TECHNICAL FIELD
[0001] The present disclosure relates to air conditioners.
BACKGROUND ART
[0002] Some conventional air conditioners control, when an outdoor unit is insufficient
in air conditioning capacity, the capacity of each indoor unit based on priorities
to put a limit on the flow rate of refrigerant supplied to a lower priority indoor
unit (for example, refer to
JP H8-271017 A (Patent Literature 1)).
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEMS
[0004] Further, such conventional air conditioners maximize, when there is a request for
powerful operation from an indoor unit, a capacity request for the indoor unit and
lower a capacity request for other lower priority indoor units; however, it takes
time to reach a target temperature from the room temperature when the indoor unit
is put into operation from an out-of-operation state, and thus quick cooling performance
and quick heating performance are not high enough.
[0005] The present disclosure proposes an air conditioner having higher quick cooling performance
and/or quick heating performance.
SOLUTIONS TO PROBLEMS
[0006] An air conditioner according to the present disclosure includes
an outdoor unit, and a plurality of indoor units connectable to the outdoor unit.
[0007] At least one of the plurality of indoor units connected to the outdoor unit is a
low-capacity indoor unit lower in capacity than the other indoor units, and
when the low-capacity indoor unit is put into powerful operation with a capacity higher
than a maximum capacity in normal operation, a compressor of the outdoor unit is started
at a rotational speed higher than a maximum rotational speed applied at start of the
normal operation.
[0008] According the present disclosure, in order to put the low-capacity indoor unit into
powerful operation with a capacity higher than the maximum capacity in normal operation,
the compressor of the outdoor unit is put into operation at a rotational speed higher
than the maximum rotational speed applied at the start of normal operation, making
it possible to increase quick cooling performance and/or quick heating performance.
[0009] Further, in the air conditioner according to one aspect of the present disclosure,
the outdoor unit has a preheating operation capability of preheating the compressor
while the outdoor unit is out of operation.
[0010] According to the above-described embodiment, the preheating operation capability
of the outdoor unit makes it possible to preheat the compressor while the outdoor
unit is out of operation, so that, even when the compressor of the outdoor unit is
put into operation, for powerful operation, at a rotational speed higher than the
maximum rotational speed applied at the start of normal operation, it is possible
to prevent the compressor from running out of oil.
[0011] Further, in the air conditioner according to one aspect of the present disclosure,
the low-capacity indoor unit takes precedence in capacity over the other indoor units
during the powerful operation.
[0012] According to the present disclosure, while the low-capacity indoor unit and the other
indoor units are in operation, the low-capacity indoor unit takes precedence in capacity
over the other indoor units during the powerful operation, thereby allowing the low-capacity
indoor unit to quickly cool or heat a small space in which the low-capacity indoor
unit is installed.
[0013] Further, in the air conditioner according to one aspect of the present disclosure,
the low-capacity indoor unit has a rated cooling capacity of less than 2.2 kW.
[0014] According to the present disclosure, since the rated cooling capacity is less than
2.2 kW, it is suitable for air conditioning in a small space such as a washroom or
a kitchen.
BRIEF DESCRIPTION OF DRAWINGS
[0015]
FIG. 1 is a structure diagram of a multi-type air conditioner including a low-capacity
indoor unit according to a first embodiment of the present disclosure.
FIG. 2 is a block diagram of an outdoor control device of an outdoor unit of the multi-type
air conditioner.
FIG. 3 is an external view of the low-capacity indoor unit viewed from obliquely below.
FIG. 4 is a block diagram of an indoor control device of the low-capacity indoor unit.
FIG. 5 is a flow chart showing an operation of the multi-type air conditioner.
FIG. 6 is a graph showing changes in indoor temperature while the low-capacity indoor
unit of the multi-type air conditioner is in powerful heating operation.
FIG. 7 is a structure diagram of a multi-type air conditioner including a low-capacity
indoor unit according to a second embodiment of the present disclosure.
DESCRIPTION OF EMBODIMENTS
[0016] Embodiments will be described below.
[First embodiment]
[0017] FIG. 1 is a structure diagram of a multi-type air conditioner including a low-capacity
indoor unit according to a first embodiment of the present disclosure.
[0018] The multi-type air conditioner according to the first embodiment includes, as shown
in FIG. 1, an indoor unit 20A including an indoor heat exchanger 4A and an indoor
fan 5A, an indoor unit 20B including an indoor heat exchanger 4B and an indoor fan
5B, a low-capacity indoor unit 20C including an indoor heat exchanger 4C and an indoor
fan 5C, and an outdoor unit 10 connected to the indoor units 20A, 20B and the low-capacity
indoor unit 20C via refrigerant pipes.
[0019] The outdoor unit 10 is compatible with a multi-type air conditioner in which a plurality
of indoor units are connectable to an outdoor unit, and the low-capacity indoor unit
20C is capable of operating as an indoor unit of the multi-type air conditioner.
[0020] In FIG. 1, 1 denotes a compressor, 2 denotes a four-way switching valve having one
end connected to a discharge side of the compressor 1, 3 denotes an outdoor heat exchanger
having one end connected to the other end of the four-way switching valve 2, EVA,
EVB, EVC denote electrically powered expansion valves each having one end connected
to the other end of the outdoor heat exchanger 3, 4A, 4B, 4C denote the indoor heat
exchangers each having one end connected to the other end of a corresponding one of
the electrically powered expansion valves EVA, EVB, EVC, and 6 denotes an accumulator
having one end connected to the other ends of the indoor heat exchangers 4A, 4B, 4C
via the four-way switching valve 2 and having the other end connected to an intake
side of the compressor 1. The indoor fans 5A, 5B, 5C are arranged near the indoor
heat exchangers 4A, 4B, 4C, respectively.
[0021] Further, the electrically powered expansion valves EVA, EVB, EVC each have the other
end connected to a corresponding one of a plurality of refrigerant pipe connection
parts 7A, 7B, 7C, and the indoor heat exchangers 4A, 4B, 4C each have one end connected
to a corresponding one of the plurality of refrigerant pipe connection parts 7A, 7B,
7C via a connection pipe (refrigerant pipe). Further, the indoor heat exchangers 4A,
4B, 4C have the other ends connected to a plurality of refrigerant pipe connection
parts 8A, 8B, 8C, respectively, via respective connection pipes (refrigerant pipes).
[0022] The compressor 1, the four-way switching valve 2, the outdoor heat exchanger 3, the
electrically powered expansion valves EVA, EVB, EVC, the indoor heat exchangers 4A,
4B, 4C, and the accumulator 6 constitute a refrigerant circuit. This refrigerant circuit
is filled with a slightly flammable R32 refrigerant.
[0023] Further, provided on the discharge side of the compressor 1 is a discharge pipe temperature
sensor 11. Further, the outdoor heat exchanger 3 is provided with an outdoor heat
exchanger temperature sensor 12 that detects an outdoor heat exchanger temperature,
and, in the vicinity of the outdoor heat exchanger 3, an outdoor temperature sensor
13 that detects an outdoor temperature is provided.
[0024] Further, the indoor heat exchanger 4A is provided with an indoor heat exchanger temperature
sensor 15A that detects an indoor heat exchanger temperature, and, in the vicinity
of the indoor heat exchanger 4A, an indoor temperature sensor 16A that detects an
indoor temperature is provided. Further, the indoor heat exchanger 4B is provided
with an indoor heat exchanger temperature sensor 15B that detects an indoor heat exchanger
temperature, and, in the vicinity of the indoor heat exchanger 4B, an indoor temperature
sensor 16B that detects an indoor temperature is provided. Further, the indoor heat
exchanger 4C is provided with an indoor heat exchanger temperature sensor 15C that
detects an indoor heat exchanger temperature, and, in the vicinity of the indoor heat
exchanger 4C, an indoor temperature sensor 16C that detects an indoor temperature
is provided.
[0025] The outdoor unit 10 includes an outdoor control device 100 including a microcomputer,
an input-output circuit, and the like. The outdoor control device 100 includes an
operation control unit 100a that controls the compressor 1, the electrically powered
expansion valves EVA, EVB, EVC, and the like, and a communication unit 100b. Further,
the indoor units 20A, 20B each include an indoor control device (not shown), and the
low-capacity indoor unit 20C includes an indoor control device 200 shown in FIG. 2.
[0026] The indoor control devices of the indoor units 20A, 20B and the indoor control device
200 of the low-capacity indoor unit 20C communicate with the outdoor control device
100 of the outdoor unit 10 over a communication line (not shown) so as to cause the
outdoor control device 100, the indoor control devices of the indoor units 20A, 20B,
and the indoor control device 200 of the low-capacity indoor unit 20C to operate in
cooperation with each other as the multi-type air conditioner.
[0027] When the indoor units 20A, 20B and the low-capacity indoor unit 20C are put into
cooling operation in the multi-type air conditioner, the four-way switching valve
2 is switched to a position represented by a dotted line, and then the compressor
1 is put into operation. Then, each of the electrically powered expansion valves EVA,
EVB, EVC is opened to a predetermined opening degree. Then, a high-temperature and
high-pressure gas refrigerant discharged from the compressor 1 exchanges heat with
outdoor air in the outdoor heat exchanger 3 with the help of an outdoor fan (not shown)
in operation to be condensed to a liquid refrigerant. Next, a liquid refrigerant from
the indoor heat exchangers 4A, 4B, 4C is decompressed by the electrically powered
expansion valves EVA, EVB, EVC, exchanges heat with indoor air in the indoor heat
exchangers 4A, 4B, 4C with the help of the indoor fans 5A, 5B, 5C in operation to
be evaporated to become a gas refrigerant, and then returns to the intake side of
the compressor 1.
[0028] Here, the indoor units 20A, 20B have a rated cooling capacity of 2.2 kW, and the
low-capacity indoor unit 20C has a rated cooling capacity of 0.8 kW. That is, the
low-capacity indoor unit 20C is lower in capacity than the indoor units 20A, 20B and
is used for heating and cooling a small space such as a washroom or a kitchen.
[0029] On the other hand, when the indoor units 20A, 20B and the low-capacity indoor unit
20C are put into heating operation, the four-way switching valve 2 is switched to
a position represented by a solid line, and then the compressor 1 is put into operation.
Then, each of the electrically powered expansion valves EVA, EVB, EVC is opened to
a predetermined opening degree. Then, a high-temperature and high-pressure gas refrigerant
discharged from the compressor 1 exchanges heat with indoor air in the indoor heat
exchangers 4A, 4B, 4C with the help of the indoor fans 5A, 5B, 5C in operation to
be condensed to a liquid refrigerant. Next, a liquid refrigerant from the indoor heat
exchangers 4A, 4B, 4C is decompressed by the electrically powered expansion valves
EVA, EVB, EVC, exchanges heat with outdoor air in the outdoor heat exchanger 3 with
the help of the outdoor fan (not shown) in operation to be evaporated to become a
gas refrigerant, and then returns to the intake side of the compressor 1.
[0030] FIG. 2 is a block diagram of the outdoor control device 100 of the outdoor unit 10
of the multi-type air conditioner.
[0031] As shown in FIG. 2, the outdoor unit 10 includes the outdoor control device 100 including
the microcomputer, the input-output circuit, and the like. Connected to the outdoor
control device 100 are the discharge pipe temperature sensor 11, the outdoor heat
exchanger temperature sensor 12, the outdoor temperature sensor 13, the compressor
1, the four-way switching valve 2, a fan motor 14, and the electrically powered expansion
valves EVA, EVB, EVC. Further, the outdoor control device 100 further includes the
operation control unit 100a and the communication unit 100b.
[0032] The operation control unit 100a controls the compressor 1, the electrically powered
expansion valves EVA, EVB, EVC, and the like based on detection signals from the discharge
pipe temperature sensor 11, the outdoor heat exchanger temperature sensor 12, and
the outdoor temperature sensor 13.
[0033] The communication unit 100b communicates with the indoor control device 200 (shown
in FIG. 4) of the low-capacity indoor unit 20C connected to the outdoor unit 10 via
a communication unit 200b.
[0034] FIG. 3 is an external view of the low-capacity indoor unit 20C viewed from obliquely
below. This indoor unit 20C is designed to be embedded in a ceiling.
[0035] As shown in FIG. 3, the low-capacity indoor unit 20C includes a casing main body
101, a panel 102 having a rectangular shape and mounted to a lower side of the casing
main body 101, and a grille 103 detachably mounted to the panel 102.
[0036] The panel 102 has, on its one end in a longitudinal direction, a blow-out port 110
extending along a short side of the panel 102. The panel 102 further has a flap 120
pivotably mounted to the panel 102. In FIG. 3, the flap 120 closes the blow-out port
110.
[0037] A drain socket 107 is further provided protruding from a sidewall of the casing main
body 101. The drain socket 107 is connected to an external drain hose (not shown).
Pipe connection parts 105, 106 are further provided protruding from the sidewall of
the casing main body 101. The pipe connection parts 105, 106 are each connected to
a corresponding external refrigerant pipe (not shown).
[0038] Also, in FIG. 3, 108 denotes an electrical components unit, and 111 to 113 denote
hanger fittings each protruding sideward from the casing main body 101.
[0039] FIG. 4 is a block diagram of the indoor control device 200 of the low-capacity indoor
unit 20C.
[0040] As shown in FIG. 4, the low-capacity indoor unit 20C includes the indoor control
device 200 including a microcomputer, an input-output circuit, and the like. Connected
to the indoor control device 200 are the indoor heat exchanger temperature sensor
15C, the indoor temperature sensor 16C, a fan motor 21, a flap drive unit 22, and
a display unit 23. The indoor control device 200 further includes an operation control
unit 200a and the communication unit 200b.
[0041] The operation control unit 200a controls the fan motor 21, the flap drive unit 22,
and the like based on detection signals from the indoor heat exchanger temperature
sensor 15C and the indoor temperature sensor 16C.
[0042] The communication unit 200b communicates with the outdoor control device 100 (shown
in FIG. 2) of the outdoor unit 10 connected to the low-capacity indoor unit 20C via
the communication unit 100b.
[0043] FIG. 5 is a flow chart for describing the operation of the multi-type air conditioner.
<One room operation>
[0044] For example, in order to put the low-capacity indoor unit 20C into normal heating
operation and put the indoor units 20A, 20B out of operation, first, in step S1, the
outdoor control device 100 of the outdoor unit 10 determines, in response to an operation
command signal from the indoor control device 200 of the low-capacity indoor unit
20C, whether there is a request for powerful operation.
[0045] Then, when determining that there is no request for powerful operation, the outdoor
control device 100 proceeds to step S2 to put the compressor 1 into operation at a
maximum rotational speed A (for example, 55 Hz) applied at the start of normal operation.
[0046] Next, in step S3, the outdoor control device 100 and the indoor control device 200
perform normal heating operation control. Under this normal heating operation control,
a capacity request ΔD for the low-capacity indoor unit 20C is determined based on
a target set temperature and indoor temperature.
[0047] On the other hand, in order to put the low-capacity indoor unit 20C into powerful
heating operation and put the indoor units 20A, 20B out of operation, first, in step
S1, the outdoor control device 100 of the outdoor unit 10 determines that, in response
to a signal from the indoor control device 200 of the low-capacity indoor unit 20C,
there is a request for powerful operation, and then proceeds to step S4 to put the
compressor 1 into operation at a rotational speed (for example, 70 Hz) higher than
the maximum rotational speed A (for example, 55 Hz) applied at the start of normal
operation.
[0048] Next, proceeding to step S5, the outdoor control device 100 of the outdoor unit 10
and the indoor control device 200 of the low-capacity indoor unit 20C perform powerful
operation control by controlling the compressor 1 and the electrically powered expansion
valves EVA to EVC and the indoor fan 5C. Under this powerful operation control, the
capacity request ΔD for the low-capacity indoor unit 20C is maximized, and the indoor
fan 5C is rotated at a rotational speed higher than the maximum rotational speed of
the indoor fan in normal operation.
<Two room operation>
[0049] For example, in order to put the low-capacity indoor unit 20C and the indoor unit
20A into normal heating operation and put the indoor unit 20B out of operation, first,
in step S1, when the outdoor control device 100 determines that there is no request
for powerful operation, the outdoor control device 100 proceeds to step S2 to put
the compressor 1 into operation at the maximum rotational speed A (for example, 55
Hz) applied at the start of normal operation.
[0050] Next, proceeding to step S3, the outdoor control device 100 of the outdoor unit 10,
the indoor control device 200 of the low-capacity indoor unit 20C, and the indoor
control device of the indoor unit 20A perform normal heating operation control. Under
this normal heating operation control, the capacity request ΔD for the low-capacity
indoor unit 20C and the indoor unit 20A is determined based on the target set temperature
and the indoor temperature.
[0051] On the other hand, in order to put the low-capacity indoor unit 20C into powerful
heating operation, put the indoor unit 20A into normal heating operation, and put
the indoor unit 20B out of operation, first, in step S1, the outdoor control device
100 of the outdoor unit 10 determines, in response to signals from the indoor control
device 200 of the low-capacity indoor unit 20C and the indoor control device of the
indoor unit 20A, whether there is a request for powerful operation.
[0052] Then, when determining that there is a request for powerful operation, the outdoor
control device 100 proceeds to step S4 to put the compressor 1 into operation at a
rotational speed (for example, 70 Hz) higher than the maximum rotational speed A (for
example, 55 Hz) applied at the start of normal operation.
[0053] Next, proceeding to step S5, the outdoor control device 100 of the outdoor unit 10
and the indoor control device 200 of the low-capacity indoor unit 20C perform powerful
operation control by controlling the compressor 1 and the electrically powered expansion
valves EVA to EVC and the indoor fan 5C. Under this powerful operation control, the
capacity request ΔD for the low-capacity indoor unit 20C is maximized, and the indoor
fan 5C is rotated at a rotational speed higher than the maximum rotational speed of
the indoor fan in normal operation. At this time, the capacity request ΔD for the
indoor unit 20A that is put into normal heating operation is determined based on the
target set temperature and the indoor temperature.
[0054] Here, when the indoor unit 20A is set as a priority room, the indoor control device
of the indoor unit 20A also performs powerful operation control.
[0055] In this multi-type air conditioner, it is possible to set one of the plurality of
indoor units as the priority room using a setting unit provided in the outdoor unit
10 at the time of installation.
<Three room operation>
[0056] In order to put the low-capacity indoor unit 20C into powerful heating operation
and put the indoor units 20A, 20B into normal heating operation, the capacity request
ΔD for the low-capacity indoor unit 20C is maximized, and the indoor fan 5C is rotated
at a rotational speed higher than the maximum rotational speed of the indoor fan in
normal operation. At this time, the capacity request ΔD for the indoor units 20A,
20B that are put into normal heating operation is determined based on the target set
temperature and the indoor temperature.
[0057] Here, when the indoor unit 20A is set as the priority room, the indoor control device
of the indoor unit 20A performs powerful operation control. Alternatively, when the
indoor unit 20B is set as the priority room, the indoor control device of the indoor
unit 20B performs powerful operation control.
[0058] FIG. 6 is a graph showing changes in room temperature while the low-capacity indoor
unit 20C is in powerful heating operation. Here, the room temperature is an average
value of room temperatures at a plurality of measurement points in a room space measured.
In FIG. 6, the horizontal axis represents time [min], and the vertical axis represents
operating frequency [Hz] of the compressor 1, indoor temperature [°C], and rotational
speed [/10 rpm] of the indoor fan 5C.
[0059] As shown in FIG. 6, when starting powerful heating operation of the low-capacity
indoor unit 20C, the capacity request ΔD for the low-capacity indoor unit 20C was
maximized, the rotational speed of the indoor fan 5C was set to 1670 rpm, and the
compressor 1 was put into operation at 70 Hz, resulting in the room temperature increasing
from 10°C to 20°C within 10 minutes with the outside temperature of 2°C.
[0060] According to the multi-type air conditioner configured as described above, when starting
powerful operation of the low-capacity indoor unit 20C with a capacity higher than
the maximum capacity in normal operation, the compressor 1 of the outdoor unit 10
is put into operation at a rotational speed higher than the maximum rotational speed
applied at the start of normal operation, making it possible to increase quick cooling
performance and/or quick heating performance.
[0061] Further, while the low-capacity indoor unit 20C and the other indoor units 20A, 20B
are in cooling operation or heating operation, the low-capacity indoor unit 20C takes
precedence in capacity over the other indoor units 20A, 20B during powerful operation,
thereby allowing the low-capacity indoor unit 20C to quickly cool or heat a small
space in which the low-capacity indoor unit 20C is installed.
[0062] The operation in which the low-capacity indoor unit 20C takes precedence in capacity
means an operation in which a thermo-off determination temperature applied when the
other indoor units 0A, 20B reach the set temperature is set higher in cooling operation
than in normal operation and is set lower in heating operation than in normal operation,
so that the capacity concentrates on the low-capacity indoor unit 20C.
[0063] Further, since the low-capacity indoor unit 20C has a rated cooling capacity of 0.8
kW, the low-capacity indoor unit 20C is suitable for air conditioning in a small space
such as a washroom or a kitchen.
[0064] Further, as for the multi-type air conditioner according to the first embodiment,
the powerful operation control during heating operation has been described, but, for
example, the same powerful operation control may be applied to cooling operation.
[Second embodiment]
[0065] FIG. 7 is a structure diagram of a multi-type air conditioner including a low-capacity
indoor unit 20C according to a second embodiment of the present disclosure. The multi-type
air conditioner according to the second embodiment is the same in structure as the
multi-type air conditioner according to the first embodiment, except for a preheating
capability of preheating the compressor 1 of the outdoor unit 10.
[0066] The preheating capability is a capability of preheating the compressor 1 with a
preheating unit 1a (a coil of a motor) provided in the compressor 1. Interrupting
a phase of a motor drive signal from the outdoor control device 100 causes the coil
itself to generate heat without rotating the motor. The preheating operation capability
of the outdoor unit 10 preheats the compressor 1 when the outside temperature is equal
to or lower than a predetermined temperature, for example.
[0067] According to the multi-type air conditioner configured as described above, the preheating
operation capability of the outdoor unit 10 makes it possible to preheat the compressor
1 while the outdoor unit 10 is out of operation, so that, even when the compressor
1 of the outdoor unit 10 is put into operation, for powerful operation, at a rotational
speed higher than the maximum rotational speed applied at the start of normal operation,
preheating a lubricating oil in the compressor 1 to increase lubricating performance
makes it possible to prevent the compressor 1 from running out of oil.
[0068] Note that, according to the second embodiment, the preheating unit 1a that preheats
the compressor 1 is the coil of the motor in the compressor 1, or alternatively, the
preheating unit may include a heater provided in the compressor 1 or the like.
[0069] According to the first and second embodiments, the multi-type air conditioner including
the low-capacity indoor unit 20C and the other indoor units 20A, 20B has been described,
but, for example, the present invention may be applied to a multi-type air conditioner
including a plurality of low-capacity indoor units or a multi-type air conditioner
including one other indoor unit, or three or more other indoor units.
[0070] The foregoing description concerns specific embodiments of the present disclosure;
however, the present disclosure is not limited to the first and second embodiments,
and various modifications and variations may be made within the scope of the present
disclosure. For example, an appropriate combination of the configurations described
in the first and second embodiments may be regarded as an embodiment of the present
disclosure.
REFERENCE SIGNS LIST
[0071]
- 1
- compressor
- 1a
- preheating unit
- 2
- four-way switching valve
- 3
- outdoor heat exchanger
- 4A, 4B, 4C
- indoor heat exchanger
- 5A, 5B, 5C
- indoor fan
- 6
- accumulator
- 7A, 7B, 7C
- refrigerant pipe connection part
- 8A, 8B, 8C
- refrigerant pipe connection part
- 10
- outdoor unit
- 11
- discharge pipe temperature sensor
- 12
- outdoor heat exchanger temperature sensor
- 13
- outdoor temperature sensor
- 15A, 15B, 15C
- indoor heat exchanger temperature sensor
- 16A, 16B, 16C
- indoor temperature sensor
- 20A, 20B
- indoor unit
- 20C
- low-capacity indoor unit
- 100
- outdoor control device
- 100a
- operation control unit
- 100b
- communication unit
- 200
- indoor control device
- 200a
- operation control unit
- 200b
- communication unit
- EVA, EVB, EVC
- electrically powered expansion valve