TECHNICAL FIELD
[0001] The present disclosure relates to a cylinder head into which a pivot member, such
as a lash adjuster for pivotably supporting a rocker arm is incorporated. The present
disclosure also relates to an engine.
BACKGROUND OF THE DISCLOSURE
[0002] Conventionally, for example,
JP2018-059439A discloses a lash adjuster (HLA: Hydraulic Lash Adjuster) of a hydraulic operation
type which automatically and hydraulically carries out a zero-point adjustment of
a valve clearance as a pivot member (mechanism) for pivotably supporting a rocker
arm (swing arm).
[0003] The HLA is disposed in a side wall part of a cam chamber formed in an upper surface
of a cylinder head. This is to supply oil pressure for operating the HLA through the
inside of the side wall part. In detail, in the side wall part (side surface) of the
cam chamber, a part protruding inwardly in the cam chamber while being coupled to
an inner bottom part (inner bottom surface) is formed, and the HLA is attached to
(incorporated into) a hole formed in the protruding part. An oil-pressure supply passage
is formed inside the side wall part, and this oil-pressure supply passage communicates
with the hole. Therefore, the oil pressure for operation is supplied to the HLA attached
to the hole.
[0004] In engines, a fastening position of a cylinder head and a cylinder block with bolts
and nuts may be set inside the cam chamber. That is, bolt holes are formed in the
inner bottom surface of the cam chamber, bolts are inserted into the bolt holes from
the cam chamber side, and the bolts are inserted into and threadedly engaged with
nut members embedded in the cylinder block.
[0005] With such a structure, if the fastening force of the bolts and nuts are too large,
the inner bottom surface of the cam chamber may be deformed, and according to this
deformation, stress occurs in a boundary part between the inner bottom surface and
the protruding part (i.e., the side wall part) of the cam chamber, thereby causing
a crack at the boundary part in a worst case scenario. In particular, since in high
compression type engines (diesel engine, etc.) the cylinder head and the cylinder
block are fastened with a large fastening force in order to prevent leaks of combustion
gas, the above-described inconvenience may occur.
[0006] In order to avoid such an inconvenience, for example, it is possible to increase
the thickness of the wall part which forms the cam chamber and to increase the strength
of the cylinder head. However, this will be accompanied by a decrease in fuel efficiency
and a cost increase due to the weight increase in the cylinder head, and thereby,
this is not ideal.
SUMMARY OF THE DISCLOSURE
[0007] The present disclosure is made in view of the above situations, and one purpose thereof
is easing stress generated by fastening a cylinder head and a cylinder block, without
increasing the weight of the cylinder head.
[0008] The invention is defined in claim 1. Preferred embodiments are defined in dependent
claims.
[0009] In order to solve the problem described above, according to one aspect of the present
disclosure, a cylinder head as defined in claim 1 is provided. The cylinder head and
a cylinder block are to be fastened with a bolt. A pivot member configured to pivotably
support a rocker arm is to be provided to the cylinder head. The cylinder head includes
a bottom wall part forming an inner bottom surface of a cam chamber that is a space
where the rocker arm is disposed, and a side wall part forming an internal surface
continuously rising from the inner bottom surface. A bolt hole into which the bolt
is inserted is formed in the inner bottom surface. The side wall part has a protrusion
protruding inward in the cam chamber from the internal surface at a position separated
from the inner bottom surface, and having a support hole configured to support the
pivot member.
[0010] According to this configuration, since the part at which the pivot member is supported
(i.e., the protrusion) is separated from the inner bottom surface of the cam chamber,
a position of stress generated by the fastening of the bolt is separated from the
bolt fastening position by a separation amount of the protrusion compared to a conventional
cylinder head. The magnitude of the stress in this case becomes larger as the distance
from the fastening position to the generated position of the stress is shorter. Therefore,
according to this configuration, it is possible to reduce (ease) the stress, compared
to the conventional cylinder head, without increasing the thickness of the wall part
which forms the cam chamber, and accordingly, without increasing the weight of the
cylinder head.
[0011] A part of the internal surface, facing a space between the protrusion and the inner
bottom surface, may be recessed in a direction along the inner bottom surface heading
away from the bolt hole.
[0012] According to this configuration, the generated position of the stress is further
separated from the bolt fastening position. Therefore, the stress can be further eased.
[0013] In this case, the recessed part of the internal surface may have a curved shape or
a rectangular shape in cross-section.
[0014] According to this configuration, the generated position of the stress can be separated
from the fastening position of the bolt with a simple configuration.
[0015] Note that the pivot member which pivotably supports the rocker arm may be a lash
adjuster of a hydraulic operation type configured to automatically and hydraulically
carry out a zero-point adjustment of a valve clearance. In the case where the lash
adjuster is applied, oil pressure for operating the lash adjuster needs to be supplied
through the inside of the side wall part of the cylinder head, and therefore, the
lash adjuster also needs to be incorporated in (supported by) the side wall part.
[0016] Thus, the configuration of the cylinder head described above is useful especially
for the cylinder head in which the lash adjuster of hydraulic operation type is incorporated
as the pivot member.
[0017] Moreover, the cam chamber may have a rectangular shape in a plan view, the bolt hole
may be formed substantially at the center of the inner bottom surface, and the pivot
member may be disposed at a corner part of the cam chamber in the plan view.
[0018] As described above, according to the configuration in which the bolt is fastened
at the center of the cam chamber (the inner bottom surface) of the rectangular shape
in a plan view, and the pivot member is disposed at the corner part of the cam chamber,
as a result of the depression of the inner bottom surface centering on the bolt (the
bolt hole), the deformation of the inner bottom surface influences also the corner
part of the cam chamber. Therefore, the configuration described above is useful also
in the case where the bolt hole is formed at the center of the cam chamber, and the
pivot member is disposed at the corner part of the cam chamber.
[0019] Particularly, the support hole is formed at the corner part of the cam chamber in
the plane view.
[0020] Further particularly, the protrusion is formed at the corner part of the cam chamber
in the plane view.
[0021] Further particularly, the protrusion is configured to be separated from or discontinuous
with, in a direction along the internal surface, the inner bottom surface.
[0022] Further particularly, the support hole of the protrusion is configured to be separated
from or discontinuous with, in a direction along the internal surface, the inner bottom
surface.
[0023] Further particularly, an engine includes a cylinder block and the above cylinder
head. Further particularly, the engine further includes a bolt inserted into the bolt
hole and configured to fasten the cylinder head to the cylinder block, a rocker arm,
and a pivot member configured to pivotably support the rocker arm, and incorporated
into the cylinder head.
BRIEF DESCRIPTION OF DRAWINGS
[0024]
Fig. 1 is a cross-sectional view illustrating a substantial part of an engine provided
with a cylinder head according to the present disclosure.
Fig. 2 is a plan view illustrating a substantial part of the engine in a state where
a head cover is removed.
Fig. 3 is a plan view illustrating a substantial part of the engine in a state where
an exhaust-side cam shaft and a rocker arm are removed.
Fig. 4 is a plan view illustrating a substantial part of the cylinder head alone.
Fig. 5 is a perspective view of the inside of the exhaust-side cam chamber (exhaust-side
wall part) seen from the intake side.
Fig. 6 is a perspective cross-sectional view of the cylinder head illustrating the
inside of the exhaust-side cam chamber.
Fig. 7 is a cross-sectional view schematically illustrating the cylinder head according
to one embodiment (the cross-sectional view taken along a line VII-VII in Fig. 4).
Fig. 8 is a cross-sectional view schematically illustrating the cylinder head according
to the embodiment in a state where a head bolt is fastened.
Fig. 9 is a cross-sectional view schematically illustrating a cylinder head according
to a comparative example (conventional example) (a schematic cross-sectional view
corresponding to the cross-sectional view taken along the line VII-VII in Fig. 4).
Fig. 10 is a cross-sectional view schematically illustrating the cylinder head according
to the comparative example in a state where a head bolt is fastened.
Fig. 11 is a cross-sectional view schematically illustrating a cylinder head according
to a modification (a schematic cross-sectional view corresponding to the cross-sectional
view taken along the line VII-VII in Fig. 4).
Fig. 12 is a cross-sectional view schematically illustrating a cylinder head according
to another modification (a schematic cross-sectional view corresponding to the cross-sectional
view taken along the line VII-VII in Fig. 4).
DETAILED DESCRIPTION OF THE DISCLOSURE
[0025] Hereinafter, one embodiment of the present disclosure is described in detail with
reference to the accompanying drawings.
[1. Engine Structure]
[0026] Fig. 1 is a cross-sectional view of a substantial part of an engine provided with
a cylinder head according to the present disclosure. An engine 1 illustrated in this
figure is an engine for a vehicle, such as an automobile. This engine 1 is particularly
an in-line multiple cylinder gasoline engine in which a plurality of cylinders are
lined up in a direction perpendicular to the paper surface of this drawing, and Fig.
1 illustrates a cross-section on the exhaust side when the engine 1 is seen from one
side in the cylinder lined-up direction. Note that in the following description, otherwise
particularly described, the cylinder lined-up direction of the engine 1 is a front-and-rear
direction of the engine, and a direction perpendicular to this direction is a width
direction of the engine (intake and exhaust direction). The engine 1 may be a diesel
engine.
[0027] The engine 1 particularly includes a head cover 3, a cylinder head 4, a cylinder
block 5, a crank case (not illustrated), and an oil pan (not illustrated) which are
coupled in series in the vertical direction. A plurality of cylinder bores 7 are formed
in the cylinder block 5, and a piston 8 is slidably accommodated inside each cylinder
bore 7. A combustion chamber 11 is particularly formed by the piston 8, the cylinder
bore 7, and the cylinder head 4, for every cylinder. The piston 8 of each cylinder
is coupled to a crankshaft (not illustrated) rotatably supported by the crank case
through a connecting rod (not illustrated).
[0028] The cylinder head 4 is provided with one or more, particularly two exhaust ports
12 which open to each combustion chamber 11 and one or more, particularly two exhaust
valves 14 which open and/or close the respective exhaust ports 12.
[0029] The exhaust valve 14 is particularly biased by a return spring 16 in a direction
to close the exhaust port 12 (upward in Fig. 1), and is configured to open the exhaust
port 12 by being pushed down by a cam part 18a provided around an exhaust-side cam
shaft 18. In detail, as the exhaust-side cam shaft 18 is rotated, the cam part 18a
pushes down a cam follower 20a provided in a substantially central part of a rocker
arm 20. Then, the rocker arm 20 pivots using a top of a hydraulic lash adjuster 24
provided at one end side thereof, as a fulcrum. This pivoting then causes the other
end part of the rocker arm 20 to push down the exhaust valve 14 while resisting a
biasing force of the return spring 16. Therefore, the exhaust port 12 opens.
[0030] Note that the hydraulic lash adjuster 24 (hereinafter, referred to as "HLA 24") is
one example of a pivot member (mechanism) which pivotably supports the rocker arm
20, and is to automatically carry out a zero-point adjustment of a clearance between
the rocker arm 20 and the exhaust valve 14 (valve clearance) by hydraulically pushing
up the rocker arm 20.
[0031] Although illustration is omitted, on the right side of the cylinder head 4 in Fig.
1, two intake ports which open to each combustion chamber 11 and two intake valves
which open and close the respective intake ports are provided. Similar to the exhaust
valve 14, the intake valve is biased in a direction to close the intake port by a
return spring, and opens and closes the intake port when the intake-side cam shaft
is rotated. That is, as the intake-side cam shaft is rotated, the cam part pushes
down a cam follower of a rocker arm. Then, the rocker arm pivots using a top of the
HLA 24 provided at one end side thereof, as a fulcrum, and this pivoting causes the
other end part of the rocker arm to push the intake valve while resisting a biasing
force of the return spring. Therefore, the intake port opens. Note that although omitted
in Fig. 1, the intake side is configured to be substantially symmetrical with the
exhaust side in Fig. 1.
[2. Structure of Cylinder Head 4]
[0032] Fig. 2 is a plan view illustrating a substantial part of the engine 1 in a state
where the head cover 3 is removed (i.e., the cylinder head 4), Fig. 3 is a plan view
illustrating a substantial part of the engine 1 in a state where the exhaust-side
cam shaft 18 and the rocker arm 20 are removed, and Fig. 4 is a plan view illustrating
a substantial part of the cylinder head alone.
[0033] The cylinder head 4 has a head body 30 where the exhaust port 12, the intake port
(not illustrated), etc. are formed (an example of a "bottom wall part" of the present
disclosure). In an upper part of the head body 30, particularly, a central wall part
32 extending in the front-and-rear direction (or a longitudinal direction of the engine
1 or the cam shaft 18) so as to pass through the center of each cylinder bore 7 in
the plan view, an exhaust-side wall part 34 extending in the front-and-rear direction
at a position separated from the central wall part 32 to the exhaust side, an intake-side
wall part 36 extending in the front-and-rear direction at a position separated from
the central wall part 32 to the intake side (see e.g. Fig. 4), a plurality of partition
wall parts 38 each extending in the width direction at a plurality of positions in
the front-and-rear direction of the head body 30, covering/between the wall parts
34 and 36, are provided so as to stand. Therefore, one or a plurality of cam chambers
40, which are the spaces where the rocker arm 20, etc. are disposed, are formed in
the upper part of the cylinder head 4 in a grid shape. In detail, a plurality of exhaust-side
cam chambers 40A of substantially square shapes in the plan view lined up in the front-and-rear
direction, and one or a plurality of intake-side cam chambers 40B (the same number
as the exhaust-side cam chambers 40A) of substantially square shapes in the plan view
lined up in the front-and-rear direction, are formed in two rows.
[0034] As illustrated in Fig. 2, the exhaust-side cam shaft 18 is disposed above each exhaust-side
cam chamber 40A so as to extend in the front-and-rear direction. The exhaust-side
cam shaft 18 is supported via an oil film by a support recess 38a formed in an upper
surface of each partition wall part 38, and is rotatably held by a cam shaft cap 37
and the partition wall part 38.
[0035] Although illustration is omitted, the intake-side cam shaft is disposed above each
intake-side cam chamber 40B so as to extend in the front-and-rear direction. Similar
to the exhaust-side cam shaft 18, the intake-side cam shaft is rotatably held by the
cam shaft cap 37 and the partition wall part 38.
[0036] A bolt hole 44 and a valve hole 46 are formed in an inner bottom surface 42a of the
exhaust-side cam chamber 40A. The bolt hole 44 is a hole into which a head bolt B
for fastening the cylinder head 4 with the cylinder block 5 is inserted, and the valve
hole 46 is a hole into which the exhaust valve 14 is inserted.
[0037] The bolt hole 44 is formed substantially in the central part of the inner bottom
surface 42a. As illustrated in Fig. 6, the bolt hole 44 penetrates the head body 30
in the thickness direction (the vertical direction in Fig. 6). The head bolt B is
inserted in this bolt hole 44 from the exhaust-side cam chamber 40A side, or from
above. The head bolt B is inserted into and threadedly engaged with a nut member embedded
in the cylinder block 5 or a threaded hole formed in the cylinder block 5. Therefore,
the cylinder head 4 is integrally fastened with the cylinder block 5 via a gasket
(not illustrated).
[0038] Note that as illustrated in Figs. 5 and 6, a seat surface part 44a of annular in
the plan view is formed around the bolt hole 44 so as to be bulged (protruded) inward
of the chamber. By this seat surface part 44a, a head Bh of the head bolt B is received.
[0039] The valve holes 46 are formed particularly at respective corner parts of the exhaust-side
cam chamber 40A, in detail, at respective corner parts closer to the central wall
part 32. The exhaust valve 14 is inserted in each valve hole 46 through a cylindrical
valve guide 15 (see Fig. 1). In detail, a valve stem 14a (see Fig. 1) of the exhaust
valve 14 is inserted therein.
[0040] Note that the center of each cylinder (cylinder bore 7) of the engine 1 is particularly
set at a position where the central wall part 32 and the partition wall part 38 intersect
in the plan view of the cylinder head 4. Therefore, the two exhaust valves 14 which
open and/or close the two exhaust ports 12 of the same cylinder are inserted in the
valve holes 46 of the exhaust-side cam chamber 40A which are adjacent to each other
in the front-and-rear direction on both sides of the partition wall part 38. That
is, the exhaust valves 14 of the cylinders which are adjacent to each other are inserted
into the front and rear, two valve holes 46 which are formed in the same exhaust-side
cam chamber 40A.
[0041] As illustrated in Figs. 1, 5, and 6, a protrusion 48 is formed in a side surface
42b (an example of an "internal surface" of the present disclosure) of the exhaust-side
cam chamber 40A, which is formed by the exhaust-side wall part 34 (an example of a
"side wall part" of the present disclosure), so as to protrude inwardly of the cam
chamber from the side surface 42b at a position separated upwardly from the inner
bottom surface 42a and extend in the front-and-rear direction.
[0042] Support holes 50 for the HLA 24 are formed particularly at both ends of the protrusion
48 in the front-and-rear direction, i.e., in corner parts of the exhaust-side cam
chamber 40A, in detail, in corner parts closer to the exhaust-side wall part 34. These
support holes 50 penetrate in the thickness direction of the protrusion 48 (in the
height direction of the exhaust-side wall part 34), and the HLA 24 is fitted into
these support holes 50. Roughly, as illustrated in Fig. 1, the HLA 24 has a configuration
in which a plunger 24b which receives a load from the rocker arm 20 is accommodated
in a body 24a of a cylinder shape with a bottom so as to freely appear and disappear
(slide). The body 24a is fitted into the support holes 50 and a lower-end part of
this body 24a is received by the inner bottom surface 42a of the exhaust-side cam
chamber 40A, thereby supporting the HLA 24 by the protrusion 48.
[0043] Note that a seat surface part 50a for the HLA 24 of a circular recess is formed particularly
at a position of the inner bottom surface 42a of the exhaust-side cam chamber 40A,
which corresponds to each support hole 50, and a lower-end part of the HLA 24 (body
24a) is received by this seat surface part 50a.
[0044] As illustrated in Figs. 1 and 6, an oil passage 49 is formed inside the protrusion
48 so as to extend in the front-and-rear direction. This oil passage 49 communicates
with the support hole 50 through a communication passage 49a. A hydraulic hole (not
illustrated) is formed at a position of the body 24a of the HLA 24 corresponding to
the communication passage 49a. With this configuration, oil pressure for operation
is supplied to the HLA 24 supported by the protrusion 48. Note that as illustrated
in Figs. 1 and 6, a part of the side surface 42b of the exhaust-side cam chamber 40A,
which faces a space between the protrusion 48 and the inner bottom surface 42a, is
recessed outwardly, i.e., in a direction along the inner bottom surface 42a heading
away from the bolt hole 44 (seat surface part 44a).
[0045] The recessed part (referred to as a "recess 421") of the side surface 42b has a curved
shape in the cross-section, and in this example, as illustrated in Fig. 1, it has
a semicircular shape (arc shape) in the cross-section. Therefore, stress resulting
from fastening the head bolt B is further eased, as described later.
[0046] Here, although the structure of the exhaust-side cam chamber 40A of the cylinder
head 4 is mainly described, the structure of the intake-side cam chamber 40B is fundamentally
common to the structure of the exhaust-side cam chamber 40A because it is simply symmetrical
with the exhaust-side cam chamber 40A with respect to the central wall part 32, as
illustrated in Fig. 4.
[0047] That is, a bolt hole 44 and a seat surface part 44a for the head bolt, two valve
holes 46 for the intake valves, and two seat surface parts 50a for the HLA 24 are
formed in the inner bottom surface 42a of the intake-side cam chamber 40B. Moreover,
in a side surface 42c (another example of the "internal surface" of the present disclosure)
of the intake-side cam chamber 40B formed by the intake-side wall part 36 (another
example of the "side wall part" of the present disclosure), the protrusion 48, which
protrudes from the side surface 42c toward the inward of the cam chamber at a position
separated upwardly from the inner bottom surface 42a and extends in the front-and-rear
direction, is formed, and support holes 50 for the HLA 24 are formed at both ends
of the protrusion 48 in the front and rear directions. The HLA 24 is supported by
the protrusion 48 while being fitted into the support hole 50, and oil pressure for
operation is supplied to the HLA 24 through the oil passage 49 formed inside the protrusion
48.
[0048] Moreover, a part of the side surface 42c of the intake-side cam chamber 40B, which
faces a space between the protrusion 48 and the inner bottom surface 42a, is recessed
outwardly (downwardly and outwardly in Fig. 4). This recessed part (recess 421) has
a curved shape in the cross-section, and in this example, it has a semicircle shape
(arc shape) in the cross-section, similar to the recess 421 of the exhaust-side cam
chamber 40A.
[3. Operation and Effects]
[0049] As described above, in the engine 1, the cylinder head 4 is fastened to the cylinder
block 5 with the head bolts B, and the HLA 24 for pivotably supporting the rocker
arm 20 is incorporated into the cylinder head 4.
[0050] The cylinder head 4 includes the head body 30 which forms the inner bottom surfaces
42a of the exhaust-side cam chambers 40A (intake-side cam chambers 40B), and the exhaust-side
wall part 34 (intake-side wall part 36) which forms the side surfaces 42b (side surfaces
42c) which rise continuously from the inner bottom surfaces 42a. The bolt hole 44
into which the head bolt B is inserted is formed in the inner bottom surface 42a.
Moreover, the exhaust-side wall part 34 (intake-side wall part 36) of the cylinder
head 4 has the protrusion 48 which protrudes toward the inside of the cam chamber
40A (40B) from the side surface 42b (side surface 42c) at the position separated from
the inner bottom surface 42a along the side surface 42b (side surface 42c), and the
support hole 50 which can support the HLA 24 is formed in the protrusion 48.
[0051] According to such a structure of the cylinder head 4, since the part of the exhaust-side
wall part 34 (intake-side wall part 36) at which the HLA 24 is supported (i.e., the
protrusion 48) is separated from the inner bottom surface 42a of the exhaust-side
cam chamber 40A (intake-side cam chamber 40B), the generated position of the stress
resulting from the deformation of the inner bottom surface 42a caused by fastening
of the head bolt B separates from the fastening position of the head bolt B (the bolt
hole 44 and the seat surface part 44a) by the separated amount of the protrusion 48.
Therefore, according to the cylinder head 4, the stress is eased, compared with the
cylinder head of the conventional structure, thereby reducing the generation of a
crack, etc., in the cylinder head 4.
[0052] This is described in detail using the drawings. Fig. 7 is a cross-sectional view
of the cylinder head 4 of the embodiment (the cross-sectional view taken along the
line VII-VII in Fig. 4), and Fig. 9 is a cross-sectional view of a cylinder head 4'
according to a comparative example corresponding to the cross-sectional view taken
along the line VII-VII in Fig. 4.
[0053] The cylinder head 4 illustrated in Fig. 7 has the structure as already described.
That is, the bolt hole 44 and the seat surface part 44a of the head bolt B are formed
in the inner bottom surface 42a of the exhaust-side cam chamber 40A, and the protrusion
48 having the support hole 50 for supporting the HLA 24 is protruded from the exhaust-side
wall part 34 (side surface 42b). Moreover, the recess 421 is particularly formed in
the part of the side surface 42b, which faces the space between the inner bottom surface
42a and the protrusion 48.
[0054] On the other hand, the cylinder head 4' of the comparative example illustrated in
Fig. 9 assumes the cylinder head of the conventional structure. That is, in this cylinder
head 4', the protrusion 48 is partially coupled to the inner bottom surface 42a of
the exhaust-side cam chamber 40A, and the recess 421 as illustrated in Fig. 7 is not
formed in the exhaust-side wall part 34. Note that other structures of the cylinder
head 4' are common to the cylinder head 4 of Fig. 7.
[0055] In either of the cylinder head 4 or 4', when the head bolt B is fastened to the cylinder
block 5, the seat surface part 44a is depressed toward the cylinder block 5 by the
fastening, which causes a deformation of the perimeter of the seat surface part 44a.
Such a depression of the seat surface part 44a becomes larger as the fastening force
of the head bolt B relatively increases.
[0056] Here, in the cylinder head 4' of the comparative example in which the protrusion
48 is coupled to the inner bottom surface 42a, since the protrusion 48 is restrained
by the exhaust-side wall part 34, the protrusion 48 cannot follow the displacement
of the inner bottom surface 42a as illustrated in Fig. 10. That is, in the cylinder
head 4' of the comparative example, a difference in the rigidity occurs between the
protrusion 48 and the inner bottom surface 42a, at a boundary part P2 which is a connection
part therebetween. Therefore, stress according to a depressed amount H of the seat
surface part 44a, and a distance L from a starting point P1 of the depression (the
circumferential edge of the seat surface part 44a) to the boundary part P2 occurs
at this boundary part P2.
[0057] On the other hand, in the cylinder head 4 of this embodiment, the protrusion 48 is
not coupled to the inner bottom surface 42a. Particularly, the recess 421 of the semicircular
shape (arc shape) in the cross-section, which is recessed so as to be separated from
the bolt hole 44 (head bolt B), is formed in the part of the side surface 42b of the
exhaust-side wall part 34, which faces the space between the protrusion 48 and the
inner bottom surface 42a. With such a structure, as illustrated in Fig. 8, the position
at which the rigidity difference occurs (i.e., the boundary part P2 of the rigidity
difference) becomes the top of the recess 421. Therefore, the distance L from the
depression starting point P1 to the boundary part P2 becomes larger than the distance
L of the cylinder head 4' of the comparative example.
[0058] Here, the magnitude of the stress caused at the boundary part P2 becomes larger as
the depressed amount H relatively increases and becomes larger as the distance L is
relatively shortened. Therefore, if the fastening torque of the head bolt B is the
same, the stress caused at the boundary part P2 becomes smaller (eased) in the cylinder
head 4 of this embodiment in which the distance L from the depression starting point
P1 to the boundary part P2 becomes longer, compared with the cylinder head 4' of the
comparative example. Therefore, according to the cylinder head 4 of this embodiment,
it can be said that the generation of a crack, etc. resulting from the fastening of
the head bolts B can be reduced, compared with the cylinder head of the conventional
structure.
[4. Modifications, etc.]
[0059] As described above, although the cylinder head 4 according to the embodiment of the
present disclosure is described, the cylinder head 4 described above is an illustration
of a desirable embodiment of the cylinder head according to the present disclosure,
and its specific structure may suitably be changed without departing from the spirit
of the present disclosure. For example, the cylinder head 4 may be structured as follows.
[0060] (1) In the cylinder head 4 of this embodiment, the recess 421 of the semicircular
shape (arc shape) in the cross-section is formed in the part of the side surface 42b
of the exhaust-side wall part 34 which forms the exhaust-side cam chamber 40A, which
faces the space between the inner bottom surface 42a and the protrusion 48. However,
the cross-sectional shape of the recess 421 is not limited to the arc shape and may
be any curved cross-sectional shapes other than the arc shape.
[0061] (2) Moreover, the recess 421 may have any shapes other than the curved cross-sectional
shape, in detail, may have a rectangular or triangular cross-sectional shape (a cross-sectional
shape with a corner part). For example, Fig. 11 illustrates one example in which a
square cross-sectional shape is adopted as a recess 421. In this case, the connection
part of the deep end surface of the recess 421 and the inner bottom surface 42a becomes
the boundary part P2 of the rigidity difference.
[0062] (3) Although in the cylinder head 4 of this embodiment the recess 421 is formed in
the side surface 42b of the exhaust-side wall part 34 which forms the exhaust-side
cam chamber 40A, the recess 421 may be eliminated as illustrated in Fig. 12. According
to the structure of the cylinder head 4 illustrated in Fig. 12, the connection part
of the side surface 42b of the exhaust-side cam chamber 40A and the inner bottom surface
42a becomes the boundary part P2 of the rigidity difference. Even in such a structure,
the distance L from the depression starting point P1 to the boundary part P2 becomes
longer than the conventional cylinder head (see Figs. 9 and 10). Therefore, the stress
resulting from the fastening of the head bolt B can be eased also by the structure
of the cylinder head 4 illustrated in Fig. 12, thereby reducing the generation of
a crack, etc.
[0063] (4) In this embodiment, the HLA 24 is applied as the pivot member which pivotably
supports the rocker arm 20. However, the present disclosure can be applied also to
cylinder heads in which the pivot member other than the HLA 24 is incorporated, and
therefore, operation and effects equivalent to the cylinder head 4 of this embodiment
can be expected from this application.
[0064] It should be understood that the embodiments herein are illustrative and not restrictive,
since the scope of the invention is defined by the appended claims rather than by
the description preceding them, and all changes that fall within metes and bounds
of the claims are therefore intended to be embraced by the claims.
DESCRIPTION OF REFERENCE CHARACTERS
[0065]
- 1
- Engine
- 4
- Cylinder Head
- 5
- Cylinder Block
- 12
- Exhaust Port
- 14
- Exhaust Valve
- 20
- Rocker Arm
- 20a
- Cam Follower
- 24
- Hydraulic Lash Adjuster (HLA, Pivot Member)
- 30
- Head Body (Bottom Wall Part)
- 32
- Central Wall Part
- 34
- Exhaust-side Wall Part (Side Wall Part)
- 36
- Intake-side Wall Part (Side Wall Part)
- 38
- Partition Wall Part
- 40A
- Exhaust-Side Cam Chamber
- 40B
- Intake-Side Cam Chamber
- 42a
- Inner Bottom Surface
- 42b, 42c
- Side Surface (Internal Surface)
- 421
- Recess
- 44
- Bolt Hole
- 44a, 50a
- Seat Surface Part
- 48
- Protrusion
- 50
- Support Hole
- B
- Head Bolt
- Bh
- Head
1. A cylinder head (4) to which a cylinder block (5) is to be fastened with a bolt (B),
and into which a pivot member (24) configured to pivotably support a rocker arm (20)
is to be incorporated, comprising:
a bottom wall part (30) forming an inner bottom surface (42a) of a cam chamber (40A,
40B) that is a space where the rocker arm (20) is disposed; and
a side wall part (34, 36) forming an internal surface (42b, 42c) continuously rising
from the inner bottom surface (42a),
wherein a bolt hole (44) into which the bolt (B) is inserted is formed in the inner
bottom surface (42a), and
wherein the side wall part (34, 36) has a protrusion (48) protruding inward in the
cam chamber (40A, 40B) from the internal surface (42b, 42c) at a position separated
from the inner bottom surface (42a), and having a support hole (50) configured to
support the pivot member (24).
2. The cylinder head (4) of claim 1, wherein a part (421) of the internal surface (42b,
42c), facing a space between the protrusion (48) and the inner bottom surface (42a),
is recessed in a direction along the inner bottom surface (42a) heading away from
the bolt hole (44).
3. The cylinder head (4) of claim 2, wherein the recessed part (421) of the internal
surface (42b, 42c) has a curved shape in cross-section.
4. The cylinder head (4) of claim 2, wherein the recessed part (421) of the internal
surface (42b, 42c) has a rectangular shape in cross-section.
5. The cylinder head (4) of any one of the preceding claims, wherein the pivot member
(24) is a lash adjuster of hydraulic operation type configured to automatically and
hydraulically carry out a zero-point adjustment of a valve clearance.
6. The cylinder head (4) of any one of the preceding claims, wherein
the cam chamber (40A, 40B) has a rectangular shape in a plan view,
the bolt hole (44) is formed substantially at the center of the inner bottom surface
(42a), and
the pivot member (24) is to be disposed at a corner part of the cam chamber (40A,
40B) in the plan view.
7. The cylinder head (4) of claim 6, wherein
the support hole (50) is formed at the corner part of the cam chamber (40A, 40B) in
the plane view.
8. The cylinder head (4) of claim 6 or 7, wherein
the protrusion (48) is formed at the corner part of the cam chamber (40A, 40B) in
the plane view.
9. The cylinder head (4) of any one of the preceding claims, wherein
the protrusion (48) is configured to be separated from or discontinuous with, in a
direction along the internal surface (42b, 42c), the inner bottom surface (42a).
10. The cylinder head (4) of any one of the preceding claims, wherein
the support hole (50) of the protrusion (48) is configured to be separated from or
discontinuous with, in a direction along the internal surface (42b, 42c), the inner
bottom surface (42a).
11. An engine (1) comprising:
a cylinder block (5);
the cylinder head (4) according to any one of the preceding claims;
a bolt (B) inserted into the bolt hole (44) and configured to fasten the cylinder
head (4) to the cylinder block (5);
a rocker arm (20); and
a pivot member (24) configured to pivotably support the rocker arm (20), and incorporated
into the cylinder head (4).