Technical Field
[0001] The present invention relates to a pre-fabricated lightweight joist for constructing
concrete floors. The invention further relates to an intermediate structure and a
concrete floor comprising the pre-fabricating lightweight joists. The invention further
relates to a method for making the pre-fabricated lightweight joists.
State of the art
[0002] The manufacture of concrete floors, for example spanning between multiple supporting
walls of a construction such as a building, is known in the state of the art. The
conventional method comprises as a first step providing a plurality of elongated joists
extending in a longitudinal direction, each joist comprising an elongated channel
having a substantially U-shaped cross-section delimited by a bottom wall and two opposing
sidewalls, and an elongated lattice structure formed by an elongated upper bar connected
by a truss to two elongated lower bars, wherein the two elongated lower bars are positioned
within the elongated channel along the longitudinal direction. The plurality of joists
are positioned parallel to each other on the supporting walls, for example with their
longitudinal extremities, in particular with the longitudinal extremities of their
elongated lattice structure, supported by opposing supporting walls. Vertical loads
exerted onto the joists are supported by vertical load supporting means such as the
opposing supporting walls and such as temporary shoring posts supporting the elongated
channel at discrete positions along the longitudinal direction. A space is left between
neighboring parallel joists, which space is subsequently bridged by positioning interjoist
components such as hollow-core slabs in between two neighboring joists. The interjoist
components are typically supported by free ends of the elongated channel sidewalls
of two neighboring joists. The joists supported a.o. on the supporting walls and the
interjoist components supported on the sidewalls of the elongated channels together
form an intermediate structure which remains as such for a substantial amount of time
i.e. until in a final manufacturing step concrete is poured onto the intermediate
structure such as to create the final concrete floor. This intermediate structure
of joists and interjoist components must however be mechanically stable prior to pouring
the concrete, i.e. it must be able to support substantial weights, for example of
construction workers walking on the intermediate structure. It is therefore important
that the two elongated lower bars are mechanically anchored to the elongated channel
prior to pouring the concrete onto the intermediate structure. By mechanically anchoring
the two elongated lower bars into their elongated channel, the weight exerted onto
the interjoist components is securely supported by the vertical load supporting means
via the elongated lattice structure, substantially independent of the vicinity of
the vertical load supporting means to the position of vertical load application.
[0003] In the state of the art, the two elongated lower bars are mechanically anchored into
the elongated channel by pre-filling the elongated channel with concrete such as to
surround the two elongated lower bars with concrete, which after hardening forms a
mechanically stable joist. It is however desirable to pre-fabricate the joists, for
example at a factory, and to transport the pre-fabricated joists to the construction
location were the concrete floor has to be constructed. Pre-fabricated joists are
particularly desired in order to decrease construction times. Pre-fabricated joists
wherein concrete is pre-filled in the elongated channel is however not practical,
as the concrete substantially increases the weight of the pre-fabricated joists. These
high-weight pre-fabricated joists are costly to transport from the factory to the
construction location, and are particularly difficult to install, i.e. to lift the
joists up to the position where it is supported by opposing supporting walls.
[0004] In the state of the art it is furthermore known to provide light-weight pre-fabricated
joist. One such joist is disclosed in patent publication
WO2016005679. These light-weight joists are not pre-filled with concrete, making them easier to
transport and to install. These light-weight joists are furthermore provided with
at least one spacer extending between the bottom wall of the elongated channel and
the two elongated lower bars, such as to elevate the two elongated lower bars with
respect to the bottom wall in order to ensure that the two elongated lower bars can
be optimally surrounded by filling material such as concrete. The spacers of the prior
art are for example constructed as clamping elements configured to receive and clamp
the two elongated lower bars. In particular, the clamping element in patent publication
WO2016005679 is referred to as a `linking shim 5'. It has however been found in the present invention,
that the intermediate structures formed by the light-weight pre-fabricated joists
of the state of the art substantially lack mechanical stability. It has in particular
been found that there is a risk that, upon vertically loading the intermediate structure,
in particular an interjoist component of the intermediate structure, for example by
a construction worker standing on an interjoist component, the free ends of the elongated
channel sidewalls supporting the loaded interjoist component are bended towards the
loaded interjoist component, to such a degree that the elongated lower bars closest
to the interjoist component are released from the spacer such as the clamping element,
thereby decreasing the mechanical stability of the intermediate structure. In the
state of the art, in particular in patent publication
WO2016005679, the lack of mechanical stability of the intermediate structure has been attempted
to be solved by pre-filling the elongated channel with a lightweight filling material
such as polyurethane that surrounds the two lower elongated bars.
[0005] Another joist is for example known from
WO201301 9134 which provides in an anchoring plate to secure an elongated lattice structure in
an elongated channel. The anchoring plate has however been found cumbersome to use
to secure the elongated lattice structure in the channel.
WO2013019134 discloses a pre-fabricated lightweight joist according to the preamble of claim 1.
Detailed description of the invention
[0006] It is a goal of the present invention to provide a lightweight pre-fabricated joist
for manufacturing a concrete floor wherein the problem of mechanical stability in
particular of the intermediate structure, as encountered in the state of the art,
in particular in patent publication
WO2016005679, is solved. Therefore, the present invention provides a lightweight pre-fabricated
joist according to the first claim. The pre-fabricated lightweight joist for constructing
concrete floors according to the present invention comprises an elongated channel
for receiving concrete, wherein the elongated channel extends along a longitudinal
direction. The elongated channel has a substantially U-shaped cross-section delimited
by a bottom wall and two opposing sidewalls. Each of the walls of the elongated channel
in particular extends along the longitudinal direction. The U-shaped cross-section
is preferably taken along a plane perpendicular to the longitudinal direction. The
joist further comprises an elongated lattice structure, in particular extending in
the longitudinal direction. The lattice structure is formed by an elongated upper
bar connected by a truss, for example a sinusoidal truss, to two elongated lower bars,
for example forming a triangular structure in a plane perpendicular to the longitudinal
direction. The lattice structure is preferably a metallic structure for example comprising
steel. The two elongated lower bars are mechanically anchored within the elongated
channel along the longitudinal direction. Each one of the opposing sidewalls of the
elongated channel is thereto provided with first anchoring means, preferably comprising
an elongated groove, i.e. elongated along the longitudinal direction. The joist further
comprises at least one anchoring plate, for example arranged to engage the first anchoring
means, preferably arranged to engage with the elongated grooves provided in the opposing
sidewalls of the elongated channel. Each anchoring plate for example comprises second
anchoring means complementary to the first anchoring means, the second anchoring means
preferably comprising opposing first and second edges, forming protrusions suited
to be inserted into the elongated grooves provided in the opposed sidewalls of the
elongated channel. The two elongated lower bars of the elongated lattice are located
within the elongated channel between the bottom wall of the elongated channel and
the first anchoring means such as preferably the elongated grooves. The two elongated
lower bars are mechanically anchored within the elongated channel by extending the
at least one anchoring plate between the first anchoring means such as preferably
the elongated grooves for example provided in the opposing sidewalls of the elongated
channel, such that the at least one anchoring plate is provided between the two elongated
lower bars and the elongated upper bar. The anchoring plate for example interconnects
the opposing first anchoring means, for example interconnects the elongated grooves
in the opposing sidewalls of the elongated channel.
[0007] It has been found that the joist of the present invention confers the desired mechanical
stability to the resulting intermediate structure of joists and interjoist components,
whilst limiting the weight of the joists thus enabling facilitated transport between
the factory where the joists are pre-fabricated and the construction location, as
well as enabling facilitated use of the pre-fabricated joists at the construction
location such as facilitated mounting of the pre-fabricated joists onto the vertical
load supporting means. It has in particular been found that the elongated channel
sidewalls of the joists of the present invention, when assembled into the intermediate
structure comprising parallel joists and interjoist components supported on the free
ends of the sidewalls of neighboring parallel joists, have a limited tendency to bend
towards the loaded interjoist component, thus limiting the risk that the elongated
lower bars are released from the elongated channels, thus limiting the risk of mechanical
instability of the intermediate structure. Without wanting to be bound by a theory,
it is believed that the free ends of the sidewalls adjacent the loaded interjoist
component are prevented from bending towards the interjoist component because the
anchoring plate, being interconnected to both the opposing sidewalls of the elongated
channel, acts as a spring countering the bending of the free end of the sidewall.
[0008] It is a further advantage of the present invention, in particular were spacers such
as clamping elements are provided, such as the clamping elements disclosed in
WO2016005679, that the at least one anchoring plate provides additional security means, for example
maintaining mechanical stability even when elongated lower bars are unintentionally
released from the clamping elements.
[0009] It is a further advantage of the present invention that elongated channels of the
light-weight pre-fabricated joists of the present invention are not required to be
filled with a filling material such as concrete or polyurethane in order to confer
the mechanical stability to the joists and intermediate structures. This has the advantage
that the elongated channel can be filled with concrete in the final step of manufacturing
the concrete floor, namely when concrete is poured over the intermediate structure.
The concrete that surrounds the two elongated lower bars in the elongated channel
is therefore substantially monolithic with the remaining concrete in the concrete
floor such as the concrete provided over the interjoist components. Providing a monolithic
concrete structure drastically increases the mechanical stability of the concrete
floor with respect to concrete floors comprising pre-filled joists such as joists
pre-filled with concrete or pre-filled with polyurethane. In concrete floors comprising
pre-filled joists an interface layer is present between the pre-filled material and
the concrete that is poured during the final manufacturing step. It has been found
that this interface layer is particularly prone to crack formation under excessive
mechanical stress, for example upon bending of the joist due to vertical loads being
applied to it. It has particularly been found that cracks tend to form at the interface
layer when the concrete floor is subject to fire, due to amongst others the bending
of the joists due to the thermal expansion of the lattice structure. It has furthermore
been found that many of the light-weight filing materials such as polyurethane that
are used for pre-filling the joists have a low fire resistance and are thus subject
to rapid mechanical degradation in case of fires. In particular in the case of joists
that are pre-filled with polyurethane, it has been found that the polyurethane rapidly
succumbs to the fire, leaving the lattice structure unsupported and accessible to
the fire, causing swift collapse of the concrete floor. It has been found that concrete
floors comprising the light-weight pre-fabricated joists according to the present
invention have an increased resistance to residential fires, for example comprising
at least 60 minutes. It has furthermore been found that fluids such as water, as well
as moisture, for example caused by a leak, tend to penetrate the concrete floor along
the interface layer, thereby subjecting the lattice structure to corrosion over time.
This corrosion of the lattice structure drastically reduces the mechanical stability
of the joists and intermediate components in the state of the art.
[0010] It is a further advantage of the present invention that the type and/or number of
anchoring plates can be easily changed, for example increased, even after fabrication
of the joists, for example until the pouring of the concrete in the last manufacturing
step. It has in particular been found that an additional anchoring plate, for example
of a different type than the anchoring plates already attached to the elongated channel,
can be easily attached to the first anchoring means of the elongated channel such
as to the elongated grooves provided in the opposed elongated channel sidewalls. The
attachment of an additional anchoring plate for example does not require the removal
of the elongated lattice and/or the other anchoring plates, from the elongated channel.
Changing the amount and/or type of anchoring plates can for example be performed at
the construction location, for example in view of changed loading requirements for
the joists.
[0011] According to an embodiment of the present invention the at least one anchoring plate
contacts the two elongated lower bars. A vertical load being applied to an interjoist
component in the intermediate structure would push the channel downwards. As a consequence,
also the interconnected anchoring plates are pushed downwards due to the vertical
load. As the anchoring plates are placed above the two elongated lower bars, the anchoring
plates will be supported by the elongated lattice structure, thus preventing further
downward movement of the channel. The elongated lattice structure thus efficiently
transfers the vertical load to the vertical load supporting means.
[0012] According to an embodiment of the present invention the elongated channel has a height
direction, preferably perpendicular to the bottom wall i.e. when the bottom wall is
flat. The elongated channel further has a width direction perpendicular to the longitudinal
direction and the height direction, i.e. extending between the opposing sidewalls
of the channel. The two elongated lower bars are mechanically anchored within the
elongated channel by eliminating the translational degrees of freedom along the height
direction, for example at least preventing the separation of the channel and the elongated
lattice structure along the height direction.
[0013] According to an embodiment of the present invention the elongated channel is provided
with spacers fixed to the bottom wall, wherein the spacers hold the two elongated
lower bars at an elevated position with respect to the bottom wall. Providing spacers
enables the concrete to better surround the two elongated lower bars when pouring
the concrete in the last step of manufacturing the concrete floor. As an example the
component referred to as `linking shim 5' in patent publication
WO2016005679 can be provided as a spacer. Preferably, the spacers are arranged to accommodate
different types of lattice structures, i.e. as well lattice structures having elongated
lower bars with large diameters and lattice structures having elongated lower bars
with small diameters.
[0014] According to an embodiment of the present invention the two elongated lower bars
are mechanically anchored within the elongated channel by further eliminating the
translational degrees of freedom along the width direction, preferably by providing
the spacers engaging the elongated lower bars. According to an embodiment of the present
invention the two elongated lower bars are mechanically anchored within the elongated
channel by further eliminating all rotational degrees of freedom. The present embodiment
is preferably obtained by providing at least two non-axially positioned spacers, i.e.
by providing at least one spacer for each elongated lower bar.
[0015] According to an embodiment of the present invention, the first anchoring means, preferably
the elongated grooves such as the elongated groove provided in each sidewall, extend
parallel to each other substantially in the longitudinal direction, preferably along
substantially the entire length of the elongated channel, for example along the entire
length of the elongated channel. Providing parallel first anchoring means facilitates
the engagement with the anchoring plate. Preferably, the first anchoring means are
provided within the channel, i.e. not an a surface of the sidewall outside of the
channel. Preferably, the first anchoring means are provided adjacent to the sidewall
free ends, thereby optimally preventing the bending of the sidewalls towards the adjacent
loaded interjoist component.
[0016] According to an embodiment of the present invention, multiple anchoring plates are
provided along the longitudinal direction. Preferably, the multiple anchoring plates
are separated from each other along the longitudinal direction such as to allow the
pouring of concrete into the elongated channel in the final manufacturing step for
making the concrete floors.
[0017] According to the present invention, the anchoring plate has a width extending between
a first edge and an opposing second edge, a thickness extending between a first major
surface and an opposing second major surface, and a depth extending between a third
edge and an opposing fourth edge, wherein the width is bigger than the depth, and
wherein the depth is bigger than the thickness. Preferably, the second anchoring means
are provided along the first and second edges of the anchoring plates. Preferably,
the first and second edges are the second anchoring means, i.e. form protrusions arranged
to engage within the elongated grooves provided in the opposing channel sidewalls.
In this case preferably the thickness of the anchoring plate, at least adjacent the
first and second edges, is substantially equal, for example only slightly superior,
to the height of the opening of the elongated grooves such that the anchoring plate
can be securely press-fitted into the elongated grooves.
[0018] According to the present invention, the anchoring plate is movable between a first
position wherein the second anchoring means provided on the anchoring plate engage
the first anchoring means of the sidewalls, and a second position wherein the second
anchoring means provided on the anchoring plate are disengaged from the first anchoring
means of the sidewalls. The anchoring plate can be brought from the second position
to the first position, as well as from the first position to the second position,
i.e. the anchoring plate is releasably engaged to the channel. Providing releasably
connected anchoring plates enables to easily adjust the spacing between the anchoring
plates, for example performed at the construction location, for example in view of
changed loading requirements for the joists. According to the invention, the anchoring
plate is rotatable between a first position wherein the second anchoring means provided
on the anchoring plate engage the first anchoring means of the sidewalls, and a second
position wherein the second anchoring means provided on the anchoring plate are disengaged
from the first anchoring means of the sidewalls. The anchoring plate is rotatable
between a first position wherein the first edge and the second opposing edge of the
anchoring plate engage the opposing elongated grooves of the sidewalls, and a second
position wherein the first edge and the second opposing edge of the anchoring plate
are disengaged from the opposing grooves of the sidewalls. According to a complementary
implementation of the present embodiment, the anchoring plate is bendable along its
depth direction between a first position wherein the anchoring plate is substantially
unbended such that second anchoring means provided on the anchoring plate engage the
first anchoring means of the sidewalls, and a second position wherein the anchoring
plate is substantially bended such that the second anchoring means provided on the
anchoring plate are disengaged from the first anchoring means of the sidewalls. Preferably,
the anchoring plate is bendable along its depth direction between a first position
wherein the anchoring plate is substantially unbended such that first edge and the
second opposing edge of the anchoring plate engage the opposing elongated grooves
of the sidewalls, and a second position wherein the anchoring plate is substantially
bended such that the first edge and the second opposing edge of the anchoring plate
is disengaged from the opposing grooves of the sidewalls.
[0019] According to an embodiment of the present invention, in particular were the first
anchoring means are elongated grooves for example penetrating the sidewall in the
width direction of the channel and extending along the longitudinal direction along
the channel, the perpendicular distance between the bottoms of the opposing elongated
grooves defines an inter-groove width. The bottoms of the elongated grooves are for
example the positions along the width direction where the groove stops. The inter-groove
width is preferably substantially constant along the longitudinal direction of the
channel. The width of the anchoring plate is preferably equal or superior to the inter-groove
width. The width of the anchoring plate is preferably substantially equal, for example
only slightly superior to the inter-groove width, such that such that the anchoring
plate can be securely press-fitted into the elongated grooves.
[0020] According to an embodiment of the present invention, the anchoring plate is provided
with a protrusion extending from at least one of, preferably both of, the major surfaces
of the anchoring plate in the height direction of the anchoring plate, wherein the
protrusion is provided with a tunnel extending in the depth direction of the anchoring
plate, wherein the tunnel is configured to receive a third elongated lower bar. The
third elongated lower bar is preferably a metallic bar and preferably extends substantially
parallel to two elongated lower bars of the lattice structure. The third elongated
lower bar is preferably inserted into the tunnels once all anchoring plates are attached
to the channel.
[0021] According to an embodiment of the present invention, the anchoring plate is a substantially
flat plate. The anchoring plate for example is not curved.
[0022] According to an embodiment of the present invention, the anchoring plate comprises
substantially flat end sections proximate the first edge and opposing second edge,
and a substantially flat middle section between the end sections, wherein the middle
section forms a raised plateau with respect to the end sections, and wherein the middle
section is arranged to contact the two elongated lower bars. Preferably, the first
and second end sections of the anchoring plate are symmetrically disposed to each
other. The present embodiment has the particular advantage that one anchoring plate
can be used for different types of lattice structures, i.e. for lattice structures
having elongated lower bars with large diameters and small diameters. By merely flipping
over the anchoring plate, for example such that the major surface of the anchoring
plate that previously faced the bottom wall of the channel is now facing towards the
elongated upper bar, the distance between the raised plateau of the anchoring plate
and the bottom wall can be adapted. When a lattice structure with small diameter elongated
bars is used, the anchoring plate can for example be provided with the raised plateau
bulging towards the bottom wall of the channel, such as to ensure that the anchoring
plate engages and thus mechanically anchors the two elongated lower bars of the lattice
structure. When a lattice structure with large diameter elongated bars is used, the
anchoring plate can for example be flipped with the raised plateau bulging away from
the bottom wall of the channel, such that the two elongated lower bars of the lattice
structure to be placed between the anchoring plate and the bottom wall/or i.e. the
spacers provided on the bottom wall.
[0023] According to an embodiment of the present invention, the elongated channel walls,
for example the bottom wall and the opposing sidewalls, are made from a thermally
insulating material, preferably a thermally insulating plastic material. The present
embodiment has the advantage that the joist provides thermal insulation, without requiring
to provide further insulation material such as polyurethane foam within the channel.
The channel according to the present invention, as opposed to conventional metallic
channels, does not form a cold bridge. The present invention thus enables to create
a monolithic concrete floor, due to the lack of pre-filling of the channel, whilst
ensuring sufficient thermal insulation. According to an embodiment of the present
invention, the two elongated lower bars are substantially surrounded by air. Upon
transporting the joists from the factory to the construction site, their channels
are not filled, in particular not filled with concrete or polyurethane foam. The joists
of the present invention thus are light-weight pre-fabricated joists, which are mechanically
stable when assembled into an intermediate structure and which enable to provide a
concrete floor where the concrete is substantially monolithic. According to an embodiment
of the present invention, the joist is provided with at least one supporting element
at each of its longitudinal extremities. The supporting element is provided with a
top surface on which the two elongated lower bars of the lattice structure rest. The
supporting element is furthermore provided with a bottom surface resting on the supporting
wall of the construction such as the building. The supporting element for example
transfers vertical loads from the lattice structure onto the supporting wall of the
construction, enabling to optimally release the channel from the vertical load transmission
to the supporting wall. The supporting element is preferably attached to the lattice
structure, for example by welding or clamping the supporting element to the two elongated
lower bars.
[0024] It is a further object of the present invention to provide an intermediate structure
comprising at least two pre-fabricated lightweight joists as described above, and
wherein an interjoist component is supported by the sidewall free ends of the elongated
channels of neighboring joists. In the intermediate structure the joists are supported
by vertical load supporting means such as opposing supporting walls of the construction
and optionally temporary shoring posts. The intermediate structure is not yet provided
with concrete. Concrete is poured in the last manufacturing step for creating the
concrete floor. According to an embodiment of the present invention, the two elongated
lower bars in the intermediate structure are substantially surrounded by air.
[0025] It is a further object of the present invention to provide a concrete floor comprising
at least two pre-fabricated lightweight joists as described above, and wherein an
interjoist component is supported by the sidewall free ends of the elongated channels
of neighboring joists, and wherein concrete has been poured on the joists and the
interjoist component such as to substantially surround the elongated bars of the lattices
of each joist. The concrete floor according to the present invention is a monolithic
concrete structure, wherein no interface layer is present between the concrete provided
in the channel and the concrete provided on the interjoist components.
[0026] It is a further object of the present invention to provide a method for making the
pre-fabricated lightweight joist as described above. The method comprises the subsequent
steps of:
- providing the elongated channel, the elongated lattice structure and the at least
one anchoring plate,
- placing the two elongated lower bars of the elongated lattice structure between the
bottom wall of the elongated channel and the first anchoring means, preferably the
elongated grooves,
- mechanically anchoring the elongated lattice structure to the elongated channel by
mating the second and first anchoring means, preferably by inserting the anchoring
plate into the elongated grooves such that the anchoring plate extends between the
elongated grooves, preferably such that the anchoring plate is placed between the
two elongated lower bars on the one hand and the elongated upper bar on the other
hand.
[0027] The step of mechanically anchoring the elongated lattice structure to the elongated
channel comprises rotating the at least one anchoring plate from the second position
to the first position.
Figures
[0028]
Figure 1 shows a perspective view of a joist according to one embodiment of the present
invention.
Figure 2 shows a perspective view of an intermediate structure according to one embodiment
of the present invention.
Figure 3 shows a perspective view of an anchoring plate according to one embodiment
of the present invention.
Figures 4 and 5 show a joist according to an embodiment of the present invention,
wherein two different types of lattice structures are anchored to the channel
Description of the figures
[0029] The present invention will be described with respect to particular embodiments and
with reference to certain drawings but the invention is not limited thereto but only
by the claims. The drawings described are only schematic and are non-limiting. In
the drawings, the size of some of the elements may be exaggerated and not drawn on
scale for illustrative purposes. The dimensions and the relative dimensions do not
necessarily correspond to actual reductions to practice of the invention.
[0030] Furthermore, the terms first, second, third and the like in the description and in
the claims, are used for distinguishing between similar elements and not necessarily
for describing a sequential or chronological order. The terms are interchangeable
under appropriate circumstances and the embodiments of the invention can operate in
other sequences than described or illustrated herein.
[0031] Furthermore, the various embodiments, although referred to as "preferred" are to
be construed as exemplary manners in which the invention may be implemented rather
than as limiting the scope of the invention.
[0032] The term "comprising", used in the claims, should not be interpreted as being restricted
to the elements or steps listed thereafter; it does not exclude other elements or
steps. It needs to be interpreted as specifying the presence of the stated features,
integers, steps or components as referred to, but does not preclude the presence or
addition of one or more other features, integers, steps or components, or groups thereof.
Thus, the scope of the expression "a device comprising A and B" should not be limited
to devices consisting only of components A and B, rather with respect to the present
invention, the only enumerated components of the device are A and B, and further the
claim should be interpreted as including equivalents of those components.
[0033] Figure 1 shows a perspective view of a joist 1 according to one embodiment of the
present invention. The joist 1 is a pre-fabricated lightweight joist 1 for constructing
concrete floors. The joist 1 comprises an elongated channel 2 for receiving concrete,
the elongated channel 2 extending along a longitudinal direction, the elongated channel
2 having a substantially U-shaped cross-section delimited by a bottom wall 3 and two
opposing sidewalls 4a, 4b. The elongated sidewalls 4a, 4b extend along a height direction
from the bottom wall 3 up to a free end 24a, 24b. The free ends 24a, 24b of the sidewalls
4a, 4b are arranged for, in use, supporting interjoist components. The joist 1 further
comprising an elongated metallic lattice structure 5 formed by an elongated upper
bar 6 connected by a V-shaped truss, i.e. an armature, to two elongated lower bars
8a, 8b. Each one of the opposing sidewalls 4a, 4b of the elongated channel 2 is provided
with a first anchoring means comprising an elongated groove 9a, 9b extending in the
longitudinal direction adjacent to the free ends 24a, 24b of the sidewalls 4a, 4b.
The joist 1 further comprises multiple anchoring plates 10 arranged to alleviate the
separation of the channel 2 and the lattice structure 5 along the height direction.
Therefore, the two elongated lower bars 8a, 8b of the elongated lattice 5 are located
within the elongated channel 2 between the bottom wall 3 of the elongated channel
2 and the elongated grooves 9a, 9b. The two elongated lower bars 8a, 8b are mechanically
anchored within the elongated channel 2 by extending the multiple anchoring plates
10 between the elongated grooves 9a, 9b such that the multiple anchoring plates 10
are provided between the two elongated lower bars 8a, 8b and the elongated upper bar
6. The two elongated lower bars 8a, 8b are raised with respect to the bottom wall
3 of the channel 2 by a set of spacers 11.
[0034] Figure 2 shows a perspective view of an intermediate structure 22 according to one
embodiment of the present invention. The intermediate structure 22 comprises multiple
two pre-fabricated lightweight joists 1 such as the joists 1 presented in figure 1.
Multiple interjoist component 23 are supported by the sidewall free ends 24a, 24b
of the elongated channels 2 of neighboring joists 1. At their longitudinal extremities,
the joists 1 are supported on opposing supporting walls of the construction, for example
of the building. A concrete floor can be formed by pouring concrete onto the intermediate
structure 22.
[0035] Figure 3 shows a perspective view of an anchoring plate 10 according to one embodiment
of the present invention, for example as used in the joists 1 of figure 1 or 2. The
anchoring plate 10 has a width extending between a first edge 12 and an opposing second
edge 13, a thickness extending between a first major surface 14 and an opposing second
major surface 15, and a depth extending between a third edge 16 and an opposing fourth
edge 17. The width is bigger than the depth, and the depth is bigger than the thickness.
The first and second edges 12, 13 are the second anchoring means, i.e. form protrusions
arranged to engage within the elongated grooves 9a, 9b provided in the opposing channel
sidewalls 4a, 4b. The anchoring plate 10 is provided with two protrusions 18a, 18b
each one extending from the major surfaces 14, 15 of the anchoring plate in the height
direction of the anchoring plate 10. Each protrusion 18a, 18b is provided with a tunnel
19a, 19b extending in the depth direction of the anchoring plate 10. The tunnel 19a,
19b is configured to receive a third elongated metallic lower bar. The anchoring plate
10 comprises substantially flat end sections 20b, 20a proximate the first edge 12
and opposing second edge 13, and a substantially flat middle section 21 between the
end sections 20a, 20b. The middle section 21 forms a raised plateau with respect to
the end sections 20a, 20b. The middle section 21 is arranged to contact the two elongated
lower bars 8a, 8b. The present embodiment has the particular advantage that one anchoring
plate 10 can be used for different types of lattice structures 5, i.e. for lattice
structures 5 having elongated lower bars 8a, 8b with large diameters and small diameters
as respectively shown in figures 4 and 5. By merely flipping over the anchoring plate
10, for example such that the major surface 15 of the anchoring plate 10 that previously
faced the bottom wall 3 of the channel 2 is now facing towards the elongated upper
bar 6, the distance between the anchoring plate 10 and the bottom wall 3 can be adapted.
When a lattice structure 5 with small diameter elongated bars 8a, 8b is used, as shown
in figure 5, the anchoring plate 10 can for example be provided with the raised plateau
21 bulging towards the bottom wall 3 of the channel 2, such as to ensure that the
anchoring plate 10 engages and thus mechanically anchors the two elongated lower bars
8a, 8b of the lattice structure 5. When a lattice structure 5 with large diameter
elongated bars 8a, 8b is used, as shown in figure 4, the anchoring plate 10 can for
example be flipped with the raised plateau 21 bulging away from the bottom wall 3
of the channel 2, such that the two elongated lower bars 8a, 8b of the lattice structure
5 can be placed between the anchoring plate 10 and the spacers 11 provided on the
bottom wall 3.
1. A pre-fabricated lightweight joist (1) for constructing concrete floors, the joist
(1) comprising an elongated channel (2) for receiving concrete, the elongated channel
(2) extending along a longitudinal direction, the elongated channel (2) having a substantially
U-shaped cross-section delimited by a bottom wall (3) and two opposing sidewalls (4a,
4b), the joist (1) further comprising an elongated lattice structure (5) formed by
an elongated upper bar (6) connected by a truss (7) to two elongated lower bars (8a,
8b), wherein the two elongated lower bars (8a, 8b) are mechanically anchored within
the elongated channel (2) along the longitudinal direction, wherein each one of the
opposing sidewalls (4a, 4b) of the elongated channel (2) is provided with an elongated
groove (9a, 9b), wherein the joist (1) further comprises at least one anchoring plate
(10), wherein the two elongated lower bars (8a, 8b) of the elongated lattice (5) are
located within the elongated channel (2) between the bottom wall (3) of the elongated
channel (2) and the elongated grooves (9a, 9b), and wherein the two elongated lower
bars (8a, 8b) are mechanically anchored within the elongated channel (2) by extending
the at least one anchoring plate (10) between the elongated grooves (9a, 9b) such
that the at least one anchoring plate (10) is provided between the two elongated lower
bars (8a, 8b) and the elongated upper bar (6), wherein the anchoring plate (10) has
a width extending between a first edge (12) and an opposing second edge (13), a thickness
extending between a first major surface (14) and an opposing second major surface
(15), and a depth extending between a third edge (16) and an opposing fourth edge
(17), wherein the width is bigger than the depth, and wherein the depth is bigger
than the thickness, characterized in that the anchoring plate (10) is rotatable between a first position wherein the first
edge (12) and the second opposing edge (13) of the anchoring plate (10) engage the
opposing elongated grooves (9a, 9b) of the sidewalls (4a, 4b), and a second position
wherein the first edge (12) and the second opposing edge (13) of the anchoring plate
(10) are disengaged from the opposing grooves (9a, 9b) of the sidewalls (4a, 4b).
2. The pre-fabricated lightweight joist (1) according to the preceding claim wherein
the at least one anchoring plate (10) contacts the two elongated lower bars (8a, 8b).
3. The pre-fabricated lightweight joist (1) according to the preceding claim, wherein
the elongated channel (2) has a height direction, and a width direction perpendicular
to the longitudinal direction and the height direction, wherein the two elongated
lower bars (8a, 8b) are mechanically anchored within the elongated channel (2) by
eliminating the translational degrees of freedom along the height direction.
4. The pre-fabricated lightweight joist (1) according to the preceding claim, wherein
the elongated channel (2) is provided with spacers (11) fixed to the bottom wall (3),
wherein the spacers (11) hold the two elongated lower bars (8a, 8b) at an elevated
position with respect to the bottom wall (3).
5. The pre-fabricated lightweight joist (1) according to any one of the preceding claims
wherein the elongated grooves (9a, 9b) run parallel to each other substantially in
the longitudinal direction, preferably along substantially the entire length of the
elongated channel (2).
6. The pre-fabricated lightweight joist (1) according to any one of the preceding claims,
wherein the perpendicular distance between the bottoms of the opposing elongated grooves
(9a, 9b) defines an inter-groove width, wherein the inter-groove width is substantially
constant along the longitudinal direction, and wherein the width of the anchoring
plate (10) is equal or superior to the inter-groove width.
7. The pre-fabricated lightweight joist (1) according to any one of the preceding claims,
wherein the anchoring plate (10) is provided with a protrusion (18a, 18b) extending
from at least one of the major surfaces (14, 15) of the anchoring plate (10) in the
height direction of the anchoring plate (10), wherein the protrusion (18a, 18b) is
provided with a tunnel (19a, 19b) extending in the depth direction of the anchoring
plate (10), wherein the tunnel (19a, 19b) is configured to receive a third elongated
lower bar.
8. The pre-fabricated lightweight joist (1) according to any one of the preceding claims,
wherein the anchoring plate (10) comprises substantially flat end sections (20a, 20b)
proximate the first edge (12) and opposing second edge (13), and a substantially flat
middle section (21) between the end sections (20a, 20b), wherein the middle section
(21) forms a raised plateau with respect to the end sections (20a, 20b), and wherein
the middle section (21) is arranged to contact the two elongated lower bars (8a, 8b).
9. The pre-fabricated lightweight joist (1) according to any one of the preceding claims,
wherein the elongated channel (2) walls (3, 4a, 4b) are made from a thermally insulating
material, preferably a thermally insulating plastic material.
10. A intermediate structure (22) comprising at least two pre-fabricated lightweight joists
(1) according to any one of the preceding claims, wherein an interjoist component
(23) is supported by the sidewall free ends (24a, 24b) of the elongated channels (2)
of neighboring joists (1).
11. A concrete floor comprising at least two pre-fabricated lightweight joists (1) according
to any one of the preceding claims 1 -9, wherein an interjoist component (23) is supported
by the sidewall free ends (24a, 24b) of the elongated channels (2) of neighboring
joists (1), wherein concrete has been poured on the joists (1) and the interjoist
component (23) such as to substantially surround the elongated bars (6, 8a, 8b) of
the lattices (5) of each joist (1).
12. Method for making the pre-fabricated lightweight joist (1) according to any one of
the preceding claims 1 - 9, the method comprising the subsequent steps of:
• providing the elongated channel (2), the elongated lattice structure (5) and the
at least one anchoring plate (10),
• placing the two elongated lower bars (8a, 8b) of the elongated lattice structure
(5) between the bottom wall (3) of the elongated channel (2) and the elongated grooves
(9a, 9b),
• mechanically anchoring the elongated lattice structure (5) to the elongated channel
(2) by inserting the anchoring plate (10) into the elongated grooves (9a, 9b) such
that the anchoring plate (10) extends between the elongated grooves (9a, 9b)
, wherein the step of mechanically anchoring the elongated lattice structure (5) to
the elongated channel (2) comprises rotating the at least one anchoring plate (10)
from the second position to the first position.
1. Ein vorgefertigter Leichtbalken (1) zum Bau von Betonböden, wobei der Balken (1) einen
länglichen Kanal (2) zum Aufnehmen von Beton umfasst, wobei sich der längliche Kanal
(2) entlang einer Längsrichtung erstreckt, wobei der längliche Kanal (2) einen im
Wesentlichen U-förmigen Querschnitt hat, begrenzt durch eine untere Wand (3) und zwei
gegenüberliegende Seitenwände (4a, 4b), wobei der Balken (1) ferner einen länglichen
Gitteraufbau (5) umfasst, geformt durch eine längliche obere Stange (6), verbunden
durch einen Stab (7) mit zwei länglichen unteren Stangen (8a, 8b), wobei die zwei
länglichen unteren Stangen (8a, 8b) mechanisch im länglichen Kanal (2) entlang der
Längsrichtung verankert sind, wobei jede der gegenüberliegenden Seitenwände (4a, 4b)
des länglichen Kanals (2) mit einer länglichen Nut (9a, 9b) versehen ist, wobei der
Balken (1) ferner zumindest eine Verankerungsplatte (10) umfasst, wobei sich die zwei
länglichen unteren Stangen (8a, 8b) des länglichen Gitters (5) innerhalb des länglichen
Kanals (2) zwischen der unteren Wand (3) des länglichen Kanals (2) und den länglichen
Nuten (9a, 9b) befinden, und wobei die zwei länglichen unteren Stangen (8a, 8b) durch
Verlängern der zumindest eine Verankerungsplatte (10) zwischen den länglichen Nuten
(9a, 9b) mechanisch so im länglichen Kanal (2) verankert sind, dass die zumindest
eine Verankerungsplatte (10) zwischen den zwei länglichen unteren Stangen (8a, 8b)
und der länglichen oberen Stange (6) bereitgestellt ist, wobei die Verankerungsplatte
(10) eine Breite hat, welche sich zwischen einer ersten Kante (12) und einer gegenüberliegenden
zweiten Kante (13) erstreckt, eine Dicke, welche sich zwischen einer ersten Hauptfläche
(14) und einer gegenüberliegenden zweiten Hauptfläche (15) erstreckt, und eine Tiefe,
welche sich zwischen einer dritten Kante (16) und einer gegenüberliegenden vierten
Kante (17) erstreckt, wobei die Breite größer ist als die Tiefe, und wobei die Tiefe
größer ist als die Dicke, dadurch gekennzeichnet, dass die Verankerungsplatte (10) drehbar zwischen einer ersten Position, in der die erste
Kante (12) und die zweite gegenüberliegende Kante (13) der Verankerungsplatte (10)
in die gegenüberliegenden länglichen Nuten (9a, 9b) der Seitenwände (4a, 4b) eingreifen,
und einer zweiten Position, in der die erste Kante (12) und die zweite gegenüberliegende
Kante (13) der Verankerungsplatte (10) von den gegenüberliegenden Nuten (9a, 9b) der
Seitenwände (4a, 4b) ausgerückt sind.
2. Der vorgefertigte Leichtbalken (1) nach dem vorigen Anspruch, wobei die zumindest
eine Verankerungsplatte (10) die zwei länglichen unteren Stangen (8a, 8b) berührt.
3. Der vorgefertigte Leichtbalken (1) nach dem vorigen Anspruch, wobei der längliche
Kanal (2) eine Höhenrichtung und eine Breitenrichtung senkrecht zur Längsrichtung
und der Höhenrichtung hat, wobei die zwei länglichen unteren Stangen (8a, 8b) mechanisch
im länglichen Kanal (2) verankert sind, indem die translatorischen Freiheitsgrade
entlang der Höhenrichtung unterbunden sind.
4. Der vorgefertigte Leichtbalken (1) nach dem vorigen Anspruch, wobei der längliche
Kanal (2) mit Abstandhaltern (11) versehen ist, befestigt an der unteren Wand (3),
wobei die Abstandhalter (11) die zwei länglichen unteren Stangen (8a, 8b) in einer
erhobenen Position in Bezug auf die untere Wand (3) halten.
5. Der vorgefertigte Leichtbalken (1) nach irgendeinem der vorigen Ansprüche, wobei die
länglichen Nuten (9a, 9b) im Wesentlichen in der Längsrichtung, bevorzugt entlang
im Wesentlichen der gesamten Länge des länglichen Kanals (2), parallel zueinander
verlaufen.
6. Der vorgefertigte Leichtbalken (1) nach irgendeinem der vorigen Ansprüche, wobei der
senkrechte Abstand zwischen den Böden der gegenüberliegenden länglichen Nuten (9a,
9b) eine Zwischennutbreite definiert, wobei die Zwischennutbreite entlang der Längsrichtung
im Wesentlichen konstant ist, und wobei die Breite der Verankerungsplatte (10) gleich
oder größer als die Zwischennutbreite ist.
7. Der vorgefertigte Leichtbalken (1) nach irgendeinem der vorigen Ansprüche, wobei die
Verankerungsplatte (10) mit eine Ausbuchtung (18a, 18b) versehen ist, welche sich
von zumindest einer der Hauptflächen (14, 15) der Verankerungsplatte (10) in die Höhenrichtung
der Verankerungsplatte (10) erstreckt, wobei die Ausbuchtung (18a, 18b) mit einem
Tunnel (19a, 19b) versehen ist, welcher sich in die Tiefenrichtung der Verankerungsplatte
(10) erstreckt, wobei der Tunnel (19a, 19b) konfiguriert ist, um eine dritte längliche
untere Stange aufzunehmen.
8. Der vorgefertigte Leichtbalken (1) nach irgendeinem der vorigen Ansprüche, wobei die
Verankerungsplatte (10) im Wesentliche flache Endabschnitte (20a, 20b) nahe der ersten
Kante (12) und der gegenüberliegenden zweiten Kante (13), und einen im Wesentlichen
flachen Mittelabschnitt (21) zwischen den Endabschnitten (20a, 20b) umfasst, wobei
der Mittelabschnitt (21) ein erhobenes Plateau in Bezug auf die Endabschnitte (20a,
20b) formt, und wobei der Mittelabschnitt (21) angeordnet ist, um die zwei länglichen
unteren Stangen (8a, 8b) zu berühren.
9. Der vorgefertigte Leichtbalken (1) nach irgendeinem der vorigen Ansprüche, wobei die
Wände (3, 4a, 4b) des länglichen Kanals (2) aus einem thermisch isolierenden Material
hergestellt sind, bevorzugt einem thermisch isolierenden Kunststoffmaterial.
10. Eine Zwischenstruktur (22), welche zumindest zwei vorgefertigte Leichtbalken (1) nach
irgendeinem der vorigen Ansprüche umfasst, wobei eine Zwischenbalkenkomponente (23)
durch die seitenwandfreien Enden (24a, 24b) der länglichen Kanäle (2) nebeneinander
liegender Balken (1) getragen wird.
11. Ein Betonboden, welcher zumindest zwei vorgefertigte Leichtbalken (1) nach irgendeinem
der vorigen Ansprüche 1 bis 99 umfasst, wobei eine Zwischenbalkenkomponente (23) durch
die seitenwandfreien Enden (24a, 24b) der länglichen Kanäle (2) nebeneinander liegender
Balken (1) getragen wird, wobei Beton so auf die Balken (1) und die Zwischenbalkenkomponente
(23) gegossen wurde, dass er die länglichen Stangen (6, 8a, 8b) der Gitter (5) jedes
Balkens (1) im Wesentlichen umgibt.
12. Verfahren zur Herstellung vorgefertigter Leichtbalken (1) nach irgendeinem der vorigen
Ansprüche 1 bis 919, wobei das Verfahren die folgenden, aufeinanderfolgenden Schritte
umfasst:
• Bereitstellen des länglichen Kanals (2), des länglichen Gitteraufbaus (5) und der
zumindest einen Verankerungsplatte (10),
• Platzieren der zwei länglichen unteren Stangen (8a, 8b) des länglichen Gitteraufbaus
(5) zwischen der unteren Wand (3) des länglichen Kanals (2) und den länglichen Nuten
(9a, 9b),
• mechanisches Verankern des länglichen Gitteraufbaus (5) mit dem länglichen Kanal
(2) durch Einführen der Verankerungsplatte (10) in die länglichen Nuten (9a, 9b),
sodass sich die Verankerungsplatte (10) zwischen den länglichen Nuten (9a, 9b) erstreckt,
wobei der Schritt des mechanischen Verankern des länglichen Gitteraufbaus (5) mit
dem länglichen Kanal (2) das Drehen der zumindest einen Verankerungsplatte (10) von
der zweiten Position in die erste Position umfasst.
1. Poutrelle légère préfabriquée (1) pour la construction de planchers en béton, la poutrelle
(1) comprenant une gaine allongée (2) pour la réception de béton, la gaine allongée
(2) s'étendant le long d'une direction longitudinale, la gaine allongée (2) ayant
une section transversale sensiblement en forme de U délimitée par une paroi inférieure
(3) et deux parois latérales opposées (4a, 4b), la poutrelle (1) comprenant en outre
une structure en treillis allongée (5) formée par une barre supérieure allongée (6)
reliée par une armature (7) à deux barres inférieures allongées (8a, 8b), dans laquelle
les deux barres inférieures allongées (8a, 8b) sont ancrées mécaniquement à l'intérieur
de la gaine allongée (2) le long de la direction longitudinale, dans laquelle chacune
des parois latérales opposées (4a, 4b) de la gaine allongée (2) est dotée d'une rainure
allongée (9a, 9b), dans laquelle la poutrelle (1) comprend en outre au moins une plaque
d'ancrage (10), dans laquelle les deux barres inférieures allongées (8a, 8b) du treillis
allongé (5) sont situées à l'intérieur de la gaine allongée (2) entre la paroi inférieure
(3) de la gaine allongée (2) et les rainures allongées (9a, 9b), et dans laquelle
les deux barres inférieures allongées (8a, 8b) sont ancrées mécaniquement à l'intérieur
de la gaine allongée (2) par extension de l'au moins une plaque d'ancrage (10) entre
les rainures allongées (9a, 9b) de sorte que l'au moins une plaque d'ancrage (10)
est prévue entre les deux barres inférieures allongées (8a, 8b) et la barre supérieure
allongée (6), dans laquelle la plaque d'ancrage (10) a une largeur s'étendant entre
un premier bord (12) et un deuxième bord opposé (13), une épaisseur s'étendant entre
une première surface principale (14) et une deuxième surface principale opposée (15),
et une profondeur s'étendant entre un troisième bord (16) et un quatrième bord opposé
(17), dans laquelle la largeur est plus grande que la profondeur, et dans laquelle
la profondeur est plus grande que l'épaisseur, caractérisée en ce que la plaque d'ancrage (10) est rotative entre une première position dans laquelle le
premier bord (12) et le deuxième bord opposé (13) de la plaque d'ancrage (10) viennent
en prise avec les rainures allongées opposées (9a, 9b) des parois latérales (4a, 4b),
et une deuxième position dans laquelle le premier bord (12) et le deuxième bord opposé
(13) de la plaque d'ancrage (10) sont dégagés des rainures opposées (9a, 9b) des parois
latérales (4a, 4b).
2. Poutrelle légère préfabriquée (1) selon la revendication précédente, dans laquelle
l'au moins une plaque d'ancrage (10) entre en contact avec les deux barres inférieures
allongées (8a, 8b).
3. Poutrelle légère préfabriquée (1) selon la revendication précédente, dans laquelle
la gaine allongée (2) a une direction de hauteur, et une direction de largeur perpendiculaire
à la direction longitudinale et à la direction de hauteur, dans laquelle les deux
barres inférieures allongées (8a, 8b) sont ancrées mécaniquement à l'intérieur de
la gaine allongée (2) par élimination des degrés de liberté de translation le long
de la direction de hauteur.
4. Poutrelle légère préfabriquée (1) selon la revendication précédente, dans laquelle
la gaine allongée (2) est doté d'écarteurs (11) fixés à la paroi inférieure (3), dans
laquelle les écarteurs (11) maintiennent les deux barres inférieures allongées (8a,
8b) à une position élevée par rapport à la paroi inférieure (3).
5. Poutrelle légère préfabriquée (1) selon l'une quelconque des revendications précédentes
dans laquelle les rainures allongées (9a, 9b) courent parallèlement l'une à l'autre
sensiblement dans la direction longitudinale, de préférence le long de sensiblement
toute la longueur de la gaine allongée (2).
6. Poutrelle légère préfabriquée (1) selon l'une quelconque des revendications précédentes,
dans laquelle la distance perpendiculaire entre les fonds des rainures allongées opposées
(9a, 9b) définit une largeur d'inter-rainure, dans laquelle la largeur d'inter-rainure
est sensiblement constante le long de la direction longitudinale, et dans laquelle
la largeur de la plaque d'ancrage (10) est égale ou supérieure à la largeur d'inter-rainure.
7. Poutrelle légère préfabriquée (1) selon l'une quelconque des revendications précédentes
, dans laquelle la plaque d'ancrage (10) est dotée d'une saillie (18a, 18b) s'étendant
depuis au moins une des surfaces principales (14, 15) de la plaque d'ancrage (10)
dans la direction de hauteur de la plaque d'ancrage (10), dans laquelle la saillie
(18a, 18b) est dotée d'un tunnel (19a, 19b) s'étendant dans la direction de profondeur
de la plaque d'ancrage (10), dans laquelle le tunnel (19a, 19b) est configuré pour
recevoir une troisième barre inférieure allongée.
8. Poutrelle légère préfabriquée (1) selon l'une quelconque des revendications précédentes,
dans laquelle la plaque d'ancrage (10) comprend des sections d'extrémité (20a, 20b)
sensiblement plates à proximité du premier bord (12) et du deuxième bord opposé (13),
et une section médiane (21) sensiblement plate entre les sections d'extrémité (20a,
20b), dans laquelle la section médiane (21) forme un plateau élevé par rapport aux
sections d'extrémité (20a, 20b), et dans laquelle la section médiane (21) est agencée
pour entrer en contact avec les deux barres inférieures allongées (8a, 8b).
9. Poutrelle légère préfabriquée (1) selon l'une quelconque des revendications précédentes,
dans laquelle les parois (3, 4a, 4b) de la gaine allongée (2) sont constituées d'un
matériau thermo-isolant, de préférence d'un matériau plastique thermo-isolant.
10. Structure intermédiaire (22) comprenant au moins deux poutrelles légères préfabriquées
(1) selon l'une quelconque des revendications précédentes, dans laquelle un entrevous
(23) est supporté par les extrémités libres de paroi latérale (24a, 24b) de la gaine
allongée (2) de poutrelles (1) voisines.
11. Plancher en béton comprenant au moins deux poutrelles légères préfabriquées (1) selon
l'une quelconque des revendications précédentes 1 - 9, dans lequel un entrevous (23)
est supporté par les extrémités libres de paroi latérale (24a, 24b) des gaines allongées
(2) de poutrelles (1) voisines, dans lequel du béton a été versé sur les poutrelles
(1) et l'entrevous (23) de sorte à entourer sensiblement les barres allongées (6,
8a, 8b) des treillis (5) de chaque poutrelle (1).
12. Procédé de fabrication de la poutrelle légère préfabriquée (1) selon l'une quelconque
des revendications précédentes 1 - 9, le procédé comprenant les étapes suivantes de
:
• fourniture de la gaine allongée (2), de la structure en treillis allongée (5) et
de l'au moins une plaque d'ancrage (10),
• mise en place des deux barres inférieures allongées (8a, 8b) de la structure en
treillis allongée (5) entre la paroi inférieure (3) de la gaine allongée (2) et les
rainures allongées (9a, 9b),
• ancrage mécanique de la structure en treillis allongée (5) sur la gaine allongée
(2) par insertion de la plaque d'ancrage (10) dans les rainures allongées (9a, 9b)
de sorte que la plaque d'ancrage (10) s'étend entre les rainures allongées (9a, 9b),
dans lequel l'étape d'ancrage mécanique de la structure en treillis allongée (5) sur
la gaine allongée (2) comprend la rotation de l'au moins une plaque d'ancrage (10)
de la deuxième position à la première position.