significantly reduces the risk of loose ends compared to rods comprising shreds of
tobacco material.
[0074] As used herein, the term 'homogenised tobacco' refers to material formed by agglomerating
particulate tobacco. Homogenised tobacco may be in the form of a sheet. Homogenised
tobacco material may have an aerosol-former content of greater than 5% on a dry weight
basis. Homogenised tobacco material may alternatively have an aerosol former content
of between 5% and 30% by weight on a dry weight basis. Sheets of homogenised tobacco
material may be formed by agglomerating particulate tobacco obtained by grinding or
otherwise combining one or both of tobacco leaf lamina and tobacco leaf stems. Alternatively,
or in addition, sheets of homogenised tobacco material may comprise one or more of
tobacco dust, tobacco fines and other particulate tobacco by-products formed during,
for example, the treating, handling and shipping of tobacco. Sheets of homogenised
tobacco material may comprise one or more intrinsic binders, that is tobacco endogenous
binders, one or more extrinsic binders, that is tobacco exogenous binders, or a combination
thereof to help agglomerate the particulate tobacco; alternatively, or in addition,
sheets of homogenised tobacco material may comprise other additives including, but
not limited to, tobacco and non-tobacco fibres, aerosol-formers, humectants, plasticisers,
flavourants, fillers, aqueous and non-aqueous solvents and combinations thereof.
[0075] The solid aerosol-forming substrate may be in loose form, or may be provided in a
suitable container or cartridge. Optionally, the solid aerosol-forming substrate may
contain additional tobacco or non-tobacco volatile flavour compounds, to be released
upon heating of the substrate. The solid aerosol-forming substrate may also contain
capsules that, for example, include the additional tobacco or non-tobacco volatile
flavour compounds and such capsules may melt during heating of the solid aerosol-forming
substrate.
[0076] The non-liquid aerosol-forming substrate may be deposited on the surface of a carrier
in the form of, for example, a sheet, foam, gel or slurry. The non-liquid aerosol-forming
substrate may be deposited on the entire surface of the carrier, or alternatively,
may be deposited in a pattern in order to provide a non-uniform flavor delivery during
use.
[0077] Preferably, the non-liquid aerosol-forming substrate comprises cut-filler. In this
document, "cut-filler" is used to refer to a blend of shredded plant material, in
particular leaf lamina, processed stems and ribs, homogenized plant material, like
for example made into sheet form using casting or papermaking processes. The cut filler
may also comprise other after-cut, filler tobacco or casing. According to preferred
embodiments of the invention, the cut-filler comprises at least 25 percent of plant
leaf lamina, more preferably, at least 50 percent of plant leaf lamina, still more
preferably at least 75 percent of plant leaf lamina and most preferably at least 90
percent of plant leaf lamina. Preferably, the plant material is one of tobacco, mint,
tea and cloves, however, the invention is equally applicable to other plant material
that has the ability to release substances upon the application of heat that can subsequently
form an aerosol.
[0078] Preferably, the tobacco plant material comprises lamina of one or more of bright
tobacco lamina, dark tobacco, aromatic tobacco and filler tobacco. Bright tobaccos
are tobaccos with a generally large, light coloured leaves. Throughout the specification,
the term "bright tobacco" is used for tobaccos that have been flue cured. Examples
for bright tobaccos are Chinese Flue-Cured, Flue-Cured Brazil, US Flue-Cured such
as Virginia tobacco, Indian Flue-Cured, Flue-Cured from Tanzania or other African
Flue Cured. Bright tobacco is characterized by a high sugar to nitrogen ratio. From
a sensorial perspective, bright tobacco is a tobacco type which, after curing, is
associated with a spicy and lively sensation. According to the invention, bright tobaccos
are tobaccos with a content of reducing sugars of between about 2.5 percent and about
20 percent of dry weight base of the leaf and a total ammonia content of less than
about 0.12 percent of dry weight base of the leaf. Reducing sugars comprise for example
glucose or fructose. Total ammonia comprises for example ammonia and ammonia salts.
Dark tobaccos are tobaccos with a generally large, dark coloured leaves. Throughout
the specification, the term "dark tobacco" is used for tobaccos that have been air
cured. Additionally, dark tobaccos may be fermented. Tobaccos that are used mainly
for chewing, snuff, cigar, and pipe blends are also included in this category. Typically,
these dark tobaccos are air cured and possibly fermented. From a sensorial perspective,
dark tobacco is a tobacco type which, after curing, is associated with a smoky, dark
cigar type sensation. Dark tobacco is characterized by a low sugar to nitrogen ratio.
Examples for dark tobacco are Burley Malawi or other African Burley, Dark Cured Brazil
Galpao, Sun Cured or Air Cured Indonesian Kasturi. According to the invention, dark
tobaccos are tobaccos with a content of reducing sugars of less than about 5 percent
of dry weight base of the leaf and a total ammonia content of up to about 0.5 percent
of dry weight base of the leaf. Aromatic tobaccos are tobaccos that often have small,
light coloured leaves. Throughout the specification, the term "aromatic tobacco" is
used for other tobaccos that have a high aromatic content, e.g. of essential oils.
From a sensorial perspective, aromatic tobacco is a tobacco type which, after curing,
is associated with spicy and aromatic sensation. Examples for aromatic tobaccos are
Greek Oriental, Oriental Turkey, semi-oriental tobacco but also Fire Cured, US Burley,
such as Perique, Rustica, US Burley or Meriland. Filler tobacco is not a specific
tobacco type, but it includes tobacco types which are mostly used to complement the
other tobacco types used in the blend and do not bring a specific characteristic aroma
direction to the final product. Examples for filler tobaccos are stems, midrib or
stalks of other tobacco types. A specific example may be flue cured stems of Flue
Cure Brazil lower stalk.
[0079] The cut-filler suitable to be used with the present invention generally may resemble
to cut-filler used for conventional smoking articles. The cut width of the cut filler
preferably is between 0.3 millimeters and 2.0 millimeters, more preferably, the cut
width of the cut filler is between 0.5 millimeters and 1.2 millimeters and most preferably,
the cut width of the cut filler is between 0.6 millimeters and 0.9 millimeters. The
cut width may play a role in the distribution of heat inside the substrate portion
of the article. Also, the cut width may play a role in the resistance to draw of the
article. Further, the cut width may impact the overall density of the substrate portion.
[0080] The strand length of the cut-filler is to some extent a random value as the length
of the strands will depend on the overall size of the object that the strand is cut
off from. Nevertheless, by conditioning the material before cutting, for example by
controlling the moisture content and the overall subtlety of the material, longer
strands can be cut. Preferably, the strands have a length of between about 10 millimeters
and about 40 millimeters before the strands are formed into the substrate section.
Obviously, if the strands are arranged in a substrate section in a longitudinal extension
where the longitudinal extension of the section is below 40 millimeters, the final
substrate section may comprise strands that are on average shorter than the initial
strand length. Preferably, the strand length of the cut-filler is such that between
about 20 percent and 60 percent of the strands extend along the full length of the
substrate portion. This prevents the strands from dislodging easily from the substrate
section.
[0081] The weight of the non-liquid aerosol-forming substrate is between 80 milligrams and
400 milligrams, preferably between 150 milligrams and 250 milligrams, more preferably
between 170 milligrams and 220 milligrams. This amount of aerosol forming typically
allows for sufficient material for the formation of an aerosol. Additionally, in the
light of the aforementioned constraints on diameter and size, this allows for a balanced
density of the aerosol-forming substrate between energy uptake, resistance to draw
and fluid passageways within the substrate section where the substrate comprises plant
material.
[0082] The non-liquid aerosol-forming substrate portion of the aerosol-generating article
may have a length of between 20mm and 40mm, preferably between about 25mm and 35mm.
In some embodiments, the aerosol-forming substrate portion of the aerosol-generating
article may have a length of approximately 32mm. The aerosol-forming substrate portion
of the aerosol-generating article may have an external diameter of between approximately
4 mm and approximately 8 mm. For example, the aerosol-forming substrate portion of
the aerosol-generating article may have an external diameter of between approximately
5 mm and approximately 6 mm. In some embodiments, the aerosol-forming substrate portion
may have an external diameter of around 5.3 mm.
[0083] As used herein, the term 'non-liquid aerosol-forming substrate' relates to a substrate
capable of releasing volatile compounds that can form an aerosol. The substrate may
be non-liquid. The substrate may be provided as a gel. The substrate may be viscous.
The substrate may be provided as a viscous gel. Volatile compounds may be released
by heating the aerosol-forming substrate. An aerosol-forming substrate may conveniently
be part of an aerosol-generating article. The aerosol-forming substrate may be liquid
aerosol-forming substrate. The liquid aerosol-forming substrate may comprise other
additives and ingredients, such as flavourants. If the aerosol-forming substrate is
provided in liquid form, in the liquid aerosol-forming substrate, certain physical
properties, for example the vapour pressure or viscosity of the substrate, are chosen
in a way to be suitable for use in the aerosol generating system. The liquid preferably
comprises a tobacco-containing material comprising volatile tobacco flavour compounds
which are released from the liquid upon heating. The liquid may include water, ethanol,
or other solvents, plant extracts, nicotine solutions, and natural or artificial flavours.
Preferably, the liquid further comprises an aerosol former. Examples of suitable aerosol
formers are glycerine and propylene glycol. The liquid aerosol-forming substrate may
have a nicotine concentration of between about 0.5% and about 10%, for example about
2%.
[0084] If the aerosol-forming substrate is provided in a liquid form, the liquid aerosol-forming
substrate may be contained in a liquid storage portion of the aerosol-generating article.
The aerosol-generating article may be configured as a cartridge. The liquid storage
portion is adapted for storing the liquid aerosol-forming substrate to be supplied
to the heating element of the aerosol-generating device. Alternatively, the cartridge
itself could comprise a heating element for vaporizing the liquid aerosol-forming
substrate. In this case, the aerosol-generating device may not comprise a heating
element but only supply electrical energy towards the heating element of the cartridge,
when the cartridge is received by the aerosol-generating device. The liquid storage
portion may comprise couplings such as self-healing pierceable membranes for facilitating
supply of the liquid aerosol-forming substrate towards the heating element. The membranes
avoid undesired leaking of the liquid aerosol-forming substrate stored in the liquid
storage portion. A respective needle-like hollow tube may be provided to pierce through
the membrane. The liquid storage portion may be configured as a replaceable tank or
container.
[0085] The cartridge may have any suitable shape and size. For example, the cartridge may
be substantially cylindrical. The cross-section of the cartridge may, for example,
be substantially circular, elliptical, square or rectangular.
[0086] The cartridge may comprise a housing. The housing may comprise a base and one or
more sidewalls extending from the base. The base and the one or more sidewalls may
be integrally formed. The base and one or more sidewalls may be distinct elements
that are attached or secured to each other. The housing may be a rigid housing. As
used herein, the term 'rigid housing' is used to mean a housing that is self-supporting.
The rigid housing of the cartridge may provide mechanical support to the heating element.
The cartridge may comprise one or more flexible walls. The flexible walls may be configured
to adapt to the volume of the liquid aerosol-forming substrate stored in the cartridge.
Preferably, the cartridge comprises, as described above, a liquid storage portion,
which may comprise the flexible wall. The cartridge may comprise a rigid housing,
while a liquid storage portion comprising a flexible wall may be housed within the
rigid housing. The housing of the cartridge may comprise any suitable material. The
cartridge may comprise substantially fluid impermeable material. The housing of the
cartridge may comprise a transparent or a translucent portion, such that liquid aerosol-forming
substrate stored in the cartridge may be visible to a user through the housing. The
cartridge may be configured such that aerosol-forming substrate stored in the cartridge
is protected from ambient air. The cartridge may be configured such that aerosol-forming
substrate stored in the cartridge is protected from light. This may reduce the risk
of degradation of the substrate and may maintain a high level of hygiene.
[0087] The cartridge may be substantially sealed. The cartridge may comprise one or more
outlets for liquid aerosol-forming substrate stored in the cartridge to flow from
the cartridge to the aerosol-generating device. The cartridge may comprise one or
more semi-open inlets. This may enable ambient air to enter the cartridge. The one
or more semi-open inlets may be semi-permeable membranes or one-way valves, permeable
to allow ambient air into the cartridge and impermeable to substantially prevent air
and liquid inside the cartridge from leaving the cartridge. The one or more semi-open
inlets may enable air to pass into the cartridge under specific conditions. The cartridge
may be refillable. Alternatively, the cartridge may be configured as a replaceable
cartridge. The aerosol-generating device may be configured for receiving the cartridge.
A new cartridge may be attached to the aerosol-generating device when the initial
cartridge is spent.
[0088] The liquid aerosol-forming substrate may be retained in a container. Alternatively
or in addition, the liquid aerosol-forming substrate may be absorbed into a porous
carrier material. The porous carrier material may be made from any suitable absorbent
plug or body, for example, a foamed metal or plastics material, polypropylene, terylene,
nylon fibres or ceramic. The liquid aerosol-forming substrate may be retained in the
porous carrier material prior to use of the aerosol-generatin device or alternatively,
the liquid aerosol-forming substrate material may be released into the porous carrier
material during, or immediately prior to use. For example, the liquid aerosol-forming
substrate may be provided in a capsule. The shell of the capsule preferably melts
upon heating and releases the liquid aerosol-forming substrate into the porous carrier
material. The capsule may optionally contain a non-liquid in combination with the
liquid.
[0089] Alternatively, the carrier may be a non-woven fabric or fibre bundle into which tobacco
components have been incorporated. The non-woven fabric or fibre bundle may comprise,
for example, carbon fibres, natural cellulose fibres, or cellulose derivative fibres.
The aerosol-generation device preferably comprises means for retaining the liquid.
[0090] The venturi element may comprise the airflow channel, wherein the airflow channel
may comprise an inlet portion, a central portion and an outlet portion, wherein the
inlet portion may be configured converging towards the central portion and the outlet
portion may be configured diverging from the central portion.
[0091] At the central portion, the pressure of the air or aerosol flowing through the central
portion decreases, while the flow velocity increases. The central portion is particularly
relevant to define the flow resistance, more preferably the resistance to draw, during
a usage experience. For example, if the diameter of the central portion decreases,
the draw resistance increases. Generally, the resistance to draw may depend upon the
cross-sectional area of the central portion. The cross-sectional area of the central
portion may be configured to optimize the resistance to draw to a desired value. A
pleasant smoking experience may be influenced in a desired way by choosing a specific
diameter or cross-sectional area of the central portion. In some embodiments, the
length of the central portion may have some influence on the resistance to draw. For
example, if the length of the central portion increases. In some embodiments, a preferred
optimised resistance to draw of the venturi element alone may be 5mmWG to 60mmWG,
preferably between 5mmWG and 30mmWG, more preferably between 10mmWG and 15mmWG. In
some embodiments, a preferred optimised resistance to draw of the venturi element
along may be approximately 12mmWG. In some embodiments, an optimised resistance to
draw of the device and consumable together may be between 50 mmWG and 60 mmWG, preferably
between 52 mmWG and 56 mmWG.
[0092] The angle between the longitudinal axis of the inlet portion and the inner wall of
the inlet portion may be referred to as inlet angle. The longitudinal axis of the
inlet portion may be identical to the longitudinal axis of the venturi element. The
inlet angle may influence a transformation of the vaporized aerosol-forming substrate
to an aerosol. The inlet angle may contribute to a pressure change which influences
the transformation of the vaporized aerosol-forming substrate to an aerosol. In some
embodiments, a smaller inlet angle may be associated with a relatively longer inlet
length of the inlet portion. An appropriate inlet angle and inlet length may be selected
depending upon the type of aerosol-forming substrate. For example, in some embodiments,
a liquid aerosol-forming substrate, such as an e-liquid, may require a relatively
smaller inlet angle, whereas a non-liquid aerosol-forming substrate, such as tobacco,
may require a relatively larger inlet angle.
[0093] The angle between the longitudinal axis of the outlet portion and the inner wall
of the outlet portion may be referred to as outlet angle. The longitudinal axis of
the outlet portion may be identical to the longitudinal axis of the venturi element.
[0094] The outlet angle may influence delivery zone of the aerosol. A delivery zone may
be a region along a user's oral cavity. A delivery zone may be a region generally
positioned along a longitudinal axis along a user's oral cavity. For example, a delivery
zone may be a tip of the user's tongue, a middle of a user's tongue, a back of a user's
tongue or a back of a user's throat, or any other perceivable regions along the user's
oral cavity.
[0095] The vaporized aerosol-forming substrate, may be transformed into aerosol. The spatial
distance, which the vaporized aerosol-forming substrate covers until it is transformed
to aerosol, may be referred to as the vapor path. This transformation may take place
in the airflow channel of the venturi element. The vapor path may be influenced by
pressure change. The pressure change may have an affect on the vapor path. The pressure
change may initiate the transformation of the vaporized aerosol-forming substrate
to aerosol. The pressure change may be controlled by the inlet angle. The vapor path
may neither be too long nor too short. If the vapor path would be too long, the vaporized
aerosol-forming substrate may deposit on the inside of the venturi element and may
condense there. Condensed aerosol-forming substrate may leak out of the system. Leakage
from the system may be unpleasant for a user. On the other hand, if the vapor path
would be too short, the vaporized aerosol-forming substrate may not satisfactorily
transform to aerosol. The desired vapor path may depend on the type of substrate,
particularly whether liquid or non-liquid substrate is used as described below.
[0096] The type of vaporized aerosol-forming substrate may influence the vapor path. For
example, a liquid aerosol-forming substrate, such as an e-liquid, has a relatively
short vapor path. For example, an e-liquid aerosol-forming substrate may have a typical
vapor path of approximately 2mm to 5mm, such as 3mm. Comparatively, a non-liquid aerosol-forming
substrate, such as tobacco, has a relatively longer vapor path. For example an aerosol-forming
substrate comprising tobacco cast leaf may have a vapour path of approximately 10mm
to 15mm, such as 12mm.
[0097] The outlet angle may influence the vapor path. The vapor path of aerosol exiting
the venturi element may be influenced in a desired way by choosing a specific outlet
angle.
[0098] Aerosol flow trajectory, or at least, delivery zone within a user's oral cavity,
may be influenced by the outlet angle. The trajectory or delivery zone of aerosol
exiting the venturi element may be influenced in a desired way by choosing a specific
outlet angle. Furthermore, the exiting velocity of the aerosol may be influenced by
the outlet angle. The exiting velocity may denote the velocity of the aerosol flow
when exiting the venturi element. By means of one or more of the trajectory of the
aerosol and the velocity of the aerosol leaving the venturi element, the zone of aerosol
delivery in a user's mouth may be influenced in a desired way. Thus, the zone of the
aerosol delivery may be optimized by the selection of a specific outlet angle. The
zone of aerosol delivery may be within the oral cavity of a user. A delivery zone
may be a region generally positioned along a longitudinal axis along a user's oral
cavity. A delivery zone may be a tip of the user's tongue. A delivery zone may be
a middle of a user's tongue. A delivery zone may be a back of a user's tongue. A delivery
zone may be a back of a user's throat. A delivery zone may be any other perceivable
regions along the user's oral cavity. A delivery zone described as being 'towards
the front', 'forwards', 'front of the mouth', 'further forwards', or the like, refers
to a delivery zone relatively closer to the user's lips or front teeth, such as incisor
teeth in the oral cavity than to the user's rear molars, wisdom teeth or throat of
the oral cavity. A delivery zone described as being 'towards the back', 'backwards',
'back of the mouth', 'further backwards' or the like, refers to a delivery zone relativey
closer to the user's rear molars, wisdom teeth or throat of the oral cavity than to
the user's lips or front teeth, such as incisor teeth..
[0099] Some users may find it desirable to receive a delivery experience closer to the front
of the mouth. Some users may find it desirable to receive a delivery experience closer
to the back of the mouth. This delivery experience may be influenced by the outlet
angle. For example, if the outlet angle is large, the flavour of the aerosol may be
delivered closer to the back of the back of the mouth of the user. If the outlet angle
is large, the aerosol delivery may provide more of a throaty mouth feel. If the outlet
angle is small, the flavour of the aerosol may be delivered closer to the front of
the mouth of the user.
[0100] In some embodiments, if the outlet angle is large, the length of the outlet portion
is shorter. The exiting velocity of the aerosol may be high. Thus, the delivery experience
may be closer to the back of the throat of the user. In some embodiments, if the outlet
angle is small, the length of the outlet portion is larger. The exiting velocity of
the aerosol may be low.
[0101] The inlet portion may be configured converging towards the central portion with an
inlet angle of between 16° and 20°, preferably between 17° and 19°, more preferably
18°. This inlet angle is particularly preferred if a non-liquid aerosol-forming substrate
is used.
[0102] The outlet portion may be configured diverging from the central portion with an outlet
angle of between 2° and 10°, preferably between 4° and 8°, more preferably 6°. This
outlet angle is particularly preferred if a non-liquid aerosol-forming substrate is
used.
[0103] If the aerosol-generating article comprises non-liquid aerosol-forming substrate,
these specific inlet and outlet angles have proved to be advantageous. After vaporization
of the non-liquid aerosol-forming substrate, the droplet size or droplet size distribution
of the created aerosol may be optimized by choosing the above specified inlet angle.
[0104] In some embodiments, the vapor path, using non-liquid aerosol-forming substrate,
may be between 10 mm and 14 mm, preferably between 11 mm and 13 mm, more preferably
12 mm. The transformation of vaporized non-liquid aerosol-forming substrate may take
place in one or more of the cooling portion of the aerosol-generating article and
in the venturi element, preferably in the airflow channel of the venturi element,
more preferably in the inlet portion of the venturi element. Preferably, the transformation
takes place partly in the cooling portion and partly in the venturi element. The vapor
path may thus be partly in the aerosol-generating article and partly in the venturi
element. After vaporization of the non-liquid aerosol-forming substrate, the vapor
path may be optimized by choosing the above specified inlet angle. A high pressure
change may be utilized in this aspect in the inlet portion of the venturi element.
This specific pressure change may be provided by using an inlet angle such as 18°.
[0105] In addition to the optimize droplet size by means of the inlet angle, the above specified
outlet angle may optimize the desired delivery experience. The inlet portion may be
configured converging towards the central portion with an inlet angle of between 2°
and 10°, preferably between 4° and 8°, more preferably 6°. This inlet angle is particularly
preferred if a liquid aerosol-forming substrate is used.
[0106] The outlet portion may be configured diverging from the central portion with an outlet
angle of between 16° and 20°, preferably between 17° and 19°, more preferably 18°.
This outlet angle is particularly preferred if a liquid aerosol-forming substrate
is used.
[0107] These specific angles have proved to be advantageous if the aerosol-generating article
is an aerosol-generating article comprising liquid aerosol-forming substrate. The
vapor path of vaporized liquid aerosol-forming substrate may be shorter than the vapor
path of vaporized non-liquid aerosol-forming substrate. The vapor path, using liquid
aersosl-forming substrate, may be between 1 mm and 4 mm, preferably between 2 mm and
3 mm. The transformation of vaporized liquid aerosol-forming substrate may take place
in the venturi element, preferably in the airflow channel of the venturi element,
more preferably in the inlet portion of the venturi element. In the aspect using liquid
aerosol-forming substrate, the vapor path may be shorter in comparison to the case
that a non-liquid aerosol-substrate is used. A vapor path, for example, between 2
mm and 3 mm, may be provided by a specific pressure change. In some embodiments, the
specific pressure change may be a relatively low pressure change. This specific pressure
change may be provided by using a specific inlet angle as described herein such as
6°. Such an inlet angle may be sufficient to optimize the vapor path of the vaporized
liquid aerosol-forming substrate.
[0108] In addition to the optimized droplet size by means of the inlet angle, the above
specified outlet angle may optimize the desired delivery experience.
[0109] The axial length of the inlet portion, using an aerosol-generating article with non-liquid
aerosol-forming substrate, may be between 3 mm and 10 mm, preferably between 5 mm
and 9 mm, more preferably 7.7 mm.
[0110] The axial length of the outlet portion may be between 14 mm and 35 mm, preferably
between 19 mm and 28 mm, more preferably 23 mm .
[0111] The axial length of the inlet portion, using an aerosol-generating article with liquid
aerosol-forming substrate, may be between 14 mm and 35 mm, preferably between 19 mm
and 28 mm, more preferably 23 mm .
[0112] The axial length of the outlet portion, using an aerosol-generating article with
liquid aerosol-forming substrate, may be between 3 mm and 10 mm, preferably between
5 mm and 9 mm, more preferably 7.7 mm.
[0113] The axial length of the central portion, using an aerosol-generating article with
non-liquid aerosol-forming substrate or with liquid aerosol-forming substrate, may
be between 2 mm and 5 mm, preferably between 3 mm and 4 mm, more preferably 3.2 mm.
Particularly preferred is that the central portion is constituted by the transition
between the inlet portion and the outlet portion. In some embodiments, the central
portion may have no substantial length, or, for example, less than 1mm.
[0114] The inner diameter of the central portion, using an aerosol-generating article with
non-liquid aerosol-forming substrate or with liquid aerosol-forming substrate, may
be between 0.5 mm and 1.5 mm, preferably between 0.8 mm and 1.2 mm, more preferably
1 mm.
[0115] The outlet portion may comprise threads. The threads may preferably comprise helical
threads. The threads may be configured for creating a swirling airflow. The threads
may create vortices. The threads may be arranged on the inner wall of the outlet portion.
The threads may be arranged along the whole length of the outlet portion. The threads
may be arranged along parts of the outlet portion, preferably adjacent to the downstream
end of the outlet portion. The pitch of the threads may be between 1 mm and 7 mm,
preferably around 5 mm.
[0116] The venturi element may comprise a central axial tube having a relatively smaller
outer diameter than the diameter of the central portion. The central axial tube may
start at the start of the inlet portion, seen from the upstream end of the venturi
element towards the downstream end of the venturi element. The central axial tube
may run through the entire length of the venturi element. The central axial tube may
extend through the inlet portion, the central portion and the outlet portion. The
central axial tube may end and at the end of the central portion, seen from the upstream
end towards the downstream end. The central axial tube may start at the central portion
and end at the end of the outlet portion. The central axial tube may be elongate.
The central axial tube may have a cylindrical shape. The central axial tube is preferably
hollow. The central axial tube is preferably arranged along the longitudinal axis
of the venturi element. The central axial tube is preferably arranged such that air
can flow through the central axial tube towards the downstream end of the venturi
element. The central axial tube is preferably arranged such that air can flow around
the central axial tube through the central portion and into the outlet portion and
subsequently out of the venturi element. The central axial tube is preferably arranged
such that two flow paths are created, one through the central axial tube, and one
around the central axial tube. If the central axial tube extends all the way through
the inlet portion, the central portion and the outlet portion, the air flowing through
the central axial tube may be directly delivered to a user's mouth independently of
the air flowing around the central axial tube. Alternatively, if the central axial
tube ends at the end of the central portion, the air flowing out from the central
axial tube may merge with the air flowing around the central axial tube in the outlet
portion. The central axial tube preferably has a constant diameter. The central axial
tube is preferably configured such that air flowing through the central axial tube
flows in a laminar flow.
[0117] The venturi element may comprise a propeller at or downstream the outlet portion.
The propeller may create a pleasant mouth fullness in the mouth of a user. The propeller
may have between 2 and 6 blades, preferably 3 blades. The propeller pitch may be between
1 mm and 10 mm, preferably around 6 mm. The propeller pitch may be defined as the
displacement a propeller makes in a complete spin of 360° degrees in a hypothetical
solid material. The propeller may be integrally formed with the venturi element. The
propeller may be provided as a separate element connectable with the venturi element.
The outlet portion may comprise attachment means for attaching the propeller to the
outlet portion. The attachment means may be provided by a groove for nut. The propeller
may be attached to the outlet portion by a snap-fit connection. The propeller may
be made from the same material as the venturi element. The central axis of the propeller
may be aligned along the longitudinal axis of the venturi element.
[0118] A propeller may be combined with a central axial tube as described above. In this
embodiment, the central axial tube preferably starts at the central portion, seen
from an upstream direction towards a downstream direction. The central axial tube
preferably extends all the way up to the ends of the outlet portion so that air flowing
through the central axial tube may exit the central axial tube directly into the mouth
of a user. In this embodiment, the propeller may be arranged around the central axial
tube, preferably adjacent to the downstream end of the outlet portion. The propeller
may optimize the airflow of the air flowing around the central axial tube. The propeller
may be arranged stationary or freely rotatable.
[0119] The venturi element may comprise a ventilation hole. The ventilation hole may be
arranged at one or more of the inlet portion, the central portion and the outlet portion.
More than one ventilation hole may be provided. The ventilation hole may create a
fluid connection between the outside of the venturi element with the respective portion
of the venturi element, at which the ventilation hole is arranged. Preferably, the
ventilation hole is arranged in the central portion. This arrangement may have the
advantage that air is drawn from outside of the venturi element into the central portion,
in which the air may mix with the airflow through the venturi element. Air may be
drawn from outside of the venturi element into the central portion, since the air
pressure in the central portion may be lower than the air pressure outside of the
venturi element due to the venturi effect. The mixture of outside air with airflow
coming from the substrate portion of the aerosol-generating article may create an
optimized aerosol.
[0120] The venturi element may comprise a second airflow channel parallel to the first airflow
channel. The venturi element may comprise a second inlet portion, a second central
portion and a second outlet portion. The second inlet portion may be configured converging
towards the second central portion and the second outlet portion may be configured
diverging from the second central portion.
[0121] The second inlet portion, the second central portion and the second outlet portion
may form the second airflow channel. The second airflow channel may be arranged parallel
to the first airflow channel. The first and second airflow channels may be arranged
parallel to the longitudinal axis of the venturi element. Air flowing through the
first airflow channel may merge with the air flowing through the second airflow channel
at or after the downstream end of the venturi element. Air being drawn from the substrate
portion or a filter portion of the aerosol-generating article and entering the venturi
element may be split between the first airflow channel and the second airflow channel.
With regard to the dimensions of the second airflow channel, the second airflow channel
may be configured similar to the first airflow channel as described above, but in
a flipped configuration. In other words, the second airflow channel may have the shape
of a reversed first airflow channel.
[0122] If two airflow channels are provided, a common upstream portion may be provided for
splitting the airflow between the inlet portions of the first and second airflow channels.
The common upstream portion may be arranged between the substrate portion or filter
portion of the aerosol-generating article and the airflow channels. The common upstream
portion may be arranged within the venturi element. By providing two airflow channels,
an optimized resistance to draw (RTD) may be achieved. In some embodiments, a preferred
optimised resistance to draw of the venturi element alone may be 5mmWG to 60mmWG,
preferably between 5mmWG and 30mmWG, more preferably between 10mmWG and 15mmWG. In
some embodiments, a preferred optimised resistance to draw of the venturi element
along may be approximately 12mmWG. In some embodiments, an optimised resistance to
draw of the device and consumable together may be between 50 mmWG and 60 mmWG, preferably
between 52 mmWG and 56 mmWG. A greater mouth fullness may be affected by providing
two airflow channels. The sensorial experience and delivery profile of the usage experience
may be adjusted by adjustment by the structure of the two airflow channels.
[0123] If the aerosol-generating article comprises non-liquid aerosol-forming substrate,
the inlet portion of the second airflow channel may be converging towards the central
portion of the second airflow channel with an inlet angle of between 2° and 10°, preferably
between 4° and 8°, more preferably 6°. The axial length of the inlet portion may be
between 14 mm and 35 mm, preferably between 19 mm and 28 mm, more preferably 23 mm.
The axial length of the central portion may be between 2 mm and 5 mm, preferably between
3 mm and 4 mm, more preferably 3.2 mm. The central portion of the second airflow channel
may have an axial length of around 1.6 mm. The outlet portion of the second airflow
channel may be configured diverging from the central portion of the venturi element
with an outlet angle of between 16° and 20°, preferably between 17° and 19°, more
preferably between 18°. The axial length of the outlet portion may be between 3 mm
and 10 mm, preferably between 5 mm and 9 mm, more preferably 7.7 mm.
[0124] If the aerosol-generating article comprises liquid aerosol-forming substrate, the
inlet portion of the second airflow channel may be converging towards the central
portion of the second airflow channel with an inlet angle of between 16° and 20°,
preferably between 17° and 19°, more preferably 18°. The axial length of the inlet
portion may be between 3 mm and 10 mm, preferably between 5 mm and 9 mm, more preferably
7 mm. The axial length of the central portion may be between 2 mm and 5 mm, preferably
between 3 mm and 4 mm, more preferably 3.2 mm. The central portion of the second airflow
channel may have an axial length of around 1.6 mm. The outlet portion of the second
airflow channel may be configured diverging from the central portion of the venturi
element with an outlet angle of between 2° and 10°, preferably between 4° and 8°,
more preferably 6°. The axial length of the outlet portion may be between 14 mm and
35 mm, preferably between 19 mm and 28 mm, more preferably 23 mm.
[0125] The venturi element, comprising two airflow channels with the configurations described
above, may be used as a universal venturi element. The universal venturi element may
be used with an aerosol-generating article comprising non-liquid aerosol-forming substrate.
The universal venturi element may be used with an aerosol-generating article comprising
liquid aerosol-forming substrate.
[0126] In the venturi element comprising two airflow channels with the configurations described
above, each of the airflow channels may be configured closable. The airflow channels
may be configured independently closable. Closing of an airflow channel may prevent
airflow through the channel. The closing of one of the airflow channels may be facilitated
manually. The closing of one of the airflow channels may be facilitated automatically.
A detector may be provided for detecting the type of aerosol-forming substrate. If
an aerosol-generating article comprising non-liquid aerosol-forming substrate is used,
the airflow channel with an inlet angle lower than the outlet angle as described above
may be used and the other airflow channel may be closed or vice versa.
[0127] If each airflow channel is open, the universal venturi element may be used with an
aerosol-generating article comprising liquid aerosol-forming substrate and non-liquid
aerosol-forming substrate. In this aspect, the liquid and the non-liquid aerosol-forming
substrate could be heated in parallel.
[0128] The invention may further relate to a venturi element for use with an aerosol-generating
article comprising aerosol-forming substrate. The venturi element may comprise an
airflow channel. The airflow channel may comprise an inlet portion, a central portion
and an outlet portion. The inlet portion is configured converging towards the central
portion and the outlet portion is configured diverging from the central portion.
[0129] The axial length of the central portion may be between 2 mm and 5 mm, preferably
between 3 mm and 4 mm, more preferably 3.2 mm. Particularly preferred is that the
central portion is constituted by the transition between the inlet portion and the
outlet portion. The central portion may have no substantial length.
[0130] The inner diameter of the central portion may be between 0.5 mm and 1.5 mm, preferably
between 0.8 mm and 1.2 mm, more preferably 1 mm.
[0131] The inlet portion may be configured converging towards the central portion with an
inlet angle of between 16° and 20°, preferably between 17° and 19°, more preferably
18°. This inlet angle is particularly preferred if a non-liquid aerosol-forming substrate
is used.
[0132] The outlet portion may be configured diverging from the central portion with an outlet
angle of between 2° and 10°, preferably between 4° and 8°, more preferably 6°. This
outlet angle is particularly preferred if a non-liquid aerosol-forming substrate is
used.
[0133] The axial length of the inlet portion, using an aerosol-generating article with non-liquid
aerosol-forming substrate, may be between 3 mm and 10 mm, preferably between 5 mm
and 9 mm, more preferably 7.7 mm.
[0134] The axial length of the outlet portion, using an aerosol-generating article with
non-liquid aerosol-forming substrate, may be between 14 mm and 35 mm, preferably between
19 mm and 28 mm, more preferably 23 mm.
[0135] If the aerosol-generating article comprising liquid aerosol-forming substrate, the
inlet portion may be configured converging towards the central portion with an inlet
angle of between 2° and 10°, preferably between 4° and 8°, more preferably 6°.
[0136] The outlet portion, using an aerosol-generating article with liquid aerosol-forming
substrate, may be configured diverging from the central portion with an outlet angle
of between 16° and 20°, preferably between 17° and 19°, more preferably 18°.
[0137] The axial length of the inlet portion, using an aerosol-generating article with liquid
aerosol-forming substrate, may be between 14 mm and 35 mm, preferably between 19 mm
and 28 mm, more preferably 23 mm.
[0138] The axial length of the outlet portion, using an aerosol-generating article with
liquid aerosol-forming substrate, may be between 3 mm and 10 mm, preferably between
5 mm and 9 mm, more preferably 7.7 mm.
[0139] The outlet portion may comprise threads. The threads may preferably comprise helical
threads. The threads may be configured for creating a swirling airflow. The threads
may create vortices. The threads may be arranged on the inner wall of the outlet portion.
The threads may be arranged along the whole length of the outlet portion. The threads
may be arranged along parts of the outlet portion, preferably adjacent to the downstream
end of the outlet portion. The pitch of the threads may be between 1 mm and 7 mm,
preferably around 5 mm.
[0140] The venturi element may comprise a central axial tube having a relatively smaller
outer diameter than the diameter of the central portion. The central axial tube may
start at the start of the inlet portion, seen from the upstream end of the venturi
element towards the downstream end of the venturi element. The central axial tube
may run through the entire length of the venturi element. The central axial tube may
extend through the inlet portion, the central portion and the outlet portion. The
central axial tube may end and at the end of the central portion, seen from the upstream
end towards the downstream end. The central axial tube may start at the central portion
and end at the end of the outlet portion. The central axial tube may be elongate.
The central axial tube may have a cylindrical shape. The central axial tube is preferably
hollow. The central axial tube is preferably arranged along the longitudinal axis
of the venturi element. The central axial tube is preferably arranged such that air
can flow through the central axial tube towards the downstream end of the venturi
element. The central axial tube is preferably arranged such that air can flow around
the central axial tube through the central portion and into the outlet portion and
subsequently out of the venturi element. The central axial tube is preferably arranged
such that two flow paths are created, one through the central axial tube, and one
around the central axial tube. If the central axial tube extends all the way through
the inlet portion, the central portion and the outlet portion, the air flowing through
the central axial tube may be directly delivered to a user's mouth independently of
the air flowing around the central axial tube. Alternatively, if the central axial
tube ends at the end of the central portion, the air flowing out from the central
axial tube may merge with the air flowing around the central axial tube in the outlet
portion. The central axial tube preferably has a constant diameter. The central axial
tube is preferably configured such that air flowing through the central axial tube
flows in a laminar flow.
[0141] The venturi element may comprise a propeller at or downstream the outlet portion.
The propeller may create a pleasant mouth fullness in the mouth of a user. The propeller
may have between 2 and 6 blades, preferably 3 blades. The propeller pitch may be between
1 mm and 10 mm, preferably around 6 mm. The propeller pitch may be defined as the
displacement a propeller makes in a complete spin of 360° degrees in a hypothetical
solid material. The propeller may be integrally formed with the venturi element. The
propeller may be provided as a separate element connectable with the venturi element.
The outlet portion may comprise attachment means for attaching the propeller to the
outlet portion. The attachment means may be provided by a groove for nut. The propeller
may be attached to the outlet portion by a snap-fit connection. The propeller may
be made from the same material as the venturi element. The central axis of the propeller
may be aligned along the longitudinal axis of the venturi element.
[0142] A propeller may be combined with a central axial tube as described above. In this
embodiment, the central axial tube preferably starts at the central portion, seen
from an upstream direction towards a downstream direction. The central axial tube
preferably extends all the way up to the ends of the outlet portion so that air flowing
through the central axial tube may exit the central axial tube directly into the mouth
of a user. In this embodiment, the propeller may be arranged around the central axial
tube, preferably adjacent to the downstream end of the outlet portion. The propeller
may optimize the airflow of the air flowing around the central axial tube. The propeller
may be arranged stationary or freely rotatable.
[0143] The venturi element may comprise a ventilation hole. The ventilation hole may be
arranged at one or more of the inlet portion, the central portion and the outlet portion.
More than one ventilation hole may be provided. The ventilation hole may create a
fluid connection between the outside of the venturi element with the respective portion
of the venturi element, at which the ventilation hole is arranged. Preferably, the
ventilation hole is arranged in the central portion. This arrangement may have the
advantage that air is drawn from outside of the venturi element into the central portion,
in which the air may mix with the airflow through the venturi element. Air may be
drawn from outside of the venturi element into the central portion, since the air
pressure in the central portion may be lower than the air pressure outside of the
venturi element due to the venturi effect. The mixture of outside air with airflow
along the longitudinal axis of the venturi element may create an optimized aerosol.
[0144] The venturi element may comprise a second airflow channel parallel to the first airflow
channel. The venturi element may comprise a second inlet portion, a second central
portion and a second outlet portion. The second inlet portion may be configured converging
towards the second central portion and the second outlet portion may be configured
diverging from the second central portion.
[0145] The second inlet portion, the second central portion and the second outlet portion
may form the second airflow channel. The second airflow channel may be arranged parallel
to the first airflow channel. The first and second airflow channels may be arranged
parallel to the longitudinal axis of the venturi element. Air flowing through the
first airflow channel may merge with the air flowing through the second airflow channel
at or after the downstream end of the venturi element. Air entering the venturi element
may be split between the first airflow channel and the second airflow channel. With
regard to the dimensions of the second airflow channel, the second airflow channel
may be configured similar to the first airflow channel as described above, but in
a flipped configuration. In other words, the second airflow channel may have the shape
of a reversed first airflow channel. If the aerosol-generating article comprises non-liquid
aerosol-forming substrate, the inlet portion of the second airflow channel may be
converging towards the central portion of the second airflow channel with an inlet
angle of between 2° and 10°, preferably between 4° and 8°, more preferably 6°. The
axial length of the inlet portion may be between 14 mm and 35 mm, preferably between
19 mm and 28 mm, more preferably 23 mm. The axial length of the central portion may
be between 2 mm and 5 mm, preferably between 3 mm and 4mm, more preferably 3.2 mm.
The central portion of the second airflow channel may have an axial length of around
1.6 mm. The outlet portion of the second airflow channel may be configured diverging
from the central portion of the venturi element with an outlet angle of between 16°
and 20°, preferably between 17° to 19°, more preferably 18°. The axial length of the
outlet portion may be between 3 mm and 10 mm, preferably between 5 mm and 9 mm, more
preferably between 7.7 mm.
[0146] If the aerosol-generating article comprises liquid aerosol-forming substrate, the
inlet portion of the second airflow channel may be converging towards the central
portion of the second airflow channel with an inlet angle of between 16° and 20°,
preferably between 17° and 19°, more preferably 18°. The outlet portion of the second
airflow channel may be configured diverging from the central portion of the venturi
element with an outlet angle of between 2° and 10°, preferably between 4° to 8°, more
preferably 6°.
[0147] The axial length of the inlet portion may be between 3 mm and 10 mm, preferably between
5 mm and 9 mm, more preferably 7.7 mm. The axial length of the central portion may
be between 2 mm and 5 mm, preferably between 3 mm and 4 mm, more preferably 3.2 mm.
The central portion of the second airflow channel may have an axial length of around
1.6 mm. The axial length of the outlet portion may be between 14 mm and 35 mm, preferably
between 19 mm and 28 mm, more preferably 23 mm.
[0148] If two airflow channels are provided, a common upstream portion may be provided for
splitting the airflow between the inlet portions of the first and second airflow channels.
The common upstream portion may be arranged within the venturi element. By providing
two airflow channels, an optimized resistance to draw (RTD) may be achieved. In some
embodiments, a preferred optimised resistance to draw of the venturi element alone
may be 5mmWG to 60mmWG, preferably between 5mmWG and 30mmWG, more preferably between
10mmWG and 15mmWG. In some embodiments, a preferred optimised resistance to draw of
the venturi element along may be approximately 12mmWG. In some embodiments, an optimised
resistance to draw of the device and consumable together may be between 50 mmWG and
60 mmWG, preferably between 52 mmWG and 56 mmWG. A greater mouth fullness may be affected
by providing two airflow channels. The sensorial experience and delivery profile of
the usage experience may be adjusted by adjustment by the structure of the two airflow
channels.
[0149] The invention further relates to a kit of venturi elements for use in an aerosol-generating
system as described herein. Each venturi element is configured removably attachable
to one or both of an aerosol-generating article as described herein and an aerosol-generating
device as described herein. Each of the venturi elements is configured with different
characteristics.
[0150] The different characteristics may be realized by the structural configuration of
the venturi elements. Each of the venturi elements of the kit of venturi elements
may be configured as described herein, particularly comprising an inlet portion, a
central portion and an outlet portion as described herein.
[0151] The term 'characteristics' may denote one or more of physical properties of the venturi
element and mechanical properties of the venturi element. Physical properties may
be velocity or pressure. Different velocities or pressures, preferably pressure change,
may facilitate different aerosol flows and different spatial distances of the vapor
path. Mechanical properties may be the dimension, material and/or design of the venturi
element. Different dimensions of the venturi element may configured by different lengths
of one or more of the inlet portion, central portion and outlet portion. Different
dimensions of the venturi element may be configured by different angles of one or
more of the inlet portions and the outlet portions. The different characteristics
may arise from different configurations of the airflow channels of the individual
venturi elements, preferably of the inlet and outlet portions, more preferably of
the inlet and outlet angles. Different materials of the venturi elements may have
different frictional coefficients. Different frictional coefficient may facilitate
different aerosol flow rates. Different designs of the venturi elements may be a double
venturi element or a propeller within the venturi element or one of the designs described
herein.
[0152] The different characteristics of the venturi element may facilitate different aerosol
generations. The characteristics may define the usage experience.The outlet angles
of each of the venturi elements may differ by at least 0.5°, preferably by at least
1°, more preferably by at least 2°, most preferred by 2°. In this case, the kit of
venturi elements may be configured for use with one or more aerosol-generating articles
comprising aerosol-forming substrate, preferably a non-liquid aerosol-forming substrate.
[0153] The inlet angles of each of the venturi elements may differ by at least 0.5°, preferably
by at least 1°, more preferably by at least 2°, most preferred by 2°. In this case,
the kit of venturi elements may be configured for use with one or more aerosol-generating
articles comprising aerosol-forming substrate, preferably liquid aerosol-forming substrate.
[0154] In some embodiments, the kit of venturi elements may be configured for use with a
variety of aerosol-forming substrates. For example, one or more of the venturi elements
in the kit may be configured for use with a liquid aerosol-forming substrate and another
one or more of the venturi elements in the kit may be configured for use with a non-liquid
aerosol-forming substrate.
[0155] One or more venturi elements in the kit may comprise one or more different options.
One of the options is that the venturi element may comprises threads at the outlet
portion. A further option is that the venturi element comprises a central axial tube
having a relatively smaller outer diameter than the diameter of the central portion.
Another option is that the venturi element comprises a propeller at or downstream
the outlet portion or a ventilation hole of the venturi element. The venturi element
may comprise a second airflow channel parallel to the first airflow channel as a further
option. Therefore, the venturi element may comprise a second inlet portion, a second
central portion and a second outlet portion, wherein the second inlet portion may
be configured converging towards the second central portion and the second outlet
portion may be configured diverging from the second central portion.
[0156] In the kit of venturi elements, at least one venturi element comprises at least one
of the above options and at least one different venturi element comprises at least
one different of the above options.
[0157] For example, one venturi element of the kit of venturi elements may comprise threads
at the outlet portion and another venturi element of the kit of venturi elements may
comprise a propeller at or downstream the outlet portion.
[0158] The different options and different configurations, particularly the different inlet
and outlet angles, of the venturi elements in the kit of venturi elements may result
in different usage experiences. A user may select his/her desired usage experience
by selecting a corresponding venturi element from the kit of venturi elements. The
selected venturi element may then be attached to the aerosol-generating article by
the user. The venturi elements in the kit of venturi elements may be provided with
different markers corresponding to the different usage experiences. The markers may
be haptic or optical markers. A haptic marker may be a marker with a specific surface
structure. An optical marker may be colored marker. The individual market may correspond
to a specific usage experience such as a small usage experience or a strong usage
experience. The markers may be provided with different colors or different surface
structures or a combination thereof for enabling identification of the markers.
[0159] The kit of venturi elements may be contained in a package comprising the different
venturi elements. The package of the venturi elements may comprise a marker as described
above, for example a haptic marker or an optical marker, for enabling identification
of the enclosed venturi elements.
[0160] The kit of venturi elements for aerosol-generating articles comprising non-liquid
aerosol-forming substrate may differ from the kit of venturi elements for aerosol-generating
articles comprising liquid aerosol-forming substrate. For example, the venturi elements
for aerosol-generating articles comprising non-liquid aerosol-forming substrate may
differ from venturi elements for aerosol-generating articles comprising liquid aerosol-forming
substrate by different markers.
[0161] The invention may further relate to a method for manufacturing a venturi element
for use with an aerosol-generating article comprising aerosol-forming substrate, wherein
the method comprises:
- i. providing a venturi element comprising an airflow channel, wherein the airflow
channel may comprise an inlet portion, a central portion and an outlet portion, wherein
the inlet portion is configured converging towards the central portion and the outlet
portion is configured diverging from the central portion. If the aerosol-generating
article comprises non-liquid aerosol-forming substrate, the inlet portion may be configured
converging towards the central portion with an inlet angle of between 16° and 20°,
preferably of between 17 ° to 19 °, more preferably of 18°. If the aerosol-generating
article comprises liquid aerosol-forming substrate, the inlet portion may be configured
converging towards the central portion with an inlet angle of between 2° and 10°,
preferably of between 4° and 8°, more preferably of 6°.
[0162] The method may comprise the step of attaching the venturi element to the aerosol-generating
article. If the aerosol-generating article comprises a hollow filter portion, the
method may comprise the step of inserting the venturi element into the hollow filter
portion of the aerosol-generating article. The venturi element may comprise a connection
element. The method may comprise inserting the venturi element into the hollow filter
portion of the aerosol-generating article. The method may include providing any of
the above discussed elements and configurations of the venturi element.
[0163] Features described in relation to one aspect may equally be applied to other aspects
of the invention.
[0164] The invention will be further described, by way of example only, with reference to
the accompanying drawings in which:
- Figure 1
- shows a system comprising an aerosol-generating article and a venturi element, in
which the aerosol-generating article and the venturi element are permanently fixed
to each other;
- Figure 2
- shows an embodiment, in which the aerosol-generating article and the venturi element
are configured detachable by means of a connection portion of the aerosol-generating
article and a connection element of the venturi element;
- Figure 3
- shows a sectional view of the venturi element;
- Figure 4
- shows an aerosol-generating device comprising a mouthpiece with a venturi element;
- Figure 5
- shows an explosion view of the aerosol-generating device of Figure 4;
- Figure 6
- shows an embodiment of the venturi element with threads in the outlet portion;
- Figure 7
- shows two embodiments of the venturi element with a central axial tube;
- Figure 8
- shows various views of an embodiment of the venturi element with a propeller;
- Figure 9
- shows an embodiment of the venturi element with a combination of a central axial tube
and a propeller;
- Figure 10
- shows various embodiments of the venturi element with a ventilation hole in various
different locations along the venturi element;
- Figure 11
- shows an embodiment of the venturi element with two airflow channels; and
- Figure 12
- shows an embodiment of the venturi element with a central portion of negligible length.
[0165] Figure 1 shows an aerosol-generating article 10 as well as a venturi element 12.
The aerosol-generating article 10 comprises a substrate portion 14 as well as a filter
portion 16. The filter portion 16 is preferably configured as a hollow acetate tube.
Attached to the aerosol-generating article 10, Figure 1 shows a venturi element 12.
The venturi element 12 is in the embodiment shown in Figure 1 preferably permanently
attached to the aerosol-generating article 10, more precisely to the filter portion
16 of the aerosol-generating article 10. An outer wrapper may be provided surrounding
the aerosol-generating article 10 and the venturi element 12.
[0166] Figure 2 shows an embodiment, in which the venturi element 12 is configured removably
attachable to the aerosol-generating article 10. The filter portion 16 of the aerosol-generating
article 10 comprises a connection portion 18 for connecting the venturi element 12
to the aerosol-generating article 10. The connection portion 18 of the aerosol-generating
article 10 may also be a filter, preferably a hollow acetate tube. Alternatively,
the connection portion 18 of the aerosol-generating article 10 can be provided in
addition to a filter portion 16. A filter portion 16 may be arranged between the substrate
portion 14 and the connection portion 18.
[0167] The venturi element 12 shown in Figure 2 comprises a connection element 20 for insertion
into the connection portion 18 of the aerosol-generating article 10. The connection
element 20 of the venturi element 12 preferably has a tapered shape. A step 22 surrounds
the outer perimeter of the connection element 20. The tapered configuration of the
connection element 20 enables an easy insertion of the connection element 20 of the
venturi element 12 into the connection portion 18 of the aerosol-generating article
10. The step 22 surrounding the outer perimeter of the connection element 20 of the
venturi element 12 is configured to securely hold the connection element 20 inside
of the connection portion 18 of the aerosol-generating article 10. The connection
portion 18 of the aerosol-generating article 10 is preferably configured hollow so
that the connection element 20 of the venturi element 12 can easily be inserted into
the hollow connection portion 18. An upstream end 24 of the connection element 20
of the venturi element 12 preferably has a smaller outer diameter than the inner diameter
of the hollow connection portion 18 of the aerosol-generating article 10. The upstream
end 24 of the connection element 20 may be the upstream end 24 of the venturi element
12. As can be seen in Figure 2, the connection element 20 of the venturi element 12
is tapered so that the outer diameter of the connection element 20 of the venturi
element 12 increases towards a downstream end. Preferably, the maximum outer diameter
of the connection element 20 of the venturi element 12 is larger than the inner diameter
of the hollow connection portion 18 of the aerosol-generating article 10. Thus, the
connection element 20 of the venturi element 12 is securely held within the hollow
connection portion 18 of the aerosol-generating article 10 after insertion of the
connection element 20 into the connection portion 18. Retaining the connection element
20 of the venturi element 12 is further aided by the step 22. The inner wall of the
hollow connection portion 18 of the aerosol-generating article 10 may comprise elements
not shown in Figure 2 which may interlock with the step 22 of the connection element
20 of the venturi element 12.
[0168] Figure 3 shows a sectional view of the venturi element 12. The venturi element 12
comprises an inlet portion 26, a central portion 28 and an outlet portion 30. The
inlet portion 26 is tapered towards the central portion 28. In Figure 3, the inlet
portion 26 has a conical shape. The inner diameter of the inlet portion 26 decreases
from an upstream end of the venturi element towards a downstream end of the venturi
element. The central portion 28 forms a constricted airflow passage for air flowing
through the venturi element 12. The axial length L
central of the central portion 28 may be between 2 mm and 5 mm, preferably 3.2 mm. The central
portion 28 has a constant inner diameter of preferably 2 mm. Downstream of the central
portion 28, the outlet portion 30 is arranged. The outlet portion 30 diverges from
the central portion 28 towards a downstream end 32 of the venturi element 12. The
outlet portion 30 also has a conical shape, however orientated in an opposite direction
in comparison to the inlet portion 26.
[0169] If the aerosol- generating article comprising aerosol-forming substrate, preferably
non-liquid aerosol-forming substrate, the inlet angle α of the inlet portion 26 may
be between 16° and 20°, preferably between 17° to 19°, more preferably 18°. The inlet
angle is the angle between the longitudinal axis of the inlet portion and the inner
wall of the inlet portion. The axial length L
inlet of the inlet portion 26 may be between 3 mm and 10 mm, preferably 7.7 mm.
[0170] The outlet portion 30 may have an outlet angle θ of between 2° and 10°, preferably
between 4° to 8°, more preferably 6°. The outlet angle is the angle between the longitudinal
axis of the outlet portion and the inner wall of the outlet portion. The axial length
L
outlet of the outlet portion 30 may be between 14 mm and 35 mm, preferably 23 mm. The maximum
inner diameter of the outlet portion 30 at the downstream end 32 is, for example,
6 mm.
[0171] If the aerosol-generating article comprises liquid aerosol-forming substrate, the
dimensions and angles of the venturi element are different from the case that the
aerosol-generating article comprises non-liquid aerosol-forming substrate. Preferably,
the inlet angle α of the inlet portion 26 may in this case be between 2° and 10°,
preferably between 4° to 8°, more preferably 6°.The axial length L
inlet of the inlet portion 26 may be between 14 mm and 35 mm, preferably 23 mm. The maximum
inner diameter of the inlet portion 26 may be, for example 3 mm. The maximum inner
diameter of the outlet portion 30 at the downstream 32 may, for example, be 3 mm.
The outlet angle θ is between 16° and 20°, preferably 18°. The axial length L
outlet of the outlet portion 30 may be between 3 mm and 10 mm, preferably 7.7 mm.
[0172] The inlet portion 26, the central portion 28 and the outlet portion 30 together form
the airflow channel in the venturi element 12 from the upstream end 24 of the venturi
element 12 towards a downstream end 32 of the venturi element 12. The downstream end
32 of the venturi element 12 is configured such that a user may take the downstream
end 32 of the venturi element 12 between his lips for inhalation of an aerosol formed
in the outlet portion 30 of the venturi element 12. The venturi element may comprise
an external shape adapted for the purpose of holding the downstream end 32 of the
venturi element 12 between lips of a user, e.g. an ergonomic shape for comfort. Air
containing vaporized aerosol-forming substrate from the aerosol-generating article
10 may flow into the inlet portion 26 of the venturi element 12. This air is then
compressed in the central portion 28, thereby reducing the pressure and increasing
the velocity of the air. When the air is drawn out of the central portion 28 and into
the outlet portion 30, the air expands and cools down such that optimized droplets
can form in the aerosol. The aerosol can then subsequently be inhaled by a user.
[0173] Figure 4 shows an aerosol-generating device, into which the venturi element 12 may
be incorporated. Preferably, the venturi element 12 may be part of a mouthpiece 34
of the aerosol-generating device. The aerosol-generating device comprises further
elements such as a heating chamber 36, in or around which a heating element may be
provided. The heating element may be powered by a power supply 38. The supply of electrical
energy from the power supply 38 to the heater element may be controlled by electric
circuitry 40.
[0174] Figure 5 shows the aerosol-generating device of Figure 4 in an explosion view. The
venturi element 12 is shown to be arranged along the longitudinal axis of the aerosol-generating
device. The aerosol-generating device may comprise two main parts: the mouthpiece
34 and a main body 42 of the aerosol-generating device. The mouthpiece 34 may comprise
the venturi element 12, while the main body 42 may comprise the further elements such
as the power supply 38 and the electric circuitry 40. The heating chamber 36 may be
partly formed in the mouthpiece 34 and the main body 42 or in each of one of these
main parts. The mouthpiece 34 and the main body 42 may be configured detachable from
each other. In the detached state, an aerosol-generating article 10 may be inserted
into the heating chamber 36. The mouthpiece 34 may be attached to the main body 42
so that the aerosol-generating article 10 is surrounded or at least partially surrounded
or enclosed in the heating chamber 36 by the mouthpiece 34 and the main body 42. The
venturi element 12 may then be arranged downstream of the aerosol-generating article
10. The main body 42 of the aerosol-generating device may comprise one or more air
inlets 44 which enable ambient air to enter the aerosol-generating device. The air
inlet 44 can best be seen in Figure 4. The air may flow through the one or more air
inlets 44 into the heating chamber 36, in which the heating of the air as well of
the aerosol-forming substrate contained in the aerosol-generating article 10 takes
place. Vaporized aerosol-forming substrate may be entrained in the air flowing through
the heating chamber 36. Subsequently, the air containing vaporized aerosol-forming
substrate flows through the venturi element 12. The aerosol can then be inhaled by
a user downstream of the venturi element 12.
[0175] Figure 6 shows an embodiment of the venturi element 12, in which the outlet portion
30 of the venturi element 12 has threads 46. The threads 46 are preferably configured
as helical threads 46. The pitch 48 of the threads 46 is indicated in Figure 6 and
is preferably around 5 mm. The threads 46 create a swirling airflow in the outlet
portion 30, as indicated in the bottom part of Figure 6. This may create a pleasant
usage experience for a user inhaling the swirling aerosol at the downstream end 32
of the venturi element 12.
[0176] Figure 7 shows an embodiment, in which a central axial tube 50 is provided along
the longitudinal axis of the venturi element 12. The central axial tube 50 provides
a second airflow path. Air flows in a laminar flow towards the mouth of a user through
the central axial tube 50. In addition to this central airflow through the central
axial tube 50, air may flow around the central axial tube 50 for aerosol generation.
The air flowing around the central axial tube 50 may flow in a turbulent flow. The
air flowing around the central axial tube 50 flows through the constricted part of
the central portion 28 and into the outlet portion 30, in which the air may expand.
Thus, optimized droplets may be generated in the outlet portion 30 around the central
axial tube 50 and merge with the aerosol flowing through the central axial tube 50
downstream of the venturi element 12 into the mouth of the user. This arrangement
may lead to a pleasant sensorial usage experience of a user. The top part of Figure
7 shows an embodiment, in which the central axial tube 50 extends all the way through
the length of the venturi element 12. The bottom part of Figure 7 shows an embodiment,
in which the central axial tube 50 extends through the inlet portion 26 as well as
the central portion 28 of the venturi element 12 and not through the outlet portion
30. In another embodiment not illustrated, the central axial tube 50 may extend through
only the outlet portion 30. In another embodiment, the central axial tube 50 may extend
through only the central portion 28 and the outlet portion 30, but not through the
inlet portion 26.
[0177] Figure 8 shows a configuration, in which a propeller 52 is provided in the outlet
portion 30 of the venturi element 12. The propeller 52 creates a swirling aerosol
airflow downstream of the venturi element 12 into the mouth of user. The propeller
52 is therefore arranged adjacent to the downstream end 32 of the venturi element
12. The propeller 52 may comprise multiple blades. Embodiments with three or four
blades are shown in the bottom part of Figure 8. A configuration with three blades
is particularly preferred, however it will be appreciated that more than three or
even more than four blades may be used within the scope of the invention.
[0178] Figure 9 shows an embodiment, in which the embodiments of Figures 7 and 8 are combined.
In more detail, a central axial tube 50 is provided together with a propeller 52 surrounding
the central axial tube 50. The propeller 52 is arranged adjacent to the downstream
end 32 of the venturi element 12. Around the central axial tube 50 and the outlet
portion 30 of the venturi element 12, optimized droplets are created and the airflow
of the aerosol is further optimized by the propeller 52. This airflow merges with
the air coming from the central axial tube 50 into the mouth of a user for a pleasant
usage experience.
[0179] Figure 10 shows an embodiment, in which a ventilation hole 54 is provided. The top
part of Figure 10 shows an embodiment, in which the ventilation hole 54 is provided
in the inlet portion 26 of the venturi element 12. In all embodiments shown in Figure
10, the ventilation hole 54 enables air to flow from outside of the venturi element
12 into the airflow channel through the venturi element 12. The middle part of Figure
10 shows an embodiment, in which the ventilation hole 54 is arranged in the central
portion 28, while the bottom part of Figure 10 shows an embodiment, in which the ventilation
hole 54 is arranged in the outlet portion 30 of the venturi element 12. The middle
part of Figure 10 shows a preferred embodiment, since the air pressure in the central
portion 28 of the venturi element 12 is reduced when air flows through the venturi
element 12. In this regard, the venturi effect leads to reduced pressure and increased
velocity in the central portion 28 of the venturi element 12, since this central portion
28 is a constricted airflow passage in comparison to the inlet portion 26 and the
outlet portion 30 of the venturi element 12. Hence, air may be sucked from the outside
of the venturi element 12 through the ventilation hole 54 into the central portion
28. This outside air may then merge with the air flowing through the venturi element
12 from the upstream end 24 of the venturi element 12 towards the downstream end 32
of the venturi element 12. This may lead to a pleasant usage experience.
[0180] Figure 11 shows an embodiment of the venturi element 12 with two airflow channels.
The airflow channel shown in the right part of the embodiment shown in Figure 11 essentially
corresponds to the airflow channel described above with regard to the venturi element
12 used in conjunction with the aerosol-generating article comprising aerosol-forming
substrate, preferably non-liquid aerosol-forming substrate. In this airflow channel,
the inlet portion 26 is relatively short in comparison to the outlet portion 30. In
this airflow channel, the inlet angle α is relatively larger than the outlet angle
θ. In addition to this airflow channel, the second airflow channel, provided on the
left of the first airflow channel in the embodiment shown in Figure 11, has a flipped
configuration. This means that the second airflow channel essentially corresponds
to the first airflow channel, if the first airflow channel would be arranged reversed.
In this reversed airflow channel, the outlet portion 30 is relatively short in comparison
to the inlet portion 36. In this reversed airflow channel, the inlet angle α is relatively
smaller than the outlet angle θ. The airflow channel shown in the left part of the
embodiment shown in Figure 11 essentially corresponds to the airflow channel described
above with regard to the venturi element 12 used in conjunction with the aerosol-generating
article comprising liquid aerosol-forming substrate. In this airflow channel, the
inlet portion 26 is relatively large in comparison to the outlet portion 30. In this
airflow channel, the inlet angle α is relatively smaller than the outlet angle θ.
In addition to this airflow channel, the second airflow channel, provided on the right
of the first airflow channel in the embodiment shown in Figure 11, has a flipped configuration.
This means that the second airflow channel essentially corresponds to the first airflow
channel, if the first airflow channel would be arranged reversed. In this reversed
airflow channel, the outlet portion 30 is relatively large in comparison to the inlet
portion 36. In this reversed airflow channel, the inlet angle α is relatively larger
than the outlet angle θ. This arrangement of the airflow channels may create an optimized
usage experience, since the two airflow channels may create slightly different experiences.
One of the airflow channels may create a smooth usage experience, while the other
airflow channel may create a kick or a stronger delivery profile. In combination,
a desired delivery profile may be combined with a smooth usage experience. For distributing
the air between the first airflow channel and the second airflow channel, a common
upstream portion 56 may be provided in the venturi element 12.
[0181] Figure 12 shows a preferred embodiment, in which the central portion 28 is configured
as the transition between the inlet portion 26 and the outlet portion 30. The central
portion 28 of the embodiment depicted in Figure 12 constitutes a constricted airflow
passage and thus leads to the venturi effect when air flows from the inlet portion
26 to the outlet portion 28.
1. Aerosol-generating system comprising:
an aerosol-forming substrate; and
a venturi element.
2. Aerosol-generating system according to claim 1 comprising:
an aerosol-generating article comprising the aerosol-forming substrate.
3. Aerosol-generating system according to claim 2, wherein the aerosol-generating article
comprises the venturi element.
4. Aerosol-generating system according to claim 2, wherein the venturi element is configured
removably attachable to the aerosol-generating article.
5. Aerosol-generating system according to claim 4, wherein the aerosol-generating article
comprises a connection portion, wherein the venturi element comprises an airflow channel
comprising an inlet portion, wherein the inlet portion of the venturi element comprises
a connection element, wherein the connection portion of the aerosol-generating article
is configured for removably receiving the connection element of the venturi element.
6. Aerosol-generating system according to claim 5, wherein the connection portion of
the aerosol-generating article has a substantially tubular shape configured for insertion
of the connection element of the venturi element therein.
7. Aerosol-generating system according to claim 5 or claim 6, wherein the connection
element of the venturi element comprises mechanical retaining means configured for
retaining the connection element of the venturi element within the connection portion
of the aerosol-generating article.
8. Aerosol-generating system according to any preceding claim, wherein the venturi element
is configured as a mouthpiece.
9. Aerosol-generating system according to any of claims 2 to 8, wherein the aerosol-generating
article is configured rod shaped, and wherein a wrapping material, preferably a wrapping
paper, is arranged wrapping the aerosol-generating article.
10. Aerosol-generating system according to any of the preceding claims, wherein the venturi
element comprises an airflow channel, wherein the airflow channel comprises an inlet
portion, a central portion and an outlet portion, wherein the inlet portion is configured
converging towards the central portion and the outlet portion is configured diverging
from the central portion.
11. Aerosol-generating system according to claim 10, wherein the inlet portion is configured
converging towards the central portion with an inlet angle of between 1° and 20°,
preferably between 16° and 20°, preferably between 17 to 19°, more preferably 18°.
12. Aerosol-generating system according to claim 10 or claim 11, wherein the outlet portion
is diverging from the central portion with an outlet angle of between 2° and 10°,
preferably between 4° and 8°, more preferably 6°.
13. Aerosol-generating system according to any of claims 10 to 12, wherein one or more
of:
the axial length of the inlet portion is between 3 mm and 10 mm, preferably between
5 mm and 9 mm, more preferably 7.7 mm;
the axial length of the outlet portion is between 14 mm and 35 mm, preferably between
19 mm and 28 mm, more preferably 23 mm;
the axial length of the central portion is between 2 mm and 5 mm, preferably between
3 mm and 4 mm, more preferably 3.2 mm;
the inner diameter of the central portion is between 0.5 mm and 1.5 mm, preferably
between 0.8 mm and 1.2 mm, more preferably between 1 mm.
14. Aerosol-generating system according to any of the preceding claims, wherein the aerosol-forming
substrate is a non-liquid aerosol-forming substrate.
15. Aerosol-generating system according to claim 14, wherein the non-liquid aerosol-forming
substrate is an Electrically Heated Tobacco Product (EHTP), preferably comprising
reconstituted tobacco, more preferably cast leaf.
16. Aerosol-generating system according to any of claims 1 to 13, wherein the aerosol-forming
substrate is a liquid aerosol-forming substrate.
17. Aerosol-generating system according to claim 16, wherein the inlet portion is configured
converging towards the central portion with an inlet angle of between 2° and 10°,
preferably between 4° and 8°, more preferably 6°.
18. Aerosol-generating system according to claim 16 or claim 17, wherein the outlet portion
is diverging from the central portion with an outlet angle of between 10° and 20°,
preferably between 16° and 20°, preferably between 17° and 19°, more preferably 18°.
19. Aerosol-generating system according to any of claims 16 to 18, wherein one or more
of:
the axial length of the inlet portion is between 14 mm and 35 mm, preferably between
19 mm and 28 mm, more preferably 23 mm;
the axial length of the outlet portion is between 3 mm and 10 mm, preferably between
5 mm and 9 mm, more preferably 7.7 mm;
the axial length of the central portion is between 2 mm and 5 mm, preferably between
3 mm and 4 mm, more preferably 3.2 mm;
the inner diameter of the central portion is between 0.5 mm and 5 mm, preferably between
0.8 mm and 1.2 mm, more preferably 1 mm;.
20. Aerosol-generating system according to any of claims 10 to 19, wherein one or more
of:
the outlet portion comprises threads;
the venturi element further comprises a central axial tube having a relatively smaller
outer diameter than the diameter of the central portion;
the venturi element comprises a propeller at or downstream the outlet portion;
the venturi element comprises a ventilation hole; and
the venturi element comprises a second airflow channel parallel to the first airflow
channel, the second airflow channel comprising a second inlet portion, a second central
portion and a second outlet portion, wherein the second inlet portion is configured
converging towards the second central portion and the second outlet portion is configured
diverging from the second central portion, preferably wherein the central portion
of the first airflow channel and the second central portion each have a length of
1.6mm.
21. Aerosol-generating system according to any preceding claim comprising an aerosol-generating
device comprising a cavity for receiving the aerosol-forming substrate therein, wherein
the aerosol-generating device is arranged for heating the received aerosol-forming
substrate to a temperature at which one or more volatile compounds are released from
the aerosol-forming substrate, substantially without combusting the aerosol-forming
substrate.
22. Aerosol-generating system according to claim 21, wherein the device comprises a heating
element, wherein the heating element is arranged to at least partially penetrate an
internal portion of the aerosol-forming substrate.
23. Aerosol-generating system according to claim 21 or claim 22, comprising a heating
element, wherein the heating element is arranged to heat at least an external surface
of the aerosol-forming substrate or of an article comprising the aerosol-forming substrate.
24. Aerosol-generating system according to any of claims 21 to 23, wherein the Venturi
element is part of the aerosol-generating device.
25. Kit of venturi elements for use in an aerosol-generating system according to any preceding
claim, wherein each venturi element is configured removably attachable to one or both
of:
an aerosol-generating article comprising aerosol-forming substrate; and
an aerosol-generating device,
wherein the venturi elements are each configured with different characteristics.
26. Kit of venturi elements according to claim 25, wherein each venturi element is configured
with different characteristics by means of different outlet angles, wherein the outlet
angles of each of the venturi elements differ by at least 0.5°, preferably by at least
1°, more preferably by at least 2°, most preferred by 2°.
27. Kit of venturi elements according to claim 25 or 26, wherein each venturi element
is configured with different characteristics by means of different inlet angles, wherein
the inlet angles of each of the venturi elements differ by at least 0.5°, preferably
by at least 1°, more preferably by at least 2°, most preferred by 2°.
28. Kit of venturi elements according to claim any of claims 25 to 27, wherein one or
more venturi element comprises at least one of the following options:
threads at the outlet portion ;
a central axial tube having a relatively smaller outer diameter than the diameter
of the central portion;
a propeller at or downstream the outlet portion;
a ventilation hole; and
a second airflow channel parallel to the first airflow channel, the venturi element
comprising a second inlet portion, a second central portion and a second outlet portion,
wherein the second inlet portion is configured converging towards the second central
portion and the second outlet portion is configured diverging from the second central
portion.