TECHNICAL FIELD
[0001] The present invention relates generally to the field of incineration systems.
[0002] The present invention relates more particularly to a device for removing blocking
materials in a quenched ash extractor water drain pipe of an incinerator therefore
allowing hot water to safely drain from the quenched ash extractor and clear any blocked
material within the quenched ash extractor, an incineration system comprising said
device, and a method of operating said device.
BACKGROUND ART
[0003] There is a known incineration system which treats commercial, industrial or municipal
wastes. A moving grate incinerator is one typical incineration system for municipal
solid wastes (MSWs), where the moving grate enables the movement of the waste through
the combustion chamber to be optimized to allow an efficient and complete combustion.
The waste is introduced by a waste crane through the "throat" at one end of the grate,
then dried and burnt on the grate at a high temperature (about 850 to 950 °C) accompanied
with a supply of combustion air. The waste then moves down over the descending grate
to the ash pit in the other end, where treated with water for cooling and cleaning
out.
[0004] With such an incineration system, some solid wastes remain not burned on the grate.
Remaining solid wastes, so-called incinerator bottom ashes (IBAs), consist of unburned
organic material (char), large pieces of metal, glass, ceramics, and inorganic fine
particles, etc. Those IBAs are collected in a quenched ash extractor, which may be
a chute and also referred to as a quench pit or a deslagger, beneath the burnout section
of the grate. The quenched ash extractor is filled with water for cooling down the
IBAs.
[0005] The quenched ash extractor regularly undergoes blockage because the refuse burnt
in the incinerator may contain non-conforming materials including large piece of wood,
mattresses, metallic frames, etc., or due to unburnt material floating on the surface
of the water forming a raft which prevents IBA sinking into the ash extractor. Such
blockage due to unburned or poorly combusted IBAs in the quenched ash extractor may
require the whole system to shutdown for removing it.
[0006] In case of such blockage, manual maintenance operation is needed to remove the quench
water and blocking materials in the quenched ash extractor. In order to access the
blockage, a safety valve is used to open the quenched ash extractor. However, extremely
hot water flows from the opened hole, which may result in casualties and severe injuries
for the operator. The conventional safety valves do not allow controlling such manual
maintenance operation in an efficient way, and does not allow removing and solving
the blockage itself.
[0007] By way of example,
WO 02/29322 discloses that fluxing agents are added to the waste in order to prevent such blockage.
However, such fluxing agents might not be effective for certain non-conforming materials
contained in the blockage and adding the fluxing agents can be potentially harmful
may again impair the safety for the operator.
[0008] Thus there is a need for an improved method for removing more efficiently and safely
the hot water to allow clearing of such blocking IBAs in the incineration system.
SUMMARY OF INVENTION
[0009] It is an objective of the present invention to solve all or part of the above-cited
problems in the prior art.
[0010] Such an objective of the present invention can be achieved with, according to a first
aspect of the present invention, a device for removing a blocking material in a quenched
ash extractor drain pipe of an incineration system allowing hot water to drain from
a quenched ash extractor, particularly to clear a floating blockage within the ash
extractor or to dislodge non-conforming material within the ash extractor, comprising:
a pipe;
a connecting part configured to connect the pipe to a gate valve of the quenched ash
extractor drain pipe;
a ram with a first end configured to break the blocking material and to be slidably
guided through the pipe into the quenched ash extractor drain pipe; and
evacuation means configured to allow the evacuation of said broken blocking material
from said quenched ash extractor drain pipe.
[0011] The device according to the first aspect of the present invention enables the operator
of the incineration system to access the built-up IBAs within the drain pipe and break
and remove the blockage of the IBAs safely and efficiently, without being exposed
to any harmful burning water, steam, oil and/or dust from the quenched ash extractor.
Further, it eliminates the need to add any additional fluxing agents as in
WO 02/29322 but rather provides a solution to more directly access and remove the blockage itself
to allow the hot water to drain from the ash extractor. It may solve the blockage
even if certain non-conforming materials may be contained, and may eliminate the need
to provide additional parts for application of such fluxing agents with the incineration
system. Further yet the device of the present invention may be configured relatively
compact in the huge entire incineration system, thus may be conveniently installed
in a limited space of the incineration system without adding further spatial requirements.
[0012] In an advantageous embodiment, the evacuation means comprise a draining pipe connected
to the connecting part leading to a drain of the incineration system. The device according
to this embodiment thus enables hot water to be flushed away from the quenched ash
extractor to the drain while preventing any casualty or injury of the operator. Also,
the device according to this embodiment enables broken blocking materials to be smoothly
flushed away from the quenched ash extractor to the drain.
[0013] In an exemplary embodiment, preferably the pipe may be connected to the connecting
part via at least one bush comprising a liquid proof and/or dust proof seal. The device
according to this embodiment thus enables a liquid-tight and/or dust-tight closed
system, resulting in an improved safety for the operator.
[0014] In particular, the ram comprises a breaking means at a first end, said first end
being configured to be slidably guided through the pipe into the quenched as extractor.
[0015] Preferably the ram may comprise a spike at the first end. The device according to
this embodiment thus enables removing the blockage in the quenched ash extractor drain
pipe more efficiently and effectively with the spike penetrating and crushing the
built up IBAs.
[0016] In the above exemplary embodiment, preferably the spike may be surrounded by a cutting
means. Preferably yet the cutting means may comprise a cutting head and/or a cutter
mill. The device according to those embodiments facilitates removing the blockage
in the quenched ash extractor drain pipe by adding more breaking forces to the spike
at the first end of the ram.
[0017] In another exemplary embodiment, preferably the ram may comprise a handle at a second
end opposed to the first end. The device according to this embodiment thus enables
an operator to use such a handle to move the ram more easily and efficiently without
too much effort.
[0018] In another exemplary embodiment, the device may further comprise a slide hammer mounted
on the ram. The device according to this embodiment thus enables the operator to remove
the ram from the quenched ash extractor drain pipe more easily even if the ram should
become stuck within the drain pipe by the built up IBAs.
[0019] In yet another exemplary embodiment, preferably the connecting part may further comprise
a water tap on its outer surface for flushing at high pressure water into the device.
The device according to this embodiment thus enables to safely wash away broken blocking
materials and/or ashes "stuck" on the first end of ram. In other words, the water
tap allows to restore the "breaking efficiency" of the device, while preserving the
safety of the operator, as the system is a closed system. In addition, the water tap
is very advantageous as it allows to wash the first end of the ram very rapidly, i.e.
within a matter of seconds, so that removing the stuck broken blocking materials does
not significantly slow down the operating of the device of this embodiment. Therefore,
cleaning operations may be repeated to improve the efficiency of the breaking of the
blocking materials, while not significantly slowing down the method of the invention.
[0020] Preferably the ram may be configured as a stainless steel ram or as chrome plated
ground mild steel ram. The device according to this embodiment enables an improved
strength and an improved corrosion resistance, the water in the quenched ash extractor
being particularly corrosive.
[0021] As an alternative solution, the ram could be made of a chrome plated milled steel
ram.
[0022] Preferably the ram may be configured as one of a threaded ram, an electric motor
driven ram, hydraulically driven ram and a pneumatically driven ram. The device according
to this embodiment facilitates removing the blockage in the quenched ash extractor
drain pipe by increasing the breaking forces of the ram to break the built up IBAs
within the drain pipe and allow the hot water to be removed safely.
[0023] According to a second aspect, there is also provided an incineration system comprising:
a quenched ash extractor, a quenched ash extractor drain pipe (2) configured to collect
and cool down ashes during combustion process; and
a device according to any one of the above embodiments, configured to be connected
to said quenched ash extractor.
[0024] According to a third aspect, there is also provided a method for operating a device
according to any one of the above embodiments, for removing a blocking material in
a quenched ash extractor drain pipe of an incineration system to allow safe draining
of the hot water from the ash extractor, comprising steps of:
- a) connecting the device through the connecting part to the gate valve of the quenched
ash extractor;
- b) opening the gate valve of the quenched ash extractor;
- c) sliding the ram through the pipe into the quenched ash extractor; and
- d) cutting the blocking material within the drain pipe and gate valve with a first
end of the ram to allow the hot water to drain.
[0025] In an exemplary embodiment, preferably the method may further comprise steps of:
e) closing the gate valve of the quenched ash extractor; and
f) removing the device from the quenched ash extractor.
[0026] In another exemplary embodiment, preferably the method may further comprise a step
of repeating the steps c) and d).
[0027] In yet another exemplary embodiment, the method may further comprise a step of flushing
water into the device, gate valve, ash extractor drain pipe and the quenched ash extractor
drain pipe.
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The above and other objects, features and advantages of the present invention will
be made apparent from the following description of the preferred embodiments, given
as non-limiting examples, with reference to the accompanying drawings, in which:
Fig. 1 is a schematic view of a conventional incineration system.
Fig. 2 is a block diagram of a device according to an embodiment of the present invention,
connected to a quenched ash extractor of the incineration system.
Fig. 3 shows exemplarily a bush.
Fig. 4 shows exemplarily a first end of the ram with a spike surrounded by a cutting
means.
Fig. 5 shows exemplarily a slide hammer provided around the ram.
Fig. 6 shows exemplarily a water tap provided on the connecting part of the device.
Fig. 7 is a flow chart illustrating a method according to an embodiment of the present
invention.
Fig. 8 is a schematic view of an incineration system comprising a device according
to an embodiment of the present invention.
DETAILED DESCRIPTION
[0029] Hereinafter an embodiment of the present invention is described with reference to
the accompanying drawing, in which the same components are indicated with the same
reference numerals.
[0030] Fig. 1 a schematic view illustrating an exemplary conventional incineration system.
The incineration system 1 may be a moving grate incinerator, sometimes also referred
to as a Municipal Solid Waste Incinerator (MSWI) commonly used for MSWs.
[0031] As shown in Fig. 1, a quenched ash extractor 222 is situated at the downstream of
the moving grate 1 and residual IBAs 3 unburnt, non-conforming waste or poorly combusted
material after the combustion process on the grate 1 have built up or become stuck
in the quenched ash extractor 222. Being left unsolved, those IBAs 3 would build up
and prevent any ash falling into the ash extractor and the entire facility would therefore
have to be shut down.
[0032] The device according to the present invention enables removing such blockages built
up in the quenched ash extractor 222 by safely and efficiently breaking up the built
up IBAs 3 into smaller pieces which are located within the water drain pipe 2 and
therefore allowing the water to be removed safely from the ash extractor 222 and therefore
dislodging the blockage thus preventing any c entire system shutdown.
[0033] An exemplary embodiment of the present invention is now described with reference
to Fig. 2.
[0034] The device 10 of the present invention comprises a pipe 11.
[0035] The pipe 11 is an elongated hollow tube and may be made of for example steel, bronze,
or any suitable material in view of resistance against the high temperature and durability,
etc.
[0036] The length and the dimension of the pipe 11 may be configured appropriately for the
sake of ease of operation and/or safety for the operator.
[0037] The pipe 11 is configured to be connected to a gate valve 30 of the quenched ash
extractor drain pipe 2 via a connecting part 12.
[0038] One end of the connecting part 12 is configured to be fixed to the gate valve 30
of the quenched ash extractor drain pipe 2 with one or more bolts or screws in a liquid-proof
and/or dust-proof way.
[0039] The connecting part 12 comprises an inner space to receive or accommodate therein
a ram 13 as described below.
[0040] It should be appreciated that the gate valve 30 of the quenched ash extractor drain
pipe 2 may be any type of the standard valve known and commonly used in the art of
the field of incinerator, for example a globe valve, a ball valve, a butterfly valve
or a lambda port valve, etc.
[0041] Thus the end portion of the connecting part 12 of the device 10 to be fixed to the
gate valve 30 may be configured accordingly in conformity with the specification of
the gate valve 30.
[0042] Preferably, any adapter or interposing means can be further employed to make the
connecting part 12 of the device 10 compatible to a different dimension and/or shape
of the gate valve 30 of the quenched ash extractor drain pipe 2.
[0043] Further the pipe 11 comprises at least one bush 14, also referred as bushing. As
used herein, the bush or bushing is intended to mean a bearing or a nested sleeve
which can be inserted into the pipe 11 as generally considered by a person skilled
in the art of the field of mechanics.
[0044] As exemplarily shown in Fig. 3, such at least one bush 14 comprises a liquid proof
and/or dust proof seal 15. Thus the bush 14 may assure that the pipe 11 is kept water-tight,
oil-tight and dust-proof so that an operator handling the device 10 will not be exposed
to any harmful burning water from the quenched ash extractor 222.
[0045] The number of bushes 14 is not limited to 1 or 2 but 3 or more bushes may be employed
as needed. However, it might be preferable to provide at least one bush at the proximal
end 111 where the pipe is connected to the connecting part so that the connection
between the pipe and the connecting part is tightly sealed.
[0046] Further it might be preferable to provide another bush at the distal end 110 of the
pipe so as to provide tight seal between the inner circumference of the pipe 11 and
the outer circumference of the ram 13 described below.
[0047] By way of example only, in an embodiment illustrated in Fig. 2 and to be hereinafter
described, two bushes 14 are seated within the pipe 11, specifically a first bush
at the proximal end 111 where the pipe 11 is connected to the connecting part 12 and
a second bush at the distal end 110 of the pipe 11. However, the number and/or the
position of the bush(es) 14 are not limited thereto but rather any other number and/or
the position of the bush(es) 14 might be conceivable appropriately.
[0048] The bush 14 may be made of for example, but not limited to, bronze or leaded bronze
and may comprise a grease nipple to allow lubrication.
[0049] Through the above-described pipe 11, a ram 13 is slidably guided into the connecting
part 12, and thus into the quenched ash extractor drain pipe 2 for accessing the IBAs
3 built up in the quenched ash extractor drain pipe 2. That is, the pipe 11 may serve
as a guide for the ram 13 to move into the quenched ash extractor drain pipe 2.
[0050] As used herein, the ram is intended to mean a plunger- or piston-like feature to
force or drive with a heavy impact, as generally considered by a person skilled in
the art in the field of mechanics.
[0051] However, it might be conceivable to employ any dimension or shape of the ram 13 as
long as it can be slidably guided through the pipe 11 in to the quenched ash extractor
drain pipe 2.
[0052] The ram 13 is also free in rotation in the pipe 11, so it can be either slid and/or
rotated into the quenched ash extractor drain pipe 2.
[0053] By way of example only, the ram 13 may be configured as a threaded ram or rod with
its external surface knurled or notched in order to increase the breaking forces by
the rotating ram 13 moved into the quenched as extractor drain pipe 2, but not limited
thereto.
[0054] Alternatively, the ram 13 may be configured to be electric motor driven, hydraulic
driven or pneumatically driven.
[0055] These exemplary embodiments may provide further breaking forces with the ram 13 to
facilitate breaking the built up IBAs 3.
[0056] The ram 13 may be made of for example chrome plated steel, stainless steel or bronze
but not limited thereto.
[0057] As described above, the ram 13 slides through the bush(es) 14 within the pipe 11.
The bush 14 may provide a tight seal 15 between the inner circumference of the pipe
11 and the outer circumference of the ram 13 so that any harmful burning water, steam,
oil or dust will escape therefrom, without preventing smooth sliding of the ram 13
through the pipe 11.
[0058] A first end 16 of the ram 13 which is to be inserted into the quenched ash extractor
drain pipe 2 is configured to break the blocking material, i.e. the built up IBAs
within the quenched ash extractor drain pipe 2.
[0059] As an exemplary embodiment, the first end 16 of the ram 13 comprises a spike 18 configured
to penetrate and crush the built up IBAs 3, as exemplarily illustrated in Fig. 4.
[0060] The spike 18 can be made of steel or bronze but not limited thereto.
[0061] As exemplarily shown in Fig. 4, the spike 18 may be surrounded by a further cutting
means 19 for adding further crushing forces. Such a cutting means 19 may be configured
as a cutting head and/or a cutting mill, for example a carbide milling cutter, but
not limited thereto. Any feature like a protrusion, a sharp edged blade or grinder,
etc. may be provided with the first end 16 of the ram 13 for adding further physical
or mechanical forces to break the built up IBAs within the quenched ash extractor
drain pipe 2.
[0062] The ram 13 may be configured as a single integral body, but can be alternatively
configured as a nested or telescopic structure. In the latter case only a portion
of the ram 13 including the first end 16 may be telescopically extended and slidably
inserted into the pipe 11. It should be appreciated that the joints of such telescope-type
ram should be rigid and robust enough so that the operator can handle the ram easily
and effectively to provide sufficient mechanical forces for breaking the built up
IBAs.
[0063] The device 10 of the present invention may further comprise a handle and/or any other
leverage means 20 which can be used by the operator to move the ram 13 more easily
and efficiently without too much effort. Such a handle and/or any other leverage means
20 can be provided, for example at the other end, namely a second end 17 of the ram
13 which is opposite to the first end 16 and distal to the quenched ash extractor
drain pipe 2. However, the handle and/or any other leverage means 20 may be provided
at any parts of the device 10 appropriately. The operator may use such a handle 20
as leverage to slide and/or push the ram 13 through the pipe 11 more easily and efficiently.
The handle 20 may also be useful to provide grinding forces with the first end 16
for breaking the built up IBAs 3. Preferably a weighted mass may be employed for giving
inertia to drive the ram into the built up IBAs within the quenched ash extractor
drain pipe 2.
[0064] Preferably the device 10 of the present invention may comprise a slide hammer 21
around the ram 13, for example between the pipe 11 and the handle 20, as exemplarily
shown in Fig. 5. The slide hammer 21 may be made of bronze or leaded bronze, etc.
but not limited thereto.
[0065] It might be conceivable for a person skilled in the art to employ any standard slide
hammer which is known and commonly used in the art of the field of mechanics. Such
a slide hammer 20 may help remove the ram 13 from the quenched ash extractor drain
pipe 2 should it become stuck within the built up IBAs 3. Specifically, if the ram
13 is stuck and blocked in the IBAs 3 and cannot be removed from the quenched ash
extractor drain pipe 2 with a manpower of the operator, then the slide hammer 21 may
be used to hit the handle 20 of the ram 13 for giving more energy to remove it from
the quenched ash extractor drain pipe 2.
[0066] Further the device 10 of the present aspect may comprise isolation locks to prevent
the ram 13 being inserted while the quenched ash extractor 222 is in operation. This
may provide an additional safety measure.
[0067] The connecting part 12 as described above may comprise one or more final draining
pipe(s) 22 advantageously configured to lead the extracted water to the drains of
the incineration system and/or the plant in a safe manner without risk of scalding
water and ash to persons.
[0068] As exemplarily shown in Fig. 6, a water tap 23 may be provided with the connecting
part 12 for flushing high pressure water inside to clear paths within the device 10.
The water tap 23 may be provided on the top of the connecting part 12, at the outer
surface of the connecting part 12 for example, but not limited thereto. Thus the resulting
ashes, metals and any other substances broken up from the built up IBAs within the
quenched ash extractor drain pipe 2 with the device 10 of the present invention may
be washed and cleared away with the water from the quenched ash extractor drain pipe
2.
[0069] The water tap 23 delivers a relatively high pressure water in order to flush away
the broken blocking material, for instance at a pressure of at least 160 bars.
[0070] Subsequently an operation of the device for removing the built up IBAs in the quenched
ash extractor drain pipe 2 may be described with reference to Fig. 7 which illustrates
a flowchart of the operation.
[0071] First, the device 10 of the present invention is connected to the gate valve 30 of
the quenched ash extractor drain pipe 2 while the gate valve 30 is closed S1.
[0072] Specifically, the pipe 11 of the device 10 is connected via the connecting part 12
to the gate valve 30 of the quenched ash extractor drain pipe 2.
[0073] The ram 13 may have been already inserted in the pipe 11, or may be inserted after
connecting the pipe 11 to the gate valve 30 via the connecting part 12. With the gate
valve 30 of the quenched ash extractor drain pipe 2 closed, there is no communication
of liquid and/or dust between the device 10 of the present invention and the quenched
ash extractor drain pipe 2, thus the operator may safely connect the device 10 to
the quenched ash extractor drain pipe 2 without being exposed to any harmful burning
water, steam, oil and/or dust from the quenched ash extractor 222.
[0074] Then the gate valve 30 of the quenched ash extractor drain pipe 2 is opened S2. It
is to be noted that the connecting part 12, the pipe 11 and the ram 13 of the device
10 are tightly sealed liquid-proof and/or dust-proof thus the operator will not be
exposed to any harmful burning water, steam, oil and/or dust from the quenched ash
extractor drain pipe 2 via the gate valve 30. The connection between the gate valve
30 and the connecting part 12 is also securely tight sealed with bolts and/or screws,
or any other suitable means.
[0075] After the gate valve 30 is opened, the ram 13, specifically its first end 16 is slidably
inserted S3 into the quenched ash extractor drain pipe 2 through the pipe 11 and the
connecting part 12 for accessing the built up IBAs within the quenched ash extractor
drain pipe 2. That is, only after the gate valve 30 is opened, a flow path and communication
between the quenched ash extractor drain pipe 2 and the device 10 of the present invention
will be provided.
[0076] Thus the first end 16 of the ram 13 may be advanced into the quenched ash extractor
drain pipe 2, passing through the inner space of the connecting part 12.
[0077] The operator may use the handle, and/or any other leverage means 20 to move the ram
13 easily and efficiently without too much effort.
[0078] Then the ram 13 is moved S4, specifically slid, pulled and pushed forward and backward,
and/or rotated etc. for giving mechanical forces to its first end to break/crush the
built up, hard-packed IBAs within the quenched ash extractor drain pipe 2. For example,
the spike 18 at the first end 16 may penetrate the IBAs within the quenched ash extractor
drain pipe 2 and/or the cutting mill 19 may grind the IBAs within the quenched ash
extractor drain pipe 2 to break them up into smaller pieces.
[0079] When the device 10 comprises the high pressure water tap 23 at the connecting part
12, the high pressure water tap 23 may be opened S5 for allowing the water and the
broken materials to flow out of the quenched ash extractor 222.
[0080] The above steps S4 and/or S5 may be repeated independently or alternatingly until
the blockage in the quenched ash extractor drain pipe 2 is cleared and the water flows
freely inside exiting to drain through the final drain pipe 22 therefore lowering
the water level within the quenched ash extractor and clearing the floating blockage
within the quenched ash extractor 222.
[0081] Should the ram 13 become stuck in the hard-packed IBAs within the quenched ash extractor
drain pipe 2, the slide hammer 21 may be employed for helping move the ram 13.
[0082] After the ram 13 is removed S6 from the quenched ash extractor drain pipe 2, the
gate valve 30 of the quenched ash extractor drain pipe 2 is closed again.
[0083] Finally, after firmly closing the gate valve 30, the whole device 10 can be removed
S7 from the quenched ash extractor drain pipe 2.
[0084] As described above, the device of the present invention enables the operator of the
incineration system to access the built-up IBAs within the quenched ash extractor
drain pipe 2 and break and remove the blockage of the IBAs within the quenched ash
extractor drain pipe 2 safely and efficiently to allow the hot water to drain from
the quenched ash extractor 222, without being exposed to any harmful burning water,
steam, oil and/or dust from the quenched ash extractor.
[0085] Further, it is not necessary to add any additional fluxing agents as in
WO 02/29322 but rather the device of the present invention provides a solution to more directly
access and remove the blockage within the quenched ash extractor drain pipe 2 itself.
Indeed, the device of the present invention may solve the blockage even if certain
non-conforming materials may be contained by draining the hot water in a safe manner,
and may eliminate the need to provide additional parts for application of such fluxing
agents with the incineration system.
[0086] Further yet the device of the present invention may be configured relatively compact
in the huge entire incineration system, thus may be conveniently installed in a limited
space of the incineration system without adding further spatial requirements.
[0087] Although the above embodiments and specific aspects of the present invention have
been described in the context of the moving grate incinerator, the application of
the device of the present invention is not limited thereto. Rather the device of the
present invention may be used mutatis mutandis for any incineration system to remove
the blocking residues in a furnace or incinerator. A person skilled in the art may
conceive any modification including adding and/or omitting any feature to/from the
device of the present invention for adapting it to different types of incinerator.
1. A device (10) for removing a blocking material in a quenched ash extractor drain pipe
(2) of an incineration system allowing hot water to drain from a quenched ash extractor
(222), comprising:
A pipe (11);
a connecting part (12) configured to connect the pipe (11) to a gate valve (30) of
the quenched ash extractor drain pipe (2);
a ram (13) with a first end (16) configured to break the blocking material and to
be slidably guided through the pipe (11) into the quenched ash extractor drain pipe
(2); and
evacuation means (22) configured to allow the evacuation of said broken blocking material
from said quenched ash extractor drain pipe (2).
2. The device (10) according to claim 1, wherein said evacuation means (22) comprise
a final draining pipe (22) connected to the connecting part (12), advantageously leading
to a drain of the incinerator system.
3. The device (10) according to claim 1 or 2, wherein the pipe (11) is connected to the
connecting part (12) via at least one bush (14) comprising a liquid proof and/or dust
proof seal (15).
4. The device (10) according to any one of claims 1 to 3, wherein the ram (13) comprises
a spike (18) at the first end (16).
5. The device (10) according to claim 4, wherein the spike (18) is surrounded by a cutting
means (19).
6. The device (10) according to claim 5, wherein the cutting means (19) comprises a cutting
head and/or a cutter mill.
7. The device (10) according to any one of claims 1 to 6, wherein the ram (13) comprises
a handle (20) at a second end (17) opposed to the first end (16).
8. The device (10) according to any one of claims 1 to 7, further comprising a slide
hammer (21) mounted on the ram (13).
9. The device (10) according to any one of claims 1 to 8, wherein the connecting part
(12) further comprises a water tap (23) on its outer surface for flushing at high
pressure water into the device (10).
10. The device (10) according to any one of claims 1 to 9, wherein the ram (13) is configured
as a stainless steel ram.
11. The device (10) according to any one of claims 1 to 10, wherein the ram (13) is configured
as one of a threaded ram, an electric motor driven ram, a hydraulically driven ram
and a pneumatically driven ram.
12. An incinerator system comprising:
a quenched ash extractor (222), a quenched ash extractor drain pipe (2) configured
to collect and cool down ashes during combustion process; and
a device (10) according to any one of claims 1 to 11, configured to be connected to
said quenched ash extractor drain pipe (2).
13. A method for operating a device according to any one of claims 1 to 11, for removing
a blocking material in a quenched ash extractor drain pipe (2) of an incineration
system to allow safe draining of the hot water from the ash extractor (222), comprising
steps of:
a) connecting the device (10) through the connecting part (12) to the gate valve (30)
of the quenched ash extractor drain pipe (2);
b) opening the gate valve (30) of the quenched ash extractor drain pipe (2);
c) sliding the ram (13) through the pipe (11) into the quenched ash extractor drain
pipe (2); and
d) cutting the blocking material within the drain pipe (2) and gate valve (30) with
a first end of the ram (13) to allow the hot water to drain.
14. The method according to claim 13, further comprising steps of:
e) closing the gate valve (30) of the quenched ash extractor (222); and
f) removing the device (10) from the quenched ash extractor (222).
15. The method according to claim 13 or 14, further comprising a step of repeating the
steps c) and d).
16. The method according to any one of claims 13 to 15, further comprising a step of flushing
water into the device (10) and the quenched ash extractor drain pipe (2).