[0001] The present disclosure relates to a liquid cartridge storing liquid therein, and
a system including the liquid cartridge, and an attachment section to which the liquid
cartridge is attachable.
[0002] One conventional system known in the art includes an ink cartridge, and an inkjet
recording apparatus. The inkjet recording apparatus includes an attachment section,
and the ink cartridge can be mounted into and extracted from the attachment section.
The attachment section of the inkjet recording apparatus includes contacts.
[0003] A circuit board may be provided at an ink cartridge (see Japanese Patent Application
Publication No.
2013-049164, for example). Memory is mounted on the circuit board for storing such information
as a color and material composition of ink stored in the cartridge, a residual quantity
of ink, and the like. Electrodes are also formed on the circuit board. Electrical
connections are formed between the electrodes on the ink cartridge and the contacts
in the attachment section when the ink cartridge is mounted in the attachment section,
enabling the inkjet recording apparatus to read information stored in the memory.
[0004] Further, in order to form electrodes and the like and to mount memory and the like
on a circuit board, the circuit board must be at least a certain size.
[0005] As the functionality of circuit boards continues to improve, the number of components
mounted on the circuit boards has increased. For example, components other than memory
(batteries, for example) are now being mounted on these circuit boards. Such additions
increase the size of the circuit board. In the meantime, walls have been considered
as a measure for preventing a user from touching the contacts in the attachment section.
The walls are provided in the attachment section on the front and rear sides of the
contacts with respect to an insertion direction of the ink cartridge into the attachment
section so as to extend downward to a position lower than the contacts. However, the
provision of such walls restricts a front-rear dimension of the circuit board.
[0006] In view of the foregoing, it is an object of the present disclosure to provide a
liquid cartridge including a circuit board (substrate) on which formed are electrodes
that can be electrically connected to contacts in an attachment section without requiring
the circuit board (substrate) to have smaller dimensions in a case where walls for
protecting the contacts are arranged around the periphery of the contacts. It is another
object of the present disclosure to provide a system equipped with this liquid cartridge.
[0007] (1) In order to attain the above and other objects, according to one aspect, the
present disclosure provides a liquid cartridge configured to be inserted into an attachment
portion of a printing device in an insertion direction crossing a gravitational direction
and attached to the attachment portion in an upright posture. The attachment portion
includes: a holder defining an internal space for accommodating the liquid cartridge
in the upright posture; a contact provided at the holder; a first wall provided at
the holder and having a first lower end positioned forward in the insertion direction
and lower in the gravitational direction relative to the contact of the device; and
a second wall provided at the holder and having a second lower end positioned rearward
in the insertion direction and lower in the gravitational direction relative to the
contact of the device. The contact of the device is positioned between the first wall
and the second wall in the insertion direction. The liquid cartridge includes a housing,
a substrate, a contact and a memory. The housing includes: a liquid chamber storing
liquid therein; and a liquid passage extending frontward in the insertion direction
from the liquid chamber. The substrate has a length in the insertion direction greater
than a distance between the first wall and the second wall in the insertion direction.
The substrate in the upright posture defines a sloped surface facing upward and sloping
relative to a first imaginary plane extending in the insertion direction and a widthwise
direction orthogonal to the insertion direction and the gravitational direction. The
contact of the cartridge is formed on the sloped surface of the substrate and is electrically
connectable to the contact of the device at a contact point in the upright posture.
The memory is mounted on the substrate and is electrically connected to the contact
of the cartridge. The sloped surface forms a first acute angle relative to the first
imaginary plane. A second imaginary plane forms a second acute angle relative to the
first imaginary plane. A third imaginary plane forms a third acute angle relative
to the first imaginary plane. The second imaginary plane passes through the contact
point and the second lower end of the second wall and extends in the widthwise direction.
The third imaginary plane passes through the contact point and the first lower end
of the first wall and extends in the widthwise direction. The first acute angle is
greater than at least one of the second acute angle and the third acute angle.
[0008] With this structure, since the substrate has the sloped surface sloping relative
to the first imaginary plane, the liquid cartridge can be inserted into the attachment
portion without interference between the substrate and the first wall and/or the second
wall provided near the contact of the holder of the attachment portion. The contact
on the substrate of the liquid cartridge can be readily brought into contact with
the contact of the device without interference with the first wall and second wall
provided near the contact of the device.
[0009] Further, with this structure, since the substrate has the sloped surface sloping
relative to the first imaginary plane, the liquid cartridge can be inserted into the
attachment portion without interference between the substrate and the first wall and/or
the second wall even if the length of the substrate in the insertion direction is
greater than the distance between the first wall and the second wall in the insertion
direction.
[0010] Still further, the length (dimension) of the substrate in the insertion direction
can be made greater than the distance between the first wall and the second wall in
the insertion direction, meaning that the size of the substrate can be enlarged than
otherwise. Hence, sufficient space can be allocated on the substrate of the cartridge
for forming the contact and mounting the memory thereon.
[0011] Still further, due to the sloped surface of the substrate, foreign matters deposited
on the sloped surface can easily fall off the sloped surface.
[0012] (2) In the liquid cartridge according to the aspect (1), it is preferable that: the
sloped surface defines an upper edge and a lower edge in the upright posture; and
the contact of the cartridge is formed on the sloped surface at a position closer
to the upper edge than to the lower edge.
[0013] With this structure, the contact of the cartridge can be better positioned to realize
contact with the contact of the device.
[0014] (3) In the liquid cartridge according to the aspect (1) or aspect (2), preferably,
the memory is mounted on the substrate at a position lower than the contact of the
cartridge in the upright posture.
[0015] With this structure, the memory is less likely to collide with the contact of the
device.
[0016] (4) Preferably, the liquid cartridge according to any one of the aspects (1)-(3)
may further includes an electronic component electrically connected to the memory
and configured to supply power to the memory. In this case, preferably, the substrate
has an upper end face and a lower end face in the upright posture, the electronic
component being mounted on the substrate at a position closer to the lower end face
than to the upper end face in the upright posture.
[0017] The electronic component of the disclosure may be any types of electronic components
or elements that can serve as means for supplying power to the memory. For example,
the electronic component may be a battery or a capacitor in a charged state.
[0018] In the attached state of the liquid cartridge to the attachment portion, that is,
in a state where the contact of the cartridge is in contact with the contact of the
device, an upper portion of the substrate (a portion near the upper end face) is positioned
between the first wall and the second wall. Consequently, there is not enough room
for mounting the electronic component in the upper portion of the substrate. However,
with the above-described structure, the electronic component is mounted on a bottom
portion of the substrate (a portion closer to the lower end face) where sufficient
space can be allocated.
[0019] (5) In the liquid cartridge according to the aspect (4), preferably, the electronic
component is positioned lower than the memory in the upright posture.
[0020] This structure can reduce a likelihood that the electronic component collides with
the contact of the cartridge and that the collision may cause deterioration in the
functionality of the memory electrically connected to the electronic component. Further,
by arranging the contact of the cartridge, memory, and electronic component as described
above, wiring for electrically connecting the contact of the cartridge to the memory
and wiring for electrically connecting the electronic component to the memory can
be run without interference more easily.
[0021] (6) In the liquid cartridge according to the aspect (1), preferably, the sloped surface
defines an upper edge and a lower edge in the upright posture, the upper edge being
positioned frontward relative to the lower edge in the insertion direction.
[0022] With this structure, the sloped surface faces rearward, while the liquid passage
is open frontward. Hence, liquid leaking out of the liquid passage is less likely
to become deposited on the sloped surface.
[0023] (7) Preferably, in the liquid cartridge according to the aspect (1), the sloped surface
defines an upper edge and a lower edge in the upright posture, the upper edge being
positioned rearward relative to the lower edge in the insertion direction.
[0024] With this structure, the rear edge of the sloped surface constitutes the upper edge
of the sloped surface. Hence, this structure can reduce a potential for collision
between the contact of the device and the sloped surface (i.e., a portion of the substrate
positioned forward of the rear edge).
[0025] (8) In the liquid cartridge according to any one of the aspects (1)-(7), preferably,
the accommodating portion further includes: a third wall provided at the holder and
having a third lower end positioned lower than the contact of the device in the gravitational
direction; and a fourth wall provided at the holder and having a fourth lower end
positioned lower than the contact of the device in the gravitational direction, the
contact of the device being positioned between the third wall and the fourth wall
in the widthwise direction. Preferably, in this case, the substrate has a width in
the widthwise direction smaller than a distance between the third wall and the fourth
wall in the widthwise direction.
[0026] With this structure, the contact on the substrate of the cartridge can be readily
brought into contact with the contact of the device positioned between the third wall
and the fourth wall in the widthwise direction.
[0027] (9) In the liquid cartridge according to any one of the aspects (1)-(8), it is also
preferable that the length of the substrate in the insertion direction is greater
than a width of the substrate in the widthwise direction.
[0028] (10) In the liquid cartridge according to any one of the aspects (1)-(9), it is further
preferable that: the contact of the cartridge includes a plurality of electrodes formed
on the substrate; and the plurality of electrodes extends in the insertion direction
and is arranged to be aligned with one another in the widthwise direction in the upright
posture.
[0029] With this structure, since the plurality of electrodes are formed to be aligned with
one another in the widthwise direction, the range over which the electrodes are formed
in the insertion direction can be reduced. Further, elongating the electrodes in the
insertion direction can reduce a potential that the electrodes may lose contact with
the contact of the device, even if the position of the liquid cartridge with respect
to the insertion direction within the attachment portion varies while the liquid cartridge
is attached to the attachment portion.
[0030] (11) In the liquid cartridge according to any one of the aspects (1)-(10), preferably,
the substrate is a rigid substrate.
[0031] (12) Still preferably, in the liquid cartridge according to any one of the aspects
(1)-(11), the memory is mounted on a surface of the substrate opposite the sloped
surface in the upright posture.
[0032] This structure can prevent the memory from being directly affected by impact attributed
to collisions between the liquid cartridge and members in the attachment portion that
may occur during the insertion of the liquid cartridge into the attachment portion.
[0033] (13) In the liquid cartridge according to the aspect (1), preferably, the housing
further includes a support portion supporting the substrate to maintain the first
acute angle of the sloped surface relative to the first imaginary plane in the upright
posture.
[0034] With this structure, the substrate can be reliably supported by the housing with
the first acute angle maintained relative to the first imaginary plane.
[0035] (14) Alternatively, in the liquid cartridge according to the aspect (1), it is also
preferable that: the sloped surface defines an upper edge and a lower edge in the
upright posture; and the substrate has a thickness in the gravitational direction
in the upright posture, the thickness being smaller near the lower edge than near
the upper edge in the upright posture.
[0036] (15) Further, the liquid cartridge according to the aspect (1) may further also include
an engagement surface configured to engage the holder. In this case, preferably, the
engagement surface is brought into engagement with the holder by being pivoted upward
during insertion of the liquid cartridge into the accommodating portion.
[0037] With this structure, without adding a complex structure to the liquid cartridge and/or
the holder, the contact of the cartridge can be moved to a position for contacting
the contact of the device without contacting the second wall during the insertion
of the liquid cartridge into the holder of the attachment portion.
[0038] (16) According to another aspect, the present disclosure also provides a system including:
the liquid cartridge according to any one of the aspects (1)-(15); and an attachment
portion, the liquid cartridge being configured to be inserted into the attachment
portion in an insertion direction and attached to the attachment portion in an upright
posture. The attachment portion includes: a holder defining an internal space therein
for accommodating the liquid cartridge in the upright posture; a contact provided
at the holder; a first wall provided at the holder and having a first lower end positioned
forward in the insertion direction and lower in the gravitational direction relative
to the contact of the device in the upright posture; and a second wall provided at
the holder and having a second lower end positioned rearward in the insertion direction
and lower in the gravitational direction relative to the contact of the device in
the upright posture, the contact of the device being positioned between the first
wall and the second wall in the insertion direction.
[0039] With this structure, since the substrate of the liquid cartridge has the sloped surface
sloping relative to the first imaginary plane, the liquid cartridge can be inserted
into the attachment portion without interference between the substrate and the first
wall and/or the second wall provided near the contact of the holder of the attachment
portion. The contact on the substrate of the liquid cartridge can be readily brought
into contact with the contact of the device without interference with the first wall
and second wall provided near the contact of the device.
[0040] Further, with this structure, since the substrate of the liquid cartridge has the
sloped surface sloping relative to the first imaginary plane, the liquid cartridge
can be inserted into the attachment portion without interference between the substrate
and the first wall and/or the second wall even if the length of the substrate in the
insertion direction is greater than the distance between the first wall and the second
wall in the insertion direction.
[0041] Still further, the length (dimension) of the substrate in the insertion direction
can be made greater than the distance between the first wall and the second wall in
the insertion direction, meaning that the size of the substrate can be enlarged than
otherwise. Hence, sufficient space can be allocated on the substrate for forming the
contact of the cartridge and mounting the memory thereon.
[0042] Still further, due to the sloped surface of the substrate, foreign matters deposited
on the sloped surface can easily fall off the sloped surface.
[0043] (17) According to still another aspect, the present disclosure also provides a liquid
cartridge configured to be inserted into an attachment portion of a printing device
in an insertion direction crossing a gravitational direction and attached to the attachment
portion in an upright posture. The liquid cartridge includes a housing, a substrate,
a contact, a memory and an electronic component. The housing includes: a liquid chamber
storing liquid therein; and a liquid passage extending frontward in the insertion
direction from the liquid chamber. The substrate extends in the insertion direction.
The substrate has an upper surface facing upward and sloping relative to the insertion
direction in the upright posture. The contact of the cartridge is formed on the upper
surface of the substrate. The memory is mounted on the substrate and is electrically
connected to the contact of the cartridge. The electronic component is mounted on
the substrate and is electrically connected to the memory for supplying power to the
memory. The electronic component is positioned lower than the contact of the cartridge
in the upright posture.
[0044] With this structure, since the electronic component is positioned lower than the
contact of the cartridge, the electronic component is less likely to directly collide
with components of the attachment portion during the insertion of the liquid cartridge
into the attachment portion or when the liquid cartridge is dropped onto a floor.
[0045] In this liquid cartridge according to the aspect (17), the above-described features
(2)-(15) can be incorporated as appropriate.
[0046] (18) In the liquid cartridge according to the aspect (17), it is preferable that:
the upper surface has a front edge and a rear edge in the insertion direction in the
upright posture; and the upper surface slopes relative to the insertion direction
such that the front edge is positioned higher relative to the rear edge in the upright
posture.
[0047] With this structure, the upper surface slopes to face rearward, while the liquid
passage extends frontward to be open frontward. Hence, liquid leaking out of the liquid
passage is less likely to become deposited on the upper surface.
[0048] (19) In the liquid cartridge according to the aspect (17), it is also preferable
that: the upper surface has a front edge and a rear edge in the insertion direction
in the upright posture; and the upper surface slopes relative to the insertion direction
such that the front edge is positioned lower relative to the rear edge in the upright
posture.
[0049] With this structure, the rear edge of the upper surface constitutes the upper edge
of the upper surface. That is, the upper surface slopes to face frontward. Hence,
this structure can reduce a potential for collision between the contact of the device
and the sloped surface.
[0050] (20) Further, in the liquid cartridge according to the aspect (17), preferably, the
substrate has a bottom surface opposite the upper surface in the upright posture,
the memory and the electronic component being mounted on the bottom surface of the
substrate.
[0051] With this structure, since the electronic component and the memory are mounted on
the bottom surface of the substrate, the electronic component and the memory can be
prevented from directly interfering with components of the attachment portion.
[0052] (21) According to still another aspect, the present disclosure provides a liquid
cartridge configured to be inserted into an attachment portion of a printing device
in an insertion direction crossing a gravitational direction and attached to the attachment
portion in an upright posture. The liquid cartridge includes a housing, a substrate,
a contact, a memory and an electronic component. The housing includes: a liquid chamber
storing liquid therein; and a liquid passage extending forward in the insertion direction
from the liquid chamber. The substrate extends upward in the upright posture. The
substrate has a thickness in the insertion direction and a length in the gravitational
direction in the upright posture, the length being greater than the thickness. The
contact is formed on an upper end face of the substrate and is electrically connectable
to a contact of the printing device in the upright posture. The memory is mounted
on the substrate and electrically connected to the contact of the cartridge. The electronic
component is mounted on the substrate and electrically connected to the memory for
supplying power to the memory.
[0053] With this structure, the contact formed at the upper end face of the substrate is
readily brought into contact with the contact of the device in the attached state
of the liquid cartridge to the attachment portion.
[0054] (22) According to still another aspect, the present disclosure provides a liquid
cartridge configured to be inserted into an attachment portion of a printing device
in an insertion direction crossing a gravitational direction and attached to the attachment
portion in an upright posture. The liquid cartridge includes a housing, a substrate,
a contact, a memory and an electronic component. The housing includes: a liquid chamber
storing liquid therein; and a liquid passage extending forward in the insertion direction
from the liquid chamber. The substrate has: a first sloped surface and a second sloped
surface opposite each other in the insertion direction; and an end surface defining
a thickness of the substrate in the insertion direction between the first sloped surface
and the second sloped surface. The first sloped surface and the second sloped surface
are sloped relative to the insertion direction in the upright posture. The contact
is formed on the end surface of the substrate and is electrically connectable to a
contact of the printing device in the upright posture. The memory is mounted on the
second sloped surface of the substrate and is electrically connected to the contact
of the cartridge. The electronic component is mounted on the second sloped surface
of the substrate and is electrically connected to the memory for supplying power to
the memory.
[0055] With this structure, the contact formed at the end surface of the substrate is readily
brought into contact with the contact of the device in the attached state of the liquid
cartridge to the attachment portion.
[0056] Note that, in this liquid cartridge (22), at least one of the first sloped surface
and the second sloped surface may be sloped relative to the insertion direction in
the upright posture.
[0057] (23) In the liquid cartridge according to the aspect (21) or (22), preferably, the
electronic component is positioned lower than the memory.
[0058] With this structure, since the electronic component is positioned lower than the
memory, i.e., spaced away from the memory, impact is less likely to be imparted onto
the electronic component when interference occurs between the liquid cartridge and
the attachment portion.
[0059] In this liquid cartridge according to the aspect (21) or (22), the above-described
features (2)-(15) can be incorporated as appropriate.
[0060] (24) According to still another aspect, the present disclosure may also provide a
system including: the liquid cartridge according to any one of the aspects (21)-(23);
and an accommodating portion. The liquid cartridge is configured to be inserted into
the attachment portion in an insertion direction and is attached to the attachment
portion in an upright posture. Preferably, the accommodation portion includes a holder,
a contact, a first wall and a second wall. The holder defines an internal space for
accommodating the liquid cartridge in the upright posture. The contact of the device,
the first wall and the second wall are provided at the holder. The first wall has
a first lower end positioned forward in the insertion direction and lower in the gravitational
direction relative to the contact of the device. The second wall has a second lower
end positioned rearward in the insertion direction and lower in the gravitational
direction relative to the contact of the device. The contact of the device is positioned
between the first wall and the second wall in the insertion direction. In this system,
preferably, the upper end face of the substrate is positioned rearward of the first
wall and frontward of the second wall in the insertion direction in the upright posture.
[0061] (25) According to still another aspect, the present disclosure can also be embodied
as use of the liquid cartridge according to any one of the aspects (1)-(15), and (17)-(23).
[0062] In the drawings:
Fig. 1 is a vertical cross-sectional diagram schematically illustrating an internal
structure of a printer according to an embodiment of the present disclosure;
Fig. 2 is a vertical cross-sectional view of a cartridge-attachment section according
to the embodiment;
Fig. 3A is a perspective view of a connector of the cartridge-attachment section according
to the embodiment;
Fig. 3B is a cross-sectional view of the connector according to the embodiment taken
along a plane IIIB-IIIB shown in Fig. 3A;
Fig. 4 is a vertical cross-sectional view of an ink cartridge according to the embodiment
in an upright posture;
Fig. 5A is a rear side view of the ink cartridge according to the embodiment in the
upright posture;
Fig. 5B is a partially-enlarged plan view of the ink cartridge according to the embodiment
in the upright posture;
Fig. 6 is a perspective view of the ink cartridge according to the embodiment;
Fig. 7 is a vertical cross-sectional view of the ink cartridge according to the embodiment
being inserted into the cartridge-attachment section;
Fig. 8 is a vertical cross-sectional view of the ink cartridge according to the embodiment
being inserted into the cartridge-attachment section, the ink cartridge being in a
pivoted posture;
Fig. 9 is a vertical cross-sectional view of the ink cartridge according to the embodiment
attached to the cartridge-attachment section, the ink cartridge being in the upright
posture;
Fig. 10 is a flowchart illustrating steps to determine whether the ink cartridge according
to the embodiment is attached to the cartridge-attachment section;
Fig. 11 is a flowchart illustrating another way of determining whether the ink cartridge
according to the embodiment is attached to the cartridge-attachment section;
Figs. 12A through 12D are partially-enlarged cross-sectional views illustrating various
circuit boards of ink cartridges according to a first modification to the embodiment;
Fig. 13 is a vertical cross-sectional view of an ink cartridge according to a second
modification to the embodiment;
Fig. 14 is a vertical cross-sectional view of an ink cartridge according to a third
modification to the embodiment;
Fig. 15 is a vertical cross-sectional view of an ink cartridge according to a fourth
modification;
Fig. 16 is a vertical cross-sectional view of an ink cartridge according to a fifth
modification to the embodiment;
Fig. 17 is a vertical cross-sectional view of an ink cartridge according to a sixth
modification to the embodiment;
Fig. 18 is a vertical cross-sectional view of an ink cartridge according to a seventh
modification to the embodiment;
Fig. 19 is a vertical cross-sectional view of an ink cartridge according to a variation
of the embodiment;
Fig. 20 is a vertical cross-sectional view of an ink cartridge according to still
another variation of the embodiment; and
Fig. 21 is a vertical cross-sectional view of an ink cartridge according to a variation
of the ink cartridge shown in Fig. 20.
[0063] Hereinafter, an embodiment of the disclosure will be described in detail while referring
to accompanying drawings. It would be apparent to those skilled in the art that the
embodiment described below is merely an example of the present disclosure and modifications
and variations may be made therein without departing from the scope of the disclosure.
< Overview of Printer 10 >
[0064] As shown in Fig. 1, a printer 10 according to the embodiment is configured to record
images on sheets of paper based on an inkjet recording method of ejecting ink droplets
toward the sheets. The printer 10 includes a recording head 21, a cartridge-attachment
portion 110, and ink tubes 20. Ink cartridges 30 storing ink to be supplied to the
recording head 21 are detachably attachable to the cartridge-attachment portion 110.
The ink tubes 20 connect the recording head 21 to the cartridge-attachment portion
110. An opening 112 is formed in one end of the cartridge-attachment portion 110.
The ink cartridge 30 and the cartridge-attachment section 110 of the printer 10 constitute
a system of the present disclosure.
[0065] The ink cartridges 30 are inserted into the cartridge-attachment portion 110 through
the opening 112 in order to be attached to the cartridge-attachment portion 110. The
ink cartridges 30 are also extracted from the cartridge-attachment portion 110 through
the opening 112. Fig. 1 shows one of the ink cartridges 30 in its attached state in
the cartridge-attachment portion 110, i.e., when the ink cartridge 30 has been completely
attached to the cartridge-attachment portion 110. Fig. 9 shows the ink cartridge 30
and cartridge-attachment portion 110 of Fig. 1. That is, Fig. 9 shows the attached
state of the ink cartridge 30.
[0066] In the following description, as shown in Fig. 9, a frontward direction 51 is defined
as a direction in which the ink cartridge 30 is inserted into the cartridge-attachment
portion 110. Further, a posture of the ink cartridge 30 when being inserted forward
into and attached to the cartridge-attachment portion 110 is defined as an upright
posture. Hence, when in its attached state, the ink cartridge 30 is in the upright
posture. Figs. 1 and 4 through 9 illustrate the ink cartridge 30 in this upright posture.
A rearward direction 52 is defined as a direction opposite the frontward direction
51, and is a direction in which the ink cartridge 30 is extracted from the cartridge-attachment
portion 110. In the present embodiment, a horizontal direction is defined as a direction
orthogonal to the direction of gravity and parallel to the insertion direction. Both
the frontward direction 51 and rearward direction 52 are parallel to the horizontal
direction (direction orthogonal to the direction of gravity). The frontward direction
51 and rearward direction 52 intersect the direction of gravity. Further, a downward
direction 53 is defined as the direction of gravity, and an upward direction 54 is
defined as a direction opposite the direction of gravity. As shown in Figs. 5A and
5B, a rightward direction 55 and a leftward direction 56 are defined as directions
orthogonal to the frontward direction 51 and downward direction 53. More specifically,
when the ink cartridge 30 is in its upright posture (the attached state shown in Fig.
1), the rightward direction 55 is defined as a direction extending rightward and the
leftward direction 56 as a direction extending leftward when the ink cartridge 30
is viewed from the rear, as illustrated in Fig. 5A.
[0067] Further, in the following description, the frontward direction 51 and rearward direction
52 are collectively referred to as a front-rear direction, the upward direction 54
and downward direction 53 are collectively referred to as a vertical direction, and
the rightward direction 55 and leftward direction 56 are collectively referred to
as a left-right direction.
[0068] In the state where the ink cartridge 30 is completely attached to the cartridge-attachment
portion 110, the ink cartridge 30 has a height in the up-down direction; a depth in
the front-rear direction (i.e., in the insertion direction); and a width in the left-right
direction (i.e., widthwise direction).
[0069] When the ink cartridge 30 is in its upright posture, the width direction of the ink
cartridge 30 corresponds to the left-right direction, the height direction of the
ink cartridge 30 corresponds to the vertical direction, and the depth direction of
the ink cartridge 30 corresponds to the front-rear direction.
[0070] While in its upright posture, the ink cartridge 30 is inserted forward into the cartridge-attachment
portion 110 through the opening 112 (see Figs. 7 and 8) until the ink cartridge 30
is mounted in the cartridge-attachment portion 110 (see Fig. 9). The ink cartridge
30 is also extracted rearward from the cartridge-attachment portion 110 while in its
upright posture.
[0071] The ink cartridge 30 stores ink that the printer 10 can use for printing. As shown
in Fig. 1, the ink cartridge 30 is connected to the recording head 21 by the ink tube
20 when the ink cartridge 30 is in its attached state in the cartridge-attachment
portion 110. The recording head 21 includes sub-tanlcs 28, and nozzles 29. Each of
the sub-tanks 28 temporarily holds ink to be supplied through the corresponding ink
tube 20. The recording head 21 ejects ink supplied from the sub-tanks 28 through the
nozzles 29 according to an inkjet recording method. More specifically, the recording
head 21 includes a head control board (not shown), and piezoelectric elements 29A
corresponding one-on-one to the nozzles 29. The head control board selectively applies
drive voltages to the piezoelectric elements 29A in order to eject ink from the nozzles
29.
[0072] The printer 10 also includes a sheet tray 15, a feed roller 23, a conveying path
24, a pair of conveying rollers 25, a platen 26, a pair of discharge rollers 27, and
a discharge tray 16. The feed roller 23 feeds each of the sheets from the sheet tray
15 onto the conveying path 24, and the conveying rollers 25 convey the sheet over
the platen 26. The recording head 21 ejects ink onto the sheet as the sheet passes
over the platen 26, whereby an image is recorded on the sheet. The discharge rollers
27 receive the sheet that has passed over the platen 26 and discharge the sheet into
the discharge tray 16 provided on a downstream end of the conveying path 24.
< Cartridge-Attachment Portion 110 >
[0073] As shown in Fig. 2, the cartridge-attachment portion 110 includes a cartridge holder
101, a cover 111, a cover sensor 118, tubes 102, a shaft 145, tanks 103, optical sensors
113, protruding parts 114, and connectors 130.
< Cartridge Holder 101 >
[0074] The cartridge holder 101 shown in Fig. 2 constitutes a casing of the cartridge-attachment
portion 110. The cartridge holder 101 has a box shape. An interior space 104 is formed
inside the cartridge holder 101.
[0075] As shown in Fig. 2, the cartridge holder 101 is provided with an end wall 57, a bottom
wall 59, a top wall 58, and a pair of side walls 60. The bottom wall 59 extends rearward
from a bottom edge of the end wall 57. The top wall 58 extends rearward from a top
edge of the end wall 57 and is separated vertically from the bottom wall 59. The side
walls 60 extend rearward from respective right and left edges of the end wall 57.
The side wall 60 extending from the right edge of the end wall 57 is connected to
right edges of the bottom wall 59 and top wall 58, while the side wall 60 extending
from the left edge of the end wall 57 is connected to left edges of the bottom wall
59 and top wall 58. Hence, the side walls 60 connect the top wall 58 to the bottom
wall 59.
[0076] The opening 112 is formed in a rear end of the cartridge holder 101 to oppose the
end wall 57 in the front-rear direction. The opening 112 is in communication with
the interior space 104 of the cartridge holder 101. A user faces the opening 112 when
using the printer 10.
[0077] The interior space 104 of the cartridge holder 101 is defined by the end wall 57,
bottom wall 59, top wall 58, and side walls 60. Partitioning walls (not shown) partition
the interior space 104 into four compartments. One each of the tubes 102, tanks 103,
optical sensors 113, protruding parts 114, and connector 130 is provided in each compartment
of the partitioned interior space 104. Note that the number of compartments in the
interior space 104 is not limited to four.
< Tubes 102 >
[0078] The tube 102 shown in Fig. 2 is a cylindrically shaped member formed of a resin.
As shown in Fig. 2, the tubes 102 are located in a lower portion of the end wall 57
constituting the cartridge holder 101. The tubes 102 protrude farther rearward than
the end wall 57 of the cartridge holder 101. A rear end (distal end) and a front end
(proximal end) of each tube 102 are both open.
[0079] The tube 102 has an interior space 102A. A valve 115 and a coil spring 116 are accommodated
in the interior space 102A. By moving in the front-rear direction, the valve 115 opens
and closes an opening 102B formed in the distal end of the tube 102. The coil spring
116 urges the valve 115 rearward. Hence, when an external force is not being applied
to the valve 115 (when the ink cartridge 30 is not mounted in the cartridge-attachment
portion 110), the valve 115 closes the opening 102B. Further, when an external force
is not being applied to the valve 115, a rear end of the valve 115 urged by the coil
spring 116 protrudes rearward from the opening 102B.
[0080] Notches (not shown) are formed in a peripheral wall of the tube 102 at the distal
end thereof, and specifically in a portion of the peripheral wall positioned rearward
from a part of the valve 115 that closes the opening 102B, i.e., a front end of the
valve 115.
< Shaft 145 >
[0081] As shown in Fig. 2, the shaft 145 extends in the left-right direction near the top
wall 58 of the cartridge holder 101 and near the opening 112. The shaft 145 is a rod-shaped
member that extends in the left-right direction through the interior space 104 of
the cartridge holder 101. The shaft 145 is a metal rod, for example. Left and right
ends of the shaft 145 are fixed to the side walls 60 of the cartridge holder 101.
< Cover 111 >
[0082] As shown in Fig. 1, the cover 111 is provided near the opening 112 formed in the
cartridge holder 101. The cover 111 is capable of covering the opening 112 or exposing
the opening 112 to the outside by closing and opening on the cartridge holder 101.
The cover 111 is supported on a pivot shaft 109 that extends in the left-right direction
near a portion of the cartridge holder 101 defining a bottom edge of the opening 112.
With this construction, the cover 111 is capable of pivoting from a closed position
(see Fig. 1) for covering the opening 112 to an open position so that a top edge of
the cover 111 moves forward. When the cover 111 is in the open position, the user
can insert ink cartridges 30 into the cartridge holder 101 through the opening 112
formed in the cartridge holder 101. When the cover 111 is in the closed position,
the user cannot insert ink cartridges 30 into or extract ink cartridges 30 from the
cartridge holder 101.
< Tanks 103 >
[0083] As shown in Fig. 2, the tanks 103 are provided frontward of the cartridge holder
101. Each tank 103 has a box shape and can accommodate ink internally. The tank 103
has a top portion that is open to the outside through an air communication port 124.
Accordingly, the interior of the tank 103 is open to the atmosphere. The interior
space in the tank 103 is in communication with the front end of the corresponding
tube 102 via the corresponding ink tube 20. With this arrangement, ink flowing out
of the interior space 102A of the tube 102 is accumulated in the tank 103. The interior
space of the tank 103 is also in communication with the recording head 21 via the
corresponding ink tube 20. Accordingly, ink stored in the interior of the tank 103
is supplied to the recording head 21 through the corresponding ink tube 20.
[0084] Note that the cartridge-attachment portion 110 need not be provided with the tanks
103. In this case, the front ends of the tubes 102 communicate with the recording
head 21 via the ink tubes 20 without passing through the tanks 103.
< Optical Sensors 113 >
[0085] As shown in Fig. 2, the optical sensors 113 are disposed near the top wall 58 of
the cartridge holder 101. The optical sensors 113 are positioned farther forward than
the shaft 145 in the front-rear direction. Each optical sensor 113 includes a light-emitting
part and a light-receiving part. The light-emitting part is disposed on the right
or left of the light-receiving part with a gap formed therebetween. The light-emitting
part is configured to emit light toward the light-receiving part in the left-right
direction.
[0086] The optical sensors 113 is configured to output detection signals to a controller
1 (see Fig. 1). The signals differ according to whether the corresponding light-receiving
part receives light emitted from the corresponding light-emitting part. For example,
the optical sensor 113 outputs a low level signal to the controller 1 when the light-receiving
part cannot receive light emitted from the light-emitting part (that is, when the
received light is less than a prescribed intensity) and outputs a high level signal
to the controller 1 when the light-receiving part can receive light emitted from the
light-emitting part (that is, when the received light is greater than or equal to
the prescribed intensity). Here, the controller 1 is a device for controlling operations
of the printer 10 and is configured of a CPU, ROM, and RAM, for example.
< Cover Sensor 118 >
[0087] The cover sensor 118 is disposed on the cartridge holder 101 near the top edge of
the opening 112. The cover sensor 118 includes a light-emitting part and a light-receiving
part. When the cover 111 is in the closed position, a part of the cover 111 is disposed
in an optical path of the light traveling from the light-emitting part toward the
light-receiving part, blocking the light from reaching the light-receiving part in
the cover sensor 118. Accordingly, the cover sensor 118 outputs a low level signal
to the controller 1. When the cover 111 is not in the closed position, that is, when
the cover 111 is in a position separated from the cover sensor 118, the cover 111
does not interrupt light traveling from the light-emitting part to the light-receiving
part, and the cover sensor 118 outputs a high level signal to the controller 1.
< Protruding Parts 114 >
[0088] As shown in Fig. 2, the protruding parts 114 protrude downward from the top wall
58 of the cartridge holder 101. The protruding parts 114 are disposed rearward of
the corresponding optical sensors 113 and forward of the shaft 145 in the front-rear
direction.
< Connectors 130 >
[0089] As shown in Figs. 2 through 3B, each of the connectors 130 includes contacts 132,
and a case 131 accommodating the contacts 132.
[0090] As shown in Fig. 2, a circuit board 133 is fixed to the cartridge holder 101 in proximity
to the top wall 58. The circuit board 133 is positioned farther rearward than the
tubes 102 and optical sensors 113 and farther forward than the shaft 145 and protruding
parts 114. The circuit board 133 is fixed to the cartridge holder 101. The cases 131
of the connectors 130 are fixed to a bottom surface of the circuit board 133 with
screws, solder, or the like (not shown). Hence, the connectors 130 are fixed to the
cartridge holder 101 via the circuit board 133. Note that the connectors 130 need
not be fixed to the cartridge holder 101. For example, the connectors 130 may be removably
fitted into or otherwise attached to the bottom surface of the circuit board 133.
[0091] As shown in Figs. 3A and 3B, the case 131 of each connector 130 has a general rectangular
parallelepiped shape. Slots 135 arc formed in the case 131 from a bottom surface 131A
to a top surface 131C. The slots 135 also pass through a rear surface 131B of the
case 131. Four of the slots 135 are formed at intervals in the left-right direction.
The four slots 135 provide four internal spaces in the case 131. A single contact
132 is disposed in each of the four internal spaces. Thus, the connector 130 includes
four contacts 132. Note that the number of slots 135 is not limited to four. That
is, the number of contacts 132 provided in the connector 130 is not limited to four.
[0092] The case 131 supports the contacts 132 in the corresponding internal spaces formed
by the slots 135. The contacts 132 are configured of members that are flexible and
electrically conductive. Bottom ends 132A of the contacts 132 protrude farther downward
than the bottom surface 131A of the case 131. The bottom ends 132A of the contacts
132 can be elastically deformed upward.
[0093] Top ends 132B of the contacts 132 (see Fig. 3B) are mounted on the circuit board
133. Through this construction, the contacts 132 are electrically connected to an
electric circuit mounted on the same circuit board 133. In other words, electricity
can be conducted between the contacts 132 and the electric circuit. This electric
circuit is also electrically connected to the controller 1 (see Fig. 1).
[0094] The case 131 also includes a rear wall 136, a front wall 137, a right wall 138, and
a left wall 139. The rear wall 136, front wall 137, right wall 138, and left wall
139 protrude downward from the bottom surface 131A of the case 131. Bottom edges of
the rear wall 136, front wall 137, right wall 138, and left wall 139 are thus positioned
lower than bottom edges of the contacts 132. Note that at least one of the right wall
138 and left wall 139 may be omitted from the case 131.
[0095] The rear wall 136 is positioned farther rearward than the bottom ends 132A of the
contacts 132. The front wall 137 is positioned farther forward than the bottom ends
132A of the contacts 132. The rear wall 136 and front wall 137 are aligned with each
other in the front-rear direction. The right wall 138 is positioned farther rightward
than the bottom ends 132A of the contacts 132, and the left wall 139 is positioned
farther leftward than the bottom ends 132A of the contacts 132. The right wall 138
and left wall 139 are aligned with each other in the left-right direction. A front
edge of the right wall 138 is connected to a right edge of the front wall 137, and
a rear edge of the right wall 138 is connected to a right edge of the rear wall 136.
A front edge of the left wall 139 is connected to a left edge of the front wall 137,
and a rear edge of the left wall 139 is connected to a left edge of the rear wall
136.
< Ink Cartridge 30 >
[0096] The ink cartridge 30 shown in Figs. 4 to 6 is a container that stores ink. One ink
cartridge 30 is accommodated in each of the four compartments partitioned in the interior
space 104 of the cartridge holder 101 (see Fig. 2). Thus, four ink cartridges 30 can
be accommodated in the cartridge-attachment portion 110 in the present embodiment.
Each of the four ink cartridges 30 corresponds to one of the ink colors cyan, magenta,
yellow, and black. Ink in one of these colors is stored in the corresponding ink cartridge
30. Note that the number of ink cartridges 30 that the cartridge-attachment portion
110 can accommodate is not limited to four.
[0097] As shown in Figs. 4 to 6, the ink cartridge 30 includes a housing 31, a sealing member
76, a protruding part 43, an operating part 90, a projection 67, a protruding part
88, and a circuit board 64.
< Housing 31 >
[0098] The housing 31 is configured of a front wall 40, a rear wall 41, a top wall 39, a
bottom wall 42, and a pair of side walls 37 and 38. The front wall 40 and rear wall
41 are separated from each other in the front-rear direction. The top wall 39 is arranged
between the front wall 40 and rear wall 41 and extends from a top edge of the front
wall 40 to a top edge of the rear wall 41. The bottom wall 42 is arranged between
the front wall 40 and rear wall 41 and extends from a bottom edge of the front wall
40 to a bottom edge of the rear wall 41. The top wall 39 and bottom wall 42 are separated
from each other in the direction of gravity. The side wall 37 and side wall 38 are
separated from each other in the left-right direction. Peripheral edges of the side
walls 37 and 38 are connected to the front wall 40, rear wall 41, top wall 39, and
bottom wall 42.
[0099] In a state where the ink cartridge 30 is in its upright posture, a direction from
the rear wall 41 to the front wall 40 is equivalent to the frontward direction 51,
a direction from the front wall 40 to the rear wall 41 is equivalent to the rearward
direction 52, a direction from the top wall 39 to the bottom wall 42 is equivalent
to the downward direction 53, a direction from the bottom wall 42 to the top wall
39 is equivalent to the upward direction 54, a direction from the side wall 38 to
the side wall 37 is equivalent to the rightward direction 55, and a direction from
the side wall 37 to the side wall 38 is equivalent to the leftward direction 56. Also
in this upright posture, a front surface 40A of the front wall 40 faces forward, a
rear surface 41A of the rear wall 41 faces rearward, a bottom surface 42A of the bottom
wall 42 faces downward, a top surface 39A of the top wall 39 faces upward, a right
surface 37A of the side wall 37 faces rightward, and a left surface 38A of the side
wall 38 faces leftward.
[0100] The front wall 40 is configured of a front wall 40B, and a front wall 40C positioned
farther rearward than the front wall 40B. That is, a front surface of the front wall
40B and a front surface of the front wall 40C constitute the front surface 40A of
the front wall 40.
[0101] The bottom wall 42 is configured of a bottom wall 42B, and a bottom wall 42C positioned
higher than the bottom wall 42B. A bottom surface of the bottom wall 42B and a bottom
surface of the bottom wall 42C constitute the bottom surface 42A of the bottom wall
42. The bottom wall 42C extends continuously rearward from a bottom edge of the front
wall 40B. The bottom wall 42B and bottom wall 42C are joined through the front wall
40C. The bottom surface of the bottom wall 42B is a sloped surface that slopes relative
to the front-rear direction so that its front edge is lower than its rear edge.
[0102] The rear wall 41 is configured of an upper portion 41U, and a lower portion 41L.
The upper portion 41U is positioned above the lower portion 41L. The lower portion
41L is positioned farther forward than the upper portion 41U. Both the upper portion
41U and lower portion 41L are flat surfaces. The upper portion 41U and lower portion
41L extend in directions that intersect but are not orthogonal to each other. The
lower portion 41L slopes relative to the vertical direction, and specifically slopes
forward from top to bottom.
[0103] Unless otherwise specified, it will be assumed that the ink cartridge 30 is in its
upright posture in the following description. In other words, the vertical, front-rear,
and left-right directions for the ink cartridge 30 are defined based on the ink cartridge
30 being in the upright posture.
[0104] The ink cartridge 30 has an overall flattened shape in which a left-right dimension
thereof (width) is smaller than a front-rear dimension thereof (depth), and the vertical
and front-rear dimensions (height and depth) are larger than the left-right dimension
(width).
[0105] The ink cartridge 30 is mounted in the cartridge holder 101 by inserting the ink
cartridge 30 forward through the opening 112 formed in the cartridge holder 101 of
the cartridge-attachment portion 110 and is removed from the cartridge holder 101
by pulling the ink cartridge 30 rearward through the opening 112.
[0106] As shown in Fig. 4, the housing 31 defines therein a storage chamber 32 for storing
ink. The storage chamber 32 is positioned between the front wall 40 and rear wall
41, between the top wall 39 and bottom wall 42, and between the pair of side walls
37 and 38. In the present embodiment, the storage chamber 32 is defined by a surface
of the front wall 40 opposite the front surface 40A (rear surface of the front wall
40), a surface of the rear wall 41 opposite the rear surface 41A (front surface of
the rear wall 41), a surface of the top wall 39 opposite the top surface 39A (lower
surface of the top wall 39), and a surface of the bottom wall 42 opposite the bottom
surface 42A (upper surface of the bottom wall 42).
[0107] In the housing 31, at least the rear wall 41 has a light-transmission capability
so that a level of ink stored in the storage chamber 32 is visible from the outside.
[0108] The housing 31 includes the cylinder 75 that protrudes forward from the front surface
of the front wall 40C. The cylinder 75 is elongated in the front-rear direction. A
passage 75A extending in the front-rear direction is formed inside the cylinder 75.
That is, the direction in which the cylinder 75 and passage 75A extend (front-rear
direction) is aligned with the insertion direction of the ink cartridge 30. An opening
75B is formed in a front end of the cylinder 75 and in communication with the passage
75A. The passage 75A has a rear end in communication with the storage chamber 32.
That is, the passage 75A is open at its rear end on the front surface of the front
wall 40C. In other words, the passage 75A is open frontward at the front wall 40.
Hence, the passage 75A penetrates the front wall 40.
[0109] The passage 75A accommodates a valve 79, and a coil spring 80. The valve 79 opens
and closes the opening 75B by moving in the front-rear direction. The coil spring
80 urges the valve 79 rearward. Therefore, when an external force is not applied to
the valve 79, the valve 79 firmly contacts the sealing member 76 fitted in the opening
75B. However, when an external force is applied to the valve 79, the valve 79 separates
from the sealing member 76, allowing ink stored in the storage chamber 32 to be supplied
through the passage 75A and out through the opening 75B in the cylinder 75. Note that
a structure for switching opening and closing of the opening 75B is not limited to
the structure configured of the valve 79. For example, the opening 75B may be closed
by a seal adhered to the cylinder 75.
[0110] An air communication port 140 is formed in the top wall 39 of the housing 31. A seal
141 seals the air communication port 140 prior to the ink cartridge 30 being inserted
into the cartridge-attachment portion 110. The seal 141 can be peeled off the air
communication port 140. By peeling the seal 141 off the air communication port 140
before inserting the ink cartridge 30 into the cartridge-attachment portion 110, the
storage chamber 32 is able to communicate with the external air via the air communication
port 140. Note that communication between the storage chamber 32 and external air
may be achieved through means not involving peeling off the seal 141. For example,
a valve may be provided in the air communication port 140, and the valve may be used
to switch communication between the storage chamber 32 and the outside air on and
off.
[0111] The front wall 40, rear wall 41, top wall 39, bottom wall 42, and side walls 37 and
38 may be configured of a plurality of walls in the same manner as the front wall
40 in the embodiment, or may be configured of single walls in the manner of the rear
wall 41.
[0112] Further, the surfaces of the ink cartridge 30 including the front surface 40A of
the front wall 40, rear surface 41A of the rear wall 41, top surface 39A of the top
wall 39, bottom surface 42A of the bottom wall 42, right surface 37A of the side wall
37, and left surface 38A of the side wall 38 need not be formed as single flat surfaces.
[0113] The front surface 40A of the front wall 40 is a surface of the housing 31 that is
visible when viewing the ink cartridge 30 in its upright posture from the front side.
According to a concept of the present disclosure, a front surface includes: a surface
of the housing 31 positioned farthest forward (the front surface 40A); and a surface
positioned forward of a halfway point in the front-rear direction between the forwardmost
surface and a rearmost surface of the housing 31 (the rear surface 41A).
[0114] The rear surface 41A of the rear wall 41 is a surface of the housing 31 that is visible
when viewing the ink cartridge 30 in its upright posture from the rear side. The concept
of a rear surface in the present disclosure includes: a surface of the housing 31
positioned farthest rearward (the rear surface 41A); and a surface positioned rearward
of the halfway point in the front-rear direction between the rearmost surface and
the forwardmost surface of the housing 31 (front surface 40A).
[0115] The top surface 39A of the top wall 39 is a surface of the housing 31 that is visible
when viewing the ink cartridge 30 in its upright posture from above. The concept of
the top surface in the present disclosure includes: a topmost surface of the housing
31 (the top surface 39A); and a surface above a vertical halfway point between this
topmost surface and a bottommost surface of the housing 31 (the bottom surface 42A).
[0116] The bottom surface 42A of the bottom wall 42 is a surface of the housing 31 that
is visible when viewing the ink cartridge 30 in its upright posture from below. The
concept of the bottom surface in the present disclosure includes: the bottommost surface
of the housing 31 (the bottom surface 42A); and a surface below the vertical halfway
point between this bottommost surface and the topmost surface of the housing 31 (the
top surface 39A).
[0117] The right surface 37A of the side wall 37 is a surface of the housing 31 that is
visible when viewing the ink cartridge 30 in its upright posture from the right side.
[0118] The left surface 38A of the side wall 38 is a surface of the housing 31 that is visible
when viewing the ink cartridge 30 in its upright posture from the left side.
< Sealing Member 76 >
[0119] The sealing member 76 shown in Fig. 4 is configured of an elastic member formed of
rubber or the like. The sealing member 76 is a ring-shaped member with a circular
through-hole 76A formed in a center thereof. The through-hole 76A has a diameter smaller
than an outer diameter of the tube 102 in the cartridge-attachment portion 110 (see
Fig. 2). As shown in Fig. 4, the sealing member 76 is disposed near the opening 75B
of the cylinder 75 so that the through-hole 76A is at the same position as the opening
75B in the front-rear direction. The sealing member 76 has an outer diameter larger
than a diameter of the opening 75B. Accordingly, when the sealing member 76 is fitted
into the opening 75B, a hermetic seal is formed between the sealing member 76 and
the cylinder 75 to provide a light-tight seal therebetween.
[0120] The sealing member 76 is prevented from coming out of the cylinder 75 by well-known
means. For example, the sealing member 76 may be fixed in the cylinder 75 by interposing
the sealing member 76 between the cylinder 75 and a cap (not shown) placed over the
cylinder 75, or may be fixed in the cylinder 75 by adhesive.
< Protruding Part 43 >
[0121] As shown in Fig. 4, the protruding part 43 is formed on a rear portion of the top
surface 39A of the top wall 39. The protruding part 43 protrudes upward and is elongated
in the front-rear direction. The protruding part 43 has a rear end face 151 facing
rearward which serves as a lock surface 151.
[0122] The protruding part 43 also includes a horizontal surface 154 that extends continuously
forward from the lock surface 151. The horizontal surface 154 expands in both the
left-right and front-rear directions. The protruding part 43 also includes a sloped
surface 155 that is forward of and continuous with the horizontal surface 154. The
sloped surface 155 slopes relative to the front-rear direction, and specifically slopes
downward toward the front.
[0123] The protruding part 43 also includes a positioning surface 89. The positioning surface
89 is formed frontward of the sloped surface 155. The positioning surface 89 faces
upward.
< Operating Part 90 >
[0124] As shown in Fig. 4, the operating part 90 is formed on the top wall 39 at a position
rearward of the lock surface 151. The operating part 90 has an operating surface 92.
The user operates the operating part 90 in order to pull the ink cartridge 30 mounted
in the cartridge holder 101 rearward.
< Projection 67 >
[0125] As shown in Fig. 4, the projection 67 is provided on the top surface 39A of the top
wall 39. The projection 67 protrudes upward from the top surface 39A and is elongated
in the front-rear direction. The projection 67 is positioned forward of the positioning
surface 89. When viewed in the left-right direction, the projection 67 is positioned
lower than a virtual plane X that is the highest among virtual planes passing through
the upper-front corner of the housing 31 and the protruding part 43.
[0126] Light emitted by the optical sensor 113 of the cartridge-attachment portion 110 (see
Fig. 2) is incident on either a right surface or a left surface of the projection
67. The surface of the projection 67 on which light is incident will be called a "light-blocking
surface". In the present embodiment, the projection 67 is a plate formed of a resin
material that contains a color material (black pigment) capable of blocking or absorbing
light, for example. As a variation, a material that prevents the passage of light
such as aluminum foil may be affixed to at least the light-blocking surface of the
projection 67.
< Protruding Part 88 >
[0127] As shown in Fig. 4, the protruding part 88 is formed on the top surface 39A of the
top wall 39 at a position rearward of the projection 67. The protruding part 88 is
positioned frontward of the protruding part 43. A top edge (front edge) of the protruding
part 88 is lower than the top edge of the protruding part 43. The protruding part
88 has a top surface 88A sloping relative to a virtual plane PL1 that extends in the
front-rear and left-right directions. Specifically, the top surface 88A slopes upward
toward the front side.
[0128] Although the protruding part 88 (as an example of a substrate retaining part) is
formed integrally with the top wall 39 in the embodiment, the substrate retaining
part may be a separate member instead. For example, the substrate retaining part may
be an adapter that is attached to the top wall 39.
< Circuit Board 64 >
[0129] As shown in Fig. 4, the circuit board 64 (more accurately, a substrate 63 thereof)
is supported from below by the top surface 88A of the protruding part 88.
[0130] The circuit board 64 includes the substrate 63, a memory 66, a battery 68, and electrodes
65. The circuit board 64 is positioned rearward of the projection 67 and forward of
the protruding part 43. The circuit board 64 is also positioned farther rearward than
the sealing member 76 in the front-rear direction. More specifically, the circuit
board 64 is positioned farther rearward than the through-hole 76A formed in the sealing
member 76. The circuit board 64 is also positioned below the virtual plane X described
above in the vertical direction. The storage chamber 32 is vertically interposed between
the circuit board 64 and the bottom surface 42A of the bottom wall 42.
[0131] The substrate 63 of the circuit board 64 is a rigid substrate formed of a glass epoxy
or the like. The circuit board 64 is configured by mounting the memory 66 and battery
68 on the substrate 63 and forming four electrodes 65 on the substrate 63 (see Fig.
5B).
[0132] Note that the number of electrodes 65 is determined based on the number of the contacts
132 in the cartridge-attachment portion 110 (see Fig. 2) and is not limited to four.
Further, the battery 68 need not be mounted on the circuit board 64.
[0133] The substrate 63 has a length in the front-rear direction that is greater than a
width thereof in the left-right direction. Preferably, the front-rear dimension of
the substrate 63 is at least two times greater than the left-right dimension, and
more preferably at least three times greater than the left-right dimension. Note that
the front-rear dimension of the substrate 63 may be less than two times the left-right
direction or even less than or equal to the left-right dimension.
[0134] Specifically, the substrate 63 has a front end face 63A and a rear end face 63B opposite
each other in the front-rear direction. In the present embodiment, the front end face
63A also constitutes an upper end face of the substrate 63, whereas the rear end face
63B also constitutes a lower end face of the substrate 63. As illustrated in Figs.
4, 5B and 9, the front-rear dimension of the substrate 63 (a distance between the
front end face 63A and the rear end face 63B in the front-rear direction) is greater
than a gap formed in the front-rear direction between the front wall 137 and rear
wall 136 of the connector 130 in the cartridge-attachment portion 110. Further, as
shown in Fig. 5B, the left-right dimension of the substrate 63 is shorter than a gap
in the left-right direction between the right wall 138 and left wall 139 of the connector
130.
[0135] As illustrated in Fig. 4, the substrate 63 has a first surface 61 (sloped surface),
and a second surface 62. The first surface 61 is exposed to the outside of the ink
cartridge 30. The second surface 62 is a surface opposite the first surface 61.
[0136] The substrate 63 is bonded to the top surface 88A of the protruding part 88 (i.e.,
to the top surface 39A of the top wall 39) with a photopolymer. However, the circuit
board 64 may be bonded to the top surface 88A with an adhesive other than a photopolymer.
Still alternatively, the substrate 63 may be mounted on the top surface 88A by means
other than adhesives, such as thermal caulking. Note that when thermal caulking is
used to mount the circuit board 64 on the top surface 88A, each of the four corners
of the circuit board 64 is preferably fixed to the top surface 88A; that is, each
of the right-front corner, left-front corner, right-rear corner, and left-rear corner
in a plan view. However, it should be obvious that the positions subjected to the
thermal caulking need not be limited to these four corners.
[0137] Since the top surface 88A of the protruding part 88 slopes relative to the virtual
plane PL1 such that the top surface 88A slopes upward toward the front in the front-rear
direction, the first surface 61 and second surface 62 of the substrate 63 mounted
on the top surface 88A also slope upward toward the front relative to the virtual
plane PL1. That is, the substrate 63 is inclined relative to the virtual plane PL1
such that the first surface 61 faces diagonally upward and rearward. Thus, a front
edge of the first surface 61 also constitutes an upper edge 61U of the first surface
61, while a rear edge of the first surface 61 serves as a lower edge 61L thereof.
In other words, the upper edge 61U is positioned frontward relative to the lower edge
61L. Through this configuration, the protruding part 88 maintains the first surface
61 on the substrate 63 at a desired angle of inclination relative to the virtual plane
PL1.
[0138] Specifically, referring to Fig. 4, the top surface 88A of the protruding part 88
slopes upward toward the front relative to the virtual plane PL1 and maintains the
first surface 61 at an angle α of inclination relative to the virtual plane PL1. Here,
the angle α formed by the first surface 61 and the virtual plane PL1 is an acute angle
that is greater than an acute angle β formed by a virtual plane PL2 and the virtual
plane PL1. The virtual plane PL2 is a plane extending in the left-right direction
and passing through portions 132C of the contacts 132 and the bottom edge of the rear
wall 136. Here, the portions 132C are portions of the contacts 132 that are in contact
with the electrodes 65 to be connected thereto (see Fig. 5B) when the ink cartridge
30 is in its attached state in the cartridge-attachment portion 110 (in the state
shown in Fig. 9).
[0139] A plurality of electrodes (not shown) is formed on the second surface 62 of the substrate
63. The memory 66 is positioned on some of these electrodes. The battery 68 is positioned
on the electrodes that the memory 66 is not mounted. Hence, the memory 66 and battery
68 are mounted on the second surface 62 of the substrate 63.
[0140] Here, a depression 84 is formed in the top surface 88A of the protruding part 88
in an area corresponding to the region in which the memory 66 and battery 68 are mounted.
In other words, the memory 66 and battery 68 mounted on the second surface 62 are
positioned in the depression 84.
[0141] Here, referring to Fig. 4, a shortest distance between the front end face 63A (upper
end face) of the substrate 63 and the memory 66 is greater than a shortest distance
between the rear end face 63B of the substrate 63 and the memory 66. Likewise, a shortest
distance between the front end face 63A of the substrate 63 and the battery 68 is
also greater than a shortest distance between the front end face 63A of the substrate
63 and the battery 68. In other words, the memory 66 and battery 68 are mounted closer
to the rear end face 63B (lower end face) of the substrate 63 than to the front end
face 63A of the substrate 63. The battery 68 is mounted at a position diagonally downward
and rearward of the memory 66. That is, the battery 68 is positioned lower than the
memory 66 in the upright posture of the ink cartridge 30.
[0142] The memory 66 stores information related to the ink cartridge 30 that can be read
by the controller 1 of the printer 10. The information related to the ink cartridge
30 is data specifying a lot number, a manufactured date, an ink color, and the like.
The memory 66 may be a semiconductor memory, such as a Static RAM (SRAM). Note that
an integrated circuit (IC) providing function(s) other than a memory may also be mounted
on the substrate 63, if necessary.
[0143] The electrodes on which the battery 68 is mounted are connected to the electrodes
on which the memory 66 is mounted. Hence, the battery 68 is electrically connected
to the memory 66, whereby the battery 68 can supply electricity to the memory 66.
[0144] As shown in Fig. 3B, each of the four electrodes 65 corresponds to one of the four
contacts 132 in the cartridge-attachment portion 110. Hence, the number of electrodes
65, as with the number of contacts 132, is not limited to four. As shown in Fig. 5B,
the four electrodes 65 are exposed on the first surface 61 constituting the substrate
63, allowing for electrical connections. Each electrode 65 is elongated in the front-rear
direction. The electrodes 65 are arranged parallel to each other and are spaced apart
from each other in the left-right direction on the top surface (first surface 61)
of the substrate 63. Each electrode 65 is electrically connected to the memory 66.
[0145] A shortest distance between the upper edge 61U of the first surface 61 and the electrodes
65 is shorter than a shortest distance between the lower edge 61L of the first surface
61 and the electrodes 65. In other words, the electrodes 65 are formed on the first
surface 61 at a position closer to the upper edge 61U (front end face 63A) than to
the lower edge 61L (rear end face 63B). The electrodes 65 are also formed in a position
diagonally upward and forward relative to the memory 66 and battery 68.
[0146] The battery 68 is a button-shaped battery (button cell) in the present embodiment.
The battery 68 is electrically connected to the memory 66 and is configured to supply
power to the memory 66. Upon receipt of the power supply from the battery 68, the
memory 66 (SRAM) can store various data.
[0147] Note that, an electronic component other than the battery 68 may be mounted on the
substrate 63 for supplying power to the memory 66. For example, a capacitor in a charged
state can be employed as another example of the electronic component for supplying
power to the memory 66.
< Operations for Attaching the Ink Cartridge 30 to the Cartridge-Attachment Portion
110 >
[0148] Next, operations for mounting the ink cartridge 30 in the cartridge holder 101 of
the cartridge-attachment portion 110 will be described.
[0149] Fig. 4 shows the ink cartridge 30 prior to being mounted in the cartridge-attachment
portion 110. At this time, the seal 141 seals the air communication port 140 so that
the storage chamber 32 is not in communication with the atmosphere. Prior to mounting
the ink cartridge 30 in the cartridge-attachment portion 110, the user peels off the
seal 141, opening the storage chamber 32 to the atmosphere. Also, prior to the ink
cartridge 30 being mounted in the cartridge-attachment portion 110, the valve 79 is
in contact with the sealing member 76. Consequently, ink stored in the storage chamber
32 is prevented from flowing out of the ink cartridge 30 through the through-hole
76A.
[0150] In a state where the ink cartridge 30 is not attached to the cartridge-attachment
portion 110, no member is positioned between the light-emitting part and light-receiving
part of the optical sensor 113, enabling light to travel from the light-emitting part
to the light-receiving part. At this time, the optical sensor 113 outputs a high level
detection signal to the controller 1 (see Fig. 1). Further, prior to attachment of
the ink cartridge 30 to the cartridge-attachment portion 110, the valve 115 closes
the opening 102B, and the rear end of the valve 115 protrudes rearward from the opening
102B.
[0151] In order to attach the ink cartridge 30 to the cartridge-attachment portion 110,
the ink cartridge 30 is inserted forward into the cartridge holder 101 through the
opening 112 of the cartridge-attachment portion 110 (see Fig. 7). Note that while
the ink cartridge 30 is inserted into the cartridge holder 101 in a state similar
to the upright posture in the embodiment, the ink cartridge 30 may instead be inserted
into the cartridge holder 101 while tilted relative to the horizontal direction. As
shown in Fig. 4, the upper portion 41U of the rear wall 41 is positioned farther rearward
than the lower portion 41L. That is, the upper portion 41U is closer to the user than
the lower portion 41L is. Hence, the user pushes forward on the upper portion 41U
when inserting the ink cartridge 30 into the cartridge holder 101.
[0152] As the ink cartridge 30 is inserted forward into the cartridge holder 101, as illustrated
in Fig. 7, the tube 102 of the cartridge-attachment portion 110 is inserted into the
passage 75A of the cylinder 75 through the through-hole 76A formed in the sealing
member 76 (the opening 75B). At this time, the outer circumferential surface of the
tube 102 closely contacts an inner circumferential surface of the sealing member 76
(the surface defining the through-hole 76A). This configuration not only fixes the
position of the cylinder 75 when the ink cartridge 30 is in its attached state, but
also forms a liquid-tight seal between the cylinder 75 and tube 102 that prevents
ink from leaking into the cartridge holder 101.
[0153] The tube 102 inserted into the passage 75A also contacts and pushes the valve 79
rearward. Through this action, the valve 79 is separated from the sealing member 76
against a forward urging force of the coil spring 80.
[0154] Further, when the distal end of the tube 102 contacts the valve 79, the valve 79
contacts the valve 115 from the rear side thereof and pushes the valve 115 forward.
Consequently, the valve 115 moves forward against the urging force of the coil spring
116. This action allows the interior space 102A of the tube 102 to communicate with
the exterior of the tube 102 through the opening 102B.
[0155] As a result, ink stored in the storage chamber 32 can flow into the tank 103 and
recording head 21 via the interior space 102A of the tube 102. At this time (in the
state shown in Fig. 7), the circuit board 64 is not yet in contact with the cartridge-attachment
portion 110.
[0156] Also, when the ink cartridge 30 is being inserted forward into the cartridge holder
101, as illustrated in Fig. 7, the sloped surface 155 formed on the protruding part
43 of the ink cartridge 30 contacts the shaft 145 from the rear. The shaft 145 is
guided along the sloped surface 155. As the user pushes the upper portion 41U of the
rear wall 41 forward, torque (rotational moment) is applied to the ink cartridge 30
in a counterclockwise direction of Fig. 7. However, due to the contact between the
sloped surface 155 and shaft 145, the ink cartridge 30 pivots clockwise in Fig. 7
against this torque about a center C of the opening 75B in which the tube 102 is inserted.
The position of the center C in the ink cartridge 30 depends on the shape of the tube
102 and the shape of the opening 75B, but a center of an area at which the outer surface
of the tube 102 contacts the inner circumferential surface of the sealing member 76
(the surface defining the through-hole 76A) is a hypothetical pivot center. The posture
of the ink cartridge 30 at this point (the orientation of the ink cartridge 30 shown
in Fig. 8) will be called a pivoted posture.
[0157] Forming the bottom wall 42 of the housing 31 as a sloped surface that slopes relative
to the front-rear direction provides a space between the bottom wall 42 and an inner
top surface of the bottom wall 59 of the cartridge holder 101 needed for this pivotal
movement (clockwise pivot).
[0158] As the ink cartridge 30 is inserted farther forward from the state shown in Fig.
7 against the rearward urging force of the coil spring 80, the circuit board 64 arrives
at a position beneath the contacts 132 (see Fig. 8). Owing to the pivoting described
above, the ink cartridge 30 is tilted such that the circuit board 64 moves below the
rear wall 136 of the connector 130, allowing the circuit board 64 to pass forward
under the rear wall 136 of the connector 130 until arriving directly below the contacts
132. Also owing to the above pivoting, a vertical gap exists between the electrodes
65 on the circuit board 64 and the contacts 132 when the ink cartridge 30 is in the
pivoted posture. In other words, the electrodes 65 are separated from the contacts
132. In addition, the positioning surface 89 arrives below the protruding part 114,
but a vertical gap exists between the protruding part 114 and positioning surface
89 while the ink cartridge 30 is in its pivoted posture. In other words, the protruding
part 114 is separated from the positioning surface 89.
[0159] Further, in the state depicted in Fig. 8, the sloped surface 155 and horizontal surface
154 of the protruding part 43 move to a position farther forward than the shaft 145.
When the ink cartridge 30 is in this pivoted posture, the lock surface 151 is below
the shaft 145.
[0160] As the user continues to push forward on the upper portion 41U of the rear wall 41,
torque is applied to the ink cartridge 30 in the counterclockwise direction of Fig.
8. Since the sloped surface 155 and horizontal surface 154 no longer contact the shaft
145, the force applied by the user causes the ink cartridge 30 to pivot counterclockwise
in Fig. 8 about the center C against the rearward urging force of the coil spring
80. As a result, the ink cartridge 30 assumes a state shown in Fig. 9, the state of
the ink cartridge 30 at this time is the attached state. In the attached state, the
cartridge holder 101 retains the ink cartridge 30 in the interior space 104 in the
upright posture.
[0161] Next, states of components in the ink cartridge 30 and cartridge-attachment portion
110 while the ink cartridge 30 is in the attached state shown in Fig. 9 will be described.
[0162] As shown in Fig. 9, the tube 102 of the cartridge-attachment portion 110 has advanced
into the passage 75A of the cylinder 75.
[0163] By pivoting the ink cartridge 30 shown in Fig. 8 counterclockwise, the positioning
surface 89 of the ink cartridge 30 contacts the bottom surface of the protruding part
114 in the cartridge-attachment portion 110 from below. This contact restricts further
upward movement of the ink cartridge 30, i.e., restricts the ink cartridge 30 from
pivoting farther counterclockwise about the center C. Thus, the ink cartridge 30 is
vertically positioned in the cartridge holder 101.
[0164] Further, by pivoting the ink cartridge 30 depicted in Fig. 8 counterclockwise, the
protruding part 43 moves upward. Through this pivotal movement, the lock surface 151
of the ink cartridge 30 faces rearward and confronts the shaft 145 in the cartridge-attachment
portion 110 in the front-rear direction. When the user stops pushing the ink cartridge
30 forward, the ink cartridge 30 is moved rearward by the urging force of the coil
spring 80. However, since the rearward-facing lock surface 151 confronts the shaft
145, the lock surface 151 contacts the shaft 145 from the front side thereof as the
ink cartridge 30 moves rearward (see Fig. 9). In other words, the lock surface 151
is in contact with the front side of the shaft 145 when the ink cartridge 30 is in
the attached state. Hence, the protruding part 43 is engaged with the cartridge holder
101. This engagement restricts further rearward movement of the ink cartridge 30,
thereby positioning the ink cartridge 30 in the front-rear direction in the cartridge
holder 101.
[0165] As shown in Fig. 9, the projection 67 is positioned between the light-emitting part
and light-receiving part of the optical sensor 113. Consequently, the projection 67
blocks the progression of light from the light-emitting part to the light-receiving
part. That is, the projection 67 is positioned in the optical path of light irradiated
from the light-emitting part when the ink cartridge 30 is in the attached state. In
other words, the optical sensor 113 is positioned such that the light-blocking surface
of the projection 67 is in the optical path of light irradiated from the light-emitting
part when the ink cartridge 30 is in the attached state. At this time, the optical
sensor 113 outputs a low level detection signal to the controller 1 (see Fig. 1).
[0166] Further, as a result of the pivoting of the ink cartridge 30 counterclockwise from
the state shown in Fig. 8, the electrodes 65 of the circuit board 64 contact corresponding
contacts 132 from below, thereby elastically deforming the contacts 132 upward (see
Fig. 9). Thus, when the ink cartridge 30 is in the attached state, the electrodes
65 are electrically connected to the contacts 132 while elastically deforming the
contacts 132 upward. With the four electrodes 65 contacting the corresponding contacts
132 so that electricity can be conducted therebetween, a voltage Vc is applied to
the electrodes 65, the electrodes 65 are grounded, and power is supplied to the electrodes
65. Through this electrical connection between the contacts 132 and electrodes 65,
the memory 66 mounted on the circuit board 64 is also electrically connected to the
controller 1 (see Fig. 1). Consequently, the controller 1 can access the memory 66,
enabling data stored in the memory 66 to be inputted into the controller 1 (see Fig.
1).
[0167] When the ink cartridge 30 is in the attached state shown in Fig. 8, the front wall
137 of the connector 130 is positioned frontward relative to the electrodes 65 on
the circuit board 64 and the contacts 132 in the cartridge-attachment portion 110,
and the rear wall 136 of the connector 130 is positioned rearward relative to the
electrodes 65 and the contacts 132. Further, the bottom edge of the front wall 137
and the bottom edge of the rear wall 136 are positioned lower than the electrodes
65. With this arrangement, the electrodes 65 and contacts 132 are interposed between
the rear wall 136 and front wall 137 in the front-rear direction when the ink cartridge
30 is in its attached state. That is, the front wall 137 and rear wall 136 enclose
the electrodes 65 and contacts 132 from the front and rear sides thereof.
[0168] Further, a portion of the first surface 61 on the substrate 63 to the front side
of the rear wall 136 (i.e., a front portion of the first surface 61) is higher than
the bottom edge of the rear wall 136, while a portion of the first surface 61 rearward
of the rear wall 136 (i.e., a rear portion of the first surface 61) is lower than
the rear wall 136. As described above, the acute angle α formed between the first
surface 61 and the virtual plane PL1 is greater than the acute angle β formed between
the virtual plane PL2 and the virtual plane PL1 (see Fig. 4). Accordingly, of the
first surface 61 on the substrate 63, a portion that vertically overlaps the rear
wall 136 when the ink cartridge 30 is in its attached state (when the electrodes 65
are in contact with the contacts 132) is lower than the bottom edge of the rear wall
136 and does not contact the rear wall 136. In other words, while the first surface
61 of the substrate 63 and the rear wall 136 face each other vertically when the ink
cartridge 30 is in the attached state, a gap is formed between the first surface 61
and the rear wall 136.
[0169] As shown in Fig. 3B, when the ink cartridge 30 is in the attached state, the right
wall 138 of the connector 130 is on the right side of the electrodes 65 and contacts
132 while the left wall 139 of the connector 130 is on the left side of the electrodes
65 and contacts 132. Further, the bottom edges of the right wall 138 and left wall
139 are positioned lower than the electrodes 65 and contacts 132 when the ink cartridge
30 is in its attached state. With this configuration, the electrodes 65 and contacts
132 are interposed between the right wall 138 and left wall 139 in the left-right
direction when the ink cartridge 30 is in its attached state. That is, the right wall
138 and left wall 139 enclose the electrodes 65 and contacts 132 from the left and
right sides thereof.
[0170] To extract the ink cartridge 30 from the cartridge holder 101 of the cartridge-attachment
portion 110, the user pushes the operating surface 92 downward. As shown in Fig. 9,
the operating surface 92 faces obliquely upward and rearward when the ink cartridge
30 is in the attached state. Hence, by operating the operating surface 92, the user
applies force to the ink cartridge 30 in a direction diagonally downward and forward.
This force pivots the ink cartridge 30 clockwise in Fig. 9, causing the positioning
surface 89 to separate from the protruding part 114, as illustrated in Fig. 8. Further,
the lock surface 151 is moved to a position lower than the shaft 145. In other words,
the posture of the ink cartridge 30 is changed from the upright posture to the pivoted
posture. Consequently, the urging force of the coil spring 80 moves the ink cartridge
30 rearward relative to the cartridge holder 101. Through the above operation, the
user can then remove the ink cartridge 30 from the cartridge-attachment portion 110.
< Detecting Attachment of the Ink Cartridge 30 to the Cartridge-Attachment Portion
110 >
[0171] Next, operations for detecting when an ink cartridge 30 is inserted into the cartridge-attachment
portion 110 will be described with reference to flowcharts shown in Figs. 10 and 11.
[0172] The flowcharts of Figs. 10 and 11 are configured to be initiated when the cover 111
is opened by the user. That is, the controller 1 is configured to launch the flowchart
of Fig. 10 or the flowchart of Fig. 11 in response to receiving a high level signal
outputted from the cover sensor 118.
[0173] As shown in Fig. 10, in S10 the controller 1 (see Fig. 1) determines whether the
cover 111 is in the closed position. The controller 1 determines that the cover 111
is in the closed position when the signal outputted from the cover sensor 118 changes
to a low level signal.
[0174] In a case where the cover 111 is not in the closed position (S10: NO), the controller
1 repeats the determination in S10 until the cover 111 is determined to be closed,
i.e., until the signal outputted from the cover sensor 118 changes from high level
to low level.
[0175] When the cover 111 is determined to be in the closed position (S10: YES), in S20
the controller 1 determines whether the memory 66 on the circuit board 64 of the ink
cartridge 30 is accessible, i.e., whether the controller 1 can read from or write
to the memory 66. When the contacts 132 are in contact with and electrically connected
to the electrodes 65 on the circuit board 64, the controller 1 is able to access the
memory 66 on the circuit board 64. When the contacts 132 are not in contact with the
electrodes 65 on the circuit board 64, the controller 1 cannot access the memory 66.
[0176] If the controller 1 cannot access the memory 66 (S20: NO), in S30 the controller
1 determines that an ink cartridge 30 is not mounted in the cartridge-attachment portion
110. In this case, the controller 1 notifies the user that an ink cartridge 30 is
not mounted by displaying a message on a display panel (not shown) provided on a housing
of the printer 10 and/or emitting a beep or other sound from a speaker (not shown).
[0177] However, when the controller 1 can access the circuit board 64 (S20: YES), in S40
the controller 1 determines whether the signal outputted from the optical sensor 113
to the controller 1 is high level or low level. When the projection 67 is positioned
between the light-emitting part and light-receiving part of the optical sensor 113,
the optical sensor 113 outputs a low level signal to the controller 1. When the projection
67 is not positioned between the light-emitting part and light-receiving part of the
optical sensor 113, the optical sensor 113 outputs a high level signal to the controller
1.
[0178] When the signal outputted from the optical sensor 113 to the controller 1 is high
level (S40: HIGH), in S50 the controller 1 determines that an abnormal ink cartridge
30 is attached to the cartridge-attachment portion 110. In this case, the controller
1 notifies the user that an abnormal ink cartridge 30 is mounted by displaying a message
on the display panel (not shown) provided on the housing of the printer 10 and/or
playing a beep or other sound from the speaker (not shown).
[0179] On the other hand, if the signal outputted by the optical sensor 113 is low level
(S40: LOW), in S60 the controller 1 determines that a normal ink cartridge 30 is attached
to the cartridge-attachment portion 110.
[0180] In the flowchart of Fig. 10, the controller 1 determines whether an ink cartridge
30 is mounted in the cartridge-attachment portion 110 based on whether the circuit
board 64 is accessible, and determines whether the ink cartridge 30 mounted in the
cartridge-attachment portion 110 is normal based on the level of the signal outputted
from the optical sensor 113.
[0181] However, the controller 1 may be configured to determine whether an ink cartridge
30 is mounted in the cartridge-attachment portion 110 based on the level of the signal
outputted from the optical sensor 113 and to determine whether the ink cartridge 30
mounted in the cartridge-attachment portion 110 is normal based on whether the circuit
board 64 is accessible. Steps in this variation will be described next with reference
to the flowchart in Fig. 11.
[0182] Referring to Fig. 11, the controller 1 first determines in S110 whether the cover
111 is in the closed position, as in the flowchart of Fig. 10. The controller 1 repeats
the determination in S110 (S110: NO) until the cover 111 is determined to be in the
closed position, i.e., until the signal outputted from the cover sensor 118 changes
from high level to low level.
[0183] When the controller 1 determines in S110 that the cover 111 is in the closed position
(S110: YES), in S120 the controller 1 determines whether the signal outputted from
the optical sensor 113 to the controller 1 is high level or low level.
[0184] If the signal outputted by the optical sensor 113 is high level (S120: HIGH), in
S130 the controller 1 determines that an ink cartridge 30 is not mounted in the cartridge-attachment
portion 110. In this case, as in S30 of Fig. 10, the controller 1 notifies the user
that an ink cartridge 30 is not mounted.
[0185] However, if the signal outputted by the optical sensor 113 is low level (S120: LOW),
in S140 the controller 1 determines whether the circuit board 64 of the ink cartridge
30 is accessible.
[0186] If the controller 1 cannot access the circuit board 64 (S140: NO), in S150 the controller
1 determines that an abnormal ink cartridge 30 is mounted in the cartridge-attachment
portion 110. In this case, as in S50 of Fig. 10, the controller 1 notifies the user
that an abnormal ink cartridge 30 is mounted.
[0187] On the other hand, if the controller 1 can access the circuit board 64 (S140: YES),
in S160 the controller 1 determines that a normal ink cartridge 30 is mounted in the
cartridge-attachment portion 110.
< Operational and Technical Advantages of the Embodiment >
[0188] According to the described embodiment, the substrate 63 has the first surface 61
that slopes relative to the virtual plane PL1 to form the acute angle α therebetween
that is greater than the acute angle β formed between the virtual plane PL2 and virtual
plane PL1. Therefore, even when the front wall 137 and rear wall 136 are provided
around the contacts 132 in the cartridge-attachment portion 110, the electrodes 65
can be brought into contact with the contacts 132 without the substrate 63 contacting
the front wall 137 or rear wall 136.
[0189] Further, providing the substrate 63 with the first surface 61 that is sloped relative
to the virtual plane PL1 can prevent the substrate 63 from contacting the front wall
137 and rear wall 136, even when the front-rear dimension of the substrate 63 is longer
than the gap between the front wall 137 and rear wall 136 in the front-rear direction,
as in the embodiment described above.
[0190] Since the front-rear dimension of the substrate 63 can be longer than the gap between
the front wall 137 and rear wall 136 in the front-rear direction, i.e., since the
dimensions of the substrate 63 can be increased, sufficient space can be allocated
on the substrate 63 for forming the electrodes 65 and mounting the memory 66.
[0191] Further, since the substrate 63 includes the first surface 61 that slopes relative
to the virtual plane PL1, foreign matter deposited on the first surface 61 is more
likely to fall off the substrate 63.
[0192] Further, the electrodes 65 in the embodiment are formed at positions on the first
surface 61 closer to the upper edge 61U (front end face 63A) than the lower edge 61L
(rear end face 63B). Hence, the electrodes 65 are better positioned to contact the
contacts 132.
[0193] The memory 66 is also positioned on the second surface 62 at a position lower than
the electrodes 65 in the depicted embodiment. Hence, the memory 66 is unlikely to
collide with the contacts 132. Further, even if a portion on the first surface 61
lower than the electrodes 65 may collide with the contacts 132 during the insertion
of the ink cartridge 30 into the cartridge-attachment section 110, the memory 66 is
less likely to be affected by impact of the collision.
[0194] When the electrodes 65 are in contact with the contacts 132, an upper portion of
the substrate 63 (i.e., a portion closer to the front end face 63A than to the rear
end face 63B) is positioned between the front wall 137 and rear wall 136 in the front-rear
direction. Consequently, there is not enough room for mounting the battery 68 in the
upper portion of the substrate 63. Hence, the battery 68 in the embodiment is mounted
on a lower portion of the substrate 63 (i.e., a portion closer to the rear end face
63B than to the front end face 63A) where sufficient space can be allocated.
[0195] In the depicted embodiment, the battery 68 is positioned lower than the memory 66.
This configuration can reduce the likelihood of the battery 68 colliding with the
contacts 132 and causing deterioration in the functionality of the memory 66. Further,
by arranging the electrodes 65, memory 66, and battery 68 as described in the embodiment,
wiring for electrically connecting the electrodes 65 to the memory 66 and wiring for
electrically connecting the battery 68 to the memory 66 can be run without interference
more easily.
[0196] In the embodiment, the first surface 61 faces rearward, while the passage 75A in
the cylinder 75 is open frontward. This arrangement can reduce a possibility that
ink leaking out of the passage 75A could become deposited on the first surface 61.
[0197] In the embodiment, the left-right dimension of the substrate 63 is shorter than the
gap between the right wall 138 and left wall 139 in the left-right direction. Accordingly,
the electrodes 65 can be brought into contact with the contacts 132 positioned between
the right wall 138 and left wall 139.
[0198] Since the electrodes 65 are formed to be aligned with each other at intervals in
the left-right direction in the embodiment, a range over which the electrodes 65 are
formed in the front-rear direction can be reduced. Further, elongating the electrodes
65 in the front-rear direction can reduce a potential that the electrodes 65 may lose
contact with the contacts 132, even if the front-rear position of the ink cartridge
30 in the cartridge-attachment portion 110 varies when the ink cartridge 30 is mounted
in the cartridge-attachment portion 110.
[0199] Since the memory 66 is mounted on the second surface 62 in the embodiment, collisions
between the ink cartridge 30 and components in the cartridge-attachment portion 110
that may occur during the insertion of the ink cartridge 30 into the cartridge-attachment
portion 110 can be prevented from directly impacting the memory 66.
[0200] In the depicted embodiment, the ink cartridge 30 is pivoted during the process of
inserting the ink cartridge 30 into the cartridge holder 101. Accordingly, without
adding a complex structure to the ink cartridge 30 and/or cartridge holder 101, the
electrodes 65 can be moved to a position for contacting the contacts 132 while not
coming into contact with the rear wall 136 during the process of inserting the ink
cartridge 30 into the cartridge holder 101.
[0201] In the depicted embodiment, the cartridge-attachment portion 110 (precisely, the
tube 102) contacts the rubber sealing member 76 prior to contacting the circuit board
64 during the process of attaching the ink cartridge 30 to the cartridge-attachment
portion 110. This contact reduces a speed at which the ink cartridge 30 is inserted
and can soften the force of impact with the circuit board 64.
< First Modification >
[0202] As illustrated in Fig. 4, the memory 66 and battery 68 are mounted on the second
surface 62 of the substrate 63 in the depicted embodiment. The memory 66 is mounted
at a position diagonally downward and rearward from the electrodes 65, and the battery
68 is mounted at a position diagonally downward and rearward from the memory 66. However,
the mounting positions of the memory 66 and battery 68 are not limited to the positions
shown in Fig. 4.
[0203] For example, as depicted in Fig. 12A, the battery 68 may be mounted on the second
surface 62 at a position diagonally upward and forward of the memory 66. Alternatively,
the memory 66 and battery 68 may be mounted on the first surface 61 of the substrate
63, rather than on the second surface 62 (see Fig. 12B), provided that the memory
66 and battery 68 are positioned lower than the electrodes 65. Still alternatively,
as shown in Fig. 12C, the memory 66 may be mounted on the first surface 61 of the
substrate 63 at a position lower than the electrodes 65, while the battery 68 is mounted
on the second surface 62 of the substrate 63. Or, conversely, the battery 68 may be
mounted on the first surface 61 at a lower position than electrodes 65, while the
memory 66 is mounted on the second surface 62.
[0204] Still alternatively, at least one of the memory 66 and battery 68 may be mounted
farther forward than rear edges of the electrodes 65 on the second surface 62.
[0205] Fig. 12D shows an example configuration in which the memory 66 is mounted farther
forward than the rear edges of the electrodes 65 while the battery 68 is mounted farther
rearward than the rear edges of the electrodes 65.
< Second Modification >
[0206] In the embodiment described above, the front edge of the first surface 61 also constitutes
the upper edge 61U of the first surface 61. However, the rear edge of the first surface
61 may be configured as the upper edge.
[0207] Fig. 13 illustrates an ink cartridge 230 according to a second modification to the
embodiment. The ink cartridge 230 includes a housing 231 and a circuit board 264.
In this second modification, a protruding part 287 is provided on a top surface 239A
of a top wall 239 of the housing 231, in place of the protruding part 88 of the embodiment.
The protruding part 287 is positioned forward of the protruding part 43 and rearward
of the projection 67 on the top surface 239A. A top edge of the protruding part 287
is lower than the top edge of the protruding part 43. The protruding part 287 has
a top surface 287A that slopes relative to the virtual plane PL1, and more specifically
that slopes upward toward the rear. The protruding part 287 is disposed farther forward
than the protruding part 88 of the embodiment in the front-rear direction.
[0208] The circuit board 264 includes a substrate 263 that is supported from below by the
top surface 287A of the protruding part 287.
[0209] As in the embodiment, the substrate 263 is bonded to the top surface 287A of the
protruding part 287 with a photopolymer. Of course, as described in the embodiment,
the substrate 263 may be mounted on the top surface 287A through means other than
bonding with a photopolymer.
[0210] Since the top surface 287A of the protruding part 287 slopes upward toward the rear
relative to the virtual plane PL1, both of a first surface 261 and a second surface
262 of the substrate 263 bonded to the top surface 287A slope upward toward the rear
relative to the virtual plane PL1. Hence, the rear edge of the first surface 261 is
an upper edge 261U of the first surface 261, while the front edge of the first surface
261 is a lower edge 261L of the first surface 261. In other words, the upper edge
261U is positioned rearward relative to the lower edge 261L. Through this configuration,
the protruding part 287 maintains the first surface 261 of the substrate 263 at the
desired angle of inclination, i.e., the acute angle α, relative to the virtual plane
PL1.
[0211] The acute angle α formed by the first surface 261 and the virtual plane PL1 is greater
than an acute angle γ formed by a virtual plane PL3 and the virtual plane PL1. The
virtual plane PL3 is a plane that extends in the left-right direction and passes through
the portions 132C of the contacts 132 and the bottom edge of the front wall 137.
[0212] The memory 66 and battery 68 are mounted on the second surface 262 of the substrate
263. A depression 285 is formed in the top surface 287A of the protruding part 287
at an area corresponding to the region in which the memory 66 and battery 68 are mounted.
In other words, the memory 66 and battery 68 mounted on the second surface 262 are
accommodated in the depression 285.
[0213] The electrodes 65 are formed on the first surface 261 at positions closer to the
upper edge 261U thereof than the lower edge 261L. The memory 66 and battery 68 are
mounted on the second surface 262 at positions closer to a lower end face 263B of
the substrate 263 than a top end face 263A of the substrate 263. Further, the memory
66 and battery 68 are mounted diagonally downward and forward from the electrodes
65, and the battery 68 is mounted diagonally downward and forward from the memory
66. Note that the memory 66 and battery 68 may be mounted in various other positions,
as described in the first modification.
[0214] The motion of the circuit board 264 when the ink cartridge 230 is inserted into the
cartridge holder 101 is identical to that described in the embodiment. That is, when
the user inserts the ink cartridge 230 forward into the interior space 104 of the
cartridge holder 101 while pivoting the ink cartridge 230, the circuit board 264 moves
forward while passing beneath the rear wall 136 of the connector 130 until arriving
at a position directly beneath the contacts 132. Subsequently, as the ink cartridge
230 is pivoted in the opposite direction from the above pivotal movement, the electrodes
65 of the circuit board 264 contact the contacts 132 from below.
[0215] When the ink cartridge 230 is in its attached state, the rear wall 136 of the connector
130 is positioned farther rearward than the electrodes 65 of the circuit board 264
and the contacts 132 in the cartridge-attachment portion 110, and the front wall 137
of the connector 130 is positioned farther forward than the electrodes 65 and contacts
132. In addition, the bottom edges of the front wall 137 and rear wall 136 are lower
than the electrodes 65.
[0216] A portion of the first surface 261 on the substrate 263 to the rear of the front
wall 137 (a rear portion) is positioned higher than the bottom edge of the front wall
137. A portion of the first surface 261 that is forward of the front wall 137 is positioned
lower than the front wall 137. As described above, the acute angle α formed by the
first surface 261 and the virtual plane PL1 is greater than the acute angle γ formed
by the virtual plane PL3 and the virtual plane PL1. Accordingly, when the ink cartridge
230 is in its attached state (when the electrodes 65 are in contact with the contacts
132), the portion of the first surface 261 on the substrate 263 that vertically overlaps
the front wall 137 is positioned lower than the bottom edge of the front wall 137
and is not in contact with the front wall 137. In other words, when the ink cartridge
230 is in its attached state, the first surface 261 of the substrate 263 vertically
opposes the front wall 137 with a gap formed therebetween.
[0217] Also when the ink cartridge 230 is in its attached state, the right wall 138 and
left wall 139 of the connector 130 enclose the electrodes 65 and contacts 132 from
right and left sides, as in the embodiment described above.
[0218] Note that, in this structure of the second modification, the acute angle α may not
necessarily be greater than the acute angle β formed by the virtual plane PL2 and
virtual plane PL1, provided that the acute angle α formed by the first surface 261
and the virtual plane PL1 is greater than the acute angle γ formed by the virtual
plane PL3 and the virtual plane PL1.
[0219] According to the second modification, the rear edge of the first surface 261 serves
as the upper edge 261U. This configuration can reduce the potential for collision
between the portion of the first surface 61 positioned forward of the rear edge and
the contacts 132.
< Third Modification >
[0220] The substrate 63 is supported on the protruding part 88 in the embodiment, and the
substrate 263 is supported on the protruding part 287 in the second modification.
However, the means for supporting the substrate 63, 263 is not limited to a single
sloped surface on a support portion (such as the protruding part 88, 287), provided
that the substrate is supported such that a first surface thereof (upper surface)
slopes relative to the virtual plane PL1 with the acute angle α formed therebetween.
[0221] For example, Fig. 14 illustrates an ink cartridge 330 according to a third modification
to the embodiment including a housing 331 and a circuit board 364. In this ink cartridge
330, two protruding parts 381 and 382 are provided on a top surface 339A of a top
wall 339 of the housing 331, instead of the protruding part 88, for supporting a substrate
363 of the circuit board 364. The two protruding parts 381 and 382 have different
protruding lengths from the top surface 339A of the top wall 339. The protruding parts
381 and 382 are aligned with each other in the front-rear direction to form a gap
384 therebetween on the top surface 339A. The substrate 363 is supported at front
and rear ends thereof by the protruding parts 381 and 382, respectively. With this
structure, a first surface 361 (top surface) of the substrate 363 is maintained to
be inclined relative to the virtual plane PL1 with the acute angle α formed between
the first surface 361 and the virtual plane PL1.
[0222] The electrodes 65 are formed on the first surface 361 of the substrate 363 at positions
closer to an upper edge 361U of the first surface 361 than to the lower edge 361L
of the first surface 361, as in the embodiment. The memory 66 and battery 68 are mounted
on a second surface 362 (lower surface) of the substrate 363. The memory 66 and battery
68 mounted on the second surface 362 are accommodated in the gap 384 in a state where
the substrate 363 is supported by the protruding parts 381 and 382. Hence, the memory
66 and battery 68 are lower than the electrodes 65, as in the embodiment.
< Fourth Modification >
[0223] Fig. 15 depicts an ink cartridge 430 according to a fourth modification to the embodiment
provided with still another example of the support portion in place of the protruding
part 88 in the embodiment. The ink cartridge 430 includes a housing 431 and a circuit
board 464. Instead of the protruding part 43 of the embodiment, the housing 431 includes
a protruding part 443 formed on a top surface 439A of a top wall 439. A recessed part
443B is formed in a front surface 443A of the protruding part 443 for supporting a
substrate 463 of the circuit board 464. Specifically, a rear end portion of the substrate
463 is fitted into the recessed part 443B so that the substrate 463 protrudes diagonally
upward and forward from the front surface 443A of the protruding part 443. With this
structure, a first surface 461 of the substrate 463 slopes relative to the virtual
plane PL1 with the acute angle α formed therebetween.
[0224] The electrodes 65 are formed on the first surface 461 at a position closer to an
upper edge 461U of the first surface 461 than to a lower edge 461L of the first surface
461. The memory 66 and battery 68 are mounted on a second surface 462 of the substrate
463 that is fixed above the top surface 439A.
< Fifth Modification >
[0225] In the embodiment, the top surface 88A of the protruding part 88 slopes relative
to the virtual plane PL1, whereby the first surface 61 and second surface 62 of the
substrate 63 supported by the top surface 88A also slope relative to the virtual plane
PL1. However, as long as the first surface 61 slopes relative to the virtual plane
PL1, it is not absolutely necessary for the second surface 62 to slope relative to
the virtual plane PL1.
[0226] Fig. 16 shows an ink cartridge 530 according to a fifth modification to the embodiment.
The ink cartridge 530 includes a housing 531 and a circuit board 564. The circuit
board 564 includes a substrate 563 having a generally triangular shape in a vertical
cross-sectional view. That is, in this substrate 563, a first surface 561 slopes relative
to the virtual plane PL1 to form the acute angle α therebetween, while a second surface
562 extends parallel to the virtual plane PL1. Put another way, the substrate 563
has a thickness in the vertical direction that becomes smaller toward a lower edge
561L of the first surface 561. Or, the thickness (vertical dimension) of the substrate
563 is smaller at the lower edge 561L than at an upper edge 561U of the first surface
561.
[0227] The substrate 563 is supported directly by a top wall 539 of the housing 531 with
the second surface 562 bonded to a top surface 539A of the top wall 539. That is,
the top wall 539 does not include the support portion for supporting the substrate
563 in order to maintain the inclination of the first surface 561 relative to the
virtual plane PL1.
[0228] The electrodes 65 are formed on the sloped first surface 561 at positions closer
to the upper edge 561U thereof than to the lower edge 561L thereof. The memory 66
and electrodes 65 are mounted on the horizonal second surface 562. A depression 584
is formed on the top surface 539A of the top wall 539 in an area corresponding to
the region in which the memory 66 and battery 68 are mounted. That is, the memory
66 and battery 68 mounted on the second surface 562 of the substrate 563 are accommodated
in the depression 584.
< Sixth Modification >
[0229] Fig. 17 depicts an ink cartridge 630 according to a sixth modification to the embodiment.
The ink cartridge 630 includes a housing 631 and a circuit board 664. The circuit
board 664 is supported on a top wall 639 of the housing 631. The circuit board 664
includes a rigid substrate 663 having a thickness greater than a thickness of the
substrate 63 of the embodiment with respect to the vertical direction.
[0230] The substrate 663 has a first surface 661 and a second surface 662. The first surface
661 is sloped relative to the virtual plane PL1 to form the acute angle α therebetween,
as in the embodiment. A protruding part 688 is formed on a top surface 639A of the
top wall 639 to support the substrate 663. The protruding part 688 has a sloped top
surface 688A for supporting the second surface 662 of the substrate 663.
[0231] Specifically, the substrate 663 is supported on the top surface 639A of the top wall
639 such that: a front end portion of the second surface 662 is fixed to the sloped
top surface 688A of the protruding part 688; and a rear edge of the second surface
662 is in contact with the top surface 639A of the top wall 639. With this structure,
the inclination of the first surface 661 relative to the virtual plane PL1 can be
maintained.
[0232] In the circuit board 664, the electrodes 65 are formed on the first surface 661 at
positions closer to an upper edge 661U thereof than to a lower edge 661L thereof,
as in the depicted embodiment. The memory 66 and battery 68 are mounted on the second
surface 662. The memory 66 is positioned closer to the protruding part 688 than the
battery 68 is to the protruding part 688 in the front-rear direction. Hence, due to
the inclination of the second surface 662 relative to the virtual plane PL1 (i.e.,
relative to the top surface 639A), the memory 66 mounted on the second surface 662
is positioned above the top surface 639A of the top wall 639. Further, a depression
684 is formed in the top wall 639 so that the battery 68 mounted on the second surface
662 can be received in the depression 684.
[0233] Note that the battery 68 may not be mounted on the second surface 862. In this case,
the depression 684 is not necessary to be formed in the top surface 639A of the top
wall 639.
[0234] Still alternatively, in a case that the protruding part 688 is shaped such that the
top surface 688A supports an entirety of the second surface 662 as in the embodiment,
the depression 684 may be formed in the top surface 688A to accommodate both of the
memory 66 and battery 68, just as the depression 84 of the embodiment.
< Seventh Modification >
[0235] The substrate 63 of the depicted embodiment is a rigid substrate. However, the substrate
63 may be a flexible substrate formed of a plastic film or the like.
[0236] Fig. 18 depicts an ink cartridge 730 according to a seventh modification to the embodiment.
The ink cartridge 730 includes a housing 731 and a circuit board 764. The circuit
board 764 includes a flexible substrate 763. The substrate 763 has a curved shape
in a vertical cross-sectional view, contrary to the rigid, flat plate-shaped substrate
63 of the embodiment.
[0237] A protruding part 788 is formed on a top surface 739A of a top wall 739 of the housing
731. The protruding part 788 has a top surface 788A that is curved upward to form
a generally convex shape in a vertical cross-sectional view. The flexible substrate
763 is fixed to the curved top surface 788A to extend therealong, so that the substrate
763 has a curved first surface 761 and a second surface 762. That is, the second surface
762 of the substrate 763 is bonded to the top surface 788A of the protruding part
788.
[0238] The electrodes 65 are formed on the first surface 761 at positions closer to an upper
edge 761U thereof, in order to allow the electrodes 65 to contact the contacts 132
of the connector 130 while the ink cartridge 730 is attached to the cartridge holder
101 of the cartridge-attachment section 110. The memory 66 and battery 68 are mounted
on the curved second surface 762 of the substrate 763. A depression 784 is formed
on the curved top surface 788A in an area corresponding to the region in which the
memory 66 and battery 68 are mounted. That is, the memory 66 and battery 68 mounted
on the second surface 762 of the substrate 763 are accommodated in the depression
784.
< Other Variations >
[0239] In the embodiment and the modifications described above, communication between the
passage 75A and the outside of the cylinder 75 is switched on and off with the valve
79. However, the opening 75B may be sealed with a seal rather than the valve 79. Specifically,
the seal is affixed to the front surface of the cylinder 75 before the ink cartridge
30 is inserted into the cartridge-attachment portion 110, thereby sealing off the
through-hole 76A from the outside. Hence, ink in the storage chamber 32 does not flow
through the passage 75A and out of the ink cartridge 30 through the through-hole 76A.
When the ink cartridge 30 is inserted into the cartridge-attachment portion 110, the
tube 102 punctures the seal, breaking the hermetic seal.
[0240] In the embodiment described above, the ink cartridge 30 is pivoted inside the cartridge
holder 101 while being inserted therein. However, the ink cartridge 30 need not be
pivoted or tilted inside the cartridge holder 101 during the insertion process. For
example, the ink cartridge 30 may be inserted into the cartridge holder 101 in a direction
diagonally frontward and upward, without being pivoted.
[0241] Further, in the embodiment described above, the ink cartridge 30 is fixed in position
in the front-rear direction by the lock surface 151 contacting the shaft 145 from
the front side thereof. However, the positioning means for the ink cartridge 30 is
not limited to this contact between the lock surface 151 and shaft 145. For example,
the ink cartridge 30 may be fixed in the front-rear direction through sliding resistance
between the positioning surface 89 of the ink cartridge 30 and the bottom surface
on the protruding part 114 of the cartridge-attachment portion 110, and sliding resistance
between the bottom surface 42A of the ink cartridge 30 and the inner top surface on
the bottom wall 59 of the cartridge-attachment portion 110. Alternatively, the ink
cartridge 30 may be fixed in the front-rear direction through sliding resistance between
the sealing member 76 of the ink cartridge 30 and the tube 102 of the cartridge-attachment
portion 110, for example.
[0242] The structure of the ink cartridge 30 is not limited to those shown in Figs. 4 to
6 and 12A through 18. For example, Fig. 19 depicts an ink cartridge 830 according
to a sixth modification to the embodiment. The ink cartridge 830 includes a housing
831 and a circuit board 864. The housing 831 has a substantially rectangular parallelepiped
shape. Specifically, in the housing 831, a rear wall 841 and a front wall 840 respectively
extend vertically, while a bottom wall 842 and a top wall 839 extend horizontally.
Hence, in the upright posture, a front surface 840A of the front wall 840 faces frontward,
a rear surface 841A of the rear wall 841 faces rearward, a bottom surface 842A of
the bottom wall 842 faces vertically downward, and a top surface 839A of the top wall
839 faces vertically upward.
[0243] In the structure of Fig. 19, the ink cartridge 830 does not include the projection
67, positioning surface 89, protruding part 43, operating part 90, cylinder 75, valve
79, and coil spring 80, unlike the ink cartridge 30 of the depicted embodiment. A
sealing member 876 defining a passage 875A therein is fitted in a through-hole penetrating
the front wall 840 in the front-rear direction. A front end of the passage 875A that
is open on the front wall 840 is closed by a seal 142. A protruding part 888 is formed
on the top surface 839A of the top wall 839 for supporting the circuit board 864 thereon.
The protruding part 888 has a top surface 888A that is sloped relative to the virtual
plane PL1, just as the top surface 88A of the protruding part 88 of the embodiment.
The circuit board 864 includes a substrate 863 and the memory 66, but the battery
68 is dispensed with. The substrate 863 has a first surface 861 (top surface) and
a second surface 862 opposite to the first surface 861. The second surface 862 of
the substrate 863 is fixed to the sloped top surface 888A of the protruding part 888.
Hence, the first surface 861 of the substrate 863 is sloped relative to the virtual
plane PL1. Specifically, the first surface 861 slopes upward toward the front with
the acute angle α formed between the first surface 861 and the virtual plane PL1.
The electrodes 65 are formed on the first surface 861 at positions closer to an upper
edge 861U of the first surface 861 than to a lower edge 861L of the first surface
861. The memory 66 is mounted on the first surface 861 at a position closer to the
lower edge 861L than to the upper edge 861U. That is, the memory 66 is positioned
lower than the electrodes 65 on the sloped first surface 861.
[0244] With the structure shown in Fig. 19, the ink cartridge 830 is inserted into the cartridge
holder 101 of the cartridge-attachment portion 110, without being pivoted, in a direction
diagonally upward and frontward. If the ink cartridge 830 is inserted in the front-rear
direction without being pivoted, the rear wall 136 of the connector 130 needs to be
omitted in order to prevent interference between the substrate 863 and the connector
130 during the insertion of the ink cartridge 830 into the cartridge-attachment section
110.
[0245] Other variations are further conceivable.
[0246] For example, in the circuit board 64 of the embodiment, the electrodes 65 are formed
on the first surface 61 (upper surface) of the substrate 63. However, the electrodes
65 may be formed on the front end face 63A rather than the first surface 61.
[0247] As an example. Fig. 20 shows an ink cartridge 930 according to a variation of the
embodiment. The ink cartridge 930 includes: a housing 931 defining a storage chamber
932 therein; and a circuit board 964 supported by a top wall 939 of the housing 931.
The housing 931 of this variation has a generally rectangular shape in a vertical
cross-sectional view, as in the sixth modification. Hence, in the upright posture,
a rear wall 941 and a front wall 940 of the housing 931 respectively extend vertically,
while a bottom wall 942 and a top wall 939 of the housing 931 extend horizontally.
The passage 75A is formed in the cylinder 75 protruding frontward from the front wall
940.
[0248] The circuit board 964 includes a substrate 963 received in a support portion 988
that is recessed downward and frontward relative to a top surface 939A of the top
wall 939. The electrodes 65 are formed on an upper end surface 963A of the substrate
963. In the upright posture, the upper end surface 963A defines a thickness of the
substrate 963 in the front-rear direction between a first surface 961 and a second
surface 962 of the substrate 963. As in the embodiment, the substrate 963 of this
variation is arranged to be inclined relative to the virtual plane PL1 such that the
first surface 961 is sloped relative to the virtual plane PL1 to form the angle α
therebetween in the upright posture. The second surface 962 is also sloped relative
to the virtual plane PL1 in this variation. The memory 66 and battery 68 are mounted
on the second surface 962 of the substrate 963. The battery 68 is positioned lower
than the memory 66. The memory 66 and battery 68 mounted on the second surface 962
of the substrate 963 are accommodated in the support portion 988 formed in the top
wall 939.
[0249] In the attached state of the liquid cartridge 930, the electrodes 65 formed on the
upper end surface 963A are positioned between the rear wall 136 and front wall 137
in the front-rear direction. In the attached state, the electrodes 65 are in contact
with the contacts 132 of the connector 130 and the first surface 961 is separated
from the rear wall 136, as in the embodiment.
[0250] With this structure of Fig. 20, the electrodes 65 can contact the contacts 132 of
the connector 130 in the attached state of the ink cartridge 930 to the cartridge-attachment
section 110, as in the embodiment, without interfering with the front wall 137 and
rear wall 136 that are provided near the contacts 132 at the connector 130. Further,
impact is less likely to be impinged on the battery 68, at least directly, since the
battery 68 is accommodated in the support portion 988.
[0251] Still alternatively, the substrate may be arranged vertically, rather than inclined,
relative to the virtual plane PL1. As an example, Fig. 21 depicts an ink cartridge
1030 in which a substrate 1063 is arranged vertically.
[0252] Specifically, the ink cartridge 1030 includes a housing 1031 defining a storage chamber
1032 therein, and a circuit board 1064 supported by a top wall 1039 of the housing
1031. The circuit board 1064 includes the substrate 1063 that extends vertically in
the upright posture. In other words, each of a second surface 1062 and a first surface
1061 of the substrate 1063 forms an angle of 90 degrees relative to the virtual plane
PL1. Hence, an upper end face 1063A of the substrate 1063 faces vertically upward,
i.e., extends horizontally. In the upright posture, the substrate 1063 defines a length
in the vertical direction that is greater than the thickness thereof in the front-rear
direction. The electrodes 65 are formed on the upper end face 1063A of the substrate
1063. The memory 66 and battery 68 are mounted on the second surface 1062 of the substrate
1063. The substrate 1063 (circuit board 1064) is received in a support portion 1088
formed in the top wall 1039 of the housing 1031. The support portion 1088 is recessed
vertically downward relative to a top surface 1039A of the top wall 1039.
[0253] In this variation, the electrodes 65 formed on the upper end face 1063A of the substrate
1063 faces vertically upward in the upright posture. The substrate 1063 supporting
the electrodes 65 is positioned rearward of the front wall 137 and frontward of the
rear wall 136 in the front-rear direction in the attached state of the ink cartridge
1030. That is, the electrodes 65 of the liquid cartridge 1030 in the attached state
are positioned between the rear wall 136 and front wall 137 in the front-rear direction.
[0254] With this structure of Fig. 21, the electrodes 65 can contact the contacts 132 of
the connector 130 in the attached state of the ink cartridge 1030, without interfering
with the front wall 137 and rear wall 136 that are provided near the contacts 132
at the connector 130. Further, impact is less likely to be impinged on the battery
68, at least directly, since the battery 68 is accommodated in the support portion
1088.
[0255] Further, the housing of the liquid cartridge of the present disclosure may not necessarily
be configured as a single member, but may be configured of a plurality of members
assembled to each other. Likewise, the top wall of the housing may not necessarily
be configured of a single member but may be configured of a plurality of members assembled
to each other. That is, the substrate of the present disclosure may be supported by
an upper wall configured of more than one member.
[0256] Still further, in the depicted embodiment and various modifications thereto, the
substrate is bonded to the top surface of the top wall of the housing, i.e., directly
supported by the top wall of the housing. Alternatively, the substrate of the present
disclosure may be supported indirectly by the top wall of the housing, through a separate
member or even through a plurality of members.
[0257] In the depicted embodiment, ink is described as an example of liquid, but the liquid
cartridge may store a liquid other than ink, such as a pretreatment liquid that is
ejected onto sheets or the like prior to ink during a printing operation, or water
for cleaning the recording head 21.
[0258] It should be apparent to those who skilled in the art that the embodiment, various
modifications thereto and variations described above may be combined with one another
as appropriate.
< Remarks >
[0259] The ink cartridges 30, 230, 330, 430, 530, 630, and 830 are an example of a liquid
cartridge. The cartridge-attachment portion 110 is an example of an attachment portion.
The printer 10 is an example of a printing device. The housings 31, 231, 331, 431,
531, 631 and 831 are an example of a housing. The storage chamber 32 is an example
of a liquid chamber. The passages 75A and 875A are an example of a liquid passage.
The substrates 63, 263, 363, 463, 563, 663 863 are an example of a substrate. The
electrodes 65 are an example of a contact of the cartridge. The memory 66 is an example
of a memory. The battery 68 is an example of an electronic component. The first surfaces
61, 261, 361, 461, 561, 661 and 861 are an example of a sloped surface. The virtual
plane PL1 is an example of a first imaginary plane. The virtual plane PL2 is an example
of a second imaginary plane. The virtual plane PL3 is an example of a third imaginary
plane. The angle α is an example of a first acute angle. The angle β is an example
of a second acute angle. The angle γ is an example of a third acute angle. The lock
surface 151 is an example of an engagement surface. The cartridge holder 101 is an
example of a holder. The contacts 132 are an example of a contact of the device. The
front wall 137 is an example of a first wall. The rear wall 136 is an example of a
second wall. The right wall 138 is an example of a third wall, and the left wall 139
is an example of a fourth wall.
[0260] The following statements correspond to the claims of the parent application as filed.
- 1. A liquid cartridge (30, 230, 430, 530, 630, 830) configured to be inserted into
an accommodating portion (110) of a printing device (10) in an insertion direction
(51) crossing a gravitational direction (53) and attached to the accommodating portion
(110) in an upright posture,
the accommodating portion (110) comprising:
a holder (101) defining an internal space (104) for accommodating the liquid cartridge
in the upright posture;
a contact (132) provided at the holder (101);
a first wall (137) provided at the holder (101) and having a first lower end positioned
forward in the insertion direction (51) and lower in the gravitational direction (53)
relative to the contact (132) of the device; and
a second wall (136) provided at the holder (101) and having a second lower end positioned
rearward in the insertion direction (51) and lower in the gravitational direction
(53) relative to the contact (132) of the device, the contact (132) of the device
being positioned between the first wall (137) and the second wall (136) in the insertion
direction (51),
the liquid cartridge (30, 230, 430, 530, 630, 830) comprising:
a housing (31, 231, 331, 431, 531, 631, 831) comprising:
a liquid chamber (32) storing liquid therein; and
a liquid passage (75A, 875A) extending frontward in the insertion direction (51) from
the liquid chamber;
a substrate (63, 263, 363, 463, 563, 663, 863) having a length in the insertion direction
(51) greater than a distance between the first wall (137) and the second wall (136)
in the insertion direction (51), the substrate (63, 263, 363, 463, 563, 663, 863)
in the upright posture defining a sloped surface (61, 261, 361, 461, 561, 661, 861)
facing upward and sloping relative to a first imaginary plane (PL1) extending in the
insertion direction (51) and a widthwise direction (55, 56) orthogonal to the insertion
direction (51) and the gravitational direction;
a contact (65) formed on the sloped surface (61, 261, 361, 461, 561, 661, 861) of
the substrate (63, 263, 363, 463, 563, 663, 863), the contact (65) of the cartridge
being electrically connectable to the contact (132) of the device at a contact point
(132C) in the upright posture; and
a memory (66) mounted on the substrate (63, 263, 363, 463, 563, 663, 863) and electrically
connected to the contact (65) of the cartridge, the sloped surface (61, 261, 361,
461, 561, 661, 861) forming a first acute angle (α) relative to the first imaginary
plane (PL1), a second imaginary plane (PL2) forming a second acute angle (β) relative
to the first imaginary plane (PL1), a third imaginary plane (PL3) forming a third
acute angle (γ) relative to the first imaginary plane (PL1), the second imaginary
plane (PL2) passing through the contact point (132C) and the second lower end of the
second wall (136) and extending in the widthwise direction (55, 56), the third imaginary
plane (PL3) passing through the contact point (132C) and the first lower end of the
first wall (137) and extending in the widthwise direction (55, 56), the first acute
angle (α) being greater than at least one of the second acute angle (β) and the third
acute angle (γ).
- 2. The liquid cartridge according to claim 1, wherein the sloped surface (61, 261,
361, 461, 561, 661, 861) defines an upper edge (61U, 261U, 361U, 461U, 561U, 661U,
861U) and a lower edge (61L, 261L, 361L, 461L, 561L, 661L, 861L) in the upright posture,
and
wherein the contact (65) of the cartridge is formed on the sloped surface (61, 261,
361, 461, 561, 661, 861) at a position closer to the upper edge (61U, 261U, 361U,
461U, 561U, 661U, 861U) than to the lower edge (61L, 261L, 361L, 461L, 561L, 661L,
861L).
- 3. The liquid cartridge according to claim 1 or claim 2, wherein the memory (66) is
mounted on the substrate (63, 263, 363, 463, 563, 663, 863) at a position lower than
the contact (65) of the cartridge in the upright posture.
- 4. The liquid cartridge according to any one of claims 1 to 3, further comprising
an electronic component (68) electrically connected to the memory (66) and configured
to supply power to the memory,
wherein the substrate (63, 263, 363, 463, 563, 663) has an upper end face (63A, 263A,
363A, 463A, 563A, 663A) and a lower end face (63B, 263B, 363B, 463B, 563B, 663B) in
the upright posture, the electronic component (68) being mounted on the substrate
(63, 263, 363, 463, 563, 663) at a position closer to the lower end face (63B, 263B,
363B, 463B, 563B, 663B) than to the upper end face (63A, 263A, 363A, 463A, 563A, 663A)
in the upright posture.
- 5. The liquid cartridge according to claim 4, wherein the electronic component (68)
is positioned lower than the memory (66) in the upright posture.
- 6. The liquid cartridge according to claim 1, wherein the sloped surface (61, 361,
461, 561, 661, 861) defines an upper edge (61U, 361U, 461U, 561U, 661U, 861U) and
a lower edge (61L, 361L, 461L, 561L, 661L, 861L) in the upright posture, the upper
edge (61U, 361U, 461U, 561U, 661U, 861U) being positioned frontward relative to the
lower edge (61L, 361L, 461L, 561L, 661L, 861L) in the insertion direction (51).
- 7. The liquid cartridge according to claim 1, wherein the sloped surface (261) defines
an upper edge (261U) and a lower edge (261L) in the upright posture, the upper edge
(261U) being positioned rearward relative to the lower edge (261L) in the insertion
direction (51).
- 8. The liquid cartridge according to any one of claims 1 to 7, wherein the accommodating
portion (110) further comprises:
a third wall (138) provided at the holder (101) and having a third lower end positioned
lower than the contact (132) of the device in the gravitational direction; and
a fourth wall (139) provided at the holder (101) and having a fourth lower end positioned
lower than the contact (132) of the device in the gravitational direction, the contact
(132) of the device being positioned between the third wall (138) and the fourth wall
(139) in the widthwise direction, and
wherein the substrate (63) has a width in the widthwise direction (55, 56) smaller
than a distance between the third wall (138) and the fourth wall (139) in the widthwise
direction (55, 56).
- 9. The liquid cartridge according to any one of claims 1 to 8, wherein the length
of the substrate (63, 263, 363, 463, 563, 663, 863) in the insertion direction (51)
is greater than a width of the substrate (63, 263, 363, 463, 563, 663, 863) in the
widthwise direction.
- 10. The liquid cartridge according to any one of claims 1 to 9, wherein the contact
(65) of the cartridge comprises a plurality of electrodes (65) formed on the sloped
surface (61, 261, 361, 461, 561, 661, 861) of the substrate (63, 263, 363, 463, 563,
663, 863), the plurality of electrodes (65) extending in the insertion direction (51)
and being arranged to be aligned with one another in the widthwise direction (55,
56) in the upright posture.
- 11. The liquid cartridge according to any one of claims 1 to 10, wherein the substrate
(63, 263, 363, 463, 563, 663, 863) is a rigid substrate.
- 12. The liquid cartridge according to any one of claims 1 to 11, wherein the memory
(66) is mounted on a surface of the substrate (63, 263, 363, 463, 563, 663) opposite
the sloped surface (61) in the upright posture.
- 13. The liquid cartridge according to claim 1, wherein the housing (31, 231, 331,
431, 631, 831) further comprises a support portion (88, 287, 381, 382, 443A, 443B,
688, 888) supporting the substrate (63, 263, 363, 463, 663, 863) to maintain the first
acute angle (α) of the sloped surface (61, 261, 361, 461, 661, 861) relative to the
first imaginary plane (PL1) in the upright posture.
- 14. The liquid cartridge according to claim 1, further comprising an engagement surface
(151) configured to engage the holder (101),
wherein the engagement surface (151) is brought into engagement with the holder (101)
by being pivoted upward during insertion of the liquid cartridge (30, 230, 430, 530,
630) into the accommodating portion (110).
- 15. A system comprising:
the liquid cartridge (30, 230, 430, 530, 630, 830) according to any one of claims
1 to 14; and
an accommodating portion (110), the liquid cartridge (30, 230, 430, 530, 630, 830)
being configured to be inserted into the attachment portion (110) in an insertion
direction and attached to the attachment portion (110) in an upright posture, the
accommodating portion (110) comprising:
a holder (101) defining an internal space (104) for accommodating the liquid cartridge
in the upright posture;
a contact (132) provided at the holder (101);
a first wall (137) provided at the holder (101) and having a first lower end positioned
forward in the insertion direction (51) and lower in the gravitational direction relative
to the contact (132) of the device; and
a second wall (136) provided at the holder (101) and having a second lower end positioned
rearward in the insertion direction (51) and lower in the gravitational direction
relative to the contact (132) of the device, the contact (132) of the device being
positioned between the first wall (137) and the second wall (136) in the insertion
direction (51).
1. A liquid cartridge (30, 230, 430, 530, 630, 830) configured to be inserted into an
attachment portion of a printing device in an insertion direction (51) crossing a
gravitational direction (53) and to be attached to the attachment portion in an upright
posture, the liquid cartridge including:
a housing (31, 231, 331, 431, 531, 631, 831) including a liquid chamber (32) storing
liquid therein and a liquid passage (75A, 875A) extending frontward in the insertion
direction from the liquid chamber;
a substrate (63, 263, 363, 463, 563, 663, 863) extending in the insertion direction,
the substrate having an upper surface (61, 261, 361, 461, 561, 661, 861) facing upward
and sloping relative to the insertion direction in the upright posture;
a contact (65) formed on the upper surface of the substrate;
a memory (66) mounted on the substrate and electrically connected to the contact;
and
an electronic component (68) mounted on the substrate and electrically connected to
the memory for supplying power to the memory;
wherein the electronic component is positioned lower than the contact when the liquid
cartridge is in the upright posture.
2. The liquid cartridge according to claim 1, wherein:
the upper surface has a front edge (61L, 261L, 361L, 461L, 561L, 661L, 861L) and a
rear edge (61U, 261U, 361U, 461U, 561U, 661U, 861U) in the insertion direction in
the upright posture; and
the upper surface (61, 261, 361, 461, 561, 661, 861) slopes relative to the insertion
direction such that the front edge is positioned lower relative to the rear edge in
the upright posture
3. The liquid cartridge according to claim 1 or 2, wherein the substrate (63, 263, 363,
463, 563, 663, 863) has a bottom surface (62, 262, 362, 462, 562, 662, 862) opposite
the upper surface (61, 261, 361, 461, 561, 661, 861) in the upright posture; and
the memory is mounted on the upper surface of the substrate and the electronic component
is mounted on the bottom surface of the substrate.
4. The liquid cartridge according to any preceding claim, wherein the electronic component
(68) is positioned lower than the memory (66) in the upright posture.
5. The liquid cartridge according to any preceding claim, wherein the upper surface (61,
261, 361, 461, 561, 661, 861) defines an upper edge (61U, 261U, 361U, 461U, 561U,
661U, 861U) and a lower edge (61L, 261L, 361L, 461L, 561L, 661L, 861L) in the upright
posture, and
wherein the contact (65) of the cartridge is formed on the upper surface (61, 261,
361, 461, 561, 661, 861) at a position closer to the upper edge (61U, 261U, 361U,
461U, 561U, 661U, 861U) than to the lower edge (61L, 261L, 361L, 461L, 561L, 661L,
861L).
6. The liquid cartridge according to any preceding claim, wherein the memory (66) is
mounted on the substrate (63, 263, 363, 463, 563, 663, 863) at a position lower than
the contact (65) of the cartridge in the upright posture.
7. The liquid cartridge according to any preceding claim, wherein the substrate (63,
263, 363, 463, 563, 663) has an upper end face (63A, 263A, 363A, 463A, 563A, 663A)
and a lower end face (63B, 263B, 363B, 463B, 563B, 663B) in the upright posture, the
electronic component (68) being mounted on the substrate (63, 263, 363, 463, 563,
663) at a position closer to the lower end face (63B, 263B, 363B, 463B, 563B, 663B)
than to the upper end face (63A, 263A, 363A, 463A, 563A, 663A) in the upright posture.
8. The liquid cartridge according to any preceding claim, wherein the upper surface (261)
defines an upper edge (261U) and a lower edge (261L) in the upright posture, the upper
edge (261U) being positioned rearward relative to the lower edge (261L) in the insertion
direction (51).
9. The liquid cartridge according to any preceding claim, wherein the length of the substrate
(63, 263, 363, 463, 563, 663, 863) in the insertion direction (51) is greater than
a width of the substrate (63, 263, 363, 463, 563, 663, 863) in the widthwise direction.
10. The liquid cartridge according to any preceding claim, wherein the contact (65) of
the cartridge comprises a plurality of electrodes (65) formed on the upper surface
(61, 261, 361, 461, 561, 661, 861) of the substrate (63, 263, 363, 463, 563, 663,
863), the plurality of electrodes (65) extending in the insertion direction (51) and
being arranged to be aligned with one another in the widthwise direction (55, 56)
in the upright posture.
11. The liquid cartridge according to any preceding claim, wherein the substrate (63,
263, 363, 463, 563, 663, 863) is a rigid substrate.
12. The liquid cartridge according to any preceding claim, further comprising an engagement
surface (151) configured to engage the printing device,
wherein the engagement surface (151) is brought into engagement with the holder (101)
by being pivoted upward during insertion of the liquid cartridge (30, 230, 430, 530,
630) into the printing device.
13. The liquid cartridge according to any preceding claim, wherein the electronic component
is a battery.